JP2012052983A - Peeling check system of stacked delivery body, and stacked delivery body - Google Patents

Peeling check system of stacked delivery body, and stacked delivery body Download PDF

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JP2012052983A
JP2012052983A JP2010197453A JP2010197453A JP2012052983A JP 2012052983 A JP2012052983 A JP 2012052983A JP 2010197453 A JP2010197453 A JP 2010197453A JP 2010197453 A JP2010197453 A JP 2010197453A JP 2012052983 A JP2012052983 A JP 2012052983A
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peeling
sending body
delivery body
determination
stacked
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JP5592206B2 (en
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Makoto Kasai
信 笠井
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Toppan Edge Inc
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Toppan Forms Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a system for checking peeling of a stacked delivery body being stuck with peelable adhesive and a stacked delivery body ; and to surely determine the peeling despite any peeled condition of a stacked portion of the delivery body.SOLUTION: The peeling check system is configured that an image pickup section 14 captures an image of a corner portion of the stacked delivery body in which the whole surfaces of an upper piece and a lower piece are pressure-contacted with re-peelable adhesive and information is hid therein, and a determination section 34 of a control unit 31 compares it with determination patterns of color previously stored in a storage section 35 and determines whether the corner section of the stacked delivery body is a peeled state or not based on the image pickup data.

Description

本発明は、再剥離可能な接着剤により重ね合わされた送付体の剥がれを検査するシステム及び重ね合わせ送付体に関する。   The present invention relates to a system for inspecting peeling of a delivery body superposed by a releasable adhesive and an overlay delivery body.

近年、隠蔽葉書のような再剥離可能な接着剤で隠蔽情報を形成させた面を全面圧着させた送付体が多用されている。このような送付体は、送り先主に届くまで剥がれを生じさせないことが必要である一方で、届いた送付体を剥がすときには容易に剥がれるものでなくてならない。特に、送り先主に届くまで角部の少しの剥がれでも全面的な剥がれにつながることから、送付に先立って全面剥がれや角部などの一部剥がれを検査して対処する必要がある。   2. Description of the Related Art In recent years, a delivery body in which a surface on which concealment information is formed with a releasable adhesive such as a concealment postcard is press-bonded to the entire surface is frequently used. Such a sending body is required not to cause peeling until it reaches the recipient, while it must be easily peeled off when the delivered body is peeled off. In particular, even a slight peeling of the corners until reaching the destination owner leads to a full peeling, so that it is necessary to inspect and deal with a partial peeling such as a full peeling or a corner before the sending.

従来、糊付け状態の検査方法として、封筒について、糊付けされたフラップにエアーを吹付け、そのフラップの糊付けされていない部位を強制的に捲り上げ、その捲れ上がりによって生じた影をCCDカメラで撮像し、その撮像された画像データと既に設定されている判定基準とを画像チェッカーで比較演算して、フラップ部分全体の糊付け状態の良否を判定することが提案されている(特許文献1)。   Conventionally, as an inspection method for the glued state, air is blown on the glued flaps of envelopes, the unglueed parts of the flaps are forcibly raised, and the shadows caused by the rising are imaged with a CCD camera. It has been proposed to compare the imaged image data with a judgment criterion that has already been set using an image checker to judge whether the pasting state of the entire flap portion is good or bad (Patent Document 1).

特開2004−053302号公報JP 2004-053302 A

しかしながら、情報隠蔽した重ね合わせ送付体における再剥離性接着剤による圧着は、送付体作製時からの送付経路中は剥がれを生じさせなきことが必要である一方で、重ね合わせ送付体を剥がすときには容易に剥がれるものでなくてならないことから、隠蔽情報印刷インキとの関係で極めて微妙な接着状態で接着させており、上記特許文献1に提案されているような剥がれ部分の影を撮影して剥がれ状態を判定する手法では、剥がれ面が大きかったり、剥がれ箇所が完全に折れ曲がった状態では影が生じなくなり、判定ミスを生じてしまうという問題がある。   However, pressure-bonding with a releasable adhesive on a concealed sending body with information concealment requires no peeling during the sending path from the time of sending body preparation, but easy to peel off the overlapping sending body. Since it must be peeled off, it is adhered in a very delicate adhesive state in relation to the concealment information printing ink, and the state of peeling by photographing the shadow of the peeled portion as proposed in Patent Document 1 above There is a problem that the method of judging the problem is that, when the peeled surface is large or the peeled part is completely bent, a shadow does not occur and a judgment error occurs.

