JP2012030559A - Joining method using laser beam - Google Patents

Joining method using laser beam Download PDF

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Publication number
JP2012030559A
JP2012030559A JP2010173871A JP2010173871A JP2012030559A JP 2012030559 A JP2012030559 A JP 2012030559A JP 2010173871 A JP2010173871 A JP 2010173871A JP 2010173871 A JP2010173871 A JP 2010173871A JP 2012030559 A JP2012030559 A JP 2012030559A
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intermediate member
joining
peripheral surface
pipe
laser beam
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JP5718595B2 (en
Inventor
Kosaku Yamada
功作 山田
Hirobumi Murakami
博文 村上
Kazuya Fujita
和也 藤田
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Hayakawa Rubber Co Ltd
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Hayakawa Rubber Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1677Laser beams making use of an absorber or impact modifier
    • B29C65/168Laser beams making use of an absorber or impact modifier placed at the interface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/65General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To secure a sealing property in addition to high joint strength in mutual joining of tubular members through an intermediate member by allowing the joining in a wide joint area without providing a flange or the like, and by suppressing dislocation of the intermediate member prior to the joining.SOLUTION: The method includes a joining preparation step of inserting a resin second tubular member 20 to the inside of a resin first tubular member 10 which transmits a laser beam L and arranging a resin laser beam joining intermediate member 30 which absorbs the laser beam L between the inner periphery of the first tubular member 10 and the outer periphery of the second tubular member 20. After the joining preparation step, a joining step of joining the first and second tubular members 10, 20 to each other through the intermediate member 30 by emitting the laser beam L from the outside of the first tubular member 10 to heat the intermediate member 30 is performed.

Description

本発明は、管部材同士をレーザー光を用いて接合する接合方法に関するものである。   The present invention relates to a joining method for joining tube members together using laser light.

従来から、樹脂製の管部材同士をレーザー光を用いて接合することが行われている(例えば、特許文献1参照)。特許文献1の接合方法では、レーザー光を吸収するレーザー光吸収性を有する樹脂製の中間部材を使用している。具体的には、一方の管部材の端面と他方の管部材の端面との間に上記中間部材を配置し、この中間部材を両管部材の端面で挟持しておき、その後、レーザー光を管部材の外側から中間部材へ向かって照射する。すると、中間部材がレーザー光を吸収して溶融し、これにより、両管部材が接合されるとともに、接合後には両管部材の間がシールされる。   2. Description of the Related Art Conventionally, resin-made pipe members are bonded to each other using a laser beam (see, for example, Patent Document 1). In the joining method of Patent Document 1, an intermediate member made of a resin that absorbs laser light and has laser light absorbability is used. Specifically, the intermediate member is disposed between the end surface of one tube member and the end surface of the other tube member, and the intermediate member is sandwiched between the end surfaces of both tube members. Irradiation is performed from the outside of the member toward the intermediate member. Then, the intermediate member absorbs the laser beam and melts, whereby both the pipe members are joined, and after the joining, the gap between the two pipe members is sealed.

特開2004−90629号公報JP 2004-90629 A

しかしながら、上記特許文献1の接合方法では、管部材の端面同士を接合しているので、接合面積は、管部材の肉厚に相当する面積しか確保できない。接合面積の大小は、接合強度の強弱に影響するので、できるだけ広く確保したい。そこで、管部材の端部に径方向へ延出するフランジを設けて接合面積の拡大を図ることが考えられるが、このようにした場合には、管部材を使用する実際の現場においてフランジが邪魔になることがある。   However, in the joining method of the above-mentioned patent document 1, since the end faces of the pipe members are joined to each other, the joining area can ensure only the area corresponding to the thickness of the pipe member. The size of the bonding area affects the strength of the bonding strength, so we want to ensure it as wide as possible. Therefore, it is conceivable to increase the joining area by providing a flange extending in the radial direction at the end of the pipe member. However, in this case, the flange is obstructive in the actual site where the pipe member is used. May be.

また、特許文献1の接合方法では、中間部材を両管部材の端面で挟持しているが、接合前においては、両管部材の端面が中間部材に突き当てられているだけなので、両管部材が不安定であり、そのため、中間部材が接合までの間に管部材に対して位置ずれを起こすことが考えられる。中間部材が位置ずれを起こすと、管部材の接合強度が得られなくなったり、両管部材の間のシール性を確保できなくなる。   Moreover, in the joining method of patent document 1, although the intermediate member is clamped by the end surface of both pipe members, since the end surface of both pipe members is only abutted against the intermediate member before joining, both pipe members Therefore, it is conceivable that the intermediate member is displaced with respect to the pipe member before joining. If the intermediate member is displaced, the joining strength of the pipe member cannot be obtained, and the sealing performance between the two pipe members cannot be ensured.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、中間部材を介して管部材同士を接合する場合に、フランジ等を設けることなく、広い接合面積で接合できるようにするとともに、接合までの間に中間部材の位置ずれを抑制できるようにし、これによって、高い接合強度を得るとともに、シール性を確保できるようにすることにある。   The present invention has been made in view of such a point, and the object of the present invention is to allow joining with a wide joining area without providing a flange or the like when joining pipe members through an intermediate member. In addition, it is possible to suppress the displacement of the intermediate member before joining, thereby obtaining high joining strength and ensuring sealing performance.

上記目的を達成するために、本発明では、第1管部材の端部の内側に第2管部材の端部を挿入し、中間部材を第1管部材の内周面と第2管部材の外周面との間に配置するようにした。   In order to achieve the above object, in the present invention, the end of the second pipe member is inserted inside the end of the first pipe member, and the intermediate member is connected to the inner peripheral surface of the first pipe member and the second pipe member. It was arranged between the outer peripheral surface.

