JP2012020251A - Bearing cleaning device - Google Patents

Bearing cleaning device Download PDF

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JP2012020251A
JP2012020251A JP2010161234A JP2010161234A JP2012020251A JP 2012020251 A JP2012020251 A JP 2012020251A JP 2010161234 A JP2010161234 A JP 2010161234A JP 2010161234 A JP2010161234 A JP 2010161234A JP 2012020251 A JP2012020251 A JP 2012020251A
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bearing
nozzle
hollow shaft
cleaning
cleaning liquid
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JP5361078B2 (en
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Haruki Masuda
田 晴 紀 増
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NIHON SHARYO SENJOKI KK
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NIHON SHARYO SENJOKI KK
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Abstract

PROBLEM TO BE SOLVED: To provide a bearing cleaning device with high cleaning efficiency.SOLUTION: The constitution of the bearing cleaning device is as follows: A bearing 50 is mounted between two rotary drive shafts 30 and 30, which support the former while the latter rotate. Inside the bearing 50, a nozzle hollow shaft 1 is introduced along the axis 55. Further, the nozzle hollow shaft 1 includes a plurality of formed nozzle holes 10. A cleaning liquid is supplied to the nozzle hollow shaft 1 from a cleaning liquid supply device 16, and is jetted diametrally from the nozzle holes 10. In addition, the nozzle holes 10 are arranged spirally on the surface of the circumferential side of the nozzle hollow shaft 1, and spew the cleaning liquid to clean the internal circumference of the bearing 50 by the reverse rotation of the nozzle hollow shaft 1 to the rotating direction of the bearing 50 by a drive device 15. Besides, the nozzle hollow shaft 1 is constituted in the way it can move back and forth in the axial direction by the drive device 15, and cleans the internal circumference of the bearing 50 by jetting the cleaning liquid from the nozzle holes 10, while shuttling back and forth or rotating along the axis 55 of the bearing 50.

Description

この発明は、ベアリング洗浄装置に関する。   The present invention relates to a bearing cleaning device.

ベアリングは玉やコロなどの転動体の周囲に大量のグリースを用いるため、洗浄しにくく、従来から種々の洗浄装置が提案されている。
例えば、特開2005−230607号に開示されている洗浄装置では、複数のベアリングを平置きし、各ベアリングの内輪を回転させつつ、上下から洗浄液を吹き付けて洗浄している。
Since the bearing uses a large amount of grease around the rolling elements such as balls and rollers, various cleaning devices have been proposed.
For example, in the cleaning apparatus disclosed in Japanese Patent Laid-Open No. 2005-230607, a plurality of bearings are laid flat, and cleaning is sprayed from above and below while rotating the inner ring of each bearing.

特開2005−230607号公報JP 2005-230607 A

しかし、上記したような従来の洗浄装置では、単純に洗浄液を吹き付けているだけなので、グリースが十分に除去できず、特に転動体の裏側のグリース除去が十分に洗浄できない問題があった。また、ベアリングを平置きしているため一度に洗浄できるベアリングの数に限界があり、多量のベアリングの洗浄ができない問題があった。
本発明は上記従来技術の問題を解決することを目的とする。
However, in the conventional cleaning apparatus as described above, since the cleaning liquid is simply sprayed, the grease cannot be sufficiently removed, and in particular, there is a problem that the grease removal on the back side of the rolling element cannot be sufficiently cleaned. In addition, since the bearings are placed flat, there is a limit to the number of bearings that can be cleaned at one time, and there is a problem that a large amount of bearings cannot be cleaned.
The object of the present invention is to solve the problems of the prior art.

上記目的を達成するために、本発明は、転動体が軸線側に露出するベアリングの洗浄装置において、ベアリングを立てた状態で回転可能に支持するベアリング回転支持装置と、該ベアリングのほぼ軸線上に挿通され、軸線方向に往復動可能で且つ前記ベアリングの回転方向と逆方向に回転可能なノズル中空軸と、該ノズル中空軸にらせん状に配置されたノズル孔と、前記ノズル中空軸を回転させ、往復動させるノズル中空軸駆動装置と、前記ノズル中空軸に洗浄液を供給し、前記ノズル孔から洗浄液を噴出させる洗浄液供給装置と、を備えたことを特徴とする。   In order to achieve the above object, the present invention provides a bearing cleaning device in which a rolling element is exposed on the axis side, a bearing rotation support device that supports the bearing in a state where the bearing is upright, and a bearing substantially on the axis. A nozzle hollow shaft that is inserted, can reciprocate in the axial direction, and can rotate in a direction opposite to the rotation direction of the bearing, a nozzle hole arranged in a spiral shape on the nozzle hollow shaft, and the nozzle hollow shaft is rotated. And a nozzle hollow shaft driving device that reciprocates, and a cleaning liquid supply device that supplies the cleaning liquid to the nozzle hollow shaft and ejects the cleaning liquid from the nozzle hole.

