JP2012024891A - Method and apparatus for inserting workpiece into cylindrical body - Google Patents

Method and apparatus for inserting workpiece into cylindrical body Download PDF

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JP2012024891A
JP2012024891A JP2010166911A JP2010166911A JP2012024891A JP 2012024891 A JP2012024891 A JP 2012024891A JP 2010166911 A JP2010166911 A JP 2010166911A JP 2010166911 A JP2010166911 A JP 2010166911A JP 2012024891 A JP2012024891 A JP 2012024891A
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cylinder
workpiece
cylindrical body
insertion carriage
peripheral surface
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Wataru Ueda
渉 上田
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IHI Corp
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IHI Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method and an apparatus for inserting a workpiece capable of preventing contact between a cylindrical body and the workpiece, and appropriately inserting the workpiece into the cylindrical body.SOLUTION: The apparatus includes an installation section 3 on which the cylindrical body 2 can be loaded in such a manner that an opening 2a of the cylindrical body 2 is located sideways; an auxiliary insertion carriage 4 moving to the opening 2a of the cylindrical body 2; and an insertion carriage 6 loaded on the auxiliary insertion carriage 4 and moving from the auxiliary insertion carriage 4 to the inside of the cylindrical body 2 while holding the workpiece.

Description

本発明は、筒体へのワーク挿入方法及びその装置に関するものである。   The present invention relates to a method for inserting a workpiece into a cylinder and an apparatus therefor.

一般に、長尺の筒体内に短尺の筒体や薄板の円板体等のワーク(部材)を配置する際には、筒体を軸線上向きに配置して開口部を上方に向ける。そしてワークをクレーンで吊り上げてワークの軸線と長尺の筒体の軸線を合わせ、クレーンの操作によりワークを筒体の内部に挿入し、溶接やボルト等の固定手段によりワークを固定している。   In general, when a work (member) such as a short cylindrical body or a thin disk body is disposed in a long cylindrical body, the cylindrical body is disposed on the axis and the opening is directed upward. The workpiece is lifted with a crane, the axis of the workpiece and the axis of the long cylinder are aligned, the workpiece is inserted into the cylinder by operation of the crane, and the workpiece is fixed by fixing means such as welding or bolts.

尚、筒体へのワーク挿入方法及びその装置の一般的技術水準を示すものとしては、例えば、特許文献1がある。   For example, Patent Document 1 shows a general technical level of a method of inserting a workpiece into a cylinder and the apparatus thereof.

特開平1−281298号公報JP-A-1-281298

しかしながら、クレーンを用いて筒体にワークを挿入する方法は、クレーンの操作によりワークが左右に揺れるため、筒体とワークの接触を防止し且つ挿入することが困難であった。またワークを吊り下げた状態では、クレーンの操作によりワークの位置を微調整することが困難であった。更にワークを挿入する際は、筒体とワークの間の隙間を確認しつつ挿入する必要があるため、上下方向からでは隙間を適切に確認することができないという問題があった。   However, the method of inserting a workpiece into a cylinder using a crane is difficult to prevent and insert the contact between the cylinder and the workpiece because the workpiece swings from side to side due to the operation of the crane. Further, in a state where the workpiece is suspended, it is difficult to finely adjust the position of the workpiece by operating the crane. Further, when inserting the workpiece, it is necessary to insert the workpiece while confirming the gap between the cylinder and the workpiece, and thus there is a problem that the gap cannot be properly confirmed from the vertical direction.

また長尺の筒体では自重等により撓みやうねりを生じるため、ワークを軸線上に沿って挿入するだけでは、筒体とワークの接触を適切に防止することが困難であった。更に筒体とワークの間の隙間を適宜計測してワークを挿入する場合には、手間と時間がかかるという問題があった。   Further, since the long cylindrical body is bent or waved due to its own weight or the like, it is difficult to appropriately prevent contact between the cylindrical body and the workpiece only by inserting the workpiece along the axis. Furthermore, when the workpiece is inserted by measuring the gap between the cylinder and the workpiece as appropriate, there is a problem that it takes time and effort.

本発明は、斯かる実情に鑑み、筒体とワークの接触を防止し且つ筒体にワークを適切に挿入するワーク挿入方法及びその装置を提供することを目的とするものである。   In view of such a situation, an object of the present invention is to provide a workpiece insertion method and apparatus for preventing a contact between a cylinder and a workpiece and appropriately inserting the workpiece into the cylinder.

本発明の筒体へのワーク挿入方法は、筒体に向かって移動する補助挿入台車と、該補助挿入台車に積載され且つワークを保持し得る挿入台車とを備える筒体へのワーク挿入方法であって、前記筒体の開口を横に向けるように筒体を載置し、前記補助挿入台車を筒体の開口まで移動させ、前記挿入台車を補助挿入台車から筒体の内部へ移動させ、ワークを筒体の内部へ搬送するものである。   The method of inserting a workpiece into a cylinder according to the present invention is a method of inserting a workpiece into a cylinder including an auxiliary insertion carriage that moves toward the cylinder and an insertion carriage that is loaded on the auxiliary insertion carriage and can hold a workpiece. The cylinder is placed so that the opening of the cylinder is directed sideways, the auxiliary insertion carriage is moved to the opening of the cylinder, the insertion carriage is moved from the auxiliary insertion carriage to the inside of the cylinder, The work is conveyed to the inside of the cylinder.

本発明の筒体へのワーク挿入装置は、筒体の開口を横に向けるように筒体を載置し得る設置部と、前記筒体の開口まで移動する補助挿入台車と、該補助挿入台車に積載され且つワークを保持して補助挿入台車から筒体の内部へ移動する挿入台車とを備えるものである。   The workpiece insertion device for a cylinder according to the present invention includes an installation portion on which the cylinder can be placed so that the opening of the cylinder faces sideways, an auxiliary insertion carriage that moves to the opening of the cylinder, and the auxiliary insertion carriage And an insertion carriage that holds the workpiece and moves from the auxiliary insertion carriage to the inside of the cylindrical body.