第1の発明は、レーザー光を透過する樹脂製の第1管部材の内側に、樹脂製の第2管部材を挿入するとともに、上記第1管部材の内周面と上記第2管部材の外周面との間にレーザー光を吸収する樹脂製のレーザー光接合用中間部材を配置する接合準備工程と、上記接合準備工程の後、上記第1管部材の外側からレーザー光を照射して上記中間部材を加熱することによって上記第1及び第2管部材を上記中間部材を介して接合する接合工程とを備えていることを特徴とするものである。   According to a first aspect of the present invention, a resin-made second pipe member is inserted inside a resin-made first pipe member that transmits laser light, and the inner peripheral surface of the first pipe member and the second pipe member After the bonding preparation step of arranging a resin-made laser beam bonding intermediate member that absorbs laser light between the outer peripheral surface and the bonding preparation step, the laser beam is irradiated from the outside of the first tube member to And a joining step of joining the first and second pipe members via the intermediate member by heating the intermediate member.

この構成によれば、第1管部材の内側に第2管部材が挿入され、これら管部材の間に中間部材が介在することになるので、フランジを設けなくても、第2管部材の挿入深さを深くすることによって接合面積の拡大が可能になる。   According to this configuration, since the second pipe member is inserted inside the first pipe member, and the intermediate member is interposed between these pipe members, the second pipe member can be inserted without providing a flange. By increasing the depth, the bonding area can be increased.

また、第1管部材の内側に第2管部材が挿入されているので、従来のように管部材の端面を突き合わせただけの場合に比べて、両管部材が接合前において安定する。そして、これら管部材の間に中間部材が配置されることで、中間部材の位置ずれが抑制される。   Moreover, since the 2nd pipe member is inserted inside the 1st pipe member, both pipe members are stabilized before joining compared with the case where the end surfaces of a pipe member are just faced | matched like the past. And an intermediate member is arrange | positioned between these pipe members, and the position shift of an intermediate member is suppressed.

第2の発明は、第1の発明において、接合準備工程では、第2管部材の外周面に形成された段部に中間部材を嵌め、その後、第1管部材に第2管部材を挿入することを特徴とするものである。   According to a second invention, in the first invention, in the joining preparation step, the intermediate member is fitted into a step portion formed on the outer peripheral surface of the second pipe member, and then the second pipe member is inserted into the first pipe member. It is characterized by this.

この構成によれば、第2管部材の段部に中間部材を嵌めることで、第1管部材に第2管部材を挿入する際に中間部材の中心線方向の位置ずれが起こりにくくなる。   According to this configuration, the intermediate member is fitted into the step portion of the second pipe member, so that the position shift in the center line direction of the intermediate member hardly occurs when the second pipe member is inserted into the first pipe member.

第3の発明は、第1または2の発明において、接合準備工程では、第1管部材の内周面と第2管部材の外周面とで中間部材を所定量圧縮することを特徴とするものである。   According to a third aspect of the present invention, in the first or second aspect of the invention, in the joining preparation step, the intermediate member is compressed by a predetermined amount between the inner peripheral surface of the first pipe member and the outer peripheral surface of the second pipe member. It is.

この構成によれば、中間部材が圧縮されることにより、第1管部材の内周面及び第2管部材の外周面に密着するようになる。   According to this configuration, the intermediate member is compressed, and thereby comes into close contact with the inner peripheral surface of the first tube member and the outer peripheral surface of the second tube member.

第4の発明は、第1から3のいずれか1つの発明において、接合準備工程では、滑り性が付与された中間部材を第1管部材の内周面と第2管部材の外周面との間に配置することを特徴とするものである。   According to a fourth invention, in any one of the first to third inventions, in the joining preparation step, the intermediate member to which slipperiness is imparted is formed between the inner peripheral surface of the first pipe member and the outer peripheral surface of the second pipe member. It arrange | positions between, It is characterized by the above-mentioned.

この構成によれば、中間部材を第1管部材と第2管部材との間に配置する際に中間部材が第1管部材や第2管部材に対し滑りやすくなる。これにより、中間部材に無理な力がかかりにくくなる。   According to this structure, when arrange | positioning an intermediate member between a 1st pipe member and a 2nd pipe member, an intermediate member becomes easy to slip with respect to a 1st pipe member or a 2nd pipe member. Thereby, it becomes difficult to apply an excessive force to the intermediate member.

第5の発明は、第1から4のいずれか1つの発明において、接合準備工程では、第2管部材の外周面に沿って環状に延びる帯型の中間部材を、第1管部材の内周面と第2管部材の外周面との間に配置することを特徴とするものである。   According to a fifth invention, in any one of the first to fourth inventions, in the joining preparation step, a belt-shaped intermediate member extending annularly along the outer peripheral surface of the second pipe member is used as the inner periphery of the first pipe member. It arrange | positions between a surface and the outer peripheral surface of a 2nd pipe member, It is characterized by the above-mentioned.

この構成によれば、中間部材が第1管部材と第2管部材の間の広い範囲に存在することになる。これにより、第1管部材と第2管部材との接合面積がより一層広くなる。   According to this configuration, the intermediate member exists in a wide range between the first tube member and the second tube member. Thereby, the joining area of a 1st pipe member and a 2nd pipe member becomes still wider.

第1の発明によれば、第1管部材の内側に第2管部材を挿入するとともに、第1管部材の内周面と第2管部材の外周面との間にレーザー光を吸収する中間部材を配置し、その後、第1管部材の外側からレーザー光を照射して中間部材を加熱するようにしたので、両管部材の接合面積を拡大できるとともに、中間部材の位置ずれを抑制できる。これにより、第1及び第2管部材の接合強度及びシール性を高めることができる。   According to 1st invention, while inserting a 2nd pipe member inside a 1st pipe member, it is an intermediate | middle which absorbs a laser beam between the internal peripheral surface of a 1st pipe member, and the outer peripheral surface of a 2nd pipe member. Since the member is arranged and then the intermediate member is heated by irradiating the laser beam from the outside of the first tube member, the joining area of both the tube members can be enlarged and the displacement of the intermediate member can be suppressed. Thereby, the joint strength and sealing performance of the first and second pipe members can be enhanced.

