JP2012016686A - Washing device - Google Patents

Washing device Download PDF

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Publication number
JP2012016686A
JP2012016686A JP2010157219A JP2010157219A JP2012016686A JP 2012016686 A JP2012016686 A JP 2012016686A JP 2010157219 A JP2010157219 A JP 2010157219A JP 2010157219 A JP2010157219 A JP 2010157219A JP 2012016686 A JP2012016686 A JP 2012016686A
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container
cleaning
holding
washing
filling
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Eiji Kawabata
栄次 川端
Akio Manabe
昭夫 真鍋
Hideaki Kuwahara
英昭 桑原
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ASTECH ENGINEERING KK
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ASTECH ENGINEERING KK
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  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a washing device which can prevent spreading of a flowing out liquid from a container during washing.SOLUTION: A device for treating a container includes a washing unit 6 which is a washing device for washing the inside of the container (a). The washing unit 6 includes an elevating body 51 and a container support 53 which elevates with the elevating body 51 and rotates while holding the container (a) when the elevating body 51 lies at a high position. The washing unit 6 also includes a washing nozzle 54 injecting a washing liquid toward the inside of the container (a) in a standing posture which is held by the container support 53 when the elevating body 51 lies at a low position. The washing unit 6 includes a flow passage 55 for discharging which receives the flowing out liquid from inside the container (a) in the standing posture and discharges the received flowing out liquid during washing performed by the nozzle 54.

Description

本発明は、洗浄の際に容器内からの流出液が飛び散ることを防止できる洗浄装置に関する。   The present invention relates to a cleaning apparatus capable of preventing spilled liquid from the inside of a container from being scattered during cleaning.

従来、例えば特許文献1に記載された容器処理装置が知られている。   Conventionally, for example, a container processing apparatus described in Patent Document 1 is known.

この従来の容器処理装置は、容器内を洗浄する洗浄手段(リンサ)と、この洗浄手段による洗浄後の容器内に液体を充填する充填手段(フィラ)と、この充填手段による液体充填後の容器に蓋を取り付ける蓋取付手段(キャッパ)とを備えている。   This conventional container processing apparatus includes a cleaning means (rinser) for cleaning the inside of the container, a filling means (filler) for filling the container after the cleaning by the cleaning means, and a container after the liquid filling by the filling means And a lid attaching means (capper) for attaching the lid.

また、洗浄手段の出口スターホイールと充填手段の入口スターホイールとの間には、容器を所定の搬送ピッチで出口スターホイールから排出して入口スターホイールへ供給する容器搬送路が設けられ、この容器搬送路はガイドレールおよびタイミングスクリュー等に構成されている。   Further, a container conveyance path is provided between the outlet star wheel of the cleaning means and the inlet star wheel of the filling means to discharge the container from the outlet star wheel at a predetermined conveyance pitch and supply the container to the inlet star wheel. The conveyance path is configured by a guide rail, a timing screw, and the like.

そして、容器内を洗浄する洗浄手段(リンサ)としては、例えば容器の上面開口部が下方を向くように容器を倒立姿勢にした後、この倒立姿勢の容器内に向けて洗浄ノズルから洗浄液を噴射して容器内を洗浄し、この洗浄の際、倒立姿勢の容器内から流出する流出液を流出液受パンで受ける洗浄装置が知られている。   As the cleaning means (rinser) for cleaning the inside of the container, for example, after the container is turned upside down so that the upper surface opening of the container faces downward, the cleaning liquid is sprayed from the cleaning nozzle toward the container in the inverted position. A cleaning device is known in which the inside of a container is washed, and at the time of this washing, the effluent that flows out from the inverted container is received by an effluent receiving pan.

特開2005−14994号公報(図1)Japanese Patent Laying-Open No. 2005-14994 (FIG. 1)

しかしながら、上記従来の洗浄装置のように、洗浄ノズルによる洗浄の際に倒立姿勢の容器内から流出する流出液を流出液受パンで受ける構成では、流出液が流出液受パンの周囲に飛び散るおそれがある。   However, in the configuration in which the effluent flowing out of the inverted container is received by the effluent receiving pan during the cleaning by the cleaning nozzle as in the conventional cleaning device described above, the effluent may be scattered around the effluent receiving pan. There is.

本発明は、このような点に鑑みなされたもので、洗浄の際に容器内からの流出液が飛び散ることを防止できる洗浄装置を提供することを目的とする。   This invention is made | formed in view of such a point, and it aims at providing the washing | cleaning apparatus which can prevent the effluent from the inside of a container splashing in the case of washing | cleaning.

請求項1記載の洗浄装置は、下位置と上位置との間で昇降する昇降体と、この昇降体とともに昇降し、前記昇降体が上位置に位置した状態時に容器を保持したまま回動する容器保持体と、前記昇降体が下位置に位置した状態時に前記容器保持体にて保持された倒立姿勢の容器内に向けて洗浄液を噴射して容器内を洗浄する洗浄ノズルと、この洗浄ノズルによる洗浄の際に倒立姿勢の容器内から流出する流出液を受け入れ、この受け入れた流出液を流して排出する排出用流路とを備えるものである。   The cleaning device according to claim 1 is moved up and down together with the lifting body that moves up and down between the lower position and the upper position, and rotates while holding the container when the lifting body is located at the upper position. A container holding body, a cleaning nozzle that sprays a cleaning liquid toward the container in an inverted posture held by the container holding body when the lifting body is positioned at a lower position, and the cleaning nozzle And a discharge flow path for receiving the effluent flowing out from the container in the inverted posture at the time of washing by the above, and for discharging the received effluent.

請求項2記載の洗浄装置は、請求項1記載の洗浄装置において、容器の上下方向長さ寸法に応じて昇降距離が異なる昇降部材を備え、洗浄ノズルおよび排出用流路は、前記昇降部材とともに昇降するものである。   The cleaning device according to claim 2 is provided with a lifting member whose lifting distance is different according to the vertical dimension of the container in the cleaning device according to claim 1, and the cleaning nozzle and the discharge flow path together with the lifting member It goes up and down.

請求項3記載の洗浄装置は、請求項1または2記載の洗浄装置において、排出用流路は、上方に向かって徐々に拡径する略截頭円錐筒状の流出液受入筒部を有し、洗浄ノズルは、前記流出液受入筒部内に配設されているものである。   According to a third aspect of the present invention, in the cleaning apparatus according to the first or second aspect, the discharge flow path has an approximately frusto-conical cylindrical effluent receiving cylinder portion that gradually expands in diameter upward. The cleaning nozzle is disposed in the effluent receiving cylinder.

請求項4記載の洗浄装置は、請求項1ないし3のいずれか一記載の洗浄装置において、容器保持体は、容器を上下から挟持する一方側容器保持部と、容器を上下から挟持する他方側容器保持部とを有し、前記一方側容器保持部と前記他方側容器保持部とが上下対称に構成されているものである。   The cleaning device according to claim 4 is the cleaning device according to any one of claims 1 to 3, wherein the container holding body includes a one-side container holding portion that holds the container from above and below, and the other side that holds the container from above and below. A container holding part, and the one side container holding part and the other side container holding part are configured vertically symmetrically.

本発明によれば、洗浄ノズルによる洗浄の際に倒立姿勢の容器内から流出する流出液を受け入れこの受け入れた流出液を流して排出する排出用流路を備えるため、洗浄の際に容器内からの流出液が飛び散ることを防止でき、しかも、容器保持体は昇降体が上位置に位置した状態時に容器を保持したまま回動するため、容器保持体が洗浄ノズルや排出用流路等に干渉することを防止できる。   According to the present invention, since the effluent that flows out from the container in the inverted posture at the time of the cleaning by the cleaning nozzle is received, the discharge effluent is discharged and discharged from the container. In addition, the container holder rotates while holding the container when the lifting body is in the upper position, so that the container holder interferes with the cleaning nozzle, the discharge flow path, etc. Can be prevented.

本発明の一実施の形態に係る洗浄装置(洗浄手段)を備えた容器処理装置の平面図である。It is a top view of the container processing apparatus provided with the washing | cleaning apparatus (cleaning means) which concerns on one embodiment of this invention. 同上容器処理装置の正面図である。It is a front view of a container processing apparatus same as the above. 同上容器処理装置の案内手段の平面図である。It is a top view of the guide means of a container processing apparatus same as the above. 同上案内手段の断面図である。It is sectional drawing of a guide means same as the above. 同上容器処理装置のターンテーブル手段の断面図である。It is sectional drawing of the turntable means of a container processing apparatus same as the above. 同上容器処理装置の部分平面図である。It is a partial top view of a container processing apparatus same as the above. 同上容器処理装置の搬送手段の断面図である。It is sectional drawing of the conveyance means of a container processing apparatus same as the above. 同上容器処理装置の洗浄手段の側面図である。It is a side view of the washing | cleaning means of a container processing apparatus same as the above. 同上洗浄手段の平面図である。It is a top view of a washing means same as the above. 同上洗浄手段の部分側面図である。It is a partial side view of a washing means same as the above. 同上洗浄手段の部分断面図である。It is a fragmentary sectional view of a washing means same as the above. 同上洗浄手段で大瓶を洗浄する際の動作説明図である。It is operation | movement explanatory drawing at the time of washing | cleaning a large bottle with a washing means same as the above. 図12に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図13に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図14に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図15に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図16に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 同上洗浄手段で小瓶を洗浄する際の動作説明図である。It is operation | movement explanatory drawing at the time of washing | cleaning a small bottle with a washing means same as the above. 図18に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図19に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図20に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図21に続く動作説明図である。It is operation | movement explanatory drawing following FIG. 図22に続く動作説明図である。FIG. 23 is an operation explanatory diagram following FIG. 22. 同上容器処理装置の充填手段で大瓶に液体を充填している状態を示す側面図である。It is a side view which shows the state which has filled the large bottle with the liquid with the filling means of the container processing apparatus same as the above. 同上充填手段で小瓶に液体を充填している状態を示す側面図である。It is a side view which shows the state which has filled the small bottle with the liquid with the same filling means. 同上容器処理装置の蓋取付手段の側面図である。It is a side view of the lid attachment means of a container processing apparatus same as the above.

