JP2011255547A - Bookbinding machine and image forming apparatus with the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve the efficiency of processing by selecting whether to form a folding line to a cover sheet with reference to a preset binding condition, when binding a book by enfolding inner sheets with a cover sheet.SOLUTION: In a cover feeding path for feeding the cover sheet to a binding position, a streaking device for forming a folding line on a crease of a cover sheet is movably disposed between an operation position where the device is engaged with a sheet and a retracted standby position, and it is controlled so as to form a folding line depending on a bundle thickness of inner sheet bundles for mutually binding a shift device of the streaking device and a thickness of the cover sheet. Namely, by controlling so as to form the folding line on the cover sheet with the streaking device when the bundle thickness of the inner sheet bundles for mutually binding the shift device is a predetermined value or below, or when the thickness of the cover sheet is a predetermined value or above, it is controlled, for example, so that the folding line is formed when a particularly thick sheet is used as the cover sheet or when the inner sheet bundle is thin, or the folding line is not formed in other cases.

Description

  The present invention relates to a bookbinding apparatus that binds and binds a cover sheet with an adhesive applied to a bundle of sheets that are aligned and bundled in a bundle, and relates to an improvement in a back folding mechanism for orderly folding back portions of cover sheets.

  In general, this type of bookbinding apparatus is used as a terminal device of an image forming system such as a printer or a printing machine, as an apparatus that aligns sheets on which images have been formed in page order, and applies an adhesive to the end face of the sheet to bind it to a cover sheet. Widely used. Particularly recently, as an on-demand printing system such as electronic publishing, for example, Patent Documents 1 and 2 disclose a system for binding a booklet by binding it to a cover sheet at the same time as printing a predetermined document.

  In such a bookbinding apparatus, for example, Patent Document 3 proposes that a folding line is formed on a cover sheet in advance when the cover sheet is folded back. This document discloses a mechanism for forming a folding line by arranging a roller for forming a folding line in a cover feeding path for feeding a cover sheet at a binding position and moving the roller from one end to the other end of the cover sheet. Has been. Then, the cover sheet on which the crease is formed is transferred to the bookbinding position, and bookbinding is performed by bending the back part of the cover sheet in a state where the middle sheet sheet bundle having the adhesive applied to the back end face is joined to the center part of the sheet. For this reason, two folding lines are formed in the cover sheet with a thickness of the middle sheet bundle.

JP 2004-209869 A JP 2005-104063 A JP 2008-132728 A

  As described above, an apparatus that binds and binds an image-formed sheet bundle with a cover sheet is widely known. In this case, it is also known from Patent Document 3 to form a crease at the folding back of the cover sheet. By forming this crease, it is possible to mount the cover sheet with a particularly thick cover sheet. However, forming the crease in advance before binding to the cover sheet has a problem that the quality of the bookbinding is extremely inferior when the crease is displaced from the actual crease. For this reason, it is necessary to drive the mechanism for forming the folding line and the mechanism for transporting the cover sheet to the binding position, for example, at a low speed to reduce the misalignment of the folding position. Cause problems.

  Accordingly, the present inventor paid attention to providing a processing mode for operating the folding line mechanism and a processing mode for not operating this mechanism, and observed a state in which the folding line was formed. As a result, it has been clarified that the quality of the back fold finish is inferior as the bundle thickness of the middle paper sheet is thinner and the cover sheet is thicker.

  At the same time, when a folding line is formed on the cover sheet and bound to the middle sheet sheet bundle, the positional deviation between the folding line and the actual crease is the positional deviation of the cover sheet at the binding position, and the positional deviation of the middle sheet. The displacement of the pair of left and right back folding press members is affected, and it is difficult to position all of them at the correct positions. For example, even if the cover sheet and the intermediate sheet are correctly positioned, if the press position of either one of the back folding press members is displaced, unevenness and distortion occur in the back cover.

  Accordingly, the inventor of the present invention has an idea that the above-described misregistration problem can be solved by matching the folding line of the cover sheet, the setting position of the intermediate sheet, and one press position of the left and right back folding press members. It came to.

  Furthermore, the conventional folding mechanism is arranged in the middle of the path for transporting the cover sheet to the binding position, and this mechanism is moved from one end of the sheet to the other end by an independent drive mechanism, so the apparatus is large and its manufacturing cost There is a problem that becomes higher.

The present invention can improve the processing efficiency by selecting whether or not a crease is formed on a cover sheet based on a preset binding condition when binding a case with a cover sheet. The problem is to provide a bookbinding device.
Another object of the present invention is to provide a bookbinding apparatus that has a simple structure and is inexpensive because the mechanism for forming the folding line on the cover sheet is not displaced from the folding position.

  In order to achieve the above object, the present invention provides an operation position for engaging a creasing means for forming a crease in a fold of a cover sheet in a cover feed path for feeding the cover sheet to a binding position, and a retracted standby It is arranged to be movable between positions, and the shift means of the creasing means is controlled so as to form a folding line according to the bundle thickness of the middle sheet sheet bundle and the thickness of the cover sheet that are bound together. It is said.

  Further, when the bundle thickness of the intermediate sheet bundle that binds the shift means to each other is equal to or smaller than a predetermined value, or when the thickness of the cover sheet is equal to or larger than the predetermined value, the creasing means forms a folding line on the cover sheet. By controlling in this way, for example, when a particularly thick sheet is used as the cover sheet or when the middle sheet bundle is thin, control is performed so that a crease is not formed, and otherwise a crease is not formed.

  Further, according to the present invention, a pair of left and right press members are arranged at the binding position, the press position of one press member is set to a predetermined reference position, and a folding line and one end of the middle sheet bundle are attached to the cover sheet at the reference position. The pressing position of the other pressing member is set so as to change according to the thickness of the sheet bundle.

  As a result, the folding position of the press member and the misalignment of the folding line of the cover sheet and the back folding shoulder portion of the middle sheet sheet bundle can be reduced, and the structure can be easily configured.

