JP2012067848A - Gate stop valve - Google Patents

Gate stop valve Download PDF

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JP2012067848A
JP2012067848A JP2010213429A JP2010213429A JP2012067848A JP 2012067848 A JP2012067848 A JP 2012067848A JP 2010213429 A JP2010213429 A JP 2010213429A JP 2010213429 A JP2010213429 A JP 2010213429A JP 2012067848 A JP2012067848 A JP 2012067848A
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peripheral surface
fluid pipe
perforation
support member
valve body
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JP5674400B2 (en
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Yoichiro Hoshino
洋一郎 星野
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a gate stop valve that can surely block a passage without forming a gap between a step of a core and a valve body.SOLUTION: The gate stop valve 10 includes: a case 2 which communicates with a protrusive hole Q protrusively formed at a fluid pipe 1 and tightly coats the outer periphery of the fluid pipe 1; the valve body 5 which is operated by the rotation of a non-rising rotating screw 4 in the case 2 via the protrusive hole Q; and the cylinder core 40 which is inserted into the protrusive hole Q and engaged with the protrusive hole Q by a diameter-expander 58. The gate stop valve can block or release the passage of the fluid pipe 1. The core 40 is composed of a support member 41 having an outer peripheral surface along an internal periphery face of the protrusive hole Q and an inner peripheral surface 41e which abuts on the valve body 5, and an elastic member 42 which is formed at the outer peripheral surface of the support member 41 and abuts on the protrusive hole Q all over the inner peripheral surface of the protrusive hole. The elastic member 42 has, at the abutting part of the support member 41 and the valve body 5, an extension part 42a which is formed almost flush with the inner peripheral surface 41e of the support member 41 and extends toward the inner peripheral surface of the fluid pipe 1.

Description

本発明は、流体管に穿設される穿孔に連通し流体管の外周を密封状に被覆したケースと、ケース内にて非上昇の回転ネジの回転により穿孔を介し操作される弁体と、穿孔に挿入され拡径手段によって穿孔に嵌設される筒状体のコアと、を備え、流体管の流路を遮断若しくは開放可能な制流弁に関する。   The present invention is a case in which the outer periphery of the fluid pipe is sealed and communicated with a perforation formed in the fluid pipe, and a valve body that is operated through the perforation by rotation of a non-raising rotary screw in the case. And a cylindrical core that is inserted into the perforation and fitted into the perforation by a diameter expanding means, and relates to a flow control valve that can shut off or open a flow path of a fluid pipe.

従来、流体管の外周を密封したケース内にて管壁に穿孔を穿設し、この穿孔に略筒状体から成るコアを装着するとともに、拡径手段によりコアを拡径することで、穿孔に嵌設している(例えば、特許文献1参照)。   Conventionally, a perforation is made in a pipe wall in a case where the outer periphery of a fluid pipe is sealed, and a core made of a substantially cylindrical body is attached to the perforation, and the core is enlarged by a diameter-expanding means. (See, for example, Patent Document 1).

特開平7−332583号公報(第3頁、第1図)Japanese Patent Laid-Open No. 7-332583 (page 3, FIG. 1)

しかしながら、特許文献1にあっては、拡径手段により拡径されたコアの先端部が流体管の内周面との間に段差を生じるため、このコアを介して流路を開閉する弁体を挿入する場合は、弁体が段差との間に隙間を生じてしまい、流路を確実に遮断できない虞が生じるという問題がある。   However, in Patent Document 1, a step is generated between the tip of the core expanded by the diameter expanding means and the inner peripheral surface of the fluid pipe. Therefore, the valve body opens and closes the flow path through the core. When inserting, there is a problem that a gap is formed between the valve body and the step, and there is a possibility that the flow path cannot be reliably blocked.

本発明は、このような問題点に着目してなされたもので、コアの段差と弁体との間に隙間を生じさせず流路を確実に遮断できる制流弁を提供することを目的とする。   The present invention has been made paying attention to such problems, and an object thereof is to provide a flow control valve capable of reliably blocking a flow path without generating a gap between a core step and a valve body. To do.

前記課題を解決するために、本発明の制流弁は、
流体管に穿設される穿孔に連通し該流体管の外周を密封状に被覆したケースと、該ケース内にて非上昇の回転ネジの回転により前記穿孔を介し操作される弁体と、前記穿孔に挿入され拡径手段によって前記穿孔に嵌設される筒状体のコアと、を備え、前記流体管の流路を遮断若しくは開放可能な制流弁であって、
前記コアは、前記穿孔の内周面に沿う外周面及び前記弁体に当接する内周面を有した支持部材と、該支持部材の外周面に設けられ前記穿孔の内周面に亘って当接する弾性部材と、から構成されており、前記弾性部材が、前記支持部材と前記弁体との当接箇所に、前記支持部材の内周面と略面一に成るとともに前記流体管の内周面に向けて延びた延設部を有していることを特徴としている。
この特徴によれば、コアの弾性部材が、支持部材と弁体との当接箇所に、支持部材の内周面と略面一に成るとともに流体管の内周面に向けて延びた延設部を有しており、弁体に当接する支持部材の内周面及び流体管の内周面の間に弾性部材が介在するため、コアの内部に挿入される弁体が、支持部材の内周面及び略面一の弾性部材に段差無く当接し、更に弾性変形した弾性部材の当接面から滑らかに移行した流体管の内周面に当接することになり、弁体とコア及び流体管との間に隙間を生じさせず流路を確実に遮断できるばかりか、支持部材の内周面に引っ掛かることなく流路を開放できる。
In order to solve the above-mentioned problem,
A case in which the outer periphery of the fluid pipe is hermetically covered in communication with a perforation formed in the fluid pipe, a valve body operated through the perforation by rotation of a non-raising rotary screw in the case, A cylindrical core inserted into the perforation and fitted into the perforation by means of diameter expansion means, and a flow control valve capable of blocking or opening the flow path of the fluid pipe,
The core includes a support member having an outer peripheral surface along the inner peripheral surface of the perforation and an inner peripheral surface that contacts the valve body, and is provided on the outer peripheral surface of the support member over the inner peripheral surface of the perforation. An elastic member that is in contact with the inner surface of the fluid pipe, and the elastic member is substantially flush with an inner peripheral surface of the support member at a contact portion between the support member and the valve body. It has the extended part extended toward the surface, It is characterized by the above-mentioned.
According to this feature, the elastic member of the core is extended at the contact portion between the support member and the valve body so as to be substantially flush with the inner peripheral surface of the support member and toward the inner peripheral surface of the fluid pipe. Since the elastic member is interposed between the inner peripheral surface of the support member that contacts the valve body and the inner peripheral surface of the fluid pipe, the valve body that is inserted into the core Contact with the circumferential surface and substantially the same elastic member without any step, and further contact with the inner peripheral surface of the fluid pipe smoothly transferred from the elastic deformation contact surface of the elastic member, the valve body, the core and the fluid pipe In addition to being able to reliably block the flow path without generating a gap, the flow path can be opened without being caught by the inner peripheral surface of the support member.

