JP2012007063A - Asphalt for pavement, and method for producing the same - Google Patents

Asphalt for pavement, and method for producing the same Download PDF

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JP2012007063A
JP2012007063A JP2010143550A JP2010143550A JP2012007063A JP 2012007063 A JP2012007063 A JP 2012007063A JP 2010143550 A JP2010143550 A JP 2010143550A JP 2010143550 A JP2010143550 A JP 2010143550A JP 2012007063 A JP2012007063 A JP 2012007063A
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asphalt
mass
pitch
paving
oil
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JP5230691B2 (en
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Yoshikazu Nakamura
好和 中村
Takuji Nagashima
拓司 長島
Kenjiro Matsuoka
献二郎 松岡
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Eneos Corp
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JX Nippon Oil and Energy Corp
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Abstract

PROBLEM TO BE SOLVED: To provide asphalt for pavement excellent in flowability proof and crack resistance.SOLUTION: The asphalt for pavement includes (1) 50 to 70 mass% straight asphalt having the characters of ≥200 penetration (1/10 mm) at 25°C, 20 to 50°C softening point and 100 to 400 mm/s dynamic viscosity at 120°C, (2) 20 to 40 mass% solvent-deasphalted pitch (SDA pitch) obtained by the extraction treatment of residual oil containing at least one selected from normal pressure distillation residual oil obtained by distilling crude oil at normal pressure and reduced pressure distillation residual oil obtained by normal pressure distillation and reduced pressure distillation to the crude oil, with light reformate obtained by the catalytic reformation of naphtha fraction obtained by the fractionation in the normal pressure distillation of the crude oil as solvent, and having properties of 100 to 200°C softening point and 40 to 80 mass% asphaltene content; and (3) 5 to 15 mass% clarified oil (CLO) obtained as residual oil from a fluidized catalytic cracking device (FCC) and having properties of 80 to 190°C flash point, 20 to 100 mm/s dynamic viscosity at 50°C and 10 to 60 mass% aromatic content.

Description

本発明は、アスファルト舗装の長期供用性に優れた舗装用アスファルトおよびその製造方法に関するものである。具体的には、耐流動性や耐ひび割れ性に優れた舗装用アスファルトおよびその製造方法に関するものである。   The present invention relates to asphalt for paving excellent in long-term serviceability of asphalt pavement and a method for producing the same. Specifically, the present invention relates to a paving asphalt excellent in fluid resistance and crack resistance and a method for producing the same.

舗装用アスファルトには、原油を蒸留して製造した25℃における針入度(1/10mm)が40〜100のストレートアスファルトが一般的に使われているが、アスファルト舗装を取り巻く状況の変化として、アスファルト舗装のストック増大とコスト縮減の要求から舗装供用寿命を出来るだけ長く延ばすため、耐流動性や耐ひび割れ性に優れた舗装用アスファルトが要求されている。
特許文献1(特開2001−262157号公報)には、アスファルト舗装の破損原因であるわだち掘れ、疲労ひびわれ、低温ひび割れを起こさない良好な供用可能温度を有することを目的として、特殊な原油混合物を減圧蒸留して得た残油を含む、25℃における針入度(1/10mm)が45以上71以下、かつ180℃における動粘度が90mm/s以下となるように調整したストレートアスファルトの製造方法が開示されている。
また、わだち掘れを改善するため、原油を蒸留して得られた減圧残油を、更に200〜300℃の加熱下で空気を数時間吹き込んで製造する、いわゆるセミブローンアスファルトが提案されている(非特許文献1参照)。
しかしながら、これらの製造方法は特殊な原油を使用する、あるいは蒸留操作に加えて煩雑なブローイング操作(減圧残油を200〜300℃の加熱下で、空気を数時間吹き込む操作)が必要という問題があった。
Asphalt for pavement, straight asphalt with a penetration (1/10 mm) at 25 ° C. produced by distilling crude oil of 40-100 is generally used, but as a change in the situation surrounding asphalt pavement, In order to extend the pavement service life as long as possible due to the demand for increased stock and cost reduction of asphalt pavement, paving asphalt with excellent flow resistance and crack resistance is required.
Patent Document 1 (Japanese Patent Laid-Open No. 2001-262157) discloses a special crude oil mixture for the purpose of having a good serviceable temperature that does not cause rutting, fatigue cracking, and low-temperature cracking, which are causes of asphalt pavement damage. Production of straight asphalt containing residual oil obtained by distillation under reduced pressure and adjusted so that the penetration (1/10 mm) at 25 ° C. is 45 or more and 71 or less and the kinematic viscosity at 180 ° C. is 90 mm 2 / s or less. A method is disclosed.
Further, in order to improve rutting, so-called semi-blown asphalt has been proposed in which a vacuum residue obtained by distilling crude oil is further produced by blowing air for several hours under heating at 200 to 300 ° C. ( Non-patent document 1).
However, these production methods require the use of a special crude oil or a complicated blowing operation (an operation in which air is blown for several hours under heating at 200 to 300 ° C.) in addition to a distillation operation. there were.

特開2001−262157号公報JP 2001-262157 A

多田、伊藤,「アスファルト」,(社)日本アスファルト協会,1979年,Vol.23,No.157,p.41Tada, Ito, “Asphalt”, Japan Asphalt Association, 1979, Vol. 157, p. 41

そこで、本発明では、セミブローニング等の煩雑な操作を行わず、アスファルテン含有量の高い溶剤脱れきピッチ(SDAピッチ) を25℃における針入度(1/10mm)が200以上のストレートアスファルトにブレンドすることで、耐流動性および耐ひび割れ性に優れた、25℃における針入度が10〜100の舗装用アスファルトを製造する方法を提供することを目的とする。   Therefore, in the present invention, a complicated operation such as semi-browning is not performed, and a solvent ascending pitch (SDA pitch) having a high asphaltene content is blended with straight asphalt having a penetration (1/10 mm) at 25 ° C. of 200 or more. Thus, an object of the present invention is to provide a method for producing an asphalt for paving having excellent flow resistance and crack resistance and having a penetration of 10 to 100 at 25 ° C.

本発明者等は、前記課題を解決するため、舗装用アスファルトおよびその製造方法について鋭意検討した結果、特定の性状を有する3種の基材を混合することにより、耐流動性および耐ひび割れ性に優れた、25℃における針入度が10〜100のアスファルトの製造方法を完成するに至った。   In order to solve the above-mentioned problems, the present inventors have intensively studied the asphalt for paving and its manufacturing method. As a result, by mixing three kinds of base materials having specific properties, the flow resistance and crack resistance are improved. An excellent method for producing asphalt having a penetration of 10 to 100 at 25 ° C. has been completed.

