JP2011222535A - Induction heating cooker - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an induction heating cooker capable of conducting optimum heating control in response to a type or the like of an object to be heated.SOLUTION: An induction heating cooker comprises: a heating coil formed of a plurality of coils; an AC current supply part 100; a temperature detection part 91 for detecting the heating load temperature of the heating coil; a control part 81 for controlling the operation of the AC current supply part 100 so as to allow the heating load become the target temperature; and a heating load detection part 84 for detecting material and a diameter of the heating load on the heating coil. The heating coil comprises: an inner heating coil 72 and an outer heating coil 71. The temperature detection part 91 is disposed in the vicinity of the inner coil 72. When the heating load detection part 84 detects a heating load of a non-magnetism material exceeding the prescribed diameter, the control part 81 obtains a detection result from the temperature detection part 91 and when the detection result indicates a lower value than the target temperature, the AC current supply part 100 is controlled to supply AC power preferentially to the outer heating coil 71 over the inner heating coil 72.

Description

  The present invention relates to an induction heating cooker.

  Conventionally, “in an induction heating apparatus having a plurality of induction heating coils, an efficient heating is realized by using a smaller and lower cost inverter than before. As a technique aiming at “a coil part (a combination of 2, 7, 6) having one end connected to the DC power source 1 and a first connected in series to the DC power source 1 with the coil part” An inverter circuit comprising a switching element 4, a first capacitor 3 that forms a resonance circuit with the coil part, and a series circuit of a second switching element 9 and a second capacitor 8 that are connected in series or in parallel with the coil part; The first switching element 4 and the second switching element 9 are provided with a drive control circuit 5 that alternately controls conduction, and the coil section enables a combination of selection of the plurality of coils 2 and 7. Is proposed (Patent Document 1).

  Further, “an electromagnetic induction heating device that reduces the cost of the circuit is obtained by sharing an arm composed of a plurality of switching elements, a current detector for a heating coil, and a resonance capacitor with a plurality of inverter circuits. As a technique for the purpose, “one full-bridge inverter circuit for converting a DC voltage from the smoothing capacitor 3 into a high-frequency voltage is constituted by the first arm 15 and the second arm 16. The second arm 16 and the third arm 17 constitute the other full-bridge inverter circuit. As described above, the second arm 16 is provided with the control circuit 14 for controlling the drive of each drive circuit so as to be shared by both inverter circuits. Is proposed (Patent Document 2).

JP 10-270161 A (summary) JP 2000-91063 A (summary)

In the technique described in Patent Document 1, a configuration for switching a plurality of heating coils and a configuration for switching the capacity of a resonant capacitor are disclosed, but the arm corresponding to each heating coil is not controlled independently, Also, the capacitor capacity is not switchable for each heating coil.
Therefore, it is possible to switch between the heating coil and the capacitor capacity, or to switch only the capacitor capacity, and to finely control the heating coil and operating frequency according to the type of object to be heated. I can't.

  In the technique described in Patent Document 2, since the resonance frequency of the resonance circuit including the heating coil and the capacitor cannot be varied, the relationship between the heating coil to be used and the operating frequency is fixed, and the type of the object to be heated is determined. The optimum drive frequency cannot be controlled accordingly.

  The present invention has been made to solve the above-described problems, and an object of the present invention is to provide an induction heating cooker that can perform optimum heating control according to the type of an object to be heated. .

  The induction cooking device according to the present invention includes a heating coil composed of a plurality of coils arranged in one heating port, an AC current supply unit that supplies an AC current to the heating coil, and a temperature of a heating load of the heating coil. A temperature detection unit that detects the heating load, a control unit that controls the operation of the alternating current supply unit so that the heating load becomes a target temperature, and a heating load detection unit that detects the material and diameter of the heating load of the heating coil The heating coil has an inner coil and an outer coil with different diameters, the temperature detection unit is provided in the vicinity of the inner coil, and the control unit has a non-heating heating detection unit. When a magnetic material and a heating load exceeding a predetermined diameter are detected, a detection result of the temperature detection unit is acquired. When the detection result is equal to or higher than a threshold lower than the target temperature, the outer coil is more than the inner coil. Coil And it controls the alternating current supply section to supply the above manner alternating current.

  According to the induction heating cooker according to the present invention, it is possible to perform optimum heating control according to the type of the object to be heated.

3 is a circuit diagram of the induction heating cooker according to Embodiment 1. FIG. An image of the arrangement and connection of the outer heating coil 71 and the inner heating coil 72 is shown. The large pot 301a shows the state mounted on the outer heating coil 71 and the inner heating coil 72. FIG. The small pot 301b shows the state mounted on the outer heating coil 71 and the inner heating coil 72 above. 3 shows an example of a circuit constant of the resonance circuit in the first embodiment. It is the relationship between the resonant circuit constant at the time of mounting an aluminum pan and an iron pan, and a drive frequency. This is a list of arm and switch controls according to the size and type of the object to be heated. The structure around each heating coil in Embodiment 2 is shown. The relationship between the diameter and material of the load pan and the leakage magnetic flux will be described. 6 is a heating control operation flow of the control circuit 81 in the second embodiment. The power of each heating coil when the control circuit 81 executes the normal cooking mode will be described. The power of each heating coil when the control circuit 81 executes the leakage magnetic flux reduction cooking mode will be described. 10 is a flow of heating control operation of the control circuit 81 in the third embodiment. 10 is a heating control operation flow of the control circuit 81 in the fourth embodiment. The power of each heating coil when the control circuit 81 executes the high-precision temperature control mode will be described. The relationship between the cooking time and the detection result of the temperature detection part 91 at the time of heating a to-be-heated body of a nonmagnetic material and a large size is shown. It is a figure regarding the energization state of the outside heating coil 71 and the inside heating coil 72 at the time of execution of stew mode. It is a circuit diagram of the induction heating cooking appliance which concerns on Embodiment 6. FIG.