本発明の一実施の形態を図面を参照して説明する。   An embodiment of the present invention will be described with reference to the drawings.

図1および図2において、1は容器処理装置で、この容器処理装置1は、複数の容器aに対して円周方向への搬送途中で所定の処理、すなわち例えば洗浄処理、液体充填処理および蓋取付処理を順次連続的に行うものである。つまり、容器処理装置1は、1台で3役を担う外形略直方体状のコンパクトな装置である。   In FIG. 1 and FIG. 2, 1 is a container processing apparatus. This container processing apparatus 1 is a predetermined process in the middle of the conveyance to the circumferential direction with respect to the several container a, for example, a washing process, a liquid filling process, and a lid | cover. The attachment process is sequentially performed. That is, the container processing device 1 is a compact device having a substantially rectangular parallelepiped shape that plays three roles in one unit.

なお、容器aは、例えば飲料や調味料等の液体が充填される瓶等である。容器aは、上方に向かって開口する開口部a1を有し、この開口部a1は、容器aの上端部の蓋取付部a2に蓋(キャップ)bが螺着されることにより閉鎖される。   The container a is, for example, a bottle filled with a liquid such as a beverage or a seasoning. The container a has an opening a1 that opens upward, and the opening a1 is closed by screwing a lid (cap) b to a lid mounting portion a2 at the upper end of the container a.

容器処理装置1は、容器aを立ち姿勢のまま搬送始端位置から搬送終端位置まで略300度回動するように仮想円cに沿って容器載置面2上でスライドさせながら間欠的に搬送する搬送手段(スターホイール)3と、処理前の容器aを搬送手段3に搬入しかつ処理後の容器aを搬送手段3から搬出するターンテーブル手段4とを備えている。なお、仮想円cは、例えば搬送手段3の回転支点である回転中心軸線Aを中心とした真円である。   The container processing apparatus 1 intermittently transports the container a while sliding on the container placement surface 2 along the virtual circle c so that the container a is rotated approximately 300 degrees from the transport start end position to the transport end position with the standing posture. Conveying means (star wheel) 3 and a turntable means 4 for carrying the container a before processing into the conveying means 3 and carrying out the container a after processing from the conveying means 3 are provided. The virtual circle c is a true circle centered on the rotation center axis A, which is a rotation fulcrum of the transport means 3, for example.

また、容器処理装置1は、搬送手段3の搬送始端側の位置に配設され容器a内を洗浄液で洗浄する洗浄装置である洗浄手段(リンサ)6と、搬送手段3の搬送中間側の位置に配設され洗浄手段6による洗浄後の容器a内に液体を充填する充填手段(フィラ)7と、搬送手段3の搬送終端側の位置に配設され充填手段7による液体充填後の容器aの蓋取付部a2に蓋bを取り付ける蓋取付手段(キャッパ)8とを備えている。   In addition, the container processing apparatus 1 includes a cleaning unit (rinser) 6 that is disposed at a position on the transport start end side of the transport unit 3 and cleans the inside of the container a with a cleaning liquid, and a position on the transport intermediate side of the transport unit 3. And a filling means (filler) 7 for filling the container a after washing by the washing means 6 and a container a after being filled with the liquid by the filling means 7 disposed at a position on the conveyance end side of the conveyance means 3. And a lid attaching means (capper) 8 for attaching the lid b to the lid attaching portion a2.

そして、図1に示されるように、平面視で、前後方向の一方側である前側にターンテーブル手段4が位置し、前後方向の他方側である後側に充填手段7が位置し、左右方向の一方側である右側(正面からみて右側)に洗浄手段6が位置し、左右方向の他方側である左側(正面からみて左側)に蓋取付手段8が位置している。   As shown in FIG. 1, in a plan view, the turntable means 4 is located on the front side that is one side in the front-rear direction, and the filling means 7 is located on the rear side that is the other side in the front-rear direction. The cleaning means 6 is located on the right side (right side when viewed from the front), and the lid mounting means 8 is located on the left side (left side when viewed from the front), which is the other side in the left-right direction.

また、容器処理装置1では、処理前の容器aをターンテーブル手段4の右側上面に載せる作業と処理後の容器aをターンテーブル手段4の左側上面から取る作業とが、例えば容器処理装置1の前方に立つ1人の作業者Xの手作業によって行われるようになっている。   In the container processing apparatus 1, an operation of placing the unprocessed container “a” on the upper right side of the turntable means 4 and an operation of taking the processed container “a” from the upper left side of the turntable means 4 include, for example, This is performed manually by one worker X standing in front.

ここで、容器処理装置1は、装置本体11を備え、この装置本体11から作業台12が前方に向かって水平状に突出している。そして、図3および図4等に示されるように、作業台12には、入口側案内面13および出口側案内面14を有する固定案内体15が立設されている。   Here, the container processing apparatus 1 includes an apparatus main body 11, and a work table 12 projects horizontally from the apparatus main body 11 toward the front. As shown in FIGS. 3 and 4, the work table 12 is provided with a stationary guide body 15 having an inlet side guide surface 13 and an outlet side guide surface 14.

固定案内体15の入口側案内面13とともに容器aを案内する入口側案内体16が、入口側案内面13と離間対向して位置している。入口側案内体16と入口側案内面13との離間距離は、容器aの大きさ(例えば外径寸法)に応じて調整可能である。固定案内体15の出口側案内面14とともに容器aを案内する出口側案内体17が、出口側案内面14と離間対向して位置している。出口側案内体17と出口側案内面14との離間距離は、容器aの大きさ(例えば外径寸法)に応じて調整可能である。   An inlet side guide body 16 that guides the container a together with the inlet side guide surface 13 of the fixed guide body 15 is positioned so as to be opposed to the inlet side guide surface 13. The separation distance between the inlet side guide body 16 and the inlet side guide surface 13 can be adjusted according to the size of the container a (for example, the outer diameter). An outlet-side guide body 17 that guides the container a together with the outlet-side guide surface 14 of the fixed guide body 15 is positioned so as to be opposed to the outlet-side guide surface 14. The separation distance between the outlet side guide body 17 and the outlet side guide surface 14 can be adjusted according to the size of the container a (for example, the outer diameter).

操作部18の操作によって固定案内体15に対して回動調整可能な回動案内体19が設けられている。回動案内体19は、容器aの大きさ(例えば外径寸法)に応じて、ターンテーブル手段4の回転板5の上下方向の回転中心軸線Aを中心として回動調整可能となっている。そして、回動案内体19は、容器aの大きさに拘らず、容器aの中心が仮想円c上に位置する所定位置、つまり搬送手段3の搬送始端位置まで、容器aを案内する。   A rotation guide body 19 that can be rotated and adjusted with respect to the fixed guide body 15 by operating the operation unit 18 is provided. The rotation guide body 19 can be adjusted to rotate about the rotation center axis A in the vertical direction of the rotary plate 5 of the turntable means 4 in accordance with the size (for example, outer diameter) of the container a. Then, regardless of the size of the container a, the rotation guide 19 guides the container a to a predetermined position where the center of the container a is located on the virtual circle c, that is, the transfer start end position of the transfer means 3.

なお、固定案内体15、入口側案内体16、出口側案内体17および回動案内体19にて、ターンテーブル手段4による容器aの搬送時に容器aを案内する案内手段20が構成されている。   The fixed guide body 15, the inlet side guide body 16, the outlet side guide body 17 and the rotation guide body 19 constitute the guide means 20 for guiding the container a when the container a is conveyed by the turntable means 4. .

ターンテーブル手段4は、図5等に示されるように、回転中心軸線Aが軸芯を通る上下方向の回転軸21と、この回転軸21を回転させる駆動手段22と、回転軸21の上端部に設けられ回転中心軸線Aを中心として回転軸21とともに回転しながら容器aをこの容器aが回転中心軸線Aを中心とする円弧を描くように搬送する略円形状の回転板5とを有している。   As shown in FIG. 5 and the like, the turntable means 4 includes a vertical rotation shaft 21 through which the rotation center axis A passes through the axis, a drive means 22 for rotating the rotation shaft 21, and an upper end portion of the rotation shaft 21. And a substantially circular rotating plate 5 that conveys the container a so as to draw an arc centered on the rotation center axis A while rotating with the rotation axis 21 about the rotation center axis A. ing.