本発明のベアリング洗浄装置によれば、グリース除去が十分に行える効果がある。   According to the bearing cleaning device of the present invention, there is an effect that the grease can be sufficiently removed.

本発明の一実施形態を示す概略図。Schematic which shows one Embodiment of this invention. 本発明の一実施形態の動作を示す説明図。Explanatory drawing which shows operation | movement of one Embodiment of this invention. 本発明の一実施形態の平面図。The top view of one embodiment of the present invention. 本発明の一実施形態の正面図。The front view of one Embodiment of this invention. 本発明の一実施形態の側面図。The side view of one Embodiment of this invention.

以下本発明の実施の形態を図面に基づいて説明する。
図1は本発明の洗浄装置における、ベアリング50内部の洗浄機構を模式的に示すものである。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 schematically shows a cleaning mechanism inside the bearing 50 in the cleaning apparatus of the present invention.

ベアリング50は、転動体であるコロ51が露出したものが対象となる。このベアリング50を立てた状態、即ちベアリング50の軸線55がほぼ水平方向に伸びる状態で回転支持装置3上に載置してある。
回転支持装置3は回転駆動軸30を備えており、2本の回転駆動軸30、30の間にベアリング50を乗せ、ベアリング50の外輪52が回転駆動軸30に接触し、ベアリング50は回転駆動軸30の回転と反対方向に回転しつつ支持されるように構成されている。
The bearing 50 is a subject in which the roller 51 which is a rolling element is exposed. The bearing 50 is placed on the rotary support device 3 in a standing state, that is, in a state where the axis 55 of the bearing 50 extends in a substantially horizontal direction.
The rotation support device 3 includes a rotation drive shaft 30. A bearing 50 is placed between the two rotation drive shafts 30, 30, and an outer ring 52 of the bearing 50 contacts the rotation drive shaft 30. It is configured to be supported while rotating in the opposite direction to the rotation of the shaft 30.

ベアリング50の内部には、軸線55に沿ってノズル中空軸1が挿通可能になっている。ノズル中空軸1には、複数のノズル孔10が形成され、またノズル中空軸1には洗浄液供給装置16から洗浄液が供給され、該ノズル孔10から洗浄液を径方向に噴射するように構成されている。   Inside the bearing 50, the nozzle hollow shaft 1 can be inserted along the axis 55. A plurality of nozzle holes 10 are formed in the nozzle hollow shaft 1, and the cleaning liquid is supplied from the cleaning liquid supply device 16 to the nozzle hollow shaft 1, and the cleaning liquid is ejected from the nozzle holes 10 in the radial direction. Yes.

ノズル孔10は、ノズル中空軸1の周側面上にらせん状に配置されている。即ち、ノズル中空軸1の周側面に軸線方向の位置と周方向の位置とを所定間隔づつずらして配置されている。   The nozzle hole 10 is helically arranged on the peripheral side surface of the nozzle hollow shaft 1. That is, the position in the axial direction and the position in the circumferential direction are shifted from each other on the peripheral side surface of the nozzle hollow shaft 1 by a predetermined interval.

ノズル中空軸1は、更に駆動装置15により回転可能に構成されている。このノズル中空軸1の回転方向は回転駆動軸30によるベアリング50の回転方向とは逆方向になっており、ベアリング50の内周は逆方向に回転するノズル中空軸1のノズル孔10から噴出する洗浄液により、洗浄される構成になっている。
また、ノズル中空軸1は駆動装置15により軸線方向に往復動可能に構成されており、ベアリング50の軸線55に沿って往復動しつつ、又回転しつつ、ノズル孔10から洗浄液を噴射して、ベアリング50の内周を洗浄するように構成されている。
The nozzle hollow shaft 1 is further configured to be rotatable by a driving device 15. The rotation direction of the nozzle hollow shaft 1 is opposite to the rotation direction of the bearing 50 by the rotation drive shaft 30, and the inner periphery of the bearing 50 is ejected from the nozzle hole 10 of the nozzle hollow shaft 1 rotating in the reverse direction. The cleaning liquid is used for cleaning.
Further, the nozzle hollow shaft 1 is configured to be reciprocally movable in the axial direction by the driving device 15, and the cleaning liquid is ejected from the nozzle hole 10 while reciprocating and rotating along the axis 55 of the bearing 50. The inner periphery of the bearing 50 is configured to be cleaned.

