JP2011185326A - Sealing device - Google Patents

Sealing device Download PDF

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Publication number
JP2011185326A
JP2011185326A JP2010049250A JP2010049250A JP2011185326A JP 2011185326 A JP2011185326 A JP 2011185326A JP 2010049250 A JP2010049250 A JP 2010049250A JP 2010049250 A JP2010049250 A JP 2010049250A JP 2011185326 A JP2011185326 A JP 2011185326A
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JP
Japan
Prior art keywords
sealing device
sliding contact
bearing
seal
heating wire
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Pending
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JP2010049250A
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Japanese (ja)
Inventor
Kohei Toda
耕平 戸田
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2010049250A priority Critical patent/JP2011185326A/en
Publication of JP2011185326A publication Critical patent/JP2011185326A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7816Details of the sealing or parts thereof, e.g. geometry, material
    • F16C33/782Details of the sealing or parts thereof, e.g. geometry, material of the sealing region
    • F16C33/7823Details of the sealing or parts thereof, e.g. geometry, material of the sealing region of sealing lips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F15/00Axle-boxes
    • B61F15/20Details
    • B61F15/22Sealing means preventing entrance of dust or leakage of oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/52Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
    • F16C19/525Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to temperature and heat, e.g. insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7803Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings
    • F16C33/7813Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings for tapered roller bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/164Sealings between relatively-moving surfaces the sealing action depending on movements; pressure difference, temperature or presence of leaking fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3204Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
    • F16J15/3208Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip provided with tension elements, e.g. elastic rings
    • F16J15/3212Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip provided with tension elements, e.g. elastic rings with metal springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/324Arrangements for lubrication or cooling of the sealing itself
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/38Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
    • F16C19/383Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • F16C19/385Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
    • F16C19/386Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/10Railway vehicles

Abstract

<P>PROBLEM TO BE SOLVED: To provide a sealing device maintaining a stable sealing function even in a low-temperature environment. <P>SOLUTION: This sealing device 20 includes a sealing member 26 provided with sliding contact portions made to slidably contact with the sealing surface 29 of rolling bearing rings, and seals a bearing space between a pair of bearing rings. In the sealing member 26, heating wires 30a, 30b generating heat by supply of current are arranged along a circumferential direction, and heat at least sliding contact portions 32a, 32b. The sealing member 26 is provided with a garter spring 27 pressing the sliding contact portions to the sealing surface, and the garter spring 27 may be used as the heating wire. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、密封装置に関するもので、特に鉄道車両車軸用軸受に利用される密封装置に関する。   The present invention relates to a sealing device, and more particularly to a sealing device used for a railway vehicle axle bearing.

鉄道車両車軸用軸受では、グリース潤滑の軸受用密封装置として、図8に示す構造のものが知られている(特許文献1)。図8は、軸受100の後蓋110側の密封装置111を示し、軸受外輪101に設けられたシールケース103に、ラビリンスシールを構成するシールド104と、接触シール用のオイルシール106とが取付けられている。オイルシール106は、金属環113と、それに焼き付けたゴム製のシール本体107と、環状のガータスプリング109にて構成される。シール本体107は、第1リップ107aと、第2リップ107bとを有し、第1リップ107aの外周面に、ガータスプリング109が装着されている。第1リップ107aと第2リップ107bとがシール面113に摺接することにより、第1リップ107aでグリース洩れを防止すると共に、第2リップ107bで防塵、防水効果を持たせている。シールケース103の先端は、後蓋110に設けられた環状溝112に遊嵌してラビリンスシールを構成する。なお、軸受100の反対側には図示省略の油切りが設けられているが、この油切りと軸受100の間にも同様の密封装置が用いられる。   As a railway vehicle axle bearing, a grease-lubricated bearing sealing device having a structure shown in FIG. 8 is known (Patent Document 1). FIG. 8 shows a sealing device 111 on the rear lid 110 side of the bearing 100, and a shield 104 constituting a labyrinth seal and an oil seal 106 for contact sealing are attached to a seal case 103 provided on the bearing outer ring 101. ing. The oil seal 106 includes a metal ring 113, a rubber seal body 107 baked on the metal ring 113, and an annular garter spring 109. The seal body 107 has a first lip 107a and a second lip 107b, and a garter spring 109 is mounted on the outer peripheral surface of the first lip 107a. The first lip 107a and the second lip 107b are in sliding contact with the seal surface 113, so that the first lip 107a prevents grease leakage and the second lip 107b has a dustproof and waterproof effect. The tip of the seal case 103 is loosely fitted in an annular groove 112 provided in the rear lid 110 to constitute a labyrinth seal. An oil drain (not shown) is provided on the opposite side of the bearing 100, but a similar sealing device is used between the oil drain and the bearing 100.