駆動手段22は、例えばモータ23およびウレタン車輪24,25等にて構成されている。回転板5の上面、作業台12の上面および固定板30の上面(容器載置面2)は、容器aが円滑に乗り移るように、同一面上に位置している。   The drive means 22 is composed of, for example, a motor 23 and urethane wheels 24 and 25. The upper surface of the rotating plate 5, the upper surface of the work table 12, and the upper surface of the fixed plate 30 (container placement surface 2) are located on the same surface so that the container a can be transferred smoothly.

搬送手段3は、図6および図7等に示されるように、回転中心軸線Bが軸芯を通る上下方向の回転軸31と、この回転軸31を間欠的に回転させる駆動手段32と、回転軸31の上端部に放射状に設けられたアーム33と、アーム33の先端部に設けられ容器aを挟持して仮想円cに沿って間欠的に搬送する複数(例えば12個)のハンド部である挟持体34とを有している。   As shown in FIG. 6 and FIG. 7, the transport means 3 includes a rotary shaft 31 in the vertical direction in which the rotation center axis B passes through the axis, a driving means 32 that rotates the rotary shaft 31 intermittently, An arm 33 provided radially at the upper end of the shaft 31, and a plurality of (for example, twelve) hand units provided at the tip of the arm 33 and sandwiching the container a and intermittently transporting along the virtual circle c. And a sandwiching body 34.

駆動手段32は、例えばモータ35、ロータリカム36、ボス37および安全キーユニット37等にて構成されている。   The drive means 32 includes, for example, a motor 35, a rotary cam 36, a boss 37, a safety key unit 37, and the like.

複数の挟持体34は、回転中心軸線Bを中心とする仮想円cの周方向に略30度間隔をおいて並設されている。各挟持体34は、互いに離間対向し容器aの外周面を両側から挟持する対をなす開閉動作可能な挟持部39を有している。つまり、この挟持部39は、閉動作により容器aを挟持し、開動作によりその容器aの挟持を解除する。   The plurality of sandwiching bodies 34 are arranged in parallel in the circumferential direction of an imaginary circle c centered on the rotation center axis B with an interval of about 30 degrees. Each sandwiching body 34 has a sandwiching portion 39 that can be opened and closed to form a pair that is opposed to each other and sandwiches the outer peripheral surface of the container a from both sides. That is, this clamping part 39 clamps the container a by the closing operation, and releases the clamping of the container a by the opening operation.

そして、挟持体34は、挟持部39で容器aを挟持した状態で、回転中心軸線Bを中心として回転軸31とともに間欠的に回転しながら容器aをこの容器aが回転中心軸線Bを中心とする円弧を描くように仮想円cに沿って間欠的に搬送する。   And the clamping body 34 is the state which clamped the container a by the clamping part 39, this container a centered on the rotation center axis B, rotating intermittently with the rotating shaft 31 centering on the rotation center axis B. Are intermittently conveyed along the virtual circle c so as to draw an arc to be drawn.

つまり、挟持体34は、ターンテーブル手段4の回転板5にて搬送始端位置へ搬入された処理前の容器aをその搬送始端位置で挟持した後、回転中心軸線Bを中心とする回転により容器aを固定板30の容器載置面2上でスライドさせながら搬送する。また、挟持体34は、処理後の容器aを挟持した状態で搬送終端位置まで搬送すると、その搬送終端位置で容器aの挟持を解除する。すると、処理後の容器aは、ターンテーブル手段4の回転板5にて搬送終端位置から搬出される。   In other words, the clamping body 34 holds the container a before being transported to the conveyance start end position by the rotating plate 5 of the turntable means 4 at the conveyance start end position, and then rotates the container around the rotation center axis B. a is conveyed while sliding on the container mounting surface 2 of the fixed plate 30. Further, when the sandwiching body 34 transports the processed container a to the transport end position while sandwiching the processed container a, the sandwiching body 34 releases the gripping of the container a at the transport end position. Then, the processed container a is unloaded from the conveyance end position by the rotating plate 5 of the turntable means 4.

また、固定板30は、挿入用切欠部41を有する平面視略C字状をなすもので、例えば容器aの底面部との間で生じる摩擦が小さい樹脂板42にて構成されている。そして、固定板30の挿入用切欠部41にターンテーブル手段4の回転板5の一部が嵌合挿入され、これら回転板5と固定板30とが繋がった状態となっている。   The fixing plate 30 is substantially C-shaped in plan view with the insertion notch 41, and is composed of, for example, a resin plate 42 that generates little friction with the bottom surface of the container a. A part of the rotating plate 5 of the turntable means 4 is fitted and inserted into the insertion notch 41 of the fixed plate 30 so that the rotating plate 5 and the fixed plate 30 are connected.

さらに、固定板30には、側方に向かって開口する複数、例えば3つの切欠孔部43が上下面に貫通して形成されている。また、固定板30には、複数、例えば3つの略円形状の孔部44が上下面に貫通して形成されている。さらに、固定板30には、1つの略円形状の単一孔部45が上下面に貫通して形成されている。なお、単一孔部45の近傍には、1つの略円形状の追加単一孔部46が形成されている。   Further, the fixing plate 30 is formed with a plurality of, for example, three cutout hole portions 43 that are open toward the side so as to penetrate the upper and lower surfaces. The fixing plate 30 is formed with a plurality of, for example, three substantially circular hole portions 44 penetrating the upper and lower surfaces. Further, one substantially circular single hole 45 is formed in the fixing plate 30 so as to penetrate the upper and lower surfaces. An additional single hole 46 having a substantially circular shape is formed in the vicinity of the single hole 45.

洗浄手段(リンサ)6は、図8ないし図11等に示されるように、複数、例えば3本の容器aを一斉に立ち姿勢から倒立姿勢に姿勢変更した後、これら3本の容器a内に洗浄液を一斉に噴射して洗浄する洗浄装置である。つまり、この洗浄手段6は、容器aを3本ずつ洗浄処理可能なものである。   As shown in FIGS. 8 to 11 and the like, the cleaning means (rinser) 6 changes a plurality of, for example, three containers a from the standing position to the inverted position at the same time, and then puts them in the three containers a. It is a cleaning device that performs cleaning by spraying cleaning liquids all at once. That is, the cleaning means 6 can clean the containers a by three.

ここで、洗浄手段6は、下位置(待機位置)と上位置(回動位置)との間で昇降する昇降体51と、この昇降体51を装置本体11に対して昇降させる駆動手段52と、昇降体51とともに昇降し昇降体51が上位置に位置した状態時に処理前の容器aを倒立姿勢にするために容器aを保持したまま略180度回動する容器保持体53と、昇降体51が下位置に位置した状態時に容器保持体53にて保持された倒立姿勢の容器a内に向けて洗浄液を噴射して容器a内を洗浄する複数、例えば3本の洗浄ノズル54と、この洗浄ノズル54による洗浄の際に倒立姿勢の容器a内から流出する流出液を受け入れこの受け入れた流出液を流して外部(容器処理装置1外)へ排出する排出用流路55とを備えている。   Here, the cleaning means 6 includes an elevating body 51 that moves up and down between a lower position (standby position) and an upper position (rotation position), and a driving means 52 that elevates and lowers the elevating body 51 relative to the apparatus main body 11. A container holding body 53 that moves up and down together with the lifting and lowering body 51 and rotates about 180 degrees while holding the container a so that the container a before processing is placed in an inverted position when the lifting and lowering body 51 is positioned at the upper position; A plurality of, for example, three cleaning nozzles 54 for cleaning the inside of the container a by injecting the cleaning liquid into the inverted container a held by the container holder 53 when the 51 is in the lower position; A discharge channel 55 is provided for receiving the effluent flowing from the inside of the container a in an inverted position during the cleaning by the cleaning nozzle 54 and flowing the received effluent to the outside (outside the container processing apparatus 1). .

また、洗浄手段6は、下位置(待機位置)と上位置(洗浄位置)との間で昇降し容器aの大きさ(例えば上下方向長さ寸法)に応じて昇降距離が異なる昇降部材56と、この昇降部材56を装置本体11に対して昇降させるエアーシリンダ等からなる伸縮可能な駆動手段57とを備えている。   Further, the cleaning means 6 is moved up and down between a lower position (standby position) and an upper position (cleaning position), and a lifting member 56 having a different lifting distance according to the size of the container a (for example, the vertical length). In addition, a drive means 57 that can be extended and contracted, such as an air cylinder that raises and lowers the elevating member 56 relative to the apparatus main body 11, is provided.

そして、洗浄ノズル54および排出用流路55が、駆動手段57の作動で昇降部材56とともに昇降するようになっている。なお、伸縮可能な駆動手段57の伸縮量の調整により、昇降部材56の昇降距離の調整が可能となっている。   The cleaning nozzle 54 and the discharge channel 55 are moved up and down together with the lifting member 56 by the operation of the driving means 57. Note that the lifting distance of the lifting member 56 can be adjusted by adjusting the amount of expansion / contraction of the extendable driving means 57.

昇降体51を昇降させる駆動手段52は、例えばモータ58、タイミングプーリ59、タイミングベルト60およびクランクベース61等にて構成されている。   The driving means 52 for raising and lowering the elevating body 51 includes, for example, a motor 58, a timing pulley 59, a timing belt 60, a crank base 61, and the like.