Embodiment 1 FIG.
FIG. 1 is a circuit diagram of an induction heating cooker according to Embodiment 1 of the present invention.
1 includes a power supply unit 10, a choke coil 21, a DC power circuit 22, a control circuit 81, an operation unit 82, a display unit 83, a load pan detection unit 84, and a high-frequency power module 100.

The power supply unit 10 includes an AC power supply 11, a power supply fuse 12, a smoothing capacitor 13, and a diode bridge 14.
The AC power supply 11 is a power supply supplied from the outside of the induction heating cooker, such as a commercial AC power supply. Here, for convenience of description, it is also shown in the circuit diagram of FIG.
The power fuse 12 is used to interrupt overcurrent.
The smoothing capacitor 13 is connected in parallel to the AC power supply 11 and smoothes the voltage supplied from the AC power supply 11.
The diode bridge 14 rectifies alternating current supplied from the alternating current power supply 11 into direct current.

The choke coil 21 smoothes the direct current output from the diode bridge 14.
The DC power supply circuit 22 smoothes and boosts the DC voltage applied to the high frequency power supply module 100.

The high-frequency power supply module 100 has arms 30, 40, and 50 made of two switching elements connected in series.
The arm 30 includes switching elements 31 and 32, the arm 40 includes switching elements 41 and 42, and the arm 50 includes switching elements 51 and 52, respectively.
Each of the arm 30 and the arm 40 and the arm 40 and the arm 50 constitutes a full bridge inverter circuit. The arm 40 is shared by both full bridge circuits.
Each full-bridge circuit is independently driven and controlled, as will be described later.

A large-diameter outer heating coil 71 and a resonance capacitor 61a are connected between the arms 30 and 40. A resonance capacitor 61b is connected in parallel to the resonance capacitor 61a.
The switch 62 is configured by a relay, for example, and switches the connection of the resonance capacitor 61b. When the switch 62 is closed, the resonant capacitors 61a and 61b are connected in parallel. When the switch 62 is opened, the resonant capacitor 61b is disconnected from the circuit.
The outer heating coil 71 and the resonance capacitors 61a to 61b constitute a resonance circuit.

A small-diameter inner heating coil 72 and a resonance capacitor 63a are connected between the arms 40 and 50. A resonance capacitor 63b is connected in parallel with the resonance capacitor 63a.
The switch 64 is configured by a relay, for example, and switches the connection of the resonance capacitor 63b. When the switch 64 is closed, the resonant capacitors 63a and 63b are connected in parallel, and when the switch 64 is opened, the resonant capacitor 63b is disconnected from the circuit.
The inner heating coil 72 and the resonance capacitors 63a to 63b constitute a resonance circuit.

  The switches 62 and 64 may be configured using components other than the relay.

The control circuit 81 controls the driving of the switching elements 31, 32, 41, 42, 51, 52, controls the operation of the switches 62 and 64, receives the detection result of the load pan detection unit 84, and controls the operation unit 82 and the display unit 83. Send and receive signals.
The control circuit 81 can be configured by hardware such as a circuit device that realizes the function, or can be configured by an arithmetic device such as a CPU or a microcomputer and software that defines the operation thereof. Further, a switching element drive circuit and the like are provided as necessary.
In FIG. 1, the connection between the control circuit 81 and each device is omitted.

The operation unit 82 includes an operation panel that transmits a user operation to the control circuit 81.
The display unit 83 displays the operating state of the induction heating cooker based on an instruction from the control circuit 81.
The load pan detector 84 detects the size and type (magnetic material or nonmagnetic material, etc.) of the object to be heated using a known method, and outputs the result to the control circuit 81. The determination of the size or the like of the object to be heated may be performed by the load pan detection unit 84 itself, or only the detection result such as the current may be output to the control circuit 81 and the control circuit 81 may determine. .

The “alternating current supply unit” in the first embodiment corresponds to the high frequency power supply module 100.
The “first capacitor” corresponds to the resonance capacitors 61a and 63a.
The “second capacitor” corresponds to the resonance capacitors 61b and 63b.
The “heating load detection unit” corresponds to the load pan detection unit 84.