そこで、本発明は上記課題に鑑みなされたもので、送付体の重ね合わせ部分のいかなる剥がれ状態でも確実に判定する重ね合わせ送付体の剥がれ検査システム及び重ね合わせ送付体を提供することを目的とする。   Accordingly, the present invention has been made in view of the above problems, and an object of the present invention is to provide an overlay sending body peeling inspection system and an overlay sending body that can reliably determine any peeling state of the overlapping portion of the sending body. .

上記課題を解決するために、請求項1の発明では、少なくとも2片が再剥離可能な接着剤により全面圧着されて情報が隠蔽された重ね合わせ送付体の角部の剥がれを検査する検査システムであって、重ね合わせ片を重ね合わせして前記重ね合わせ送付体とする圧着部が搬送経路中に設けられる搬送手段と、前記搬送経路中の前記圧着部の下流側上方に設けられ、搬送されてくる前記重ね合わせ送付体の角部を撮像する撮像部と、前記撮像部からの撮像データを受信し、予め記憶部に記憶しておいた色彩の判定パターンと比較して前記重ね合わせ送付体の角部が剥がれ状態か否かを判定する判定手段を備える制御部と、を有する構成とする。   In order to solve the above-mentioned problem, in the invention of claim 1, an inspection system for inspecting peeling of a corner portion of an overlap sending body in which at least two pieces are pressure-bonded all over with a re-peelable adhesive to conceal information. A crimping portion that superimposes the overlapping pieces to form the overlay sending body is provided in the transport path, and is provided on the downstream side of the crimping portion in the transport path and is transported. An imaging unit that captures an image of a corner portion of the overlay sending body, and imaging data received from the imaging unit, and compared with a color determination pattern stored in advance in the storage unit, And a control unit that includes a determination unit that determines whether or not the corner portion is peeled off.

請求項2の発明では、少なくとも2片が再剥離可能な接着剤により全面圧着されて情報が隠蔽された重ね合わせ送付体であって、重ね合わせ面の所定の角部に剥がれ状態を、重ね合わせ面の反対面と異なる色彩で識別させる判定パターンマークが形成される構成とする。   The invention according to claim 2 is an overlay sending body in which at least two pieces are entirely pressure-bonded by a re-peelable adhesive to conceal information, and the peeled state is overlapped at a predetermined corner of the overlay surface. A determination pattern mark to be identified with a color different from the opposite surface is formed.

本発明によれば、少なくとも2片が再剥離可能な接着剤により全面圧着されて情報が隠蔽された重ね合わせ送付体の角部を撮像し、撮像データに基づいて予め記憶部に記憶しておいた色彩の判定パターンと比較して重ね合わせ送付体の角部が剥がれ状態か否かを判定する構成とすることにより、送付体の重ね合わせ部分の剥がれによる影が生じなくとも色彩の違いで剥がれ状態を判定することが可能となって、いかなる剥がれ状態でも確実に判定することができるものである。   According to the present invention, at least two pieces are imaged at the corners of the overlap sending body in which the information is concealed by pressing the entire surface with an adhesive that can be removed again, and stored in advance in the storage unit based on the imaging data. Compared with the color judgment pattern, it is determined whether or not the corners of the overlapping sending body are peeled off, so that even if there is no shadow due to peeling of the overlapping parts of the sending body, peeling due to the difference in color It is possible to determine the state, and it is possible to reliably determine any peeling state.

本発明に係る剥がれ検査システムの概念構成図である。It is a conceptual lineblock diagram of a peeling inspection system concerning the present invention. 剥がれ検査システムにおける制御部のブロック図である。It is a block diagram of the control part in a peeling inspection system. 検査対象の重ね合わせ送付体の説明図である。It is explanatory drawing of the superposition sending body of inspection object. 本発明における剥がれ検査状態の説明図(1)である。It is explanatory drawing (1) of the peeling test | inspection state in this invention. 本発明における剥がれ検査状態の説明図(2)である。It is explanatory drawing (2) of the peeling test | inspection state in this invention.