また本発明の筒体へのワーク挿入装置において、挿入台車は、
補助挿入台車の積載部から筒体の内面へ移動し得る移動体と、
該移動体に設置される位置調整部と、
該位置調整部に配置されて先端に内周面接触部を有する内周面倣い部と、
該内周面倣い部に配置されてワークを保持し得る保持部とを備え、
前記位置調整部は、内周面倣い部を固定し或いは固定解除し、内周面倣い部を固定した際には、内周面倣い部を、筒体の軸線に垂直な平面内で調整可能にし、内周面倣い部を固定解除した際には、内周面倣い部の内周面接触部が筒体の内面に接触し、内周面接触部を筒体の内面に倣って、筒体の軸線に垂直な平面内に移動させるように構成されたことが好ましい。
Moreover, in the workpiece insertion device to the cylinder of the present invention, the insertion carriage is
A movable body capable of moving from the loading portion of the auxiliary insertion carriage to the inner surface of the cylindrical body;
A position adjusting unit installed in the moving body;
An inner surface imprinting portion disposed on the position adjusting portion and having an inner peripheral surface contact portion at the tip;
A holding portion that is arranged on the inner surface copying portion and can hold a workpiece,
The position adjustment unit can adjust the inner surface copying portion within a plane perpendicular to the axis of the cylinder when the inner surface copying portion is fixed or unlocked and the inner surface copying portion is fixed. When the inner surface copy portion is released, the inner peripheral surface contact portion of the inner peripheral surface copy portion contacts the inner surface of the cylinder, and the inner peripheral surface contact portion follows the inner surface of the cylinder. It is preferably configured to move in a plane perpendicular to the body axis.

また本発明の筒体へのワーク挿入装置において、挿入台車は、内周面倣い部を筒体の軸線に垂直な上下方向で固定し或いは固定解除する上下移動機構部と、内周面倣い部を筒体の軸線に垂直な左右方向で固定し或いは固定解除する左右移動機構部とを備えたことが好ましい。   Further, in the workpiece insertion device for a cylinder according to the present invention, the insertion carriage includes an up-and-down moving mechanism unit that fixes or releases the inner peripheral surface copying portion in the vertical direction perpendicular to the axis of the cylindrical body, and an inner peripheral surface copying portion. It is preferable to include a left and right moving mechanism that fixes or releases the fixing in the left and right direction perpendicular to the axis of the cylinder.

また本発明の筒体へのワーク挿入装置において、補助挿入台車は、筒体の軸線方向に走行する走行体と、該走行体に配置されて挿入台車を積載する積載部と、前記走行体に対して積載部の高さを調整する調整部と備えたことが好ましい。   Further, in the workpiece insertion device to the cylinder of the present invention, the auxiliary insertion carriage includes a traveling body that travels in the axial direction of the tubular body, a loading unit that is disposed on the traveling body and loads the insertion carriage, and the traveling body. On the other hand, it is preferable to provide an adjustment unit that adjusts the height of the stacking unit.

本発明の筒体へのワーク挿入方法及びその装置によれば、筒体の開口を横に向けて載置した後、補助挿入台車を筒体の開口まで移動させ、ワークを保持した挿入台車を補助挿入台車から筒体の内部へ移動させ、ワークを筒体の内部へ搬送するので、クレーンの如くワークが左右に揺れることをなくし、筒体とワークの接触を防止し且つ筒体にワークを適切に挿入することができる。また挿入台車によりワークを保持するので、微調整を可能とし、筒体にワークを適切に挿入することができる。更に挿入台車を筒体の内部へ移動させるので、筒体とワークの間の隙間を適切に確認することができる。   According to the workpiece insertion method and apparatus therefor according to the present invention, after placing the opening of the cylinder sideways, the auxiliary insertion carriage is moved to the opening of the cylinder, and the insertion carriage holding the workpiece is Since the work is moved from the auxiliary insertion carriage to the inside of the cylinder and the work is conveyed to the inside of the cylinder, the work is prevented from shaking left and right like a crane, the contact between the cylinder and the work is prevented, and the work is moved to the cylinder. Can be inserted properly. Further, since the workpiece is held by the insertion carriage, fine adjustment is possible, and the workpiece can be appropriately inserted into the cylinder. Furthermore, since the insertion carriage is moved to the inside of the cylinder, the gap between the cylinder and the workpiece can be properly confirmed.

また筒体に撓みやうねりがある場合であっても、筒体の内部を移動し得る挿入台車を用いてワークを搬送するので、筒体とワークの接触を容易に防止し、ワークを筒体の内部に適切に挿入することができる。更に挿入台車によりワークを保持して搬送するので、筒体とワークの間の隙間について容易に計測し、計測のための手間と時間を低減することができるという優れた効果を奏し得る。   Further, even when the cylindrical body is bent or swelled, the workpiece is transported using an insertion carriage that can move inside the cylindrical body, so that contact between the cylindrical body and the workpiece is easily prevented, and the workpiece is Can be inserted properly inside the. Further, since the work is held and conveyed by the insertion carriage, it is possible to easily measure the gap between the cylindrical body and the work, and to achieve an excellent effect that the labor and time for measurement can be reduced.