第2の発明によれば、中間部材を第2管部材の段部に嵌めた後、第1管部材に第2管部材を挿入するようにしたので、中間部材の中心線方向の位置ずれを抑制でき、接合強度及びシール性をより一層高めることができる。   According to the second invention, since the second pipe member is inserted into the first pipe member after the intermediate member is fitted into the step portion of the second pipe member, the position shift in the center line direction of the intermediate member is prevented. It can suppress and can further improve joint strength and sealability.

第3の発明によれば、第1管部材の内周面と第2管部材の外周面とで中間部材を所定量圧縮するようにしたので、中間部材を第1管部材の内周面及び第2管部材の外周面に密着させることができる。これにより、接合不良の発生を抑制できる。   According to the third aspect of the invention, the intermediate member is compressed by a predetermined amount between the inner peripheral surface of the first tube member and the outer peripheral surface of the second tube member. It can be made to adhere to the outer peripheral surface of the second pipe member. Thereby, generation | occurrence | production of a joining defect can be suppressed.

第4の発明によれば、滑り性が付与された中間部材を第1管部材の内周面と第2管部材の外周面との間に配置するようにしたので、第2管部材の挿入時に中間部材に無理な力がかかりにくくなり、中間部材の損傷を抑制できるとともに、所定位置に確実に配置することができる。   According to the fourth invention, since the intermediate member to which the slipperiness is imparted is disposed between the inner peripheral surface of the first pipe member and the outer peripheral surface of the second pipe member, the insertion of the second pipe member Sometimes it becomes difficult to apply an excessive force to the intermediate member, and damage to the intermediate member can be suppressed, and the intermediate member can be reliably disposed at a predetermined position.

第5の発明によれば、第2管部材の外周面に沿って環状に延びる帯型の中間部材を、第1管部材の内周面と第2管部材の外周面との間に配置するようにしたので、接合面積がより一層広くなり、これにより、接合強度及びシール性をさらに高めることができる。   According to the fifth invention, the belt-shaped intermediate member extending annularly along the outer peripheral surface of the second pipe member is disposed between the inner peripheral surface of the first pipe member and the outer peripheral surface of the second pipe member. Since it did in this way, a joining area becomes still wider and, thereby, joint strength and sealing performance can further be improved.

実施形態1にかかる接合品の斜視図である。It is a perspective view of the joined article concerning Embodiment 1. FIG. 接合品の断面図である。It is sectional drawing of a joined article. 接合品の分解斜視図である。It is a disassembled perspective view of a joined article. 第2管部材を第1管部材に挿入する前の状態を示す図2相当図である。FIG. 3 is a view corresponding to FIG. 2 showing a state before the second pipe member is inserted into the first pipe member. 実施形態2にかかる図2相当図である。FIG. 3 is a diagram corresponding to FIG. 2 according to the second embodiment. 実施形態2にかかる図4相当図である。FIG. 5 is a diagram corresponding to FIG. 4 according to the second embodiment.

以下、本発明の実施形態を図面に基づいて詳細に説明する。尚、以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものではない。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. It should be noted that the following description of the preferred embodiment is merely illustrative in nature, and is not intended to limit the present invention, its application, or its use.

(実施形態1)
図1は、本発明の実施形態1にかかるレーザー光を用いた接合方法によって接合された接合品1を示すものである。接合品1は、第1管部材10と、第1管部材10よりも小径の第2管部材20とが、中間部材30により接合されてなるものである。接合時には、詳細は後述するが、レーザー光を中間部材30に照射して加熱し、溶融状態にした後、冷却して固化させる。この接合品1は、例えば、流体が流れる配管等として用いられるものである。
(Embodiment 1)
FIG. 1 shows a bonded product 1 bonded by a bonding method using laser light according to Embodiment 1 of the present invention. The joined product 1 is formed by joining a first pipe member 10 and a second pipe member 20 having a smaller diameter than the first pipe member 10 by an intermediate member 30. Although details will be described later at the time of bonding, the intermediate member 30 is irradiated with laser light to be heated and melted, and then cooled and solidified. The joined product 1 is used, for example, as a pipe through which a fluid flows.

第1管部材10は、レーザー光を通すレーザー光透過性を有する樹脂材料で構成された円管部材である。レーザー光透過性とは、加熱源としてのレーザー光を殆ど反射も吸収もせずに透過させるか、レーザー光を一部透過及び/又は反射しても溶融することなく、残りのレーザー光を透過させることのできる性質をいい、レーザー光の全てを透過させるものも含む。第1管部材10を構成する樹脂材料としては、例えば、ポリエチレン、ポリプロピレン、ポリカーボネート、ポリブデン、塩化ビニル等が挙げられる。   The 1st pipe member 10 is a circular pipe member comprised with the resin material which has a laser beam permeability which lets a laser beam pass. Laser light transmission means that the laser beam as a heating source is transmitted with almost no reflection or absorption, or the remaining laser beam is transmitted without melting even if the laser beam is partially transmitted and / or reflected. This includes the properties that can be transmitted, including those that transmit all of the laser light. Examples of the resin material constituting the first pipe member 10 include polyethylene, polypropylene, polycarbonate, polybutene, and vinyl chloride.

第2管部材20は、レーザー光を通すレーザー光透過性を有する材料やレーザー光を通さないレーザー光非透過性を有する材料で構成された円管部材である。レーザー光非透過性とは、レーザー光を吸収するレーザー光吸収性のことであり、加熱源としてのレーザー光を一部透過及び/又は反射しても残りを吸収する性質をいい、レーザー光の全てを吸収するものも含む。第2管部材20を構成する樹脂材料としては、例えば、ポリエチレン、ポリプロピレン、ポリカーボネート、ポリブデン、塩化ビニル等が挙げられる。   The 2nd pipe member 20 is a circular pipe member comprised with the material which has a laser beam permeability which lets a laser beam pass, and the material which has a laser beam non-transmittance which does not let a laser beam pass. Laser light impermeability is a laser light absorptivity that absorbs laser light, and means that it absorbs the rest of the laser light as a heating source even if it is partially transmitted and / or reflected. Includes those that absorb everything. Examples of the resin material constituting the second pipe member 20 include polyethylene, polypropylene, polycarbonate, polybutene, and vinyl chloride.