FIG. 2 shows an image of the arrangement and connection of the outer heating coil 71 and the inner heating coil 72.
In FIG. 1, the outer heating coil 71 and the inner heating coil 72 are displayed side by side for convenience of description, but in an actual induction heating cooker, they are arranged concentrically and on substantially the same plane as shown in FIG. A gap is formed between the two.
A heated object such as a pan is placed above the outer heating coil 71 and the inner heating coil 72 via a heat-resistant top plate.
The control circuit 81 drives and controls the arms 30 and 40 (each switching element) to supply an AC current to the outer heating coil 71, and drives and controls the arms 40 and 50 (each switching element) to control the inner heating coil 72. To supply alternating current.
Due to the electromagnetic induction action of the outer heating coil 71 and the inner heating coil 72, a current flows through the heated body, and a heating operation is performed.

Next, arm drive control according to the type of the heated object will be described.
When the object to be heated is placed above the outer heating coil 71 and the inner heating coil 72 and the heating operation is started by the operation of the operation unit 82, the load pan detection unit 84 immediately detects the diameter and material of the object to be heated. And output to the control circuit 81.
The control circuit 81 individually controls energization of each heating coil by individually controlling driving of each arm (a switching element included in the arm) based on the detection result. Note that all the switching elements are driven and controlled at the same frequency.

  Next, the details of the control operation will be described with reference to FIGS. 3 to 4 and FIGS. 5 to 6, which are divided into drive control related to the diameter of the heated object and drive control related to the material.

FIG. 3 shows a state in which a relatively large pan 301 a (hereinafter referred to as a large pan 301 a) having the same diameter as the outer heating coil 71 is placed above the outer heating coil 71 and the inner heating coil 72. It is.
When detecting that the large pan 301 a has been placed, the load pan detection unit 84 outputs the detection result to the control circuit 81.
The control circuit 81 drives and controls each switching element so that the arms 30, 40, and 50 are all energized, and a high-frequency current is passed through both the outer heating coil 71 and the inner heating coil 72 to induce induction heating of the large pot 301a. To do.
With a heating operation using two heating coils, sufficient heating is performed even in a large pan.

FIG. 4 shows a state where a small pan 301 b (hereinafter referred to as a small pan 301 b) is placed above the outer heating coil 71 and the inner heating coil 72 as compared with the outer heating coil 71.
When detecting that the small pan 301 b is placed, the load pan detection unit 84 outputs the detection result to the control circuit 81.
The control circuit 81 drives and controls each switching element so that the arm 30 is in a non-energized state and the arms 40 and 50 are in a conductive state, and a high-frequency current is supplied only to the inner heating coil 72 to inductively heat the small pan 301b. .
Since heating is performed only by the inner heating coil 72, loss due to an extra switching operation or the like can be reduced and an efficient heating operation can be performed.

  The heating control according to the diameter of the object to be heated has been described above with reference to FIGS. By switching the arm to be energized according to the size of the heated body, an optimal heating operation according to the size of the heated body can be performed.

Next, a description will be given of the circuit operation when induction heating is performed on a magnetic material to be heated, such as an iron pan, and when heating is performed on a nonmagnetic material with a small specific resistance, such as aluminum or copper.
When the object to be heated is aluminum, copper, or the like, which is a low resistance metal, it is possible to heat the low resistance metal by increasing the drive frequency of the inverter arm (30, 40, 50) and increasing the resistance by the skin effect. it can.
Further, when the object to be heated is a high resistance metal such as iron, the loss is reduced by driving the inverter arm (30, 40, 50) at a frequency lower than the driving frequency for heating the low resistance metal. It becomes possible.

In any of the above cases, the inverter arm (30, 40, 50) needs to be operated in the vicinity of the resonance frequency of the resonance circuit including the heating coil and the resonance capacitor.
Therefore, the capacity of the resonance capacitor is switched based on the detection result of the load pan detection unit 84, and the resonance frequency of the resonance circuit is controlled to be close to the operation frequency required for the heating operation according to the type of the heated object.

FIG. 5 shows an example of circuit constants of the resonance circuit according to the first embodiment. Hereinafter, the resonance frequency will be described based on each constant.
It is assumed that the resonant capacitors 61a and 63a have a capacitance of 0.028 μF, and the resonant capacitors 61b and 63b have a capacitance of 0.22 μF.
The inductance of the outer heating coil 71 and the inner heating coil 72 varies depending on the material of the loaded pan, and is about 300 μH when a magnetic pan such as iron is placed, and about 200 μH when a non-magnetic pan such as an aluminum pan is placed. It shall be a degree.

FIG. 6 shows the relationship between the resonance circuit constant and the driving frequency when the aluminum pan and the iron pan are placed.
Since it is necessary to increase the driving frequency when heating the aluminum pan, the switch 64 is controlled to open, and the combined capacity of the resonant capacitor connected in series with the heating coil 72 is set to be smaller than that of the iron pan. To raise.
The resonance frequency of the resonance circuit is expressed by the following formula (1).

The resonance frequency f when the aluminum pan is placed is 67 kHz, and the inverter arms (30, 40, 50) are driven at 70 kHz.
On the other hand, when the iron pan is placed, it is necessary to reduce the drive frequency of the inverter arm (30, 40, 50) as compared with the case where the aluminum pan is placed. Increase the synthetic capacity. The resonant frequency of the resonant circuit is 19 kHz, and the inverter arms (30, 40, 50) are driven at 21 kHz.

  As mentioned above, the heating control according to the kind of to-be-heated body was demonstrated in FIGS. By switching the resonant capacitor capacity according to the type of the heated object, the resonance frequency can be varied, and an optimum heating operation according to the type of the heated object can be performed.