本発明の制流弁は、
前記支持部材は、前記弁体との当接箇所に前記流体管の内周面側を切欠いた切欠部が形成されており、該切欠部に、前記弾性部材が延設されていることを特徴としている。
この特徴によれば、支持部材の流体管の内周面側を切欠いた切欠部に、弾性部材の延設部が延設されており、弁体に当接する弾性部材の当接面を長く取ることができるため、支持部材の内周面から弾性部材を介し流体管の内周面まで滑らかに移行できる。
The control valve of the present invention is
The support member has a notch formed by notching the inner peripheral surface side of the fluid pipe at a contact portion with the valve body, and the elastic member is extended to the notch. It is said.
According to this feature, the extended portion of the elastic member is extended in the cutout portion formed by cutting the inner peripheral surface side of the fluid pipe of the support member, and the contact surface of the elastic member that contacts the valve body is elongated. Therefore, it is possible to smoothly transition from the inner peripheral surface of the support member to the inner peripheral surface of the fluid pipe via the elastic member.

本発明の制流弁は、
前記支持部材は、金属材により構成されていることを特徴としている。
この特徴によれば、支持部材の肉厚を、強度を保ちながら薄く形成することができるので、支持部材の開口面積を大きく形成することができる。
The control valve of the present invention is
The support member is made of a metal material.
According to this feature, the thickness of the support member can be reduced while maintaining the strength, so that the opening area of the support member can be increased.

本発明の制流弁は、
前記弾性部材は、前記穿孔の内周面を防食する防食部材であることを特徴としている。
この特徴によれば、金属製の流体管に穿設された穿孔の場合でも、穿孔を防食することができる。
The control valve of the present invention is
The elastic member is an anticorrosion member that prevents the inner peripheral surface of the perforation.
According to this feature, even in the case of a perforation formed in a metal fluid pipe, the perforation can be prevented from being corroded.

実施例1における流体管を穿設している状態を示す拡大断面図である。It is an expanded sectional view which shows the state which has pierced the fluid pipe | tube in Example 1. FIG. 駆動手段によりコアを取付けた状態を示す正面断面図である。It is front sectional drawing which shows the state which attached the core by the drive means. (a)は、コアの側面断面図であり、(b)は、コアの正面断面図である。(A) is side surface sectional drawing of a core, (b) is front sectional drawing of a core. 駆動手段によりコアを穿孔に挿入配置した状態を示す一部断面の側面図である。It is a side view of the partial cross section which shows the state which inserted and arranged the core in the piercing | piercing by the drive means. 駆動手段によりコアを穿孔に嵌設した状態を示す一部断面の側面図である。It is a side view of the partial cross section which shows the state which fitted the core to the perforation by the drive means. 弁体の設置前の状態を示す制流弁の正面断面図である。It is front sectional drawing of the flow control valve which shows the state before installation of a valve body. 弁体が流路を遮断・開放した状態を示す制流弁の正面断面図である。It is front sectional drawing of the flow control valve which shows the state which the valve body interrupted | blocked / opened the flow path. 図7と同じく制流弁の一部断面の側面図である。It is a side view of the partial cross section of a flow control valve like FIG. 実施例2における弁体にコアを取付けた状態を示す正面断面図である。It is front sectional drawing which shows the state which attached the core to the valve body in Example 2. FIG. コアを穿孔に嵌設した状態を示す制流弁の正面断面図である。It is front sectional drawing of the flow control valve which shows the state which fitted the core to the perforation.

本発明に係る制流弁を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the control valve which concerns on this invention is demonstrated below based on an Example.

実施例1に係る制流弁につき、図1から図8を参照して説明する。図7,8に示されるように、制流弁10は、主として、内部を上水が流れる流体管1の上部に穿設される穿孔Qに連通し流体管1の外周を水密に被覆したケース2と、回転ネジ4の回転によりケース2内にて上下動、すなわち回転ネジ4の軸方向に操作される仕切弁である弁体5と、後述のように穿孔Qに嵌設され内部を介し弁体5を挿入可能な略筒状体のコア40とを有し、弁体5の上下動により流体管1の管路を開放若しくは遮断する。   The control valve according to the first embodiment will be described with reference to FIGS. As shown in FIGS. 7 and 8, the flow control valve 10 is a case in which the outer periphery of the fluid pipe 1 is mainly covered with a perforation Q formed in the upper part of the fluid pipe 1 through which clean water flows. 2, a valve body 5 that is a gate valve that is moved up and down in the case 2 by the rotation of the rotating screw 4, that is, operated in the axial direction of the rotating screw 4, and is inserted into the perforation Q and inserted through the inside as described later. A substantially cylindrical core 40 into which the valve body 5 can be inserted, and the conduit of the fluid pipe 1 is opened or closed by the vertical movement of the valve body 5.