すなわち、本発明は、[1](1)25℃における針入度(1/10mm)が200以上、軟化点が20〜50℃、120℃における動粘度が100〜400mm/sの性状を有するストレートアスファルト50〜70質量%、(2)原油を常圧蒸留して得られる常圧蒸留残油、原油を常圧蒸留および減圧蒸留して得られる減圧蒸留残油から選ばれる少なくとも一つを含む残油を、原油を常圧蒸留して分留されるナフサ留分を接触改質して得られるライトリフォーメートを溶剤として抽出処理して得られる、軟化点が100〜200℃、アスファルテン含有量が40〜80質量%の性状を有する溶剤脱れきピッチ(SDAピッチ)20〜40質量%、および(3)流動接触分解装置(FCC)から得られる残油であって、引火点が80〜190℃、50℃における動粘度が20〜100mm/s、芳香族分が10〜60質量%の性状を有するクラリファイドオイル(CLO)5〜15質量%からなることを特徴とする舗装用アスファルトに関する。 That is, the present invention has the following characteristics: [1] (1) The penetration (1/10 mm) at 25 ° C. is 200 or more, the softening point is 20 to 50 ° C., and the kinematic viscosity at 120 ° C. is 100 to 400 mm 2 / s. Having at least one selected from 50 to 70% by mass of straight asphalt, (2) atmospheric distillation residue obtained by atmospheric distillation of crude oil, and vacuum distillation residue obtained by atmospheric and vacuum distillation of crude oil The resulting residual oil is obtained by extraction treatment using light reformate obtained by catalytic reforming of a naphtha fraction fractionated by distillation of crude oil at atmospheric pressure, having a softening point of 100 to 200 ° C. and containing asphaltene Solvent removal pitch (SDA pitch) of 20 to 40% by mass having a property of 40 to 80% by mass, and (3) residual oil obtained from a fluid catalytic cracker (FCC) having a flash point of 80 to 80% 19 Pavement asphalt comprising 5 to 15% by mass of clarified oil (CLO) having a kinematic viscosity at 0 ° C. and 50 ° C. of 20 to 100 mm 2 / s and an aromatic content of 10 to 60% by mass About.

また本発明は、[2]25℃における針入度(1/10mm)が10〜100、軟化点が44〜50℃、60℃における粘度が150Pa・s以上の性状を有する前記[1]に記載の舗装用アスファルトに関する。   Further, the present invention provides [2] in the above [1] having a property that the penetration (1/10 mm) at 25 ° C. is 10 to 100, the softening point is 44 to 50 ° C., and the viscosity at 60 ° C. is 150 Pa · s or more. It relates to the asphalt for paving as described.

また本発明は、[3]前記[1]に記載のストレートアスファルト50〜70質量%および前記[1]に記載のクラリファイドオイル(CLO)5〜15質量%を混合して25℃における針入度(1/10mm)が250以上、120℃における動粘度が100〜250mm/sの混合基材を得、ついで該混合基材に前記[1]に記載の溶剤脱れきピッチ(SDAピッチ)20〜40質量%を混合することを特徴とする舗装用アスファルトの製造方法に関する。 The present invention also includes [3] 50 to 70% by mass of straight asphalt as described in [1] above and 5 to 15% by mass of clarified oil (CLO) as described in [1] above. A mixed base material having a degree (1/10 mm) of 250 or more and a kinematic viscosity at 120 ° C. of 100 to 250 mm 2 / s is obtained, and then the solvent delamination pitch (SDA pitch) described in [1] is applied to the mixed base material. It is related with the manufacturing method of the asphalt for pavements characterized by mixing 20-40 mass%.

また本発明は、[4]前記[1]に記載の溶剤脱れきピッチ(SDAピッチ)20〜40質量%および前記[1]に記載のクラリファイドオイル(CLO)5〜15質量%を混合して200℃における粘度が200〜600mPa・sの混合基材を得、ついで該混合基材に前記[1]に記載のストレートアスファルト50〜70質量%を混合することを特徴とする舗装用アスファルトの製造方法に関する。   In the present invention, [4] 20-40% by mass of the solvent removal pitch (SDA pitch) described in [1] and 5-15% by mass of the clarified oil (CLO) described in [1] are mixed. A mixed base material having a viscosity of 200 to 600 mPa · s at 200 ° C. is obtained, and then 50 to 70% by mass of the straight asphalt described in [1] is mixed with the mixed base material. It relates to a manufacturing method.

本発明によれば、所定の性状を有するストレートアスファルト、所定の性状を有する脱れきピッチ(SDAピッチ) 、および所定の性状を有するクラリファイドオイルを所定量混合することで、耐流動性および耐ひび割れ性に優れた25℃における針入度が10〜100の舗装用アスファルトを提供することが出来る。   According to the present invention, by mixing a predetermined amount of straight asphalt having a predetermined property, exfoliation pitch (SDA pitch) having a predetermined property, and clarified oil having a predetermined property, fluid resistance and crack resistance are mixed. It is possible to provide an asphalt for pavement having a penetration of 10 to 100 at 25 ° C. which has excellent properties.

本発明の舗装用アスファルト係るストレートアスファルトは、25℃における針入度(1/10mm)が200以上、好ましくは250以上、軟化点が20〜50℃、好ましくは25〜35℃、120℃における動粘度が100〜400mm/s、好ましくは150〜300mm/sの性状を有するものである。
ストレートアスファルトの25℃における針入度が上記範囲を逸脱する場合は、舗装用アスファルトの耐流動が低下するため好ましくない。軟化点が上記範囲を逸脱する場合は、舗装用アスファルトの耐ひび割れ性が劣るため好ましくない。120℃における動粘度が上記範囲を逸脱する場合は、舗装用アスファルトの耐流動性が低下するため好ましくない。
なお、ここでいう25℃における針入度(1/10mm)、軟化点、120℃における動粘度は、JIS K2207「石油アスファルト」に基づき求められる値である。
The straight asphalt relating to the asphalt for paving of the present invention has a penetration (1/10 mm) at 25 ° C. of 200 or more, preferably 250 or more, and a softening point of 20 to 50 ° C., preferably 25 to 35 ° C., 120 ° C. The viscosity is 100 to 400 mm 2 / s, preferably 150 to 300 mm 2 / s.
When the penetration of straight asphalt at 25 ° C. deviates from the above range, the flow resistance of the paving asphalt is not preferable. When the softening point deviates from the above range, it is not preferable because the crack resistance of the asphalt for paving is inferior. When the kinematic viscosity at 120 ° C. deviates from the above range, the flow resistance of the asphalt for pavement decreases, which is not preferable.
Here, the penetration (1/10 mm) at 25 ° C., the softening point, and the kinematic viscosity at 120 ° C. are values determined based on JIS K2207 “Petroleum Asphalt”.