FIG. 7 summarizes the control of the arm and the switch according to the size and type of the heated object in a list.
(1) When the diameter of the object to be heated is large (“aluminum pan” and “iron pan” in FIG. 7), all the arms 30, 40, 50 are energized, and both the outer heating coil 71 and the inner heating coil 72 are energized. Heat.
(2) When the diameter of the object to be heated is small ("aluminum pan" or "iron pan" in FIG. 7), the arm 30 is de-energized, the arms 40 to 50 are energized, and heating is performed only by the inner heating coil 72. Do.
(3) In addition to the above (1) and (2), when the non-heating body is a non-magnetic material such as aluminum, the switches 62 and 64 are opened (OFF), the resonance frequency is increased, and the arm is driven. Increase the frequency.

  As described above, according to the first embodiment, the outer heating coil 71 and the inner heating coil 72 are simultaneously provided by the arms 30 to 40 and 40 to 50 provided corresponding to the outer heating coil 71 and the inner heating coil 72. Alternatively, it can be selectively driven arbitrarily, and various loads can be heated with optimum electric power.

  Further, according to the first embodiment, the control circuit 81 controls the driving of the arms 30, 40, 50 using an independent control signal. Therefore, when the driving of the arms 30, 40, 50 is switched, Switching means such as a semiconductor switch or relay for arm switching is not required, and the reliability of the circuit can be improved.

Further, according to the first embodiment, an arbitrary current can be supplied to an arbitrary heating coil without using a means for mechanically switching the heating coil to be used. A suitable heating coil can be freely used according to the above.
Moreover, since it controls to use the heating coil according to the magnitude | size of a to-be-heated body, the leakage magnetic flux resulting from the diameter of a heating coil and a to-be-heated body differing significantly can be reduced.

In the first embodiment, a full bridge circuit that shares the arm 40 is connected to each of the outer heating coil 71 and the inner heating coil 72, and these are driven at the same frequency.
Therefore, when driving a plurality of full bridge circuits simultaneously, no interference sound is generated due to a slight shift in the driving frequency of each circuit, and heating can be performed without causing discomfort to the user.

  Further, according to the first embodiment, the number of parts can be reduced by sharing the circuit of the arm 40, and thus the cost can be reduced. Further, the reliability can be improved by reducing the number of failure target parts.

  Further, according to the first embodiment, the resonant capacitors 61b and 63b are connected in parallel with the resonant capacitors 61a and 63a, and the capacitor capacity can be varied by switching these connections with the switches 62 and 64. The resonance frequency is adjusted by opening / closing control of the switches 62 and 64 according to the material, and optimal induction heating can be performed for both the magnetic pot and the non-magnetic pot.

Embodiment 2. FIG.
In the first embodiment, the driving of the arms 30 to 50 is switched according to the size of the object to be heated and both the inner heating coil 72 and the outer heating coil 71 are used, and when only the inner heating coil 72 is used. Separately, the heating control was explained.
In addition, it has been described that the switches 62 and 64 are switched according to the material of the heated body, and the drive frequency of the switching element is varied according to the heated body.
In the second embodiment of the present invention, attention is paid to the leakage magnetic flux when heating a small-sized object to be heated, and heating control capable of reducing the leakage magnetic flux will be described.
In addition, since the circuit diagram of the induction heating cooking appliance which concerns on this Embodiment 2 is substantially the same as what was demonstrated in FIG. 1 of Embodiment 1, description except a difference is abbreviate | omitted. It should be noted that the heating control operation described in the first embodiment and the heating control operation described in the second embodiment are different.

FIG. 8 shows a configuration around each heating coil in the second embodiment.
In the second embodiment, a temperature detector 91 that detects the temperature of the pan bottom is arranged inside the inner heating coil 72 via a top plate (not shown) on which the pan is placed.
The temperature detection unit 91 can be configured by, for example, a thermistor whose resistance value varies with temperature. The detection result of the temperature detector 91 is converted into an electric signal such as a voltage and output to the control circuit 81.

FIG. 9 illustrates the relationship between the diameter and material of the load pan and the leakage magnetic flux.
Generally, in an induction heating cooker, a high-frequency magnetic field is generated from a heating coil, and a load pan placed above the heating coil is induction-heated.
As shown in FIG. 9, when a small pot 301 b having a sufficiently small diameter with respect to the diameter of the outer heating coil 71 is placed, the magnetic flux generated from the outer heating coil 71 is smaller than that of the inner heating coil 72. The percentage of magnetic flux that contributes to heat generation is small.
Magnetic flux that does not contribute to heat generation leaks outside the heating coil and affects the control circuit in the induction heating cooker and the electrical appliance outside the cooker.

Moreover, the leakage magnetic flux tends to depend on the material of the loaded pan. As the magnetic flux and permeability of the load pan are smaller, the magnetic flux is less likely to concentrate on the heating load. Therefore, when using a load pan with a small magnetic flux and permeability, the leakage magnetic flux tends to increase.
When comparing magnetic and non-magnetic materials, the relative permeability of non-magnetic materials is about 1/200 that of magnetic materials, so when using a non-magnetic load pan, leakage flux Especially big.