本実施例の流体管1は、断面視略円形状に形成された金属製管から成り、内周面がモルタル層で被覆されている。尚、流体管の内周面はモルタル層に限らず、例えばエポキシ樹脂等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。また、本実施例では流体管1内の流体は上水であるが、流体管の内部を流れる流体は必ずしも上水に限らず、例えば工業用水であってもよいし、また気体や気液混合状態の流体が流れる流体管であっても構わない。   The fluid pipe 1 of the present embodiment is made of a metal pipe formed in a substantially circular shape in cross section, and the inner peripheral surface is covered with a mortar layer. The inner peripheral surface of the fluid pipe is not limited to the mortar layer, and may be coated with, for example, an epoxy resin, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe with powder coating. Further, in the present embodiment, the fluid in the fluid pipe 1 is clean water, but the fluid flowing in the fluid pipe is not necessarily limited to clean water, and may be industrial water, for example, or a gas or gas-liquid mixture It may be a fluid pipe through which a fluid in a state flows.

流体管1の外周面に固定に取付けられるケース2は、いわゆる割T字管であって、流体管1の管軸と略直交する上下方向の内空部を備えた分岐管12及び弁蓋3と、流体管1の外周の下側を被覆するカバー11と、からなる。   The case 2 fixedly attached to the outer peripheral surface of the fluid pipe 1 is a so-called split T-shaped pipe, and has a branch pipe 12 and a valve lid 3 having an inner space in the vertical direction substantially perpendicular to the pipe axis of the fluid pipe 1. And a cover 11 covering the lower side of the outer periphery of the fluid pipe 1.

図1に示されるように、先ず分岐管12とカバー11とを、流体管1を挟む位置でシール材23を介して対向させ、流体管1の長手方向に沿って配置された複数のボルト・ナット13により締結する。ここで、後述する穿設により流体管1内からの溢水が生じないよう、穿孔Qの外周に沿ったゴムリング22が、分岐管12の内面と流体管1の外面との間に介設されている。そして、流体管1にカバー11、分岐管12を取付けた後に、分岐管12内に水圧を加えることで、流体管1の外面と分岐管12の内面との間隙の水密性を適宜確認してもよい。   As shown in FIG. 1, first, the branch pipe 12 and the cover 11 are opposed to each other via a seal member 23 at a position sandwiching the fluid pipe 1, and a plurality of bolts arranged along the longitudinal direction of the fluid pipe 1. Fastened with a nut 13. Here, a rubber ring 22 along the outer periphery of the perforation Q is interposed between the inner surface of the branch pipe 12 and the outer surface of the fluid pipe 1 so that overflow from the inside of the fluid pipe 1 does not occur due to drilling described later. ing. Then, after attaching the cover 11 and the branch pipe 12 to the fluid pipe 1, the water pressure in the branch pipe 12 is applied to appropriately confirm the water tightness of the gap between the outer surface of the fluid pipe 1 and the inner face of the branch pipe 12. Also good.

次に、分岐管12の上フランジ12aに、内部に作業弁36及び穿孔装置50を配設した筐体35を水密に接続する。穿孔装置50は、図示しない穿孔機に接続され分岐管12内を流体管1に向け軸方向に伸出するとともに軸周りに回転する軸部材51の先端に固設され、流体管1を穿設する穿孔刃52aを備えたカッタ部材52から構成されている。このカッタ部材52を流体管1の外面にアプローチして外壁を穿孔し、流体管1の管壁に穿孔Qを穿設する。   Next, the casing 35 in which the work valve 36 and the punching device 50 are disposed is connected to the upper flange 12a of the branch pipe 12 in a watertight manner. The piercing device 50 is connected to a piercing machine (not shown) and is fixed to the tip of a shaft member 51 that extends in the axial direction in the branch pipe 12 toward the fluid pipe 1 and rotates around the axis, and pierces the fluid pipe 1. The cutter member 52 includes a perforating blade 52a. The cutter member 52 is approached to the outer surface of the fluid pipe 1 to perforate the outer wall, and the perforation Q is formed in the pipe wall of the fluid pipe 1.

穿孔装置50による穿孔Qの穿設後は、穿孔装置50を上方に引き上げて筐体35内に配置させた後、作業弁36を操作して一時的に分岐管12の止水を行う。そして、図2に示されるように、前記穿孔機に替えて、軸部材62の下端部にコア40を嵌設するための本発明における拡径手段としてのアタッチメント58が接続された挿入機60を筐体35に接続する。尚、挿入機60は、アタッチメント58が接続された軸部材62を垂直方向に移動させるための送り軸63を備えており、この送り軸63をハンドル61を用いて回転させることでアタッチメント58を軸部材62とともに上下動させることが可能となっている。   After drilling the perforation Q by the perforating apparatus 50, the perforating apparatus 50 is pulled up and disposed in the housing 35, and then the work valve 36 is operated to temporarily stop the branch pipe 12. Then, as shown in FIG. 2, instead of the punching machine, an insertion machine 60 to which an attachment 58 as a diameter expanding means in the present invention for fitting the core 40 to the lower end portion of the shaft member 62 is connected. Connect to the housing 35. The insertion device 60 includes a feed shaft 63 for moving the shaft member 62 to which the attachment 58 is connected in the vertical direction. The feed shaft 63 is rotated by using the handle 61 so that the attachment 58 is pivoted. It can be moved up and down together with the member 62.

このアタッチメント58の外周部には、弾性変形する拡張ゴム58aが取り付けられており、アタッチメント58の下端部には、軸部材62に接続され軸部材62の回転操作によって拡張ゴム58aを下方から上方に向けて押圧する押圧板58bが上端部58cに螺合されている。このアタッチメント58の外周部に、略筒形状のコア40を取外し可能に取付けておく。   An expansion rubber 58a that is elastically deformed is attached to the outer periphery of the attachment 58, and the lower end of the attachment 58 is connected to the shaft member 62. The expansion rubber 58a is moved upward from below by rotating the shaft member 62. A pressing plate 58b that presses toward the upper end 58c is screwed. A substantially cylindrical core 40 is detachably attached to the outer periphery of the attachment 58.

