JP2012065862A - Ultrasonic endoscope and method for assembling the same - Google Patents
Ultrasonic endoscope and method for assembling the same Download PDFInfo
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本発明は、超音波信号を伝送する信号ケーブルの延出端に複数のフレキシブル基板を接続した超音波内視鏡及びその組立方法に関する。 The present invention relates to an ultrasonic endoscope in which a plurality of flexible boards are connected to an extended end of a signal cable that transmits an ultrasonic signal, and an assembling method thereof.
超音波内視鏡は一般的に、操作部から前方に延出する可撓性を有する挿入部と、挿入部の先端部に設けた観察部位の超音波断層像を得る超音波プローブと、操作部から後方に延びるユニバーサルチューブの端部に設けたビデオコネクタと、ビデオコネクタから延びる分岐ケーブルの端部に設けた超音波信号コネクタと、を具備している。超音波プローブから後方に延出する第1信号ケーブルは挿入部、操作部、及び、ユニバーサルチューブの内部管路を通ってビデオコネクタの内部空間まで延びており、第1信号ケーブルの延出端(後端)にはコネクタ機能を有する複数のフレキシブル基板が設けてある。ビデオコネクタ内にはFPCコネクタと一体化した中継基板が固定してあり、中継基板には分岐ケーブル内に配設した第2信号ケーブルの一端が接続しており、第2信号ケーブルの他端は超音波信号コネクタまで延びている。第1信号ケーブルに設けたフレキシブル基板をFPCコネクタに接続すると、超音波プローブと超音波信号コネクタが電気的に接続するので、超音波信号コネクタ(第2信号ケーブル)を超音波観測装置に接続すれば、超音波観測装置で生成された超音波画像を超音波観察画像用モニタに表示できる。
超音波内視鏡の組み立て時には、フレキシブル基板をFPCコネクタに接続するために、信号ケーブル及びフレキシブル基板を前方から挿入部、操作部、及び、ユニバーサルチューブの内部管路に挿入して後方に引き出す必要がある。しかし当該内部管路は狭く、フレキシブル基板を該内部管路に挿入するとフレキシブル基板同士が内部管路内でぶつかり合うため、この引出作業は容易でなかった。
In general, an ultrasonic endoscope has a flexible insertion portion extending forward from an operation portion, an ultrasonic probe for obtaining an ultrasonic tomographic image of an observation site provided at a distal end portion of the insertion portion, and an operation. A video connector provided at the end of the universal tube extending rearward from the unit, and an ultrasonic signal connector provided at the end of the branch cable extending from the video connector. The first signal cable extending rearward from the ultrasonic probe extends to the internal space of the video connector through the insertion portion, the operation portion, and the internal tube of the universal tube, and the extended end of the first signal cable ( A plurality of flexible boards having a connector function are provided at the rear end). A relay board integrated with the FPC connector is fixed in the video connector, and one end of the second signal cable disposed in the branch cable is connected to the relay board, and the other end of the second signal cable is connected to the video board. Extends to the ultrasonic signal connector. When the flexible board provided on the first signal cable is connected to the FPC connector, the ultrasonic probe and the ultrasonic signal connector are electrically connected, so the ultrasonic signal connector (second signal cable) is connected to the ultrasonic observation apparatus. For example, the ultrasonic image generated by the ultrasonic observation apparatus can be displayed on the ultrasonic observation image monitor.
When assembling an ultrasonic endoscope, in order to connect the flexible board to the FPC connector, it is necessary to insert the signal cable and flexible board from the front into the insertion section, the operation section, and the internal pipe of the universal tube and pull out backward. There is. However, the internal conduit is narrow, and when the flexible substrate is inserted into the internal conduit, the flexible substrates collide with each other in the internal conduit, so this drawing operation is not easy.
そこで、本願の発明者は、信号ケーブルを上記内部管路に挿通する前に、内部管路内に緩く挿脱自在な細長いガイド棒の外面に各フレキシブル基板を湾曲させながら巻き付け、それらを被覆チューブで一まとめに包み込んだ棒状一体物を構成してから、当該棒状一体物を上記内部管路の前端側から後端側に引き出し、その後にガイド棒と被覆チューブをフレキシブル基板から取り外して、フレキシブル基板をFPCコネクタに接続することを提案している(特許文献2)。この組立方法によれば、複数のフレキシブル基板を上記内部管路に容易に挿通させることができる。 Therefore, the inventor of the present application winds each flexible substrate while curving each flexible board around the outer surface of a long and slender guide rod that can be freely inserted into and removed from the inner conduit before inserting the signal cable through the inner conduit. After forming the rod-shaped integral object collectively wrapped in, the rod-shaped integral object is pulled out from the front end side to the rear end side of the internal conduit, and then the guide rod and the covering tube are removed from the flexible substrate, Is proposed to be connected to the FPC connector (Patent Document 2). According to this assembling method, a plurality of flexible boards can be easily inserted through the internal conduit.
上記複数のフレキシブル基板はFPCコネクタのコンタクトに形成された挿入溝に挟み込まれた状態で接続するので、コンタクトと確実に接触させるためには、一定以上の厚みが必要となる。しかし、各フレキシブル基板が厚くなると、湾曲させた状態で挿入部可撓管を通過させ、後に元の状態に戻したときにフレキシブル基板上のパターンに亀裂が生じ、最悪の場合には断線してしまうおそれがある。
そこで本願の発明者は、特願2010−213149号にて、FPCコネクタのコンタクトの挿入溝にフレキシブル基板とスライダ(アクチュエータ)を挿入した上で、フレキシブル基板とスライダの間に厚み調整用(嵩上げ用)の絶縁体シートを挿入する発明を提案している。この発明によれば、各フレキシブル基板が薄くても各フレキシブル基板とFPCコネクタのコンタクトとを確実に接触させることができ、しかもフレキシブル基板が薄いため湾曲させても各フレキシブル基板上のパターンがダメージを受けることがない。
Since the plurality of flexible boards are connected in a state of being sandwiched between insertion grooves formed in the contacts of the FPC connector, a certain thickness or more is required in order to contact the contacts with certainty. However, as each flexible board becomes thicker, the pattern on the flexible board cracks when it is passed through the insertion tube flexible tube in a curved state and later returned to its original state, and in the worst case it is disconnected. There is a risk that.