  At the same time, the creasing means is arranged at the binding position of the cover sheet feeding path, and the folding line is formed after the cover sheet is fed and set to the binding position. It can be applied to any position.

  In addition, it is possible to form a crease line with the glue application mechanism by providing the creasing means in the application unit of the adhesive application means and moving this unit from one end to the other along the back end face of the middle sheet bundle. Thus, the structure can be easily configured.

  According to the present invention, a creasing means for forming a crease line in a cover sheet fold in the cover sheet feeding path is disposed so as to be movable between an operating position for engaging the sheet and a retracted standby position. Since the fold lines are formed in accordance with the bundle thickness of the intermediate sheet bundle and the cover sheet thickness to which the shift means are bound together, the following effects are obtained.

  It is possible to select whether or not to form a crease according to the bundle thickness of the intermediate paper sheet bundle to be conveyed and set at the binding position and the thickness of the cover sheet, thereby improving the operation efficiency of the apparatus. That is, when the normal sheet thickness is used, the bookbinding process is performed at high speed without forming a crease, and the cover sheet is used when a particularly thick sheet is used as the cover sheet or when the inner sheet is particularly thin compared to the normal bookbinding process. By forming a crease in the sheet, it is possible to achieve high-speed bookbinding finishing and improved bookbinding quality.

1 is an overall configuration diagram of an image forming apparatus including a bookbinding apparatus according to the present invention. FIG. 2 is an enlarged explanatory view of a bookbinding apparatus in the apparatus of FIG. It is explanatory drawing of the adhesive agent application means in the apparatus of FIG. 1, (a) shows the structure of an application unit, (b) shows the reciprocation mechanism of an application unit. Explanatory drawing of the one aspect | mode of the scoring means concerning this invention. (A) is explanatory drawing of the operation state of the creasing means of FIG. 4, (b) is explanatory drawing of the aspect different from the creasing means of FIG. 3A and 3B show an operation state of the sheet bundle end face separation operation by the adhesive application unit of FIG. 3, wherein FIG. 3A shows the movement state of the glue container, and FIG. 3B shows the sheet bundle separation state and crease formation by the creasing unit. Indicates the state. FIG. 3 shows the operation state of the adhesive application operation by the adhesive application means of FIG. 3, where (a) shows the moving state of the glue container, and (b) shows the state where the adhesive is applied to the end face of the sheet bundle. FIG. 3 is an explanatory diagram of a cover binding means in the apparatus of FIG. 2 and shows a state where a cover feed path is closed. FIG. 3 is an explanatory diagram of a cover binding means in the apparatus of FIG. 2 and shows a state where a cover feed path is opened. Explanatory drawing of the back folded state of the back folding press member in the cover binding means of FIG. It is explanatory drawing of the back folding state of the back folding press member in the cover binding means of FIG. 9, (a) shows the state at the time of completion | finish of a back folding operation | movement, (b) shows the operation state which finish-folds with a folding roller. Explanatory drawing of the cutting mechanism in the apparatus of FIG. FIG. 2 is a block diagram illustrating a configuration of a control unit of the image forming apparatus and the bookbinding apparatus of FIG. 1.

The present invention will be described in detail below based on the preferred embodiments shown in the drawings. FIG. 1 shows an image forming apparatus (system apparatus) A provided with a bookbinding apparatus B according to the present invention. The bookbinding apparatus B is connected to the paper discharge port 14 of the image forming apparatus A, and stores the booklet-like sheet bundle in which the sheets on which the images are formed are aligned and bound and bound by the cover sheet in the stacker 70. In addition, the system of FIG. 1 sends a sheet image-formed by the image forming apparatus A to the post-processing apparatus C without performing the bookbinding process by the bookbinding apparatus B, and performs post-processing such as stapling at the rear of the image forming apparatus A. The bookbinding apparatus B has a post-processing apparatus C connected to the rear thereof.
Hereinafter, the image forming apparatus A and the bookbinding apparatus B will be described in this order.

[Image forming apparatus]
The image forming apparatus A prints a series of documents transferred from a computer, a word processor, or the like on a sheet and carries it out from the paper discharge outlet 14. As this printing means, laser, ink jet, offset printing, or other printing means can be employed. In the illustrated image, a latent image is formed on an electrostatic drum with a laser head, and toner (ink) is electrostatically attached thereon. The formation method is shown.

  The apparatus of FIG. 1 includes a printing drum 10 such as an electrostatic drum, a paper feed cassette 5 that supplies sheets to the printing drum 10, a printing head 9 such as a laser that forms an image on the printing drum 10, and a developing device 11. And a fixing device 13. A sheet of a predetermined size is supplied from the sheet feeding cassette 5 to the sheet feeding path 6, and a registration roller 7 is provided in the sheet feeding path 6 to guide the sheet to the printing drum 10. An electrostatic latent image is formed on the printing drum 10 by the print head 9, and toner ink is attached to the latent image by the developing device 11. After the toner image formed on the printing drum is transferred onto the sheet, it is fixed by the fixing device 13 and discharged from the paper discharge port 14. The fixing device 13 is composed of a roll, a belt, and the like, and heats and fixes the toner ink transferred in the form of a sheet. This sheet is sent from the paper discharge port 14 to the subsequent bookbinding apparatus B.

  16 shows a duplex path in which a sheet on which an image is printed on one side is reversed in the reverse path, and is again guided to the printing drum 10 and printed on the back side of the sheet. Reference numeral 20 denotes an image reading apparatus, which includes a platen 23 for setting a document sheet, a scanning carriage 21 that reciprocates along the platen, and a photoelectric conversion element 22 such as a CCD that photoelectrically converts a document image scanned by the carriage. It consists of

  Reference numeral 25 denotes a document supply / delivery device. In order to automatically supply a document to the platen 23, a tray for setting a document, a conveyance path for guiding the document from the tray to the platen, and a discharge tray are provided. I have. The document data read by the image reading device 20 is transferred to the data storage unit of the print head 9. On the other hand, the data storage unit is connected to an external device such as a computer or a word processor, and receives document data from the external device.