以下、本発明の実施形態を図により説明する。
図1に、本発明に係る剥がれ検査システムの概念構成図を示す。図1(A)、(B)において、剥がれ検査システム11は、搬送手段の一部を構成する搬送ベルト12の搬送経路中に圧着ローラにより所定の圧力で折り重ね合わせ片を圧着する圧着部13が設けられ、当該搬送経路中の圧着部13の下流側上方にカラーセンサを備える撮像部14が設けられる。なお、搬送ベルト12で搬送される重ね合わせ送付体については図3で説明するが、システムとしては圧着部13まで、図示しない用紙供給部、再剥離性接着剤塗布部、断裁部、折り重ね部を備える。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows a conceptual configuration diagram of a peeling inspection system according to the present invention. In FIGS. 1A and 1B, the peeling inspection system 11 includes a pressure-bonding section 13 that folds and crimps a piece with a predetermined pressure by a pressure roller in a conveyance path of a conveyance belt 12 constituting a part of the conveyance means. And an imaging unit 14 including a color sensor is provided on the upstream side of the crimping unit 13 in the transport path. The overlap sending body transported by the transport belt 12 will be described with reference to FIG. 3, but the system up to the crimping section 13, a paper supply section (not shown), a releasable adhesive application section, a cutting section, a folding section. Is provided.

上記撮像部14は、搬送されてくる重ね合わせ送付体21の角部21A,21Bを図示の撮像ラインのように撮像するもので、当該角部21A,21Bに対応した搬送ベルト12の幅方向(搬送方向と垂直方向)の位置に設けられる。   The imaging unit 14 captures the corners 21A and 21B of the superimposed sending body 21 being conveyed as shown in the illustrated imaging line, and the width direction of the transport belt 12 corresponding to the corners 21A and 21B ( It is provided at a position in the direction perpendicular to the transport direction.

続いて、図2に、剥がれ検査システムにおける制御部のブロック図を示す。図2において、制御部31は、制御処理部32、受信部33、判定部34、記憶部35及び搬送制御部36を備える。   Next, FIG. 2 shows a block diagram of a control unit in the peeling inspection system. In FIG. 2, the control unit 31 includes a control processing unit 32, a reception unit 33, a determination unit 34, a storage unit 35, and a conveyance control unit 36.

上記制御処理部32は、このシステムを統括的に制御するもので、そのためのプログラムを備える。なお、プログラムを実行するために展開されるメモリは図示を省略してある。上記受信部33は、撮像部14より撮像データを受信するインタフェースである。   The control processing unit 32 controls the system as a whole, and includes a program for this purpose. Note that illustration of a memory developed for executing the program is omitted. The receiving unit 33 is an interface that receives imaging data from the imaging unit 14.

上記判定部34は、受信部33で受信した撮像データに基づいて重ね合わせ送付体の角部21A,21Bの色彩を特定し、予め記憶部35に記憶しておいた色彩の判定パターンと比較して当該重ね合わせ送付体の角部21A,21Bが剥がれ状態か否かを判定するもので、そのためのプログラムを備える。記憶部35に記憶されている色彩の判定パターンには、色自体、色模様、判定パターンマーク(図3で説明する)などがあり、検査対象の送付体に応じて記憶される。上記搬送制御部36は、搬送手段(搬送ベルト12)の搬送を制御する搬送制御信号を出力する。   The determination unit 34 identifies the colors of the corners 21A and 21B of the superimposed sending body based on the imaging data received by the reception unit 33, and compares it with the color determination patterns stored in the storage unit 35 in advance. Thus, it is determined whether or not the corners 21A and 21B of the overlap sending body are peeled off, and a program for this is provided. The color determination pattern stored in the storage unit 35 includes a color itself, a color pattern, a determination pattern mark (described in FIG. 3), and the like, and is stored according to the sending object to be inspected. The conveyance control unit 36 outputs a conveyance control signal for controlling conveyance of the conveyance means (conveyance belt 12).

そして、判定部34による判定結果は、制御処理部32が例えば異常(剥がれ発生)の場合を判定出力信号として出力するもので、例えば下流側に設けられる図示しないピックアッパによりピックアップされ、再圧着の対象とさせるか、若しくは排除して再作製の対象とさせるものである。   The determination result by the determination unit 34 is, for example, output as a determination output signal when the control processing unit 32 is abnormal (peeling occurs). For example, the determination result is picked up by a pick upper (not shown) provided on the downstream side. Or excluded and made to be remanufactured.