以上の構成において、ベアリング50の内周面及びコロ51は一方向に回転しつつ、この回転方向とは逆方向に回転するノズル中空軸1のノズル孔10から噴射される洗浄液により洗浄されるため、コロ51の裏側まで効率的に洗浄される。
また、ノズル中空軸1は軸線55に沿って往復動するため、ベアリング50の内周面全体を洗浄できる。しかも、ノズル孔10はらせん状に配置されているため、洗い残し部分がなく、ベアリング50の内周面全面を洗浄できる。
In the above configuration, the inner peripheral surface of the bearing 50 and the roller 51 rotate in one direction and are cleaned by the cleaning liquid ejected from the nozzle hole 10 of the nozzle hollow shaft 1 that rotates in the direction opposite to the rotation direction. The back of the roller 51 is efficiently cleaned.
Further, since the nozzle hollow shaft 1 reciprocates along the axis 55, the entire inner peripheral surface of the bearing 50 can be cleaned. Moreover, since the nozzle holes 10 are arranged in a spiral shape, there is no unwashed portion, and the entire inner peripheral surface of the bearing 50 can be cleaned.

図2は本実施例の構成による洗浄の概念図である。上記したように、らせん状に配置されるノズル孔10による洗浄部は、らせん状の洗浄ライン12を形成し、この洗浄ライン12が軸線方向に往復し、且つ回転するため、ベアリング50の内周面全面をコロ51の奥まで洗浄できる効果がある。   FIG. 2 is a conceptual diagram of cleaning according to the configuration of this embodiment. As described above, the cleaning portion formed by the spirally arranged nozzle holes 10 forms a spiral cleaning line 12, and this cleaning line 12 reciprocates and rotates in the axial direction. There is an effect that the entire surface can be cleaned to the back of the roller 51.

なお、図1では簡単のため、単一のベアリング50を示したが、軸線55方向に同軸にベアリング50を多数並べ、且つ回転支持装置3の回転駆動軸30、30上に回転可能に配置することにより、多数のベアリング50を同時に洗浄可能である。   In FIG. 1, a single bearing 50 is shown for the sake of simplicity. However, a large number of bearings 50 are arranged coaxially in the direction of the axis 55, and are arranged rotatably on the rotation drive shafts 30, 30 of the rotation support device 3. Thus, a large number of bearings 50 can be cleaned at the same time.

図3乃至図5により、多数のベアリング50を同時に洗浄するための具体的な洗浄装置の構成を説明する。
図3は装置の平面図である。洗浄室22の左右にノズル基台20とベアリングパレット21が配置され、これらは移動可能に構成され、洗浄時には洗浄室22の内部に移動して、洗浄室22内で洗浄が行われるようになっている。
A specific configuration of the cleaning device for cleaning a large number of bearings 50 will be described with reference to FIGS.
FIG. 3 is a plan view of the apparatus. The nozzle base 20 and the bearing pallet 21 are arranged on the left and right sides of the cleaning chamber 22, and are configured to be movable. When cleaning, the nozzle base 20 and the bearing pallet 21 are moved to the inside of the cleaning chamber 22 to perform cleaning in the cleaning chamber 22. ing.

ノズル基台20には、この実施例では5本のノズル中空軸1が平行に配置され、それぞれ回転可能且つ往復動可能に構成されている。
一方ベアリングパレット21には、ノズル中空軸1の本数にあわせて、ノズル中空軸1に対応する位置にベアリング50が5列配列されている。各列には、8個のベアリング50が同軸に、立てた状態で配置されている。ベアリング50は、図5に示すように回転支持装置3の平行に配設された6本の回転駆動軸30上に、5列載置され、合計40個のベアリング50がベアリングパレット21に載置されるように構成されている。
そして各ベアリング50は回転駆動軸30の回転により、回転駆動軸30の回転方向とは逆方向に回転するように構成されている。
In this embodiment, five nozzle hollow shafts 1 are arranged in parallel on the nozzle base 20 and are configured to be rotatable and reciprocally movable.
On the other hand, in the bearing pallet 21, five rows of bearings 50 are arranged at positions corresponding to the nozzle hollow shafts 1 according to the number of the nozzle hollow shafts 1. In each row, eight bearings 50 are arranged coaxially in an upright state. As shown in FIG. 5, the bearings 50 are placed in five rows on the six rotational drive shafts 30 arranged in parallel in the rotation support device 3, and a total of 40 bearings 50 are placed on the bearing pallet 21. It is configured to be.
Each bearing 50 is configured to rotate in the direction opposite to the rotation direction of the rotation drive shaft 30 by the rotation of the rotation drive shaft 30.

