JP2012055108A - Electric connection box - Google Patents

Electric connection box Download PDF

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JP2012055108A
JP2012055108A JP2010196589A JP2010196589A JP2012055108A JP 2012055108 A JP2012055108 A JP 2012055108A JP 2010196589 A JP2010196589 A JP 2010196589A JP 2010196589 A JP2010196589 A JP 2010196589A JP 2012055108 A JP2012055108 A JP 2012055108A
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wall
junction box
case body
cassette block
electrical junction
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JP5921805B2 (en
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Masahiro Makino
匡宏 牧野
Kazuyoshi Fujishiro
一善 藤城
Shota Yamaguchi
昇太 山口
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Yazaki Corp
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an inexpensive electric connection box which includes a case body having high rigidity and high transportation efficiency while having a simple configuration.SOLUTION: The electric connection box 1 for an automobile includes: the case body 2 having a peripheral wall 20 formed to have a frame shape; and a single cassette block 3 to which a plurality of electrical components 11, 12 are fitted. The peripheral wall 20 is constituted by a double wall comprising an inner wall 21 and an outer wall 22 arranged leaving intervals with the inner wall 21, over the entire circumference. Both side faces 31a, 31b of the cassette block 3 face a pair of faces 21a, 21b of the inner wall 21 opposing to each other, respectively. Of the peripheral wall 20, the intervals K1, K2 between the inner wall 21 and the outer wall 22 at ends B, C located on the front side of the automobile are formed to be wider than intervals K3, K4, K5 between the inner wall 21 and the outer wall 22 at other portions.

Description

本発明は、自動車のエンジンルームなどに取り付けられる電気接続箱に関するものである。   The present invention relates to an electric junction box attached to an engine room of an automobile.

自動車には多種多様な電子機器が搭載されている。これら多種多様な電子機器に電力を供給するため、前記自動車には、電源と前記電子機器との間の適宜箇所に電気接続箱が配置されている(例えば特許文献1を参照。)。また、図6は従来の電気接続箱の分解図である。   A variety of electronic devices are mounted on automobiles. In order to supply electric power to these various electronic devices, an electric junction box is disposed at an appropriate position between the power source and the electronic device in the automobile (see, for example, Patent Document 1). FIG. 6 is an exploded view of a conventional electrical junction box.

図6に示す電気接続箱201は、枠状に形成された周壁220を有するケース本体202と、このケース本体202の内部に取り付けられ、ヒューズやリレーなどの複数の電気部品が装着されるカセットブロック203a,203bと、ケース本体202の上面に取り付けられるアッパカバー(不図示)と、ケース本体202の下面に取り付けられるロアカバー(不図示)と、を備えている。   An electric junction box 201 shown in FIG. 6 includes a case main body 202 having a peripheral wall 220 formed in a frame shape, and a cassette block attached to the inside of the case main body 202 and mounted with a plurality of electric components such as fuses and relays. 203a, 203b, an upper cover (not shown) attached to the upper surface of the case body 202, and a lower cover (not shown) attached to the lower surface of the case body 202.

また、上記ケース本体202は、剛性向上を図るため、複数のブリッジ221によって周壁220の対向する壁同士を繋いだ構成となっている。このようなケース本体202の構成により、電気接続箱201においては、前記カセットブロック203a,203bが複数設けられている。即ち、電気接続箱201においては、ブリッジ221によって周壁220の内側が複数の空間に仕切られており、単一のカセットブロックを取り付けることができないため、複数のカセットブロック203a,203bを用いる構成となっている。   The case main body 202 has a configuration in which the opposing walls of the peripheral wall 220 are connected by a plurality of bridges 221 in order to improve rigidity. With such a configuration of the case body 202, the electrical junction box 201 is provided with a plurality of the cassette blocks 203a and 203b. That is, in the electrical junction box 201, the inner side of the peripheral wall 220 is partitioned into a plurality of spaces by the bridge 221, and a single cassette block cannot be attached, and thus a plurality of cassette blocks 203a and 203b are used. ing.