また、図2に示すように、第2管部材20の外径は、第2管部材20を第1管部材10へ挿入可能となるように、第1管部材10の内径よりも若干小さく設定されている。   As shown in FIG. 2, the outer diameter of the second pipe member 20 is set slightly smaller than the inner diameter of the first pipe member 10 so that the second pipe member 20 can be inserted into the first pipe member 10. Has been.

さらに、図3に示すように、第2管部材20における第1管部材10との接合側の外周面には、段部21が形成されている。第2管部材20の段部21が形成された領域は、第2管部材20の接合側の端面から中心線方向の反対側へ所定距離A(図4参照)だけ離れた部分までの領域である。このAの寸法としては、例えば1mm以上50mm以下が好ましい。段部21の深さB(図4参照)は、例えば100μm以上1000μm以下に設定されている。   Further, as shown in FIG. 3, a stepped portion 21 is formed on the outer peripheral surface of the second pipe member 20 on the joining side with the first pipe member 10. The region where the step portion 21 of the second tube member 20 is formed is a region from the end surface on the joining side of the second tube member 20 to a portion away from the opposite side of the center line direction by a predetermined distance A (see FIG. 4). is there. The dimension A is preferably, for example, 1 mm or more and 50 mm or less. The depth B (see FIG. 4) of the stepped portion 21 is set to, for example, 100 μm or more and 1000 μm or less.

中間部材30は、段部21に嵌るように形成され、第2管部材の外周面に沿って環状に延びる帯型をなしている。中間部材30の厚み寸法は、段部21の深さBよりも若干長めに設定されている。また、中間部材30の幅は、寸法Aと略同じに設定されている。   The intermediate member 30 is formed so as to be fitted to the stepped portion 21 and has a belt shape extending annularly along the outer peripheral surface of the second pipe member. The thickness dimension of the intermediate member 30 is set slightly longer than the depth B of the stepped portion 21. The width of the intermediate member 30 is set to be approximately the same as the dimension A.

また、中間部材30の内径は、第2管部材20の段部21が形成された部分の外径よりも小さめに設定されている。従って、中間部材30を段部21に嵌めた際に中間部材30が段部21から脱落しにくくなる。   Further, the inner diameter of the intermediate member 30 is set to be smaller than the outer diameter of the portion where the step portion 21 of the second pipe member 20 is formed. Therefore, when the intermediate member 30 is fitted to the step portion 21, the intermediate member 30 is difficult to drop off from the step portion 21.

中間部材30は、レーザー光で加熱された際に溶融するホットメルト材で構成されており、常温付近でゴム弾性を示す高分子物質(エラストマー)及びそのアロイであり、熱可塑性を有するものである。   The intermediate member 30 is made of a hot-melt material that melts when heated by a laser beam, and is a high-molecular substance (elastomer) that exhibits rubber elasticity near normal temperature and its alloy, and has thermoplasticity. .

また、中間部材30の外周面及び内周面には、滑り性が付与されている。中間部材30の外周面の滑り性とは、中間部材30の外周面を第1管部材10の内周面に接触させた状態で中心線方向に移動させる際に、中間部材30に無理な変形や破断等が生じないように、中間部材30の外周面を第1管部材10の内周面に対し滑らせて移動可能な性質のことである。また、中間部材30の内周面の滑り性とは、中間部材30の内周面を第2管部材20の外周面に接触させた状態で中心線方向に移動させる際に、中間部材30に無理な変形や破断等が生じないように、中間部材30の内周面を第2管部材20の外周面に対し滑らせて移動可能な性質のことである。   Further, slipperiness is imparted to the outer peripheral surface and the inner peripheral surface of the intermediate member 30. The slipperiness of the outer peripheral surface of the intermediate member 30 means that when the outer peripheral surface of the intermediate member 30 is moved in the direction of the center line while being in contact with the inner peripheral surface of the first pipe member 10, the intermediate member 30 cannot be deformed. This means that the outer peripheral surface of the intermediate member 30 is slidable with respect to the inner peripheral surface of the first pipe member 10 so as not to break or break. Further, the slipperiness of the inner peripheral surface of the intermediate member 30 means that when the inner peripheral surface of the intermediate member 30 is moved in the center line direction while being in contact with the outer peripheral surface of the second pipe member 20, This means that the inner peripheral surface of the intermediate member 30 is slidable with respect to the outer peripheral surface of the second pipe member 20 so as not to cause excessive deformation or breakage.

上記滑り性は、中間部材30を構成する樹脂が持っている性質を利用して得ることができ、その場合、樹脂の種類としては、例えば、スチレン系、ポリエステル系、ウレタン系、アクリル系のエラストマー等やそのアロイが好ましい。また、中間部材30に滑り性を付与する方法としては、中間部材30の外周面や内周面に、滑り性を向上させるためのコーティングを施したり、滑り性を向上させるための物質を塗布するようにしてもよい。コーティングとしては、ロールコート、ディッピング、スポンジ塗布、はけ塗り等で行うのが好ましく、また、塗布する物質としては、管部材10,20同士の接合を阻害しない粘着性の低いエラストマーや一般のポリマーを挙げることができ、それらに更に滑性を与える着色顔料、体質顔料や樹脂粒子を混合することができる。   The slipping property can be obtained by utilizing the property of the resin constituting the intermediate member 30. In this case, as the resin type, for example, styrene-based, polyester-based, urethane-based, acrylic-based elastomer Etc. and its alloys are preferred. Further, as a method for imparting slipperiness to the intermediate member 30, a coating for improving the slipperiness is applied to the outer peripheral surface or the inner peripheral surface of the intermediate member 30, or a substance for improving the slipperiness is applied. You may do it. The coating is preferably performed by roll coating, dipping, sponge coating, brush coating, etc. The material to be coated is an elastomer or general polymer with low adhesion that does not hinder the joining of the tube members 10 and 20. Color pigments, extender pigments and resin particles that give them even more lubricity can be mixed.