[Bookbinding device]
The bookbinding apparatus B according to the present invention is an apparatus that wraps and binds a bundle of intermediate paper sheets with a cover sheet. FIG. Hereinafter, the configuration will be described with reference to FIG.
In the bookbinding apparatus B, a bookbinding path 33 is disposed in the casing 30. A stacking unit 40 for stacking and aligning a sheet of intermediate paper sheets (hereinafter referred to as “middle paper sheet”) in the bookbinding path 33, and an adhesive application unit for applying adhesive glue to the sheet bundle from the stacking unit 40 50 and a bookbinding portion F for binding a cover sheet to a sheet bundle coated with an adhesive is sequentially arranged in this order.

[Transport route]
The conveyance path of each sheet will be described. In the casing 30, a carry-in path 31 having a carry-in entrance 31 a connected to the paper discharge port 14 of the image forming apparatus A is provided, and from the carry-in path 31 to the intermediate paper feed path 32. A cover sheet feeding path 34 is connected via a path switching means 36. The intermediate sheet feeding path 32 guides the sheet to the stacking unit 40 of the bookbinding path 33, and the cover sheet feeding path 34 is arranged so as to intersect the bookbinding path 33. The cover sheet is fed to the bookbinding section F that is the intersection. invite. In the bookbinding portion F, cover binding means 60 described later is arranged. Further, a discharge path 38 is connected to the cover sheet feeding path 34, and the sheet is fed from the discharge path 38 to a post-processing path 39 (shown in FIG. 1) of the post-processing apparatus C. .

  The carry-in path 31 configured as described above is connected to the paper discharge port 14 of the image forming apparatus A, and receives the intermediate sheet from the image forming apparatus A. In this case, the image forming apparatus A carries out an intermediate sheet printed with content information and a cover sheet printed with a title used as a cover cover, and the intermediate sheet is fed to the intermediate sheet feeding path 32. The sheet is sent to the cover sheet feeding path 34.

  On the other hand, an inserter unit 26 is connected to the carry-in path 31 as shown in FIG. The inserter unit 26 prepares a cover sheet that is not subjected to printing processing by the image forming apparatus A, for example, a thick paper sheet, a special middle paper sheet, or the like in the paper feed tray 26a, and supplies the paper feed tray 31 from this tray. For this reason, the inserter unit 26 includes one or a plurality of stages of paper feed trays 26a. A paper feed unit that separates and feeds stacked sheets one by one at the front end of the tray, and a downstream side of the paper feed unit. The paper feed path 27 is connected to the carry-in path 31 via a path switching piece 28.

  Further, the transport roller 31b is provided in the carry-in path 31, the transport roller 32a is provided in the intermediate paper feed path 32, and a sheet bundle transport means 47, a bundle posture deflecting means 67, a cutting means 68, and a paper discharge path, which will be described later, in the bookbinding path 33. A roller (paper discharge means) 69 is disposed. Further, a transport roller 34a is disposed in the cover sheet feeding path 34, and a transport roller 39b is disposed in the post-processing path 39, and each is coupled to a drive motor.

[Accumulator]
The stacking unit 40 is provided with a stacking tray 41 on which stacking sheets of sheets fed out from the sheet discharge outlet 32b of the sheet feeding path 32 are stacked. As shown in FIG. 2, the stacking tray 41 is composed of a tray member arranged in a substantially horizontal posture, and a forward / reverse roller 42a and a carry-in guide 42b are provided above the tray member. The intermediate paper sheet from the paper discharge port 32b is guided onto the stacking tray by the carry-in guide 42b and stored by the forward / reverse roller 42a. The forward / reverse roller 42a transfers the intermediate paper sheet to the front end side of the stacking tray 41 by forward rotation, and controls the rear end of the sheet against the regulating member 43 disposed at the rear end of the tray by reverse rotation. Further, the stacking tray 41 is provided with sheet side aligning means (not shown), and both side edges of the intermediate paper sheets stored on the tray are aligned to the reference position. With such a configuration, the intermediate paper sheets from the intermediate paper feeding path 32 are sequentially stacked on the stacking tray and aligned in a bundle.

[Grip conveying means]
In the bookbinding path 33, a sheet bundle conveying means (hereinafter referred to as “grip conveying means”) 47 for transferring sheets from the stacking tray 41 to the application position E on the downstream side is disposed. As shown in FIG. 2, the grip conveying unit 47 deflects the sheet bundle stacked on the stacking tray 41 from a horizontal posture to a vertical posture, and the stacking unit along the bookbinding path 33 arranged in a substantially vertical direction. Conveyance set to the coating position E arranged on the downstream side of 40. For this reason, the stacking tray 41 is moved from the stacking position (solid line in FIG. 2) to the transfer position (broken line in FIG. 2), and the sheet bundle is transferred to the grip conveying means 47 waiting at the transfer position.

  For this reason, the grip conveying means 47 is composed of a pair of clampers 47a and 47b for holding the sheet bundle and a unit frame (not shown) provided with both the clampers 47a and 47b. The unit frame is rotatably supported on the apparatus frame by a shaft, and is rotated by a rotation motor ME provided on the apparatus frame side.

  The clampers 47a and 47b are supported by the unit frame so as to be movable up and down, and the sheet bundle is moved in the vertical direction in the bookbinding path by a lifting motor (not shown). Accordingly, the clampers 47a and 47b execute a grip operation for gripping the sheet bundle by a grip motor (not shown), deflect the gripped sheet bundle from the horizontal posture to the vertical posture by the turning motor ME, and then the sheets in the vertical posture. The bundle is transferred to the application position E on the downstream side along the bookbinding path 33 by a lifting motor (not shown).

[Adhesive application means]
The adhesive application means (application unit) 50 is arranged at the application position E of the bookbinding path 33, and this application position E is arranged between the stacking unit 40 and the bookbinding part F. The adhesive application means 50 includes a glue container 51 that contains a hot-melt adhesive and an application member 54 (in the figure, an application roll) provided in the container. The application member 54 is not limited to a roller, and various structures having a function of impregnating an adhesive in the glue container 51 such as a sponge pad and adhering to the end face of the sheet bundle positioned above the container can be employed.