特開2002−139054号公報JP 2002-139054 A

上に例示したような鉄道車両等で使用される大型の軸受は、例えば−40℃の極低温の寒冷地で使用される場合がある。このような環境下では、結露、凍結といった事象により、シール本体107が固くなって弾性力が低下し、リップ部107a、107bの一部又は全部が起動時に剥がれ落ちるおそれがある。その結果、十分なシール機能を果たせないおそれがあった。このため、従来では、シール本体107の凍結を回避するために、車両自体を夜間時に車庫に保管することで周辺温度の低下を回避するという対策を行っていたが、十分な対策とはいえなかった。   Large-sized bearings used in the railway vehicles and the like exemplified above may be used in a cold region at an extremely low temperature of, for example, −40 ° C. Under such an environment, due to an event such as condensation or freezing, the seal body 107 becomes hard and the elastic force is lowered, and there is a possibility that some or all of the lip portions 107a and 107b are peeled off at the time of activation. As a result, there is a possibility that a sufficient sealing function cannot be performed. For this reason, conventionally, in order to avoid the freezing of the seal body 107, the vehicle itself is stored in the garage at night to avoid a decrease in the ambient temperature. However, this is not a sufficient measure. It was.

本発明は、上記問題点に鑑みて、低温環境においても安定したシール機能を維持することができる密封装置を提供することを目的とする。   In view of the above problems, an object of the present invention is to provide a sealing device that can maintain a stable sealing function even in a low temperature environment.

本発明の密封装置は、転がり軸受の軌道輪のシール面と摺接する摺接部を備えたシール部材を備え、一対の軌道輪間の軸受空間を密封する密封装置において、前記シール部材は、電流の供給により発熱する電熱線が円周方向に沿って配設され、この電熱線への電流の供給により少なくとも前記摺接部を加熱するものである。   The sealing device of the present invention includes a sealing member having a sliding contact portion that is in sliding contact with a seal surface of a bearing ring of a rolling bearing, and the sealing member that seals a bearing space between a pair of bearing rings, A heating wire that generates heat by the supply is provided along the circumferential direction, and at least the sliding contact portion is heated by supplying a current to the heating wire.

本発明の密封装置によれば、電熱線に電流が供給されると発熱し、この熱により少なくとも前記摺接部を昇温させることができる。これにより、低温環境においても摺接部の凍結を回避することができるため、弾性力を維持することができ、起動時に摺接部の一部又は全部が剥がれ落ちるのを防止することができる。   According to the sealing device of the present invention, heat is generated when current is supplied to the heating wire, and at least the sliding contact portion can be heated by this heat. Thereby, since the freezing of the sliding contact portion can be avoided even in a low temperature environment, the elastic force can be maintained, and part or all of the sliding contact portion can be prevented from peeling off at the time of activation.

前記シール部材は、前記摺接部を前記シール面に押付けるガータスプリングを備え、前記ガータスプリングを前記電熱線とすることができる。これにより、ガータスプリングに電流を供給してガータスプリング自体を発熱させることができ、摺接部を昇温させることができる。このため、電熱線を別途設ける必要がなくなる。   The seal member may include a garter spring that presses the sliding contact portion against the seal surface, and the garter spring may be the heating wire. Thereby, current can be supplied to the garter spring to cause the garter spring itself to generate heat, and the sliding contact portion can be heated. For this reason, it is not necessary to separately provide a heating wire.

前記シール部材は、複数の前記摺接部を備え、シール部材内において、隣接する摺接部の間に前記電熱線を設けることができる。これにより、1つの電熱線で複数の摺接部を昇温することができる。   The sealing member includes a plurality of sliding contact portions, and the heating wire can be provided between adjacent sliding contact portions in the sealing member. Thereby, the temperature of a plurality of sliding contact parts can be raised with one heating wire.

前記電熱線は、前記シール部材の円周上を蛇行する形状とすることができる。これにより、摺接部のシール性を維持することができる。   The heating wire may have a shape meandering on the circumference of the seal member. Thereby, the sealing performance of the sliding contact portion can be maintained.

前記電熱線は、ニッケルクロム系合金又は鉄クロム系合金にて構成するのが望ましい。これらの電熱性の良好な材料を用いて電流を流すことで、シール部材を効率的に昇温させることができる。   The heating wire is preferably composed of a nickel chromium alloy or an iron chromium alloy. By causing a current to flow using these materials having good electrothermal properties, the temperature of the sealing member can be increased efficiently.