昇降体51は、その下端部がクランクベース61に水平方向の軸62を中心として回動可能に連結されている。昇降体51の上端部には、複数、例えば最大で6本の容器aを同時に保持可能な容器保持体53が水平方向の軸63を中心として回動可能に設けられている。そして、容器保持体53は、昇降体51が上位置に位置した状態時において、容器aを上下反転させるために、図示しないモータ等の駆動手段の作動で略180度回動する。   The lower end of the elevating body 51 is connected to the crank base 61 so as to be rotatable about a horizontal axis 62. A plurality of, for example, a maximum of six containers a can be held at the upper end of the elevating body 51 at the same time so as to be rotatable about a horizontal axis 63. The container holding body 53 rotates approximately 180 degrees by the operation of driving means such as a motor (not shown) in order to turn the container a upside down when the elevating body 51 is in the upper position.

容器保持体53は、複数、例えば3本の容器aを上下から同時に挟持する一方側容器保持部66を一方側(搬送手段3側である内側)に有し、複数、例えば3本の容器aを上下から同時に挟持する他方側容器保持部67を他方側(搬送手段3側とは反対側である外側)に有している。これら一方側容器保持部66と他方側容器保持部67とは、上下対称に構成されている。つまり、一方側容器保持部66と他方側容器保持部67とが上下対称である点のみ異なるため、一方側容器保持部66の構成部材について説明し、他方側容器保持部67の構成部材は、一方側容器保持部66の対応する構成部材と同一符号を付してその説明を省略する。   The container holding body 53 has a one-side container holding portion 66 for simultaneously holding a plurality of, for example, three containers a from above and below on one side (inner side which is the conveying means 3 side), and a plurality of, for example, three containers a Is provided on the other side (the outer side opposite to the conveying means 3 side). The one side container holding part 66 and the other side container holding part 67 are configured to be vertically symmetrical. That is, since the one side container holding part 66 and the other side container holding part 67 are different only in that they are vertically symmetrical, the constituent members of the one side container holding part 66 will be described, and the constituent members of the other side container holding part 67 are The same reference numerals are assigned to the corresponding components of the one-side container holding portion 66, and the description thereof is omitted.

一方側容器保持部66は、容器aの底面部を支持する略円形板状の底面支持部68を複数、例えば3つ有している。底面支持部68は、軸63を中心として回動可能な回動フレーム部69に固着されている。なお、底面支持部68は、昇降体51が下位置に位置した状態時には、固定板30の切欠孔部43内にその切欠孔部43と嵌合した状態で位置する。このため、容器aは、搬送手段3による搬送により容器載置面2上から底面支持部68上に乗り移る。   The one-side container holding portion 66 has a plurality of, for example, three substantially circular plate-like bottom surface support portions 68 that support the bottom surface portion of the container a. The bottom surface support portion 68 is fixed to a rotation frame portion 69 that can rotate around a shaft 63. Note that the bottom surface support portion 68 is positioned in a state in which the notch hole portion 43 is fitted in the notch hole portion 43 of the fixing plate 30 when the elevating body 51 is in the lower position. For this reason, the container a is transferred from the container placement surface 2 onto the bottom surface support portion 68 by the conveyance by the conveyance means 3.

また、一方側容器保持部66は、容器aの上端部の蓋取付部a2を支持する上端支持部70を複数、例えば3つ有している。上端支持部70は、回動フレーム部69に対して昇降可能な昇降ロッド部71に容器aの大きさに対応できるように高さ位置調整可能に設けられている。   The one-side container holding part 66 has a plurality of, for example, three upper end support parts 70 that support the lid attaching part a2 at the upper end part of the container a. The upper end support part 70 is provided on the elevating rod part 71 that can be raised and lowered with respect to the rotating frame part 69 so that the height position can be adjusted so as to correspond to the size of the container a.

つまり、昇降ロッド部71を回動フレーム部69に対して昇降させる伸縮可能な駆動手段であるエアーシリンダ72の本体73が回動フレーム部69に固着され、このエアーシリンダ72のロッド74に連結部材75を介して昇降ロッド部71の上端部が連結され、この昇降ロッド部71に上端支持部70が高さ位置調整可能に取り付けられている。   That is, the main body 73 of the air cylinder 72, which is an extendable driving means for moving the lifting rod portion 71 up and down relative to the rotating frame portion 69, is fixed to the rotating frame portion 69, and the connecting member is connected to the rod 74 of the air cylinder 72. The upper end portion of the lifting rod portion 71 is connected via 75, and the upper end support portion 70 is attached to the lifting rod portion 71 so that the height position can be adjusted.

上端支持部70は、昇降ロッド部71に高さ位置調整可能に取り付けられた取付部76と、この取付部76に設けられ容器aの上端部の蓋取付部a2を支持する上下面開口状の筒状支持部77とを有している。筒状支持部77の内周面は、上方に向かって徐々に縮径する略截頭円錐状に形成され容器aの上端と接触する截頭円錐面78と、この截頭円錐面78の上端である縮径端に連続する略円筒面状の円筒面79とにて構成されている。   The upper end support portion 70 has an attachment portion 76 that is attached to the lifting rod portion 71 so that the height position can be adjusted, and an upper and lower surface opening shape that is provided on the attachment portion 76 and supports the lid attachment portion a2 at the upper end portion of the container a. And a cylindrical support portion 77. The inner peripheral surface of the cylindrical support portion 77 is formed in a substantially truncated cone shape that gradually decreases in diameter toward the upper side, and has a truncated cone surface 78 that contacts the upper end of the container a, and the upper end of the truncated cone surface 78. And a substantially cylindrical surface 79 that is continuous with the reduced diameter end.

そして、上端支持部70の筒状支持部77は、エアーシリンダ72の縮み動作に基づいて昇降ロッド部71とともに下降することにより容器aの蓋取付部a2を支持し、その結果、容器aが上端支持部70と底面支持部68とにて上下から挟持される。なお、洗浄ノズル54による洗浄の際には、倒立姿勢の容器aの開口部a1から流出する流出液は、上端支持部70の筒状支持部77内を通って排出用流路55内に流れ込む(図11参照)。   And the cylindrical support part 77 of the upper end support part 70 supports the lid attachment part a2 of the container a by descending together with the lifting rod part 71 based on the contraction operation of the air cylinder 72, and as a result, the container a is The support part 70 and the bottom support part 68 are sandwiched from above and below. When cleaning is performed by the cleaning nozzle 54, the effluent that flows out from the opening a1 of the container a in the inverted posture flows into the discharge channel 55 through the cylindrical support portion 77 of the upper end support portion 70. (See FIG. 11).

また一方、排出用流路55は、昇降部材56の上端部の昇降ベース部80に固着され倒立姿勢の容器a内からの流出液を流して排出する排出用管81を有している。   On the other hand, the discharge channel 55 has a discharge pipe 81 that is fixed to the elevating base portion 80 at the upper end of the elevating member 56 and that discharges the effluent from the inverted container a.

排出用管81の上流端側には、水平状に位置する複数、例えば3本の分岐管82の下流端部が接続されている。3本の分岐管82のうち中央の分岐管82が両側の分岐管82よりも長く、これら各分岐管82の上流端側が上方に向かって湾曲状に曲がった湾曲管部82aにて構成されている。この湾曲管部82aにはノズル挿通孔84が形成され、このノズル挿通孔84に洗浄ノズル54が挿通され、この洗浄ノズル54は分岐管82に対して固定されている。   Connected to the upstream end side of the discharge pipe 81 are downstream end portions of a plurality of, for example, three branch pipes 82 positioned horizontally. Among the three branch pipes 82, the central branch pipe 82 is longer than the branch pipes 82 on both sides, and the upstream end side of each branch pipe 82 is configured by a curved pipe portion 82a that is curved upward. Yes. A nozzle insertion hole 84 is formed in the curved pipe portion 82a, and the cleaning nozzle 54 is inserted into the nozzle insertion hole 84, and the cleaning nozzle 54 is fixed to the branch pipe 82.

また、各分岐管82の湾曲管部82aの上端部には、上方に向かって徐々に拡径する略截頭円錐筒状の流出液受入筒部83が一体に設けられている。流出液受入筒部83の上面開口部85の開口径寸法は、上端支持部70の筒状支持部77の内径寸法よりも大きい。   In addition, the upper end portion of the bending tube portion 82a of each branch tube 82 is integrally provided with an effluent receiving cylinder portion 83 having a substantially truncated conical cylindrical shape that gradually increases in diameter upward. The opening size of the upper surface opening 85 of the effluent receiving cylinder 83 is larger than the inner diameter of the cylindrical support 77 of the upper end support 70.

そして、上面開口部85である噴射口54aから上方に向かって洗浄液を噴射する洗浄ノズル54が、各流出液受入筒部83内にそれぞれ配設されている。洗浄ノズル54は、流出液受入筒部83内でこの流出液受入筒部83の中心を通るように鉛直状に位置している。洗浄ノズル54の上端側は、流出液受入筒部83の上面開口部85よりも上方に向かって突出し、洗浄時には上端支持部70の筒状支持部77内に入り込むようになっている。また、洗浄ノズル54の下端側は、ノズル挿通孔84から流出液受入筒部83外に導出され、この導出部分には洗浄ノズル54に洗浄液を供給する洗浄液供給手段(図示せず)が接続されている。なお、排出用管81の下流端部には例えば可撓性のあるホース等が接続されている。   A cleaning nozzle 54 that sprays the cleaning liquid upward from the injection port 54a that is the upper surface opening 85 is provided in each effluent receiving cylinder portion 83. The cleaning nozzle 54 is positioned vertically so as to pass through the center of the effluent receiving cylinder part 83 in the effluent receiving cylinder part 83. The upper end side of the cleaning nozzle 54 protrudes upward from the upper surface opening 85 of the effluent receiving cylinder portion 83, and enters the cylindrical support portion 77 of the upper end support portion 70 during cleaning. Further, the lower end side of the cleaning nozzle 54 is led out of the effluent receiving cylinder 83 from the nozzle insertion hole 84, and a cleaning liquid supply means (not shown) for supplying the cleaning liquid to the cleaning nozzle 54 is connected to the lead-out portion. ing. For example, a flexible hose or the like is connected to the downstream end of the discharge pipe 81.