本発明の筒体へのワーク挿入装置を示す概念図である。It is a conceptual diagram which shows the workpiece | work insertion apparatus to the cylinder of this invention. 設置部と補助挿入台車を示す平面図である。It is a top view which shows an installation part and an auxiliary | assistant insertion cart. (A)は挿入台車を示す側面図であり、(B)は(A)のX−X方向の矢視図である。(A) is a side view which shows an insertion trolley | bogie, (B) is an arrow XX view of the XX direction of (A). 挿入台車の内周面倣い部を上下方向で固定し或いは固定解除する場合であってスクリュージャッキ及び連絡ロッドの状態を示す概念図である。It is a conceptual diagram which shows the state of a screw jack and a connecting rod in the case where the inner peripheral surface copying portion of the insertion carriage is fixed or released in the vertical direction. 設置部に筒体を載置する状態を示す概念図である。It is a conceptual diagram which shows the state which mounts a cylinder in an installation part. 筒体の開口に向かって補助挿入台車を移動させる状態を示す概念図である。It is a conceptual diagram which shows the state which moves an auxiliary | assistant insertion cart toward the opening of a cylinder. 挿入台車にワークを配置する状態を示す概念図である。It is a conceptual diagram which shows the state which arrange | positions a workpiece | work on an insertion trolley | bogie. 筒体の内部へ挿入台車を移動させる状態を示す概念図である。It is a conceptual diagram which shows the state which moves an insertion trolley | bogie to the inside of a cylinder.

以下、本発明の実施の形態例を図1〜図8を参照して説明する。   Embodiments of the present invention will be described below with reference to FIGS.

実施の形態例の筒体へのワーク挿入方法及びその装置は、下面1に配置されて筒体2(図5参照)を載置し得る設置部3と、設置部3に向かって移動する補助挿入台車4と、補助挿入台車4に積載され且つワーク5(図3(A)参照)を保持し得る挿入台車6を備えている。ここで筒体2は、軸方向で長尺のものであって軸線上に内部空間と同じ径の開口2aを有するものである。また筒体2は、一つの筒体でも良いし、二重の筒体でも良く、具体的な長さ、大きさ、構造、適用目的は特に制限されるものではない。更にワーク5は、支持板やスペーサ等のように、長尺の筒体2内に設置される短尺の筒体や薄板の円板体等が好ましいが、筒体2と同様に長さ、大きさ、構造、適用目的は特に制限されるものではない。   The method of inserting a workpiece into the cylinder and the apparatus thereof according to the embodiment include an installation part 3 that can be placed on the lower surface 1 and on which the cylinder 2 (see FIG. 5) can be placed, and an auxiliary that moves toward the installation part 3 An insertion carriage 4 and an insertion carriage 6 mounted on the auxiliary insertion carriage 4 and capable of holding a workpiece 5 (see FIG. 3A) are provided. Here, the cylindrical body 2 is long in the axial direction, and has an opening 2a having the same diameter as the internal space on the axis. The cylinder 2 may be a single cylinder or a double cylinder, and the specific length, size, structure, and application purpose are not particularly limited. Further, the work 5 is preferably a short cylindrical body or a thin disk body installed in the long cylindrical body 2 such as a support plate or a spacer, but the length and size are the same as the cylindrical body 2. The structure and application purpose are not particularly limited.

設置部3は、図1、図2に示す如く所定の間隔を介して複数の設置部本体7を配置し(図1では2台)、各設置部本体7には、回転軸8を並列に配するように複数の回転ローラ9を配置し(図2では2つ)、筒体2の外周面を支持するようにしている。ここで複数の回転ローラ9は、配置間隔や回転軸方向の位置を調整し得るようになっている。   As shown in FIGS. 1 and 2, the installation unit 3 has a plurality of installation unit bodies 7 arranged at predetermined intervals (two in FIG. 1), and each installation unit body 7 has a rotation shaft 8 in parallel. A plurality of rotating rollers 9 are arranged so as to be arranged (two in FIG. 2), and the outer peripheral surface of the cylindrical body 2 is supported. Here, the plurality of rotating rollers 9 can adjust the arrangement interval and the position in the rotation axis direction.

補助挿入台車4は、設置部3の方向へ向かって走行し得る走行体10と、走行体10の上方に配置されて挿入台車6を積載する積載部11と、走行体10に対して積載部11の高さを調整するジャッキ等の調整部12と備えている。   The auxiliary insertion carriage 4 includes a traveling body 10 that can travel in the direction of the installation section 3, a loading section 11 that is disposed above the traveling body 10 and loads the insertion carriage 6, and a loading section for the traveling body 10. 11 and an adjusting section 12 such as a jack for adjusting the height of the head 11.

補助挿入台車4の走行体10は、下面1に敷設されて設置部3に向う下面レール(図示せず)に対し、走行し得る複数の車輪13を備えている。また積載部11は、人が作業を為し得る作業台14と、中央に敷設されて下面レールと平行に延在する複数の上面レール15とを備えており、上面レール15は、挿入台車6の車輪6a(図3参照)に対応するように傾斜して配置されていると共に、走行体10及び積載部11から外方へ突出する先端部15aを備えている。更に調整部12は、走行体10と積載部11の間に位置し、上下方向で積載部11の高さの調整を可能にしている。ここで下面1には下面レールと直交する方向の待避レール(図示せず)を備えると共に、走行体10には待避レールに移行する車輪やジャッキ(図示せず)等を備えても良い。   The traveling body 10 of the auxiliary insertion carriage 4 includes a plurality of wheels 13 that can travel with respect to a lower rail (not shown) that is laid on the lower surface 1 and faces the installation portion 3. The loading unit 11 includes a work table 14 on which a person can perform work, and a plurality of upper surface rails 15 laid in the center and extending in parallel with the lower surface rails. And a tip portion 15a that protrudes outward from the traveling body 10 and the stacking portion 11 and is disposed so as to correspond to the wheel 6a (see FIG. 3). Further, the adjusting unit 12 is located between the traveling body 10 and the stacking unit 11 and enables the height of the stacking unit 11 to be adjusted in the vertical direction. Here, the lower surface 1 may be provided with a retraction rail (not shown) in a direction orthogonal to the lower surface rail, and the traveling body 10 may be provided with a wheel, a jack (not shown) or the like that moves to the retraction rail.