次に、図3(a),(b)に示されるように、本実施例のコア40は、流体管1の管壁を穿孔形成した穿孔Qを防食するために用いられる。詳述するとコア40は、平面視略円形状の周壁を有し内部が貫通形成された支持部材41と、この支持部材41の外周面に配設された弾性部材としての防食部材42と、から構成されている。コア40の先端側は、断面視略円形状の流体管1に径方向に穿設された穿孔Qの内周面形状に沿うように、周方向に曲線形状に形成されている。支持部材41は耐食性を有するステンレスやチタン、銅等の金属材から成り、この支持部材41の外周面に、支持部材41と同等種の若しくは異種であって支持部材41よりも軟質であって弾性を有する樹脂材から成る防食部材42が、図示しない接着材により接着されている。尚、防食部材42は、例えば支持部材41の外周面に熱溶着されていてもよい。   Next, as shown in FIGS. 3 (a) and 3 (b), the core 40 of this embodiment is used to prevent corrosion of the perforations Q formed by perforating the tube wall of the fluid tube 1. More specifically, the core 40 includes a support member 41 having a substantially circular peripheral wall in plan view and having an inner through-hole formed therein, and an anticorrosion member 42 as an elastic member disposed on the outer peripheral surface of the support member 41. It is configured. The distal end side of the core 40 is formed in a curved shape in the circumferential direction so as to follow the inner peripheral surface shape of the perforation Q formed in the radial direction in the fluid pipe 1 having a substantially circular shape in cross section. The support member 41 is made of a metal material such as stainless steel, titanium, or copper having corrosion resistance. On the outer peripheral surface of the support member 41, the support member 41 is of the same kind or different type and softer than the support member 41 and elastic. The anticorrosion member 42 made of a resin material having the above is bonded by an adhesive (not shown). The anticorrosion member 42 may be thermally welded to the outer peripheral surface of the support member 41, for example.

支持部材41は、より具体的には、外周面に防食部材42が取り付けられた胴部41cと、更に胴部41cに連続し穿孔Qよりも大径に膨出した後端部41dとから成る。また、図3(a)に示されるように、支持部材41の弁体5との当接箇所に、穿孔Qへの嵌設状態で流体管1の内周面1a側を切り欠いた切欠部41aが形成されている。   More specifically, the support member 41 includes a barrel portion 41c having an anticorrosion member 42 attached to the outer peripheral surface, and a rear end portion 41d that continues to the barrel portion 41c and bulges to a larger diameter than the perforations Q. . Further, as shown in FIG. 3 (a), a cutout portion in which the inner peripheral surface 1a side of the fluid pipe 1 is cut out in a state where the support member 41 is in contact with the valve body 5 in a state where the support member 41 is fitted into the perforation Q. 41a is formed.

この胴部41cの外周面に亘って接着された防食部材42は、その自然状態においては穿孔Qよりも大径であって、支持部材41よりも軟質であるため更に弾性変形し易く形成されている。更に、防食部材42は、支持部材の41の切欠部41aに延設され、支持部材41の内周面41eと略面一に成るとともに流体管1の内周面1aに向けて延びた延設部42aを有している。   The anticorrosion member 42 bonded over the outer peripheral surface of the trunk portion 41c has a larger diameter than the perforation Q in its natural state and is softer than the support member 41, so that it is more easily elastically deformed. Yes. Further, the anticorrosion member 42 is extended to the notch 41 a of the support member 41, is substantially flush with the inner peripheral surface 41 e of the support member 41 and extends toward the inner peripheral surface 1 a of the fluid pipe 1. It has a portion 42a.

上記構成を有する制流弁10において、コア40の穿孔Qへの取り付けについて説明する。図1に示したように穿孔装置50により流体管1に穿孔Qを穿設した後に、図2,3に示すように、外周面にコア40を取外し可能に取付けたアタッチメント58が、挿入機60が備えた送り軸63のハンドル61による回転操作により、ケース2内部をコア40とともに下方に動作することで、アタッチメント58の外周面に取付けられたコア40は穿孔Q内に挿入される。   In the flow control valve 10 having the above-described configuration, attachment of the core 40 to the perforation Q will be described. As shown in FIGS. 2 and 3, after the perforation device 50 punctures the perforation Q in the fluid pipe 1 as shown in FIG. The core 40 attached to the outer peripheral surface of the attachment 58 is inserted into the perforation Q by moving the inside of the case 2 downward together with the core 40 by the rotation operation by the handle 61 of the feed shaft 63 provided.

図4に示されるように、コア40は、防食部材42の延設部42aが流体管1の内周面1aに沿って進入し、穿孔Qに挿入配置される。コア40は、穿孔Qに挿入配置した状態では、流体管1の金属素地が露出した穿孔Qの内周面に亘り防食部材42が当接することで、穿孔Qを防食するように成っている。この状態でコア40の後端部41dは、穿孔Q近傍の流体管1の外周面に当接する。   As shown in FIG. 4, the extended portion 42 a of the anticorrosion member 42 enters the core 40 along the inner peripheral surface 1 a of the fluid pipe 1 and is inserted into the perforation Q. When the core 40 is inserted and disposed in the perforation Q, the anticorrosion member 42 contacts the inner peripheral surface of the perforation Q where the metal base of the fluid pipe 1 is exposed, thereby preventing the perforation Q from being corroded. In this state, the rear end portion 41d of the core 40 abuts on the outer peripheral surface of the fluid pipe 1 in the vicinity of the perforation Q.

次に、コア40の穿孔Qへの挿入後に、軸部材62のハンドル61による回転操作によって押圧板58bを上方に移動させ、拡張ゴム58aをアタッチメント58の上端部58cと押圧板58bとの間で挟圧して弾性変形させる。弾性変形した拡張ゴム58aの一部は、支持部材41の下端部における弁体5との非当接箇所を支持部材41の拡径方向に向けて押圧することで支持部材41の下端部における弁体5との非当接箇所を押し拡げる。このようにすることで、コア40は、後端部41dと支持部材41の下端部における弁体5との非当接箇所とで流体管1を挟持し、コア40の穿孔Qへの嵌設が完了する。   Next, after inserting the core 40 into the perforation Q, the pressing plate 58b is moved upward by the rotation operation of the handle 61 of the shaft member 62, and the expansion rubber 58a is moved between the upper end portion 58c of the attachment 58 and the pressing plate 58b. It is pinched and elastically deformed. Part of the elastically deformed expansion rubber 58a presses a non-contact portion with the valve body 5 at the lower end portion of the support member 41 toward the diameter-enlarging direction of the support member 41 so that the valve at the lower end portion of the support member 41 A non-contact part with the body 5 is pushed and expanded. By doing so, the core 40 holds the fluid pipe 1 between the rear end portion 41d and the non-contact portion of the lower end portion of the support member 41 with the valve body 5, and the core 40 is fitted into the perforation Q. Is completed.