Therefore, the inventor of the present application, in Japanese Patent Application No. 2010-213149, inserts a flexible substrate and a slider (actuator) into an insertion groove of a contact of an FPC connector, and then adjusts the thickness between the flexible substrate and the slider (for raising the height) ) Is proposed. According to the present invention, even if each flexible substrate is thin, each flexible substrate and the contact of the FPC connector can be reliably brought into contact with each other. Moreover, since the flexible substrate is thin, the pattern on each flexible substrate is damaged even if it is curved. I do not receive it.
しかし特願2010−213149号の発明では、スライダだけでなく、スライダとは別体の絶縁体シートもコネクタ(コンタクトの挿入溝)に挿入しなければならないので、部品点数が多いだけでなく、接続作業性が悪かった。 However, in the invention of Japanese Patent Application No. 2010-213149, not only the slider but also an insulating sheet separate from the slider must be inserted into the connector (contact insertion groove), so that not only the number of parts is increased, but also the connection Workability was bad.
本発明は、フレキシブル基板が薄い場合であっても、スライダ以外の部材を用いずに、或いはスライダをも不要とした上で、フレキシブル基板をFPCコネクタのコンタクトと確実に接触させることが可能な超音波内視鏡及びその組立方法を提供することを目的とする。 Even if the flexible substrate is thin, the present invention does not use a member other than the slider, or eliminates the need for the slider, and can make the flexible substrate reliably contact with the contact of the FPC connector. An object is to provide a sonic endoscope and an assembling method thereof.
本発明の超音波内視鏡は、挿入部の先端部に設けた、超音波信号を入出力する超音波プローブと、上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、上記FPCコネクタが、上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、上記フレキシブル基板を挟んで上記接触部と反対側に位置し、かつ上記挿入溝の内面及びフレキシブル基板に接触する状態で該挿入溝に挿脱自在なスライダと、を具備する超音波内視鏡において、上記フレキシブル基板が、上記接触部と接触する部分を挟んで上記第1信号ケーブルと反対側に位置する部分に、上記スライダ側に折り畳まれ、上記挿入溝内において該スライダに接触する折畳部を備えることを特徴としている。 The ultrasonic endoscope according to the present invention includes an ultrasonic probe that inputs and outputs an ultrasonic signal provided at the distal end of the insertion portion, and extends from the ultrasonic probe, and transmits the ultrasonic signal to an ultrasonic observation device. A first signal cable, a thin flexible substrate connected to the extending end of the first signal cable, having a conductive pattern on the surface and having a flat plate shape in a free state, and one end of the ultrasonic observation apparatus The FPC connector provided on the relay board to which the other end of the second signal cable connected to the cable is connected, the first signal cable and the flexible board in the curved state are inserted, and the relay board is located on the outside of the relay board. An internal conduit for guiding the first signal cable and the flexible board, wherein the FPC connector is electrically connected to the relay board, and the insertion groove into which the flexible board can be inserted and removed; A contact portion formed on the inner surface of the insertion groove so as to be electrically conductive with the conductor pattern, and located on the opposite side of the contact portion with the flexible substrate interposed therebetween and in contact with the inner surface of the insertion groove and the flexible substrate. In the ultrasonic endoscope comprising the slider that can be inserted into and removed from the insertion groove in a state in which the flexible substrate is placed, the flexible substrate is positioned on the opposite side of the first signal cable across the portion that contacts the contact portion. The portion is provided with a folding portion that is folded toward the slider and contacts the slider in the insertion groove.
別の態様によると、本発明の超音波内視鏡は、挿入部の先端部に設けた、超音波信号を入出力する超音波プローブと、上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、上記FPCコネクタが、上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、を具備する超音波内視鏡において、上記フレキシブル基板が、上記接触部と接触する部分を挟んで上記第1信号ケーブルと反対側に位置する部分に、該フレキシブル基板を挟んで上記接触部と反対側に折り畳まれ、かつ上記挿入溝の内面に接触する折畳部を備えることを特徴としている。 According to another aspect, the ultrasonic endoscope of the present invention includes an ultrasonic probe provided at a distal end portion of an insertion portion, which inputs and outputs an ultrasonic signal, and extends from the ultrasonic probe, and transmits the ultrasonic signal. A first signal cable to be transmitted to the ultrasonic observation apparatus, a thin flexible substrate connected to the extending end of the first signal cable, having a conductive pattern on the surface and having a flat shape in a free state, and one end Is inserted through the FPC connector provided on the relay board to which the other end of the second signal cable connected to the ultrasonic observation apparatus is connected, the first signal cable and the flexible board in the bent state, and is positioned outside itself. An internal conduit for guiding the first signal cable and the flexible board to the relay board side, wherein the FPC connector is electrically connected to the relay board, and the flexible board is inserted and removed. In the ultrasonic endoscope, the flexible substrate is in contact with the contact portion. The ultrasonic endoscope includes a contact portion having a functionable insertion groove and a contact portion formed on the inner surface of the insertion groove so as to be electrically conductive with the conductor pattern. A folding portion that is folded on the opposite side of the contact portion with the flexible substrate interposed therebetween and in contact with the inner surface of the insertion groove is provided at a portion that is located on the opposite side of the first signal cable with the portion to be interposed therebetween. It is characterized by.
上記フレキシブル基板及び上記FPCコネクタが複数であってもよい。 A plurality of the flexible substrate and the FPC connector may be provided.
本発明の超音波内視鏡の組立方法は、挿入部の先端部に設けた、超音波信号を入出力する超音波プローブと、上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、上記FPCコネクタが、上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、上記挿入溝に挿脱自在なスライダと、を具備する超音波内視鏡の組立方法であって、上記フレキシブル基板を上記内部管路の内径より小さく湾曲させた状態で該内部管路に挿通し、上記中継基板側に引き出す工程と、引き出した上記フレキシブル基板を元の平板状に戻し、かつ、該フレキシブル基板に上記スライダ側に折り畳まれた折畳部を形成する工程と、該フレキシブル基板を上記挿入溝に挿入して、上記導線パターンの上記折畳部よりも上記第1信号ケーブル側に位置する部分を上記接触部に接触させる工程と、上記フレキシブル基板を挟んで上記接触部と反対側に位置させた上記スライダを上記挿入溝に挿入し、かつ上記折畳部及び該挿入溝の内面に接触させる工程と、を有することを特徴としている。 The method for assembling an ultrasonic endoscope according to the present invention includes an ultrasonic probe provided at a distal end portion of an insertion portion for inputting / outputting an ultrasonic signal, an extension from the ultrasonic probe, and ultrasonic observation of the ultrasonic signal. A first signal cable to be transmitted to the apparatus; a thin flexible substrate connected to the extending end of the first signal cable and having a conductive pattern on the surface and having a flat shape in a free state; The FPC connector provided on the relay board to which the other end of the second signal cable connected to the sound wave observation device is connected, the first signal cable and the flexible board in the curved state are inserted, and the relay located outside itself An internal conduit for guiding the first signal cable and the flexible board to the board side, wherein the FPC connector is electrically connected to the relay board, and the flexible board can be inserted and removed. A method of assembling an ultrasonic endoscope, comprising: a contact having a groove, a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductive wire pattern; and a slider detachable from the insertion groove. And inserting the flexible substrate into the inner conduit in a curved state smaller than the inner diameter of the inner conduit, drawing it out to the relay substrate, and returning the extracted flexible substrate to the original flat plate shape, And a step of forming a fold portion folded on the slider side on the flexible substrate, and inserting the flexible substrate into the insertion groove so as to be closer to the first signal cable than the fold portion of the conductor pattern. A step of contacting a portion located in the contact portion with the contact portion, and inserting the slider positioned on the opposite side of the contact portion with the flexible substrate in between, into the insertion groove, and the folding And is characterized by having the steps of contacting the inner surface of said insertion groove.
