JP2011240382A - Method for energization heating - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method for energization heating, which improves heating uniformity in an energization area with respect to a non-rectangular blank, especially to a blank including a curved part, a bent part, a branch part, or combinations of these.SOLUTION: In an energization heating step S1, the first embodiment, an electrode pair 20 including a linear electrode 21 and a curved electrode 22, is disposed in a blank 10 formed in an arcuate shape having a curved part, and is energized to heat the blank 10. The electrode pair 20 is disposed so that the distance between the electrodes of the electrode pair 20 is controlled to be constant throughout in the extending direction of each electrode 21, 22 and also, the angle, which is defined by an end 10a of the blank 10 and an end of each electrode 21, 22, is controlled to approach a right angle.

Description

  The present invention relates to an electric heating technique for heating a blank by energizing the blank. In particular, the present invention relates to a technique for electrically heating a blank used for hot press molding.

2. Description of the Related Art Conventionally, hot presses that perform press molding using a mold after applying electrical heating to a plate blank made of a steel plate or the like are widely known. Here, the blank moldability is improved by heating the blank before molding.
In addition, a molding method is known in which a blank is heated to a predetermined temperature (temperature at which an austenite structure appears) or higher when energized and heated and brought into contact with a cooled mold to perform quenching at the same time as pressing.

In recent years, in consideration of the environment, safety, and the like, the strength of molded products obtained by molding steel sheets for automobiles has been increased. However, with increasing strength, there is an increasing demand for accuracy assurance when joining a plurality of molded products. Furthermore, for the purpose of improving productivity, there is an increasing demand for integrating a plurality of parts in order to reduce the number of parts.
Various ideas have been made to meet these requirements. For example, in order to integrate a plurality of parts, a method is proposed in which a high-strength blank having a desired shape (an irregular shape such as an H shape or a T shape) is prepared, and the irregularly shaped blank is heated and pressed. ing.

In Patent Document 1, as a method of energizing and heating a blank formed in a non-rectangular shape (trapezoidal shape), spherical electrodes are attached to two or more locations on opposite ends of the blank, and power supplied to the electrodes is supplied to each electrode. A technique for adjusting to the above is disclosed.
According to this, the current value supplied to each electrode can be controlled to a desired value, but the interval between equipotential lines generated between the electrodes is not constant, and the current is concentrated at a place where the interval between equipotential lines is short. Therefore, the heating temperature is not constant in the energized region in the blank.

JP 2002-248525 A

  The present invention relates to non-rectangular blanks, and in particular to a blank that includes a curved portion, a bent portion, a branched portion, or a combination thereof, energization that can improve the heating uniformity in the energization region. It is an object to provide a heating method.

  The energization heating method of the present invention is an energization heating method in which an electrode pair constituted by a linear electrode and a curved electrode is arranged in a blank, and the blank is heated by energizing the electrode pair, The electrodes so that the distance between the electrode pairs is constant over the extending direction of the electrodes, and the angle between the end of the blank and the end of each electrode approaches a right angle. Place a pair.

  In the energization heating method of the present invention, it is preferable to prepare a plurality of the electrode pairs, superimpose a part of the energization region by the plurality of electrode pairs, and arrange the electrodes so as to cross each other at the overlapped portion. .

  In the blank, it is preferable that the plurality of electrode pairs are arranged so that a portion where the energization regions by the electrode pairs overlap includes a region having a low current density among the energization regions by the plurality of electrode pairs.

  In the blank, a non-energized region generated by arranging the electrodes so as to cross each other is located in the vicinity of a region having a high current density or in the vicinity of the overlapping energized region among the energized regions of the plurality of electrode pairs. It is preferable to arrange the plurality of electrode pairs in

  Furthermore, it is preferable to arrange | position the site | part which the said electrode cross | intersects in the front and back of the said blank.

  According to the present invention, it is possible to improve the heating uniformity in the energized region, particularly with respect to a non-rectangular blank, particularly with respect to a blank including a curved portion, a bent portion, a branched portion, or a combination thereof.

It is a figure which shows the flow characteristic of the electric current in the case of supplying with electricity to a curved blank. It is a figure which shows the flow characteristic of the electric current in the case of supplying with electricity to a branched blank. It is a figure which shows the typical shape used for modeling of a blank shape, (a) shows a bow shape, (b) shows a branched shape. It is a figure which shows the example which models a blank shape using a typical shape. It is a figure which shows the electric heating process which concerns on 1st embodiment. It is a figure which shows the electrical heating process which concerns on 2nd embodiment. It is a figure which shows distribution of the current density in the electric heating process of 2nd embodiment, (a) shows distribution of the current density generate | occur | produced by one electrode pair, (b) shows the current density generate | occur | produced by the other electrode pair. The distribution of. It is a figure which shows distribution of the current density in the electric heating process of 2nd embodiment, (a) shows what overlapped the distribution of the current density generate | occur | produced by both electrode pairs, (b) is the calorie | heat amount in a blank Indicates movement. It is a figure which shows the electrical heating process which concerns on 3rd embodiment. It is a figure which shows distribution of the current density in the electric heating process of 3rd embodiment. It is a figure which shows distribution of the current density in the electric heating process of 3rd embodiment, (a) shows what overlapped the distribution of the current density generate | occur | produced by all the electrode pairs, (b) is the calorie | heat amount in a blank Indicates movement. It is a figure which shows the method of the intersection of a curve electrode. It is a figure which shows the electricity heating process which concerns on 4th embodiment. It is a figure which shows the example of the electricity supply control used for the electricity heating process which concerns on 4th embodiment.