  Hereinafter, the structure of the coating unit 50 shown in FIG. The glue container 51 is provided with a liquid agent storage chamber 51a and a solid agent storage chamber 51b, and an application member 54 is rotatably supported by the liquid agent storage chamber 51a. The application member 54 is a heat-resistant and porous member such as rubber or sponge, and is configured to be rotatable about a rotation shaft 54x. A drive motor MR is connected to the rotary shaft 54x, and is rotated by this motor. The solid agent storage chamber 51b is filled with a solid adhesive, and a stirring gear 51c is attached to the rotary shaft 54x. The glue container 51 incorporates a heating means (not shown) and holds the adhesive in the container at a predetermined temperature. 2S shown in FIG. 2 is a temperature sensor.

  The application member 54 moves from one end to the other end along the lower edge (back cover portion at the time of bookbinding) S1 of the sheet bundle positioned above the container, and applies the adhesive to the sheet end surface in this moving process. In the illustrated apparatus, the glue container 51 is formed to have a length (dimension) shorter than the sheet end surface, and the apparatus member of the apparatus frame is moved along the lower edge S1 of the sheet bundle together with the coating member 54 incorporated therein. It is supported by a guide rail 52 (see FIG. 3B).

  In addition, the glue container 51 is formed in a shape longer than the sheet end surface, and a movable unit is configured by an application member (application roll) 54 and a frame for holding the inside of the container. You may comprise so that it may move from one end to the other end.

In the illustrated apparatus, an application unit is constituted by an application member 54 and an adhesive container 51 that holds the application member 54, and moves from one end of the sheet bundle to the other end. Therefore, as shown in FIG. 3B, the glue container 51 is supported by the apparatus frame so as to be reciprocally movable by the guide rail 52.
On the other hand, a pair of pulleys 53P and a drive motor MS that rotationally drives the pulleys are attached to the apparatus frame, and a glue container 51 is fixed to a timing belt 53 attached between the pair of pulleys.

  Therefore, the glue container 51 reciprocates between the home position HP set at one end of the sheet bundle and the return position RP set at the other end by the drive motor MS. Each position is set to the positional relationship shown in FIG. 3B, and the return position RP is set based on sheet width size information. In addition, when the apparatus power is turned on (initial time), the home position HP is set.

  The application operation by the adhesive application means (application unit) 50 will be described. FIG. 6 shows a forward operation for moving from the home position HP to the return position RP, and FIG. 7 shows a backward operation for moving from the return position RP to the home position HP. In the forward operation of FIG. 6, a separating action is performed to disperse the end surface of the sheet bundle, and an adhesive is applied to the end surface of the sheet bundle in the return operation of FIG. 7.

  For this reason, the gap Ga between the application member 54 and the application member 54 is adjusted when the intermediate conveyance sheet bundle is conveyed and set at the application position E by the grip conveyance means 47 described above. In the forward operation of FIG. 6, the application member 54 is pressed against the lower edge S <b> 1 of the sheet bundle (Ga <0), and the end surface of the sheet is dispersed as shown in FIG. 6B. In the forward operation of the coating unit 50, a crease is formed on the cover sheet as will be described later.

  Further, in the returning operation of the coating unit 50, the gap Ga between the lower edge S1 of the sheet bundle and the coating member 54 is adjusted as shown in FIG. Since this gap Ga is the thickness of the adhesive layer applied to the lower edge S1 of the sheet bundle, Ga> 0 is set, and this cap Ga may be a preset constant value, but is proportional to the bundle thickness of the intermediate sheet bundle. Let For example, a bundle thickness detection sensor is arranged on the stacking tray 41, the thickness of the sheet bundle that is partly stacked on the tray is detected, and the cap Ga is set according to the detected value. When the bundle thickness is thick, Ga is set large, and when the bundle thickness is thin, Ga is set small.

  Then, the application unit 50 is moved from the return position RP to the home position HP while rotating the application member 54. With this operation, as shown in FIG. 7B, a predetermined amount of adhesive is applied to the lower edge S1 of the sheet bundle. In this return operation, it is preferable that a creasing means 55 for forming a crease line on a cover sheet, which will be described later, waits in a non-actuated position. May be formed.

[Cover transportation means]
As described above, the cover feeding path 34 connected to the carry-in path 31 intersects with the bookbinding path 33 so as to be orthogonal to the bookbinding path 33, and a sheet bundle and a cover sheet from the bookbinding path 33 at an intersection (hereinafter referred to as a bookbinding section) F. Are joined in a reverse T shape and bound together.

  As shown in FIG. 8, in the cover sheet feeding path 34, a sheet path is formed by upper and lower conveyance guides 63a and 63b and a lower conveyance guide 63d that are vertically opposed to each other at a predetermined interval. The upper conveyance guides 63a and 63b are divided into a first upper conveyance guide 63a on the right side of the figure and a second upper conveyance guide 63b on the left side of the intersection (bookbinding section) F with the bookbinding path 33, and left and right conveyance guides. 63a and 63b are individually opened and closed. FIG. 8 shows a state in which the upper conveyance guides 63a and 63b are closed, and FIG. 9 shows a state in which the upper conveyance guides 63a and 63b are opened.

  Accordingly, the bookbinding portion F (the upstream side and the downstream side) of the cover sheet feeding path 34 is composed of upper and lower conveying guides 63a and 63b that can be freely opened and closed. When the conveying guide is in the closed state shown in FIG. 9 is conveyed and set in the bookbinding unit F, and thereafter, the conveyance guide is in an open state shown in FIG. 9, and the middle sheet bundle is bound to the cover sheet set in the bookbinding unit F. For this reason, the upper conveyance guides 63a and 63b and the driven roller 63c attached to the upper conveyance guides 63a and 63b are located between a position where they are pressed against the driving roller 63e (the state shown in FIG. 8) and a position where they are lifted upward and separated (the state shown in FIG. Then, it is movably attached to the apparatus frame by a cam lever (not shown) or the like, and this cam lever is provided with a drive motor.