ここで、図3に、検査対象の重ね合わせ送付体の説明図を示す。図3(A)において、重ね合わせ送付体21は、上片22及び下片23が折り線24で連続したもので、一方面(隠蔽情報印刷面)と反対面とは色彩(ここでは色自体とするが、模様であってもよい)を違わせており(図3(C)参照)、当該一方面に再剥離可能な接着剤(再剥離性接着剤)25が形成され、この面に図示しない隠蔽情報が印刷されて折り線24で再剥離性接着剤25同士が重ね合わされて全面圧着されたものである。この送付体21の連続された上片22及び下片23の各角部が図3(C)に示すように重ね合わされたときの検査対象の角部21A,21Bとなる。   Here, FIG. 3 shows an explanatory view of the overlay sending body to be inspected. In FIG. 3A, the overlay sending body 21 has an upper piece 22 and a lower piece 23 which are continuous at a fold line 24, and one side (the concealment information printing side) and the opposite side are colored (here, the color itself). However, it may be a pattern) (see FIG. 3C), a removable adhesive (removable adhesive) 25 is formed on the one surface, and this surface is formed on this surface. The concealing information (not shown) is printed, and the releasable adhesives 25 are overlapped with each other at the fold line 24 so that the entire surface is pressure-bonded. The corners of the continuous upper piece 22 and lower piece 23 of the sending body 21 become the corners 21A and 21B to be inspected when they are superimposed as shown in FIG.

また、図3(B)に示す重ね合わせ送付体21は、基本的には図3(A)と同様であるが、上記下片23の各角部に、重ね合わせ面の反対面と異なる色彩で識別させる判定パターンマーク26A,26Bが形成されたものである。判定パターンマーク26A,26Bとしては、塗りつぶしのスポットマークでもよく、模様形態のマークでもよい。これらの判定パターンは、上記制御部31の記憶部35に判定用として記憶される。そして、送付体21の連続された上片22及び下片23の各角部が図3(C)に示すように重ね合わされたときに判定パターンマーク26A,26Bの形成された角部21A,21Bが検査対象となるものである。   3B is basically the same as that shown in FIG. 3A, except that each corner of the lower piece 23 has a different color from the opposite surface of the overlapping surface. The determination pattern marks 26A and 26B to be identified are formed. The determination pattern marks 26A and 26B may be filled spot marks or pattern marks. These determination patterns are stored in the storage unit 35 of the control unit 31 for determination. Then, the corners 21A, 21B on which the determination pattern marks 26A, 26B are formed when the corners of the continuous upper piece 22 and lower piece 23 of the sending body 21 are overlapped as shown in FIG. Are to be inspected.

なお、本実施形態では、重ね合わせ送付体21を2片のものとして説明したが、3片のものをいわゆるZ折りに重ね合わせたものであってもよい。この場合、検査は、一方面の角部を行った後に、反転させた他方面の角部を行えばよい。   In the present embodiment, the overlap sending body 21 has been described as two pieces, but three pieces may be overlapped in a so-called Z-fold. In this case, the inspection may be performed on the opposite corner of the other surface after performing the corner on one surface.

そこで、図4及び図5に、本発明における剥がれ検査状態の説明図を示す。図4(A)において、図3(A)に示す重ね合わせ送付体21の一の角部21Aの部分で剥がれが生じた場合を示したもので、撮像部14による撮像ラインの撮像データに基づいて、判定部34が色彩(色自体)を特定し、記憶部35に記憶された判定パターン(色自体)との色が違うか否かを比較することにより判定する。ここでは、色が異なるとした判定結果がなされ、制御処理部32が判定出力信号を出力するものである。なお、剥がれが生じていない場合には、同一色とした判定結果がなされるものである。   FIG. 4 and FIG. 5 are explanatory diagrams of the peeling inspection state in the present invention. 4A shows a case where peeling occurs at one corner 21A of the overlap sending body 21 shown in FIG. 3A, based on the imaging data of the imaging line by the imaging unit 14. FIG. Thus, the determination unit 34 specifies the color (color itself) and determines whether the color is different from the determination pattern (color itself) stored in the storage unit 35. Here, a determination result that the colors are different is made, and the control processing unit 32 outputs a determination output signal. If no peeling occurs, the determination result is the same color.

図4(B)は、各角部21A,21Bが剥がれた状態を示したもので、判定部34が図4(A)と同様の判定処理を行うものである。   FIG. 4B shows a state where the corners 21A and 21B are peeled off, and the determination unit 34 performs the same determination process as in FIG. 4A.