  Then, the induction heating cooking appliance which concerns on this Embodiment 2 performs heating control which suppresses this, when heating the load pan from which a leakage magnetic flux becomes large. Hereinafter, a heating control method for suppressing leakage magnetic flux will be described.

  FIG. 10 is a heating control operation flow of the control circuit 81 in the second embodiment. Hereinafter, each step of FIG. 10 will be described.

(S1000)
The control circuit 81 executes this control flow every predetermined time interval t1 after the heating operation is started.
(S1001)
The control circuit 81 acquires the detection result of the load pan detection part 84, and determines whether a to-be-heated body is a pan of a nonmagnetic material. If it is a nonmagnetic material, the process proceeds to step S1002, and if it is not a nonmagnetic material, the process proceeds to step S1003.
(S1002)
The control circuit 81 acquires the detection result of the load pan detector 84 and determines whether or not the diameter of the object to be heated is equal to or less than a predetermined threshold A. If it is equal to or less than the threshold A, the process proceeds to step S1004. If it is greater than the threshold A, the process proceeds to step S1003.

(S1003)
Thereafter, the control circuit 81 controls the driving of the arms 30 to 50 in a normal cooking mode described later with reference to FIG.
(S1004)
Thereafter, the control circuit 81 controls the driving of the arms 30 to 50 in a leakage magnetic flux reduction cooking mode described later with reference to FIG.

  The “predetermined diameter” in the second embodiment corresponds to the threshold value A.

FIG. 11 illustrates the power of each heating coil when the control circuit 81 executes the normal cooking mode.
When the normal cooking mode is executed, the control circuit 81 causes each arm 30 to increase the power of the inner heating coil 72 and the outer heating coil 71 at a substantially equal rate in accordance with the heating power set by the operation unit 82. Drive control of ˜50.
The increase / decrease of electric power can be performed by general PWM (Pulse Width Modulation) control or phase control.
Since the electric power of the inner heating coil 72 and the outer heating coil 71 is controlled to be substantially equal, the pan bottom is heated uniformly and cooking without temperature unevenness is possible.

FIG. 12 illustrates the power of each heating coil when the control circuit 81 executes the leakage magnetic flux reduction cooking mode.
When the leakage magnetic flux reduction cooking mode is executed, the control circuit 81 preferentially increases the power of the inner heating coil 72 as the heating power level set by the operation unit 82 increases.
After the electric power of the inner heating coil 72 reaches a predetermined upper limit value (1800 W in the example of FIG. 12), the electric power of the outer heating coil 71 is maintained while maintaining the electric power of the inner heating coil 72 at the upper limit value. increase.

When the diameter of the object to be heated is equal to or less than the threshold value A, it is possible to reduce leakage of magnetic flux to the outside of the object to be heated by heating only the inner heating coil 72. Therefore, in the leakage magnetic flux reduction cooking mode, the power is increased by giving priority to the inner heating coil 72.
When the heating output of only the inner heating coil 72 is less than the set level, the outer heating coil 71 may be used in combination as in the heating power setting levels 7 to 8 in FIG.

In addition, when the output power of the internal heating coil 72 is preferentially increased, the total power load amount of the high-frequency power supply module 100 can be reduced to about half as compared with the normal cooking mode in which the power of each coil is uniformly controlled. Thus, the output power upper limit value of the inner heating coil 72 can be set large.
In the examples of FIGS. 11 and 12, the output power upper limit value of each heating coil in the normal cooking mode is 1200 W, whereas the output power upper limit value of the inner heating coil 72 in the leakage magnetic flux reduction cooking mode is 1800 W. I understand that.

In FIG. 12, at the heating power setting levels 7 to 8, the electric power of the external heating coil 71 is increased. However, the external heating coil 71 may be controlled not to be energized at all in the leakage magnetic flux reduction cooking mode.
In this case, the upper limit of the total heating output is smaller than that in the example of FIG. 12, but since the leakage magnetic flux can be surely reduced, the influence on the induction heating cooker itself and surrounding electrical appliances can be suppressed.

  In addition, the drive frequency of each switching element at the time of execution of each cooking mode demonstrated in FIGS. 11-12 should be switched by the opening / closing control of the switches 62 and 64 according to the material of a load pan like Embodiment 1. Let me add.

  As described above, according to the second embodiment, when the normal cooking mode is executed, two types of heating coils, that is, the inner heating coil 72 and the outer heating coil 71 are used, and the power of each heating coil is determined according to the diameter of the pan. Is controlled evenly, so that the pan bottom can be heated evenly.

In addition, according to the second embodiment, when the leakage magnetic flux reduction cooking mode is executed, since the electric power is preferentially increased from the inner heating coil 72, the leakage magnetic flux can be reduced even when the small magnetic pot 301b is placed. It can be surely reduced.
Moreover, since the electric power of the inner heating coil 72 is increased preferentially, the output power upper limit value per heating coil can be increased as compared to when the normal cooking mode is executed.

Embodiment 3 FIG.
In the third embodiment of the present invention, a modified example of the heating control operation flow described in FIG. 10 of the second embodiment will be described. Since other circuit configurations and the operation of the control circuit 81 are the same as those in the second embodiment, description thereof is omitted.