Below, with reference to drawings, embodiment of the electric heating method concerning the present invention is described.
The energization heating method of the present invention is a step of heating by energizing a flat blank. Moreover, as a post-process of electric heating, a hot press process for press forming while quenching a blank, a warm press process not including quenching, or the like is performed.

In the hot pressing step, the blank heated to a predetermined temperature or higher by the current heating method of the present invention is press-molded while being rapidly cooled using a pressing mold.
Under the present circumstances, the improvement of the moldability concerning press molding and the improvement of the hardenability of a blank are calculated | required. That is, it becomes a big subject whether the blank introduce | transduced into a hot press process is heated uniformly more than the predetermined temperature which can ensure the said moldability and hardenability.
At the same time, in order to meet the demands for reducing the number of processes and the number of parts, the product can be used as a single product through a post process such as a trimming process after the hot press process, that is, a different shape having substantially the same shape as the product shape. Prepare a blank with a shape (non-rectangular shape) or a shape that includes a product shape and can be easily processed into a product shape in a subsequent process, and heat-heat the blank, and proceed to the hot press process. It is demanded.
The present invention proposes a novel energization heating method that solves the above-mentioned problems, and an embodiment that embodies the present invention will be described in detail below.

[Basic principle]
Below, the basic principle of the electric heating method which concerns on this embodiment is demonstrated.
First, the basic characteristics of current flowing in a conductor such as metal will be described. The current flowing in the conductor has a characteristic of flowing in a direction perpendicular to the electrode and the equipotential line and a characteristic of flowing along the conductor end. Further, the density of current flowing through each part in the conductor, that is, the interval between equipotential lines is inversely proportional to the distance between electrodes (resistance).
Due to the above characteristics, when a pair of electrodes are placed on opposite ends of a rectangular blank and heated by energization, equipotential lines are generated at equal intervals in the direction perpendicular to the electrodes, so uniform heating is possible. However, when a pair of electrodes are arranged at opposite ends of a non-rectangular blank and energized and heated, uniform equipotential lines are not generated, and the blank temperature after heating becomes non-uniform.

For example, as shown in FIG. 1A, when the blank has an arc shape, a curved shape such as an annular shape, or a bent shape such as an L shape, a difference (inner circumference) Since the length L1 <the outer peripheral length L2) occurs, the current flowing through the end portion causes the current flowing through the inner periphery to be larger than the current flowing through the outer periphery. Thereby, the heating degree of an inner periphery becomes large compared with an outer periphery, and local overheating generate | occur | produces in an inner periphery.
In addition, as shown in FIG. 1B, when the electrode (or the blank end) is inclined with respect to the current flow direction, the electrode and the blank have a current characteristic of flowing in a direction perpendicular to the electrode. The current concentrates on the side where the angle formed with the end becomes an obtuse angle and is locally heated, and the current density on the side where the angle is acute becomes sparse, resulting in a low temperature part.

  From the above, in the energization heating method of the present embodiment in which a non-rectangular blank is energized and heated, a straight electrode (electrode formed between both ends in a straight line) and a curved electrode (electrodes whose both ends are not located on the same straight line) ) Are arranged in consideration of the following two factors (1) and (2) and are energized to make the blank temperature uniform after heating.

(1) Interelectrode distance A straight electrode is arranged at one end of the blank, and the curved electrode is blanked so that the distance from the straight electrode on the blank is substantially constant over the extending direction of the straight electrode. Place on top. At this time, the smaller inter-electrode distance has a lower resistance value and the current easily flows. Therefore, the inter-electrode distances of other parts are set based on the shorter inter-electrode distance according to the shape of the blank. That is, the shape of the curved electrode is a free curve, and the distance between the electrodes at each part of the curved electrode and the corresponding part of the linear electrode is configured to be substantially the same.
By setting the factor related to the distance between the electrodes in this way, the electric resistance value between the electrodes becomes substantially uniform, so that the heating temperature can be made uniform.

(2) Normal direction of the curved electrode Since the current enters at a right angle to the electrode, the end shape of the curved electrode is set so that the angle formed by the blank edge and the curved electrode end approaches a right angle. To do. That is, the current concentration is suppressed by bringing the normal direction of the curved electrode at the blank end close to a right angle with respect to the blank end.
By setting the factors related to the normal direction of the curved electrode in this way, the current flow near the ends of the electrodes becomes uniform, so that the equipotential line intervals between the electrodes can be made uniform.
In addition, in the vicinity of the location where the current flow is to be released or the location where the current is to be concentrated locally (however, it does not cause local overheating), the angle of the electrode with respect to the current flow direction (normal direction of the curved electrode) is set. A method of controlling the current flow by changing from a right angle to an obtuse angle is also effective.

For example, a method of arranging an electrode pair using the factors (1) and (2) described above for an arc-shaped blank as shown in FIG.
(1) The distance between the electrodes arranged at both ends is not constant. For this reason, it is necessary to set the distance between the electrodes to be constant. Accordingly, at least one of the electrode pairs is arranged as a curved electrode inside the blank (on the plane of the blank) so that the distance between the electrodes is substantially constant.
(2) When the distance between the electrodes is constant, the angle between the curved electrode and the blank end at the outer peripheral side end becomes an obtuse angle, so the angle here needs to be close to a right angle. As a result, there is a slight difference in the distance between the electrodes, but in order to prevent overheating due to current concentration, the angle formed between the end of the curved electrode and the end on the outer peripheral side of the blank is substantially perpendicular. Set.