別の態様によると、本発明の超音波内視鏡の組立方法は、挿入部の先端部に設けた、超音波信号を入出力する超音波プローブと、上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、上記FPCコネクタが、上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、を具備する超音波内視鏡の組立方法であって、上記フレキシブル基板を上記内部管路の内径より小さく湾曲させた状態で該内部管路に挿通し、上記中継基板側に引き出す工程と、引き出した上記フレキシブル基板を元の平板状に戻し、かつ、該フレキシブル基板に上記スライダ側に折り畳まれた折畳部を形成する工程と、該フレキシブル基板を上記挿入溝に挿入して、上記導線パターンの上記折畳部よりも上記第1信号ケーブル側に位置する部分を上記接触部に接触させ、かつ、上記折畳部を該挿入溝の内面に接触させる工程と、を有することを特徴としている。 According to another aspect, the method for assembling an ultrasonic endoscope of the present invention includes an ultrasonic probe provided at a distal end portion of an insertion portion, which inputs and outputs an ultrasonic signal, and extends from the ultrasonic probe. A first signal cable for transmitting a sound wave signal to an ultrasonic observation device, and a thin flexible substrate connected to an extending end of the first signal cable, having a conductive wire pattern on the surface, and having a flat plate shape in a free state And the FPC connector provided on the relay board to which the other end of the second signal cable connected to the ultrasonic observation apparatus is connected to the first signal cable and the flexible board in the curved state, An internal conduit for guiding the first signal cable and the flexible board to the relay board side located on the outside, the FPC connector being electrically connected to the relay board, and the flexible board An assembly method for an ultrasonic endoscope comprising: an insertion groove through which a plate can be inserted / removed; and a contact having a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductor pattern, Inserting the flexible board into the inner pipe line in a curved state smaller than the inner diameter of the inner pipe line, drawing it out to the relay board side, returning the drawn out flexible board to the original flat plate shape, and A step of forming a folded portion folded on the slider side on the substrate, and a portion located on the first signal cable side of the folded portion of the conductor pattern by inserting the flexible substrate into the insertion groove And a step of bringing the folded portion into contact with the inner surface of the insertion groove.
本発明ではフレキシブル基板に折畳部を形成してあるので、折畳部を形成した部分のフレキシブル基板全体の厚みは、フレキシブル基板固有の厚み(一枚分の厚み)より大きく、折畳部の折り畳み回数を変えることにより当該厚みを調整可能である。そのため、スライダ以外の部材を用いずに、或いはスライダを不要とした上で、フレキシブル基板の導線パターンをコンタクトの接触部と確実に接触させることが可能である。
フレキシブル基板に折畳部を形成すると、折り曲げ部において導線パターンが断線する可能性がある。しかし、この断線部はフレキシブル基板における接触部と接触する部分を挟んで信号ケーブルと反対側に位置するので、信号ケーブル及び導線パターンによる超音波信号の伝送には影響しない。
In the present invention, since the fold portion is formed on the flexible substrate, the thickness of the entire flexible substrate in the portion where the fold portion is formed is larger than the thickness (thickness for one sheet) unique to the flexible substrate. The thickness can be adjusted by changing the number of folding times. Therefore, it is possible to reliably bring the conductive wire pattern of the flexible substrate into contact with the contact portion without using a member other than the slider or making the slider unnecessary.
If a fold part is formed in a flexible substrate, there is a possibility that a conducting wire pattern may be disconnected at the fold part. However, since this disconnection portion is located on the opposite side of the signal cable across the portion of the flexible substrate that contacts the contact portion, transmission of ultrasonic signals by the signal cable and the conductive pattern is not affected.
以下、図面を参照して本発明の実施形態を説明する。図1は、本発明を適用した超音波内視鏡の全体構成を示している。本実施形態の超音波内視鏡は、気管や肺の内部を観察する気管支内視鏡であって、患者の体内に挿入されるφ7mm程度の細径部材であり可撓性を有する挿入部1と、この挿入部1の基部に接続された操作部2と、操作部2から延出する可撓性を有するユニバーサルチューブ3の先端に設けたビデオコネクタ4と、ビデオコネクタ4から延出する可撓性を有する分岐ケーブル5の先端に設けた超音波信号コネクタ6とを備えている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows the overall configuration of an ultrasonic endoscope to which the present invention is applied. The ultrasonic endoscope according to the present embodiment is a bronchoscope for observing the inside of a trachea or a lung, and is a thin member having a diameter of about 7 mm inserted into a patient's body, and has a flexible insertion portion 1. An operation unit 2 connected to the base of the insertion unit 1, a video connector 4 provided at the tip of a flexible universal tube 3 extending from the operation unit 2, and a video connector 4 extending from the video connector 4. And an ultrasonic signal connector 6 provided at the tip of the branch cable 5 having flexibility.
挿入部1は、前方から順に(患者の体内に挿入される順に)、超音波走査部ブロック110と光学観察部ブロック120を含む先端部10(図2)と、操作部2に設けた操作レバー21による遠隔操作により屈曲する湾曲部11と、可撓性を有する可撓管12とを有している。湾曲部11の外周は被覆ゴム13で覆われており、可撓管12の外周は可撓性のある合成樹脂材料からなる外皮で覆われている。 The insertion portion 1 includes a distal end portion 10 (FIG. 2) including an ultrasound scanning unit block 110 and an optical observation unit block 120 in order from the front (in order of insertion into the patient's body), and an operation lever provided on the operation unit 2. 21 has a bending portion 11 that is bent by a remote operation by means of 21 and a flexible tube 12 having flexibility. The outer periphery of the bending portion 11 is covered with a covering rubber 13, and the outer periphery of the flexible tube 12 is covered with an outer skin made of a flexible synthetic resin material.