挿入台車6は、図3に示す如く補助挿入台車4の積載部11から移動し得る移動体16と、移動体16の上部に設置される位置調整部17と、位置調整部17に配置される内周面倣い部18と、内周面倣い部18に配置され且つワーク5を保持し得る保持部19とを備えている。なお図3の挿入台車6では、人が作業し得る作業台、その他の機器を省略している。   As shown in FIG. 3, the insertion carriage 6 is arranged in a movable body 16 that can move from the loading section 11 of the auxiliary insertion carriage 4, a position adjustment section 17 that is installed on the upper side of the movable body 16, and a position adjustment section 17. An inner peripheral surface copying portion 18 and a holding portion 19 that is disposed on the inner peripheral surface copying portion 18 and can hold the workpiece 5 are provided. In the insertion cart 6 shown in FIG. 3, a work table on which a person can work and other devices are omitted.

挿入台車6の移動体16は、補助挿入台車4の積載部11に敷設した上面レール15に対し、走行し得る複数の車輪6aを備え、車輪6aは、筒体2の内部でも安定的に走行し得るように、回転軸6b(図3(B)参照)を斜めにして車輪6aの接触面が外側に向くように設置している。また位置調整部17は、移動体16に対してボールネジ20とスライドガイド21により移動体16の移動方向と垂直な方向に移動し得る調整部本体22と、調整部本体22に対して上下移動機構部23により上下方向に位置調整し得る支持体24とを備えている。更に内周面倣い部18は、位置調整部17の支持体24に左右移動機構部25を介して配置されており、内周面倣い部18の形状は正面から見て筒体2の径方向に沿うように十字の形状を備えている。また内周面倣い部18の先端には、筒体2の内周面に接触し得るローラの内周面接触部26を備えている。更に保持部19は、内周面倣い部18に対して同軸で先端側に配置されていると共に、内周面倣い部18に対してベアリング等(図示せず)により周方向へ回転可能になっている。また保持部19の形状は正面から見て内周面倣い部18より小さい十字の形状を備えている。更に保持部19の所定箇所には、ネジやビスによる固定や、挟込みや吸盤によってワーク5を保持し得る保持手段27を備えている。   The moving body 16 of the insertion carriage 6 includes a plurality of wheels 6 a that can travel with respect to the upper rail 15 laid on the loading portion 11 of the auxiliary insertion carriage 4, and the wheels 6 a stably travel even inside the cylinder 2. As can be done, the rotating shaft 6b (see FIG. 3B) is inclined and installed so that the contact surface of the wheel 6a faces outward. Further, the position adjustment unit 17 includes an adjustment unit main body 22 that can move in a direction perpendicular to the moving direction of the moving body 16 with respect to the moving body 16 by a ball screw 20 and a slide guide 21, and a vertical movement mechanism for the adjustment unit main body 22. And a support 24 that can be adjusted in the vertical direction by the portion 23. Further, the inner peripheral surface copying portion 18 is disposed on the support 24 of the position adjusting unit 17 via the left and right moving mechanism portion 25, and the shape of the inner peripheral surface copying portion 18 is the radial direction of the cylindrical body 2 when viewed from the front. A cross shape is provided along the line. Further, an inner peripheral surface contact portion 26 of a roller that can come into contact with the inner peripheral surface of the cylindrical body 2 is provided at the tip of the inner peripheral surface copying portion 18. Furthermore, the holding portion 19 is arranged coaxially with the inner peripheral surface copying portion 18 on the tip side, and can be rotated in the circumferential direction by a bearing or the like (not shown) with respect to the inner peripheral surface copying portion 18. ing. The holding portion 19 has a cross shape smaller than the inner surface copying portion 18 when viewed from the front. Furthermore, a holding unit 27 that can hold the workpiece 5 by fixing with screws or screws, pinching, or a suction cup is provided at a predetermined position of the holding unit 19.

上下移動機構部23は、図3に示す如く調整部本体22に対して支持体24を上下方向に移動可能にする上下スライドガイド28と、調整部本体22内に位置してモータ29及び変速機30等により上下方向へ移動するスクリュージャッキ31と、スクリュージャッキ31の上端部31a(図4参照)に載置される支持体24の連絡ロッド32とを備えている。ここで図3(A)、図4(A)の如く連絡ロッド32をスクリュージャッキ31で支持し、且つ内周面倣い部18の内周面接触部26が筒体2の内面に接触していない場合には、内周面倣い部18及び支持体24の自重により内周面倣い部18が上下方向で固定され、スクリュージャッキ31の上下動により上下方向(筒体の軸線に垂直な平面)へ位置調整可能になっている。一方、図3(A)、図4(C)の如くスクリュージャッキ31を下方へ後退させて連絡ロッド32とスクリュージャッキ31が離間し、内周面倣い部18の内周面接触部26が筒体2の内周面に接地している場合には、内周面倣い部18が上下方向で固定から解除され、筒体2の上下方向の内面に接触して筒体2の内周面形状に追従する。なお図4(A)ではスクリュージャッキ31が連絡ロッド32を介して支持体24を持ち上げる状態を示し、図4(B)では、スクリュージャッキ31が連絡ロッド32を支持している通常の状態を示し、図4(C)では、スクリュージャッキ31が連絡ロッド32から離間し、支持体24を介して内周面倣い部18が固定から解除されている状態を示している。   As shown in FIG. 3, the vertical movement mechanism unit 23 includes a vertical slide guide 28 that allows the support 24 to move in the vertical direction with respect to the adjustment unit main body 22, and a motor 29 and a transmission that are positioned in the adjustment unit main body 22. The screw jack 31 which moves up and down by 30 etc. and the connecting rod 32 of the support body 24 mounted in the upper end part 31a (refer FIG. 4) of the screw jack 31 are provided. Here, as shown in FIGS. 3A and 4A, the connecting rod 32 is supported by the screw jack 31, and the inner peripheral surface contact portion 26 of the inner peripheral surface copying portion 18 is in contact with the inner surface of the cylindrical body 2. If not, the inner peripheral surface copying portion 18 is fixed in the vertical direction by the weight of the inner peripheral surface copying portion 18 and the support body 24, and the vertical direction (a plane perpendicular to the axis of the cylinder) by the vertical movement of the screw jack 31. The position can be adjusted. On the other hand, as shown in FIGS. 3 (A) and 4 (C), the screw jack 31 is moved backward to separate the connecting rod 32 and the screw jack 31, and the inner peripheral surface contact portion 26 of the inner peripheral surface copying portion 18 is a cylinder. When the inner peripheral surface of the body 2 is grounded, the inner peripheral surface copying portion 18 is released from being fixed in the vertical direction, and comes into contact with the inner surface of the cylindrical body 2 in the vertical direction, thereby forming the inner peripheral surface shape of the cylindrical body 2. Follow. 4A shows a state in which the screw jack 31 lifts the support 24 via the connecting rod 32, and FIG. 4B shows a normal state in which the screw jack 31 supports the connecting rod 32. FIG. 4C shows a state in which the screw jack 31 is separated from the connecting rod 32 and the inner peripheral surface copying portion 18 is released from being fixed via the support 24.