特開2007−312493号公報JP 2007-31493 A

しかしながら、上述した従来の電気接続箱201においては、カセットブロック203a,203b及びケース本体202を各々の製造工場から組立工場等に輸送する際、以下に示すような問題があった。まず、ケース本体202においては、ブリッジ221によって周壁220の内側が複数の空間に仕切られていることから、ケース本体202の内部に他の部品を収容して輸送することができず、まるで空気を輸送するようなものであり輸送効率が悪いという問題があった。また、カセットブロック203a,203bにおいては、複数種あるので、梱包材を複数種用意しなければならず、非常に手間とコストがかかるという問題があった。   However, the conventional electrical junction box 201 described above has the following problems when the cassette blocks 203a and 203b and the case main body 202 are transported from each manufacturing factory to an assembly factory or the like. First, in the case main body 202, the inner side of the peripheral wall 220 is partitioned into a plurality of spaces by the bridge 221. Therefore, other parts cannot be accommodated in the case main body 202 and transported, so that air can be used. There is a problem that transportation efficiency is low and transportation efficiency is poor. In addition, since there are a plurality of types of cassette blocks 203a and 203b, a plurality of types of packing materials must be prepared, and there is a problem that it takes much time and cost.

さらに、上述した従来の電気接続箱201においては、ブリッジ221が設けられたケース本体202を製造するために複雑な形状の金型が必要であり、また、複数種のカセットブロック203a,203bを製造するために複数種の金型が必要であることから、非常に高い製造コストがかかってしまうという問題があった。   Furthermore, in the above-described conventional electrical junction box 201, a mold having a complicated shape is required to manufacture the case main body 202 provided with the bridge 221, and a plurality of types of cassette blocks 203a and 203b are manufactured. In order to do so, a plurality of types of molds are required, which causes a problem that the manufacturing cost is very high.

したがって、本発明は、簡素な構成でありながら剛性が高く輸送効率の高いケース本体を備えた、安価な電気接続箱を提供することを目的とする。   Accordingly, an object of the present invention is to provide an inexpensive electrical junction box having a case body having a simple structure and high rigidity and high transportation efficiency.

上記目的を達成するために請求項1に記載された発明は、枠状に形成された周壁を有するケース本体と、複数の電気部品が装着されるカセットブロックと、を備えた自動車用の電気接続箱において、前記周壁が、その全周に亘って、内壁及び該内壁と間隔をあけた外壁でなる二重壁で構成され、単一の前記カセットブロックが、前記ケース本体の内部に取り付けられ、前記カセットブロックの両側面が、前記内壁における互いに対向する一対の面にそれぞれ面していることを特徴とする電気接続箱である。   In order to achieve the above object, an invention described in claim 1 is an electrical connection for an automobile comprising a case body having a peripheral wall formed in a frame shape, and a cassette block on which a plurality of electrical components are mounted. In the box, the peripheral wall is constituted by a double wall consisting of an inner wall and an outer wall spaced from the inner wall over the entire circumference, and the single cassette block is attached to the inside of the case body, The electric junction box is characterized in that both side surfaces of the cassette block face a pair of surfaces facing each other on the inner wall.

請求項2に記載された発明は、請求項1に記載された発明において、前記周壁のうち、自動車の前方側に位置付けられる端部における前記内壁と前記外壁との間隔が、他の部分における前記内壁と前記外壁との間隔よりも広く形成されていることを特徴とするものである。   The invention described in claim 2 is the invention described in claim 1, wherein, in the peripheral wall, an interval between the inner wall and the outer wall at an end portion positioned on the front side of the automobile is different from that in the other portion. It is characterized by being formed wider than the interval between the inner wall and the outer wall.