操作部2には、湾曲部11を屈曲操作する操作レバー21や先端部10のチャンネル出口開口132を利用した吸引動作を行うための吸引ボタン22などの操作部材のほか、処置具挿入突起23が設けられている。処置具挿入突起23は、操作部2と挿入部1の内部を挿通させた鉗子チャンネルの入口側端部に通じている。 The operation unit 2 includes an operation member 21 such as an operation lever 21 for bending the bending portion 11 and an operation member such as a suction button 22 for performing a suction operation using the channel outlet opening 132 of the distal end portion 10, and a treatment instrument insertion protrusion 23. Is provided. The treatment instrument insertion protrusion 23 communicates with the end portion on the entrance side of the forceps channel inserted through the inside of the operation portion 2 and the insertion portion 1.
挿入部1、操作部2、及びユニバーサルチューブ3の内部管路には、照明光を先端部10に伝えるライトガイドファイバと、先端部10の光学観察部ブロック120で得られた光学像の電子データを伝送する信号ケーブル(図示略)と、先端部10の超音波走査部ブロック110に入出力される超音波信号を伝送する第1信号ケーブル112(図3)と、が設けてある。ビデオコネクタ4は図示していないビデオプロセッサに接続可能で、超音波信号コネクタ6は図示していない超音波観測装置に接続可能である。本超音波内視鏡がビデオコネクタ4を介して接続されるビデオプロセッサは、照明光を供給する光源装置を内蔵または接続したものである。 In the internal conduits of the insertion unit 1, the operation unit 2, and the universal tube 3, a light guide fiber that transmits illumination light to the distal end portion 10, and electronic data of an optical image obtained by the optical observation unit block 120 of the distal end portion 10. And a first signal cable 112 (FIG. 3) for transmitting an ultrasonic signal input / output to / from the ultrasonic scanning block 110 of the distal end portion 10 is provided. The video connector 4 can be connected to a video processor (not shown), and the ultrasonic signal connector 6 can be connected to an ultrasonic observation apparatus (not shown). The video processor to which the ultrasonic endoscope is connected via the video connector 4 has a built-in or connected light source device for supplying illumination light.
図2は、挿入部1の先端部10を拡大して示している。先端部10は、観察部位の超音波断層像を得る超音波プローブ111を備えた超音波走査部ブロック110と、この超音波走査部ブロック110に対して相対的に回転できない状態で連結された光学観察部ブロック120と、この光学観察部ブロック120に埋込固定された金属ブロック130とを有している。光学観察部ブロック120は、超音波走査部ブロック110と連結する前端面側にその軸線に対して傾斜させた傾斜面120Aを有し、この傾斜面120Aに、観察部位の光学像を得る観察窓(対物レンズ)121と照明窓(照明レンズ)122を備えている。観察窓121の後方には例えばCCDなどの固体撮像素子が配置され、観察窓121を透過した光学像は、固体撮像素子で電子画像化されて該固体撮像素子に接続された上記信号ケーブルによりビデオプロセッサへ伝送され、ビデオプロセッサに接続したモニタ(図示略)に表示される。照明窓122には、挿入部1、操作部2、ユニバーサルチューブ3、及び、ビデオコネクタ4の内部に配設した上記ライトガイドファイバの前端が接続されていて、ビデオプロセッサ内の光源装置から発せられた光がライトガイドファイバを通って照明窓122から外部へ照射される。金属ブロック130には、傾斜面120Aに臨んで固定され、操作部2と挿入部1の内部に設けた鉗子チャンネルの前端部と接続するチャンネル出口開口132が設けてある。 FIG. 2 shows the distal end portion 10 of the insertion portion 1 in an enlarged manner. The distal end portion 10 includes an ultrasonic scanning unit block 110 including an ultrasonic probe 111 that obtains an ultrasonic tomographic image of an observation site, and an optical device that is coupled to the ultrasonic scanning unit block 110 in a state where the ultrasonic scanning unit block 110 cannot rotate relative to the ultrasonic scanning unit block 110. An observation unit block 120 and a metal block 130 embedded and fixed in the optical observation unit block 120 are provided. The optical observation unit block 120 has an inclined surface 120A inclined with respect to its axis on the front end surface side connected to the ultrasonic scanning unit block 110, and an observation window for obtaining an optical image of the observation site on the inclined surface 120A. (Objective lens) 121 and illumination window (illumination lens) 122 are provided. A solid-state image pickup device such as a CCD is disposed behind the observation window 121, and an optical image transmitted through the observation window 121 is converted into an electronic image by the solid-state image pickup device and video by the signal cable connected to the solid-state image pickup device. The data is transmitted to the processor and displayed on a monitor (not shown) connected to the video processor. The illumination window 122 is connected to the insertion portion 1, the operation portion 2, the universal tube 3, and the front end of the light guide fiber disposed inside the video connector 4, and is emitted from a light source device in the video processor. The light is irradiated from the illumination window 122 to the outside through the light guide fiber. The metal block 130 is provided with a channel outlet opening 132 that is fixed facing the inclined surface 120A and is connected to the operation portion 2 and the front end portion of the forceps channel provided in the insertion portion 1.