充填手段(フィラ)7は、図24および図25等に示されるように、洗浄後の複数、例えば3本の容器aを一斉に所定位置まで上昇させた後、これら3本の容器a内に液体を一斉に供給して充填する充填装置である。つまり、この充填手段7は、容器aを3本ずつ液体充填処理可能なものである。なお、図24が容器aとしての大瓶に液体を充填している状態を示す図であり、図25が容器aとしての小瓶に液体を充填している状態を示す図である。   As shown in FIG. 24, FIG. 25, and the like, the filling means (filler) 7 lifts a plurality of, for example, three containers a after cleaning to a predetermined position, and then puts them into these three containers a. It is a filling device that supplies and fills liquids all at once. That is, the filling means 7 can perform the liquid filling process for each of the three containers a. FIG. 24 is a diagram showing a state where a large bottle serving as a container a is filled with liquid, and FIG. 25 is a diagram illustrating a state where a small bottle serving as a container a is filled with liquid.

ここで、充填手段7は、下位置と上位置との間で昇降し容器aの大きさ(例えば上下方向長さ寸法)に応じて昇降距離が異なる複数、例えば3つの昇降体91と、この昇降体91を装置本体11に対して昇降させるエアーシリンダ等からなる伸縮可能な駆動手段(図示せず)とを備えている。   Here, the filling means 7 is moved up and down between a lower position and an upper position, and a plurality of, for example, three lifting bodies 91 having different lifting distances according to the size of the container a (for example, the vertical length), for example, Extendable and retractable drive means (not shown) including an air cylinder or the like for moving the lifting body 91 up and down relative to the apparatus main body 11 is provided.

各昇降体91は、立ち姿勢の容器aの底面部を支持する略円形板状の底面支持部92を上端部に有している。底面支持部92は、昇降体91が下位置に位置した状態時には、固定板30の孔部44内にその孔部44と嵌合した状態で位置する。このため、容器aは、搬送手段3による搬送により容器載置面2上から底面支持部92上に乗り移る。   Each lifting body 91 has a substantially circular plate-like bottom surface support portion 92 that supports the bottom surface portion of the standing container a at its upper end. The bottom surface support portion 92 is positioned in a state of being fitted into the hole portion 44 in the hole portion 44 of the fixing plate 30 when the elevating body 91 is positioned at the lower position. For this reason, the container a is transferred from the container placement surface 2 onto the bottom surface support portion 92 by the conveyance by the conveyance means 3.

また、充填手段7は、容器aの上端部の蓋取付部a2を支持する上端支持部90を有している。昇降体91が上位置に位置した状態時には、立ち姿勢の容器aは、上端支持部90と底面支持部92とにて上下から挟持される。   The filling means 7 has an upper end support portion 90 that supports the lid attachment portion a2 at the upper end portion of the container a. When the elevating body 91 is in the upper position, the standing container a is sandwiched between the upper end support portion 90 and the bottom surface support portion 92 from above and below.

さらに、充填手段7は、昇降体91が上位置に位置した状態時に、上端支持部90と底面支持部92とで挟持された立ち姿勢の容器a内に液体を充填する充填部93を備えている。   Further, the filling means 7 includes a filling portion 93 for filling the liquid in the container a in a standing posture sandwiched between the upper end support portion 90 and the bottom surface support portion 92 when the elevating body 91 is located at the upper position. Yes.

充填部93は、充填対象物である容器aよりも下方に配設され液体を貯留する液体貯留部101と、液体貯留部101に上流端部が接続された接続管102と、接続管102の途中に設けられ液体貯留部101から接続管102に液体を供給する充填用ポンプ103と、接続管102の途中に設けられ充填用ポンプ103による液体の供給量を検出する供給量検出手段104とを有している。なお、充填用ポンプ103は、停止時に液体の逆流を許容するものである。   The filling unit 93 includes a liquid storage unit 101 that is disposed below the container a that is an object to be filled and stores liquid, a connection pipe 102 having an upstream end connected to the liquid storage unit 101, and a connection pipe 102 A filling pump 103 provided in the middle for supplying the liquid from the liquid reservoir 101 to the connecting pipe 102, and a supply amount detecting means 104 for detecting the amount of liquid supplied by the filling pump 103 provided in the middle of the connecting pipe 102 Have. The filling pump 103 allows a back flow of liquid when stopped.

また、充填部93は、接続管102の下流端側に接続され下流端開口部から容器a内に液体を充填する複数、例えば3本の充填太管106と、この各充填太管106の途中に設けられた太管用バルブ(図示せず)と、接続管102の下流端側に接続され充填太管106よりも細く形成され下流端開口部から容器a内に液体を充填する複数、例えば3本の充填細管108と、この各充填細管108の途中に設けられた細管用バルブ(図示せず)と、供給量検出手段104にて検出される検出供給量に基づいて充填用ポンプ103、太管用バルブおよび細管用バルブを制御するコントローラ等の制御手段110とを有している。   The filling section 93 is connected to the downstream end side of the connecting pipe 102 and fills the container a with liquid from the downstream end opening, for example, three filling thick pipes 106, and the middle of each of the filling thick pipes 106 A plurality of thick pipe valves (not shown) provided on the downstream side of the connecting pipe 102 and filled with liquid into the container a from the downstream end opening, which is formed narrower than the filling thick pipe 106, for example 3 The filling capillary tube 108, a capillary valve (not shown) provided in the middle of each of the filling capillary tubes 108, and a filling pump 103, a thick pump based on the detected supply amount detected by the supply amount detection means 104 And a control means 110 such as a controller for controlling the tube valve and the thin tube valve.

そして、制御手段110は、充填用ポンプ103の作動により容器a内に挿入された両管106,108の下流端開口部から容器a内に液体が充填されている際において検出供給量が第1設定供給量に達したと判断した場合には太管用バルブを閉状態に切り換え、その後、検出供給量が第2設定供給量に達したと判断した場合には細管用バルブを閉状態に切り換えるとともに充填用ポンプ103を停止させ、その後、容器aで充填細管108の下流端開口部よりも上方に位置する余分の液体が液体貯留部101内の液面と容器a内の液面との落差に基づいて充填細管108の下流端開口部から吸引されるように、細管用バルブを開状態に切り換える。こうして、容器a内には、その容器aに応じた一定量の液体が充填される。なお、容器a内の液面は、液体貯留部101内の液面よりも上方に位置する。   The control means 110 detects the first supply amount when the liquid is filled into the container a from the downstream end openings of both the pipes 106 and 108 inserted into the container a by the operation of the filling pump 103. When it is determined that the set supply amount has been reached, the valve for the large tube is switched to the closed state. Thereafter, when it is determined that the detected supply amount has reached the second set supply amount, the valve for the thin tube is switched to the closed state. The filling pump 103 is stopped, and then the excess liquid positioned above the downstream end opening of the filling capillary 108 in the container a causes a drop between the liquid level in the liquid storage unit 101 and the liquid level in the container a. Based on this, the valve for thin tubes is switched to the open state so that suction is performed from the downstream end opening of the filled thin tube 108. Thus, the container a is filled with a certain amount of liquid corresponding to the container a. Note that the liquid level in the container a is located above the liquid level in the liquid storage unit 101.

蓋取付手段8は、図26等に示されるように、液体充填後の容器aに対して1本ずつ蓋bを取り付ける装置である。   As shown in FIG. 26 and the like, the lid attaching means 8 is an apparatus for attaching the lid b one by one to the container a after liquid filling.

蓋取付手段8は、固定板30の単一孔部45内に位置して立ち姿勢の容器aの底面部を支持する略円形板状の底面支持部111を備え、この底面支持部111は装置本体11に対して固定された固定ロッド部112の上端部に固着されている(図6、図7参照)。   The lid attaching means 8 includes a substantially circular plate-like bottom surface support portion 111 which is located in the single hole 45 of the fixed plate 30 and supports the bottom surface portion of the standing container a, and this bottom surface support portion 111 is a device. It is fixed to the upper end portion of the fixed rod portion 112 fixed to the main body 11 (see FIGS. 6 and 7).

また、蓋取付手段8は、底面支持部111にて支持された立ち姿勢の容器aに向かって回転しながら下降してその容器aの蓋取付部a2に蓋bを取り付けるヘッド部113を備えている。   The lid attaching means 8 includes a head portion 113 that descends while rotating toward the standing container a supported by the bottom support portion 111 and attaches the lid b to the lid attaching portion a2 of the container a. Yes.