本発明の他の密封装置は、転がり軸受の軌道輪のシール面と摺接する摺接部を備えたシール部材を備え、一対の軌道輪間の軸受空間を密封する密封装置において、前記シール部材は、電熱作用の生じる導電性材料を混合した弾性体を備え、この弾性体への電流の供給により少なくとも前記摺接部を加熱するものである。   Another sealing device of the present invention includes a sealing member having a sliding contact portion that is in sliding contact with a seal surface of a bearing ring of a rolling bearing, and the sealing member that seals a bearing space between a pair of bearing rings, And an elastic body mixed with a conductive material that generates an electrothermal effect, and at least the sliding contact portion is heated by supplying a current to the elastic body.

本発明の他の密封装置によれば、弾性体に電流が供給されると発熱し、この熱により少なくとも摺接部を昇温させることができる。これにより、低温環境においても摺接部の凍結を回避することができるため、弾性力を維持することができ、摺接部の一部又は全部が起動時に剥がれ落ちるのを防止することができる。また、弾性体に電流を供給してシール部材自体を発熱させることができるため、電熱線を別途設ける必要がなくなる。   According to another sealing device of the present invention, heat is generated when current is supplied to the elastic body, and at least the sliding contact portion can be heated by this heat. Thereby, since the freezing of the sliding contact portion can be avoided even in a low temperature environment, the elastic force can be maintained, and part or all of the sliding contact portion can be prevented from being peeled off at startup. In addition, since the seal member itself can be heated by supplying current to the elastic body, it is not necessary to separately provide a heating wire.

前記シール部材又はシール部材近傍に温度センサを設けることができる。この場合、前記温度センサの検出温度に応じて、供給する電流の供給量を制御する制御手段を設けることができる。これにより、シール部材を最適な温度に制御することができる。また、必要な場合(シール部材が凍結するおそれがある場合)にのみ電流を供給することができて、消費電力を節約することができる。   A temperature sensor can be provided in the seal member or in the vicinity of the seal member. In this case, it is possible to provide control means for controlling the supply amount of the supplied current in accordance with the temperature detected by the temperature sensor. Thereby, the sealing member can be controlled to an optimum temperature. Further, current can be supplied only when necessary (when the seal member may freeze), and power consumption can be saved.

本発明の転がり軸受は、内輪と、外輪と、前記内輪と前記外輪との間に介在される転動体と、前記転動体を円周所定間隔に保持する保持器とを備えた転がり軸受において、前記本発明の密封装置を備えたものである。特に、本発明の密封装置を鉄道車両車軸用軸受に適用するのが望ましい。   A rolling bearing according to the present invention is a rolling bearing including an inner ring, an outer ring, a rolling element interposed between the inner ring and the outer ring, and a cage that holds the rolling element at a predetermined circumferential interval. The sealing device of the present invention is provided. In particular, it is desirable to apply the sealing device of the present invention to a railway vehicle axle bearing.

以上より、本発明の密封装置及び転がり軸受によれば、低温環境においても安定したシール機能を維持することができる。   As described above, according to the sealing device and the rolling bearing of the present invention, a stable sealing function can be maintained even in a low temperature environment.

本発明の第1実施形態を示す密封装置の要部断面図である。It is principal part sectional drawing of the sealing device which shows 1st Embodiment of this invention. 本発明の第1実施形態を示す密封装置を備えた軸受の断面図である。It is sectional drawing of the bearing provided with the sealing device which shows 1st Embodiment of this invention. 本発明の第1実施形態を示す密封装置の要部拡大正面図である。It is a principal part enlarged front view of the sealing device which shows 1st Embodiment of this invention. 本発明の第2実施形態を示す密封装置の要部断面図である。It is principal part sectional drawing of the sealing device which shows 2nd Embodiment of this invention. 本発明の第3実施形態を示す密封装置の要部拡大断面図である。It is a principal part expanded sectional view of the sealing device which shows 3rd Embodiment of this invention. 本発明の変形例を示す密封装置の要部拡大正面図である。It is a principal part enlarged front view of the sealing device which shows the modification of this invention. 本発明の第4実施形態を示す密封装置の要部拡大断面図である。It is a principal part expanded sectional view of the sealing device which shows 4th Embodiment of this invention. 従来の密封装置を備えた軸受の要部拡大断面図である。It is a principal part expanded sectional view of the bearing provided with the conventional sealing device.

以下、本発明の実施の形態を図1〜図7に基づいて説明する。本実施形態では、密封装置を鉄道車両車軸用軸受に適用した場合について説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. In this embodiment, a case where the sealing device is applied to a railway vehicle axle bearing will be described.