本発明に用いられるストレートアスファルトは、原油を常圧蒸留して得られる常圧蒸留残油、原油を常圧蒸留および減圧蒸留して得られる減圧蒸留残油等から製造することができる。
当該ストレートアスファルトを得るための原油としては、前述の性状を有するストレートアスファルトが得られればどんな種類の原油でもよい。具体的には、パラフィン基原油とナフテン基原油の中間に位置する中間基原油およびナフテン基原油が好ましく、例えばアラビアンライト原油、イスムス原油、イラニアンヘビー原油、イラニアンライト原油、バチャケロ原油、ディアファナ原油、フート原油、クウェート原油、ラタウェー原油、アルライアン原油、エオシン原油、ソリューシュ原油が挙げられ、これらの原油は、単独でも、混合して用いることもできる。
また、前記所定のストレートアスファル性状を満足しさえすれば残油以外の他のアスファルト基材を配合して本発明に係るストレートアスファルトとしても良い。
The straight asphalt used in the present invention can be produced from an atmospheric distillation residue obtained by subjecting crude oil to atmospheric distillation, a vacuum distillation residue obtained by subjecting crude oil to atmospheric distillation and vacuum distillation, and the like.
The crude oil for obtaining the straight asphalt may be any kind of crude oil as long as the straight asphalt having the above-mentioned properties can be obtained. Specifically, intermediate and naphthenic crude oils located between paraffinic and naphthenic crude oils are preferred. Examples include crude oil, Kuwait crude oil, Lattaway crude oil, Allian crude oil, eosin crude oil, and Solus crude oil. These crude oils can be used alone or in combination.
Moreover, as long as the predetermined straight asphalt properties are satisfied, other asphalt base materials other than the residual oil may be blended to form the straight asphalt according to the present invention.

本発明の舗装用アスファルトを得るためには、舗装用アスファルト全量基準で、ストレートアスファルトを50〜70質量%、好ましくは55〜65質量%、より好ましくは50〜60質量%配合する。ストレートアスファルトの配合量が50質量%未満の場合は、CLO配合量が増加し施工時発煙する等の点で好ましくない。一方、70質量%を越える場合は、SDAピッチ配合量が低下することにより耐流動性の点で好ましくない。   In order to obtain the asphalt for paving of the present invention, straight asphalt is blended in an amount of 50 to 70% by mass, preferably 55 to 65% by mass, and more preferably 50 to 60% by mass based on the total amount of paving asphalt. When the blending amount of straight asphalt is less than 50% by mass, the blending amount of CLO is increased, and smoke is generated during construction. On the other hand, if it exceeds 70% by mass, the SDA pitch blending amount is reduced, which is not preferable in terms of flow resistance.

本発明に用いられる溶剤脱れきピッチ(SDAピッチ)は、軟化点が100〜200℃、好ましくは120〜180℃、アスファルテン含有量が40〜80質量%、好ましくは50〜75質量%の性状を有するものである。
当該SDAピッチの軟化点が上記範囲を逸脱する場合は、舗装用アスファルトの耐流動性が低下するため好ましくない。また、SDAピッチ中のアスファルテン含有量が上記範囲を逸脱する場合は、舗装用アスファルトの耐流動性が低下するため好ましくない。
なお、ここでいう軟化点とは、JIS K2207「石油アスファルト‐軟化点試験方法(環球法)」により測定した値である。また、アスファルテンは、石油学会規格JPI−5S−22−83「アスファルトのカラムクロマトグラフィ−による組成分析法」により測定した値である。
The solvent removal pitch (SDA pitch) used in the present invention has a softening point of 100 to 200 ° C, preferably 120 to 180 ° C, and an asphaltene content of 40 to 80% by mass, preferably 50 to 75% by mass. It is what you have.
When the softening point of the SDA pitch is out of the above range, the flow resistance of the asphalt for pavement is lowered, which is not preferable. Moreover, when the asphaltene content in the SDA pitch deviates from the above range, the flow resistance of the asphalt for paving deteriorates, which is not preferable.
The softening point referred to here is a value measured by JIS K2207 “Petroleum Asphalt-Softening Point Test Method (Ring and Ball Method)”. Further, asphaltene is a value measured by the Petroleum Institute Standard JPI-5S-22-83 “Composition Analysis Method by Asphalt Column Chromatography”.

本発明に係る溶剤脱れきピッチ(SDAピッチ)は、原油を常圧蒸留して得られる常圧蒸留残油、原油を常圧蒸留および減圧蒸留して得られる減圧蒸留残油から選ばれる少なくとも一つを含む残油を、原油を常圧蒸留して分留されるナフサ留分を接触改質して得られるライトリフォーメートを溶剤として抽出処理することによって得られる。
前述の残油は、原油の精製工程において用いられる常圧蒸留装置によって原油を常圧蒸留することにより分離された常圧蒸留残油、および/または、当該常圧蒸留残油をさらに減圧蒸留装置によって減圧蒸留することにより分離された減圧蒸留残油を用いる。なお、本発明に係る残油は、常圧蒸留残油であってもよいし、減圧蒸留残油であってもよいし、常圧蒸留残油と減圧蒸留残油との混合物であってもよい。
The solvent removal pitch (SDA pitch) according to the present invention is at least one selected from an atmospheric distillation residue obtained by atmospheric distillation of crude oil, and a vacuum distillation residue obtained by atmospheric distillation and vacuum distillation of crude oil. Is obtained by subjecting a light reformate obtained by catalytic reforming of a naphtha fraction fractionated by atmospheric distillation of crude oil to a solvent as a solvent.
The above-mentioned residual oil is an atmospheric distillation residue separated by atmospheric distillation of an oil by an atmospheric distillation apparatus used in a crude oil refining process, and / or the atmospheric distillation residue is further reduced in pressure. A vacuum distillation residue separated by distillation under reduced pressure is used. The residual oil according to the present invention may be an atmospheric distillation residual oil, a vacuum distillation residual oil, or a mixture of an atmospheric distillation residual oil and a vacuum distillation residual oil. Good.