  In the cover feeding path 34, registration means (not shown) for aligning the cover sheet in the conveyance direction and the conveyance orthogonal direction, and a cover sheet for transferring the cover sheet aligned by the registration means to the bookbinding unit F are provided. A conveying means 65 is arranged. This cover sheet transport means 65 is composed of a pair of transport rollers disposed in the cover sheet feed path 34, and is composed of a drive roller 63e attached to the lower transport guide 63d and a driven roller 63c attached to the upper transport guides 63a and 63b. Has been. A drive motor MT is connected to the drive roller 63e.

[Configuration of cover binding means]
The bookbinding section F is provided with a cover binding means 60, which joins the sheet bundle from the bookbinding path 33 and the cover sheet from the cover feed path 34 in an inverted T shape, and connects the back part (back cover part). Press molding. For this reason, the bookbinding portion F is provided with a cover binding means 60 comprising a back plate member 61 and back folding press members 62a and 62b shown in FIGS.

  The back plate member 61 is provided so as to be movable back and forth between an operating position (solid line in FIG. 8) that has entered the bookbinding path 33 and a retracted position (not shown) that has been retracted outside the path. The back plate member 61 backs up and supports the cover sheet stationary on the cover feed path 34 at the operating position, and reverses the sheet bundle and cover sheet transported by the grip conveying means 47 from the bookbinding path 33. Join in a letter shape. Further, the back plate member 61 opens the bookbinding path 33 at the retracted position, and by retreating from the bookbinding path 33, the grip conveying means 47 carries out the sheet bundle toward the folding roll 64 positioned on the downstream side.

  Accordingly, the backrest plate member 61 is supported by the apparatus frame so as to be movable so as to cross the bookbinding path 33 in the orthogonal direction, and is connected to driving means (electromagnetic solenoid, motor, etc.) not shown.

[Configuration of back folding press]
As shown in FIG. 8, the back folding press means includes a pair of left and right back folding press members 62a and 62b, and shift motors M3a and M3b that reciprocate the press members 62a and 62b between a press position and a separation position. Has been.

  The right press member 62a and the left press member 62b are slidably supported by an apparatus frame (not shown), and a press piece 62c is provided at the front end portion thereof, and the back portion of the cover sheet is bent by the left and right press pieces 62c. .

  Therefore, a rack gear 66a shown in FIG. 8 is integrally provided on the pair of left and right back folding press members 62a and 62b, and a pinion 66b connected to the shift motors M3a and M3b is engaged with the rack gear 66a. The shift motors M3a and M3b are stepping motors. Therefore, when the shift motors M3a and M3b are rotated forward and backward, the left and right back folding press members move between a standby position separated from each other and a press position pressed against each other.

[Configuration of scoring means]
Therefore, the present invention is characterized in that the creasing means 55 for forming a crease in the cover sheet fold is arranged in the cover sheet feeding path 34 as described below. The creasing means 55 is arranged at the bookbinding portion F of the cover sheet feeding path 34 or upstream thereof. Then, a folding line is formed on the cover sheet conveyed and set in the bookbinding unit F at the set position, or a folding line is formed on the cover sheet conveyed and set in the bookbinding unit F upstream of the setting position.

  FIG. 4 shows a case where the creasing means 55 is arranged in the bookbinding portion F and a folding line is formed on the cover sheet conveyed and set at this position. The creasing means 55 is configured by a flat plate-shaped or disc-shaped creasing member 55a having a knife edge, and the cover sheet is pressed by the knife edge for creasing. In the figure, the scoring member is hereinafter referred to as a scoring roller 55a because it is composed of a scoring roller having a knife edge on the outer periphery.

  As shown in FIG. 4A, the scoring roller 55a is attached to the above-described coating unit 50 so that the coating unit moves integrally with a reciprocating operation in which the middle sheet sheet bundle moves from one end to the other end. This eliminates the need to prepare a special mechanism independently for the creasing roller that moves from one end to the other end in the width direction of the cover sheet.

  As shown in FIG. 4, a bracket (unit frame) 56 is provided on the side wall 51f of the glue container 51, and a creasing roller 55a is supported by a shaft 56x on the bracket. FIG. 4B shows the side structure thereof, and a bracket 56 is fixed to the side wall 51f of the glue container 51, and a swing arm 57 is pivotally supported on the bracket 56 by a shaft 56x. A creasing roller 55 a is axially supported at the tip of the swing arm 57. This shaft support is loosely supported so that the creasing roller 55a rotates following the movement of the glue container 51.

  An urging spring 58S and an operating solenoid 58L are connected to the swing arm 57. The urging spring 58S holds the creasing roller 55a attached to the swing arm 57 at the standby position Wp (solid line state in FIG. 5) retracted from the cover sheet set in the bookbinding portion F. The actuating solenoid 58L moves the creasing roller 55a from the standby position Wp to the actuating position Ap (a broken line state in FIG. 5) that engages the cover sheet. Therefore, the actuating solenoid 58L (which may be a motor) constitutes a shift means for moving the position between the standby position Wp where the creasing roller 55a is retracted from the cover sheet and the actuating position Ap.

  Although the case where the creasing means 55 is attached to the application unit 50 has been described above, the creasing means 55 may be attached to the guide rail 52 that supports the application unit 50 so as to be slidable separately from the application unit 50. . This embodiment is shown in FIG. 5B, and the same structure is denoted by the same reference numeral, and the description thereof is omitted. The creasing roller 55a is attached to the bracket 56 in the same manner as in FIG. The bracket 56 is slidably fitted and supported on the guide rail 52 by a sleeve 56S. The bracket 56 is fixed to a timing belt 53 stretched between a pair of pulleys. As a result, the scoring roller 55a can be reciprocated at a predetermined stroke by the timing belt 53 reciprocated by the drive motor MS, and the scoring means 55 is the same as that in which the scoring means 55 is mounted on the coating unit. You can get action and action.