図2に示す鉄道車両車軸用軸受は、車軸1の端部1aに配置した転がり軸受10(本実施形態では、円すいころ軸受)を含んでいる。この円すいころ軸受10は、外輪2と、一対の内輪4と、複数の転動体6を主要な構成要素としている。外輪2は内周に二列の軌道を形成した複列外輪である。各内輪4は外周に軌道が形成してある。外輪2の軌道と内輪4の軌道との間に二列の転動体6(本実施形態では円すいころ)を転動自在に介在させている。なお、各列の円すいころ6は保持器8によって円周方向に所定の間隔に保持される。   The railcar axle bearing shown in FIG. 2 includes a rolling bearing 10 (in the present embodiment, a tapered roller bearing) disposed at the end 1 a of the axle 1. The tapered roller bearing 10 includes an outer ring 2, a pair of inner rings 4, and a plurality of rolling elements 6 as main components. The outer ring 2 is a double-row outer ring in which two rows of tracks are formed on the inner periphery. Each inner ring 4 has a track formed on the outer periphery. Two rows of rolling elements 6 (in the embodiment, tapered rollers) are interposed between the race of the outer ring 2 and the race of the inner ring 4 so as to roll freely. The tapered rollers 6 in each row are held at a predetermined interval in the circumferential direction by a cage 8.

外輪2は軸箱(図示省略)に固定され、その軸箱は台枠等に固定される。内輪4は、軸端側(図2の左方)に位置する前蓋12と、反軸端側(図2の右方)に位置する後蓋16との間に挟み込んである。一対の内輪4間には内輪間座5を介在させている。前蓋12と内輪4との間には油切り14を介在させている。前蓋12は車軸1の軸端にボルト18で固定してある。後蓋16は一方で内輪4と接し、他方で車軸1の段部1bに接している。一対の内輪4と内輪間座5と油切り14と後蓋16とで一方の軌道輪9aを構成し、外輪2にて他方の軌道輪9bを構成している。   The outer ring 2 is fixed to a shaft box (not shown), and the shaft box is fixed to a frame or the like. The inner ring 4 is sandwiched between a front lid 12 located on the shaft end side (left side in FIG. 2) and a rear lid 16 located on the opposite shaft end side (right side in FIG. 2). An inner ring spacer 5 is interposed between the pair of inner rings 4. An oil drain 14 is interposed between the front lid 12 and the inner ring 4. The front lid 12 is fixed to the shaft end of the axle 1 with bolts 18. The rear lid 16 is in contact with the inner ring 4 on the one hand and the step 1b of the axle 1 on the other hand. The pair of inner rings 4, the inner ring spacer 5, the oil drain 14 and the rear cover 16 constitute one raceway ring 9 a, and the outer ring 2 constitutes the other raceway ring 9 b.

外輪2の両端部には、本発明の第1実施形態の密封装置20を配置している。この密封装置20は、図1に示すように、外輪2に設けられたシールケース22と、このシールケース22に取付けられるシールド23と、接触シール用のオイルシール24とを備えている。   The sealing device 20 according to the first embodiment of the present invention is disposed at both ends of the outer ring 2. As shown in FIG. 1, the sealing device 20 includes a seal case 22 provided on the outer ring 2, a shield 23 attached to the seal case 22, and an oil seal 24 for contact sealing.

シールケース22は段付き円筒形状で、図示する実施の形態では大径部22a、中径部22b、小径部22cからなっている。大径部22aは外輪2の端部内周面に例えば圧入することによって固定してある。シールケース22の中径部22bにシールド23が取付られており、ラビリンスシールを構成する。このシールド23により軸受内部のグリースを堰き止めて、グリースがオイルシール24側に押し寄せるのを防ぐ。   The seal case 22 has a stepped cylindrical shape, and in the illustrated embodiment, includes a large diameter portion 22a, a medium diameter portion 22b, and a small diameter portion 22c. The large diameter portion 22a is fixed by, for example, press-fitting into the inner peripheral surface of the end portion of the outer ring 2. A shield 23 is attached to the middle diameter portion 22b of the seal case 22 to constitute a labyrinth seal. This shield 23 blocks the grease inside the bearing and prevents the grease from pushing toward the oil seal 24 side.

オイルシール24は、後蓋16のシール面29に摺接する接触シールであって、シールケース22の中径部22bに挿入されている。オイルシール24は種々の構造のものが知られており、それらの中から適宜選択して採用することができる。 図1に例示するオイルシール24は、金属環25とシール部材26とから構成されており、金属環25をシールケース22の小径部22cから半径方向に立ち上がった肩部に当てて位置決めしてある。   The oil seal 24 is a contact seal that is in sliding contact with the seal surface 29 of the rear lid 16, and is inserted into the middle diameter portion 22 b of the seal case 22. Oil seals 24 having various structures are known, and can be appropriately selected from these and employed. The oil seal 24 illustrated in FIG. 1 includes a metal ring 25 and a seal member 26, and is positioned by placing the metal ring 25 against a shoulder that rises in a radial direction from the small diameter portion 22c of the seal case 22. .