請求項1に記載された発明によれば、周壁が、その全周に亘って、内壁及び該内壁と間隔をあけた外壁でなる二重壁で構成されているので、従来品のように周壁の対向する壁同士を繋いだブリッジを設けなくてもケース本体の剛性を高くすることができ、ブリッジを廃止することができる。よって、周壁の内側がブリッジによって複数の空間に仕切られていないケース本体の内部に、単一のカセットブロックを取り付けることができる。したがって、このケース本体を組立工場等に輸送する際は、ケース本体の内部に他の部品を収容して輸送することができ、輸送効率を向上させることができる。また、このケース本体は、ブリッジが設けられていない簡素な構成であることから、金型が複雑な形状になることを回避でき、製造コストを低くすることができる。したがって、簡素な構成でありながら剛性が高く輸送効率の高いケース本体を備えた、安価な電気接続箱を提供することができる。   According to the first aspect of the present invention, the peripheral wall is composed of a double wall consisting of an inner wall and an outer wall spaced apart from the inner wall over the entire circumference. The rigidity of the case body can be increased without providing a bridge that connects the opposing walls of each other, and the bridge can be eliminated. Therefore, a single cassette block can be attached to the inside of the case body in which the inside of the peripheral wall is not partitioned into a plurality of spaces by the bridge. Therefore, when transporting the case body to an assembly plant or the like, other parts can be accommodated in the case body and transported, and transport efficiency can be improved. Moreover, since this case main body is a simple structure in which the bridge is not provided, it can avoid that a metal mold | die becomes complicated shape and can reduce manufacturing cost. Therefore, it is possible to provide an inexpensive electrical junction box including a case body having a simple structure and high rigidity and high transportation efficiency.

請求項2に記載された発明によれば、前記周壁のうち、自動車の前方側に位置付けられる端部における前記内壁と前記外壁との間隔が、他の部分における前記内壁と前記外壁との間隔よりも広く形成されているので、自動車の衝突時に、前記端部の内壁と外壁との間隔がクッションとなって、衝突の衝撃を吸収することができる。   According to the second aspect of the present invention, the distance between the inner wall and the outer wall at the end portion of the peripheral wall positioned on the front side of the automobile is greater than the distance between the inner wall and the outer wall at other portions. Since the distance between the inner wall and the outer wall of the end portion serves as a cushion during a car collision, the impact of the collision can be absorbed.

本発明の一実施の形態にかかる電気接続箱を示す斜視図である。It is a perspective view which shows the electrical junction box concerning one embodiment of this invention. 図1に示された電気接続箱の分解図である。FIG. 2 is an exploded view of the electrical junction box shown in FIG. 1. 図1中のA−A線に沿った断面図である。It is sectional drawing along the AA line in FIG. 図1に示されたケース本体からアッパカバーを外した状態の平面図である。FIG. 2 is a plan view showing a state where an upper cover is removed from the case main body shown in FIG. 1. 図4に示されたケース本体からカセットブロックを外した状態の平面図である。It is a top view in the state where a cassette block was removed from the case body shown in FIG. 従来の電気接続箱の分解図である。It is an exploded view of the conventional electrical junction box.

本発明の一実施の形態にかかる電気接続箱を、図1ないし図5を参照して説明する。本発明の電気接続箱は、自動車のエンジンルームに取り付けられて、前記自動車に搭載された多種多様な電子機器に電力供給及び信号伝送を行うものである。また、本明細書では、ジャンクションブロック(ジャンクションボックス)、ヒューズブロック(ヒューズボックス)、リレーブロック(リレーボックス)を、総称して電気接続箱と呼ぶ。   An electrical junction box according to an embodiment of the present invention will be described with reference to FIGS. The electrical junction box of the present invention is attached to an engine room of an automobile and supplies power and transmits signals to various electronic devices mounted on the automobile. In the present specification, the junction block (junction box), the fuse block (fuse box), and the relay block (relay box) are collectively referred to as an electrical connection box.

上記電気接続箱1は、図1及び図2に示すように、枠状に形成された周壁20を有するケース本体2と、このケース本体2の内部に取り付けられ、ヒューズ11やリレー12、バスバなどの複数の電気部品が装着される単一のカセットブロック3と、ケース本体2の上面に取り付けられるアッパカバー4と、ケース本体202の下面に取り付けられるロアカバー5と、を備えている。なお、図2においては、カセットブロック3に装着される電気部品の図示を省略している。   As shown in FIGS. 1 and 2, the electrical junction box 1 includes a case body 2 having a peripheral wall 20 formed in a frame shape, and is attached to the inside of the case body 2, and includes a fuse 11, a relay 12, a bus bar, and the like. The single cassette block 3 to which the plurality of electrical components are mounted, the upper cover 4 attached to the upper surface of the case main body 2, and the lower cover 5 attached to the lower surface of the case main body 202 are provided. In FIG. 2, illustration of electrical components mounted on the cassette block 3 is omitted.