コア40の穿孔Qへの嵌設完了後には、押圧板58bによる拡張ゴム58aの押圧を解除するとともに、送り軸63のハンドル61による逆回転操作によりアタッチメント58をケース2内部に移動させ、コア40をアタッチメント58から取り外す。   After the insertion of the core 40 into the perforation Q is completed, the pressing of the expansion rubber 58a by the pressing plate 58b is released, and the attachment 58 is moved into the case 2 by the reverse rotation operation by the handle 61 of the feed shaft 63. Is removed from the attachment 58.

この後、挿入機60に替えて、図6に示されるように、流体管1の管路を遮断若しくは開放するための弁体5をケース2内に配設する。より詳しくは、内部に弁体5を備えた弁蓋3を接続して、外カバー70の開口71,71を蓋体72,72及びボルト・ナット73によって閉塞する。   Thereafter, in place of the insertion machine 60, as shown in FIG. 6, the valve body 5 for blocking or opening the conduit of the fluid pipe 1 is disposed in the case 2. More specifically, the valve lid 3 including the valve body 5 is connected to the inside, and the openings 71 and 71 of the outer cover 70 are closed by the lid bodies 72 and 72 and the bolts and nuts 73.

外カバー70内に、弁蓋3、弁体5、そして回転ネジ4の各部材を互いに組付けた状態で配設し、更にこれ等部材を、前記外カバーに予め取付けた押圧手段(図示略)により不断水状態で押圧することで、分岐管12の上フランジ12aに弁蓋3を密封状に組付ける。弁蓋3は、分岐管12の内径より小径の外径を有しており、弁蓋3の下部の外周に沿って設けられたOリング19により、分岐管12の内周面に沿って水密に嵌挿されている。   In the outer cover 70, the valve lid 3, the valve body 5, and the rotating screw 4 are arranged in a state of being assembled with each other, and these members are further attached to the outer cover in advance by pressing means (not shown). ), The valve lid 3 is assembled in a sealed manner on the upper flange 12a of the branch pipe 12. The valve lid 3 has an outer diameter smaller than the inner diameter of the branch pipe 12, and is watertight along the inner peripheral surface of the branch pipe 12 by an O-ring 19 provided along the outer periphery of the lower portion of the valve lid 3. Is inserted.

図7に示されるように、弁蓋3を定置させるよう、リング状のフランジ9が弁蓋3に挿入され、固定ボルト16で弁蓋3の位置固定を行いながら、ボルト・ナットでフランジ9と分岐管12とを締結する。フランジ9は、その内周部が弁蓋3の外周部に係合することで、弁蓋3を上下方向に規制している。   As shown in FIG. 7, a ring-shaped flange 9 is inserted into the valve lid 3 so that the valve lid 3 is fixed, and while fixing the position of the valve lid 3 with the fixing bolt 16, The branch pipe 12 is fastened. The flange 9 regulates the valve lid 3 in the vertical direction by engaging the inner circumferential portion thereof with the outer circumferential portion of the valve lid 3.

回転ネジ4は、弁蓋3の頂部に穿設された挿通孔32に回転自在に貫通して、上端部を弁蓋3の外部に突出して取り付けられている。押え板33は、弁蓋3の上端面にボルト34で固定され、回転ネジ4の抜出しを阻止する。上記構成により、回転ネジ4はケース2に対し正逆両方向に回転自在であるが上下動はしない。4bは、回転ネジ4の上端部を除いて略全長に亘ってその周面が螺設されたネジ部である。ネジこま25は、後述する弁体5の上端部に形成されたガイド溝21(図6参照)に嵌合するとともに、ネジ部4bに螺合しており、回転ネジ4の上端部に形成された回転操作部4aの回転に応じネジ部4bが回転することで、ネジ部4bに沿って螺挿するネジこま25に追随して弁体5が上下動可能となる。   The rotating screw 4 is rotatably attached to an insertion hole 32 formed in the top of the valve lid 3 so that the upper end protrudes outside the valve lid 3. The holding plate 33 is fixed to the upper end surface of the valve lid 3 with a bolt 34 and prevents the rotation screw 4 from being pulled out. With the above configuration, the rotating screw 4 is rotatable in both forward and reverse directions with respect to the case 2 but does not move up and down. Reference numeral 4b denotes a screw portion having a circumferential surface screwed over substantially the entire length except for the upper end portion of the rotary screw 4. The screw top 25 is fitted into a guide groove 21 (see FIG. 6) formed in the upper end portion of the valve body 5 described later, and is screwed into the screw portion 4b, and is formed at the upper end portion of the rotating screw 4. By rotating the screw portion 4b according to the rotation of the rotation operation portion 4a, the valve body 5 can move up and down following the screw top 25 screwed along the screw portion 4b.

図6,図7及び図8に示されるように、弁体5は、鋳物や鋼材などにより形成された弁本体6と、弁本体6の略全面に亘り被覆して弾性材から成るゴム体7とを備える。弁体5は、回転ネジ4のネジ部4bを挿入する挿入孔31が形成されている。   As shown in FIGS. 6, 7, and 8, the valve body 5 includes a valve body 6 formed of a casting or a steel material, and a rubber body 7 made of an elastic material covering almost the entire surface of the valve body 6. With. The valve body 5 is formed with an insertion hole 31 into which the screw portion 4b of the rotary screw 4 is inserted.

