JP2011184820A - Coated paper for printing - Google Patents
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本発明は凹凸感のある風合いの印刷用塗工紙に関するものである。さらに詳しくは、印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙に関するものである。 The present invention relates to a coated paper for printing having a texture with a texture. More specifically, the present invention relates to a coated paper for printing having a texture with a feeling of unevenness, which has no gloss unevenness on the printing surface and is excellent in printability.
印刷用塗工紙は、印刷した時の美観が商品としての重要な要素となる。この美観の因子にはいろいろなものが存在するが、一つとして、印刷面の均一な光沢感が挙げられる。基紙の凹凸やそれに起因する塗工層による被覆ムラ、塗工層内部構造の不均一性、塗工層表面の微妙な不規則の凹凸が顕著であれば、用紙表面の場所毎のインキ付着量分布が変化し、光沢ムラの多い印刷物になる。これを改良する手段として、全体の光沢感を軽減したマットコート紙の場合、光沢ムラは小さくなる傾向にあるが、それでも光沢ムラは完全にはなくならない。 In the coated paper for printing, the aesthetic appearance when printed is an important element as a product. There are various factors of this aesthetic appearance. One of them is the uniform glossiness of the printed surface. If the unevenness of the base paper, the coating unevenness due to the coating layer, the non-uniformity of the internal structure of the coating layer, and the subtle irregular irregularities on the surface of the coating layer are significant, the ink adheres to each location on the paper surface. The quantity distribution changes, resulting in printed matter with a lot of gloss unevenness. As a means for improving this, in the case of mat coated paper in which the overall glossiness is reduced, the gloss unevenness tends to be reduced, but the gloss unevenness does not disappear completely.
印刷用塗工紙表面に凹凸形状を付与することで提供される、凹凸感のある風合いの印刷用塗工紙は、印刷用塗工紙としての美観が高まる利点を持つ。従来の技術としては、塗工層中に有機顔料を活用して塗工層構造起因の凹凸を発現させた凹凸感のある風合いの印刷用塗工紙がある。この技術は、有機顔料の配合量の調整で、凹凸感の風合いを制御出来るという利点がある。しかし、有機顔料の配合量が多いと、紙のブロッキング等のトラブルが起き、結果として印刷用塗工紙としての美観が損なわれてしまう。そこでガラス転移温度を制御した有機顔料を使用した方法もある(例えば、特許文献1参照)が、十分に効果的であるとはいえず、やはり紙のブロッキング等のトラブルに起因し、美観が損なわれるという問題は、完全にはなくならず、印刷適性に劣るというのが現状である。 The textured printing coated paper provided by imparting a concavo-convex shape to the surface of the coated paper for printing has the advantage of increasing the aesthetics as the coated paper for printing. As a conventional technique, there is a coated paper for printing having a texture with a feeling of unevenness in which unevenness due to the structure of the coating layer is expressed using an organic pigment in the coating layer. This technique has an advantage that the texture of the unevenness can be controlled by adjusting the blending amount of the organic pigment. However, when the amount of the organic pigment is too large, troubles such as paper blocking occur, and as a result, the aesthetic appearance of the coated paper for printing is impaired. Therefore, there is a method using an organic pigment whose glass transition temperature is controlled (see, for example, Patent Document 1), but it is not sufficiently effective, and it is also caused by troubles such as paper blocking, and the aesthetics are impaired. The problem is that it is not completely eliminated and the printability is poor.
基紙を凹凸形状に加工し、その上に塗工層を設ける方法も知られている(例えば、特許文献2参照)が、塗工層は、凹凸な基紙の上に均一に設けるのが非常に困難で、結果として、塗工層の厚みにムラが生じた印刷用塗工紙となり、これに起因して、印刷面の光沢ムラが生じてしまう。 A method is also known in which a base paper is processed into a concavo-convex shape and a coating layer is provided thereon (see, for example, Patent Document 2). However, the coating layer is provided uniformly on a concavo-convex base paper. It is very difficult, and as a result, the coated paper for printing has unevenness in the thickness of the coating layer, and as a result, uneven glossiness of the printed surface occurs.
すなわち、印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙は、まだ見出されていないのが現状である。 That is, the present situation is that a coated paper for printing having a texture with no unevenness in gloss on the printing surface and excellent printability has not yet been found.
本発明の目的は、印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙を提供することにある。 An object of the present invention is to provide a coated paper for printing having a texture with a feeling of unevenness that has no gloss unevenness on the printing surface and is excellent in printability.
本発明者は、上記の問題を解決すべく鋭意研究した結果、以下のような印刷用塗工紙を発明するに至った。すなわち、基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けた印刷用塗工紙において、最表層が片面当たり固形分質量2.0g/m2以上20.0g/m2以下の範囲の塗工量で設けられ、次いで該最表層に、JIS B 0601−2001に規定される算術平均粗さ(Ra)3.6μm以上8.0μm以下、凹部間隔が120〜600μmとなるように凹凸加工を施すことを特徴とする印刷用塗工紙である。 As a result of intensive studies to solve the above problems, the present inventors have invented the following coated paper for printing. That is, in the coated paper for printing in which at least one layer is provided on the base paper and a coating layer mainly composed of a pigment and an adhesive is provided, the outermost layer has a solid content mass of 2.0 g / m 2 or more to 20.0 g / m2 per side. m 2 or less, and the outermost surface layer has an arithmetic average roughness (Ra) of 3.6 μm or more and 8.0 μm or less as defined in JIS B 0601-2001, and a recess interval of 120 to 600 μm. It is the coated paper for printing characterized by performing uneven | corrugated processing so that it may become.
さらには、該最表層がエアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターのいずれかによって片面当たり固形分質量4.0g/m2以上10.0g/m2以下の範囲の塗工量で設けられることが好ましい。また最表層と基紙との間に最低1層以上、ブレードコーターによって片面当たり固形分質量5.0g/m2以上の塗工量の下塗り層を設けることが好ましい。 Furthermore, the outermost layer is provided with a coating weight in the range of 4.0 g / m 2 or more and 10.0 g / m 2 or less of solid content per side by any one of an air knife coater, a film transfer coater, a curtain coater, and a spray coater. It is preferred that Further, it is preferable that at least one layer or more is provided between the outermost layer and the base paper and an undercoat layer having a coating amount of 5.0 g / m 2 or more of solid content per side by a blade coater.
本発明の印刷用塗工紙は、印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いのある印刷用紙であるという特徴を示す。 The coated paper for printing according to the present invention is characterized in that it is a printing paper having a texture with an uneven feeling that has no gloss unevenness on the printing surface and is excellent in printability.