図3は、超音波プローブ111と超音波観測装置との間で超音波信号を伝送する第1信号ケーブル112(信号線束114を被覆チューブ115で束ねたもの)を示している。第1信号ケーブル112は、超音波プローブ111の後方から延出し、その延出端に、コネクタ機能を有する複数(図示実施形態では6個)のフレキシブル基板113が、該第1信号ケーブル112の延出方向において互いに位置をずらして取り付けられている。フレキシブル基板113は薄板状であり、自由状態では図3、図4に示すように平板状をなす。この第1信号ケーブル112は、超音波走査部ブロック110の後方に突出形成された筒状突出部の中に挿通され、この筒状突出部と一体に、光学観察部ブロック120に貫通形成された連結用貫通孔へ嵌挿されて、光学観察部ブロック120の後方へ延出している。第1信号ケーブル112の長さは例えば2〜2.5m程度であり、複数のフレキシブル基板113が取り付けられている信号線束114の被覆チューブ115から後方に突出する部分の長さ(第1信号ケーブル112の延出端からフレキシブル基板113までの長さ)は例えば5〜15cm程度である。 FIG. 3 shows a first signal cable 112 (a bundle of signal wires 114 bundled with a covering tube 115) that transmits an ultrasonic signal between the ultrasonic probe 111 and the ultrasonic observation apparatus. The first signal cable 112 extends from the rear of the ultrasonic probe 111, and a plurality (six in the illustrated embodiment) of flexible boards 113 having a connector function are extended to the extension end of the first signal cable 112. They are attached with their positions shifted in the outgoing direction. The flexible substrate 113 has a thin plate shape, and in a free state, has a flat plate shape as shown in FIGS. The first signal cable 112 is inserted into a cylindrical protruding portion that protrudes behind the ultrasonic scanning unit block 110 and is formed so as to penetrate the optical observation unit block 120 integrally with the cylindrical protruding portion. It is inserted into the connecting through-hole and extends to the rear of the optical observation block 120. The length of the first signal cable 112 is, for example, about 2 to 2.5 m, and the length of the portion projecting rearward from the covering tube 115 of the signal line bundle 114 to which the plurality of flexible boards 113 are attached (the first signal cable). The length from the extended end of 112 to the flexible substrate 113 is, for example, about 5 to 15 cm.
図4に、フレキシブル基板113を単体で示した。各フレキシブル基板113には、表裏面の一方のみに、ビデオコネクタ4内の中継基板40に設けたFPCコネクタ41と電気的に接続可能な導線パターン113aが形成されている。このフレキシブル基板113は、0.15mm程度と非常に薄いので、湾曲させやすく、湾曲させても導線パターン113aがダメージを受けずに済む。 FIG. 4 shows the flexible substrate 113 as a single unit. Each flexible substrate 113 is formed with a conductive pattern 113a that can be electrically connected to the FPC connector 41 provided on the relay substrate 40 in the video connector 4 only on one of the front and back surfaces. Since this flexible substrate 113 is very thin, about 0.15 mm, it is easy to bend, and even if it is bent, the conductor pattern 113a is not damaged.
図5は、ビデオコネクタ4を一部破断して示した模式側面図である。ビデオコネクタ4内には、互いに平行をなす一対の中継基板40が設けてあり、各中継基板40には分岐ケーブル5内に設けた第2信号ケーブル116(第1信号ケーブル112とは別体)の一端が接続しており、第2信号ケーブル116の他端は超音波信号コネクタ6内に設けた回路基板(図示略。超音波信号コネクタ6を超音波観測装置に接続したときに超音波観測装置と電気的に接続する基板)に接続している。さらに各中継基板40の一方の面(両者の対向面と反対側の面)には、3個のFPCコネクタ41が設けられている。
図6、図7に示すようにFPCコネクタ41は、端面に開口部を有する中空部材である絶縁材料製のインシュレータ42と、インシュレータ42の内部に並べて設けた中継基板40と電気的に接続する金属製のコンタクト43と、インシュレータ42及びコンタクト43に対して直線的な移動により挿脱可能な絶縁材料からなるスライダ44と、を具備している。図示するようにコンタクト43はインシュレータ42に固定された基部43aと、基部43aから平行に延びる固定片43b及び弾性変形片43cと、を具備している。弾性変形片43cの先端部には接触部43dが突設してあり、固定片43bと弾性変形片43cの間には挿入溝43eが形成してある。
FIG. 5 is a schematic side view showing the video connector 4 with a part broken away. In the video connector 4, a pair of relay boards 40 that are parallel to each other are provided, and each relay board 40 has a second signal cable 116 provided in the branch cable 5 (separate from the first signal cable 112). The other end of the second signal cable 116 is connected to a circuit board (not shown) in the ultrasonic signal connector 6. Ultrasonic observation is performed when the ultrasonic signal connector 6 is connected to an ultrasonic observation apparatus. Connected to the board which is electrically connected to the device). Further, three FPC connectors 41 are provided on one surface of each relay board 40 (the surface opposite to the opposite surface).
As shown in FIGS. 6 and 7, the FPC connector 41 includes an insulator 42 made of an insulating material, which is a hollow member having an opening on an end surface, and a metal that is electrically connected to a relay board 40 that is arranged inside the insulator 42. And a slider 44 made of an insulating material that can be inserted and removed by linear movement with respect to the insulator 42 and the contact 43. As shown in the drawing, the contact 43 includes a base portion 43a fixed to the insulator 42, and a fixing piece 43b and an elastic deformation piece 43c extending in parallel from the base portion 43a. A contact portion 43d protrudes from the tip of the elastic deformation piece 43c, and an insertion groove 43e is formed between the fixed piece 43b and the elastic deformation piece 43c.
超音波内視鏡の組立工程において、超音波プローブ111に接続した第1信号ケーブル112は、先端部10の後方から延出させ、さらに、湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に挿通させて、ユニバーサルチューブ3の後端部からビデオコネクタ4の内部管路側に引き出し、その後に各フレキシブル基板113を各FPCコネクタ41に接続する。しかし、延出方向の位置が互いに異なる複数のフレキシブル基板113を自然状態の形状(平板形状)のまま湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に挿通させてビデオコネクタ4側に引き出すのは難しい。 In the assembly process of the ultrasonic endoscope, the first signal cable 112 connected to the ultrasonic probe 111 is extended from the rear of the distal end portion 10, and further, the bending portion 11, the flexible tube 12, the operation portion 2, and Then, the flexible tube 113 is inserted into the internal conduit of the universal tube 3 and pulled out from the rear end of the universal tube 3 toward the internal conduit of the video connector 4, and then each flexible board 113 is connected to each FPC connector 41. However, a plurality of flexible boards 113 whose positions in the extending direction are different from each other are inserted into the internal pipe lines of the bending portion 11, the flexible tube 12, the operation portion 2, and the universal tube 3 while maintaining the natural shape (flat plate shape). It is difficult to pull it out to the video connector 4 side.
そこで本実施形態の組立工程では、第1信号ケーブル112を湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に挿通する前に、図8及び図9に示すように、湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に緩く挿脱自在な硬質の細長いガイド棒200を準備し、複数のフレキシブル基板113をガイド棒200の外面に沿うように湾曲させた状態で、該ガイド棒200を極薄の被覆チューブ201で一まとめに包み込んだ状態にする。 Therefore, in the assembly process of the present embodiment, the first signal cable 112 is shown in FIGS. 8 and 9 before being inserted through the bending portion 11, the flexible tube 12, the operation portion 2, and the internal tube path of the universal tube 3. As described above, a rigid elongated guide rod 200 that can be loosely inserted into and removed from the curved pipe 11, the flexible pipe 12, the operation section 2, and the internal pipe of the universal tube 3 is prepared. In a state where the guide rod 200 is bent along the outer surface of the tube, the guide rod 200 is wrapped in a very thin covered tube 201 together.