シール部材26は、金属環25に焼き付けたゴム製のシール本体28と、ガータスプリング27とで構成されている。シール本体28は、外周にガータスプリング27を装着した第1摺接部(第1シールリップ)32aと、第1シールリップ32aの外側に位置する第2摺接部(第2シールリップ)32bとを備えており、第1シールリップ32aおよび第2シールリップ32bが後蓋16のシール面29に摺接する。   The seal member 26 includes a rubber seal body 28 baked on the metal ring 25 and a garter spring 27. The seal body 28 includes a first slidable contact portion (first seal lip) 32a having a garter spring 27 mounted on the outer periphery, and a second slidable contact portion (second seal lip) 32b positioned outside the first seal lip 32a. The first seal lip 32 a and the second seal lip 32 b are in sliding contact with the seal surface 29 of the rear lid 16.

シール本体28の第1シールリップ32a及び第2シールリップ32bのシール面側には、夫々電熱線30a、30bが円周方向に沿って配設されている。この電熱線30a、30bは、電熱性の良好な材料、例えばニッケルクロム系合金又は鉄クロム系合金にて構成するのが望ましく、シール本体28が加硫成型により製造される際に、シールリップ32a、32bの内部に予め同時成型される。   On the seal surface side of the first seal lip 32a and the second seal lip 32b of the seal body 28, heating wires 30a and 30b are arranged along the circumferential direction, respectively. The heating wires 30a and 30b are preferably made of a material having good heat resistance, such as a nickel chromium alloy or an iron chromium alloy, and when the seal body 28 is manufactured by vulcanization molding, the seal lip 32a is formed. , 32b are pre-molded in advance.

図3に示すように、電熱線30a、30bの両端は、シール性能に影響しない部分から露出しており、両端部は電流の供給源となる電源31に接続されている。電源31は、自動又は手動により電熱線30a、30bに電流を供給したり、電流の供給を停止したりする。   As shown in FIG. 3, both ends of the heating wires 30a and 30b are exposed from a portion that does not affect the sealing performance, and both ends are connected to a power source 31 serving as a current supply source. The power supply 31 automatically or manually supplies current to the heating wires 30a and 30b, or stops supplying current.

電源31をオンにすると、電熱線30a、30bに電流が供給される。これにより電熱線30a、30bは発熱し、この熱により少なくとも第1シールリップ32a及び第2シールリップ32bを昇温させることができる。これにより、低温環境においても第1シールリップ32a及び第2シールリップ32bの凍結を回避することができ、弾性力を維持することができる。従って、起動時に第1シールリップ32a及び第2シールリップ32bの一部又は全部が剥がれ落ちるのを防止することができる。   When the power supply 31 is turned on, current is supplied to the heating wires 30a and 30b. Thereby, the heating wires 30a and 30b generate heat, and at least the first seal lip 32a and the second seal lip 32b can be heated by this heat. Thereby, freezing of the first seal lip 32a and the second seal lip 32b can be avoided even in a low temperature environment, and the elastic force can be maintained. Accordingly, it is possible to prevent part or all of the first seal lip 32a and the second seal lip 32b from peeling off at the time of activation.

このように、本発明の第1実施形態の密封装置では、低温環境においても安定したシール機能を維持することができる。また、電熱線30は、ニッケルクロム系合金又は鉄クロム系合金にて構成しており、電熱性の良好な材料を用いて電流を流すことで、第1シールリップ32a及び第2シールリップ32bを効率的に昇温させることができる。   Thus, the sealing device of the first embodiment of the present invention can maintain a stable sealing function even in a low temperature environment. Further, the heating wire 30 is made of a nickel chromium alloy or an iron chromium alloy, and the first seal lip 32a and the second seal lip 32b are made to flow by using a material having good heat resistance. The temperature can be increased efficiently.

図4は、本発明の第2実施形態の密封装置である。この場合、シール部材26のシール本体28に、シール本体28の温度を検出する温度センサ35を設けている。温度センサ35は、制御手段36に接続されている。この制御手段36は、例えばマイクロコンピュータにて構成され、温度センサ35により検出した検出温度に応じて、電熱線30a、30bに供給する電流の供給量を制御するものである。例えば、制御手段36に、オイルシール24として正常に機能する基準温度範囲を予め設定し、温度センサ35が基準温度範囲よりも低い温度を検出した場合、制御手段36が、電流の供給量を増加させるように制御を行う。また、温度センサ35が基準温度範囲よりも高い温度を検出した場合、制御手段36が、電流の供給量を減少させる、又は電流の供給を停止するように制御を行う。   FIG. 4 shows a sealing device according to a second embodiment of the present invention. In this case, a temperature sensor 35 that detects the temperature of the seal body 28 is provided on the seal body 28 of the seal member 26. The temperature sensor 35 is connected to the control means 36. This control means 36 is comprised, for example with a microcomputer, and controls the supply amount of the electric current supplied to the heating wires 30a and 30b according to the detected temperature detected by the temperature sensor 35. For example, when a reference temperature range that normally functions as the oil seal 24 is preset in the control means 36 and the temperature sensor 35 detects a temperature lower than the reference temperature range, the control means 36 increases the amount of current supplied. Control is performed. Further, when the temperature sensor 35 detects a temperature higher than the reference temperature range, the control unit 36 performs control so as to decrease the current supply amount or stop the current supply.