In addition, a method of arranging electrode pairs using the factors (1) and (2) described above for a T-shaped blank as shown in FIG. 2 will be described.
(1) The T-shaped blank is composed of a straight line portion extending in one direction and a straight line portion extending in the other direction from a branch portion in the middle thereof. As shown in FIG. 2 (a), the region surrounded by the electrode pairs arranged at the ends of the opposing straight portions has a shape close to a rectangular shape. The current flow is divided along the line, and the current is concentrated at the corner of the branch part. In addition, as shown in FIG. 2B, when energizing an electrode pair arranged in one of the opposing linear portions and the linear portion extending in the direction orthogonal thereto, the inner peripheral side of the branch portion As the current concentrates, the current is dispersed at the branching portion.
For this reason, it is necessary to make the current density to the inner peripheral side of the branch portion sparse. As a result, curvilinear electrodes are arranged at the branching part and the distance between the electrodes near the corner part is set to be long, so that current splitting at the branching part is suppressed and the current density at the branching part is adjusted. To do.
(2) Since the current concentrates at the corner of the branching portion as described above, a part of the curved electrode is configured to be substantially symmetrical with the corner shape of the branching portion, and the curved electrode is arranged to face the corner portion. To do. As a result, the normal direction of the curved electrode, that is, the current flow direction inclines toward the curved electrode side at the branch portion, and a large amount of current flows to the curved electrode side, so that current concentration on the inner peripheral side of the corner is suppressed.

[Blank shape modeling]
Actually, since there are a wide variety of shapes of non-rectangular blanks, it is necessary to configure and arrange electrode pairs according to each shape. However, in many cases, the shape of a non-rectangular blank can be modeled using a specific typical shape. Hereinafter, modeling of a blank used in the present embodiment will be described.

A blank formed in a non-rectangular shape such as an arc shape having a curvature, an L shape having a bent portion, a T shape having a branching portion, an H shape, or a perforated shape is shown by an arc shape 1 and FIG. 3 shown in FIG. Modeling can be performed using two typical shapes of the branch type 2 shown in FIG.
For example, in the case of a perforated blank having one through hole in the blank as shown in FIG. 4 (a), it can be modeled using two semicircular arcs 1 and shown in FIG. 4 (b). Thus, in the case of a perforated blank having two through holes in the blank, it can be modeled by using two semicircular arcuate arcs 1 and two branching arcs 2.

As shown to Fig.3 (a), the arcuate 1 is formed in circular arc shape. Specifically, the arcuate shape 1 has straight end portions 1a and 1a, and a curved portion 1b between both end portions 1a and 1a. In other words, in the arcuate shape 1, end faces located at both ends in the direction having the curvature among the outer peripheral end faces that define the region having the curvature are formed as planes and have a curvature from the one end face toward the other end face. The shape is curved in an arc along the direction.
As shown in FIG. 4, the arcuate shape 1 can be applied to modeling of a curved portion and a bent portion formed at the corner of the blank.

As shown in FIG. 3B, the branching shape 2 is formed in a T shape. Specifically, the branch shape 2 is formed by a first straight line portion 2a extending in one direction and a second straight line portion 2b extending in a direction orthogonal to the first straight line portion 2a, and the first straight line portion 2a and the second straight line portion 2b. Are arranged so as to intersect at the branch portion 2c. Moreover, the end surface of the 1st linear part 2a and the end surface of the 2nd linear part 2b are formed as a plane, and are extended along the direction orthogonal to each other.
As shown in FIG. 4, the branching type 2 can be applied to modeling of a blank branching portion (a trident portion, a cross portion) or the like.

  As described above, in the electric heating method according to the present embodiment, the shape of the blank is modeled using the two typical shapes of the arcuate shape 1 and the branched shape 2, and (1) the distance between the electrodes for the modeled blank. And (2) A configuration is proposed in which the blank is heated by energizing and energizing electrode pairs in consideration of two factors in the normal direction of the curved electrode. Then, it can be put to practical use by appropriately determining the current heating mode for the actual shape blank based on the modeled current heating mode for the blank.

[First embodiment]
Below, with reference to FIG. 5, the electric heating process S1 which is 1st embodiment of the electric heating method of this invention is demonstrated. In the electric heating step S <b> 1, the blank 10 formed in the “bow” which is one of the typical shapes is energized and heated using one electrode pair 20.
The blank 10 is an object to be heated in the electric heating step S1, and is made of a flat plate material (such as a steel plate) that has conductivity and can be quenched. The blank 10 is formed in the same shape as the arcuate shape 1 and includes an arc-shaped curved portion 10b having a predetermined width. Due to the curved portion 10b, the distance between both end portions 10a and 10a varies depending on the diameter of the arc (according to the position of the curved portion 10b in the width direction).
The electrode pair 20 is a pair of electrodes constituted by a straight electrode 21 and a curved electrode 22. The electrode pair 20 is connected to an appropriate power supply device, and one is used as a positive electrode and the other as a negative electrode. The blank 10 is heated by supplying a current to the electrode pair 20 and energizing the blank 10.