前述のライトリフォーメートは、以下の方法で製造されることが好ましい。まず、原油を常圧蒸留装置によって分留して、ナフサ留分(主に30〜230℃の留分)を得る。ナフサ留分は、常圧蒸留装置によって軽質ナフサ留分(例えば沸点30〜90℃相当)と重質ナフサ留分(例えば沸点80〜180℃相当)とに予め分留して、その後水素化精製(水素化脱硫処理)しても良いし、水素化精製(水素化脱硫処理)装置でナフサ留分を処理した後、軽質ナフサと重質ナフサに分留しても良い。続いて、接触改質装置によって重質ナフサ(主として沸点80〜180℃)を改質して芳香族系炭化水素を主体とするリフォーメートとする。その後、精留装置によってリフォーメートを、炭素数5の炭化水素を主成分とするライトリフォーメートと、C6+留分とに分離する。C6+留分は、炭素数6以上の芳香族系炭化水素を主成分とするものであり、他に炭素数6以上の飽和炭化水素、オレフィン系炭化水素、及びナフテン系炭化水素などの成分を含むものである。ライトリフォーメート及びC6+留分に含まれる各成分は、例えば、GC(ガスクロマトグラフ)分析(JIS K2536「石油製品‐成分試験方法」)などにより求めることができる。ライトリフォーメートとC6+留分との分離条件は、ライトリフォーメート中にベンゼンが含まれないように分離できれば特に限定されるものではないが、例えばライトリフォーメート中のC6+留分が30容量%以下となるように適宜調整される。このようにして得られたライトリフォーメートは、ブタンを6〜12容量%、ペンタンを60〜70容量%、ヘキサンを10〜30容量%含むものである。なお、ここでいうブタン、ペンタン、ヘキサンとは、各々炭素数4、5、6のノルマルパラフィンとイソパラフィンの混合物であってもよい。   The aforementioned light reformate is preferably produced by the following method. First, crude oil is fractionated by an atmospheric distillation device to obtain a naphtha fraction (mainly a fraction of 30 to 230 ° C.). The naphtha fraction is fractionated in advance into a light naphtha fraction (for example, corresponding to a boiling point of 30 to 90 ° C.) and a heavy naphtha fraction (for example, corresponding to a boiling point of 80 to 180 ° C.) by an atmospheric distillation apparatus, and then hydrorefined. (Hydrodesulfurization treatment) may be performed, or after the naphtha fraction is treated with a hydrorefining (hydrodesulfurization treatment) apparatus, it may be fractionated into light naphtha and heavy naphtha. Subsequently, heavy naphtha (mainly boiling point 80 to 180 ° C.) is reformed by a catalytic reformer to obtain a reformate mainly composed of aromatic hydrocarbons. Thereafter, the reformate is separated into a light reformate mainly composed of a hydrocarbon having 5 carbon atoms and a C6 + fraction by a rectifier. The C6 + fraction is mainly composed of aromatic hydrocarbons having 6 or more carbon atoms, and other components such as saturated hydrocarbons, olefinic hydrocarbons, and naphthenic hydrocarbons having 6 or more carbon atoms. It is a waste. Each component contained in the light reformate and the C6 + fraction can be determined by, for example, GC (gas chromatograph) analysis (JIS K2536 “Petroleum product-component test method”) or the like. The separation conditions for the light reformate and the C6 + fraction are not particularly limited as long as they can be separated so that benzene is not included in the light reformate. For example, the C6 + fraction in the light reformate is 30% by volume or less. It adjusts suitably so that it may become. The light reformate thus obtained contains 6 to 12% by volume of butane, 60 to 70% by volume of pentane, and 10 to 30% by volume of hexane. The butane, pentane, and hexane referred to here may be a mixture of normal paraffins and isoparaffins having 4, 5, and 6 carbon atoms, respectively.

本発明に係る溶剤脱れきピッチ(SDAピッチ)は、前述の残油を前述のライトリフォーメートを溶剤として抽出処理することにより得られる。抽出処理する際には、溶剤抽出装置のミキサーなどの混合装置によって、残油と溶剤とを混合してから、溶剤の臨界圧力以上で臨界温度以下の一定の条件に保たれている溶剤抽出装置のアスファルテン分離槽に供給される。アスファルテン分離槽内では、残油に含まれるアスファルトが沈殿し、沈殿物はアスファルテン分離槽の底部から連続的に抜出され、ストリッパーによってわずかに含まれる溶剤が除去されて、溶剤脱れきピッチ(SDAピッチ)とされる。なお、アスファルテン分離槽の上部から抜き出された油は脱れき油(DAO:Deasphalted Oil)として利用される。   The solvent escape pitch (SDA pitch) according to the present invention is obtained by subjecting the aforementioned residual oil to extraction treatment using the aforementioned light reformate as a solvent. When performing the extraction process, the residual oil and the solvent are mixed by a mixing device such as a mixer of the solvent extraction device, and then the solvent extraction device is maintained at a constant condition that is higher than the critical pressure of the solvent and lower than the critical temperature. To the asphaltene separation tank. In the asphaltene separation tank, asphalt contained in the residual oil precipitates, and the precipitate is continuously withdrawn from the bottom of the asphaltene separation tank, and a slight amount of solvent is removed by the stripper to remove the solvent removal pitch (SDA). Pitch). The oil extracted from the upper part of the asphaltene separation tank is used as deasphalted oil (DAO).

ライトリフォーメートを溶剤として残油を抽出処理する際には、抽出温度を150℃〜200℃とし、溶剤と残油との流量比(溶剤/残油)を5/1〜8/1として行うことが好ましい。残油の抽出温度は、残油の性状に応じて適宜決定されるものであって、溶剤脱れきピッチの軟化点が一定となるように調整される。抽出温度が150℃未満であると、溶剤脱れきピッチの軟化点が200℃を超え、溶剤抽出装置内から溶剤脱れきピッチを取り出すことが困難となり、溶剤脱れきピッチの生産性が低下する。抽出温度が200℃を超えると、溶剤脱れきピッチの軟化点が100℃未満となり、SDAピッチ中のアスファルテン分が低下し好ましくない。また、溶剤と残油との流量比(溶剤/残油)が5/1未満であると、溶剤が少ないため、アスファルテン分離槽での抽出効率が低下し、SDAピッチ中のアスファルテン分が低下し好ましくない。溶剤と残油との比(溶剤/残油)が8/1を超えると、必要以上の溶剤を循環させることで、溶剤抽出装置のエネルギー消費量が増大し、非経済的な運転となり好ましくない。このようにして軟化点が100〜200℃、アスファルテンが40〜80質量%である溶剤脱れきピッチを得ることができる。   When the residual oil is extracted using light reformate as a solvent, the extraction temperature is set to 150 ° C. to 200 ° C., and the flow rate ratio of the solvent to the residual oil (solvent / residual oil) is set to 5/1 to 8/1. It is preferable. The extraction temperature of the residual oil is appropriately determined according to the properties of the residual oil, and is adjusted so that the softening point of the solvent removal pitch becomes constant. When the extraction temperature is less than 150 ° C., the softening point of the solvent removal pitch exceeds 200 ° C., it becomes difficult to take out the solvent removal pitch from the solvent extraction apparatus, and the productivity of the solvent removal pitch decreases. If the extraction temperature exceeds 200 ° C., the softening point of the solvent removal pitch becomes less than 100 ° C., and the asphaltene content in the SDA pitch decreases, which is not preferable. Also, if the flow rate ratio of solvent to residual oil (solvent / residual oil) is less than 5/1, the amount of solvent is small, so the extraction efficiency in the asphaltene separation tank decreases, and the asphaltene content in the SDA pitch decreases. It is not preferable. If the ratio of solvent to residual oil (solvent / residual oil) exceeds 8/1, it is not preferable because the energy consumption of the solvent extraction device is increased by circulating more solvent than necessary, resulting in uneconomic operation. . In this way, it is possible to obtain a solvent debonding pitch having a softening point of 100 to 200 ° C. and an asphaltene of 40 to 80% by mass.

本発明の舗装用アスファルトを得るためには、舗装用アスファルト全量基準で、溶剤脱れきピッチを20〜40質量%、好ましくは20〜35質量%、より好ましくは20〜30質量%配合する。溶剤脱れきピッチの配合量が20質量%未満の場合は、耐流動性の点で好ましくない。一方、配合量が40質量%を超える場合は、ひび割れ性の点で好ましくない。   In order to obtain the asphalt for paving of the present invention, 20 to 40% by mass, preferably 20 to 35% by mass, and more preferably 20 to 30% by mass of solvent removal pitch is added based on the total amount of asphalt for paving. When the blending amount of the solvent debonding pitch is less than 20% by mass, it is not preferable in terms of flow resistance. On the other hand, when the blending amount exceeds 40% by mass, it is not preferable in terms of cracking property.