このように、第2実施形態の密封装置では、温度センサ35及び制御手段36を備えているので、シール部材26を最適な温度に制御することができる。また、必要な場合(シール本体28が凍結するおそれがある場合)にのみ電熱線30に電流を供給することができて、消費電力を節約することができる。なお、図4に示す密封装置において、図1〜図3に示す密封装置と同様の構成については、図1〜図3と同一符号を付してその説明を省略する。   Thus, since the sealing device of the second embodiment includes the temperature sensor 35 and the control means 36, the seal member 26 can be controlled to an optimum temperature. In addition, the current can be supplied to the heating wire 30 only when necessary (when the seal main body 28 is likely to freeze), and power consumption can be saved. In the sealing device shown in FIG. 4, the same components as those of the sealing device shown in FIGS. 1 to 3 are denoted by the same reference numerals as those in FIGS.

図5は、本発明の第3実施形態の密封装置である。この場合、シール本体内において、第1シールリップ32aと第2シールリップ32bとの間に電熱線30を設けている。これにより、1つの電熱線30にて第1シールリップ32aと第2シールリップ32bとの両方に熱を付与することができるため、部品点数を少なくすることができ、装置を簡略化でき、コスト低減を図ることができる。なお、図5に示す密封装置において、図1〜図4に示す密封装置と同様の構成については、図1〜図4と同一符号を付してその説明を省略する。   FIG. 5 shows a sealing device according to a third embodiment of the present invention. In this case, the heating wire 30 is provided between the first seal lip 32a and the second seal lip 32b in the seal body. Thereby, since heat can be applied to both the first seal lip 32a and the second seal lip 32b with one heating wire 30, the number of parts can be reduced, the apparatus can be simplified, and the cost can be reduced. Reduction can be achieved. In the sealing device shown in FIG. 5, the same components as those of the sealing device shown in FIGS. 1 to 4 are denoted by the same reference numerals as those in FIGS.

前記各実施形態の変形例として、図6に示すように、電熱線30は、シール部材26の円周上を蛇行する形状としてもよい。これにより、シールリップ32a、32bのシール性を維持することができる。   As a modification of each of the above embodiments, as shown in FIG. 6, the heating wire 30 may have a shape meandering on the circumference of the seal member 26. Thereby, the sealing performance of the seal lips 32a and 32b can be maintained.

図7は、本発明の第4実施形態の密封装置である。この場合、ガータスプリング27を電熱線としている。すなわち、ガータスプリング27を、電熱性の良好な材料、例えばニッケルクロム系合金又は鉄クロム系合金の金属にて構成し、図示省略の電源に接続している。これにより、電源をオンにすると、ガータスプリング27に電流を供給してガータスプリング27自体を発熱させることができ、この熱がシール本体28にも伝わって、シールリップ32a、32bを昇温させることができる。このため、図7に示すように電熱線30を別途設ける必要がなくなる。この場合、ガータスプリング27は、図6に示すように蛇行させてもよい。   FIG. 7 shows a sealing device according to a fourth embodiment of the present invention. In this case, the garter spring 27 is used as a heating wire. In other words, the garter spring 27 is made of a material having good electrothermal property, for example, a metal such as a nickel chromium alloy or an iron chromium alloy, and is connected to a power supply (not shown). As a result, when the power is turned on, current can be supplied to the garter spring 27 to cause the garter spring 27 itself to generate heat, and this heat is also transmitted to the seal body 28 to raise the temperature of the seal lips 32a and 32b. Can do. For this reason, it is not necessary to separately provide the heating wire 30 as shown in FIG. In this case, the garter spring 27 may meander as shown in FIG.