図5(A)は、図3(B)に対応した重ね合わせ送付体21の角部21Aの部分で剥がれが生じた場合を示したもので、撮像部14による撮像ラインの撮像データに基づいて、判定部34が判定パターンマーク26Aを特定し、記憶部35に記憶された判定パターンマークであるか否かを比較することにより判定するものである。また、図5(B)は、各角部21A,21Bが剥がれた状態を示したもので、判定部34が図5(A)と同様の判定処理を行うものである。   FIG. 5A shows a case where peeling occurs at the corner portion 21A of the overlap sending body 21 corresponding to FIG. 3B, based on the imaging data of the imaging line by the imaging unit 14. The determination unit 34 specifies the determination pattern mark 26A and determines whether or not the determination pattern mark is a determination pattern mark stored in the storage unit 35. FIG. 5B shows a state where the corners 21A and 21B are peeled off, and the determination unit 34 performs the same determination process as in FIG. 5A.

なお、図3(A)、(B)に対応したそれぞれの重ね合わせ送付体21に対して、圧着部13による加圧が不足で全面的に剥がれていた場合も、色彩の相違、判定パターンマークの有無により上記同様の判定処理で検査することができるものである。   Note that the color difference and the determination pattern mark are also applied to each of the overlapping sending bodies 21 corresponding to FIGS. It can be inspected by the same determination process as described above depending on the presence or absence of.

このように、重ね合わせ送付体21の重ね合わせ角部部分の剥がれによる影が生じなくとも色彩の違いで剥がれ状態を判定することが可能となって、いかなる剥がれ状態でも確実に判定することができるものである。   In this way, even if there is no shadow due to peeling of the overlapping corner portion of the overlapping sending body 21, it is possible to determine the peeling state based on the difference in color, and it is possible to reliably determine any peeling state. Is.

本発明の重ね合わせ送付体の剥がれ検査システム及び重ね合わせ送付体は、再剥離性接着剤により重ね合わせ圧着された情報隠蔽送付体の接着状態を検査する送付体製作産業及び検査装置製作産業に利用可能である。   The overlay sending body peeling inspection system and the overlay sending body according to the present invention are used in the sending body manufacturing industry and the inspection apparatus manufacturing industry for inspecting the adhesion state of the information concealment sending body which is superimposed and pressure-bonded by the removable adhesive. Is possible.

11 剥がれ検査システム
12 搬送ベルト
13 圧着部
14 撮像部
21 送付体
22 上片
23 下片
24 折り線
25 再剥離性接着剤
26 判定パターンマーク
31 制御部
34 判定部
DESCRIPTION OF SYMBOLS 11 Peeling inspection system 12 Conveyor belt 13 Crimp part 14 Imaging part 21 Sending body 22 Upper piece 23 Lower piece 24 Folding line 25 Removable adhesive 26 Judgment pattern mark 31 Control part 34 Judgment part

Claims (2)

少なくとも2片が再剥離可能な接着剤により全面圧着されて情報が隠蔽された重ね合わせ送付体の角部の剥がれを検査する検査システムであって、
重ね合わせ片を重ね合わせして前記重ね合わせ送付体とする圧着部が搬送経路中に設けられる搬送手段と、
前記搬送経路中の前記圧着部の下流側上方に設けられ、搬送されてくる前記重ね合わせ送付体の角部を撮像する撮像部と、
前記撮像部からの撮像データを受信し、予め記憶部に記憶しておいた色彩の判定パターンと比較して前記重ね合わせ送付体の角部が剥がれ状態か否かを判定する判定手段を備える制御部と、
を有することを特徴とする重ね合わせ送付体の剥がれ検査システム。
An inspection system for inspecting peeling of a corner portion of an overlap sending body in which information is concealed by crimping the entire surface with an adhesive that can be peeled at least two pieces,
A conveying means in which a pressure-bonding portion that overlaps the overlapping pieces to form the overlapping sending body is provided in the conveying path;
An imaging unit that is provided on the downstream side of the crimping unit in the conveyance path and images a corner of the superimposed sending body that is conveyed;
Control provided with determination means for receiving imaging data from the imaging unit and determining whether or not a corner of the superimposed sending body is peeled off in comparison with a color determination pattern stored in advance in a storage unit And
A peeling inspection system for an overlap sending body, characterized by comprising:
少なくとも2片が再剥離可能な接着剤により全面圧着されて情報が隠蔽された重ね合わせ送付体であって、
重ね合わせ面の所定の角部に剥がれ状態を、重ね合わせ面の反対面と異なる色彩で識別させる判定パターンマークが形成されることを特徴とする重ね合わせ送付体。
A superposition sending body in which at least two pieces are entirely pressure-bonded by a re-peelable adhesive and information is concealed,
A superposition sending body characterized in that a judgment pattern mark for distinguishing a peeling state at a predetermined corner portion of a superposition surface with a color different from the opposite surface of the superposition surface is formed.
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