ヘッド部113はヘッドシャフト114の下端部に取り付けられ、このヘッドシャフト114は駆動手段115からの動力で昇降および回転する。駆動手段115は、例えばモータ(図示せず)、カムローラ116、平歯車117、カムフォロアー118およびカムフォロアーハンガ119等にて構成されている。   The head portion 113 is attached to the lower end portion of the head shaft 114, and the head shaft 114 is moved up and down and rotated by the power from the driving means 115. The driving means 115 includes, for example, a motor (not shown), a cam roller 116, a spur gear 117, a cam follower 118, a cam follower hanger 119, and the like.

なお、蓋取付手段8は、図1の2点鎖線で示されるように、上下方向の回動中心軸線Yを中心として回動可能となっている。そして、例えば特殊な容器aに関しては、固定板30の追加単一孔部46内に位置した底面支持部120上に作業者Xが手作業でその特殊な容器aを載置すれば、蓋取付手段8で蓋取付処理を行うことが可能である。同様に、特殊な容器aに関しては、1本ずつ、洗浄手段6および充填手段7で洗浄処理および液体充填処理を行うことが可能である。このように、洗浄手段6、充填手段7および蓋取付手段8は、搬送手段3で搬送できない特殊な容器aに対して処理可能であり、各手段6,7,8に対向する右板121、後板122および左板123が装置本体11に回動可能に取り付けられた開閉扉にて構成されている。   Note that the lid attaching means 8 is rotatable about a vertical rotation center axis Y as shown by a two-dot chain line in FIG. For example, with respect to a special container a, if the worker X manually places the special container a on the bottom support part 120 located in the additional single hole 46 of the fixing plate 30, the lid is attached. It is possible to perform lid attachment processing by means 8. Similarly, with respect to the special container a, it is possible to perform the cleaning process and the liquid filling process by the cleaning unit 6 and the filling unit 7 one by one. In this way, the cleaning means 6, the filling means 7 and the lid attaching means 8 can process a special container a that cannot be transported by the transport means 3, and the right plate 121 facing each of the means 6, 7, and 8. The rear plate 122 and the left plate 123 are constituted by an opening / closing door that is rotatably attached to the apparatus body 11.

次に、容器処理装置1の作用等について説明する。   Next, the operation of the container processing apparatus 1 will be described.

処理前の容器a、例えば大瓶を作業者Xがターンテーブル手段4の回転板5上に順次載置すると、処理前の容器aは、案内手段20にて案内されながら、ターンテーブル手段4の回転板5にて搬送手段3の搬送始端位置まで円弧状の搬送方向に搬送される。   When the worker X sequentially places a container a before processing, for example, a large bottle, on the rotating plate 5 of the turntable means 4, the container a before processing is rotated by the turntable means 4 while being guided by the guiding means 20. The plate 5 is transported in the arc-shaped transport direction to the transport start end position of the transport means 3.

続いて、処理前の容器aは、固定板30の容器載置面2上をスライドしながら、搬送手段3の挟持体34にて仮想円cに沿って洗浄手段6側に向かって円弧状の搬送方向に挟持搬送される。   Subsequently, the container “a” before processing is arcuate toward the cleaning means 6 side along the virtual circle “c” by the sandwiching body 34 of the transport means 3 while sliding on the container placement surface 2 of the fixed plate 30. It is nipped and conveyed in the conveying direction.

そして、洗浄手段6の容器保持体53の一方側容器保持部66が有する3つの底面支持部68上に、処理前の容器aが載置されると、洗浄手段6による洗浄処理が開始される。   When the unprocessed container a is placed on the three bottom surface support portions 68 of the one side container holding portion 66 of the container holding body 53 of the cleaning means 6, the cleaning process by the cleaning means 6 is started. .

ここで、洗浄手段6による洗浄処理について、図12ないし図23等を参照しつつ説明する。   Here, the cleaning process by the cleaning means 6 will be described with reference to FIGS.

図12および図13に示されるように、処理前の容器(大瓶)aが一方側容器保持部66の底面支持部68上に立ち姿勢で3本揃うと、一方側容器保持部66の上端支持部70が下降して容器aの蓋取付部a2を支持し、容器aが上端支持部70と底面支持部68とにて上下から挟持される。   As shown in FIG. 12 and FIG. 13, when three containers (large bottles) a before processing are arranged in a standing posture on the bottom surface support part 68 of the one side container holding part 66, the upper end support of the one side container holding part 66 is supported. The part 70 descends to support the lid mounting part a2 of the container a, and the container a is sandwiched from above and below by the upper end support part 70 and the bottom face support part 68.

続いて、図14に示されるように、搬送手段3の挟持体34による挟持解除後、昇降体51が下位置から上位置まで上昇することにより、容器保持体53が一方側容器保持部66で容器aを立ち姿勢に保持したまま所定位置まで上昇する。   Subsequently, as shown in FIG. 14, after releasing the nipping by the nipping body 34 of the conveying means 3, the elevating body 51 rises from the lower position to the upper position, so that the container holding body 53 becomes the one-side container holding portion 66. The container a is raised to a predetermined position while being held in a standing posture.

続いて、図15に示されるように、昇降体51が上位置に位置した状態時において、容器保持体53が一方側容器保持部66で容器aを保持したまま略180度回動し、その結果、一方側容器保持部66にて保持された容器aが倒立姿勢となる。つまり、容器aは、開口部a1が下方に向かって開口した状態となる。   Subsequently, as shown in FIG. 15, when the lifting / lowering body 51 is located at the upper position, the container holding body 53 rotates about 180 degrees while holding the container a with the one-side container holding portion 66, As a result, the container a held by the one-side container holding part 66 is in an inverted posture. That is, the container a is in a state where the opening a1 is opened downward.

なお、容器保持体53は、所定位置まで上昇した後に回動するため、容器保持体53の回動領域内に搬送手段3、洗浄ノズル54や排出用流路55が存在せず、容器保持体53と搬送手段3等とが干渉するようなことがない。   Since the container holder 53 rotates after being raised to a predetermined position, the conveying means 3, the cleaning nozzle 54, and the discharge channel 55 are not present in the rotation region of the container holder 53, and the container holder 53 does not interfere with the transport means 3 and the like.

続いて、図16に示されるように、昇降体51が上位置から下位置まで下降することにより、容器保持体53が一方側容器保持部66で容器aを倒立姿勢に保持したまま所定位置まで下降する。   Subsequently, as shown in FIG. 16, when the elevating body 51 is lowered from the upper position to the lower position, the container holding body 53 is moved to the predetermined position while holding the container a in the inverted posture with the one side container holding portion 66. Descend.

またこのとき、昇降部材56が下位置から上位置まで上昇することにより、洗浄ノズル54および排出用流路55が容器aに応じた所定の作用位置まで上昇する。   At this time, as the elevating member 56 rises from the lower position to the upper position, the cleaning nozzle 54 and the discharge channel 55 rise to a predetermined operating position corresponding to the container a.

すると、図11に示されるように、洗浄ノズル54の上端部が上端支持部70の筒状支持部77内に入り込むとともに、分岐管82の流出液受入筒部83が筒状支持部77の下方部を覆い、流出液受入筒部83の上面開口部85と筒状支持部77の下面とが略同一面上に位置する。   Then, as shown in FIG. 11, the upper end portion of the cleaning nozzle 54 enters the cylindrical support portion 77 of the upper end support portion 70, and the effluent receiving cylinder portion 83 of the branch pipe 82 is below the cylindrical support portion 77. The upper surface opening 85 of the effluent receiving cylinder part 83 and the lower surface of the cylindrical support part 77 are located on substantially the same plane.

そして、この状態で、洗浄液供給手段が作動して洗浄液が洗浄ノズル54に供給されると、洗浄液が洗浄ノズル54の噴射口54aから倒立姿勢の容器a内に向かって噴射され、この洗浄液によって容器aの内面が洗浄される。   In this state, when the cleaning liquid supply means is operated and the cleaning liquid is supplied to the cleaning nozzle 54, the cleaning liquid is sprayed from the injection port 54a of the cleaning nozzle 54 into the inverted container a, and the cleaning liquid supplies the container The inner surface of a is cleaned.

この際、一方側容器保持部66にて保持された倒立姿勢の容器aの開口部a1から流出した流出液は、筒状支持部77内を流れた後、流出液受入筒部83から分岐管82内に入り、その後、排出用管81を流れて排出される。   At this time, the effluent that has flowed out of the opening a1 of the inverted container a held by the one-side container holder 66 flows through the cylindrical support 77, and then flows from the effluent receiving cylinder 83 to the branch pipe. After entering into 82, it flows through the discharge pipe 81 and is discharged.

また、図16および図17に示されるように、このようにして一方側容器保持部66にて保持された容器aの洗浄処理が行われている間に、他方側容器保持部67の上端支持部70が上昇し、次に洗浄処理すべき後続の容器aを受け入れる。   Further, as shown in FIGS. 16 and 17, while the cleaning process of the container a held by the one-side container holding part 66 is performed in this way, the upper end support of the other-side container holding part 67 is supported. Part 70 rises and accepts a subsequent container a to be cleaned next.

そして、図示しないが、処理前の容器aが他方側容器保持部67の底面支持部68上に立ち姿勢で3本揃うと、他方側容器保持部67の上端支持部70が下降して容器aの蓋取付部a2を支持し、容器aが上端支持部70と底面支持部68とにて上下から挟持される。   Then, although not shown, when the three containers a before processing are aligned in a standing posture on the bottom surface support part 68 of the other side container holding part 67, the upper end support part 70 of the other side container holding part 67 descends and the container a The container a is sandwiched from above and below by the upper end support portion 70 and the bottom surface support portion 68.