以下、本発明の印刷用塗工紙について詳細に説明する。本発明の印刷用塗工紙は基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けたものであり、本発明における最表層とは、基紙から最も遠いところに位置した層のことであり、基紙上に設けられる塗工層が1層のみの場合、その塗工層が最表層となる。また本発明における下塗り層とは、上記の最表層以外に塗工層として設けられたものであり、基紙上に設けられる塗工層が1層のみの場合、下塗り層は存在しないことを意味する。 Hereinafter, the coated paper for printing of the present invention will be described in detail. The coated paper for printing according to the present invention is a paper having at least one layer on the base paper and a coating layer mainly composed of a pigment and an adhesive. The outermost layer in the present invention is the farthest from the base paper. This is a positioned layer. When there is only one coating layer provided on the base paper, the coating layer is the outermost layer. The undercoat layer in the present invention is provided as a coating layer other than the above outermost layer, and when there is only one coating layer provided on the base paper, it means that there is no undercoat layer. .
本発明の印刷用塗工紙は、最表層として片面当たり固形分質量2.0g/m2以上20.0g/m2以下の塗工量の塗工層を設けることを特徴とする。最表層塗工量が片面当たり固形分質量2.0g/m2に満たない場合、最表層が、基紙、あるいは最表層のすぐ下の層を十分に被覆出来ず、この場合、印刷した時にムラが生じてしまう。また最表層塗工量が片面当たり固形分質量20.0g/m2を上回る場合、一般的に各塗工方式において最適な操業範囲で操業し難く、塗工面の乱れ等によって、印刷適性が損なわれる。 The coated paper for printing of the present invention is characterized in that a coating layer having a coating amount of 2.0 g / m 2 or more and 20.0 g / m 2 or less of solid content per side is provided as the outermost layer. When the outermost layer coating amount is less than 2.0 g / m 2 of solid content per side, the outermost layer cannot sufficiently cover the base paper or the layer immediately below the outermost layer. Unevenness occurs. In addition, when the coating amount on the outermost layer exceeds the solid content mass of 20.0 g / m 2 , it is generally difficult to operate within the optimum operating range in each coating method, and the printability is impaired due to disturbance of the coating surface. It is.
本発明の印刷用塗工紙は、最表層に、JIS B 0601−2001に規定される算術平均粗さ(Ra)3.6μm以上8.0μm以下となるように凹凸加工を施すことを特徴とする。算術平均粗さ(Ra)が3.6μmに満たない場合、凹凸感のある風合いが損なわれる。算術平均粗さ(Ra)が8.0μmを上回る場合、インキが付着しない部分が生じてしまい、印刷用塗工紙としての本来の機能が損なわれることになってしまう。本発明者は、鋭意研究した結果、最表層は、JIS B 0601−2001に規定される算術平均粗さ(Ra)が3.6μm以上8.0μm以下であることが最適であることを見出した。 The coated paper for printing according to the present invention is characterized in that the outermost surface layer is subjected to unevenness processing so that the arithmetic average roughness (Ra) specified in JIS B 0601-2001 is 3.6 μm or more and 8.0 μm or less. To do. When the arithmetic average roughness (Ra) is less than 3.6 μm, the texture with a feeling of unevenness is impaired. When the arithmetic average roughness (Ra) exceeds 8.0 μm, a portion where the ink does not adhere is generated, and the original function as the coated paper for printing is impaired. As a result of intensive studies, the present inventor has found that it is optimal that the outermost layer has an arithmetic average roughness (Ra) defined in JIS B 0601-2001 of 3.6 μm or more and 8.0 μm or less. .
本発明の印刷用塗工紙は、最表層に、凹部間隔が120〜600μmとなるように凹凸加工を施すことを特徴とする。凹部間隔は、KEYENCE社製カラー3Dレーザ顕微鏡VK−8700を用いて印刷用塗工紙を200倍の倍率で観察し、任意の1.0mm間隔の2点間の輪郭曲線において、凹部の最深部と認識された点と、その点から最も近い凹部の最深部の点との水平方向の距離を測定し、この測定を32回行った値の平均値とした。なお凹部とは、上記の1.0mm間隔の2点間の輪郭曲線において、高さの極小点と認識出来る点から、水平方向の距離で200μmの距離以内に高低差が12μm以上の領域が存在する時、この最深部を中心とした領域を示す。凹部間隔が120μmに満たない場合、凹凸の間隔が狭過ぎるために、従来の平滑性の高い印刷用塗工紙に近づき凹凸感のある風合いが損なわれる。凹部間隔が600μmを上回る場合、凹部の存在しない領域が大き過ぎて、その領域の印刷ムラが視覚で認識出来てしまう。本発明者は、鋭意研究した結果、最表層の凹凸間隔は120〜600μmであることが最適であることを見出した。 The coated paper for printing according to the present invention is characterized in that the outermost surface layer is subjected to uneven processing so that the interval between the recesses is 120 to 600 μm. The distance between the recesses is determined by observing the printing coated paper at a magnification of 200 times using a color 3D laser microscope VK-8700 manufactured by KEYENCE, and in the contour curve between two points at an arbitrary 1.0 mm interval, The distance in the horizontal direction between the point recognized as the point and the point at the deepest part of the recess closest to the point was measured, and this value was taken as the average value of 32 measurements. Note that the recess is a region with a height difference of 12 μm or more within a distance of 200 μm in the horizontal direction from the point that can be recognized as the minimum height point in the contour curve between the two points of 1.0 mm above. In this case, an area centered on the deepest part is shown. When the interval between the concave portions is less than 120 μm, the interval between the concaves and convexes is too narrow, so that the texture with a feeling of irregularities is lost due to approaching the conventional coated paper for printing with high smoothness. When the interval between the recesses exceeds 600 μm, the area where the recess does not exist is too large, and the printing unevenness in the area can be visually recognized. As a result of intensive studies, the present inventor has found that the unevenness interval of the outermost layer is optimally 120 to 600 μm.