中間部材30の滑り性の具体的な値としては、静摩擦係数が0.5以下であることが好ましい。静摩擦係数が0.5よりも大きいと、中間部材30の外周面を第1管部材10の内周面に接触させた状態で中心線方向に移動させる際に破断等が生じ易くなる。尚、中間部材30の静摩擦係数は、新東科学株式会社製のStatic Friction Tester HEIDON-10を用いて測定した値である。   As a specific value of the slipperiness of the intermediate member 30, the static friction coefficient is preferably 0.5 or less. When the static friction coefficient is larger than 0.5, breakage or the like is likely to occur when the outer peripheral surface of the intermediate member 30 is moved in the direction of the center line while being in contact with the inner peripheral surface of the first tube member 10. The static friction coefficient of the intermediate member 30 is a value measured using a Static Friction Tester HEIDON-10 manufactured by Shinto Kagaku Co., Ltd.

また、中間部材30は、弾性を有している。弾性率としては、例えば、20℃の貯蔵弾性率を0.05〜500MPaの範囲に設定するのが好ましい。中間部材30が弾性を有することで、中間部材30を第1管部材10と第2管部材20との間にセットする際に弾性変形させながらセットすることが可能になり、作業性が向上する。また、中間部材30が弾性を有することで、第1管部材10と第2管部材20との間に中間部材30を配置して圧縮したとき、中間部材30が反発して第1管部材10及び第2管部材20に密着するようになる。   Further, the intermediate member 30 has elasticity. As the elastic modulus, for example, the storage elastic modulus at 20 ° C. is preferably set in the range of 0.05 to 500 MPa. Since the intermediate member 30 has elasticity, the intermediate member 30 can be set while being elastically deformed when the intermediate member 30 is set between the first tube member 10 and the second tube member 20, and workability is improved. . Further, since the intermediate member 30 has elasticity, when the intermediate member 30 is disposed and compressed between the first tube member 10 and the second tube member 20, the intermediate member 30 repels and the first tube member 10. And it comes into close contact with the second pipe member 20.

次に、上記接合品1を製造する要領について説明する。まず、図4に示すように、第2管部材20の段部21に中間部材30を嵌める。このとき、中間部材30が弾性を有しているので、中間部材30を拡げるようにすることができ、簡単に嵌めることができる。また、中間部材30の内周面に滑り性が付与されているので、中間部材30を滑らせながら段部21に嵌めることができ、このことで中間部材30を嵌める際の作業性が向上するとともに、中間部材30が途中に破断したりすることもない。また、中間部材30は段部21が形成された部分の外径よりも小径であるため、中間部材30が段部21から脱落しにくい。   Next, a procedure for manufacturing the bonded product 1 will be described. First, as shown in FIG. 4, the intermediate member 30 is fitted to the step portion 21 of the second pipe member 20. At this time, since the intermediate member 30 has elasticity, the intermediate member 30 can be expanded and can be easily fitted. In addition, since slipperiness is imparted to the inner peripheral surface of the intermediate member 30, the intermediate member 30 can be fitted into the stepped portion 21 while being slid, thereby improving workability when fitting the intermediate member 30. At the same time, the intermediate member 30 is not broken halfway. Further, since the intermediate member 30 has a smaller diameter than the outer diameter of the portion where the step portion 21 is formed, the intermediate member 30 is unlikely to fall off the step portion 21.

その後、第2管部材20の段部21を第1管部材10に挿入する。このとき、中間部材30の外周面に滑り性が付与されているので、中間部材30を第1管部材10の内周面に滑らせながら挿入することができ、このことで第2管部材20を第1管部材30に挿入する作業性が向上するとともに、中間部材30が途中に破断したりすることもない。   Thereafter, the step portion 21 of the second pipe member 20 is inserted into the first pipe member 10. At this time, since slipperiness is imparted to the outer peripheral surface of the intermediate member 30, the intermediate member 30 can be inserted while sliding on the inner peripheral surface of the first tube member 10, thereby the second tube member 20. As a result, the workability of inserting the first pipe member 30 into the first pipe member 30 is improved, and the intermediate member 30 is not broken halfway.

そして、第2管部材20の段部21が第1管部材10に挿入されると、中間部材30が第1管部材10の内周面と第2管部材20の外周面とで厚み方向に圧縮される。中間部材30は弾性を持っているので、圧縮力によって薄くなるように弾性変形する。この変形後の中間部材30の厚みは、例えば、変形前の厚み(もとの厚み)の90%以下となるようにするのが好ましく、この変形量は、中間部材30の厚み、第1管部材10の内径、第2管部材20の外径等によって任意に設定することができる。   When the step portion 21 of the second pipe member 20 is inserted into the first pipe member 10, the intermediate member 30 is formed in the thickness direction between the inner peripheral surface of the first pipe member 10 and the outer peripheral surface of the second pipe member 20. Compressed. Since the intermediate member 30 has elasticity, it is elastically deformed so as to be thinned by a compressive force. The thickness of the intermediate member 30 after the deformation is preferably 90% or less of the thickness (original thickness) before the deformation, for example, and the amount of deformation is the thickness of the intermediate member 30, the first tube The inner diameter of the member 10, the outer diameter of the second pipe member 20, and the like can be arbitrarily set.

中間部材30をもとの厚みの90%以下となるように圧縮することで、中間部材30の内周面が段部21の外周面の略全周に亘って密着し、中間部材30の外周面が第1管部材10の内周面の略全周に亘って密着する。   By compressing the intermediate member 30 so as to be 90% or less of the original thickness, the inner peripheral surface of the intermediate member 30 is in close contact with the entire outer periphery of the stepped portion 21, and the outer periphery of the intermediate member 30 is The surface adheres substantially over the entire circumference of the inner peripheral surface of the first pipe member 10.