  The scoring roller 55a configured as described above forms a crease in the fold of the cover sheet. The relationship between the streak position and the binding position (set position) Fp of the bookbinding portion F will be described with reference to FIG. At the binding position (set position) Fp of the bookbinding unit F, a sheet bundle of intermediate sheets and a cover sheet are conveyed and set. The intermediate sheet bundle is conveyed and set from the bookbinding path 33, and the cover sheet is conveyed and set from the cover feeding path 34 orthogonal thereto. These two sheets are joined to each other on the back plate member 61 in the opposite T situation. Then, it is back folded by a pair of left and right back folding press members 62a and 62b.

  In such a bookbinding operation, the creasing means 55 forms the folding line Q on the back folded shoulder before the back folding. At this time, any one of (1) misalignment of the folding line Q by the creasing means 55, (2) misalignment of the center sheet sheet bundle, and (3) misalignment of the press of the back folding press member occurs. Also affects the binding quality.

  Therefore, in the embodiment shown in FIGS. 4 and 5, the cause of the above (1) is caused by folding the cover sheet with the conveyance spots of the cover sheet by forming the folding line Q with the creasing means 55 on the cover sheet conveyed and set at the binding position Fp. It prevents the positional deviation in the muscle Q. At the same time, the above factors (2) and (3) are prevented from being displaced by the following methods.

  As shown in FIG. 4, the reference position xx is set to one side edge (the left edge in the figure) of the sheet bundle moving in the bookbinding path, and the folding line by the scoring means 55 is added to this reference xx. The factor (1) is prevented by matching Q. Further, the above factor (2) is prevented by making the set reference of the intermediate sheet bundle coincide with the reference xx. Furthermore, the factor (3) is prevented by making the press positions of the back folding press members 62a and 62b coincide with the reference xx.

  That is, as shown in FIG. 4, the creasing roller 55a is attached to the position of the coating unit 50 (form of FIG. 4) or the guide rail 52 (form of FIG. 5) that coincides with the reference xx. In addition, the setting position of the grip conveying means 47 for conveying and setting the bundle of intermediate paper sheets is set. In the apparatus of FIG. 2, the grip member 47b (the left side grip member in the figure) constituting the grip conveying means 47 is set at a constant grip position regardless of the sheet bundle thickness, and the right grip member 47a is set to the sheet bundle thickness t. Accordingly, the grip position is changed according to the bundle thickness, such as a broken line position when the bundle thickness is t1, and a solid line position when the bundle thickness is thick. This prevents the above factor (2) from occurring.

  Also, the left back folding press member 62b, which is one of the pair of left and right back folding press members 62a, 62b, is set at a constant pressing position regardless of the thickness of the intermediate sheet bundle, and the right back folding press member 62a is pressed. The press position is changed according to the bundle thickness as shown by the broken line position when the bundle thickness t1 is thin and the solid line position when the bundle thickness t2 is thick. This prevents the above factor (3) from occurring.

Then, one folding line Q by the creasing means 55 is formed at a position coinciding with the reference position xx, or one folding line Q1 is formed at the reference position xx, and the intermediate paper sheet is formed from now on. The folding line Q2 is formed at a position separated by the bundle thickness t.
In this case, when forming the two fold lines Q, after forming the first fold line Q1 on the cover sheet to be conveyed and set at the set position, the sheet is overrun from the set position and the second fold line Q is formed. Q2 is formed and then switched back to the reference position xx.

[Configuration of bundle posture deflection means]
As shown in FIG. 2, a folding roll 64 is disposed on the downstream side of the above-described cover binding means 60, and the case-bound sheet bundle is finish-folded by the folding roll 64. On the downstream side of the folding roll 64, a bundle posture deflecting means 67 for deflecting the top and bottom direction of the sheet bundle and a cutting means 68 for cutting the peripheral edge of the sheet bundle are arranged. The bundle posture deflecting unit 67 deflects the sheet bundle mounted from the bookbinding portion F in a predetermined direction (posture), and simultaneously transfers the sheet bundle to the cutting unit 68 on the downstream side. Accordingly, the bundle posture deflection means (the turntable mechanism shown in the drawing) 67 constitutes a function of deflecting the sheet bundle in the vertical direction and a sheet bundle conveying means for feeding the posture-deflected sheet bundle to the downstream cutting position. is doing. Further, the cutting unit 68 cuts the periphery of the sheet bundle.

[Composition of cutting means]
As shown in FIG. 2, the cutting means 68 includes a cutting edge press member 68b for pressing and supporting the cutting edge of the sheet bundle on the blade receiving member 68a, and a cutting blade unit 68c. The cutting edge press member 68b is disposed at a position facing the blade receiving member 68a disposed in the bookbinding path 33, and is constituted by a pressing member (pressurizing unit) that moves in a direction orthogonal to the sheet bundle by a driving unit (not shown). ing. The cutting blade unit 68c includes a flat cutting blade 68x and a cutter motor (driving means) MC for driving the cutting blade 68x. By the cutting means 68 having such a configuration, a predetermined amount of the peripheral edge except the back portion of the sheet bundle that has been bound into a booklet is cut and aligned.

  The cutting blade 68x is a flat blade-shaped blade tip having a blade width longer than the sheet width, and can be reciprocated between a home position spaced from the blade receiving member 68a and a cutting position contacting the blade receiving member 68a. And is connected to a cutter motor (driving means) MC. A sheet discharge roller 69 and a stacker 70 are arranged on the downstream side of the cutting means 68 so as to store the sheet bundle from the bookbinding path 33 (see FIG. 1).