FIG. 13 is a heating control operation flow of the control circuit 81 in the third embodiment.
Unlike the heating control operation flow described with reference to FIG. 10 of the second embodiment, the cooking mode is changed in step S1302 according to the diameter of the heated object even after the heated object is determined to be a magnetic material in step S1301. ing.
Thus, even when the heated body is made of a magnetic material, if the heated body is of a small size, only the inner heating coil 72 is used, and the leakage magnetic flux can be further reliably reduced.

  The heating control operation based on the operation flow of FIG. 13 results in an operation similar to that of the first embodiment (see FIG. 7 and the like), but the electric power of each heating coil at the time of executing each cooking mode is shown in FIGS. 12 is different from the operation of the first embodiment in that it is variably controlled as described in FIG.

Embodiment 4 FIG.
In the fourth embodiment of the present invention, in addition to the operations described in the second and third embodiments, a high-precision temperature control mode is newly introduced for the operation when heating a non-magnetic material and a large-sized object to be heated. To do.
In addition, since the circuit structure of the induction heating cooking appliance which concerns on this Embodiment 4 is the same as that of Embodiment 2-3, description is abbreviate | omitted.

  In the following description, first, as a background of the fourth embodiment, a pan bottom temperature detection value of the temperature detection unit 91 when heating a non-magnetic material and a large-sized pan will be described, and then a heating control operation flow will be described. .

When the heating operation of the induction heating cooker according to the fourth embodiment is started, the pot bottom is induction-heated and the temperature of the pot bottom increases.
Since a high-frequency magnetic field is generated in the vicinity of the inner heating coil 72 where the temperature detector 91 is disposed, the detection result is affected. In order to reduce the influence of such a high-frequency magnetic field, measures such as surrounding the temperature detection unit 91 with a magnetic shielding plate such as an aluminum plate are taken, and the design is made to block the influence of the magnetic field as much as possible.

However, when heating the nonmagnetic magnetic load pan, as described in FIG. 6 of the first embodiment, the switching element is driven and controlled at a frequency about three times that when the magnetic load pan is heated. Therefore, the influence of the high-frequency magnetic field is greater than when the magnetic material pan is heated.
In addition, when the nonmagnetic material pan is heated, the magnetic field shielding plate itself as described above is induction-heated, so that the noise level of the detection value of the temperature detection unit 91 becomes larger than the actual pan temperature. End up.

  Therefore, in the fourth embodiment, in order to deal with the influence of the high-frequency magnetic field as described above, a high-precision temperature control mode is newly introduced, and this high-precision temperature is used when heating a non-magnetic material and a large-sized pan. Heating is performed in the control mode.

  FIG. 14 is a heating control operation flow of the control circuit 81 according to the fourth embodiment. Hereinafter, each step of FIG. 14 will be described.

(S1400)
The control circuit 81 executes this control flow every predetermined time interval t1 after the heating operation is started.
(S1401)
The control circuit 81 acquires the detection result of the load pan detection part 84, and determines whether a to-be-heated body is a pan of a nonmagnetic material. If it is a nonmagnetic material, the process proceeds to step S1402, and if it is not a nonmagnetic material, the process proceeds to step S1404.

(S1402)
The control circuit 81 acquires the detection result of the load pan detector 84 and determines whether or not the diameter of the object to be heated is equal to or less than a predetermined threshold A. If it is equal to or less than the threshold A, the process proceeds to step S1406. If it is greater than the threshold A, the process proceeds to step S1403.
(S1403)
The control circuit 81 acquires the detection result of the temperature detector 91 and determines whether or not the temperature of the object to be heated is equal to or higher than a predetermined threshold B. If it is greater than or equal to the threshold B, the process proceeds to step S1405, and if it is less than the threshold B, the process proceeds to step S1404.

(S1404)
Thereafter, the control circuit 81 controls the driving of the arms 30 to 50 in the normal cooking mode described in FIG. 11 of the second embodiment.
(S1405)
Thereafter, the control circuit 81 drives and controls the arms 30 to 50 in a high-accuracy temperature control mode described later with reference to FIGS.
(S1406)
Thereafter, the control circuit 81 drives and controls the arms 30 to 50 in the leakage magnetic flux reduction cooking mode described in FIG. 12 of the second embodiment.

  The “predetermined temperature” in the fourth embodiment corresponds to the threshold value B.

FIG. 15 illustrates the power of each heating coil when the control circuit 81 executes the high-precision temperature control mode.
When the high-precision temperature control mode is executed, the control circuit 81 preferentially increases the electric power of the outer heating coil 71 as the heating power level set by the operation unit 82 increases.
After the power of the outer heating coil 71 reaches a predetermined upper limit value (1800 W in the example of FIG. 15), the power of the inner heating coil 72 is maintained while maintaining the power of the outer heating coil 71 at the upper limit value. increase.

When the output power of the external heating coil 71 is preferentially increased, the total power load amount of the high-frequency power supply module 100 is about half that of the normal cooking mode in which the power of each coil is controlled uniformly. The output power upper limit value of the outer heating coil 71 can be set large.
Therefore, even when heating is performed only with the outer heating coil 71, a sufficient heating output can be obtained.