上記ケース本体2は、図3〜図5に示すように、枠状に形成された周壁20と、コネクタ13やリレー14などが直接取り付けられる部品取付部23,24と、を有している。また、周壁20は、その全周に亘って、内壁21及び該内壁21と間隔をあけた外壁22でなる二重壁で構成されている。また、部品取付部23,24は、内壁21の表面に設けられている。このようなケース本体2は、合成樹脂により構成されており、周知の射出成型によって一体成形されている。   As shown in FIGS. 3 to 5, the case body 2 includes a peripheral wall 20 formed in a frame shape, and component mounting portions 23 and 24 to which the connector 13 and the relay 14 are directly mounted. Moreover, the surrounding wall 20 is comprised by the double wall which consists of the inner wall 21 and the outer wall 22 spaced apart from this inner wall 21 over the perimeter. Further, the component mounting portions 23 and 24 are provided on the surface of the inner wall 21. Such a case body 2 is made of a synthetic resin and is integrally formed by a well-known injection molding.

また、本発明の電気接続箱1は、単一のカセットブロック3が、ケース本体2の内部に取り付けられる。前記カセットブロック3は、合成樹脂によりブロック状に形成されている。このカセットブロック3は、図4に示すように、当該カセットブロック3の長手方向の両側面31a,31bが、ケース本体2の内壁21における互いに対向する一対の面21a,21bにそれぞれ面するように、ケース本体2に取り付けられる。   In the electrical junction box 1 of the present invention, a single cassette block 3 is attached inside the case body 2. The cassette block 3 is formed in a block shape from a synthetic resin. As shown in FIG. 4, the cassette block 3 is configured such that both side surfaces 31 a and 31 b in the longitudinal direction of the cassette block 3 face a pair of opposite surfaces 21 a and 21 b on the inner wall 21 of the case body 2. It is attached to the case body 2.

即ち、本発明では、周壁20がその全周に亘って内壁21及び外壁22でなる二重壁で構成されており、従来品のように周壁20の対向する壁同士を繋いだブリッジを設けなくてもケース本体2の剛性を高くすることができることから、ブリッジを廃止した構成となっている。そして、周壁20の内側がブリッジによって複数の空間に仕切られていないケース本体2の内部に、単一のカセットブロック3が取り付けられる構成となっている。   In other words, in the present invention, the peripheral wall 20 is constituted by a double wall consisting of the inner wall 21 and the outer wall 22 over the entire circumference, and a bridge that connects the opposing walls of the peripheral wall 20 is not provided as in the conventional product. However, since the rigidity of the case body 2 can be increased, the bridge is eliminated. And the inside of the surrounding wall 20 becomes a structure by which the single cassette block 3 is attached to the inside of the case main body 2 which is not partitioned by the bridge into several space.

したがって、このケース本体2を製造工場から組立工場等に輸送する際は、ケース本体2の内部に他の部品を収容して輸送することができ、輸送効率を向上させることができる。また、このケース本体2は、ブリッジが設けられていない簡素な構成であることから、金型が複雑な形状になることを回避でき、製造コストを低くすることができる。また、本発明の電気接続箱1に用いられるカセットブロック3は一つだけ、即ち一種類のみ、であることから、カセットブロックが複数種用いられる従来品と比較して、製造コストや輸送コストを低くすることができる。   Therefore, when the case body 2 is transported from a manufacturing factory to an assembly factory or the like, other parts can be accommodated in the case body 2 and transported, and transport efficiency can be improved. Moreover, since this case main body 2 is a simple structure in which the bridge is not provided, it can avoid that a metal mold | die becomes a complicated shape and can reduce manufacturing cost. Further, since there is only one cassette block 3 used in the electrical junction box 1 of the present invention, that is, only one type, the manufacturing cost and the transportation cost are reduced as compared with the conventional product using a plurality of types of cassette blocks. Can be lowered.