左右移動機構部25は、図3に示す如く支持体24に対して内周面倣い部18を左右方向に移動可能にする左右スライドガイド33と、支持体24に対して内周面倣い部18を固定する楔、ネジ、ロッド等の固定部34とを備えている。ここで固定部34を作用させた場合には、内周面倣い部18が左右方向で固定され、調整部本体22を介してボールネジ20とスライドガイド21により左右方向(筒体の軸線に垂直な平面)へ位置調整可能になっている。一方、固定部34を解除した場合には、内周面倣い部18が左右方向で固定から解除され、筒体2の左右方向の内面に接触して筒体2の内周面形状に追従する。   As shown in FIG. 3, the left / right moving mechanism 25 includes a left / right slide guide 33 that allows the inner surface copying portion 18 to move in the left / right direction with respect to the support 24, and an inner surface copying portion 18 with respect to the support 24. And a fixing portion 34 such as a wedge, a screw, or a rod. Here, when the fixing portion 34 is applied, the inner peripheral surface copying portion 18 is fixed in the left-right direction, and the left-right direction (perpendicular to the axis of the cylinder) by the ball screw 20 and the slide guide 21 via the adjustment portion main body 22. The position can be adjusted to the plane. On the other hand, when the fixing portion 34 is released, the inner peripheral surface copying portion 18 is released from fixing in the left-right direction, contacts the inner surface in the left-right direction of the cylindrical body 2, and follows the inner peripheral surface shape of the cylindrical body 2. .

また前記上下移動機構、左右移動機構ではなく、回転移動機構と一軸移動機構とを組み合わせた平面移動機構部でもよい。   Further, instead of the vertical movement mechanism and the horizontal movement mechanism, a plane movement mechanism unit that combines a rotary movement mechanism and a uniaxial movement mechanism may be used.

以下本発明の実施の形態例の作用を説明する。   The operation of the embodiment of the present invention will be described below.

ワーク5を筒体2内に搬送する際には、最初に図5に示す如くクレーン(図示せず)により筒体2の開口2aを横に向けるように筒体2を横向きに設置部3に載置する。そして設置部3の回転ローラ9等により筒体2を回転させて周方向の位相を調整する。次に図6に示す如く補助挿入台車4を筒体2の開口2aまで移動させ、且つ補助挿入台車4の調整部12により積載部11の上面レール15を筒体2の内周面に合致させ、上面レール15と筒体2の内周面を連ねる状態にする。ここで筒体2の縁部に、開口2aより外方へ広がる凹凸やテーパが存在する場合であっても、上面レール15の突出する先端部15aが凹凸やテーパに干渉することなく、上面レール15と筒体2の内周面を連ねる状態にすることができる。   When the workpiece 5 is transported into the cylinder 2, the cylinder 2 is first placed sideways on the installation portion 3 so that the opening 2 a of the cylinder 2 is directed sideways by a crane (not shown) as shown in FIG. 5. Place. Then, the cylindrical body 2 is rotated by the rotating roller 9 or the like of the installation unit 3 to adjust the circumferential phase. Next, as shown in FIG. 6, the auxiliary insertion carriage 4 is moved to the opening 2 a of the cylindrical body 2, and the upper rail 15 of the stacking section 11 is made to coincide with the inner peripheral surface of the cylindrical body 2 by the adjusting section 12 of the auxiliary insertion carriage 4. The upper rail 15 and the inner peripheral surface of the cylinder 2 are connected to each other. Here, even when there is unevenness or taper extending outward from the opening 2a at the edge of the cylindrical body 2, the protruding end portion 15a of the upper surface rail 15 does not interfere with the unevenness or taper, so that the upper surface rail 15 and the inner peripheral surface of the cylinder 2 can be connected.

次に図7に示す如く挿入台車6の保持部19にワーク5を取り付け、ワーク5を保持する。ここでワーク5を保持する際には、ワーク5の径方向が上下方向になるようにしている。またワーク5を保持する前には、ワーク5の取付部材を保持部19に配置しても良いし、ワーク5を保持する前後には、ワーク5の位置を監視する監視センサや他のセンサを準備しても良い。   Next, as shown in FIG. 7, the workpiece 5 is attached to the holding portion 19 of the insertion carriage 6 to hold the workpiece 5. Here, when the workpiece 5 is held, the radial direction of the workpiece 5 is set to the vertical direction. Prior to holding the workpiece 5, an attachment member for the workpiece 5 may be disposed on the holding portion 19, and before and after holding the workpiece 5, a monitoring sensor or other sensor for monitoring the position of the workpiece 5 is provided. You may prepare.

