JP2012066934A - Cut position adjustment means for information communicator - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of an information communicator which does not generate waste paper in the position adjustment of a die cut roller, i.e., cut position adjustment when dicing out a unit sheet.SOLUTION: The die cut roller 14 is rotated, and a cutter 16 is stopped at a cut position of a long sheet S. Then, the end of the long sheet S which is cut at the cut position in the vertical direction of the unit sheet t is arranged at the cutter 16, and the position is determined. When starting operation, each unit sheet t is accurately cut.

Description

  The present invention relates to a cutting position adjusting means in a method for manufacturing an information communication body such as forms, postcards, and sealed letters using a long sheet. More specifically, the present invention relates to a method for manufacturing an information communication body that can easily set a cutting position for each unit sheet in a long sheet in which unit sheets are connected.

Conventionally, as a method for manufacturing an information communication body using the long sheet, there is a “continuous manufacturing apparatus for contact letters” described in, for example, Japanese Patent Laid-Open No. 5-38894.
This is an apparatus that continuously manufactures information communication bodies, and uses a die-cut roller for a unit foam cutting unit that cuts a long sheet into a unit sheet length.

Japanese Patent Laid-Open No. 5-38894

  In the manufacturing method, it is necessary to adjust the cutting position when the long sheet is cut for each unit sheet. That is, after cutting and taking out one unit sheet in the initial examination, aligning the phase with the long sheet on the conveyance table in parallel, confirming the error in the cut position of the taken unit sheet and the long sheet, A long sheet is moved back and forth to set the correct cutting position, and then a new sheet is cut. Such an operation is repeated several times to find a correct cutting position. Therefore, a large number of defective products are generated until the correct cutting position is found.

  An object of the present invention is to provide a cut position adjusting means for an information communication body that eliminates the occurrence of defective products due to the adjustment and can be easily set to a correct cut position even by an amateur at one time.

  In order to achieve the above object, the cut position adjusting means of the information communication body of the present invention stops the position of the cutter installed on the rotating die cut roller at the position where the long sheet is cut by contacting the backup roller. In addition, the long sheet is cut in advance in the longitudinal cutting position in the unit sheet, the end of the cut long sheet is abutted against the side surface of the stopped blade, the blade and the long sheet The operation is started after fixing the long sheet at the position where the end contacts.

  Note that the adjustment method may use origin return means for automatically rotating and moving a cutter stopped at an arbitrary position to a predetermined cutting position using a combination of an encoder and a sensor.

  In addition, when the cut part of the long sheet is abutted against the cutting tool stopped at a predetermined cutting position, the long sheet is automatically advanced by the required distance using a sensor to come into contact with the cutting tool. You may make it stop at the position to perform.

  When the cutter installed on the die cut roller rotates, the unit sheet advances at a synchronized speed. That is, the diameter of the die cut roller is designed so that the long sheet moves just the length of the unit sheet when the cutter stopped at the cutting position rotates to the next cutting position. Therefore, if the end of the long sheet cut in advance at the front of the unit sheet is brought into contact with the cutter stopped at the cutting position, the long sheet advances in synchronization with the rotation of the die cut roller. When the blade rotates and reaches the next cutting position, it inevitably matches the cutting position at the rear of the unit sheet.

  By the way, it is possible to manually set the cutting position of the die-cutting roller so as to contact the backup roller and cut the long sheet. It can be recognized by the sound of “click” when the blade contacts the backup roller while the die cut roller is rotating. Therefore, the rotation may be stopped at the same time as the sound is confirmed. If the end of the long sheet cut at the front part of the unit sheet is pressed and the long sheet is fixed to the conveying means such as a pin tractor at that position, both the conveying means and the die cut roller are synchronized. Therefore, if it operates as it is, it will be cut correctly for each unit sheet continuously.

  In addition, an encoder may be attached to the rotary shaft of the die cut roller or another rotary shaft that is synchronized with the rotary shaft, and the moment when the cutter has reached the cutting position may be read by a sensor or the like and electrically stopped. . If such an electrical stop is made at a predetermined position, it is very convenient because it automatically rotates and stops at a predetermined cut position by pressing the button once.

  Further, after the die cut roller is stopped by the above means, a long sheet is randomly fixed to a conveying means such as a pin tractor, and the end of the long sheet that is passed forward is electrically connected to a photoelectric sensor or the like. It is also possible to automatically stop by counting up to the position where it is read and abutted against the blade. This is more convenient because everything can be electrically controlled.

  Furthermore, if electrical control is performed so that both the operation of the die cut roller and the counting by the photoelectric sensor are performed, the operation of positioning the die cut roller and abutting the end of the long sheet with one touch is extremely convenient. It is.

As described above, according to the cut position adjusting means of the information communication body according to the present invention, no defective product is generated from the beginning of the work.
In addition, it is convenient if the rotational position of the cutter electrically attached to the die cut roller is captured by an encoder or the like and set to stop at a contact point with the backup roller, that is, a predetermined cut position of the long sheet. .
Further, if the conveying unit for the long sheet is also electrically controlled, it is very convenient because the long sheet can be automatically moved to the abutting position with respect to the cutter of the die cut roll.
Furthermore, it is even more convenient if the abutting operation of the die cut roller and the long sheet is simultaneously advanced electrically.