さらに、本発明では、図4及び図5に示すように、ケース本体2の周壁20のうち、自動車の前方側に位置付けられる端部B,Cにおける内壁21と外壁22との間隔K1,K2が、他の部分における内壁21と外壁22との間隔K3,K4,K5よりも広く形成されている。なお、図4,図5中のFR矢印は自動車の前方を示している。このような構成により、電気接続箱1は、自動車の衝突時に、前記端部B,Cの内壁21と外壁22との間隔K1,K2がクッションとなって、衝突の衝撃を吸収することができる。   Furthermore, in this invention, as shown in FIG.4 and FIG.5, the space | intervals K1, K2 of the inner wall 21 and the outer wall 22 in the edge parts B and C located in the front side of a motor vehicle among the surrounding walls 20 of the case main body 2 are set. In other parts, the gaps K3, K4, K5 between the inner wall 21 and the outer wall 22 are formed wider. 4 and 5 indicate the front of the automobile. With such a configuration, the electric junction box 1 can absorb the impact of the collision by using the gaps K1 and K2 between the inner wall 21 and the outer wall 22 of the end portions B and C as cushions when the automobile collides. .

そのほか、本発明の電気接続箱1は、周壁20がその全周に亘って二重壁で構成されているので、電線や電気部品が発する熱を前記二重壁の間から電気接続箱1の外部に放熱することができる。   In addition, since the peripheral wall 20 of the electrical junction box 1 of the present invention is formed of a double wall over the entire circumference, the heat generated by the electric wires and electrical components is transmitted from between the double walls to the electrical junction box 1. It can dissipate heat to the outside.

以上、説明したように、本発明では、簡素な構成でありながら剛性が高く輸送効率の高いケース本体2を備えた、安価な電気接続箱1を提供することができる。   As described above, according to the present invention, it is possible to provide an inexpensive electrical junction box 1 that includes the case body 2 having a simple configuration and high rigidity and high transportation efficiency.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

1 電気接続箱
2 ケース本体
3 カセットブロック
11 ヒューズ(電気部品)
12 リレー(電気部品)
20 周壁
21 内壁
21a,21b 面
22 外壁
31a,31b 両側面
1 Electrical Junction Box 2 Case Body 3 Cassette Block 11 Fuse (Electrical Parts)
12 Relay (electric parts)
20 peripheral wall 21 inner wall 21a, 21b surface 22 outer wall 31a, 31b both sides

Claims (2)

枠状に形成された周壁を有するケース本体と、複数の電気部品が装着されるカセットブロックと、を備えた自動車用の電気接続箱において、
前記周壁が、その全周に亘って、内壁及び該内壁と間隔をあけた外壁でなる二重壁で構成され、
単一の前記カセットブロックが、前記ケース本体の内部に取り付けられ、
前記カセットブロックの両側面が、前記内壁における互いに対向する一対の面にそれぞれ面している
ことを特徴とする電気接続箱。
In an electrical junction box for an automobile comprising a case body having a peripheral wall formed in a frame shape and a cassette block on which a plurality of electrical components are mounted,
The peripheral wall is composed of a double wall consisting of an inner wall and an outer wall spaced apart from the inner wall over the entire circumference,
A single cassette block is mounted inside the case body;
An electrical junction box, wherein both side surfaces of the cassette block face a pair of surfaces facing each other on the inner wall.
前記周壁のうち、自動車の前方側に位置付けられる端部における前記内壁と前記外壁との間隔が、他の部分における前記内壁と前記外壁との間隔よりも広く形成されている
ことを特徴とする請求項1に記載の電気接続箱。
The space between the inner wall and the outer wall at the end portion positioned on the front side of the automobile among the peripheral walls is formed wider than the distance between the inner wall and the outer wall in other portions. Item 3. An electrical junction box according to Item 1.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014202380A1 (en) 2013-02-18 2014-08-21 Yazaki Corporation Electrical junction box
DE102014203768A1 (en) 2013-03-04 2014-09-04 Yazaki Corp. Electrical connection box
JP2016025802A (en) * 2014-07-23 2016-02-08 住友電装株式会社 Electric connection box

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DE102014202380A1 (en) 2013-02-18 2014-08-21 Yazaki Corporation Electrical junction box
JP2014158385A (en) * 2013-02-18 2014-08-28 Yazaki Corp Electric connection box
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DE102014202380B4 (en) 2013-02-18 2022-08-11 Yazaki Corporation Electrical junction box
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DE102014203768B4 (en) * 2013-03-04 2018-12-06 Yazaki Corp. Electrical connection box
JP2016025802A (en) * 2014-07-23 2016-02-08 住友電装株式会社 Electric connection box
US9819169B2 (en) 2014-07-23 2017-11-14 Sumitomo Wiring Systems, Ltd. Electrical junction box

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