JP2011245067A - カーペット及びその製造方法 - Google Patents
カーペット及びその製造方法 Download PDFInfo
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- JP2011245067A JP2011245067A JP2010122189A JP2010122189A JP2011245067A JP 2011245067 A JP2011245067 A JP 2011245067A JP 2010122189 A JP2010122189 A JP 2010122189A JP 2010122189 A JP2010122189 A JP 2010122189A JP 2011245067 A JP2011245067 A JP 2011245067A
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- Prior art keywords
- layer
- carpet
- polyvinyl chloride
- chloride resin
- viscosity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 76
- 239000011347 resin Substances 0.000 claims abstract description 76
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 49
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 49
- 239000010410 layer Substances 0.000 claims description 127
- 238000007789 sealing Methods 0.000 claims description 45
- 239000004745 nonwoven fabric Substances 0.000 claims description 41
- 239000000835 fiber Substances 0.000 claims description 30
- 238000000576 coating method Methods 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 18
- 239000002759 woven fabric Substances 0.000 claims description 18
- 239000012209 synthetic fiber Substances 0.000 claims description 16
- 229920002994 synthetic fiber Polymers 0.000 claims description 16
- 239000004744 fabric Substances 0.000 claims description 13
- 239000000945 filler Substances 0.000 claims description 13
- 239000003365 glass fiber Substances 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 11
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- 239000002356 single layer Substances 0.000 claims description 4
- 230000003405 preventing effect Effects 0.000 abstract description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 18
- 230000000694 effects Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 229920000728 polyester Polymers 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 229910000019 calcium carbonate Inorganic materials 0.000 description 9
- 230000002265 prevention Effects 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 239000004816 latex Substances 0.000 description 6
- 229920000126 latex Polymers 0.000 description 6
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000002861 polymer material Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000003566 sealing material Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- -1 wool Substances 0.000 description 4
- 244000025254 Cannabis sativa Species 0.000 description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 235000009120 camo Nutrition 0.000 description 3
- 235000005607 chanvre indien Nutrition 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000011487 hemp Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- QGEOKXWFGANCJL-UHFFFAOYSA-N ethenyl acetate;hydrochloride Chemical compound Cl.CC(=O)OC=C QGEOKXWFGANCJL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Carpets (AREA)
- Laminated Bodies (AREA)
Abstract
【解決手段】粘度2000CPS以下、及び無機成分がポリ塩化ビニル樹脂100重量部に対して200重量部以下の低粘度ポリ塩化ビニル樹脂で目止め層を形成することにより毛羽立ち防止効果(耐ファズ性)に優れ、多大な塗布量及び熱量を必要としない、裏打ち層とも強固に接着したカーペットとした。
【選択図】図1
Description
Claims (6)