また、弁体5における上下流側の外面に、上下方向に沿った張出部8、8が、ケース2を構成する弁蓋3若しくは分岐管12の内面に設けられた溝部3aに沿って摺接可能に上下方向に延設されている。上記のように構成された張出部8、8が溝部3aに当接することで、回転ネジ4の回転に伴う弁体5の回転を規制できるように成っている。   In addition, overhanging portions 8 and 8 extending in the vertical direction are slid along the groove 3 a provided on the inner surface of the valve lid 3 or the branch pipe 12 constituting the case 2 on the upper and lower outer surfaces of the valve body 5. It is extended in the vertical direction so that it can contact. The overhang portions 8, 8 configured as described above are in contact with the groove portion 3 a, so that the rotation of the valve body 5 accompanying the rotation of the rotary screw 4 can be regulated.

尚、ゴム体7は、流体管1の内周面、及び後述のように穿孔Qに嵌設されるコア40の周面に沿って水密に当接することで流体管1の管路を遮断可能に形成されている。また、弁本体6は、その略全表面に塗布された離型剤を介してゴム体7により被覆されており、この離型剤により弁本体6とゴム体7との互いの密着が防止されている。   The rubber body 7 can shut off the conduit of the fluid pipe 1 by watertightly contacting along the inner peripheral surface of the fluid pipe 1 and the peripheral face of the core 40 fitted in the perforation Q as will be described later. Is formed. Further, the valve body 6 is covered with a rubber body 7 via a release agent applied to substantially the entire surface thereof, and the close contact between the valve body 6 and the rubber body 7 is prevented by this release agent. ing.

このようにすることで、ゴム体7が、離型剤により弁本体6に対して密着していないため、回転ネジ4の回転により弁体5を流体管1に向かって仕切り動作する際に(図6,7参照)、流体管1の内周面に追随して弾性変形し易く、流体管1の内周面に亘って十分に水密性を維持できる。   By doing so, since the rubber body 7 is not in close contact with the valve body 6 by the release agent, when the valve body 5 is partitioned toward the fluid pipe 1 by the rotation of the rotary screw 4 ( 6 and 7), it is easy to elastically deform following the inner peripheral surface of the fluid pipe 1, and the water tightness can be sufficiently maintained over the inner peripheral surface of the fluid pipe 1.

以降、図7,8に示されるように、コア40が穿孔Qに対し嵌設された状態、すなわちコア40が穿孔Qを防食している状態を維持したまま、使用者が任意で回転ネジ4を回転することにより、弁体5が下方に移動することで流体管1の管路を遮断し、若しくは弁体5が上方に移動することで管路を開放できるように成る。   Thereafter, as shown in FIGS. 7 and 8, the user can arbitrarily rotate the rotating screw 4 while maintaining the state where the core 40 is fitted to the perforation Q, that is, the state where the core 40 prevents the perforation Q. , The valve body 5 is moved downward to block the fluid pipe 1, or the valve body 5 is moved upward to open the pipe.

以上、本実施例における制流弁10にあっては、コア40は、穿孔Qの内周面に沿う外周面及び弁体5に当接する内周面41eを有した支持部材41と、支持部材41の外周面に設けられ穿孔Qの内周面に亘って当接する弾性部材と、から構成されており、弾性部材が、支持部材41と弁体5との当接箇所に、支持部材41の内周面41eと略面一に成るとともに流体管1の内周面に向けて延びた延設部42aを有しているので、コア40の弾性部材が、支持部材41と弁体5との当接箇所に、支持部材41の内周面41eと略面一に成るとともに流体管1の内周面に向けて延びた延設部42aを有しており、弁体5に当接する支持部材41の内周面41e及び流体管1の内周面の間に弾性部材が介在するため、コア40の内部に挿入される弁体5が、支持部材41の内周面41e及び略面一の弾性部材に段差無く当接し、更に弾性変形した弾性部材の当接面から滑らかに移行した流体管1の内周面に当接することになり、弁体5とコア40及び流体管1との間に隙間を生じさせず流路を確実に遮断できるばかりか、支持部材41の内周面41eに引っ掛かることなく流路を開放できる。   As described above, in the flow control valve 10 according to the present embodiment, the core 40 includes the support member 41 having the outer peripheral surface along the inner peripheral surface of the perforation Q and the inner peripheral surface 41e that contacts the valve body 5, and the support member. The elastic member is provided on the outer peripheral surface of the perforated Q and is in contact with the inner peripheral surface of the perforation Q. The elastic member is located at the contact portion between the support member 41 and the valve body 5 of the support member 41. Since it has the extended part 42a which became substantially flush with the inner peripheral surface 41e and extended toward the inner peripheral surface of the fluid pipe 1, the elastic member of the core 40 is formed between the support member 41 and the valve body 5. A support member that has an extended portion 42 a that is substantially flush with the inner peripheral surface 41 e of the support member 41 and extends toward the inner peripheral surface of the fluid pipe 1 at the contact portion, and that contacts the valve body 5. Since an elastic member is interposed between the inner peripheral surface 41 e of 41 and the inner peripheral surface of the fluid pipe 1, the elastic member is inserted into the core 40. The body 5 abuts on the inner circumferential surface 41e of the support member 41 and the substantially flush elastic member without any step, and further abuts on the inner circumferential surface of the fluid pipe 1 that has smoothly shifted from the abutting surface of the elastic member that is elastically deformed. In other words, the flow path can be opened without being caught by the inner peripheral surface 41e of the support member 41 as well as being able to reliably block the flow path without generating a gap between the valve body 5 and the core 40 and the fluid pipe 1. .

また、支持部材41は、弁体5との当接箇所に流体管1の内周面側を切欠いた切欠部41aが形成されており、切欠部41aに、弾性部材が延設されているので、支持部材41の流体管1の内周面側を切欠いた切欠部41aに、弾性部材の延設部42aが延設されており、弁体5に当接する弾性部材の当接面を長く取ることができるため、支持部材41の内周面41eから防食部材42を介し流体管1の内周面まで滑らかに移行できる。   In addition, the support member 41 is formed with a notch 41a in which the inner peripheral surface side of the fluid pipe 1 is notched at a contact point with the valve body 5, and an elastic member is extended in the notch 41a. The elastic member extending portion 42a extends from the cutout portion 41a of the support member 41 that is cut out on the inner peripheral surface side of the fluid pipe 1, and the elastic member that contacts the valve body 5 has a long contact surface. Therefore, it is possible to smoothly transition from the inner peripheral surface 41 e of the support member 41 to the inner peripheral surface of the fluid pipe 1 via the anticorrosion member 42.