また、第5実施形態として、シール部材26は、電熱作用の生じる導電性材料を混合した弾性体を備えたものとしている。本実施形態では、シール本体28を電熱作用の生じる導電性材料を混合させた弾性体としている。すなわち、シール本体28を、例えば、ニトリル系ゴム等からなる材質にて構成し、電熱作用を生じさせる電源に接続する。これにより、電源をオンにすると、シール本体28に電流を供給してシール本体28自体を発熱させることができ、シールリップ32a、32bを昇温させることができる。このため、第5実施形態でも、図7に示すように電熱線30を別途設ける必要がなくなる。   Further, as the fifth embodiment, the seal member 26 includes an elastic body in which conductive materials that generate an electrothermal effect are mixed. In the present embodiment, the seal body 28 is an elastic body in which conductive materials that generate an electrothermal effect are mixed. That is, the seal body 28 is made of, for example, a material made of nitrile rubber and connected to a power source that generates an electrothermal action. Thus, when the power is turned on, current can be supplied to the seal body 28 to cause the seal body 28 itself to generate heat, and the temperature of the seal lips 32a and 32b can be raised. For this reason, even in the fifth embodiment, it is not necessary to separately provide the heating wire 30 as shown in FIG.

このように、第4実施形態及び第5実施形態の密封装置では、電熱線30を別途設ける必要がなくなって、装置を一層簡略化でき、一層コスト低減を図ることができる。なお、図7に示す密封装置において、図1〜図6に示す密封装置と同様の構成については、図1〜図6と同一符号を付してその説明を省略する。   Thus, in the sealing devices of the fourth embodiment and the fifth embodiment, it is not necessary to separately provide the heating wire 30, the device can be further simplified, and the cost can be further reduced. In the sealing device shown in FIG. 7, the same components as those of the sealing device shown in FIGS.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、例えば、オイルシール24は、種々の形状のものを使用することができ、例えば第2シールリップ32bを有さないものや、ガータスプリング27を有さないものであってもよい。シール本体28が軌道輪9a側に摺接するものであってもよい。前記第1〜第3実施形態では、電熱線30をシール本体28の内部に設けたが、電熱線30がシール本体28の表面に当接するように配設することもできる。温度センサ35は、シール部材26の近傍に配設する非接触タイプのものでもよい。加熱される部位としては、シール部材26の全体(つまり、シール本体28とガータスプリング27)であってもよいし、シール本体28の全体であってもよい。本発明の密封装置を軸端側に適用してもよく、第1実施形態〜第5実施形態を組み合わせることもできる。   As described above, the embodiments of the present invention have been described. However, the present invention is not limited to the above-described embodiments, and various modifications can be made. For example, the oil seal 24 may have various shapes. For example, one without the second seal lip 32 b or one without the garter spring 27 may be used. The seal body 28 may be in sliding contact with the raceway ring 9a. In the first to third embodiments, the heating wire 30 is provided in the seal body 28, but the heating wire 30 may be disposed so as to contact the surface of the seal body 28. The temperature sensor 35 may be a non-contact type disposed near the seal member 26. The part to be heated may be the entire seal member 26 (that is, the seal body 28 and the garter spring 27) or the entire seal body 28. The sealing device of the present invention may be applied to the shaft end side, and the first to fifth embodiments may be combined.

2 外輪
4 内輪
6 円すいころ
8 保持器
9 軌道輪
10 転がり軸受
26 シール部材
27 ガータスプリング
29 シール面
30 電熱線
32 摺接部
35 温度センサ
36 制御手段
2 Outer ring 4 Inner ring 6 Tapered roller 8 Cage 9 Bearing ring 10 Rolling bearing 26 Seal member 27 Garter spring 29 Seal surface 30 Heating wire 32 Sliding contact portion 35 Temperature sensor 36 Control means

Claims (10)