As shown in FIG. 5, the straight electrode 21 is a rod-shaped electrode arranged over the entire length direction (width direction of the blank 10) of the one side end portion 10 a of the blank 10, and the curved electrode 22 is the blank electrode 10. This is a curved electrode arranged to cross the bending portion 10b in the width direction. Such a curved electrode can be obtained, for example, by bending a rod-shaped linear electrode.
Here, the curved electrode 22 is disposed in consideration of the above-mentioned (1) factors relating to the distance between the electrodes and (2) factors relating to the normal direction of the curved electrodes.
(1) The curved electrode 22 is disposed such that the distance from the linear electrode 21 at each portion corresponding to the linear electrode 21 disposed at the one side end 10a is substantially constant. That is, the curved electrode 22 has a distance from the linear electrode 21 at each site in the width direction that is approximately equal to the arc length of the inner circumferential side portion 10c that is the minimum distance of the curved portion 10b. It is extended in the shape of a curve. Thereby, the electrical resistance between the electrode pair 20 is made uniform.
(2) The end on the outer peripheral side portion 10d side of the curved electrode 22 is set so that the angle formed by the curved electrode 22 and the outer peripheral side portion 10d is a right angle. Thereby, the current concentration at the end of the curved electrode 22 is alleviated and the current flow is made uniform, that is, the equipotential lines generated between the electrode pairs 20 are made uniform.
The term “right angle” here includes an angle near 90 °, and the current flowing along the blank end does not escape from the end of the curved electrode (the current density at the end of the curved electrode does not become sparse). More than an obtuse angle that is larger than the acute angle of the degree, and the amount of current that flows in addition to the current flowing along the blank edge at the end of the curved electrode does not become too large (does not overheat at the end of the curved electrode) Indicates a small angle.

  By arranging the curved electrodes 22 as described above, the current density in the energized region sandwiched between the electrode pairs 20 of the blank 10 can be made substantially uniform, and local current concentration can be alleviated. Thereby, the electric heating with respect to the blank 10 can be equalize | homogenized.

[Second Embodiment]
Below, with reference to FIGS. 6-8, the electrical heating process S2 which is 2nd embodiment of the electrical heating method of this invention is demonstrated. In the electric heating step S <b> 2, the blank 10 formed in the “bow shape” which is one of the typical shapes is heated by using the two electrode pairs 30 and 40. The electric heating process S2 of this embodiment is different from the electric heating process S1 of the first embodiment in that electric heating is performed using a plurality of electrode pairs.
The blank 10 is the same as the current heating target in the current heating step S1, and an arcuate curved portion 10b is formed between both end portions 10a and 10a. Moreover, the blank 10 has a symmetrical shape with the center of both end portions 10a and 10a as the center. In addition, the blank 10 in this embodiment shall have the circular arc shape extended to 90 degrees or more.
The electrode pair 30 is configured by a linear electrode 31 disposed over the entire longitudinal direction (left-right direction in FIG. 6) of the one end portion 10 a of the blank 10 and a curved electrode 32 disposed on the blank 10. It is a pair of electrodes.
The electrode pair 40 includes a linear electrode 41 disposed over the entire longitudinal direction (vertical direction in FIG. 6) of the other end portion 10 a of the blank 10 and a curved electrode 42 disposed on the blank 10. It is a pair of electrodes.

As shown in FIG. 6, the straight electrode 31 is disposed over the entire length of the one side end portion 10 a of the blank 10, and the curved electrode 32 is disposed so as to cross the curved portion 10 b of the blank 10 in the width direction. Yes.
Here, the curved electrodes 32 are arranged in consideration of the above-mentioned (1) factors relating to the interelectrode distance and (2) factors relating to the normal direction of the curved electrodes.
(1) The curved electrode 32 is arranged so that the distance from the linear electrode 31 in each part corresponding to the linear electrode 31 arranged at the one side end 10a is substantially the same. That is, the curved electrode 32 has a curved shape on the outer peripheral side portion 10d side so that the distance from the linear electrode 31 of each part in the width direction is substantially equal to the arc length on the inner peripheral side portion 10c side where the minimum distance is obtained. It has been extended. Thereby, the electrical resistance between the electrode pair 30 is made uniform.
(2) The end on the outer peripheral side portion 10d side of the curved electrode 32 is set so that the angle formed by the curved electrode 32 and the outer peripheral side portion 10d is substantially a right angle. As a result, the current concentration at the end of the curved electrode 32 is alleviated and the current flow is made uniform, that is, the equipotential lines generated between the electrode pairs 30 are made uniform.

  As shown in FIG. 6, the linear electrode 41 and the curved electrode 42 are configured in the same manner as the linear electrode 31 and the curved electrode 32 of the electrode pair 30. The curved electrodes 32 are arranged at symmetrical positions. That is, the curved electrode 32 and the curved electrode 42 intersect at the central portion of the blank 10, so that the energized regions by the electrode pairs 30 and 40 partially overlap at the central portion of the blank 10 (overlapping energized region). ).

In the energization heating step S2, the blank 10 is heated by energizing either one of the electrode pairs 30 and 40 intermittently to each energized region. At this time, in the region on the non-energized side, the temperature is made uniform by heat transfer, so that the uniform heating in the energization heating step S2 is promoted.
As described above, in this embodiment, a plurality of electrode pairs are used, and each curved electrode is arranged so that the respective energization regions partially overlap, and the energization region is selectively switched to energize one energization region. By doing so, the heating is made uniform.

More specifically, as shown in FIG. 7A, in the blank 10, in the energized region of the electrode pair 30, the region A <b> 1 having a low current density, the region A <b> 2 having a high current density, and the non-enclosed region are not surrounded by the electrode pair 30. An energization region A3 exists. The region A1 occurs in the vicinity of the inner peripheral side of the curved electrode 32 and in the vicinity of the outer peripheral side of the linear electrode 31. The region A2 is generated on the outer peripheral side of the curved electrode 32. The region A3 is a region that is not sandwiched between the electrode pairs 30 in the blank 10. Further, the other areas are areas where moderate energization heating is performed, which is an area where an appropriate amount of heat generation can be ensured, and the area A1 having a low current density does not reach the target heating temperature when energized for a predetermined time. The region and the region A2 having a high current density are respectively defined as regions that reach the target heating temperature earlier than energization for a predetermined time.
In addition, as shown in FIG. 7B, in the energized region of the electrode pair 40, there are a region B1 having a low current density, a region B2 having a high current density, and a non-conducting region B3 not surrounded by the electrode pair 40. The region B1 is generated in the vicinity of the inner peripheral side of the curved electrode 42 and in the vicinity of the outer peripheral side of the linear electrode 41. The region B2 occurs on the outer peripheral side of the curved electrode 42. The region B3 is a region that is not sandwiched between the electrode pairs 40 in the blank 10. In addition, the other region is a region where moderate energization heating is performed and is a region where an appropriate amount of heat generation can be ensured, and the region B1 having a low current density does not reach the target heating temperature when energized for a predetermined time. The region B2 having a high current density is defined as a region that reaches the target heating temperature earlier than energization for a predetermined time.