本発明の印刷用塗工紙において、最表層を設ける方法は何ら制限されるものではない。例えば、ブレードコーター、ロッドコーター、カーテンコーター、エアナイフコーター、スプレーコーター、またはサイズプレス、ゲートロール、シムサイザー等の各種フィルムトランスファーコーター等が挙げられる。また最表層は、エアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターのいずれかによって片面当たり固形分質量4.0g/m2以上10.0g/m2以下の範囲の塗工量で設けられることがより好ましい。エアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターのいずれかの場合、輪郭塗工、あるいはそれに近い塗工状態となり、塗工層の厚みムラが小さく、印刷面の光沢ムラもより小さくなるため好ましい。ただし、エアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターを用いる場合、塗工量の制御のためには、ブレードコーターやロッドコーターを用いる場合よりも塗液濃度が下がるのが一般的であるため、エアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターを用いる場合、塗工量が片面当たり固形分質量4.0g/m2以上である方が、基紙、あるいは最表層のすぐ下の層の被覆が十分でより好ましい。またエアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターを用いる場合、塗工量が片面当たり固形分質量10.0g/m2未満である方が、最適な操業条件下で塗工が可能で、より好ましい均一な塗工層が形成される。もちろん、エアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターを用いる場合であっても、最表層の塗工量が片面当たり固形分質量2.0g/m2以上20.0g/m2以下の範囲であれば、本発明の効果は十分に発現する。 In the coated paper for printing of the present invention, the method for providing the outermost layer is not limited at all. Examples thereof include a blade coater, a rod coater, a curtain coater, an air knife coater, a spray coater, and various film transfer coaters such as a size press, a gate roll, and a shim sizer. Further, the outermost layer should be provided with a coating weight in a range of 4.0 g / m 2 or more and 10.0 g / m 2 or less of solid content per side by any one of an air knife coater, a film transfer coater, a curtain coater, and a spray coater. Is more preferable. In the case of any one of an air knife coater, a film transfer coater, a curtain coater, and a spray coater, it is preferable that the coating is in a contour coating or a coating state close thereto, the thickness unevenness of the coating layer is small, and the gloss unevenness of the printing surface is also reduced. . However, when using an air knife coater, film transfer coater, curtain coater, or spray coater, the coating solution concentration is generally lower than when using a blade coater or rod coater for controlling the coating amount. When using an air knife coater, a film transfer coater, a curtain coater, or a spray coater, the coating amount is more than 4.0 g / m 2 on one side of the base paper or the layer immediately below the outermost layer. A coating is sufficient and more preferred. Moreover, when using an air knife coater, a film transfer coater, a curtain coater, or a spray coater, the coating amount is less than 10.0 g / m 2 on one side, and coating is possible under optimum operating conditions. A more preferable uniform coating layer is formed. Of course, even when an air knife coater, a film transfer coater, a curtain coater, or a spray coater is used, the coating amount of the outermost layer is in a range of a solid content mass of 2.0 g / m 2 or more and 20.0 g / m 2 or less per side. If so, the effects of the present invention are sufficiently exhibited.
本発明は、基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けた印刷用塗工紙であることを特徴とし、基紙上の塗工層の数については何ら制限されるものではない。また、最表層と基紙との間に最低1層以上、ブレードコーターによって片面当たり固形分質量5.0g/m2以上の塗工量の下塗り層を設けられることがより好ましい。5.0g/m2以上の塗工固形分質量のブレードコーターにより設けられた下塗り層が存在することで、より平滑な面が形成され、最表層の厚みムラもなくなるため、より好ましい。 The present invention is characterized in that it is a coated paper for printing having at least one layer on a base paper and a coating layer mainly composed of a pigment and an adhesive, and there is no limitation on the number of coating layers on the base paper. Is not to be done. More preferably, an undercoat layer having a coating amount of at least one layer and a solid content of 5.0 g / m 2 or more per side is provided by a blade coater between the outermost layer and the base paper. The presence of an undercoat layer provided by a blade coater having a coating solid content mass of 5.0 g / m 2 or more is more preferable because a smoother surface is formed and thickness unevenness of the outermost layer is eliminated.
本発明は、最表層を設けた後に、最表層に凹凸加工を施すことを特徴とする。最表層を設ける前、例えば、下塗り層や基紙の表面に凹凸加工を施した後に最表層を設けても、最表層に凹凸加工を施さなければ本発明の効果は発現しない。最表層表面に凹凸加工を施すことで、印刷面に生じる光沢ムラのなく、且つ凹凸感のある風合いを持ちながら優れた印刷適性を有する印刷用塗工紙が提供される。なお本発明における基紙、あるいは下塗り層の表面粗さに関して何ら制限されるものではなく、必要に応じて、各種表面処理やカレンダー処理を施しても構わない。カレンダー仕上げ処理を施す場合、装置としては硬質ロール同士、弾性ロール同士、硬質ロールと弾性ロールの対の組み合わせからなるものが好適に使用され、マシンカレンダー、ソフトニップカレンダー、スーパーカレンダー、多段カレンダー、マルチニップカレンダー等と呼ばれており、意図的に加熱をする場合もある。過熱する際のロールの温度は40℃程の中低温から250℃程の高温に達する場合もある。また、ベルトとロールの組み合わせからなる装置も使用することが出来、シューカレンダー、メタルベルトカレンダー等と呼ばれており、この場合も同様に加熱を伴う場合がある。 The present invention is characterized in that after the outermost layer is provided, the outermost layer is subjected to uneven processing. Even if the outermost layer is provided before the outermost layer is provided, for example, after the surface of the undercoat layer or the base paper is subjected to unevenness processing, the effect of the present invention is not exhibited unless the outermost surface layer is subjected to unevenness processing. By applying unevenness to the surface of the outermost layer, there is provided a coated paper for printing having excellent printability while having a glossy unevenness on the printing surface and having a texture with an uneven feeling. The surface roughness of the base paper or the undercoat layer in the present invention is not limited at all, and various surface treatments and calendar treatments may be performed as necessary. When performing calendar finishing treatment, a device composed of a combination of hard rolls, elastic rolls, a pair of hard rolls and elastic rolls is preferably used as a machine calendar, soft nip calendar, super calendar, multi-stage calendar, It is called a nip calender or the like and may be heated intentionally. The temperature of the roll during overheating may reach a high temperature of about 40 ° C to a high temperature of about 250 ° C. Also, an apparatus composed of a combination of a belt and a roll can be used, which is called a shoe calender, a metal belt calender, or the like.
本発明において、最表層に凹凸加工を施す方法に関しては、何ら制限されるものではない。加工したエンボスロールによる通紙処理が一般的であるが、一定間隔の凹凸形状を有するフェルト面を使用する等、如何なる方法をとることが可能である。エンボスロールについても、直接彫刻する方式やサンドブラストの類の方式のもの、酸腐食により凹凸をつける方式、原本となるロールを押し当てて形状を別のロールに転写させることによって作製するミール彫刻方式等、いずれの方式でも構わない。ただし、加工後の最表層面が、JIS B 0601−2001に規定される算術平均粗さ(Ra)3.6μm以上8.0μm以下、凹部間隔が120〜600μmでなければ、本発明の効果は発現しない。 In the present invention, there is no limitation on the method of applying the uneven process to the outermost layer. A paper passing process using a processed embossing roll is generally used, but any method such as using a felt surface having a concavo-convex shape at regular intervals can be employed. For embossing rolls, direct engraving and sand blasting methods, acid corrugation, unevenness by means of acid corrosion, meal engraving created by pressing the original roll and transferring the shape to another roll, etc. Any method may be used. However, if the outermost surface after processing is arithmetic mean roughness (Ra) 3.6 μm or more and 8.0 μm or less as defined in JIS B 0601-2001, and the recess interval is not 120 to 600 μm, the effect of the present invention is Not expressed.