続いて図8に示す如く挿入台車6を補助挿入台車4の積載部11から筒体2の内部へ移動させ、ワーク5を筒体2の内部に搬入する。ここで挿入台車6を筒体2の内部へ移動する際には、上下移動機構部23、左右移動機構部25により内周面倣い部18を固定した状態にし、位置調整部17によりワーク5を筒体2の軸線に垂直な上下左右方向で位置調整し、ワーク5が筒体2の内面に接触しないようにしている。またワーク5が筒体2の内部に位置する際には、上下移動機構部23、左右移動機構部25により内周面倣い部18の固定を解除した状態にし、内周面倣い部18の内周面接触部26を筒体2の内面に接触させ、内周面接触部26を筒体2の内面に倣って、筒体2の軸線に垂直な上下左右方向に移動させる。これによりワーク5は、筒体2の内面の撓みやうねりに関係なく、筒体2の内面に接触せず、筒体2の内部へ挿入される。また位置調整部17の位置調整と内周面倣い部18の倣いは、予め決められた位置で用いても良いし、適宜組み合わせても良い。更にワーク5の位置調整や移動には、センサ等により監視しても良いし、人により監視しても良い。またワーク5を搬送する前には、筒体2内から不要な部材を取り除くようにしている。   Subsequently, as shown in FIG. 8, the insertion carriage 6 is moved from the loading portion 11 of the auxiliary insertion carriage 4 to the inside of the cylindrical body 2, and the workpiece 5 is carried into the cylindrical body 2. Here, when the insertion carriage 6 is moved to the inside of the cylindrical body 2, the inner surface copy portion 18 is fixed by the vertical movement mechanism portion 23 and the left / right movement mechanism portion 25, and the workpiece 5 is moved by the position adjustment portion 17. The position is adjusted in the vertical and horizontal directions perpendicular to the axis of the cylinder 2 so that the workpiece 5 does not contact the inner surface of the cylinder 2. When the workpiece 5 is positioned inside the cylindrical body 2, the inner peripheral surface copying portion 18 is released from being fixed by the vertical movement mechanism portion 23 and the left / right movement mechanism portion 25, and The peripheral surface contact portion 26 is brought into contact with the inner surface of the cylindrical body 2, and the inner peripheral surface contact portion 26 is moved in the vertical and horizontal directions perpendicular to the axis of the cylindrical body 2 along the inner surface of the cylindrical body 2. Thereby, the workpiece 5 is inserted into the cylindrical body 2 without contacting the inner surface of the cylindrical body 2 regardless of bending or undulation of the inner surface of the cylindrical body 2. Further, the position adjustment of the position adjustment unit 17 and the copying of the inner peripheral surface copying unit 18 may be used at a predetermined position or may be combined as appropriate. Further, the position adjustment and movement of the workpiece 5 may be monitored by a sensor or the like, or may be monitored by a person. Further, before the work 5 is conveyed, unnecessary members are removed from the cylindrical body 2.

その後、ワーク5を筒体2の内部の所定位置に搬送した後には、ワーク5を溶接やボルト固定等により筒体2に固定する。そしてワーク5を挿入台車6の保持部19から外し、挿入台車6を筒体2の内部から補助挿入台車4の積載部11へ戻し、ワーク5の搬送を終了する。またワーク5が複数ある場合には、挿入台車6を補助挿入台車4の積載部11と筒体2の内部との間を往復させ、ワーク5を搬入する。   Thereafter, after the workpiece 5 is conveyed to a predetermined position inside the cylinder 2, the workpiece 5 is fixed to the cylinder 2 by welding, bolt fixing, or the like. And the workpiece | work 5 is removed from the holding | maintenance part 19 of the insertion trolley | bogie 6, the insertion trolley | bogie 6 is returned to the loading part 11 of the auxiliary insertion trolley 4 from the inside of the cylinder 2, and the conveyance of the workpiece | work 5 is complete | finished. When there are a plurality of workpieces 5, the insertion carriage 6 is reciprocated between the loading portion 11 of the auxiliary insertion carriage 4 and the inside of the cylindrical body 2 to carry in the workpiece 5.

而して、このように実施の形態例によれば、筒体2の開口2aを横に向けて載置した後、補助挿入台車4を筒体2の開口2aまで移動させ、ワーク5を保持した挿入台車6を補助挿入台車4から筒体2の内部へ移動させ、ワーク5を筒体2の内部へ搬送するので、クレーンの如くワーク5が左右に揺れることをなくし、筒体2とワーク5の接触を防止し且つワーク5を筒体2に適切に挿入することができる。また挿入台車6によりワーク5を保持するので、微調整を可能とし、筒体2にワーク5を適切に挿入することができる。更に挿入台車6を筒体2の内部へ移動させるので、筒体2とワーク5の間の隙間を適切に確認することができる。   Thus, according to the embodiment as described above, after placing the opening 2 a of the cylindrical body 2 facing sideways, the auxiliary insertion carriage 4 is moved to the opening 2 a of the cylindrical body 2 to hold the workpiece 5. Since the inserted carriage 6 is moved from the auxiliary insertion carriage 4 to the inside of the cylinder 2 and the work 5 is conveyed to the inside of the cylinder 2, the work 5 is prevented from shaking left and right like a crane. 5 can be prevented and the work 5 can be inserted into the cylinder 2 appropriately. Moreover, since the workpiece | work 5 is hold | maintained by the insertion trolley | bogie 6, fine adjustment is possible and the workpiece | work 5 can be inserted in the cylinder 2 appropriately. Further, since the insertion carriage 6 is moved to the inside of the cylinder 2, the gap between the cylinder 2 and the work 5 can be properly confirmed.

また長尺の筒体2に撓みやうねりがある場合であっても、筒体2の内部を移動し得る挿入台車6を用いてワーク5を搬送するので、筒体2とワーク5の接触を容易に防止し、筒体2にワーク5を適切に挿入することができる。更に挿入台車6によりワーク5を保持して搬送するので、筒体2とワーク5の間の隙間について容易に計測し、計測のための手間と時間を低減することができる。   Even when the long cylindrical body 2 is bent or swelled, the workpiece 5 is transported using the insertion carriage 6 that can move inside the cylindrical body 2, so that the cylindrical body 2 and the workpiece 5 are brought into contact with each other. It can prevent easily and can insert the workpiece | work 5 in the cylinder 2 appropriately. Furthermore, since the workpiece 5 is held and conveyed by the insertion carriage 6, the gap between the cylinder 2 and the workpiece 5 can be easily measured, and the labor and time for measurement can be reduced.