本発明に用いられるクラリファイドオイル(CLO)は、流動接触分解装置(FCC)にて、原油の精製工程において得られる重質軽油、減圧軽油、脱アスファルト油、熱分解油、常圧残油などの高沸点留分を原料として固体酸触媒を用いて分解し、LPG、接触分解ガソリン、接触分解灯油、接触分解軽油などの軽質油に分留した後の残油として得られる。原料および流動接触分解装置(FCC)の運転条件によりCLOの性状は異なるが、本発明に係るクラリファイドオイル(CLO)は、引火点は80〜190℃、好ましくは85〜185℃、50℃における動粘度は20〜100mm/s、好ましくは25〜90mm/s、芳香族分は10〜60質量%、好ましくは20〜55質量%の性状を有するものである。 The clarified oil (CLO) used in the present invention is a heavy gas oil, a vacuum gas oil, a deasphalted oil, a pyrolysis oil, an atmospheric residue, etc. obtained in a crude oil refining process using a fluid catalytic cracker (FCC). Is obtained as a residual oil after being fractionated into a light oil such as LPG, catalytic cracking gasoline, catalytic cracking kerosene, catalytic cracking light oil, etc. using a high-boiling fraction as a raw material. Although the properties of CLO differ depending on the operating conditions of the raw material and fluid catalytic cracker (FCC), the clarified oil (CLO) according to the present invention has a flash point of 80 to 190 ° C, preferably 85 to 185 ° C, preferably 50 ° C. The kinematic viscosity is 20 to 100 mm 2 / s, preferably 25 to 90 mm 2 / s, and the aromatic content is 10 to 60% by mass, preferably 20 to 55% by mass.

CLOの引火点が、上記範囲を逸脱する場合は、舗装工事の軽質留分が蒸発し引火の危険があるため好ましくない。また、50℃における動粘度が上記範囲を逸脱する場合は、ブレンド性が低下するため好ましくない。さらに、芳香族分が上記範囲を逸脱する場合は、SDAピッチの相溶性が低下するため好ましくない。
なお、ここでいう引火点とは、JIS K2265−4「引火点の求め方‐第4部:クリーブランド開放法」に基づき求められる値であり、50℃における動粘度とは、JIS K2283「原油及び石油製品−動粘度試験方法及び粘度指数算出方法」に基づき求められる値であり、芳香族分とはJPI−5S−22−83「アスファルトのカラムクロマトグラフィーによる組成分析」に基づき求められる値である。
When the flash point of CLO deviates from the above range, the light fraction of the paving work evaporates and there is a risk of ignition, which is not preferable. Further, when the kinematic viscosity at 50 ° C. deviates from the above range, the blendability is lowered, which is not preferable. Furthermore, when the aromatic content deviates from the above range, the compatibility of the SDA pitch is lowered, which is not preferable.
The flash point here is a value obtained based on JIS K2265-4 “How to find the flash point-Part 4: Cleveland Opening Method”. The kinematic viscosity at 50 ° C. is JIS K2283 “crude oil and "Petroleum products-kinematic viscosity test method and viscosity index calculation method" is a value obtained based on "the aromatic content is a value obtained based on JPI-5S-22-83" composition analysis by asphalt column chromatography ". .

本発明の舗装用アスファルトを得るためには、舗装用アスファルト全量基準で、クラリファイドオイル(CLO)を5〜15質量%、好ましくは5〜12質量%、より好ましくは5〜10質量%配合する。クラリファイドオイルの配合量が5質量%未満の場合は、SDAピッチの相溶性の点で好ましくない。一方、配合量が15質量%を超える場合は、施工時の発煙性の点で好ましくない。   In order to obtain the asphalt for paving of the present invention, 5 to 15% by mass, preferably 5 to 12% by mass, more preferably 5 to 10% by mass of clarified oil (CLO) based on the total amount of asphalt for paving. . If the blended amount of the clarified oil is less than 5% by mass, it is not preferable in terms of the compatibility of the SDA pitch. On the other hand, when the blending amount exceeds 15% by mass, it is not preferable in terms of smoke generation during construction.

本発明の舗装用アスファルトは、好ましくは25℃における針入度(1/10mm)が10〜100、より好ましくは60〜100であり、軟化点は好ましくは44〜50℃であり、60℃における粘度は好ましくは150Pa・s以上の性状を有する。25℃における針入度(1/10mm)、軟化点および60℃における粘度が所定の範囲を満たすことにより、耐流動性および耐ひび割れ性に優れた舗装用アスファルトを得ることができる。
なお、ここでいう25℃における針入度(1/10mm)、軟化点、120℃における動粘度は、JIS K2207「石油アスファルト」に基づき求められる値である。
The asphalt for paving of the present invention preferably has a penetration (1/10 mm) at 25 ° C. of 10 to 100, more preferably 60 to 100, and a softening point of preferably 44 to 50 ° C. at 60 ° C. The viscosity preferably has a property of 150 Pa · s or more. When the penetration at 25 ° C. (1/10 mm), the softening point, and the viscosity at 60 ° C. satisfy predetermined ranges, an asphalt for paving excellent in fluid resistance and crack resistance can be obtained.
Here, the penetration (1/10 mm) at 25 ° C., the softening point, and the kinematic viscosity at 120 ° C. are values determined based on JIS K2207 “Petroleum Asphalt”.

本発明の舗装用アスファルトの製造方法については、所定の舗装用アスファルトが得られる限りは、上記3成分の配合、混合の方法は適宜に慣用の手段を採用することができる。   About the manufacturing method of the asphalt for paving of this invention, as long as the predetermined paving asphalt is obtained, the mixing | blending and mixing method of the said 3 component can employ | adopt a usual means suitably.

例えば、上述の所定のストレートアスファルトを50〜70質量%(舗装用アスファルト全量基準)と上述の所定のクラリファイドオイル(CLO)5〜15質量%(舗装用アスファルト全量基準)を混合して、25℃における針入度(1/10mm)が250以上、120℃における動粘度が100〜250mm/sの混合基材を得た後、当該混合基材に上述の所定の溶剤脱れきピッチ(SDAピッチ) 20〜40質量%(舗装用アスファルト全量基準)を混合して、舗装用アスファルトを製造することが好ましい。ストレートアスファルトとクラリファイドオイル(CLO)をまず混合し、所定の性状を有する混合基材とした後、該混合基材に溶剤脱れきピッチ(SDAピッチ)を混合するので、所望の性状を有する舗装用アスファルトを得るために溶剤脱れきピッチ(SDAピッチ)の混合量を調整することができ、本発明の舗装用アスファルトの製造が容易となる。
なお、ここでいう25℃における針入度(1/10mm)、120℃における動粘度は、JIS K2207「石油アスファルト」に基づき求められる値である。
For example, 50 to 70 mass% (based on the total amount of paving asphalt) of the above-mentioned predetermined straight asphalt and 5 to 15 mass% (based on the total amount of paving asphalt) described above are mixed, and 25 After obtaining a mixed base material having a penetration (1/10 mm) at 250 ° C. of 250 or more and a kinematic viscosity at 120 ° C. of 100 to 250 mm 2 / s, the above-mentioned predetermined solvent debonding pitch (SDA) Pitch) 20 to 40% by mass (based on the total amount of paving asphalt) is preferably mixed to produce paving asphalt. First, straight asphalt and clarified oil (CLO) are mixed to form a mixed base material having a predetermined property, and then the solvent removal pitch (SDA pitch) is mixed with the mixed base material. In order to obtain the asphalt for use, it is possible to adjust the amount of solvent escape pitch (SDA pitch), which facilitates the production of the paving asphalt of the present invention.
Here, the penetration at 25 ° C. (1/10 mm) and the kinematic viscosity at 120 ° C. are values obtained based on JIS K2207 “Petroleum Asphalt”.