The heating control operation flow of the control circuit 81 and the content of the high-accuracy temperature control mode in the fourth embodiment have been described above.
Next, a specific example of the threshold value B in step S1403 of FIG. 14 in the case of heating a non-magnetic material and a large-sized heated object will be described.

(1) In boiling water cooking, since the final target pan temperature is about 90 to 100 ° C, the threshold B is set to about 80 ° C. Until the threshold temperature B (= 80 ° C.) is reached from the pan temperature of about 20 ° C. at the start of cooking, the inner and outer heating coils are energized uniformly to heat the pan bottom uniformly.
After reaching the threshold value B (= 80 ° C.) in the vicinity of the boiling temperature, the external heating coil 71 is preferentially energized to reduce the high-frequency magnetic field in the vicinity of the temperature detector 91 and improve the temperature detection accuracy of the pan bottom.

(2) In the tempura cooking mode, since the final target pan temperature is about 150 to 200 ° C., the threshold B is set to about 140 ° C.

In any of the above examples (1) and (2), accurate pan temperature detection is required only in the vicinity of the target pan temperature, so heating in the normal cooking mode until the pan temperature reaches the threshold B It is preferable to heat the pan bottom uniformly.
After the pan temperature reaches the threshold value B, in order to adjust the temperature of the object to be heated to the target temperature as accurately as possible, the temperature is shifted to the high-accuracy temperature control mode, and the temperature control of the object to be heated is performed accurately.

FIG. 16 shows the relationship between the cooking time and the detection result of the temperature detector 91 when a non-magnetic material and a large object to be heated are heated.
In FIG. 16, until the detection result of the temperature detection unit 91 (vertical axis in FIG. 16) reaches the threshold value B, the internal and external heating coils are evenly energized. Noise is mixed in the detection result.
After the detection result reaches the threshold value B, the temperature of the object to be heated can be accurately adjusted to the target value by shifting to the high-accuracy temperature control mode described in FIG. 15 and obtaining a more stable detection result. .

  As in step S1304 described with reference to FIG. 13 of the third embodiment, when heating a heated object of a magnetic material and a small size, each arm is driven and controlled to execute the leakage magnetic flux reduction cooking mode. Also good.

  The data explained in FIGS. 11 to 12 and FIG. 15 may be incorporated as the operation of the control circuit 81, or stored in a storage device such as a separately provided memory. May be read and used.

  As described above, according to the fourth embodiment, when the high-accuracy temperature control mode is executed, a nonmagnetic material and a large-sized object to be heated are placed in order to increase the power preferentially from the outer heating coil 71. Even when this is done, accurate temperature control can be performed.

  In addition, since the high-accuracy temperature control mode is executed only when a non-magnetic material and a large-size heated object are heated, the other heated objects are described in the first to third embodiments. By executing the normal cooking mode and the leakage magnetic flux reduction cooking mode, the same effects as those of these embodiments can be exhibited.

Embodiment 5 FIG.
In the first to fourth embodiments, the configuration and the control operation for performing appropriate heating control according to the size and material of the object to be heated have been described. In the fifth embodiment of the present invention, heating control that can sufficiently exert the cooking effect when performing stewed cooking will be described.
Since the circuit configuration is the same as that described in any of Embodiments 1 to 4, description thereof is omitted in Embodiment 4.

FIG. 17 is a diagram relating to the energization state of the outer heating coil 71 and the inner heating coil 72 during execution of the stew mode.
In FIG. 17, ON represents that the coil is energized, and OFF represents a non-energized state.
The control circuit 81 performs heating control as shown in FIG. The details will be described below.

It is assumed that the user has placed a large pan 301a having a diameter enough to cover both the outer heating coil 71 and the inner heating coil 72 on the top plate.
When the user inputs an operation to start the stew mode by operating the operation unit 82, the control circuit 81 receives an instruction signal to that effect from the operation unit 82, and corresponds to the stew cooking mode using all the inner and outer coils. Perform the heating operation.

As shown in FIG. 17, when the stew cooking mode is started, the energization state of the outer heating coil 71 and the inner heating coil 72 changes at intervals of 5 seconds. Only the outer heating coil 71 is energized at the start of the cooking mode, and only the inner heating coil 72 is energized after 5 seconds, and all the outer heating coil 71 and the inner heating coil 72 are both energized after 10 seconds.
During the heating operation in the stew mode, the above operation sequence is repeated until the user performs a stop operation.

  In addition, 5 seconds mentioned in this Embodiment 5 is an example, and you may control to switch an energization state in time intervals other than this.

As described above, according to the fifth embodiment, the control circuit 81 performs control to repeat the energized state and the non-energized state of the heating coil at regular intervals when the stew mode is executed, The energization state of the heating coil 72 is switched.
Thereby, temperature nonuniformity will arise in the pan bottom at the time of boiling, and the stirring effect by the convection of the contents can be acquired.

In the first embodiment and the like, it has been described that the heating coil is uniformly energized to eliminate the heating unevenness, but the heating unevenness is a function that is mainly effective when cooking solids.
When cooking fluids such as soups and pots, as described in the fifth embodiment, even if temperature irregularities are intentionally generated, the temperature of the food to be cooked convects naturally due to the stirring effect, so that the temperature irregularities naturally occur. Is resolved.
For example, the user may specify and input the type of the cooking object from the operation unit 82, or the control circuit 81 may determine the type of the cooking object by other known methods.