また、支持部材41は、金属材により構成されているので、支持部材41の肉厚を、強度を保ちながら薄く形成することができるので、支持部材41の開口面積を大きく形成することができる。   In addition, since the support member 41 is made of a metal material, the thickness of the support member 41 can be reduced while maintaining the strength. Therefore, the opening area of the support member 41 can be increased.

また、弾性部材は、穿孔Qの内周面を防食する防食部材42であるので、金属製の流体管1に穿設された穿孔Qの場合でも、穿孔Qを防食することができる。   In addition, since the elastic member is the anticorrosion member 42 that prevents the inner peripheral surface of the perforation Q, the perforation Q can be prevented from being corroded even in the case of the perforation Q formed in the metal fluid pipe 1.

次に、実施例2に係るコアにつき、図9,10を参照して説明する。尚、前記実施例と重複する構成については説明を省略する。   Next, the core according to the second embodiment will be described with reference to FIGS. The description of the same components as those in the above embodiment is omitted.

上述した実施例1と同様に、穿孔装置50による穿孔Qの穿設後(図1参照)、穿孔装置50及び筐体35に替えて、図9に示されるように、穿孔Qを開閉する弁体5と、弁体5の外周面に予め取外し可能に取付けておいたコア40とをケース2内に配設する。   In the same manner as in the first embodiment described above, a valve for opening and closing the perforation Q as shown in FIG. The body 5 and the core 40 that is detachably attached to the outer peripheral surface of the valve body 5 in advance are disposed in the case 2.

ゴム体7の外面に凹設部7aが周方向に形成されており、この凹設部7aにコア40を係合させて取付けることで、コア40は、後述する弁体5の下方動作においては弁体5から外れてしまうことが無い。   A concave portion 7a is formed on the outer surface of the rubber body 7 in the circumferential direction, and the core 40 is attached to the concave portion 7a by engaging the core 40 in the downward operation of the valve body 5 described later. There will be no detachment from the valve body 5.

上記構成を有する制流弁10において、コア40の穿孔Qへの取り付けについて説明する。図1に示したように穿孔装置50により流体管1に穿孔Qを穿設した後に、図9に示すように、外周面にコア40を取外し可能に取付けた弁体5が、非上昇の回転ネジ4の回転により、ケース2内部をコア40とともに下方に動作することで、弁体5の外周面に取付けられたコア40は穿孔Q内に挿入される(図10参照)。   In the flow control valve 10 having the above-described configuration, attachment of the core 40 to the perforation Q will be described. As shown in FIG. 9, after the perforation device 50 punctures the perforation Q in the fluid pipe 1 as shown in FIG. 1, the valve body 5 detachably attached to the outer peripheral surface is not rotated as shown in FIG. 9. The core 40 attached to the outer peripheral surface of the valve body 5 is inserted into the perforation Q by operating the inside of the case 2 together with the core 40 by the rotation of the screw 4 (see FIG. 10).

弁体5のゴム体7が穿孔Qを介し流体管1内周面に亘って密接することで管路を遮断するとともに、図10に示されるように、コア40は、管路を遮断することによって弾性変形したゴム体7によって支持部材41の下端部における弁体5との非当接箇所を支持部材41の拡径方向に向けて押圧される。このため、コア40は、後端部41dと支持部材41の下端部における弁体5との非当接箇所とで流体管1を挟持し、コア40の穿孔Qへの嵌設が完了する。つまり、本実施例においては、弁体5が拡径手段を構成している。   The rubber body 7 of the valve body 5 is in close contact with the inner peripheral surface of the fluid pipe 1 through the perforation Q, thereby blocking the pipe line, and as shown in FIG. 10, the core 40 blocks the pipe line. Due to the elastic deformation of the rubber member 7, the non-contact portion with the valve body 5 at the lower end portion of the support member 41 is pressed toward the diameter increasing direction of the support member 41. For this reason, the core 40 holds the fluid pipe 1 between the rear end portion 41d and the non-contact portion of the lower end portion of the support member 41 with the valve body 5, and the fitting of the core 40 into the perforation Q is completed. That is, in this embodiment, the valve body 5 constitutes a diameter expanding means.

次に、図10に示されるように、回転ネジ4の回転により、弁体5がケース2内部を上方に動作することで、弁体5の外面に取付けられたコア40に対し上方に向かう引上げ力が作用するが、コア40は、後端部41dと支持部材41の下端部における弁体5との非当接箇所とで流体管1を挟持しているため、前記引上げ力に抗して穿孔Qに嵌設された状態を維持し、すなわち上方に移動するゴム体7の凹設部7aから取外されることになる。コア40を穿孔Qに残して弁体5がケース2内を上方に移動しゴム体7が流体管1の内周面から離間することで、流体管1の管路は開放される。   Next, as shown in FIG. 10, the valve body 5 is moved upward in the case 2 by the rotation of the rotating screw 4, thereby pulling upward toward the core 40 attached to the outer surface of the valve body 5. Although the force acts, the core 40 holds the fluid pipe 1 between the rear end portion 41d and the non-contact portion of the lower end portion of the support member 41 with the valve body 5, and thus resists the pulling force. The state fitted in the perforation Q is maintained, that is, it is removed from the recessed portion 7a of the rubber body 7 that moves upward. The valve body 5 moves upward in the case 2 while leaving the core 40 in the perforation Q, and the rubber body 7 is separated from the inner peripheral surface of the fluid pipe 1, so that the conduit of the fluid pipe 1 is opened.