また、上述の所定の溶剤脱れきピッチ(SDAピッチ) 20〜40質量%(舗装用アスファルト全量基準)および上述の所定のクラリファイドオイル(CLO)5〜15質量%(舗装用アスファルト全量基準)を混合して、200℃における粘度が200〜600mPa・sの混合基材を得た後、当該混合基材に上述の所定のストレートアスファルト50〜70質量%(舗装用アスファルト全量基準)を混合して、舗装用アスファルトを製造することも好ましい。溶剤脱れきピッチ(SDAピッチ)とクラリファイドオイル(CLO)をまず混合し、所定の性状を有する混合基材とした後、該混合基材にストレートアスファルトを混合するので、所望の性状を有する舗装用アスファルトを得るためにストレートアスファルトの混合量を調整することができ、本発明の舗装用アスファルトの製造が容易となる。
なお、ここでいう200℃における粘度は、石油学会法 JPI−5S−54−99「アスファルト−回転粘度計による粘度試験方法」に基づき求められる値である。
In addition, the above-mentioned predetermined solvent removal pitch (SDA pitch) 20 to 40% by mass (based on paving asphalt total amount) and the above-mentioned predetermined clarified oil (CLO) 5 to 15% by mass (based on paving asphalt total amount) After mixing to obtain a mixed base material having a viscosity at 200 ° C. of 200 to 600 mPa · s, the above-mentioned predetermined straight asphalt 50 to 70% by mass (based on the total amount of paving asphalt) is mixed with the mixed base material. It is also preferable to produce paving asphalt. First, solvent degreasing pitch (SDA pitch) and clarified oil (CLO) are mixed to form a mixed base material having a predetermined property, and then straight asphalt is mixed into the mixed base material. The amount of straight asphalt mixed can be adjusted in order to obtain the asphalt for use, and the production of the asphalt for paving of the present invention becomes easy.
In addition, the viscosity at 200 degreeC here is a value calculated | required based on the Petroleum Institute method JPI-5S-54-99 "viscosity test method by an asphalt rotational viscometer".

前述の舗装用アスファルトの製造方法以外に、ストレートアスファルト、溶剤脱れきピッチ(SDAピッチ)、クラリファイドオイル(CLO)を一緒に混合して、舗装用アスファルトを製造してもよいし、ストレートアスファルトと溶剤脱れきピッチを混合して混合基材とした後、当該混合基材にCLOを混合して舗装用アスファルトを製造してもよい。   In addition to the above-mentioned method for producing asphalt for paving, straight asphalt, solvent escape pitch (SDA pitch), and clarified oil (CLO) may be mixed together to produce paving asphalt. After mixing the solvent removal pitch to make a mixed base material, the mixed base material may be mixed with CLO to produce a paving asphalt.

以下に実施例を挙げて本発明を具体的に説明するが、本発明はこれらに制限されるものではない。   EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.

(基材)
基材として、表1記載の減圧蒸留残油からなるストレートアスファルト1〜6、減圧蒸留残油をライトリフォーメートで抽出処理して得られるSDAピッチ1〜9、流動接触分解装置(FCC)の残油であるCLO1〜6を用意した。なお、基材の性状は、処理油の種類、処理条件の変更等で調整した。
(Base material)
As a base material, straight asphalt 1 to 6 consisting of the vacuum distillation residue shown in Table 1, SDA pitch 1 to 9 obtained by extracting the vacuum distillation residue with light reformate, the residue of the fluid catalytic cracker (FCC) CLO1-6 which are oil were prepared. The properties of the base material were adjusted by changing the type of processing oil and processing conditions.

Figure 2012007063
Figure 2012007063

(実施例1)
ストレートアスファルト1、SDAピッチ1、CLO1を混合して舗装用アスファルト1を得て、当該舗装アスファルト1の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
Example 1
Straight asphalt 1, SDA pitch 1, and CLO 1 were mixed to obtain paving asphalt 1, and the flow resistance and crack resistance of the paving asphalt 1 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例2)
ストレートアスファルト2、SDAピッチ2、CLO2を混合して舗装用アスファルト2を得て、当該舗装アスファルト2の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 2)
Straight asphalt 2, SDA pitch 2, and CLO 2 were mixed to obtain paving asphalt 2, and the flow resistance and crack resistance of the paving asphalt 2 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例3)
ストレートアスファルト3、SDAピッチ3、CLO3を混合して舗装用アスファルト3を得て、当該舗装アスファルト3の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 3)
The asphalt 3 for pavement was obtained by mixing the straight asphalt 3, SDA pitch 3, and CLO3, and the flow resistance and crack resistance of the pavement asphalt 3 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例4)
ストレートアスファルト4とCLO4を混合し、25℃における針入度400、軟化点20℃、120℃における動粘度130mm/sの混合基材を得、ついでSDAピッチ4を混合基材に混合して舗装用アスファルト4を得て、当該舗装アスファルト4の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
Example 4
Straight asphalt 4 and CLO 4 are mixed to obtain a mixed base material having a penetration of 400 at 25 ° C., a softening point of 20 ° C. and a kinematic viscosity of 130 mm 2 / s at 120 ° C., and then mixing SDA pitch 4 with the mixed base material. Pavement asphalt 4 was obtained, and the flow resistance and crack resistance of the pavement asphalt 4 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例5)
ストレートアスファルト5とCLO5を混合し、25℃における針入度400、軟化点25℃、120℃における動粘度160mm/sの混合基材を得、ついでSDAピッチ5を混合基材に混合して舗装用アスファルト5を得て、当該舗装アスファルト5の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 5)
Straight asphalt 5 and CLO 5 are mixed to obtain a mixed base material having a penetration of 400 at 25 ° C., a softening point of 25 ° C., and a kinematic viscosity of 160 mm 2 / s at 120 ° C., and then mixing SDA pitch 5 with the mixed base material. Asphalt 5 for pavement was obtained, and the flow resistance and crack resistance of the pavement asphalt 5 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例6)
ストレートアスファルト4とCLO6を混合し、25℃における針入度350、軟化点30℃、120℃における動粘度190mm/sの混合基材を得、ついでSDAピッチ6を混合基材に混合して舗装用アスファルト6を得て、当該舗装アスファルト6の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 6)
Straight asphalt 4 and CLO 6 are mixed to obtain a mixed base material having a penetration of 350 at 25 ° C., a softening point of 30 ° C. and a kinematic viscosity of 190 mm 2 / s at 120 ° C., and then mixing SDA pitch 6 with the mixed base material. Asphalt 6 for pavement was obtained, and the flow resistance and crack resistance of the pavement asphalt 6 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例7)
SDAピッチ3とCLO3を混合し、25℃における針入度18、軟化点95℃、200℃における粘度が470mPa・sの混合基材を得、ついでストレートアスファルト3を混合基材に混合して舗装用アスファルト7を得て、当該舗装アスファルト7の耐流動性および耐ひび割れ性を後述の試験法にて評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 7)
SDA pitch 3 and CLO3 are mixed to obtain a mixed base material with a penetration of 18 at 25 ° C., a softening point of 95 ° C. and a viscosity of 470 mPa · s at 200 ° C. Then, straight asphalt 3 is mixed with the mixed base material and then paved. Asphalt 7 was obtained, and the flow resistance and crack resistance of the paved asphalt 7 were evaluated by the test methods described below. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例8)
SDAピッチ5とCLO5を混合し、25℃における針入度10、軟化点90℃、200℃における粘度が420mPa・sの混合基材を得、ついでストレートアスファルト3を混合基材に混合して舗装用アスファルト8を得て、当該舗装アスファルト8の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
(Example 8)
SDA pitch 5 and CLO5 are mixed to obtain a mixed base material with a penetration of 10 at 25 ° C., a softening point of 90 ° C. and a viscosity of 420 mPa · s at 200 ° C., and then mixed with straight asphalt 3 into the mixed base material. Asphalt 8 was obtained, and the flow resistance and crack resistance of the paved asphalt 8 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