ガイド棒200の長さは、第1信号ケーブル112の被覆チューブ115と重なり合わないように、被覆チューブ115から後方に突出した信号線束114より少し長い程度あればよい。ガイド棒200の先端は半球状に丸められていて、その近傍には糸掛け用溝202が形成されている。また、被覆チューブ201には、その自然状態での内径サイズがガイド棒200の外面に沿った状態のフレキシブル基板113の外径よりやや小さく、肉厚が例えば0.02〜0.05mm程度の弾力性を有するチューブを用いる。これにより、フレキシブル基板113は、被覆チューブ201でガイド棒200の外面に軽く締め付けられた状態になり、被覆チューブ201の外径は上記内部管路の中で最も内径が狭い部分よりも小径となる。なお、被覆チューブ201がガイド棒200に対して簡単に移動しないように、被覆チューブ201の先端近傍の領域をガイド棒200に粘着剤などで仮止め固定してもよい。あるいは、被覆チューブ201を先端側が塞がった袋状に形成して、その袋状部分をガイド棒200の先端200aに被せてもよい。 The length of the guide rod 200 may be a little longer than the signal wire bundle 114 protruding rearward from the covering tube 115 so as not to overlap the covering tube 115 of the first signal cable 112. The tip of the guide bar 200 is rounded into a hemisphere, and a threading groove 202 is formed in the vicinity thereof. Further, the coated tube 201 has a natural inner diameter size slightly smaller than the outer diameter of the flexible substrate 113 in a state along the outer surface of the guide rod 200, and has a wall thickness of, for example, about 0.02 to 0.05 mm. Use a tube that has sex. As a result, the flexible substrate 113 is lightly fastened to the outer surface of the guide rod 200 by the covering tube 201, and the outer diameter of the covering tube 201 is smaller than the narrowest inner diameter portion of the internal conduit. . The region near the tip of the coated tube 201 may be temporarily fixed to the guide rod 200 with an adhesive or the like so that the coated tube 201 does not easily move with respect to the guide rod 200. Alternatively, the covering tube 201 may be formed in a bag shape with the tip side closed, and the bag-like portion may be covered with the tip 200 a of the guide rod 200.
被覆チューブ201により複数のフレキシブル基板113とガイド棒200を一まとめに包み込んだ状態としたら、ガイド棒200を湾曲部11の先端側から可撓管12の内部管路内に引き込み、さらに操作部2、及び、ユニバーサルチューブ3の内部管路を通過させてビデオコネクタ4の内部空間側に引き出す。このとき、予め湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に挿通し、その両端を該内部管路の外側に引き出してある糸材をガイド棒200の糸掛け用溝202に結びつけ、その糸材を利用してガイド棒200を湾曲部11、可撓管12、操作部2、及び、ユニバーサルチューブ3の内部管路に引っ張るようにするとよい。 When the plurality of flexible boards 113 and the guide rods 200 are collectively wrapped by the covering tube 201, the guide rods 200 are drawn into the internal conduit of the flexible tube 12 from the distal end side of the bending portion 11, and the operation unit 2 is further operated. And, it passes through the internal pipe line of the universal tube 3 and is pulled out to the internal space side of the video connector 4. At this time, the thread material of the guide rod 200 is inserted into the bending pipe 11, the flexible pipe 12, the operation section 2, and the internal pipe of the universal tube 3 in advance and both ends thereof are pulled out to the outside of the internal pipe. The guide rod 200 may be connected to the threading groove 202 and pulled to the curved pipe 11, the flexible tube 12, the operation unit 2, and the internal tube 3 of the universal tube 3 using the yarn material.
ガイド棒200をビデオコネクタ4の内部空間側に引き出したら、被覆チューブ201とガイド棒200を複数のフレキシブル基板113から取り外し、複数のフレキシブル基板113を元の状態(図3に示す平板状)に戻す。各フレキシブル基板113は、0.15mm程度と薄いので湾曲自在であり、ガイド棒200の外面に沿わせた湾曲状態から元の平板状に戻しても、フレキシブル基板113上の導線パターン113aは断線するおそれがない。 When the guide rod 200 is pulled out to the inner space side of the video connector 4, the covering tube 201 and the guide rod 200 are detached from the plurality of flexible boards 113, and the plurality of flexible boards 113 are returned to the original state (flat plate shape shown in FIG. 3). . Since each flexible substrate 113 is as thin as about 0.15 mm, it can be bent, and even if the bent state along the outer surface of the guide bar 200 is returned to the original flat plate shape, the conductive pattern 113a on the flexible substrate 113 is disconnected. There is no fear.
続いて、第1信号ケーブル112の各フレキシブル基板113と中継基板40の各FPCコネクタ41を接続する。具体的には、各フレキシブル基板113の導線パターン113aが形成された面を接触部43d側に向けた上で、第1信号ケーブル112と反対側の端部を固定片43b側に1回折り畳んで折畳部113bを形成し、この状態で各フレキシブル基板113を各コンタクト43の挿入溝43eに挿入する。そして折畳部113bと固定片43bの間に形成された空間にスライダ44を挿入し、スライダ44を折畳部113bと固定片43bに接触させる。すると、フレキシブル基板113の各導線パターン113aが、対応するコンタクト43の弾性変形片43cを弾性変形させながら接触部43dに接触する。従って、第1信号ケーブル112と第2信号ケーブル116がフレキシブル基板113、コンタクト43、及び、中継基板40を介して電気的に接続するので、超音波観測装置で生成された超音波画像が超音波観察画像用モニタに映し出される。 Subsequently, each flexible board 113 of the first signal cable 112 and each FPC connector 41 of the relay board 40 are connected. Specifically, the surface on which the conductive wire pattern 113a of each flexible substrate 113 is formed faces the contact portion 43d side, and the end opposite to the first signal cable 112 is folded once on the fixed piece 43b side. The folding part 113b is formed, and each flexible board 113 is inserted into the insertion groove 43e of each contact 43 in this state. Then, the slider 44 is inserted into the space formed between the folding portion 113b and the fixed piece 43b, and the slider 44 is brought into contact with the folding portion 113b and the fixed piece 43b. Then, each conductive wire pattern 113a of the flexible substrate 113 comes into contact with the contact portion 43d while elastically deforming the elastic deformation piece 43c of the corresponding contact 43. Accordingly, since the first signal cable 112 and the second signal cable 116 are electrically connected via the flexible substrate 113, the contact 43, and the relay substrate 40, the ultrasonic image generated by the ultrasonic observation apparatus is an ultrasonic wave. The image is displayed on the observation image monitor.