洗浄室22の内部には図4及び図5に示すように、上側面洗浄ノズル8と下部固定洗浄ノズル9が設けられおり、ベアリング50の外側を上面、側面及び底面から洗浄するようになっている。上側面洗浄ノズル8は軸線方向移動可能になっており、洗浄室22内を移動しつつ洗浄するように構成されている。
なお、25は外面錆除去装置であり、NTAブラシを使用してベアリング50の外面を研磨し、錆を除去する構成になっている。
As shown in FIGS. 4 and 5, an upper side cleaning nozzle 8 and a lower fixed cleaning nozzle 9 are provided inside the cleaning chamber 22, and the outer side of the bearing 50 is cleaned from the upper surface, side surface, and bottom surface. Yes. The upper surface cleaning nozzle 8 is movable in the axial direction, and is configured to perform cleaning while moving in the cleaning chamber 22.
In addition, 25 is an external surface rust removal apparatus, and it is the structure which grind | polishes the external surface of the bearing 50 using an NTA brush, and removes rust.

以上の構成において、ベアリングパレット21に洗浄すべきベアリング50を載置し、ベアリングパレット21を洗浄室22内に移動する。次いで、ノズル基台20を洗浄室22内に移動し、ノズル中空軸1をベアリング50の軸線55上に配置する。
この状態で、回転支持装置3を駆動し、回転駆動軸30を回転させてベアリング50を一方向に回転させる。同時にノズル中空軸1に洗浄液供給装置16から洗浄液を供給し、ノズル孔10から洗浄液を噴出させる。この時、駆動装置15によりノズル中空軸1をベアリング50とは反対方向に回転させ、且つ軸線55方向に往復動させつつ洗浄を行う。
また、同時に上側面洗浄ノズル8と下部固定洗浄ノズル9によりベアリング50の外側を洗浄する。
以上によりベアリング50の内部、外部全ての洗浄が効率的に行われる。
In the above configuration, the bearing 50 to be cleaned is placed on the bearing pallet 21, and the bearing pallet 21 is moved into the cleaning chamber 22. Next, the nozzle base 20 is moved into the cleaning chamber 22, and the nozzle hollow shaft 1 is disposed on the axis 55 of the bearing 50.
In this state, the rotation support device 3 is driven, the rotation drive shaft 30 is rotated, and the bearing 50 is rotated in one direction. At the same time, the cleaning liquid is supplied from the cleaning liquid supply device 16 to the nozzle hollow shaft 1, and the cleaning liquid is ejected from the nozzle hole 10. At this time, cleaning is performed while rotating the nozzle hollow shaft 1 in the direction opposite to the bearing 50 by the driving device 15 and reciprocating in the direction of the axis 55.
At the same time, the outside of the bearing 50 is cleaned by the upper side cleaning nozzle 8 and the lower fixed cleaning nozzle 9.
As described above, all the inside and outside of the bearing 50 are efficiently cleaned.

1:ノズル中空軸、3:回転支持装置、8:上側面洗浄ノズル、9:下部固定洗浄ノズル、10:ノズル孔、12:洗浄ライン、15:駆動装置、16:洗浄液供給装置、20:ノズル基台、21:ベアリングパレット、22:洗浄室、25:外面錆除去装置、30:回転駆動軸、50:ベアリング、51:コロ、52:外輪、55:軸線。 1: nozzle hollow shaft, 3: rotation support device, 8: upper side cleaning nozzle, 9: lower fixed cleaning nozzle, 10: nozzle hole, 12: cleaning line, 15: driving device, 16: cleaning liquid supply device, 20: nozzle Base: 21: Bearing pallet; 22: Cleaning room; 25: External rust removing device; 30: Rotary drive shaft; 50: Bearing; 51: Roller; 52: Outer ring;

Claims (3)