(実施例9)
SDAピッチ1とCLO1を混合し、25℃における針入度20、軟化点85℃、200℃における粘度が360mPa・sの混合基材を得、ついでストレートアスファルト1を混合基材に混合して舗装用アスファルト9を得て、当該舗装アスファルト9の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表2に示す。
Example 9
SDA pitch 1 and CLO1 are mixed to obtain a mixed base material with a penetration of 20 at 25 ° C., a softening point of 85 ° C. and a viscosity at 200 ° C. of 360 mPa · s, and then mixed with straight asphalt 1 into the mixed base material. Asphalt 9 was obtained, and the flow resistance and crack resistance of the paved asphalt 9 were evaluated. Table 2 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results.

実施例1〜9のいずれの舗装用アスファルトも、耐流動性および耐ひび割れ性において優れた特性を示した。   Any of the asphalts for paving of Examples 1 to 9 exhibited excellent characteristics in flow resistance and crack resistance.

Figure 2012007063
Figure 2012007063

(比較例1)
針入度が小さく、120℃における動粘度が大きいストレートアスファルト6、軟化点が高く、アスファルテン含有量が多いSDAピッチ7、CLO5を混合して舗装用アスファルト10を得て、当該舗装アスファルト10の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表3に示す。舗装用アスファルトの性状は実施例と同等であっても、舗装用アスファルト10の耐流動性および耐ひび割れ性のいずれにおいても、不十分な性能であった。
(Comparative Example 1)
Straight asphalt 6 having a low penetration and a high kinematic viscosity at 120 ° C., SDA pitch 7 and CLO 5 having a high softening point and a high asphaltene content are mixed to obtain asphalt 10 for paving. The fluidity and crack resistance were evaluated. Table 3 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results. Even if the properties of the asphalt for paving were the same as those in the examples, both the flow resistance and crack resistance of the asphalt 10 for paving were insufficient.

(比較例2)
ストレートアスファルト4、軟化点が低く、アスファルテン含有量が少ないSDAピッチ8、CLO4を混合して舗装用アスファルト11を得て、当該舗装アスファルト11の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表3に示す。舗装用アスファルトの性状は実施例と同等であっても、舗装用アスファルト11の耐流動性および耐ひび割れ性のいずれにおいても、不十分な性能であった。
(Comparative Example 2)
Pavement asphalt 11 was obtained by mixing straight asphalt 4, low softening point, and low asphaltene content SDA pitch 8 and CLO4, and the flow resistance and crack resistance of the pavement asphalt 11 were evaluated. Table 3 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results. Even though the properties of the asphalt for paving were the same as those in the examples, both the flow resistance and crack resistance of the asphalt 11 for paving were insufficient.

(比較例3)
ストレートアスファルトを用いずに、SDAピッチ9およびCLO4のみを混合して舗装用アスファルト12を得て、当該舗装アスファルト12の耐流動性および耐ひび割れ性を評価した。各基材の混合割合、舗装用アスファルトの性状、および評価結果を表3に示す。舗装用アスファルトの性状は実施例と同等であっても、舗装用アスファルト12は耐ひび割れ性において不十分な性能であった。
(Comparative Example 3)
Without using straight asphalt, only SDA pitch 9 and CLO4 were mixed to obtain asphalt 12 for pavement, and the flow resistance and crack resistance of the pavement asphalt 12 were evaluated. Table 3 shows the mixing ratio of the base materials, the properties of the asphalt for paving, and the evaluation results. Even though the properties of the paving asphalt were the same as in the examples, the paving asphalt 12 was insufficient in crack resistance.

Figure 2012007063
Figure 2012007063

なお、本願実施例及び比較例の耐流動性はホイールトラッキング試験による動的安定度により評価し、耐ひび割れ性は曲げ試験により評価した。
ホイールトラッキング試験および曲げ試験は、それぞれ、社団法人 日本道路協会「舗装試験法便覧」の3−7−3「ホイールトラッキング試験方法」、同3−7−5「曲げ試験方法」に記載の方法で行った。以下に試験法の概略を記す。
In addition, the flow resistance of the examples and comparative examples of the present application was evaluated by dynamic stability by a wheel tracking test, and the crack resistance was evaluated by a bending test.
The wheel tracking test and the bending test are the methods described in 3-7-3 “Wheel Tracking Test Method” and 3-7-5 “Bending Test Method” of the Japan Road Association “Pavement Test Method Handbook”, respectively. went. The outline of the test method is described below.

(ホイールトラッキング試験)
アスファルトと骨材を加熱混合したアスファルト混合物を所定の型枠(300×300×50mm)に入れ整形した供試体を60℃の恒温室で規定荷重(686±10N)の小型車輪を往復させ、45分および60分における変形量(わだち掘れ量)を測定し、動的安定度(回/mm)を求め、混合物のわだち掘れに対する抵抗性を評価する。
動的安定度(DS:Dynamic Stability)の値は大きいほど、高温時における加熱アスファルト混合物の耐流動性の良いことを示す。一般的には、わだち掘れが起こらないためには動的安定度が500以上である必要がある。
(Wheel tracking test)
An asphalt mixture obtained by heating and mixing asphalt and aggregate is put in a predetermined mold (300 × 300 × 50 mm), and a test piece is reciprocated in a constant temperature room at 60 ° C. with a small wheel with a specified load (686 ± 10 N). The amount of deformation (rubbing amount) at 60 minutes and 60 minutes is measured, the dynamic stability (times / mm) is determined, and the resistance of the mixture to rutting is evaluated.
The larger the value of the dynamic stability (DS), the better the flow resistance of the heated asphalt mixture at a high temperature. Generally, in order to prevent rutting, the dynamic stability needs to be 500 or more.