その一方で、一方側容器保持部66にて保持された容器aの洗浄処理が完了すると、昇降部材56が上位置から下位置まで下降することにより、洗浄ノズル54および排出用流路55がもとの一定の待機位置まで下降する。   On the other hand, when the cleaning process of the container a held by the one-side container holding part 66 is completed, the elevating member 56 is lowered from the upper position to the lower position, so that the cleaning nozzle 54 and the discharge flow channel 55 are maintained. And descend to a certain standby position.

その後、容器保持体53が両側の容器保持部66,67で容器aを保持したまま所定位置まで上昇してから略180度回動し、その後、容器保持体53がもとの所定位置まで下降し、他方側容器保持部67にて保持された容器aに対して洗浄処理が行われる。   Thereafter, the container holding body 53 is raised to a predetermined position while holding the container a with the container holding portions 66 and 67 on both sides, and then is rotated by about 180 degrees, and then the container holding body 53 is lowered to the original predetermined position. Then, the cleaning process is performed on the container a held by the other container holding part 67.

また、一方側容器保持部66にて保持された洗浄済みの容器aは、上端支持部70の上昇によりその保持が解除された後、充填手段7側に向けて搬送手段3にて搬送されることとなる。このように一方側容器保持部66で保持された容器aと他方側容器保持部67で保持された容器aとが交互に洗浄処理される。   In addition, the washed container a held by the one-side container holding part 66 is released by the upper end support part 70 ascending, and is then transferred by the transfer means 3 toward the filling means 7 side. It will be. In this way, the container a held by the one-side container holding unit 66 and the container a held by the other-side container holding unit 67 are alternately washed.

なお、容器aが小瓶であっても、図18ないし図23に示すように、上述した大瓶の場合と同様に洗浄手段6によって洗浄処理される。   Even if the container a is a small bottle, as shown in FIGS. 18 to 23, it is cleaned by the cleaning means 6 as in the case of the large bottle described above.

次いで、洗浄後の容器aは、固定板30の容器載置面2上をスライドしながら、搬送手段3の挟持体34にて仮想円cに沿って充填手段7側に向かって円弧状の搬送方向に挟持搬送される。   Next, the container a after cleaning is conveyed in an arc shape along the virtual circle c toward the filling means 7 side by the holding body 34 of the conveying means 3 while sliding on the container mounting surface 2 of the fixed plate 30. Nipped and conveyed in the direction.

そして、充填手段7が有する3つの底面支持部92上に、洗浄後の容器aが載置されると、充填手段7による液体充填処理が開始される。   And when the container a after washing | cleaning is mounted on the three bottom face support parts 92 which the filling means 7 has, the liquid filling process by the filling means 7 will be started.

つまり、図24や図25に示されるように、搬送手段3の挟持体34による挟持解除後、立ち姿勢の3本の容器aが底面支持部92とともに所定位置まで上昇し、上端支持部90に当接し、充填太管106の下端部および充填細管108の下端部が容器a内に挿入される。   That is, as shown in FIG. 24 and FIG. 25, after the nipping by the nipping body 34 of the conveying means 3, the three containers a in the standing posture rise to a predetermined position together with the bottom surface support portion 92, and reach the upper end support portion 90. The lower end of the filled thick tube 106 and the lower end of the filled thin tube 108 are inserted into the container a.

そして、この状態で、充填用ポンプ103が作動して液体が液体貯留部101から接続管102に供給されて充填太管106および充填細管108を流れて容器a内に充填される。なお、充填終期では、太管用バルブが閉状態に切り換えられ、充填細管108のみで少量ずつ充填が行われる。また、容器a内に入った余分は、充填用ポンプ103の停止後、細管用バルブが開状態に切り換えられると、液体貯留部101内の液面と容器a内の液面との落差に基づいて吸引され、接続管102内を逆流する。   In this state, the filling pump 103 is actuated, and the liquid is supplied from the liquid storage unit 101 to the connection pipe 102, flows through the filling thick pipe 106 and the filling thin pipe 108, and is filled into the container a. At the end of filling, the valve for the large pipe is switched to the closed state, and filling is performed little by little only with the filling thin tube 108. Further, the excess that has entered the container a is based on the difference between the liquid level in the liquid reservoir 101 and the liquid level in the container a when the capillary valve is switched to the open state after the filling pump 103 is stopped. Sucked and flows back in the connecting pipe 102.

こうして液体充填処理が完了すると、立ち姿勢の3本の容器aが底面支持部92とともに所定位置まで下降し、搬送手段3の挟持体34にて挟持される。   When the liquid filling process is completed in this way, the three containers a in the standing posture are lowered to a predetermined position together with the bottom surface support portion 92 and are held by the holding body 34 of the transport means 3.

次いで、液体充填後の容器aは、固定板30の容器載置面2上をスライドしながら、搬送手段3の挟持体34にて仮想円cに沿って蓋取付手段8側に向かって円弧状の搬送方向に挟持搬送される。   Next, the container a after filling the liquid is arcuate along the virtual circle c toward the lid attaching means 8 side by the sandwiching body 34 of the conveying means 3 while sliding on the container mounting surface 2 of the fixed plate 30. Nipped and conveyed in the conveying direction.

そして、蓋取付手段8が有する1つの底面支持部111上に、液体充填後の容器aが載置されると、蓋取付手段8による蓋取付処理が開始される。   Then, when the container a after liquid filling is placed on one bottom surface support portion 111 of the lid attaching means 8, the lid attaching process by the lid attaching means 8 is started.

つまり、蓋bを保持したヘッド部113が底面支持部111にて支持された立ち姿勢の容器aに向かって回転しながら下降し、その結果、蓋bが容器aの蓋取付部a2の外周側に取り付けられ、この蓋bにて開口部a1が閉鎖される。   That is, the head part 113 holding the lid b is lowered while rotating toward the standing container a supported by the bottom support part 111, and as a result, the lid b is on the outer peripheral side of the lid mounting part a2 of the container a. The opening a1 is closed by the lid b.

こうして蓋取付処理が完了すると、その容器aは、固定板30の容器載置面2上をスライドしながら、搬送手段3の挟持体34にて仮想円cに沿って搬送終端位置まで挟持搬送される。   When the lid mounting process is completed in this way, the container a is nipped and conveyed along the virtual circle c by the nipping body 34 of the conveying means 3 while sliding on the container placement surface 2 of the fixed plate 30. The

この搬送終端位置で、挟持体34の挟持が解除されると、処理後の容器aは、案内手段20にて案内されながら、ターンテーブル手段4の回転板5にて円弧状の搬送方向に搬送される。   When the clamping of the clamping body 34 is released at this conveyance end position, the processed container a is conveyed in the arc-shaped conveyance direction by the rotating plate 5 of the turntable means 4 while being guided by the guide means 20. Is done.

そして、作業者Xは、処理後の容器aをターンテーブル手段4の回転板5上から取り上げ、例えば箱やケース等の収容体に収容する。   And the worker X picks up the container a after a process from the rotating plate 5 of the turntable means 4, and accommodates it in containers, such as a box and a case, for example.

なお、図示しない特殊な容器aに関しては、開閉扉を開き、各手段6,7,8を使用して1本ずつ個別的に処理する。   In addition, regarding the special container a which is not illustrated, the opening / closing door is opened, and each unit 6, 7, 8 is used to process each one individually.

そして、このような容器処理装置1によれば、容器aを仮想円に沿って搬送する搬送手段3と、搬送手段3の搬送始端側の位置に配設され容器a内を洗浄する洗浄手段6と、搬送手段3の搬送中間側の位置に配設され洗浄後の容器a内に液体を充填する充填手段7と、搬送手段3の搬送終端側の位置に配設され液体充填後の容器aに蓋を取り付ける蓋取付手段8とを備える構成であるため、装置全体のコンパクト化を図ることができ、例えば設置スペースが狭くても使用できる。すなわち例えば容器処理装置1のサイズの一例は、縦1500mm、横1500mm、高さ2100mmであり、1坪の設置スペースがあれば設置できる。   And according to such a container processing apparatus 1, the conveyance means 3 which conveys the container a along a virtual circle, and the washing | cleaning means 6 which is arrange | positioned in the position of the conveyance start end side of the conveyance means 3, and wash | cleans the inside of the container a. And a filling means 7 that is disposed at a position on the transport intermediate side of the transport means 3 and fills the container a after cleaning with a liquid, and a container a that is disposed at a position on the transport end side of the transport means 3 and is after the liquid filling Therefore, the entire apparatus can be made compact. For example, the apparatus can be used even when the installation space is small. That is, for example, the size of the container processing apparatus 1 is 1500 mm long, 1500 mm wide, 2100 mm high, and can be installed if there is an installation space of 1 tsubo.

また、1人の作業者Xが処理前の容器aをターンテーブル手段4上に載せる作業と処理後の容器aをターンテーブル手段4上から取る作業とを行うことができるため、複数人の作業者を必要とせず、作業効率の向上を図ることができる。   Further, since one worker X can perform the work of placing the container a before processing on the turntable means 4 and the work of taking the container a after processing from the turntable means 4, the work of a plurality of persons can be performed. It is possible to improve the work efficiency without requiring an operator.