As shown in FIG. 8A, when the energization regions of the electrode pair 30 and the electrode pair 40 are overlapped, an overlapping energization region C appears on the inner peripheral side of the central portion of the blank 10. The overlapping energized region C includes regions A1 and B1 having a low current density. However, since the region is continuously heated by intermittent energization heating by the electrode pairs 30 and 40, the overlapping energized region C is efficiently heated.
Thus, it is preferable that the area | region where the electricity supply area | region of electrode pair 30 * 40 overlaps contains an area | region where a current density is low in each electricity supply area | region. In other words, efficient heating can be realized by superimposing regions of low current density among the energized regions of the electrode pairs 30 and 40 arranged in the blank 10.

Further, as shown in FIG. 8A, when the energized regions by the electrode pair 30 and the electrode pair 40 are overlapped, a non-energized region D is formed on the outer peripheral side of the central portion of the blank 10. In the non-energized region D, the electrode pair 30 and 40 are not energized, but the presence of the regions A2 and B2 having a high current density in the vicinity of the non-energized region D has a large heat transfer effect from the region ( (Refer FIG.8 (b)). Thereby, the heat quantity required for the temperature rise of the non-energized area D is secured.
Thus, it is preferable to arrange | position the area | region where the non-energized area | region of the electrode pairs 30 and 40 overlaps in the vicinity of the area | region where a current density is high in each energized area | region.
In addition, in the regions A2 and B2 having a high current density, the energization is intermittently performed, and the regions A1 and B1 having a low current density are present in the vicinity so that heat transfer due to heat transfer is efficiently performed. Since this occurs, local overheating is suppressed, and the heating temperature after the energization heating process falls within an appropriate range.

As described above, in the energization heating step S2, the shape and arrangement of the curved electrodes 32 and 42 of the electrode pair 30 and 40 can uniformly heat the respective energized regions, and the curved electrodes 32 and 42 are arranged so as to intersect with each other. The heating temperature of the entire blank 10 can be made uniform by overlapping the energized regions of the electrode pairs 30 and 40.
In addition, by using the factors related to the normal direction of the curved electrode, the curve shape is set, and the region where the current density is high and the region where the current density is high are arranged in the vicinity of the non-energized region. You may plan to make it. Specifically, the curvilinear electrode is formed so as to be convex with respect to the inside of the energized region at a location where there is a desire to increase the current density, thereby concentrating the current on the convex portion. In this case, since a plurality of energized regions are intermittently energized, local overheating does not occur and a good heat transfer effect can be expected.

[Third embodiment]
Below, with reference to FIGS. 9-11, the electrical heating process S3 which is 3rd embodiment of the electrical heating method of this invention is demonstrated. In the electric heating step S <b> 3, the blank 50 formed in a “branch shape” which is one of the typical shapes is heated by electric current using two electrode pairs 60 and 70 and one linear electrode 80.
The blank 50 is an object for energization heating in the energization heating step S <b> 3, and is formed by a first straight portion 51 extending in one direction and a second straight portion 52 extending in a direction orthogonal to the first straight portion 51. The second straight part 52 is connected by a branch part 53 located in the middle part of the first straight part 51. The end surfaces of both end portions 51a and 51a of the first straight portion 51 are formed as flat surfaces, and the end surfaces of the end portions 52a of the second straight portion 52 are also formed as flat surfaces.

The electrode pair 60 includes a straight electrode 61 disposed over the entire longitudinal direction (vertical direction in FIG. 9) of the one end 51 a of the first straight portion 51, and a curve disposed from the first straight portion 51 to the branch portion 53. It is a pair of electrodes constituted by the electrode 62.
The electrode pair 70 includes a straight electrode 71 disposed over the entire longitudinal direction (vertical direction in FIG. 9) of the other end 51 a of the first straight portion 51, and a curve disposed from the first straight portion 51 to the branch portion 53. This is a pair of electrodes constituted by the electrode 72.
The straight electrode 80 is an electrode arranged over the entire length direction (left and right direction in FIG. 9) of the end portion 52a of the second straight portion 52, and constitutes the electrode pair 81 and 82 with the curved electrodes 62 and 72, respectively. To do.