(曲げ試験)
アスファルトと骨材を加熱混合したアスファルト混合物を所定の型枠(300×300×50mm)に入れ、整形した後、300×100×50mmの形状の供試体を切り出して供試体を作製し、−10℃で養生後、供試体を載荷試験機にセットし、載荷速度50mm/minで中央部に集中載荷する。最大荷重を示して供試体が破断するまで載荷を行い、荷重と変形量を求め、破断時(最大荷重時)の曲げ強度および破断時のひずみを求める。
一般的に、破断時の曲げ強度およびひずみの値は大きいほど、ひび割れに対する耐久性が良いことを示す。
(Bending test)
An asphalt mixture obtained by heating and mixing asphalt and aggregate is put into a predetermined mold (300 × 300 × 50 mm) and shaped, and then a specimen having a shape of 300 × 100 × 50 mm is cut out to prepare a specimen, −10 After curing at 0 ° C., the specimen is set on a loading tester and concentratedly loaded at the center at a loading speed of 50 mm / min. The sample is loaded until the specimen breaks, showing the maximum load, and the load and amount of deformation are obtained, and the bending strength at break (at the maximum load) and strain at break are obtained.
In general, the larger the bending strength and strain value at break, the better the durability against cracking.

(評価)
ホイールトラッキング試験結果より、動的安定度が500(回/mm)以上である場合は、「わだち掘れがおこらない:○」と評価した。
さらに、曲げ試験結果より、「ひび割れが無し:○」、「場合によってはひび割れする:△」、「ひび割れ有り:×」と評価した。
(Evaluation)
From the results of the wheel tracking test, when the dynamic stability was 500 (times / mm) or more, it was evaluated that “no rubbing occurred: ○”.
Furthermore, from the bending test results, it was evaluated that “no cracks: ○”, “cracks in some cases: Δ”, “with cracks: ×”.

本発明により耐流動性および耐ひび割れ性に優れた舗装用アスファルトが提供される。   According to the present invention, a paving asphalt having excellent flow resistance and crack resistance is provided.

Claims (4)

(1)25℃における針入度(1/10mm)が200以上、軟化点が20〜50℃、120℃における動粘度が100〜400mm/sの性状を有するストレートアスファルト50〜70質量%、(2)原油を常圧蒸留して得られる常圧蒸留残油、原油を常圧蒸留および減圧蒸留して得られる減圧蒸留残油から選ばれる少なくとも一つを含む残油を、原油を常圧蒸留して分留されるナフサ留分を接触改質して得られるライトリフォーメートを溶剤として抽出処理して得られる、軟化点が100〜200℃、アスファルテン含有量が40〜80質量%の性状を有する溶剤脱れきピッチ(SDAピッチ)20〜40質量%、および(3)流動接触分解装置(FCC)から得られる残油であって、引火点が80〜190℃、50℃における動粘度が20〜100mm/s、芳香族分が10〜60質量%の性状を有するクラリファイドオイル(CLO)5〜15質量%からなることを特徴とする舗装用アスファルト。 (1) Straight asphalt having a property that the penetration (1/10 mm) at 25 ° C. is 200 or more, the softening point is 20 to 50 ° C., and the kinematic viscosity at 120 ° C. is 100 to 400 mm 2 / s, (2) An atmospheric distillation residue obtained by atmospheric distillation of crude oil, a residue containing at least one selected from vacuum distillation residue obtained by atmospheric distillation and vacuum distillation of crude oil, and crude oil at atmospheric pressure Properties having a softening point of 100 to 200 ° C. and an asphaltene content of 40 to 80% by mass, obtained by subjecting a light reformate obtained by contact modification of a naphtha fraction obtained by distillation and distillation to a solvent. Solvent escape pitch (SDA pitch) of 20 to 40% by mass, and (3) residual oil obtained from a fluid catalytic cracker (FCC) having a flash point of 80 to 190 ° C. and a kinematic viscosity at 50 ° C. Asphalt for paving, characterized by comprising 5 to 15% by mass of clarified oil (CLO) having a property of 20 to 100 mm 2 / s and an aromatic content of 10 to 60% by mass. 25℃における針入度(1/10mm)が10〜100、軟化点が44〜50℃、60℃における粘度が150Pa・s以上の性状を有することを特徴とする請求項1記載の舗装用アスファルト。   The asphalt for paving according to claim 1, wherein the asphalt has a property that the penetration (1/10 mm) at 25 ° C is 10 to 100, the softening point is 44 to 50 ° C, and the viscosity at 60 ° C is 150 Pa · s or more. . 請求項1に記載のストレートアスファルト50〜70質量%および請求項1に記載のクラリファイドオイル(CLO)5〜15質量%を混合して25℃における針入度(1/10mm)が250以上、120℃における動粘度が100〜250mm/sの混合基材を得、ついで該混合基材に請求項1に記載の溶剤脱れきピッチ(SDAピッチ)20〜40質量%を混合することを特徴とする舗装用アスファルトの製造方法。 The penetration (1/10 mm) at 25 ° C. is 250 or more by mixing 50 to 70% by mass of the straight asphalt according to claim 1 and 5 to 15% by mass of the clarified oil (CLO) according to claim 1. A mixed base material having a kinematic viscosity at 120 ° C. of 100 to 250 mm 2 / s is obtained, and the mixed base material is mixed with 20 to 40% by mass of the solvent removal pitch (SDA pitch) according to claim 1. A method for producing asphalt for paving. 請求項1に記載の溶剤脱れきピッチ(SDAピッチ)20〜40質量%および請求項1に記載のクラリファイドオイル(CLO)5〜15質量%を混合して200℃における粘度が200〜600mPa・sの混合基材を得、ついで該混合基材に請求項1に記載のストレートアスファルト50〜70質量%を混合することを特徴とする舗装用アスファルトの製造方法。   The viscosity at 200 ° C. is 200 to 600 mPa · s by mixing 20 to 40% by mass of the solvent removal pitch (SDA pitch) according to claim 1 and 5 to 15% by mass of the clarified oil (CLO) according to claim 1. A method for producing a paving asphalt, comprising: obtaining a mixed base material of s, and then mixing 50 to 70% by mass of the straight asphalt according to claim 1 into the mixed base material.
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JP2012224800A (en) * 2011-04-22 2012-11-15 Jx Nippon Oil & Energy Corp Asphalt for pavement, and method for producing the same
JP2014065803A (en) * 2012-09-25 2014-04-17 Jx Nippon Oil & Energy Corp Asphalt composition for pavement and manufacturing method thereof
JP2014201640A (en) * 2013-04-03 2014-10-27 出光興産株式会社 Production method of asphalt
JP2015081279A (en) * 2013-10-22 2015-04-27 Jx日鉱日石エネルギー株式会社 Hard asphalt composition, goose asphalt mixture and manufacturing method therefor
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CN113861701A (en) * 2020-06-30 2021-12-31 中国石油化工股份有限公司 Petroleum road asphalt material and preparation method thereof
CN113861701B (en) * 2020-06-30 2023-03-24 中国石油化工股份有限公司 Petroleum road asphalt material and preparation method thereof

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