さらに、洗浄装置としての洗浄手段6の洗浄ノズル54による洗浄の際に倒立姿勢の容器a内から流出する流出液を受け入れこの受け入れた流出液を流して排出する排出用流路55を備えるため、洗浄の際に容器a内からの流出液が周囲に飛び散ることを防止でき、掃除およびメンテナンス等が容易である。   Further, since it has a discharge channel 55 for receiving the effluent that flows out from the container a in the inverted posture during the cleaning by the cleaning nozzle 54 of the cleaning means 6 as a cleaning device, the effluent is discharged and discharged. During cleaning, the effluent from the container a can be prevented from splashing around, and cleaning and maintenance are easy.

また、洗浄手段6の容器保持体53は、昇降体51が上位置に位置した状態時に容器aを保持したまま回動するため、容器保持体53が洗浄ノズル54、排出用流路55や搬送手段3等に干渉することを防止できる。   Further, since the container holding body 53 of the cleaning means 6 rotates while holding the container a when the elevating body 51 is located at the upper position, the container holding body 53 is provided with the cleaning nozzle 54, the discharge channel 55, and the transport. Interference with the means 3 and the like can be prevented.

さらに、排出用流路55は上方に向かって徐々に拡径する截頭円錐筒状の流出液受入筒部83を有し、洗浄ノズル54は流出液受入筒部83内に配設されているため、流出液を流出液受入筒部83によって適切に受けることができ、洗浄の際に容器a内からの流出液が飛び散ることを効果的に防止できる。   Further, the discharge channel 55 has a frustoconical cylindrical effluent receiving cylinder portion 83 that gradually increases in diameter upward, and the cleaning nozzle 54 is disposed in the effluent receiving cylinder portion 83. Therefore, the effluent can be appropriately received by the effluent receiving cylinder portion 83, and the effluent from the container a can be effectively prevented from scattering during cleaning.

また、容器保持体53が2つの容器保持部66,67を有し、これら一方側容器保持部66と他方側容器保持部67とが上下対称に構成されているため、例えば一方側容器保持部66にて保持された倒立姿勢の容器aに対して洗浄が行われている際に、他方側容器保持部67側に容器aを供給でき、よって、作業効率の向上を図ることができる。   Further, since the container holding body 53 has two container holding portions 66 and 67, and the one side container holding portion 66 and the other side container holding portion 67 are configured vertically symmetrically, for example, the one side container holding portion When the inverted container a held at 66 is being cleaned, the container a can be supplied to the other container holding part 67 side, and thus the working efficiency can be improved.

なお、容器処理装置1で処理可能な容器aは、瓶には限定されず、その大きさも任意であり、例えば180〜1800mlのものに対応可能である。   In addition, the container a which can be processed with the container processing apparatus 1 is not limited to a bottle, The size is also arbitrary, For example, it can respond to the thing of 180-1800 ml.

また、蓋取付手段8は、容器1本ずつに対して蓋を取り付ける装置には限定されず、例えば洗浄手段6や充填手段7と同様、複数、例えば3本の容器に対して一斉に蓋を取り付けるようにしてもよい。   Further, the lid attaching means 8 is not limited to an apparatus for attaching a lid to each container. For example, like the cleaning means 6 and the filling means 7, a plurality of, for example, three containers are simultaneously covered. You may make it attach.

さらに、例えばターンテーブル手段4を有さず、作業者が処理前の容器を搬送手段3に手作業で搬入しかつ処理後の容器を搬送手段3から手作業で搬出するようにしてもよい。   Further, for example, the turntable means 4 may not be provided, and an operator may manually carry a container before processing into the transport means 3 and manually carry out a processed container from the transport means 3.

また、例えば洗浄手段6のみで構成した洗浄のみを行う洗浄装置でもよい。   Further, for example, a cleaning apparatus that performs only cleaning composed of only the cleaning means 6 may be used.

6 洗浄装置である洗浄手段
51 昇降体
53 容器保持体
54 洗浄ノズル
55 排出用流路
56 昇降部材
66 一方側容器保持部
67 他方側容器保持部
83 流出液受入筒部
a 容器
6 Cleaning means as a cleaning device
51 Lifting body
53 Container holder
54 Cleaning nozzle
55 Discharge channel
56 Lifting member
66 One side container holder
67 Container holding part on the other side
83 Outflow liquid receiving cylinder part a Container

Claims (4)

下位置と上位置との間で昇降する昇降体と、
この昇降体とともに昇降し、前記昇降体が上位置に位置した状態時に容器を保持したまま回動する容器保持体と、
前記昇降体が下位置に位置した状態時に前記容器保持体にて保持された倒立姿勢の容器内に向けて洗浄液を噴射して容器内を洗浄する洗浄ノズルと、
この洗浄ノズルによる洗浄の際に倒立姿勢の容器内から流出する流出液を受け入れ、この受け入れた流出液を流して排出する排出用流路と
を備えることを特徴とする洗浄装置。
A lifting body that moves up and down between a lower position and an upper position;
A container holding body that moves up and down together with the lifting body and rotates while holding the container when the lifting body is in the upper position;
A cleaning nozzle for cleaning the inside of the container by injecting a cleaning liquid toward the inverted container held by the container holding body when the lifting body is in the lower position;
A cleaning apparatus comprising: a discharge channel that receives an effluent that flows out from an inverted container during cleaning by the cleaning nozzle, and that discharges the received effluent by flowing.
容器の上下方向長さ寸法に応じて昇降距離が異なる昇降部材を備え、
洗浄ノズルおよび排出用流路は、前記昇降部材とともに昇降する
ことを特徴とする請求項1記載の洗浄装置。
Elevating members with different elevating distances according to the vertical length of the container,
The cleaning apparatus according to claim 1, wherein the cleaning nozzle and the discharge channel are moved up and down together with the lifting member.
排出用流路は、上方に向かって徐々に拡径する略截頭円錐筒状の流出液受入筒部を有し、
洗浄ノズルは、前記流出液受入筒部内に配設されている
ことを特徴とする請求項1または2記載の洗浄装置。
The discharge flow path has a substantially frustoconical cylindrical effluent receiving cylinder portion that gradually increases in diameter toward the upper side,
The cleaning apparatus according to claim 1 or 2, wherein the cleaning nozzle is disposed in the effluent receiving cylinder portion.
容器保持体は、
容器を上下から挟持する一方側容器保持部と、
容器を上下から挟持する他方側容器保持部とを有し、
前記一方側容器保持部と前記他方側容器保持部とが上下対称に構成されている
ことを特徴とする請求項1ないし3のいずれか一記載の洗浄装置。
The container holder is
A one-side container holding part for holding the container from above and below;
Having the container holding part on the other side for holding the container from above and below,
The cleaning apparatus according to any one of claims 1 to 3, wherein the one-side container holding portion and the other-side container holding portion are configured vertically symmetrically.
JP2010157219A 2010-07-09 2010-07-09 Washing device Pending JP2012016686A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010157219A JP2012016686A (en) 2010-07-09 2010-07-09 Washing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010157219A JP2012016686A (en) 2010-07-09 2010-07-09 Washing device

Publications (1)

Publication Number Publication Date
JP2012016686A true JP2012016686A (en) 2012-01-26

Family

ID=45602332

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010157219A Pending JP2012016686A (en) 2010-07-09 2010-07-09 Washing device

Country Status (1)

Country Link
JP (1) JP2012016686A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013203451A (en) * 2012-03-29 2013-10-07 Mitsubishi Heavy Industries Food & Packaging Machinery Co Ltd Container conveying device
CN110038867A (en) * 2019-05-17 2019-07-23 湖北汽车工业学院 A kind of feeding bottle cleaning and sterilizing drying unit
CN110538846A (en) * 2019-09-30 2019-12-06 珠海泰坦新动力电子有限公司 Tool for efficiently cleaning negative pressure container and operation method thereof
CN111151539A (en) * 2020-01-19 2020-05-15 合肥中辰轻工机械有限公司 Universal flushing machine clamp for bottles and cans
CN114643250A (en) * 2022-03-03 2022-06-21 宜昌喜旺食品有限公司 Continuous automatic cleaning system and method for microorganism container
CN114655912A (en) * 2022-05-25 2022-06-24 南通迈克包装科技有限公司 Device for cleaning bottled beverage after filling

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013203451A (en) * 2012-03-29 2013-10-07 Mitsubishi Heavy Industries Food & Packaging Machinery Co Ltd Container conveying device
CN110038867A (en) * 2019-05-17 2019-07-23 湖北汽车工业学院 A kind of feeding bottle cleaning and sterilizing drying unit
CN110538846A (en) * 2019-09-30 2019-12-06 珠海泰坦新动力电子有限公司 Tool for efficiently cleaning negative pressure container and operation method thereof
CN111151539A (en) * 2020-01-19 2020-05-15 合肥中辰轻工机械有限公司 Universal flushing machine clamp for bottles and cans
CN114643250A (en) * 2022-03-03 2022-06-21 宜昌喜旺食品有限公司 Continuous automatic cleaning system and method for microorganism container
CN114655912A (en) * 2022-05-25 2022-06-24 南通迈克包装科技有限公司 Device for cleaning bottled beverage after filling

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