実施の形態例において、挿入台車6は、補助挿入台車4の積載部11から筒体2の内面へ移動し得る移動体16と、移動体16に設置される位置調整部17と、位置調整部17に配置されて先端に内周面接触部26を有する内周面倣い部18と、内周面倣い部18に配置されてワーク5を保持し得る保持部19とを備え、位置調整部17は、内周面倣い部18を固定し或いは固定解除し、内周面倣い部18を固定した際には、内周面倣い部18を、筒体2の軸線に垂直な上下左右方向で調整可能にし、内周面倣い部18を固定解除した際には、内周面倣い部18の内周面接触部26が筒体2の内面に接触し、内周面接触部26を筒体2の内面に倣って、筒体2の軸線に垂直な上下左右方向に移動させるように構成されるので、ワーク5を機械的に位置調整し得ると共に、筒体2の内面に撓みやうねりがある場合であっても、内周面倣い部18を筒体2の内面に倣うように移動させ、筒体2とワーク5の接触を防止し且つ筒体2にワーク5を適切に挿入することができる。   In the embodiment, the insertion carriage 6 includes a movable body 16 that can move from the loading section 11 of the auxiliary insertion carriage 4 to the inner surface of the cylindrical body 2, a position adjustment section 17 that is installed on the movable body 16, and a position adjustment section. 17 is provided with an inner surface copying portion 18 having an inner peripheral surface contact portion 26 disposed at the tip and a holding portion 19 which is disposed on the inner peripheral surface copying portion 18 and can hold the workpiece 5. When the inner surface copying portion 18 is fixed or released and the inner surface copying portion 18 is fixed, the inner surface copying portion 18 is adjusted in the vertical and horizontal directions perpendicular to the axis of the cylindrical body 2. When the inner peripheral surface copying portion 18 is released from being fixed, the inner peripheral surface contact portion 26 of the inner peripheral surface copying portion 18 comes into contact with the inner surface of the cylindrical body 2, and the inner peripheral surface contact portion 26 is connected to the cylindrical body 2. Is configured to move in the vertical and horizontal directions perpendicular to the axis of the cylindrical body 2, so that the workpiece 5 is machined. Even when the inner surface of the cylindrical body 2 is bent or wavy, the inner peripheral surface copying portion 18 is moved so as to follow the inner surface of the cylindrical body 2 so that the cylindrical body 2 and the workpiece 5 Contact can be prevented and the workpiece 5 can be appropriately inserted into the cylinder 2.

実施の形態例において、挿入台車6は、内周面倣い部18を筒体2の軸線に垂直な上下方向で固定し或いは固定解除する上下移動機構部23と、内周面倣い部18を筒体2の軸線に垂直な左右方向で固定し或いは固定解除する左右移動機構部25とを備えると、機械的な上下左右の調整可能や、上下左右の倣いを一層容易にするので、筒体2とワーク5の接触を防止し且つ筒体2にワーク5を好適に挿入することができる。   In the embodiment, the insertion carriage 6 includes an up-and-down moving mechanism portion 23 that fixes or releases the inner peripheral surface copying portion 18 in the vertical direction perpendicular to the axis of the cylindrical body 2, and the inner peripheral surface copying portion 18 as a cylinder. If the left and right moving mechanism 25 is fixed in the right and left direction perpendicular to the axis of the body 2 and is released, the mechanical adjustment in the vertical and horizontal directions and the copying in the vertical and horizontal directions are further facilitated. And the workpiece 5 can be prevented from being brought into contact with each other and the workpiece 5 can be suitably inserted into the cylindrical body 2.

実施の形態例において、補助挿入台車4は、筒体2の軸線方向に走行する走行体10と、走行体10に配置されて挿入台車6を積載する積載部11と、走行体10に対して積載部11の高さを調整する調整部12と備えると、挿入台車6を補助挿入台車4から筒体2の内部へ適切に移動させてワーク5の搬入を容易にするので、筒体2とワーク5の接触を防止し且つ筒体2にワーク5を好適に挿入することができる。   In the embodiment, the auxiliary insertion carriage 4 is provided with respect to the traveling body 10 that travels in the axial direction of the cylindrical body 2, the loading unit 11 that is disposed on the traveling body 10 and loads the insertion carriage 6, and the traveling body 10. When the adjustment unit 12 that adjusts the height of the loading unit 11 is provided, the insertion carriage 6 is appropriately moved from the auxiliary insertion carriage 4 to the inside of the cylindrical body 2 to facilitate the loading of the workpiece 5. The contact of the workpiece 5 can be prevented and the workpiece 5 can be suitably inserted into the cylindrical body 2.

尚、本発明の筒体へのワーク挿入方法及びその装置は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   Note that the method of inserting a workpiece into the cylindrical body and the apparatus thereof according to the present invention are not limited to the illustrated examples described above, and various modifications can be made without departing from the scope of the present invention. .

2 筒体
2a 開口
3 設置部
4 補助挿入台車
5 ワーク
6 挿入台車
10 走行体
11 積載部
12 調整部
16 移動体
17 位置調整部
18 内周面倣い部
19 保持部
23 上下移動機構部
25 左右移動機構部
26 内周面接触部
DESCRIPTION OF SYMBOLS 2 Cylindrical body 2a Opening 3 Installation part 4 Auxiliary insertion trolley 5 Work 6 Insertion trolley 10 Traveling body 11 Loading part 12 Adjustment part 16 Moving body 17 Position adjustment part 18 Inner peripheral surface tracing part 19 Holding part 23 Vertical movement mechanism part 25 Left-right movement Mechanism part 26 Inner peripheral surface contact part

Claims (5)