しかる後、図1に示すように、第1管部材10の外側から中間部材30に向かってレーザー光Lを照射する。レーザー光Lの種類としては、例えば、ガスレーザー、固体レーザー、半導体レーザー等のいずれでもよく、レーザー光Lの種類は限定されない。レーザー光Lの種類は、基材2及び透光部材3の材料や、透光部材3の厚さ、意匠層4の溶融又は分解温度、透光部材3のレーザー光透過度合い等に応じて適宜選択できる。また、レーザー光Lは、1つの波長からなるものであってもよいし、2つ以上の波長を有するものであってもよい。   Thereafter, as shown in FIG. 1, the laser beam L is irradiated from the outside of the first tube member 10 toward the intermediate member 30. As the type of the laser beam L, for example, any of a gas laser, a solid laser, a semiconductor laser, and the like may be used, and the type of the laser beam L is not limited. The type of the laser beam L is appropriately determined according to the material of the base material 2 and the translucent member 3, the thickness of the translucent member 3, the melting or decomposition temperature of the design layer 4, the degree of laser beam transmission of the translucent member 3, and the like. You can choose. Further, the laser beam L may be composed of one wavelength, or may have two or more wavelengths.

レーザー光Lを照射する際には、レーザー照射装置(図示せず)の照射口側は固定しておき、第1管部材10及び第2管部材20をその中心線周りに回転させる。   When irradiating the laser beam L, the irradiation port side of a laser irradiation apparatus (not shown) is fixed, and the first tube member 10 and the second tube member 20 are rotated around the center line.

第1管部材30に照射されたレーザー光Lは、第1管部材10を透過し、中間部材30に達する。このとき、第1管部材10及び第2管部材20を回転させているので、レーザー光が中間部材30の周方向に全体に亘ってムラ無く当たることになる。レーザー光Lは中間部材30に吸収され、これにより、中間部材30が加熱されて溶融する。中間部材30の発熱によって第1管部材10の内周面が加熱されて溶融し、中間部材30を構成する樹脂と混ざり、また、第2管部材20の段部21の外周面が加熱されて溶融し、中間部材30を構成する樹脂と混ざる。   The laser light L applied to the first tube member 30 passes through the first tube member 10 and reaches the intermediate member 30. At this time, since the first tube member 10 and the second tube member 20 are rotated, the laser light strikes the entire circumferential direction of the intermediate member 30 evenly. The laser beam L is absorbed by the intermediate member 30, whereby the intermediate member 30 is heated and melted. The inner peripheral surface of the first tube member 10 is heated and melted by the heat generated by the intermediate member 30 and is mixed with the resin constituting the intermediate member 30, and the outer peripheral surface of the step portion 21 of the second tube member 20 is heated. It melts and mixes with the resin constituting the intermediate member 30.

そして、レーザー光Lの照射を停止して放置すると、溶融状態にあった樹脂が固化し、ホットメルト接着または溶融接着で第1管部材10と第2管部材20とが中間部材30を介して接合される。中間部材30が圧縮状態であったため、固化しても中間部材30と第1管部材10との間、及び中間部材30と第2管部材20との間に隙間が形成されてしまうことはなく、接合状態では、第1管部材10と第2管部材20との間が中間部材30により全周に亘って確実にシールされる。   When the irradiation of the laser beam L is stopped and left standing, the resin in a molten state is solidified, and the first tube member 10 and the second tube member 20 are connected via the intermediate member 30 by hot melt bonding or melt bonding. Be joined. Since the intermediate member 30 was in a compressed state, no gap was formed between the intermediate member 30 and the first tube member 10 and between the intermediate member 30 and the second tube member 20 even when solidified. In the joined state, the space between the first tube member 10 and the second tube member 20 is reliably sealed by the intermediate member 30 over the entire circumference.

したがって、この実施形態1によれば、第1管部材10の内側に第2管部材20を挿入し、これら管部材10,20の間に帯型の中間部材30を介在させて接合するようにしたので、管部材10,20にフランジを設けなくても、第1管部材10及び第2管部材20の接合面積を拡大できる。   Therefore, according to the first embodiment, the second pipe member 20 is inserted inside the first pipe member 10, and the belt-shaped intermediate member 30 is interposed between the pipe members 10 and 20 so as to be joined. Therefore, the joint area of the first pipe member 10 and the second pipe member 20 can be expanded without providing flanges on the pipe members 10 and 20.

また、第1管部材10の内側に第2管部材20が挿入されているので、従来のように管部材の端面を突き合わせただけの場合に比べて、両管部材10,20が接合前において安定する。そして、これら第1及び第2管部材10,20の間に中間部材30が配置されることで、中間部材30の位置ずれが抑制される。   Moreover, since the 2nd pipe member 20 is inserted inside the 1st pipe member 10, compared with the case where the end surfaces of a pipe member are just faced | matched like the past, both pipe members 10 and 20 are before joining. Stabilize. Then, the intermediate member 30 is disposed between the first and second pipe members 10 and 20, thereby suppressing the displacement of the intermediate member 30.

以上説明したように、第1管部材10の内側に第2管部材20を挿入するとともに、第1管部材10の内周面と第2管部材20の外周面との間にレーザー光Lを吸収する中間部材30を配置し、この中間部材30をレーザー光Lにより加熱するようにしている。これにより、両管部材10,20の接合面積を拡大できるとともに、中間部材30の位置ずれを抑制でき、第1及び第2管部材10,20の接合強度及びシール性を高めることができる。   As described above, the second tube member 20 is inserted inside the first tube member 10, and the laser beam L is emitted between the inner peripheral surface of the first tube member 10 and the outer peripheral surface of the second tube member 20. An intermediate member 30 to be absorbed is disposed, and the intermediate member 30 is heated by the laser beam L. Thereby, while being able to enlarge the joining area of both the pipe members 10 and 20, the position shift of the intermediate member 30 can be suppressed, and the joining strength and sealing performance of the 1st and 2nd pipe members 10 and 20 can be improved.

また、中間部材30を第2管部材20の段部21に嵌めた後、第1管部材10に挿入するようにしたので、中間部材30の中心線方向の位置ずれが起こらず、接合強度及びシール性をより一層高めることができる。   In addition, since the intermediate member 30 is inserted into the first pipe member 10 after being fitted into the step portion 21 of the second pipe member 20, the intermediate member 30 is not displaced in the center line direction, and the bonding strength and Sealability can be further enhanced.