本発明は、基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けた印刷用塗工紙であることを特徴とし、用いられる顔料に関しては、何ら制限されるものではない。例えば重質炭酸カルシウム、各種軽質炭酸カルシウム、カオリンクレー、マイカ、タルク、板状硫酸バリウム、板状水酸化マグネシウム、サチンホワイト、リトポン、二酸化チタン、アルミナ、水酸化アルミニウム、酸化亜鉛、炭酸マグネシウム、天然シリカ、乾式合成シリカ、湿式合成シリカ、有機顔料、またはこれらを変性したもの、あるいはこれら二種以上の複合体等が挙げられる。これらは単独または組み合わせて使用することが出来る。 The present invention is characterized in that it is a coated paper for printing having at least one layer on a base paper and a coating layer mainly composed of a pigment and an adhesive, and the pigment used is not limited at all. Absent. For example, heavy calcium carbonate, various light calcium carbonates, kaolin clay, mica, talc, plate barium sulfate, plate magnesium hydroxide, satin white, lithopone, titanium dioxide, alumina, aluminum hydroxide, zinc oxide, magnesium carbonate, natural Examples thereof include silica, dry synthetic silica, wet synthetic silica, organic pigments, modified ones thereof, or a composite of two or more of these. These can be used alone or in combination.
本発明は、基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けた印刷用塗工紙であることを特徴とし、用いられる接着剤に関しては、何ら制限されるものではない。例えばスチレン−ブタジエン系ラテックス、アクリル系、ポリ酢酸ビニル、エチレン−酢酸ビニル等の各種共重合体ラテックス、ポリビニルアルコール、変性ポリビニルアルコール、ポリアクリル酸ナトリウム、ポリエチレンオキシド、ポリアクリルアミド、ユリアまたはメラミン等のホルマリン樹脂、ポリエチレンイミン、ポリアミドポリアミン、エピクロルヒドリン等の水溶性合成物が挙げられる。さらには、天然植物から精製した澱粉、ヒドロキシエチル化澱粉、酸化澱粉、エーテル化澱粉、燐酸エステル化澱粉、酵素変性澱粉やそれらをフラッシュドライして得られる冷水可溶性澱粉、デキストリン、マンナン、キトサン、アラビノガラクタン、グリコーゲン、イヌリン、ペクチン、ヒアルロン酸、カルボキシメチルセルロース、ヒドロキシエチルセルロース等の天然多糖類及びそのオリゴマー、さらにはその変性体が挙げられる。また、カゼイン、ゼラチン、大豆蛋白、コラーゲン等の天然タンパク質及びその変性体、ポリ乳酸、ペプチド等の合成高分子やオリゴマーが挙げられる。これらは単独または組み合わせて使用することが出来る。また、接着剤はカチオン変性を施して使用することが出来る。 The present invention is a coated paper for printing having at least one layer on a base paper and a coating layer mainly composed of a pigment and an adhesive, and the adhesive used is not limited at all. is not. For example, various copolymer latexes such as styrene-butadiene latex, acrylic, polyvinyl acetate, ethylene-vinyl acetate, formalin such as polyvinyl alcohol, modified polyvinyl alcohol, sodium polyacrylate, polyethylene oxide, polyacrylamide, urea or melamine Water-soluble synthetic compounds such as resin, polyethyleneimine, polyamide polyamine, epichlorohydrin and the like can be mentioned. Furthermore, starch purified from natural plants, hydroxyethylated starch, oxidized starch, etherified starch, phosphate esterified starch, enzyme-modified starch, cold water soluble starch obtained by flash drying them, dextrin, mannan, chitosan, arabi Examples thereof include natural polysaccharides such as nogalactan, glycogen, inulin, pectin, hyaluronic acid, carboxymethylcellulose, and hydroxyethylcellulose, oligomers thereof, and modified products thereof. Examples thereof include natural proteins such as casein, gelatin, soybean protein, collagen, and modified products thereof, and synthetic polymers and oligomers such as polylactic acid and peptides. These can be used alone or in combination. Further, the adhesive can be used after cation modification.
本発明の塗工層を設けるための塗液は、前記の顔料、接着剤の他に、必要に応じて、増粘剤、分散剤、消泡剤、界面活性剤、pH調整剤、耐水化剤、着色剤等の通常使用されている各種助剤を含有することが出来る。 The coating liquid for providing the coating layer of the present invention includes a thickener, a dispersant, an antifoaming agent, a surfactant, a pH adjuster, and water resistance as required in addition to the pigment and adhesive. Various commonly used auxiliaries such as a colorant and a coloring agent can be contained.
本発明に用いられる基紙としては、LBKP、NBKP等の化学パルプ、GP、PGWRMP、TMP、CTMP、CGP等の機械パルプ、及び故紙パルプ等の各種木材パルプ、綿、麻、竹、サトウキビ、トウモロコシ、ケナフ等の植物繊維、羊毛、絹等の動物繊維、レーヨン、キュプラ、リヨセル等のセルロース再生繊維、アセテート等の半合成繊維、ポリアミド系繊維、ポリエステル系繊維、ポリアクリロニトリル系繊維、ポリビニルアルコール系繊維、ポリプロピレン系繊維、ポリ塩化ビニリデン系繊維、ポリウレタン系繊維等の化学繊維、ガラス繊維、金属繊維、炭素繊維等の無機繊維をシート状にしたものが使用される。これらの繊維には、重質炭酸カルシウム、軽質炭酸カルシウム、カオリン、タルク、クレー、二酸化チタン、水酸化アルミニウム、シリカ、アルミナ、有機顔料等の各種填料、接着剤、サイズ剤、定着剤、歩留り剤、紙力増強剤等の各種配合剤を各工程、各素材に合わせて好適に含有することが出来る。 The base paper used in the present invention includes chemical pulps such as LBKP and NBKP, mechanical pulps such as GP, PGWRMP, TMP, CTMP, and CGP, and various wood pulps such as waste paper pulp, cotton, hemp, bamboo, sugarcane, corn Plant fibers such as kenaf, animal fibers such as wool and silk, cellulose regenerated fibers such as rayon, cupra and lyocell, semi-synthetic fibers such as acetate, polyamide fibers, polyester fibers, polyacrylonitrile fibers, polyvinyl alcohol fibers Further, chemical fibers such as polypropylene fibers, polyvinylidene chloride fibers, and polyurethane fibers, and inorganic fibers such as glass fibers, metal fibers, and carbon fibers in a sheet form are used. These fibers include heavy calcium carbonate, light calcium carbonate, kaolin, talc, clay, titanium dioxide, aluminum hydroxide, silica, alumina, organic pigments, various fillers, adhesives, sizing agents, fixing agents, and retention agents. Various compounding agents such as a paper strength enhancer can be suitably contained in accordance with each step and each material.