(A), (B) and (C) are a front view, a back view, and a front view cut at a specified position of the long sheet. It is a principal part schematic diagram explaining the concept of this invention. It is a top view which shows the edge part of the elongate sheet cut with the unit sheet | seat. (A), (B) and (C) are the principal part schematic which shows a mode that it cuts into a unit sheet in time series. It is a principal part schematic diagram at the time of using an encoder. It is a principal part schematic diagram which shows the principle which a long sheet is electrically abutted.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows a long sheet of a two-fold postcard which is the most basic information communication body. As shown in FIG. 2A, the long sheet S is vertically aligned with a unit sheet t in which the first leaf piece 1 and the second leaf piece 2 are connected in the lateral direction via the folding line 3 through the cut line 4 formed by perforations. Articulated in the direction. And the marginal part 7 which provided the marginal hole 6 is connected with the outer side of the 1st leaf piece 1 and the 2nd leaf piece 2 via the cut line 5 which consists of a register line.

  On the surface of the first leaf piece 1, a postage stamp column, a postal code column, and the address name of the recipient are written, and on the surface of the second leaf piece 2, general information such as an advertisement is written. Further, as shown in FIG. 5B, personal information that requires secrecy is written on the back surfaces of the first leaf piece 1 and the second leaf piece 2. The personal information does not necessarily need to be secret, and general information or general information and personal information may be mixed.

  The long sheet S passes through a folding device (not shown) such as an angle, and is folded in two from the folding line 3 with the back surfaces of the leaf pieces facing each other. In the flow shown in FIG. 2, a known pseudo-adhesive medium (not shown) is interposed between the opposing leaf pieces until reaching the die-cut roller 14, and the unit sheet t is peeled as a whole by a downstream process (not shown). It is integrated as possible.

The process of cutting the long sheet S by the conventional die cut roller 14 will be described below.
As shown in FIG. 2, the long sheet S folded in half via the pseudo-adhesive medium has the overlapping marginal holes 6 (represented as one layer for convenience) aligned with the pins of the pin tractor 11. The overlapped marginal portion 7 is cut off by the downstream slitter 12 and drawn into the downstream nip roller 13. At this point, the paper is passed between the die-cut roller 14 and the backup roller 15 as it is, and the randomly cut paper is taken out. Then, the cutting state of the paper is confirmed, the long sheet S is moved assuming the position to be cut by the blade 16, and the same operation is repeated to find an accurate cutting position.

Next, the cutting position adjusting means for the information communication body of the present invention will be described.
First, as shown in FIG. 4A, the blade 16 is stopped at a position where the blade 16 contacts the backup roller 15 (a position where the passing long sheet S is cut). This can be easily confirmed because when the die-cutting roller 14 is rotated by fine movement, it makes a “click” sound when contacting the backup roller 15. Stop at the same time as the sound is confirmed. Next, the long sheet S (the state shown in FIG. 3) previously cut by the cutting line 4 is mounted on the pin tractor 11 and is slowly fed between the die cut roller 14 and the backup roller 15. That is, the slitter 12 and the nip roller 13 that operate in synchronization with the pin tractor 11 are passed, and the end T of the long sheet S is advanced to a position where it contacts the blade 16. At this time, if the long sheet S is fed too much, it can be easily confirmed because it floats loosely between the blade 16 and the nip roller 13. At that position, the marginal hole 6 of the long sheet S is aligned with the pin of the pin tractor 11 and fixed.

  As described above, since the cutter 16 and each conveyance system are set, if the sheet is operated as it is, the long sheet S is synchronized with the rotation of the die cut roller 14 and the backup roller 15 as shown in FIG. It is pulled by 17 and moves downstream. Then, as shown in FIG. 6C, when the blade 16 is next at the cutting position, the length of the unit sheet t is moved, so that the cutting is accurately performed at the cutting position at the rear of the unit sheet.

FIG. 5 shows an encoder 21 attached to the shaft of the die cut roller 14. A window 21 is formed in the encoder 20, and the position where the blade 16 contacts the backup roller 15 is detected by the combination of the window 21 and the sensor 22 and is electrically stopped.
The encoder 20 does not necessarily have to be attached to the shaft of the die cut roller 14, and may be any shaft that rotates in synchronization with the die cut roller 14.

  FIG. 6 shows a state in which the cutter 16 of the die cut roller 14 is stopped at a position where it comes into contact with the backup roller 15, and the long sheet S is automatically conveyed by the pin tractor 11, the nip roller 13, etc. 25, a predetermined distance after being sensed at 25, that is, a distance between the blades 16 from the sensor 25 is counted and controlled to move forward and stop. When the long sheet S is stopped, the sheet end T is in contact with the side surface of the blade 16. After that, if you press the start button, you can start working.

S long sheet t unit sheet T end 1, 2 leaf 3 fold line 4, 5 cut line 6 marginal hole 7 marginal part 11 pin tractor 12, slitter 13, 17 nip roller 14 die cut roller 15 backup roller 16 cutter 20 encoder 21 window 22 photoelectric sensor 25 Photoelectric sensor

Claims (4)

  The position of the cutter installed on the rotating die cut roller is stopped at the position where the long sheet is cut by contacting the backup roller, and the long sheet is cut in advance in the longitudinal cut position in the unit sheet, The end of the cut long sheet is abutted against the side surface of the stopped blade, and the operation is started after the long sheet is fixed at a position where the blade and the end of the long sheet are in contact with each other. Characteristic information communication body cut position adjusting means.   A cut position adjusting means for an information communication body, characterized in that an encoder is installed on a die cut roller or a shaft synchronized with the rotation of the die cut roller, and the die cut roller is stopped at a predetermined position by a combination of the encoder and the sensor.   3. The cut position adjusting means for an information communication body according to claim 1, wherein the end of the long sheet is read by a sensor and advanced to a predetermined position.   A cutting position adjusting means for an information communication body, characterized in that reading by an encoder and reading of an end of a long sheet are performed simultaneously and both the die cut roller and the long sheet are simultaneously stopped at a predetermined position.

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