As shown in FIG. 9, the straight electrode 61 is arranged over the entire region in the longitudinal direction (vertical direction in FIG. 9) of one end (left side in FIG. 9) of the blank 50, and the curved electrode 62 is the blank 50. It arrange | positions so that the branch part 53 may be crossed from the 1st linear part 51 of this.
Here, the curved electrode 62 is arranged in consideration of the above-described factors regarding (1) the distance between the electrodes and (2) the factors regarding the normal direction of the curved electrodes.
(1) The curved electrode 62 is formed so as to face the linear electrode 61 substantially parallel to the side opposite to the side connected to the second linear portion 52 of the first linear portion 51 (the upper side in FIG. 9). Thereby, the electricity supply area | region of the electrode pair 60 in the 1st linear part 51 of the blank 50 is formed in a substantially rectangular shape.
Further, the curved electrode 62 is curved substantially symmetrically with the shape of the inner circumference of the corner of the branching portion 53 (bends in opposite directions) on the side connected to the second straight portion 52 (lower side in FIG. 9). It is formed. That is, at the portion where the branch portion 53 branches to the second straight portion 52, the curved electrode 62 is bent away from the straight electrode 61, whereby the current to the curved electrode 62 located on the second straight portion 52 side is reduced. The flow is reduced. Thereby, current concentration to the corner inner peripheral side of the branch portion 53 can be avoided, and local overheating can be avoided.
(2) The curved electrode 62 is formed so that the shape of the curved electrode 62 is convex toward the corner portion at a location facing the corner portion of the branching portion 53 of the curved electrode 62. As a result, the normal line from the corner portion toward the curved electrode 62 is concentrated on the convex portion of the curved electrode 62, current concentration on the inner peripheral side of the branch portion 53 can be avoided, and local overheating can be avoided.
By configuring as described above, the equipotential lines generated between the electrode pairs 60 can be made uniform, and the ends of the curved electrodes 62 and the inner peripheral sides of the branch portions 53 of the blank 50 can be locally disposed. Overheating can be avoided. Therefore, heating within the energization region of the electrode pair 60 can be made uniform.

The portion of the curved electrode 62 that faces the linear electrode 61 is formed as described above. That is, a portion of the energized region by the electrode pair 60 where the energization amount is large is formed as a region surrounded by the straight electrode 61 and a portion of the curved electrode 62 that faces the straight electrode 61 substantially in parallel. On the other hand, the portion of the curved electrode 62 that faces the straight electrode 80, that is, the main portion of the energization region by the electrode pair 81 (region formed in a substantially rectangular shape) is formed as follows.
As shown in FIG. 9, a portion of the curved electrode 62 that is arranged to extend on the second straight portion 52 is formed so as to face the straight electrode 80 substantially in parallel. As a result, the energization region of the electrode pair 81 constituted by the curved electrode 62 and the straight electrode 80 is formed in a substantially rectangular shape, and the interval between equipotential lines generated between them is substantially constant.

  As described above, the curved electrode 62 is substantially parallel to the straight electrode 62, the straight portion 62 a facing substantially parallel to the straight electrode 61, the curved portion 62 b curved substantially symmetrically with respect to the inner periphery of the corner of the branch portion 53, and the straight electrode 80. Are formed so as to have three portions with the linear portion 62c facing each other. As described above, when the curved electrode 62 is disposed across the branch portion 53, a substantially rectangular energization region is formed between the straight electrodes 61 and 80, and is substantially orthogonal to the branch portion 53. By curving in the direction, current escape at the branch portion 53 is prevented, and current concentration on the inner periphery side of the branch portion 53 is avoided.

As shown in FIG. 9, the straight electrode 71 is arranged over the entire area in the longitudinal direction (vertical direction in FIG. 9) of the other end (right side in FIG. 9) of the first straight portion 51, and the curved electrode 72 is It arrange | positions so that the branch part 53 may be crossed from the 1st linear part 51 of the blank 50. FIG. The straight electrode 71 and the curved electrode 72 are configured in the same manner as the straight electrode 61 and the curved electrode 62 of the electrode pair 60, and are symmetrical with the straight electrode 61 and the curved electrode 62 with respect to the central portion of the blank 50, respectively. Placed in.
That is, the curved electrode 62 and the curved electrode 72 intersect at the central portion (branch portion 53) of the blank 50, and in the central portion of the blank 50, the energized regions by the electrode pairs 60 and 70 partially overlap ( In other words, there are overlapping energized areas). Thus, by arranging the curved electrodes 62 and 72 of the electrode pair 60 and 70 so as to intersect at the branch portion 53 of the blank 50, the current of the current in the blank 50 formed in the T shape having the branch portion is determined. Bifurcation can be minimized, and current density is made uniform.

  As shown in FIG. 9, the straight electrode 80 is disposed over the entire length direction (left and right direction in FIG. 9) of the end portion 52 a of the second straight portion 52.

In the electric heating step S3, any one of the electrode pair 60, the electrode pair 70, the electrode pair 81 composed of the straight electrode 80 and the curved electrode 62, and the electrode pair 82 composed of the straight electrode 80 and the curved electrode 72 By energizing each of the energized regions, the energized region is energized intermittently to heat the blank 50. At this time, in the region on the non-energized side, the temperature is made uniform by heat transfer, so that the uniform heating in the energization heating step S3 is promoted.
As described above, in this embodiment, by using a plurality of electrode pairs, each curvilinear electrode is arranged so that each energized region partially overlaps, and by selectively energizing each energized region, heating is performed. Uniformity is intended.

More specifically, as shown in FIG. 10A, in the blank 50, in the energized region of the electrode pair 60, the region E <b> 1 having a low current density, the region E <b> 2 having a high current density, and the non-surrounded region. An energization region E3 exists. The region E <b> 1 is a region surrounded by the end of the blank 50 and the electrode pair 60, but is a region where the current is small, and is generated from the branch portion 53 to the second linear portion 52 side of the blank 50. The region E2 occurs above the first straight portion 51 of the blank 50. The region E <b> 3 is a region surrounded by the end of the blank 50 and the curved electrode 62.
Further, as shown in FIG. 10B, in the blank 50, in the energized region of the electrode pair 81, a region F1 having a low current density, a region F2 having a high current density, and a non-conducting region F3 not surrounded by the electrode pair 60. Exists. The region F1 occurs on the left side of the second straight portion 52 of the blank 50. The region F <b> 2 occurs on the right side of the second straight portion 52 of the blank 50. The region F3 is a region surrounded by the end of the blank 50 and the curved electrode 62, and is the same region as the region E3.