基紙を製造する際、より凹凸加工の効果を発現させるために柔軟化剤を好適に含有させることが出来る。ここでいう柔軟化剤とは、疎水基と親水基とを持つ化合物であって、油脂系非イオン界面活性剤、糖アルコール系非イオン界面活性剤、糖系非イオン界面活性剤、多価アルコール型非イオン界面活性剤、高級アルコール、高級アルコールのエチレン及び/またはプロピレンオキサイド付加物、高級脂肪酸のエチレンオキサイド付加物、多価アルコールと脂肪酸のエステル化合物、脂肪酸ポリアミドアミン等を使用することが出来る。 When manufacturing the base paper, a softening agent can be suitably contained in order to develop the effect of uneven processing. The softening agent here is a compound having a hydrophobic group and a hydrophilic group, and is an oil-based nonionic surfactant, a sugar alcohol-based nonionic surfactant, a sugar-based nonionic surfactant, a polyhydric alcohol. Nonionic surfactants, higher alcohols, higher alcohol ethylene and / or propylene oxide adducts, higher fatty acid ethylene oxide adducts, polyhydric alcohol and fatty acid ester compounds, fatty acid polyamidoamines, and the like can be used.
基紙の製法としては、長網抄紙機、ツインワイヤー抄紙機、コンビネーション抄紙機、円網抄紙機、ヤンキー抄紙機等の製紙業界で公知の抄紙機を用いた一般的な抄紙工程、湿式法、乾式法、ケミカルボンド、サーマルボンド、スパンボンド、スパンレース、ウォータージェット、メルトブロー、ニードルパンチ、ステッチブロー、フラッシュ紡糸、トウ開維等の各工程から一つ以上が適宜選ばれる。酸性、中性、アルカリ性のいずれかでも抄造出来る。 As a method for producing the base paper, a general paper making process using a paper machine known in the paper industry such as a long paper machine, a twin wire paper machine, a combination paper machine, a circular paper machine, a Yankee paper machine, a wet method, One or more are appropriately selected from each step such as dry method, chemical bond, thermal bond, spun bond, spun lace, water jet, melt blow, needle punch, stitch blow, flash spinning, and tow opening. Paper can be made by any of acidic, neutral and alkaline.
本発明における基紙には、表面サイズプレスを施しても構わない。表面サイズプレス液の成分としては、天然植物から精製した澱粉、ヒドロキシエチル化澱粉、酸化澱粉、エーテル化澱粉、燐酸エステル化澱粉、酵素変性澱粉やそれらをフラッシュドライして得られる冷水可溶性澱粉、アクリル、スチレン・アクリル、スチレン・マレイン酸、スチレン・オレフィン、アクリル・酢ビ等のアクリル系表面サイズ剤、オレフィン・マレイン酸、ジイソブチレン・マレイン酸等のオレフィン系表面サイズ剤等が挙げられる。 The base paper in the present invention may be subjected to a surface size press. The components of the surface size press solution include starch purified from natural plants, hydroxyethylated starch, oxidized starch, etherified starch, phosphate esterified starch, enzyme-modified starch, cold water soluble starch obtained by flash drying them, acrylic Acrylic surface sizing agents such as styrene / acrylic, styrene / maleic acid, styrene / olefin, acrylic / vinyl acetate, and olefinic surface sizing agents such as olefin / maleic acid and diisobutylene / maleic acid.
以下に、本発明の実施例を挙げて説明するが、本発明はこれらの実施例に限定されるものではない。 Examples of the present invention will be described below, but the present invention is not limited to these examples.
各実施例、比較例における印刷用塗工紙の物性評価は以下の方法で行った。
<評価方法>
1)印刷ムラ
印刷ムラは、枚葉オフセット印刷機(三菱重工社製DAIYA3H)を用い、得られた印刷物の印刷面を目視判定し、印刷ムラを1〜5点の範囲で評価した。ただし本発明においては、4点と5点を発明の対象とした。
5点:印刷面に光沢ムラやインキ受理性ムラが全く見られない。
4点:印刷面に光沢ムラやインキ受理性ムラがほとんどない。
3点:印刷面の光沢ムラやインキ受理性ムラが、画像の種類によっては目立つ。
2点:印刷面の光沢ムラやインキ受理性ムラが、どの画像でも確認出来る。
1点:印刷面に光沢ムラやインキ受理性ムラが非常に多い。
The physical properties of the coated paper for printing in each example and comparative example were evaluated by the following methods.
<Evaluation method>
1) Printing unevenness The printing unevenness was evaluated by visually determining the printing surface of the obtained printed matter using a sheet-fed offset printing machine (DAIYA3H manufactured by Mitsubishi Heavy Industries, Ltd.), and evaluating the printing unevenness in a range of 1 to 5 points. However, in the present invention, 4 points and 5 points were the subject of the invention.
5 points: No gloss unevenness or ink acceptability unevenness is observed on the printed surface.
4 points: There is almost no gloss unevenness or ink acceptability unevenness on the printed surface.
3 points: Gloss unevenness and ink acceptability unevenness on the printed surface are conspicuous depending on the type of image.
2 points: Gloss unevenness and ink acceptability unevenness on the printed surface can be confirmed in any image.
1 point: Gloss unevenness and ink acceptability unevenness are very large on the printed surface.
2)凹凸感のある風合い
凹凸感のある風合いは、目視で判断し、◎、○、△、×で評価した。ただし本発明においては、◎と○を発明の対象とした。
◎:印刷用塗工紙表面に凹凸感があり、且つ表面に均一に凹凸が存在している。
○:印刷用塗工紙表面の凹凸に若干の不均一性はあるが、凹凸感は確認出来る。
△:印刷用塗工紙表面の凹凸感は確認出来るが、非常に不均一である。
×:印刷用塗工紙表面に凹凸感の風合いをほとんど感じることが出来ない。
2) Texture with a feeling of unevenness The texture with a feeling of unevenness was judged visually and evaluated by ◎, ○, Δ, and ×. However, in the present invention, ◎ and ○ are the objects of the invention.
A: The surface of the coated paper for printing has a feeling of unevenness, and the surface is uniformly uneven.
○: The unevenness on the surface of the coated paper for printing is slightly uneven, but the unevenness can be confirmed.
(Triangle | delta): Although the uneven | corrugated feeling of the coated paper surface for printing can be confirmed, it is very non-uniform | heterogenous.
X: The texture of unevenness can hardly be felt on the surface of the coated paper for printing.
3)印刷適性
印刷適性は、枚葉オフセット印刷機(三菱重工社製DAIYA3H)を用い、得られた印刷物の印刷面を目視判定し、印刷面感を1〜5点の範囲で評価した。ただし本発明においては、4点と5点を発明の対象とした。
5点:印刷面に、印刷時のブロッキング等のトラブルによって生じた印刷欠陥がなく、印刷されなかった部分(白抜け)が全くなく、且つインキ濃度も十分である。
4点:印刷面が、画像によっては若干インキ濃度が低い場合があるが、印刷欠陥や白抜けはない。
3点:印刷面に印刷欠陥や白抜けが確認出来、全般的にインキ濃度も低い。
2点:印刷面に印刷欠陥や白抜けが目立つ。
1点:印刷面に印刷されなかった部分が非常に多い。
3) Printability The printability was evaluated by visually determining the print surface of the obtained printed material using a sheet-fed offset printing machine (DAIYA3H manufactured by Mitsubishi Heavy Industries, Ltd.) in the range of 1 to 5 points. However, in the present invention, 4 points and 5 points were the subject of the invention.