転動体が軸線側に露出するベアリングの洗浄装置において、
ベアリングを立てた状態で回転可能に支持するベアリング回転支持装置と、
該ベアリングのほぼ軸線上に挿通され、軸線方向に往復動可能で且つ前記ベアリングの回転方向と逆方向に回転可能なノズル中空軸と、
該ノズル中空軸にらせん状に配置されたノズル孔と、
前記ノズル中空軸を回転させ、往復動させるノズル中空軸駆動装置と、
前記ノズル中空軸に洗浄液を供給し、前記ノズル孔から洗浄液を噴出させる洗浄液供給装置と、
を備えたことを特徴とするベアリング洗浄装置。
In the bearing cleaning device where the rolling elements are exposed on the axis side,
A bearing rotation support device that rotatably supports the bearing in a standing state;
A nozzle hollow shaft inserted substantially on the axis of the bearing, reciprocally movable in the axial direction, and rotatable in the direction opposite to the rotational direction of the bearing;
A nozzle hole arranged in a spiral on the nozzle hollow shaft;
A nozzle hollow shaft driving device for rotating and reciprocating the nozzle hollow shaft;
A cleaning liquid supply device for supplying the cleaning liquid to the nozzle hollow shaft and ejecting the cleaning liquid from the nozzle hole;
A bearing cleaning device comprising:
転動体が軸線側に露出するベアリングの洗浄装置において、
複数のベアリングを立てた状態で同軸上に回転可能に支持するベアリング回転支持装置と、
該複数のベアリングのほぼ軸線上に挿通され、軸線方向に往復動可能で且つ前記ベアリングの回転方向と逆方向に回転可能なノズル中空軸と、
該ノズル中空軸にらせん状に配置されたノズル孔と、
前記ノズル中空軸を回転させ、往復動させるノズル中空軸駆動装置と、
前記ノズル中空軸に洗浄液を供給し、前記ノズル孔から洗浄液を噴出させる洗浄液供給装置と、
を備えたことを特徴とするベアリング洗浄装置。
In the bearing cleaning device where the rolling elements are exposed on the axis side,
A bearing rotation support device that supports a plurality of bearings in a state where they can be rotated on the same axis; and
A nozzle hollow shaft that is inserted substantially on the axis of the plurality of bearings, can reciprocate in the axial direction, and can rotate in a direction opposite to the rotation direction of the bearing;
A nozzle hole arranged in a spiral on the nozzle hollow shaft;
A nozzle hollow shaft driving device for rotating and reciprocating the nozzle hollow shaft;
A cleaning liquid supply device for supplying the cleaning liquid to the nozzle hollow shaft and ejecting the cleaning liquid from the nozzle hole;
A bearing cleaning device comprising:
前記ベアリングの上面と側面を洗浄する上側面洗浄ノズルと底面を洗浄する下部固定洗浄ノズルとを更に備えた、
請求項1又は2に記載のベアリング洗浄装置。
An upper side cleaning nozzle for cleaning the upper and side surfaces of the bearing, and a lower fixed cleaning nozzle for cleaning the bottom surface;
The bearing cleaning device according to claim 1 or 2.
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CN103008286A (en) * 2012-11-30 2013-04-03 慈溪市海科机械设备科技有限公司 Bearing cleaning machine
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CN105363708A (en) * 2015-10-14 2016-03-02 京东方科技集团股份有限公司 Detecting equipment
CN105667534A (en) * 2016-03-24 2016-06-15 中国神华能源股份有限公司 Car coupler cleaning device
CN105667534B (en) * 2016-03-24 2019-01-15 中国神华能源股份有限公司 Hitch cleaning device
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CN107269327A (en) * 2017-06-12 2017-10-20 绵竹市加林动力备件厂(普通合伙) Protect the mechanism of steam turbine air chamber end piece quality
CN107761122A (en) * 2017-09-26 2018-03-06 重庆怡之驰机械有限公司 Method for the derusting of pipe parts inwall
CN108816882A (en) * 2018-06-11 2018-11-16 镇江建华轴承有限公司 A kind of cleaning device for bearing
CN111921966A (en) * 2020-08-25 2020-11-13 洪雪芳 Motor bearing belt cleaning device
CN111921966B (en) * 2020-08-25 2021-11-16 佛山市珑宝电机电器有限公司 Motor bearing belt cleaning device
CN112452886A (en) * 2020-11-12 2021-03-09 常德市格佳机械有限公司 Cleaning device for finished guide sleeve processing
CN112452886B (en) * 2020-11-12 2023-09-08 常德市格佳机械有限公司 Cleaning device for guide sleeve machining

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