[Configuration of control means]
The configuration of the control means for controlling the bookbinding apparatus B will be described with reference to the block diagram of FIG. In a system in which the image forming apparatus A and the bookbinding apparatus B are connected as shown in FIG. 1, for example, a control panel 81 and a mode setting unit 82 are provided in the control unit of the image forming apparatus A. Then, the control CPU 79 of the image forming apparatus A transfers a mode selection signal of “print processing mode” and “bookbinding processing mode” set on the control panel 81 to the bookbinding apparatus B.

  At this time, when the “bookbinding processing mode” is selected, for example, the operator is prompted to input the thickness information of the cover sheet from the control panel 81. Alternatively, the thickness information of the sheet stored in the cover sheet feed cassette is obtained. As described above, the present invention is configured such that the thickness information of the cover sheet is input from the control panel 81 of the image forming apparatus A or the control panel provided in the bookbinding apparatus B.

When the bookbinding mode is selected by the operator, the control means (control CPU) 79 of the image forming apparatus A displays the bookbinding mode instruction signal and the cover sheet thickness information (differs when the bookbinding apparatus includes a cover thickness input means). Then, the size information of the intermediate paper sheet is transferred to the bookbinding apparatus B.
In this case, the control panel 81 may be configured to input thickness information such as the basis weight of the cover sheet and material information such as the material, for example, whether it is hard paper or soft paper.

  On the other hand, the bookbinding apparatus B includes the following control CPU 80. The control CPU 80 includes a drive motor MO1 (not shown) for the transport roller 31b in the carry-in path 31, a drive motor 32 for the transport roller 32a in the intermediate paper feed path 32, and a drive motor MO2 for the transport roller 34a in the cover feed path 34. A transport system driver circuit such as (not shown) is connected. Similarly, the tray raising / lowering motor MO3 for raising and lowering the stacking tray 41, the grip motor and raising / lowering motor of the grip conveying means (sheet bundle conveying means) 47, and the drive circuits of the shift motors M3a and M3b are connected. The lift motors and the shift motors M3a and M3b are both configured by stepping motors, and the number of steps, speed, and the like are instructed by a command signal from the control CPU 80. That is, the control CPU 80 issues command signals such as the number of pulses of the pulse power supply, duty, drive start timing, and drive end timing to the power supply pulse generator of each motor.

  On the other hand, a detection signal from the sheet bundle thickness detection means, a detection signal from the grip sensor Sg, a home position sensor SP of the glue container 51, and detection signals of the home position sensors Sb1 and Sb2 of the back folding press members 62a and 62b are transmitted to the control CPU 80. Wired as is done. The control CPU 80 is provided with a storage unit (ROM) 84 for a control program for executing a bookbinding processing operation and a storage unit (RAM) 85 for a control data.

[Description of bookbinding operation]
Hereinafter, the bookbinding operation by the bookbinding apparatus B described in FIG. 2 will be described with reference to FIGS. In the state shown in FIG. 7, the intermediate paper sheet is conveyed from the image forming apparatus A to the above-described stacking tray 41 via the intermediate paper feed path 32 (see FIG. 2). At the stage where the alignment of the intermediate paper sheets is completed, the grip conveying means 47 conveys and sets the intermediate paper sheet bundle to the application position E.

  At this time, the upper conveyance guides 63a and 63b are set to the closed state (closed position) in FIG. 8 in the cover sheet feeding path 34, and the cover sheet is conveyed and set from the upstream carry-in path 31 to the binding position Fp. To do. The cover sheet conveyance set position is set to coincide with the reference position xx described above. Therefore, in the state of FIG. 8, the sheet bundle of intermediate sheets is conveyed and set at the application position E, the cover sheet is conveyed and set at the binding position Fp, and both sheets are set so as to coincide with the reference position xx.

  Next, the control CPU 80 moves the upper transport guides 63a and 63b to the open state (open position) in the state shown in FIG. This movement is performed by a cam lever drive motor (not shown). In this state, the control CPU 80 determines whether or not the fold line Q is to be formed on the cover sheet set at the binding position Fp based on the cover sheet thickness information and the intermediate sheet bundle bundle thickness information. The thickness information of the cover sheet is obtained from information input by the operator from the control panel 81 prepared in the image forming apparatus A or the bookbinding apparatus B. Further, the bundle thickness information of the intermediate sheet bundle is obtained from information from a bundle thickness detection sensor disposed on the stacking tray 41, for example.

  In this case, the bundle thickness information of the intermediate paper sheet bundle can be obtained from the grip sensor Sg of the grip conveying means 47 described above, or the number of intermediate paper sheet bundles can be obtained from the sensor disposed in the intermediate paper feed path 32. The detection may be performed by a counter, and the number of sheets may be calculated from the standard paper thickness (number of sheets × paper thickness).

  For example, when the basis weight of the cover sheet is 250 grams or more and the thickness of the sheet bundle is 30 sheets (when the basis weight is 50 grams), the control CPU 80 moves the scoring means 55 from the standby position Wp to the operating position. Move to Ap to form a crease Q on the cover sheet. That is, in the control data storage means (RAM) 85, the cover sheet creasing reference value is set in advance as the basis weight of the cover sheet and the thickness of the middle sheet bundle. The control CPU 80 compares the reference value with the thickness information of the cover sheet sent from the image forming apparatus A and the thickness information of the middle sheet sheet bundle, and determines whether or not the folding line Q is to be formed.

  In accordance with the crease determination, the control CPU 80 applies an adhesive to the back binding end surface S1 of the middle sheet bundle in the state shown in FIG. The control CPU 80 forms the folding line Q on the cover sheet before or after the adhesive application.

  The operation of applying the adhesive and forming the crease is shown in FIGS. FIG. 6 shows the forward movement of moving the coating unit 50 from the home position HP to the return position RP. At this time, the grip conveying means 47 sets the sheet end surface S1 and the coating member 54 in a pressure contact state (Ga <0). . Then, an operation is performed in which the roller surface disperses the edge of the sheet bundle as shown in FIG. 6B. In the forward operation (spreading operation) of the application unit 50, the control CPU 80 operates the shift means (operation solenoid) 58L. By energizing the operation solenoid 58L, the creasing means 55 moves from the standby position Wp to the operation position Ap and engages with the cover sheet. Therefore, when the coating unit 50 is moved from the home position HP to the return position RP, a folding line Q as shown in FIG. 6C is formed on the cover sheet.