Embodiment 6 FIG.
FIG. 18 is a circuit diagram of an induction heating cooker according to Embodiment 6 of the present invention.
18, in addition to the circuit configuration described in FIG. 1 of the first embodiment, a high frequency power supply module 200 is newly added.
The high-frequency power module 200 includes arms 130, 140, and 150 having two switching elements connected in series.
Further, the internal heating coil 72, the resonance capacitors 63 a to 63 b, and the switch 64 are removed from the high frequency power supply module 100 and connected between the arms 130 to 140 of the high frequency power supply module 200.
Other configurations are the same as the configurations described in FIG. 1 of the first embodiment or FIG. 8 of the second embodiment, and thus description thereof is omitted. The drive control method described in any of Embodiments 1 to 5 can be used.

The arm 130 includes switching elements 131 and 132, the arm 140 includes switching elements 141 and 142, and the arm 150 includes switching elements 151 and 152, respectively.
Arm 130 and arm 140, and arm 140 and arm 150 each constitute a full-bridge inverter circuit. The arm 140 is shared by both full bridge circuits.

A small-diameter inner heating coil 72 and a resonant capacitor 63a are connected between the arms 130 and 140. A resonance capacitor 63b is connected in parallel with the resonance capacitor 63a.
The switch 64 is configured by a relay, for example, and switches the connection of the resonance capacitor 63b. When the switch 64 is closed, the resonant capacitors 63a and 63b are connected in parallel, and when the switch 64 is opened, the resonant capacitor 63b is disconnected from the circuit.
The inner heating coil 72 and the resonance capacitors 63a to 63b constitute a resonance circuit.

  The control circuit 81 drives and controls the arms 130 and 140 (each switching element) in addition to each arm (each switching element) of the high-frequency power supply module 100.

  Unlike Embodiments 1-5, since the number of high frequency power supply modules and the amount of heat generated per one high frequency power supply module can be reduced, the failure rate of the module can be reduced. Reliability is improved.

  In FIG. 18, the arm 50 and the arm 150 are left as they are. However, since the heating load is not connected in the sixth embodiment, these arms may be removed from the circuit.

  DESCRIPTION OF SYMBOLS 10 Power supply part, 11 AC power supply, 12 Power supply fuse, 13 Smoothing capacitor, 14 Diode bridge, 21 Choke coil, 22 DC power supply circuit, 30 arm, 31-32 switching element, 40 arm, 41-42 switching element, 50 arm 51-52 switching element, 61a-61b resonance capacitor, 62 switch, 63a-63b resonance capacitor, 64 switch, 71 outer heating coil, 72 inner heating coil, 81 control circuit, 82 operation unit, 83 display unit, 84 load pan Detection unit, 91 Temperature detection unit, 100 High frequency power supply module, 200 High frequency power supply module, 130 arm, 131-132 switching element, 140 arm, 141-142 switching element, 150 arm, 151-152 Switching element, 301a large pot, 301b small pot.

Claims (6)

A heating coil comprising a plurality of coils arranged in one heating port;
An alternating current supply section for supplying an alternating current to the heating coil;
A temperature detector for detecting the temperature of the heating load of the heating coil;
A control unit for controlling the operation of the alternating current supply unit so that the heating load becomes a target temperature;
A heating load detector for detecting the material and diameter of the heating load of the heating coil; and
With
The heating coil has an inner coil and an outer coil with different diameters,
The temperature detection unit is provided in the vicinity of the inner coil,
The controller is
When the heating load detection unit detects a heating load of a non-magnetic material and a predetermined diameter,
Obtain the detection result of the temperature detection unit,
When the detection result is a threshold value lower than the target temperature,
The induction heating cooker, wherein the alternating current supply unit is controlled to supply an alternating current preferentially to the outer coil over the inner coil. The controller is
If the detection result is less than the threshold,
The induction heating cooker according to claim 1, wherein the alternating current supply unit is controlled so as to uniformly supply alternating current to the inner coil and the outer coil. The controller is
If the detection result is greater than or equal to the threshold,
Until the alternating current supplied to the outer coil reaches a predetermined value,
The induction heating cooker according to claim 1 or 2, wherein the alternating current supply unit is controlled so as not to supply alternating current to the inner coil. The controller is
When the heating load detection unit detects a heating load of magnetic material,
The induction heating cooker according to any one of claims 1 to 3, wherein the alternating current supply unit is controlled so as to uniformly supply alternating current to the inner coil and the outer coil. The controller is
When the heating load detection unit detects a heating load of a non-magnetic material and a predetermined diameter or less,
The induction heating cooker according to any one of claims 1 to 4, wherein the AC current supply unit is controlled to supply an AC current preferentially to the inner coil. The controller is
When the heating load detection unit detects a heating load of a non-magnetic material and a predetermined diameter or less,
Until the alternating current supplied to the inner coil reaches a predetermined value,
The induction heating cooker according to claim 5, wherein the alternating current supply unit is controlled so as not to supply alternating current to the outer coil.

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