以降、コア40が穿孔Qに対し嵌設された状態、すなわちコア40が穿孔Qを防食している状態を維持したまま、使用者が任意で回転ネジ4を回転することにより、弁体5が下方に移動することで流体管1の管路を遮断し、若しくは弁体5が上方に移動することで管路を開放できるように成る。   Thereafter, the user arbitrarily rotates the rotary screw 4 while maintaining the state where the core 40 is fitted to the perforation Q, that is, the state where the core 40 is anticorrosive to the perforation Q. The pipe line of the fluid pipe 1 is blocked by moving downward, or the pipe line can be opened by moving the valve body 5 upward.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、制流弁10の弁体5は、ケース2内で回転ネジ4の軸方向に操作される仕切弁であったが、本発明の弁体は、流体管の流路の遮断時にコアの当接部と密封状に当接する構成を有していれば、例えば軸回りに回転操作されることで流路を遮断するいわゆるバタフライ弁等であってもよい。   For example, in the above-described embodiment, the valve body 5 of the flow control valve 10 is a gate valve operated in the axial direction of the rotary screw 4 in the case 2, but the valve body of the present invention is a flow path of a fluid pipe. A so-called butterfly valve or the like that shuts off the flow path by being rotated around an axis may be used, for example, as long as it has a configuration that abuts in a sealing manner with the abutting portion of the core when shutting off.

また例えば、前記実施例では、流体管1が金属製の管であって、コア40が流体管1に穿設された穿孔Qを防食する防食部材42を備えた防食用のコアであるが、流体管の材質若しくはコアの用途は必ずしも本実施例に限られず、例えば流体管が塩ビ管等の樹脂製の管であるとともに、コアが前記樹脂製の管に穿設された穿孔の周囲管壁を強度を増進する用途で設けられるコアであっても構わない。   Further, for example, in the above-described embodiment, the fluid pipe 1 is a metal pipe, and the core 40 is an anticorrosion core provided with the anticorrosion member 42 for preventing the perforation Q formed in the fluid pipe 1. The material of the fluid pipe or the use of the core is not necessarily limited to the present embodiment. For example, the fluid pipe is a resin pipe such as a vinyl chloride pipe, and the core wall of the perforation in which the core is drilled in the resin pipe The core may be provided for the purpose of increasing the strength.

また例えば、前記実施例では、コア40を構成する支持部材41及び防食部材42が、ポリエチレン等の樹脂材から成っているが、コアを構成する部材の材質は、例えばゴム材であってもよいし、エラストマー等の他の材料から成るものでも構わない。   For example, in the said Example, although the supporting member 41 and the anti-corrosion member 42 which comprise the core 40 consist of resin materials, such as polyethylene, the material of the member which comprises a core may be a rubber material, for example. However, it may be made of other materials such as an elastomer.

1 流体管
2 ケース
4 回転ネジ
5 弁体(拡径手段)
10 制流弁
40 コア
41 支持部材
41a 切欠部
42 防食部材(弾性部材)
42a 延設部
50 穿孔装置
52 カッタ部材
58 アタッチメント(拡径手段)
58a 拡張ゴム
60 挿入機
DESCRIPTION OF SYMBOLS 1 Fluid pipe 2 Case 4 Rotating screw 5 Valve body (diameter expansion means)
10 Control valve 40 Core 41 Support member 41a Notch part 42 Anticorrosion member (elastic member)
42a Extension part 50 Punching device 52 Cutter member 58 Attachment (diameter expansion means)
58a Extended rubber 60 insertion machine

Claims (4)

流体管に穿設される穿孔に連通し該流体管の外周を密封状に被覆したケースと、該ケース内にて非上昇の回転ネジの回転により前記穿孔を介し操作される弁体と、前記穿孔に挿入され拡径手段によって前記穿孔に嵌設される筒状体のコアと、を備え、前記流体管の流路を遮断若しくは開放可能な制流弁であって、
前記コアは、前記穿孔の内周面に沿う外周面及び前記弁体に当接する内周面を有した支持部材と、該支持部材の外周面に設けられ前記穿孔の内周面に亘って当接する弾性部材と、から構成されており、前記弾性部材が、前記支持部材と前記弁体との当接箇所に、前記支持部材の内周面と略面一に成るとともに前記流体管の内周面に向けて延びた延設部を有していることを特徴とする制流弁。
A case in which the outer periphery of the fluid pipe is hermetically covered in communication with a perforation formed in the fluid pipe, a valve body operated through the perforation by rotation of a non-raising rotary screw in the case, A cylindrical core inserted into the perforation and fitted into the perforation by means of diameter expansion means, and a flow control valve capable of blocking or opening the flow path of the fluid pipe,
The core includes a support member having an outer peripheral surface along the inner peripheral surface of the perforation and an inner peripheral surface that contacts the valve body, and is provided on the outer peripheral surface of the support member over the inner peripheral surface of the perforation. An elastic member that is in contact with the inner surface of the fluid pipe, and the elastic member is substantially flush with an inner peripheral surface of the support member at a contact portion between the support member and the valve body. A flow control valve comprising an extending portion extending toward the surface.
前記支持部材は、前記弁体との当接箇所に前記流体管の内周面側を切欠いた切欠部が形成されており、該切欠部に、前記弾性部材が延設されていることを特徴とする請求項1に記載の制流弁。   The support member has a notch formed by notching the inner peripheral surface side of the fluid pipe at a contact portion with the valve body, and the elastic member is extended to the notch. The flow control valve according to claim 1. 前記支持部材は、金属材により構成されていることを特徴とする請求項1または2に記載の制流弁。   The said support member is comprised with the metal material, The flow control valve of Claim 1 or 2 characterized by the above-mentioned. 前記弾性部材は、前記穿孔の内周面を防食する防食部材であることを特徴とする請求項1ないし3のいずれかに記載の制流弁。   The said elastic member is a corrosion prevention member which corrosion-proofs the internal peripheral surface of the said perforation, The current control valve in any one of Claim 1 thru | or 3 characterized by the above-mentioned.
JP2010213429A 2010-09-24 2010-09-24 Control valve Active JP5674400B2 (en)

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Publication number Priority date Publication date Assignee Title
EP3564561A4 (en) * 2016-12-27 2020-08-12 Waterworks Technology Development Organization Co., Ltd. Gate valve
US11248732B2 (en) 2016-12-27 2022-02-15 Waterworks Technology Development Organization Co., Ltd. Gate valve

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