また、第1管部材10の内周面と第2管部材20の外周面とで中間部材30を所定量圧縮するようにしたので、中間部材30を第1管部材10の内周面及び第2管部材20の外周面に密着させることができる。これにより、接合不良の発生を抑制できる。   Further, since the intermediate member 30 is compressed by a predetermined amount between the inner peripheral surface of the first pipe member 10 and the outer peripheral surface of the second pipe member 20, the intermediate member 30 is connected to the inner peripheral surface of the first pipe member 10 and the second inner surface. The two pipe members 20 can be brought into close contact with the outer peripheral surface. Thereby, generation | occurrence | production of a joining defect can be suppressed.

また、滑り性が付与された中間部材30を第1管部材10の内周面と第2管部材20の外周面との間に配置するようにしたので、第2管部材20を挿入する際、中間部材30に無理な力がかかりにくくなり、中間部材30の損傷を抑制できるとともに、所定位置に確実に配置することができる。   Further, since the intermediate member 30 to which the slipperiness is imparted is disposed between the inner peripheral surface of the first tube member 10 and the outer peripheral surface of the second tube member 20, when inserting the second tube member 20 In addition, it is difficult to apply an excessive force to the intermediate member 30, and damage to the intermediate member 30 can be suppressed, and the intermediate member 30 can be reliably disposed at a predetermined position.

また、中間部材30が環状をなしており、それを回転させながらレーザー光Lを照射するようにしたので、第1管部材10及び第2管部材20の接合部分を略均一に加熱することが可能になる。よって、加熱ムラが少なくなる。   In addition, since the intermediate member 30 has an annular shape and is irradiated with the laser beam L while rotating, the joint portion of the first tube member 10 and the second tube member 20 can be heated substantially uniformly. It becomes possible. Therefore, uneven heating is reduced.

(実施形態2)
図5及び図6は、本発明の実施形態2にかかる接合品1を示すものである。この実施形態2の接合品1は、実施形態1のものに対し第2管部材20の形状が異なっている。以下、実施形態1と異なる部分について詳細に説明する。
(Embodiment 2)
5 and 6 show a bonded product 1 according to Embodiment 2 of the present invention. In the joined product 1 of the second embodiment, the shape of the second pipe member 20 is different from that of the first embodiment. Hereinafter, a different part from Embodiment 1 is demonstrated in detail.

すなわち、実施形態2では、第2管部材20における第1管部材10との接合側の外周面に段部を形成せず、テーパー面22を設けている。テーパー面22は、第2管部材20の接合側の端部に近づくほど小径となるように形成されている。   That is, in the second embodiment, the tapered surface 22 is provided without forming the step portion on the outer peripheral surface of the second tube member 20 on the joining side with the first tube member 10. The tapered surface 22 is formed to have a smaller diameter as it approaches the end of the second pipe member 20 on the joining side.

中間部材30の内径は、第2管部材20におけるテーパー面22が形成された部分の外径よりも小さめに設定されている。   The inner diameter of the intermediate member 30 is set to be smaller than the outer diameter of the portion of the second pipe member 20 where the tapered surface 22 is formed.

次に、上記接合品1を製造する要領について説明する。まず、第2管部材20のテーパー面22に中間部材30を嵌める。このとき、中間部材30が弾性を有しているので、中間部材30を拡げるようにすることができ、簡単に嵌めることができる。また、中間部材30の内周面に滑り性が付与されているので、中間部材30を滑らせながらテーパー面22に嵌めることができる。また、中間部材30はテーパー面22が形成された部分の外径よりも小径であるため、中間部材30がテーパー面22から脱落しにくい。   Next, a procedure for manufacturing the bonded product 1 will be described. First, the intermediate member 30 is fitted on the tapered surface 22 of the second pipe member 20. At this time, since the intermediate member 30 has elasticity, the intermediate member 30 can be expanded and can be easily fitted. Further, since the slipperiness is imparted to the inner peripheral surface of the intermediate member 30, the intermediate member 30 can be fitted to the tapered surface 22 while sliding. Further, since the intermediate member 30 has a smaller diameter than the outer diameter of the portion where the tapered surface 22 is formed, the intermediate member 30 is unlikely to fall off the tapered surface 22.

その後、第2管部材20のテーパー面22を第1管部材10に挿入する。このとき、中間部材30の外周面に滑り性が付与されているので、中間部材30を第1管部材10の内周面に滑らせながら挿入することができる。   Thereafter, the tapered surface 22 of the second pipe member 20 is inserted into the first pipe member 10. At this time, since the slipperiness is imparted to the outer peripheral surface of the intermediate member 30, the intermediate member 30 can be inserted while sliding on the inner peripheral surface of the first pipe member 10.

そして、第2管部材20の段部21が第1管部材10に挿入されると、中間部材30が第1管部材10の内周面と第2管部材20の外周面とで厚み方向に圧縮される。中間部材30は弾性を持っているので、圧縮力によって薄くなるように弾性変形し、中間部材30の内周面がテーパー面22の外周面の略全周に亘って密着し、中間部材30の外周面が第1管部材10の内周面の略全周に亘って密着する。   When the step portion 21 of the second pipe member 20 is inserted into the first pipe member 10, the intermediate member 30 is formed in the thickness direction between the inner peripheral surface of the first pipe member 10 and the outer peripheral surface of the second pipe member 20. Compressed. Since the intermediate member 30 has elasticity, the intermediate member 30 is elastically deformed so as to be thinned by a compressive force, and the inner peripheral surface of the intermediate member 30 is in close contact with the entire outer periphery of the tapered surface 22. The outer peripheral surface is in close contact with the entire inner peripheral surface of the first tube member 10.

その後、実施形態1と同様に、レーザー光Lを照射する。これにより、第1管部材10と第2管部材20とが接合される。   Thereafter, as in the first embodiment, the laser beam L is irradiated. Thereby, the 1st pipe member 10 and the 2nd pipe member 20 are joined.