5 points: There are no printing defects caused by troubles such as blocking during printing on the printing surface, no unprinted portions (white spots), and the ink density is sufficient.
4 points: The printed surface may have a slightly lower ink density depending on the image, but there are no printing defects or white spots.
3 points: Printing defects and white spots can be confirmed on the printing surface, and the ink density is generally low.
2 points: Print defects and white spots are conspicuous on the printed surface.
1 point: There are very many portions not printed on the printing surface.
<基紙>
以下のような配合で調製し、坪量89.0g/m2の塗工用基紙を抄造した。ここでの質量部は、全パルプ固形分100質量部に対する各材料の固形分質量比率である。抄造後、マシンカレンダー処理し、これを基紙とした。
<基紙配合>
ECF漂白されたLBKP(濾水度440mlcsf) 85質量部
ECF漂白されたNBKP(濾水度490mlcsf) 15質量部
<内添薬品>
軽質炭酸カルシウム(原紙中灰分で表示) 6.0質量部
市販カチオン化澱粉 1.0質量部
市販カチオン系ポリアクリルアミド歩留り向上剤 0.030質量部
市販柔軟化剤(多価アルコールと脂肪酸のエステル化合物) 0.3質量部
<Base paper>
A base paper for coating having a basis weight of 89.0 g / m 2 was prepared with the following composition. A mass part here is the solid content mass ratio of each material with respect to 100 mass parts of total pulp solid content. After paper making, machine calendar processing was performed and used as a base paper.
<Base paper formulation>
ECF bleached LBKP (freeness 440 mlcsf) 85 parts by mass ECF bleached NBKP (freeness 490 mlcsf) 15 parts by mass
Light calcium carbonate (indicated by ash content in base paper) 6.0 parts by mass Commercial cationized starch 1.0 part by mass Commercial cationic polyacrylamide yield improver 0.030 parts by mass Commercial softener (ester compound of polyhydric alcohol and fatty acid) ) 0.3 parts by mass
(実施例1)
基紙に最表層を設けるための塗液は以下のようにして調製した。ここでの質量部は、塗工液中全顔料固形分100質量部に対する各材料の固形分質量比率である。市販重質炭酸カルシウムのFMT−97(株式会社ファイマテック製)50質量部、市販カオリンクレーのKAOGLOSS−90(白石カルシウム株式会社製)50質量部に市販ポリアクリル酸系分散剤0.50質量部添加して、分散機で固形分濃度62質量%で分散し顔料スラリーを得た。この顔料スラリーに、接着剤として市販スチレン−ブタジエン共重合ラテックスを10質量部、市販ポリビニルアルコール(日本合成化学工業株式会社製NM−11)1.0質量部添加し、さらに市販ステアリン酸カルシウムを0.50質量部添加し、水酸化ナトリウムでpH9.6に調整し、さらに調整水で固形分濃度52質量%にし、最表層を設けるための塗液を得た。このようにして調製した塗液を、基紙の上に直接、フィルムトランスファーコーターの1種であるシムサイザーを用いて、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2の塗工量で設け、乾燥させた。このようにして作製した塗抹紙を、ミール彫刻方式により作製されたエンボスロールを用いて、操業速度100m/minで凹凸加工し、印刷用塗工紙を得た。この時、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるように加圧条件を調整、凹部間隔が310μmになるように、エンボスロールの図柄を選定した。図柄は砂目と呼ばれる規則性のない凹凸形状を用いた。得られた印刷用塗工紙の評価結果を表1に示す。
Example 1
The coating liquid for providing the outermost layer on the base paper was prepared as follows. A mass part here is a solid content mass ratio of each material with respect to 100 mass parts of total pigment solid content in a coating liquid. Commercially available heavy calcium carbonate FMT-97 (manufactured by Phimatech Co., Ltd.) 50 parts by mass, commercially available kaolin clay KAOGLOSS-90 (manufactured by Shiraishi Calcium Co., Ltd.) 50 parts by mass The pigment slurry was added and dispersed with a disperser at a solid content concentration of 62% by mass. To this pigment slurry, 10 parts by mass of a commercially available styrene-butadiene copolymer latex and 1.0 part by mass of a commercially available polyvinyl alcohol (NM-11, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) are added as an adhesive. 50 parts by mass was added, the pH was adjusted to 9.6 with sodium hydroxide, and the solid content concentration was adjusted to 52% by mass with adjusted water to obtain a coating solution for providing the outermost layer. The coating liquid thus prepared was directly applied onto the base paper using a shim sizer, which is a kind of film transfer coater, with a solid content mass of 12.0 g / m 2 on one side and 24.0 g / m on both sides. A coating amount of 2 was provided and dried. The smear paper produced in this manner was subjected to uneven processing at an operation speed of 100 m / min using an embossing roll produced by a meal engraving method to obtain a coated paper for printing. At this time, pressurization conditions were adjusted so that the arithmetic average roughness (Ra) of the coated paper for printing after unevenness processing was 6.2 μm, and the design of the embossing roll was selected so that the recess spacing was 310 μm. did. The pattern used was an irregular shape with no regularity called grain. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例2)
実施例1において、最表層の塗工量を、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2から、片面当たりの固形分質量2.0g/m2、両面で4.0g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 2)
In Example 1, the coating amount of the outermost layer, solid mass 12.0 g / m 2 per surface, from 24.0 g / m 2 on both sides, solid mass 2.0 g / m 2 per surface, both sides Example 1 was carried out in the same manner as in Example 1 except that the amount was changed to 4.0 g / m 2 . The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例3)
実施例1において、最表層の塗工量を、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2から、片面当たりの固形分質量20.0g/m2、両面で40.0g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 3)
In Example 1, the coating amount of the outermost layer, solid mass 12.0 g / m 2 per surface, from 24.0 g / m 2 on both sides, solid mass 20.0 g / m 2 per surface, both sides The procedure was the same as in Example 1 except that the amount was changed to 40.0 g / m 2 . The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例4)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が3.6μmになるような加圧条件に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
Example 4
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the coated paper surface for printing after unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) is 3.6 μm. The same procedure as in Example 1 was performed except that the pressure conditions were changed. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例5)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が8.0μmになるような加圧条件に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 5)
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the printed coated paper surface after the unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) becomes 8.0 μm. The same procedure as in Example 1 was performed except that the pressure conditions were changed. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例6)
実施例1において、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が120μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 6)
Example 1 is the same as Example 1 except that the embossing roll design is such that the recess spacing on the surface of the coated paper for printing after unevenness processing is 310 μm, and the embossing roll design is such that the recess spacing is 120 μm. The same was done. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例7)
実施例1において、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が600μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 7)
Example 1 is the same as Example 1 except that the embossing roll design is such that the recess spacing on the surface of the coated paper for printing after unevenness processing is 310 μm, and the embossing roll design is such that the recess spacing is 600 μm. The same was done. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例8)