  Since the electrode pair 70 is configured symmetrically with the electrode pair 60 and is arranged symmetrically, the current distribution in the energization region of the electrode pair 70 and the energization region of the electrode pair 82 is Each distribution is symmetrical to the current distribution in the energized region of the electrode pair 81.

As shown in FIG. 11A, when the energized regions by the electrode pairs 60, 70, 81, and 82 are overlapped, a non-energized region G appears at the center of the blank 50. The non-energized region G is a region surrounded by the curved electrode 62 and the curved electrode 72 in the blank 50, and is a region located on the back side of each of the linear electrodes 61 and 71. Is not done. However, the presence of a region with a high current density in the vicinity of the non-energized region G has a large heat transfer effect from the region (see FIG. 11B), and a sufficient amount of heat is secured.
As described above, when the heating region is divided into a plurality of energized regions, the current density is high in the vicinity of the region where the non-energized regions not included in the respective energized regions overlap or close to the non-energized regions. It is preferable to arrange the regions.

  Moreover, as shown to Fig.11 (a), since the area | region with a low current density overlaps among the electricity supply area | regions by the electrode pair 60 * 81, the area | region with a low current density overlaps among the electricity supply area | regions by the electrode pair 70 * 82, A sufficient amount of heat can be generated in the region, and uniform heating can be promoted.

As described above, in the energization heating step S3, the shape and arrangement of the curved electrodes 62 and 72 of the electrode pairs 60 and 70 can uniformly heat the respective energized regions, and the curved electrodes 62 and 72 intersect at the branch portion 53. The heating temperature of the blank 50 as a whole can be made uniform by arranging and arranging the energized regions of the electrode pairs 60, 70, 81, and 82.
In particular, in the blank 50 formed in the branch shape 2 having a branch portion, the curved electrodes 62 and 72 are formed in a curved shape that is curved in a substantially right-angle direction, and intersecting at the branch portion 53, Escape (current flow in a direction orthogonal to the energization direction) can be prevented, and efficient heating at the first straight portion 51 and the second straight portion 52 can be realized.

In the above embodiment, the case where the blank formed in the arcuate shape 1 or the branched shape 2, that is, the blank shape is symmetrical, has been described, but the blank shape may be asymmetrical. In other words, the blank shape widely includes those in which the curvature of the arc shape is not constant, the shape in which the branching branch portion is not 90 degrees, and the like.
Also in this case, the current density distribution is obtained by intersecting curved electrodes having different curved shapes (profiles) by using the above-described two factors (1) the distance between the electrodes and (2) the normal direction of the curved electrodes. Can be adjusted. The crossing position at this time is not limited to the blank center part, but is set to an optimum position according to each blank shape.

[Arrangement of intersecting curved electrodes]
Hereinafter, with reference to FIG. 12, a method of crossing the plurality of electrode pairs 30 and 40 in the energization heating step S <b> 2 in which the energization heating is performed using a plurality of pairs of electrodes with overlapping energization regions will be described.
As shown in FIG. 12A, the curved electrodes 32 and 42 that are arranged to intersect each other are arranged separately on the front surface and the back surface of the blank 10. In other words, the curved electrodes 32 and 42 are three-dimensionally intersected with the blank 10. Thereby, while being able to comprise a crossing electrode simply, the whole temperature of the blank formed as a thin plate can be made uniform.
In addition, as shown in FIG.12 (b), the same effect can be obtained by arrange | positioning the curved electrodes 62 and 72 similarly to front and back also in energization heating process S3.

[Fourth embodiment]
Below, with reference to FIG. 13, energization heating process S4 which is 4th embodiment of the energization heating method of this invention is demonstrated. In the energization heating step S4, the blank 100 formed in a perforated shape having a plurality of holes is energized and heated using a plurality of electrode pairs.
The blank 100 is a heating target in the energization heating step S4 and has a complicated shape. Specifically, as shown in FIG. 13, the blank 100 has a shape in which an arcuate shape 1 and a branching shape 2 that are typical shapes are combined. The blank 100 formed in this way is a model of a blank that has a substantially rectangular outer shape and is formed in a perforated shape having two through holes.

As shown in FIG. 13, the blank 100 is formed by combining the arcuate portions 101 and 101 formed in the arcuate shape 1 and the bifurcating portions 102 and 102 formed in the bifurcating shape 2, and the straight end of the arcuate portion 101 is formed. The overall shape of the blank 100 is formed by connecting the respective linear ends of the section and the branch section 102. In other words, the blank 100 is formed by the arcuate portions 101 and 101 and the branch portions 102 and 102 to have a shape in which two circular rings are connected.
The arcuate portion 101 is formed in a semicircular arc shape, and is a portion corresponding to the curved portion and the bent portion of the blank 100, and the branch portion 102 is formed in a T shape, and is a connecting portion (a branch portion) of a hole opening portion of the blank 100. ). The arcuate portion 101 and the branch portion 102 have the same width, and the blank 100 is formed as a continuous flat plate member.

In the arcuate portion 101, the heating is performed by using a plurality of electrode pairs having the same electrode configuration as the electrode configuration of the electrode pairs 30 and 40 for the blank 10 formed in the arcuate shape 1 described in the second embodiment, and the branching portion In 102, energization heating is performed using a plurality of electrode pairs having electrode configurations similar to the electrode configurations of the electrode pairs 60 and 70 and the straight electrode 80 for the blank 50 formed in the branch shape 2 described in the third embodiment. To do.
Thereby, uniform heating in each energization region in each electrode pair arranged in the arcuate part 101 and the branch part 102 is realized, and by appropriately conducting energization control on these electrode pairs, the entire blank 100 is made. It becomes possible to heat uniformly.