筒体に向かって移動する補助挿入台車と、該補助挿入台車に積載され且つワークを保持し得る挿入台車とを備える筒体へのワーク挿入方法であって、前記筒体の開口を横に向けるように筒体を載置し、前記補助挿入台車を筒体の開口まで移動させ、前記挿入台車を補助挿入台車から筒体の内部へ移動させ、ワークを筒体の内部へ搬送することを特徴とする筒体へのワーク挿入方法。   A work insertion method for a cylinder comprising an auxiliary insertion carriage moving toward a cylinder and an insertion carriage loaded on the auxiliary insertion carriage and capable of holding a workpiece, the opening of the cylinder being directed sideways The cylinder is placed in the manner described above, the auxiliary insertion carriage is moved to the opening of the cylinder, the insertion carriage is moved from the auxiliary insertion carriage to the inside of the cylinder, and the workpiece is conveyed to the inside of the cylinder. Workpiece insertion method to the cylinder. 筒体の開口を横に向けるように筒体を載置し得る設置部と、前記筒体の開口まで移動する補助挿入台車と、該補助挿入台車に積載され且つワークを保持して補助挿入台車から筒体の内部へ移動する挿入台車とを備えたことを特徴とする筒体へのワーク挿入装置。   An installation portion on which the cylindrical body can be placed so that the opening of the cylindrical body is directed sideways; an auxiliary insertion carriage that moves to the opening of the cylindrical body; and an auxiliary insertion carriage that is loaded on the auxiliary insertion carriage and holds a workpiece An apparatus for inserting a workpiece into a cylinder, comprising: an insertion carriage that moves from the inside to the inside of the cylinder. 挿入台車は、
補助挿入台車の積載部から筒体の内面へ移動し得る移動体と、
該移動体に設置される位置調整部と、
該位置調整部に配置されて先端に内周面接触部を有する内周面倣い部と、
該内周面倣い部に配置されてワークを保持し得る保持部とを備え、
前記位置調整部は、内周面倣い部を固定し或いは固定解除し、内周面倣い部を固定した際には、内周面倣い部を、筒体の軸線に垂直な平面内で調整可能にし、内周面倣い部を固定解除した際には、内周面倣い部の内周面接触部が筒体の内面に接触し、内周面接触部を筒体の内面に倣って、筒体の軸線に垂直な平面内に移動させるように構成されたことを特徴とする請求項2に記載の筒体へのワーク挿入装置。
The insertion carriage is
A movable body capable of moving from the loading portion of the auxiliary insertion carriage to the inner surface of the cylindrical body;
A position adjusting unit installed in the moving body;
An inner surface imprinting portion disposed on the position adjusting portion and having an inner peripheral surface contact portion at the tip;
A holding portion that is arranged on the inner surface copying portion and can hold a workpiece,
The position adjustment unit can adjust the inner surface copying portion within a plane perpendicular to the axis of the cylinder when the inner surface copying portion is fixed or unlocked and the inner surface copying portion is fixed. When the inner surface copy portion is released, the inner peripheral surface contact portion of the inner peripheral surface copy portion contacts the inner surface of the cylinder, and the inner peripheral surface contact portion follows the inner surface of the cylinder. The workpiece insertion device for a cylinder according to claim 2, wherein the workpiece insertion device is configured to move in a plane perpendicular to the axis of the body.
挿入台車は、内周面倣い部を筒体の軸線に垂直な上下方向で固定し或いは固定解除する上下移動機構部と、内周面倣い部を筒体の軸線に垂直な左右方向で固定し或いは固定解除する左右移動機構部とを備えたことを特徴とする請求項3に記載の筒体へのワーク挿入装置。   The insertion carriage has an up-and-down moving mechanism that fixes or releases the inner peripheral surface copying portion in the vertical direction perpendicular to the cylinder axis, and an inner peripheral surface copying portion that is fixed in the left-right direction perpendicular to the cylinder axis. Alternatively, the apparatus for inserting a workpiece into the cylindrical body according to claim 3, further comprising a left-right moving mechanism portion for releasing the fixation. 補助挿入台車は、筒体の軸線方向に走行する走行体と、該走行体に配置されて挿入台車を積載する積載部と、前記走行体に対して積載部の高さを調整する調整部と備えたことを特徴とする請求項2〜4のいずれかに記載の筒体へのワーク挿入装置。   The auxiliary insertion carriage includes a traveling body that travels in the axial direction of the cylindrical body, a loading section that is disposed on the traveling body and loads the insertion carriage, and an adjustment section that adjusts the height of the loading section with respect to the traveling body. The apparatus for inserting a workpiece into the cylinder according to any one of claims 2 to 4, further comprising:
JP2010166911A 2010-07-26 2010-07-26 Method and apparatus for inserting workpiece into cylindrical body Pending JP2012024891A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436318A (en) * 2018-04-26 2018-08-24 德尔玛(珠海)焊接自动化技术有限公司 A kind of horizontal automatic nesting device
CN108981497A (en) * 2018-07-04 2018-12-11 芜湖天航装备技术有限公司 A kind of space rocket rocket body rolling device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5612235A (en) * 1979-07-11 1981-02-06 Sanwa Kiko Kk Pipe body assembly and disassembly device
JPH052760U (en) * 1991-07-02 1993-01-19 川崎重工業株式会社 Pipe inner surface treatment equipment
JP2002115499A (en) * 2000-10-10 2002-04-19 Kubota Corp Pipe-conveying truck

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5612235A (en) * 1979-07-11 1981-02-06 Sanwa Kiko Kk Pipe body assembly and disassembly device
JPH052760U (en) * 1991-07-02 1993-01-19 川崎重工業株式会社 Pipe inner surface treatment equipment
JP2002115499A (en) * 2000-10-10 2002-04-19 Kubota Corp Pipe-conveying truck

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436318A (en) * 2018-04-26 2018-08-24 德尔玛(珠海)焊接自动化技术有限公司 A kind of horizontal automatic nesting device
CN108981497A (en) * 2018-07-04 2018-12-11 芜湖天航装备技术有限公司 A kind of space rocket rocket body rolling device

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