フレキシブル基板113の折畳部113bを形成した部分の厚みは、フレキシブル基板113固有の厚み(一枚分の厚み)より大きいので、スライダ44以外の嵩上げ部材を用いずに、フレキシブル基板113の導線パターン113aをコンタクト43の接触部43dと確実に接触させることが可能である。
さらにフレキシブル基板113の折畳部113bは折り畳み回数を変えることによりその厚みを調整可能である。そのため折り畳み回数を複数回にして折畳部113bの厚みをより大きくすれば、スライダ44を省略した上で、折畳部113bを固定片43bに直接接触させることにより、フレキシブル基板113の導線パターン113aをコンタクト43の接触部43dと確実に接触させることが可能になる。
なお、フレキシブル基板113に折畳部113bを形成すると、折り曲げ部において導線パターン113aが断線する可能性がある。しかし、この断線部はフレキシブル基板113における接触部43dとの接触部を挟んで第1信号ケーブル112と反対側に位置するので、仮に断線が生じても第1信号ケーブル112及び導線パターン113aによる超音波信号の伝送には影響しない。
Since the thickness of the portion of the flexible board 113 where the folding part 113b is formed is larger than the thickness (one sheet thickness) unique to the flexible board 113, the conductive wire pattern of the flexible board 113 is not used without using a raising member other than the slider 44. It is possible to reliably contact 113a with the contact portion 43d of the contact 43.
Furthermore, the thickness of the folding part 113b of the flexible substrate 113 can be adjusted by changing the number of times of folding. Therefore, if the number of times of folding is increased to increase the thickness of the folding portion 113b, the slider 44 is omitted and the folding portion 113b is brought into direct contact with the fixed piece 43b, whereby the conductor pattern 113a of the flexible substrate 113 is obtained. Can be reliably brought into contact with the contact portion 43 d of the contact 43.
In addition, when the folding part 113b is formed in the flexible substrate 113, the conducting wire pattern 113a may be disconnected in the bending part. However, since this disconnection portion is located on the opposite side of the first signal cable 112 across the contact portion of the flexible substrate 113 with the contact portion 43d, even if a disconnection occurs, the disconnection portion may be caused by the first signal cable 112 and the conductor pattern 113a. It does not affect the transmission of sound wave signals.
1 挿入部
2 操作部
3 ユニバーサルチューブ
4 ビデオコネクタ
5 分岐ケーブル
6 超音波信号コネクタ
10 先端部
40 中継基板
41 FPCコネクタ
42 インシュレータ
43 コンタクト
43a 基部
43b 固定片
43c 弾性変形片
43d 接触部
43e 挿入溝
44 スライダ
45 絶縁体シート
110 超音波走査部ブロック
111 超音波プローブ
112 第1信号ケーブル
113 フレキシブル基板
113a 導線パターン
113b 折畳部
114 信号線束
115 被覆チューブ
116 第2信号ケーブル
120 光学観察部ブロック
130 金属ブロック
200 ガイド棒
201 被覆チューブ
202 糸掛け用溝
DESCRIPTION OF SYMBOLS 1 Insertion part 2 Operation part 3 Universal tube 4 Video connector 5 Branch cable 6 Ultrasonic signal connector 10 Tip part 40 Relay board 41 FPC connector 42 Insulator 43 Contact 43a Base part 43b Fixing piece 43c Elastic deformation piece 43d Contact part 43e Insertion groove 44 Slider 45 Insulator sheet 110 Ultrasonic scanning unit block 111 Ultrasonic probe 112 First signal cable 113 Flexible substrate 113a Conductive pattern 113b Folding unit 114 Signal line bundle 115 Cover tube 116 Second signal cable 120 Optical observation unit block 130 Metal block 200 Guide Rod 201 Coated tube 202 Threading groove
Claims (5)
上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、
該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、
一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、
上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、
上記FPCコネクタが、
上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、
上記フレキシブル基板を挟んで上記接触部と反対側に位置し、かつ上記挿入溝の内面及びフレキシブル基板に接触する状態で該挿入溝に挿脱自在なスライダと、
を具備する超音波内視鏡において、
上記フレキシブル基板が、上記接触部と接触する部分を挟んで上記第1信号ケーブルと反対側に位置する部分に、上記スライダ側に折り畳まれ、上記挿入溝内において該スライダに接触する折畳部を備えることを特徴とする超音波内視鏡。 An ultrasonic probe for inputting / outputting an ultrasonic signal provided at the distal end of the insertion portion;
A first signal cable extending from the ultrasonic probe and transmitting the ultrasonic signal to an ultrasonic observation device;
A thin plate-like flexible substrate connected to the extending end of the first signal cable, having a conductive wire pattern on the surface, and forming a flat plate shape in a free state;
An FPC connector provided on a relay substrate to which one end of the second signal cable connected to the ultrasonic observation apparatus is connected;
An internal conduit for guiding the first signal cable and the flexible board to the relay board side located outside the first signal cable and the flexible board in a curved state;
The FPC connector is
A contact having an insertion groove electrically connected to the relay substrate and capable of inserting / removing the flexible substrate, and a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductor pattern;
A slider that is located on the opposite side of the contact portion across the flexible substrate, and that can be inserted into and removed from the insertion groove while being in contact with the inner surface of the insertion groove and the flexible substrate;
In an ultrasonic endoscope comprising:
The flexible substrate is folded on the slider side at a portion located on the opposite side of the first signal cable across the portion that contacts the contact portion, and a folded portion that contacts the slider in the insertion groove An ultrasonic endoscope comprising the ultrasonic endoscope.