  Next, the control CPU 80 moves the application unit 50 from the return position RP to the home position HP. At this time, as shown in FIG. 7, the grip conveying means 47 is controlled so as to form a predetermined application cap (Ga> 0) between the sheet end surface S1 and the application member 54, and at the same time, the shift means (operating solenoid) 58L is turned off. Return to operation. Then, the creasing means 55 returns to the standby position Wp retracted from the cover sheet. In this state, the application unit 50 is moved back. With this operation, a predetermined amount of adhesive is applied to the end face of the sheet bundle.

  Next, the control CPU 80 causes the back folding press members 62a and 62b to stand by in a standby position (shown in the figure) spaced apart from each other in the state shown in FIG. 10, and the grip conveying means 47 binds the intermediate paper sheet bundle with the adhesive applied to the binding end surface. Transfer to position Fp. At this time, a folding line Q is formed on the cover sheet and is backed up and supported by the back plate member 61.

  Then, the control CPU 80 moves the back folding press members 62a and 62b to the press position in the state shown in FIG. At this time, the press position of one left back folding press member 62b is set to coincide with the reference position xx described in FIG. Then, the cover sheet is back-folded along a preset folding line Q. After the back folding, the control CPU 80 waits for a predetermined adhesive cooling time, retracts the back plate member 61 out of the path, and finish-folds it with the downstream folding roll 64 (see FIG. 11B).

A Image forming apparatus B Bookbinding apparatus E Application position 31 Carry-in path 31a Carry-in entrance 32 Middle sheet feeding path 33 Bookbinding path 34 Cover sheet feeding path 41 Stack tray 47 Sheet bundle conveying means (grip conveying means)
47a clamper 47b clamper 50 adhesive application means 51 glue container 52 guide rail 53 timing belt 54 application roll 55 creasing means 55a creasing member (strengthening roller)
56 Bracket (Unit frame)
56x Shaft 56S Sleeve 57 Swing arm 58S Energizing spring 58L Actuation solenoid (shift means)
60 cover binding means 61 back abutment plate member 62a back folding press member 62b back folding press member 63a first upper conveyance guide 63b second upper conveyance guide 65 cover sheet conveyance means 66 shift means 67 bundle posture deflection means 68 cutting means 69 paper discharge roller

Claims (9)

A bookbinding apparatus for binding and binding a bundle of middle paper sheets with a cover sheet,
A bookbinding path having a bookbinding unit that binds the middle sheet bundle and the cover sheet;
A cover feeding path for feeding a cover sheet to the binding position of the bookbinding unit;
Back folding press means arranged at the binding position and folding back the cover sheet;
A creasing means for forming a crease in a fold of the cover sheet disposed in the cover sheet feeding path;
Control means for controlling the scoring means;
With
The creasing means is
A shift means is provided that is configured to be movable between an operating position that engages with a cover sheet in the cover feeding path and a retracted standby position, and that moves between the operating position and the standby position. And
The control means controls the shift means so as to form a crease in the cover sheet according to the bundle thickness of the middle sheet bundle and the thickness of the cover sheet that are bound together in the bookbinding unit. Bookbinding equipment. The control means includes
When the bundle thickness of the bundle of intermediate paper sheets to be bound together in the bookbinding part is a predetermined value or less,
Or when the thickness of the cover sheet is a predetermined value or more,
The bookbinding apparatus according to claim 1, wherein the shift unit is controlled so that a folding line is formed on a cover sheet by the creasing unit. In the bookbinding path, a bundle conveying means for feeding the sheet of sheet of sheets toward the binding position is disposed,
The back folding press means is
Consists of a pair of press members that fold back the cover sheet across the middle sheet bundle,
The pressing position of this one pressing member is set to a predetermined reference position,
The press position of the other press member is set to change according to the thickness of the sheet bundle,
The bookbinding apparatus according to claim 1, wherein the creasing means is configured to form a folding line that matches the reference position on a cover sheet. The creasing means is disposed at the binding position of the cover feed path,
2. The bookbinding according to claim 1, wherein the control unit controls the shift unit so that the creasing unit forms a folding line on the cover sheet after the cover sheet is fed and set to the binding position. apparatus. In the bookbinding path, an adhesive application means for applying an adhesive to the back end face of the middle paper sheet bundle is disposed upstream of the binding position,
This adhesive application means
An application member that applies the adhesive, and an application unit that holds the application member and moves from one end of the sheet bundle to the other end;
Drive means for moving the coating unit from one end to the other along the back end surface of the sheet bundle of intermediate paper;
Consists of
The creasing means is provided in the coating unit, and forms a folding line on the cover sheet when the coating unit moves from one end to the other end along the middle sheet bundle. The bookbinding path described. The creasing means is composed of a roller member having a knife edge on the outer periphery,
This roller member
5. The bookbinding apparatus according to claim 4, wherein the coating unit is attached to the coating unit so as to roll on a cover sheet when the coating unit moves from one end to the other end along the middle sheet bundle. . The control means includes
Simultaneously with the application operation of the adhesive application means for applying an adhesive to the end surface of the inner paper sheet,
The bookbinding apparatus according to claim 5 or 6, wherein the shift means controls the shift means so that the creasing means forms a folding line on a cover sheet. In the bookbinding path, a stacking tray for aligning and stacking the intermediate paper sheets is arranged on the upstream side of the adhesive application means,
The bookbinding apparatus according to any one of claims 5 to 7, wherein the stacking tray is continuously provided with an intermediate sheet feeding path for sequentially feeding sheets fed from the image forming apparatus. Image forming means for sequentially forming images on sheets;
A bookbinding apparatus for binding and binding the sheets sent from the image forming means;
Consisting of
An image forming apparatus comprising the bookbinding apparatus according to any one of claims 1 to 7.

Images