  As described above, in the energization heating step S4, the blank 100 having a complicated shape such as a perforated shape is divided into a plurality of energized regions by combining a plurality of typical shapes (bow shape 1, branch shape 2). Heating is applied using an electrode pair configured corresponding to the shape. Thereby, favorable energization heating becomes possible to the blank 100 whole.

  Moreover, the linear electrode arrange | positioned between the arcuate part 101 connected via the linear-shaped edge part and the branch part 102, and the linear electrode arrange | positioned between the branch parts 102 and 102 are adjacent parts. It is possible to use it as a common electrode arranged at the boundary portion. Thus, by arranging the linear electrodes of each electrode pair at the end of each typical shape formed in a linear shape, the number of linear electrodes used for energization heating can be reduced, and each energization region can be reduced. It is possible to optimally set the heating mode. That is, by combining the current-carrying form for the blank 10 formed in the arcuate shape 1 which is a typical shape and the current-carrying form for the blank 50 formed in the branch shape 2, the optimum for the blank 100 formed by combining these typical shapes. Electric current heating is realized.

Below, with reference to FIG. 14, the energization control to each electrode pair arrange | positioned at the blank 100 is demonstrated.
In the present embodiment, a method of performing simultaneous energization in consideration of shortening of energization time is adopted. At this time, control is performed so that no current flows behind the negative electrode (ground electrode) of the electrode pair. That is, simultaneous energization is realized by setting the positive electrode and the negative electrode of the electrode pair so that current does not flow out of the intended energization region, and selecting the electrode pair to be energized at the same time.

  Specifically, when simultaneously energizing a plurality of electrode pairs, the positive electrode of one electrode pair and the negative electrode of another electrode pair are set not to be close to each other, and the distance between the positive electrodes of different electrode pairs or one side The electrode pair that performs simultaneous energization is selected such that the distance between the positive electrode and the negative electrode on the other side is greater than the distance between the positive electrode and the negative electrode in the energization region of the intended electrode pair.

For example, as shown in FIG. 14 (a), the straight electrodes arranged opposite to each other with the branch portions 102 of the arcuate portions 101 and 101 interposed therebetween are ground electrodes, the curved electrodes are positive electrodes, and the arcuate portions 101 and 101 are When energizing two areas simultaneously, the energizing direction in each energizing area is reversed and the distance between the positive electrode on one side and the ground electrode on the other side is increased. From the path on the opposite side of the ground electrode to the ground electrode, it is difficult for current to flow in an annular shape to the ground electrode, and current is prevented from flowing to the back side of the ground electrode. Thereby, the heating form intended in each energization field is realizable.
As described above, select the electrode pair to be energized simultaneously so that the ground electrodes of different electrode pairs face each other, or so that the ground electrodes of different electrode pairs are located in the vicinity, and set the positive and negative electrodes appropriately. Simultaneous energization is one of the methods in which no current flows to the negative electrode side of the energized electrode pair.

Further, for example, as shown in FIG. 14 (b), a common straight electrode arranged at a connection portion between the arcuate portion 101 and the branch portion 102 adjacent thereto is a ground electrode, and each curved electrode is a plus electrode. When the two regions of the arcuate part 101 and the branch part 102 are energized simultaneously, the current flow from the curved electrode set on the plus side converges on the same straight electrode, so that the current flows behind the ground electrode of the electrode pair. The intended heating mode can be realized in each energized region without flowing out.
As described above, simultaneous energization using a straight electrode existing at the boundary portion (typically connected portion) of adjacent energization regions as a common ground electrode causes current to flow to the negative electrode side of the energized electrode pair. There is no one way.

  As described above, according to the present embodiment, it is possible to reliably energize an intended energization region during simultaneous energization. By performing energization control in this way, it is possible to simultaneously energize a plurality of electrode pairs and shorten the energization time. Therefore, the temperature drop due to heat dissipation during non-energization is suppressed, and it can contribute to the uniform heating temperature.

1 Bow (Typical shape)
2 Branch type (typical shape)
10, 50, 100 Blank 20, 30, 40, 60, 70 Electrode pair 21, 31, 41, 61, 71, 80 Linear electrode 22, 32, 42, 62, 72 Curved electrode

Claims (5)

An electric heating method for heating the blank by placing an electrode pair composed of a linear electrode and a curved electrode on the blank and energizing the electrode pair,
The electrodes so that the distance between the electrode pairs is constant over the extending direction of the electrodes, and the angle between the end of the blank and the end of each electrode approaches a right angle. Electric heating method to place a pair. Preparing a plurality of electrode pairs;
The energization heating method according to claim 1, wherein a part of the energization region by the plurality of electrode pairs is overlapped, and the electrodes are arranged so as to intersect at the overlapped portion.   The location where the electricity supply area | region by the said electrode pair overlaps in the said blank arrange | positions these electrode pairs so that the area | region where a current density is low may be included among the electricity supply area | regions by these electrode pairs. Electric heating method.   In the blank, a non-energized region generated by arranging the electrodes so as to cross each other is located in the vicinity of a region having a high current density or in the vicinity of the overlapping energized region among the energized regions of the plurality of electrode pairs. The energization heating method according to claim 2 or 3, wherein the plurality of electrode pairs are arranged on a surface.   The energization heating method according to any one of claims 2 to 4, wherein a portion where the electrodes intersect is disposed on the front and back surfaces of the blank.

Images