実施例1において、最表層を設けるための塗工方式をフィルムトランスファーコーターの1種であるシムサイザーからカーテンコーターに、最表層の塗工量を、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2から、片面当たりの固形分質量8.0g/m2、両面で16.0g/m2に、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が5.4μmになるように、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が250μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 8)
In Example 1, the coating method for providing the outermost layer is changed from a shim sizer, which is one type of film transfer coater, to the curtain coater, the coating amount of the outermost layer is set to a solid content mass of 12.0 g / m 2 per side, from 24.0 g / m 2 on both sides, solid mass 8.0 g / m 2 per surface, the 16.0 g / m 2 on both sides, the arithmetic mean roughness of the coated printing paper surface after roughened (Ra ) Is 6.2 μm, and the embossing is such that the concave interval on the surface of the coated paper for printing after unevenness is 310 μm so that the arithmetic average roughness (Ra) is 5.4 μm. The same procedure as in Example 1 was performed except that the roll pattern was changed to an embossed roll pattern having a recess interval of 250 μm. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例9)
実施例8において、最表層を設けるための塗工方式をカーテンコーターからフィルムトランスファーコーターの1種であるシムサイザーに変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
Example 9
In Example 8, all was carried out in the same manner as in Example 8 except that the coating method for providing the outermost layer was changed from a curtain coater to a shim sizer which is a kind of film transfer coater. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例10)
実施例8において、最表層を設けるための塗工方式をカーテンコーターからエアナイフコーターに変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 10)
In Example 8, all was performed in the same manner as in Example 8 except that the coating method for providing the outermost layer was changed from the curtain coater to the air knife coater. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例11)
実施例8において、最表層を設けるための塗工方式をカーテンコーターからスプレーコーターに変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 11)
In Example 8, all was performed in the same manner as in Example 8 except that the coating method for providing the outermost layer was changed from the curtain coater to the spray coater. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例12)
実施例8において、最表層を設けるための塗工方式をカーテンコーターからブレードコーターに変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 12)
In Example 8, all was performed in the same manner as in Example 8 except that the coating method for providing the outermost layer was changed from the curtain coater to the blade coater. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例13)
実施例8において、最表層の塗工量を、片面当たりの固形分質量8.0g/m2、両面で16.0g/m2から、片面当たりの固形分質量4.0g/m2、両面で8.0g/m2に変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 13)
In Example 8, the coating amount of the outermost layer, solid mass 8.0 g / m 2 per surface, from 16.0 g / m 2 on both sides, solid mass 4.0 g / m 2 per surface, both sides Example 8 was carried out in the same manner as in Example 8 except that the amount was changed to 8.0 g / m 2 . The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例14)
実施例8において、最表層の塗工量を、片面当たりの固形分質量8.0g/m2、両面で16.0g/m2から、片面当たりの固形分質量10.0g/m2、両面で20.0g/m2に変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 14)
In Example 8, the coating amount of the outermost layer, solid mass 8.0 g / m 2 per surface, from 16.0 g / m 2 on both sides, solid mass 10.0 g / m 2 per surface, both sides Example 8 was carried out in the same manner as in Example 8 except that the amount was changed to 20.0 g / m 2 . The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例15)
実施例8において、最表層の塗工量を、片面当たりの固形分質量8.0g/m2、両面で16.0g/m2から、片面当たりの固形分質量3.0g/m2、両面で6.0g/m2に変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 15)
In Example 8, the coating amount of the outermost layer, solid mass 8.0 g / m 2 per surface, from 16.0 g / m 2 on both sides, solid mass 3.0 g / m 2 per surface, both sides Example 8 was carried out in the same manner as in Example 8 except that the amount was changed to 6.0 g / m 2 . The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例16)
実施例8において、最表層の塗工量を、片面当たりの固形分質量8.0g/m2、両面で16.0g/m2から、片面当たりの固形分質量11.0g/m2、両面で22.0g/m2に変更した以外は全て実施例8と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 16)
In Example 8, the coating amount of the outermost layer, solid mass 8.0 g / m 2 per surface, from 16.0 g / m 2 on both sides, solid mass 11.0 g / m 2 per surface, both sides Example 8 was carried out in the same manner as in Example 8 except that the amount was changed to 22.0 g / m 2 . The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例17)
下塗り層を設けるための塗液は以下のようにして調製した。ここでの質量部は、塗工液中全顔料固形分100質量部に対する各材料の固形分質量比率である。市販重質炭酸カルシウムのFMT−90(株式会社ファイマテック製)80質量部、市販カオリンクレーのKAOGLOSS−90(白石カルシウム株式会社製)20質量部に市販ポリアクリル酸系分散剤0.50質量部添加して、分散機で固形分濃度62質量%で分散し顔料スラリーを得た。この顔料スラリーに、接着剤として市販スチレン−ブタジエン共重合ラテックスを10質量部、市販尿素燐酸エステル化澱粉(日本食品化工株式会社製MS4600)2.0質量部添加し、さらに市販ステアリン酸カルシウムを0.50質量部添加し、水酸化ナトリウムでpH9.6に調整し、さらに調整水で固形分濃度49質量%にし、下塗り層を設けるための塗液を得た。このようにして調製した塗液を、基紙の上に直接、フィルムトランスファーコーターの1種であるシムサイザーを用いて、片面当たりの固形分質量7.0g/m2、両面で14.0g/m2の塗工量で設け、乾燥させた。この下塗り層の上にブレードコーターを用い、実施例1記載の最表層を設けるための塗液を片面当たりの固形分質量7.0g/m2、両面で14.0g/m2の塗工量で設け、乾燥させた。このようにして作製した塗抹紙を、ミール彫刻方式により作製されたエンボスロールを用いて、操業速度100m/minで凹凸加工し、印刷用塗工紙を得た。この時、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が5.4μmになるように加圧条件を調整、凹部間隔が250μmになるように、エンボスロールの図柄を選定した。図柄は砂目と呼ばれる規則性のない凹凸形状を用いた。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 17)
The coating liquid for providing the undercoat layer was prepared as follows. A mass part here is a solid content mass ratio of each material with respect to 100 mass parts of total pigment solid content in a coating liquid. Commercially available heavy calcium carbonate FMT-90 (manufactured by Phimatech Co., Ltd.) 80 parts by mass, commercial kaolin clay KAOGLOSS-90 (manufactured by Shiraishi Calcium Co., Ltd.) 20 parts by mass, and commercially available polyacrylic acid dispersant 0.50 parts by mass The pigment slurry was added and dispersed with a disperser at a solid content concentration of 62% by mass. To this pigment slurry, 10 parts by mass of a commercially available styrene-butadiene copolymer latex and 2.0 parts by mass of commercially available urea phosphate esterified starch (MS4600 manufactured by Nippon Shokuhin Kako Co., Ltd.) are added as an adhesive, and further commercially available calcium stearate is added in an amount of 0.001. 50 parts by mass was added, the pH was adjusted to 9.6 with sodium hydroxide, and the solid content concentration was adjusted to 49% by mass with adjusted water to obtain a coating solution for providing an undercoat layer. The coating liquid thus prepared was directly applied onto the base paper using a shim sizer, which is a kind of film transfer coater, with a solid content mass of 7.0 g / m 2 on one side and 14.0 g / m on both sides. A coating amount of 2 was provided and dried. Using a blade coater onto the undercoat layer, coating of Example 1 solid weight 7.0 g / m 2 per one surface a coating liquid for providing the outermost layer described, 14.0 g / m 2 on both sides And dried. The smear paper produced in this manner was subjected to uneven processing at an operation speed of 100 m / min using an embossing roll produced by a meal engraving method to obtain a coated paper for printing. At this time, pressurization conditions are adjusted so that the arithmetic average roughness (Ra) of the surface of the coated paper for printing after unevenness processing is 5.4 μm, and the design of the embossing roll is selected so that the recess spacing is 250 μm. did. The pattern used was an irregular shape with no regularity called grain. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例18)