上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、
該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、
一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、
上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、
上記FPCコネクタが、
上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、
を具備する超音波内視鏡において、
上記フレキシブル基板が、上記接触部と接触する部分を挟んで上記第1信号ケーブルと反対側に位置する部分に、該フレキシブル基板を挟んで上記接触部と反対側に折り畳まれ、かつ上記挿入溝の内面に接触する折畳部を備えることを特徴とする超音波内視鏡。 An ultrasonic probe for inputting / outputting an ultrasonic signal provided at the distal end of the insertion portion;
A first signal cable extending from the ultrasonic probe and transmitting the ultrasonic signal to an ultrasonic observation device;
A thin plate-like flexible substrate connected to the extending end of the first signal cable, having a conductive wire pattern on the surface, and forming a flat plate shape in a free state;
An FPC connector provided on a relay substrate to which one end of the second signal cable connected to the ultrasonic observation apparatus is connected;
An internal conduit for guiding the first signal cable and the flexible board to the relay board side located outside the first signal cable and the flexible board in a curved state;
The FPC connector is
A contact having an insertion groove electrically connected to the relay substrate and capable of inserting / removing the flexible substrate, and a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductor pattern;
In an ultrasonic endoscope comprising:
The flexible substrate is folded on the opposite side of the first signal cable with the portion in contact with the contact portion, and is folded on the opposite side of the contact portion with the flexible substrate in between. An ultrasonic endoscope comprising a folding portion that contacts an inner surface.
上記フレキシブル基板及び上記FPCコネクタが複数である超音波内視鏡。 The ultrasonic endoscope according to claim 1 or 2,
An ultrasonic endoscope having a plurality of the flexible substrate and the FPC connector.
上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、
該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、
一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、
上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、
上記FPCコネクタが、
上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、
上記挿入溝に挿脱自在なスライダと、
を具備する超音波内視鏡の組立方法であって、
上記フレキシブル基板を上記内部管路の内径より小さく湾曲させた状態で該内部管路に挿通し、上記中継基板側に引き出す工程と、
引き出した上記フレキシブル基板を元の平板状に戻し、かつ、該フレキシブル基板に上記スライダ側に折り畳まれた折畳部を形成する工程と、
該フレキシブル基板を上記挿入溝に挿入して、上記導線パターンの上記折畳部よりも上記第1信号ケーブル側に位置する部分を上記接触部に接触させる工程と、
上記フレキシブル基板を挟んで上記接触部と反対側に位置させた上記スライダを上記挿入溝に挿入し、かつ上記折畳部及び該挿入溝の内面に接触させる工程と、
を有することを特徴とする超音波内視鏡の組立方法。 An ultrasonic probe for inputting / outputting an ultrasonic signal provided at the distal end of the insertion portion;
A first signal cable extending from the ultrasonic probe and transmitting the ultrasonic signal to an ultrasonic observation device;
A thin plate-like flexible substrate connected to the extending end of the first signal cable, having a conductive wire pattern on the surface, and forming a flat plate shape in a free state;
An FPC connector provided on a relay substrate to which one end of the second signal cable connected to the ultrasonic observation apparatus is connected;
An internal conduit for guiding the first signal cable and the flexible board to the relay board side located outside the first signal cable and the flexible board in a curved state;
The FPC connector is
A contact having an insertion groove electrically connected to the relay substrate and capable of inserting / removing the flexible substrate, and a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductor pattern;
A slider that can be inserted into and removed from the insertion groove;
An ultrasonic endoscope assembly method comprising:
Inserting the flexible substrate into the inner conduit in a curved state smaller than the inner diameter of the inner conduit, and drawing it out to the relay substrate;
Returning the drawn flexible substrate to the original flat plate shape, and forming a folded portion folded on the slider side on the flexible substrate;
Inserting the flexible substrate into the insertion groove and contacting the contact portion with a portion located on the first signal cable side of the folded portion of the conductive wire pattern;
Inserting the slider positioned on the opposite side of the contact portion across the flexible substrate into the insertion groove and contacting the folding portion and the inner surface of the insertion groove;
A method for assembling an ultrasonic endoscope, comprising:
上記超音波プローブから延出し、上記超音波信号を超音波観測装置に伝送する第1信号ケーブルと、
該第1信号ケーブルの延出端に接続した、表面に導線パターンを有し、かつ自由状態で平板状をなす薄板状のフレキシブル基板と、
一端が上記超音波観測装置に接続する第2信号ケーブルの他端が接続する中継基板に設けたFPCコネクタと、
上記第1信号ケーブル及び湾曲状態の上記フレキシブル基板を挿通させて、自身の外側に位置する上記中継基板側に該第1信号ケーブル及びフレキシブル基板を導く内部管路と、を備え、
上記FPCコネクタが、
上記中継基板と電気的に接続し、かつ、上記フレキシブル基板を挿脱可能な挿入溝と、上記導線パターンと導通可能として該挿入溝の内面に形成した接触部と、を有するコンタクトと、
を具備する超音波内視鏡の組立方法であって、
上記フレキシブル基板を上記内部管路の内径より小さく湾曲させた状態で該内部管路に挿通し、上記中継基板側に引き出す工程と、
引き出した上記フレキシブル基板を元の平板状に戻し、かつ、該フレキシブル基板に上記スライダ側に折り畳まれた折畳部を形成する工程と、
該フレキシブル基板を上記挿入溝に挿入して、上記導線パターンの上記折畳部よりも上記第1信号ケーブル側に位置する部分を上記接触部に接触させ、かつ、上記折畳部を該挿入溝の内面に接触させる工程と、
を有することを特徴とする超音波内視鏡の組立方法。 An ultrasonic probe for inputting / outputting an ultrasonic signal provided at the distal end of the insertion portion;
A first signal cable extending from the ultrasonic probe and transmitting the ultrasonic signal to an ultrasonic observation device;
A thin plate-like flexible substrate connected to the extending end of the first signal cable, having a conductive wire pattern on the surface, and forming a flat plate shape in a free state;
An FPC connector provided on a relay substrate to which one end of the second signal cable connected to the ultrasonic observation apparatus is connected;
An internal conduit for guiding the first signal cable and the flexible board to the relay board side located outside the first signal cable and the flexible board in a curved state;
The FPC connector is
A contact having an insertion groove electrically connected to the relay substrate and capable of inserting / removing the flexible substrate, and a contact portion formed on the inner surface of the insertion groove so as to be conductive with the conductor pattern;
An ultrasonic endoscope assembly method comprising:
Inserting the flexible substrate into the inner conduit in a curved state smaller than the inner diameter of the inner conduit, and drawing it out to the relay substrate;
Returning the drawn flexible substrate to the original flat plate shape, and forming a folded portion folded on the slider side on the flexible substrate;
The flexible substrate is inserted into the insertion groove, a portion of the conductive wire pattern located closer to the first signal cable than the folding portion is brought into contact with the contact portion, and the folding portion is inserted into the insertion groove. Contacting the inner surface of the
A method for assembling an ultrasonic endoscope, comprising:
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