- 基布にパイルが植設されたパイル布帛からなる表面パイル層と、目止め層と、裏打ち層で構成されたカーペットにおいて、前記目止め層が低粘度ポリ塩化ビニル樹脂で形成され、該低粘度ポリ塩化ビニル樹脂が粘度5000CPS以下、及び無機成分がポリ塩化ビニル樹脂100重量部に対して200重量部以下であることを特徴とするカーペット。
- 前記裏打ち層が、ガラス繊維や合成繊維の不織布または織布からなる中間層と、ポリ塩化ビニル樹脂および充填剤からなる単層または複数層の樹脂層で構成されることを特徴とする請求項1に記載のカーペット。
- 前記裏打ち層が、ガラス繊維や合成繊維の不織布または織布からなる中間層と、クッション性のある、発泡樹脂層または不織布層で構成されることを特徴とする請求項1に記載のカーペット。
- 前記裏打ち層が、天然繊維や合成繊維の不織布または織布で構成されることを特徴とする請求項1に記載のカーペット。
- 前記目止め層を形成するポリ塩化ビニル樹脂が還元粘度(K値)60〜75のポリ塩化ビニル−酢酸ビニル共重合体のコポリマーからなることを特徴とする請求項1乃至4に記載のカーペット。
- 前記目止め層を形成するポリ塩化ビニル樹脂を常温のゾル状態で、塗布量100〜800g/m2で前記表面パイル層の裏面に含浸塗布させた後、加熱キュアし固形化することにより、目止め層を作成することを特徴とするカーペットの製造方法。
Priority Applications (1)
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JP2010122189A JP5650930B2 (ja) | 2010-05-28 | 2010-05-28 | カーペット及びその製造方法 |
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JP2010122189A JP5650930B2 (ja) | 2010-05-28 | 2010-05-28 | カーペット及びその製造方法 |
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JP2011245067A true JP2011245067A (ja) | 2011-12-08 |
JP5650930B2 JP5650930B2 (ja) | 2015-01-07 |
Family
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JP2010122189A Active JP5650930B2 (ja) | 2010-05-28 | 2010-05-28 | カーペット及びその製造方法 |
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JP (1) | JP5650930B2 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102908033A (zh) * | 2012-11-02 | 2013-02-06 | 浙江三门维艾尔工业有限公司 | 一种防滑脚垫 |
JP2018117823A (ja) * | 2017-01-25 | 2018-08-02 | 住江織物株式会社 | タイルカーペット及びその製造方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61179113A (ja) * | 1984-09-24 | 1986-08-11 | ミリケン・リサ−チ・コ−ポレ−シヨン | カ−ペツトタイル |
JPS63146579U (ja) * | 1987-03-18 | 1988-09-27 | ||
JPH05287678A (ja) * | 1992-04-02 | 1993-11-02 | Suminoe Textile Co Ltd | タイルカーペットの製造法 |
JP2007029405A (ja) * | 2005-07-27 | 2007-02-08 | Suminoe Textile Co Ltd | 目地隙のないタイルカーペット及びその製造方法 |
JP2009131341A (ja) * | 2007-11-29 | 2009-06-18 | Suminoe Textile Co Ltd | タイルカーペット及びその製造方法 |
JP2009534495A (ja) * | 2006-04-21 | 2009-09-24 | ビーエーエスエフ ソシエタス・ヨーロピア | 可塑剤としてのヘキサヒドロフタルイミド化合物の使用 |
JP2009247471A (ja) * | 2008-04-03 | 2009-10-29 | Suminoe Textile Co Ltd | カーペット及びその製造方法。 |
-
2010
- 2010-05-28 JP JP2010122189A patent/JP5650930B2/ja active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61179113A (ja) * | 1984-09-24 | 1986-08-11 | ミリケン・リサ−チ・コ−ポレ−シヨン | カ−ペツトタイル |
JPS63146579U (ja) * | 1987-03-18 | 1988-09-27 | ||
JPH05287678A (ja) * | 1992-04-02 | 1993-11-02 | Suminoe Textile Co Ltd | タイルカーペットの製造法 |
JP2007029405A (ja) * | 2005-07-27 | 2007-02-08 | Suminoe Textile Co Ltd | 目地隙のないタイルカーペット及びその製造方法 |
JP2009534495A (ja) * | 2006-04-21 | 2009-09-24 | ビーエーエスエフ ソシエタス・ヨーロピア | 可塑剤としてのヘキサヒドロフタルイミド化合物の使用 |
JP2009131341A (ja) * | 2007-11-29 | 2009-06-18 | Suminoe Textile Co Ltd | タイルカーペット及びその製造方法 |
JP2009247471A (ja) * | 2008-04-03 | 2009-10-29 | Suminoe Textile Co Ltd | カーペット及びその製造方法。 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102908033A (zh) * | 2012-11-02 | 2013-02-06 | 浙江三门维艾尔工业有限公司 | 一种防滑脚垫 |
CN102908033B (zh) * | 2012-11-02 | 2015-08-12 | 浙江三门维艾尔工业有限公司 | 一种防滑脚垫 |
JP2018117823A (ja) * | 2017-01-25 | 2018-08-02 | 住江織物株式会社 | タイルカーペット及びその製造方法 |
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JP5650930B2 (ja) | 2015-01-07 |
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