転がり軸受の軌道輪のシール面と摺接する摺接部を備えたシール部材を備え、一対の軌道輪間の軸受空間を密封する密封装置において、
前記シール部材は、電流の供給により発熱する電熱線が円周方向に沿って配設され、この電熱線への電流の供給により少なくとも前記摺接部を加熱することを特徴とする密封装置。
In a sealing device including a seal member having a sliding contact portion that is in sliding contact with a seal surface of a bearing ring of a rolling bearing, and sealing a bearing space between a pair of bearing rings,
The sealing device is characterized in that a heating wire that generates heat by supplying current is disposed along a circumferential direction, and at least the sliding contact portion is heated by supplying current to the heating wire.
前記シール部材は、前記摺接部を前記シール面に押付けるガータスプリングを備え、前記ガータスプリングを前記電熱線としたことを特徴とする請求項1の密封装置。   The sealing device according to claim 1, wherein the seal member includes a garter spring that presses the sliding contact portion against the seal surface, and the garter spring is the heating wire. 前記シール部材は、複数の前記摺接部を備え、シール部材内において、隣接する摺接部の間に前記電熱線を設けたことを特徴とする請求項1又は請求項2の密封装置。   The sealing device according to claim 1, wherein the seal member includes a plurality of the sliding contact portions, and the heating wire is provided between adjacent sliding contact portions in the seal member. 前記電熱線は、前記シール部材の円周上を蛇行する形状としたことを特徴とする請求項1〜請求項3のいずれか1項の密封装置。   The sealing device according to any one of claims 1 to 3, wherein the heating wire has a shape meandering on a circumference of the seal member. 前記電熱線は、ニッケルクロム系合金又は鉄クロム系合金にて構成されたことを特徴とする請求項1〜請求項4のいずれか1項の密封装置。   The sealing device according to any one of claims 1 to 4, wherein the heating wire is made of a nickel chromium alloy or an iron chromium alloy. 転がり軸受の軌道輪のシール面と摺接する摺接部を備えたシール部材を備え、一対の軌道輪間の軸受空間を密封する密封装置において、
前記シール部材は、電熱作用の生じる導電性材料を混合した弾性体を備え、この弾性体への電流の供給により少なくとも前記摺接部を加熱することを特徴とする密封装置。
In a sealing device including a seal member having a sliding contact portion that is in sliding contact with a seal surface of a bearing ring of a rolling bearing, and sealing a bearing space between a pair of bearing rings,
The sealing device includes an elastic body mixed with a conductive material that generates an electrothermal effect, and heats at least the sliding contact portion by supplying a current to the elastic body.
前記シール部材又はシール部材近傍に温度センサを設けたことを特徴とする請求項1〜請求項6のいずれか1項の密封装置。   The sealing device according to any one of claims 1 to 6, wherein a temperature sensor is provided in the seal member or in the vicinity of the seal member. 前記温度センサの検出温度に応じて、供給する電流の供給量を制御する制御手段を設けたことを特徴とする請求項7の密封装置。   8. The sealing device according to claim 7, further comprising control means for controlling a supply amount of a current to be supplied according to a temperature detected by the temperature sensor. 内輪と、外輪と、前記内輪と前記外輪との間に介在される転動体と、前記転動体を円周所定間隔に保持する保持器とを備えた転がり軸受において、
前記請求項1〜請求項8のいずれか1項の密封装置を備えたことを特徴とする転がり軸受。
In a rolling bearing comprising an inner ring, an outer ring, a rolling element interposed between the inner ring and the outer ring, and a cage that holds the rolling element at a predetermined circumferential interval,
A rolling bearing comprising the sealing device according to any one of claims 1 to 8.
鉄道車両車軸用軸受に用いたことを特徴とする請求項9の転がり軸受。   The rolling bearing according to claim 9, wherein the rolling bearing is used for a railway vehicle axle bearing.
JP2010049250A 2010-03-05 2010-03-05 Sealing device Pending JP2011185326A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015516552A (en) * 2012-04-24 2015-06-11 アクティエボラゲット・エスコーエッフ Measuring acoustic emission of bearing assemblies
WO2018136759A1 (en) * 2017-01-23 2018-07-26 John Crane Inc. Mechanical end face seal having an induction heated seal face
US20190120294A1 (en) * 2017-10-23 2019-04-25 Amsted Rail Company, Inc. Temperature-Robust Polymer Shroud For Roller Bearing Seal
US10677357B2 (en) 2017-05-15 2020-06-09 John Crane Uk Ltd. Dry gas seal with electronically controlled carrier load
DE102017123653B4 (en) 2017-10-11 2022-04-28 Schaeffler Technologies AG & Co. KG Temperature controllable sealing element and sealing arrangement with same

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015516552A (en) * 2012-04-24 2015-06-11 アクティエボラゲット・エスコーエッフ Measuring acoustic emission of bearing assemblies
WO2018136759A1 (en) * 2017-01-23 2018-07-26 John Crane Inc. Mechanical end face seal having an induction heated seal face
US10184565B2 (en) 2017-01-23 2019-01-22 John Crane Inc. Mechanical end face seal having an induction heated seal face
US10677357B2 (en) 2017-05-15 2020-06-09 John Crane Uk Ltd. Dry gas seal with electronically controlled carrier load
US11015714B2 (en) 2017-05-15 2021-05-25 John Crane Uk Ltd. Dry gas seal with electronically controlled carrier load
DE102017123653B4 (en) 2017-10-11 2022-04-28 Schaeffler Technologies AG & Co. KG Temperature controllable sealing element and sealing arrangement with same
US20190120294A1 (en) * 2017-10-23 2019-04-25 Amsted Rail Company, Inc. Temperature-Robust Polymer Shroud For Roller Bearing Seal
US10746228B2 (en) * 2017-10-23 2020-08-18 Amsted Rail Company, Inc. Temperature-robust polymer shroud for roller bearing seal
US11506243B2 (en) 2017-10-23 2022-11-22 Amsted Rail Company, Inc. Temperature-robust polymer shroud for roller bearing seal

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