したがって、この実施形態2によれば、実施形態1と同様に、第1及び第2管部材10,20の接合強度及びシール性を高めることができる。   Therefore, according to the second embodiment, similarly to the first embodiment, the bonding strength and the sealing performance of the first and second pipe members 10 and 20 can be enhanced.

尚、第2管部材20には、段部21やテーパー面22を設けなくてもよい。   The second pipe member 20 does not need to be provided with the stepped portion 21 and the tapered surface 22.

また、図示しないが、第1管部材10における第2管部材20との接合側の内周面にテーパー面を設けてもよい。このテーパー面は、第1管部材20の接合側の端部に近づくほど大径となるように形成する。   Although not shown, a taper surface may be provided on the inner peripheral surface of the first tube member 10 on the joining side with the second tube member 20. The tapered surface is formed to have a larger diameter as it approaches the end of the first tube member 20 on the joining side.

また、中間部材30は、上記のように溶融させてもよいが、溶融させずに軟化させるだけであってもよい。   Moreover, although the intermediate member 30 may be melted as described above, it may be softened without being melted.

また、上記実施形態1、2では、第1管部材10と第2管部材20とを溶着する際、両管部材10,20を回転させながらレーザー光Lを照射している。この場合、レーザー光Lを、単一の軌跡上に1回だけ照射するようにしてもよいし、単一の軌跡上に複数回照射するようにしてもよいし、複数本の軌跡を描くように照射してもよい。レーザー光Lを複数本の軌跡を描くように照射する場合、軌跡がその一部において重なるように照射してもよいし、軌跡が全く重ならないように間隔をあけて照射してもよい。軌跡をその一部において重なるように複数回照射すれば、レーザー光Lのトータルの照射面積が広くなり、有効な接合面積を広くできるという利点がある。   In the first and second embodiments, when the first tube member 10 and the second tube member 20 are welded, the laser beam L is irradiated while rotating both the tube members 10 and 20. In this case, the laser beam L may be irradiated only once on a single trajectory, or may be irradiated multiple times on a single trajectory, or a plurality of trajectories may be drawn. May be irradiated. When the laser beam L is irradiated so as to draw a plurality of trajectories, the trajectories may be irradiated so as to partially overlap, or may be irradiated with an interval so that the trajectories do not overlap at all. If the trajectory is irradiated a plurality of times so that it partially overlaps, there is an advantage that the total irradiation area of the laser light L is widened and the effective bonding area can be widened.

以上説明したように、本発明にかかるレーザー光を用いた接合方法によれば、例えば、配水管等を接合することができる。   As described above, according to the joining method using laser light according to the present invention, for example, a water pipe or the like can be joined.

1 接合品
10 第1管部材
20 第2管部材
21 段部
22 テーパー面
30 中間部材
L レーザー光
DESCRIPTION OF SYMBOLS 1 Joined product 10 1st pipe member 20 2nd pipe member 21 Step part 22 Tapered surface 30 Intermediate member L Laser beam

Claims (5)

レーザー光を透過する樹脂製の第1管部材の内側に、樹脂製の第2管部材を挿入するとともに、上記第1管部材の内周面と上記第2管部材の外周面との間にレーザー光を吸収する樹脂製のレーザー光接合用中間部材を配置する接合準備工程と、
上記接合準備工程の後、上記第1管部材の外側からレーザー光を照射して上記中間部材を加熱することによって上記第1及び第2管部材を上記中間部材を介して接合する接合工程とを備えていることを特徴とするレーザー光を用いた接合方法。
A resin-made second tube member is inserted inside the resin-made first tube member that transmits laser light, and between the inner peripheral surface of the first tube member and the outer peripheral surface of the second tube member. A bonding preparation step of placing an intermediate member for laser beam bonding made of resin that absorbs laser beam;
A joining step of joining the first and second tube members via the intermediate member by irradiating laser light from the outside of the first tube member and heating the intermediate member after the joining preparation step; A bonding method using laser light, characterized by comprising:
請求項1に記載のレーザー光を用いた接合方法において、
接合準備工程では、第2管部材の外周面に形成された段部に中間部材を嵌め、その後、第1管部材に第2管部材を挿入することを特徴とするレーザー光を用いた接合方法。
In the joining method using the laser beam according to claim 1,
In the joining preparation step, a joining method using laser light, wherein an intermediate member is fitted into a step formed on the outer peripheral surface of the second tube member, and then the second tube member is inserted into the first tube member. .
請求項1または2に記載のレーザー光を用いた接合方法において、
接合準備工程では、第1管部材の内周面と第2管部材の外周面とで中間部材を所定量圧縮することを特徴とするレーザー光を用いた接合方法。
In the joining method using the laser beam according to claim 1 or 2,
In the joining preparation step, a joining method using laser light, wherein the intermediate member is compressed by a predetermined amount between the inner peripheral surface of the first tube member and the outer peripheral surface of the second tube member.
請求項1から3のいずれか1つに記載のレーザー光を用いた接合方法において、
接合準備工程では、滑り性が付与された中間部材を第1管部材の内周面と第2管部材の外周面との間に配置することを特徴とするレーザー光を用いた接合方法。
In the joining method using the laser beam according to any one of claims 1 to 3,
In the joining preparation step, a joining method using laser light, characterized in that an intermediate member imparted with slidability is disposed between the inner peripheral surface of the first tube member and the outer peripheral surface of the second tube member.
請求項1から4のいずれか1つに記載のレーザー光を用いた接合方法において、
接合準備工程では、第2管部材の外周面に沿って環状に延びる帯型の中間部材を、第1管部材の内周面と第2管部材の外周面との間に配置することを特徴とするレーザー光を用いた接合方法。
In the joining method using the laser beam according to any one of claims 1 to 4,
In the joining preparation step, a belt-shaped intermediate member extending annularly along the outer peripheral surface of the second pipe member is disposed between the inner peripheral surface of the first pipe member and the outer peripheral surface of the second pipe member. A joining method using laser light.
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