実施例17において、下塗り層を設けるための塗工方式をフィルムトランスファーコーターの1種であるシムサイザーからブレードコーターに、最表層を設けるための塗工方式をブレードコーターからエアナイフコーターに変更した以外は全て実施例17と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 18)
In Example 17, the coating method for providing the undercoat layer was changed from a shim sizer, which is a kind of film transfer coater, to a blade coater, and the coating method for providing the outermost layer was changed from a blade coater to an air knife coater. The same operation as in Example 17 was performed. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例19)
実施例17において、下塗り層を設けるための塗工方式をフィルムトランスファーコーターの1種であるシムサイザーからブレードコーターに、最表層を設けるための塗工方式をブレードコーターからカーテンコーターに変更した以外は全て実施例17と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 19)
In Example 17, the coating method for providing the undercoat layer was changed from a shim sizer, which is a kind of film transfer coater, to a blade coater, and the coating method for providing the outermost layer was changed from a blade coater to a curtain coater. The same operation as in Example 17 was performed. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例20)
実施例17において、下塗り層を設けるための塗工方式をフィルムトランスファーコーターの1種であるシムサイザーからブレードコーターに、最表層を設けるための塗工方式をブレードコーターからエアナイフコーターに、下塗り層の塗工量を、片面当たりの固形分質量7.0g/m2、両面で14.0g/m2から、片面当たりの固形分質量5.0g/m2、両面で10.0g/m2に変更した以外は全て実施例17と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 20)
In Example 17, a coating method for providing an undercoat layer is applied from a shim sizer, which is a kind of film transfer coater, to a blade coater, and a coating method for providing an outermost layer is applied from a blade coater to an air knife coater. change application amount, solid mass 7.0 g / m 2 per surface, from 14.0 g / m 2 on both sides, solid mass 5.0 g / m 2 per surface, the 10.0 g / m 2 on both sides The same procedure as in Example 17 was performed except for the above. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(実施例21)
実施例17において、下塗り層を設けるための塗工方式をフィルムトランスファーコーターの1種であるシムサイザーからブレードコーターに、最表層を設けるための塗工方式をブレードコーターからエアナイフコーターに、下塗り層の塗工量を、片面当たりの固形分質量7.0g/m2、両面で14.0g/m2から、片面当たりの固形分質量4.0g/m2、両面で8.0g/m2に変更した以外は全て実施例17と同様にして行った。得られた印刷用塗工紙の評価結果を表2に示す。
(Example 21)
In Example 17, a coating method for providing an undercoat layer is applied from a shim sizer, which is a kind of film transfer coater, to a blade coater, and a coating method for providing an outermost layer is applied from a blade coater to an air knife coater. change application amount, solid mass 7.0 g / m 2 per surface, from 14.0 g / m 2 on both sides, solid mass 4.0 g / m 2 per surface, the 8.0 g / m 2 on both sides The same procedure as in Example 17 was performed except for the above. The evaluation results of the obtained coated paper for printing are shown in Table 2.
(比較例1)
実施例1において、最表層の塗工量を、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2から、片面当たりの固形分質量1.8g/m2、両面で3.6g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 1)
In Example 1, the coating amount of the outermost layer, solid mass 12.0 g / m 2 per surface, from 24.0 g / m 2 on both sides, solid mass 1.8 g / m 2 per surface, both sides The procedure was the same as in Example 1 except that the amount was changed to 3.6 g / m 2 . The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例2)
実施例1において、最表層の塗工量を、片面当たりの固形分質量12.0g/m2、両面で24.0g/m2から、片面当たりの固形分質量22.0g/m2、両面で44.0g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 2)
In Example 1, the coating amount of the outermost layer, solid mass 12.0 g / m 2 per surface, from 24.0 g / m 2 on both sides, solid mass 22.0 g / m 2 per surface, both sides The procedure was the same as in Example 1 except that the amount was changed to 44.0 g / m 2 . The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例3)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が3.2μmになるような加圧条件に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 3)
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the surface of the coated coated paper for printing after unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) becomes 3.2 μm. The same procedure as in Example 1 was performed except that the pressure conditions were changed. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例4)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が8.5μmになるような加圧条件に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 4)
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the surface of the coated coated paper for printing after unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) is 8.5 μm. The same procedure as in Example 1 was performed except that the pressure conditions were changed. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例5)
実施例1において、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が90μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 5)
Example 1 is the same as Example 1 except that the embossing roll design is such that the concave spacing on the surface of the coated paper for printing after unevenness processing is 310 μm, and the embossing roll design is such that the concave spacing is 90 μm. The same was done. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例6)
実施例1において、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が650μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 6)
Example 1 is the same as Example 1 except that the embossing roll design is such that the concave spacing on the surface of the coated paper for printing after unevenness processing is 310 μm, and the embossing roll design is such that the concave spacing is 650 μm. The same was done. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例7)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が3.2μmになるような加圧条件に変更し、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が650μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 7)
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the surface of the coated coated paper for printing after unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) becomes 3.2 μm. The embossing roll design was changed from an embossing roll design with a recess spacing of 310 μm to an embossing roll design with a recess spacing of 650 μm. Performed as in Example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例8)
実施例1において、凹凸加工後の印刷用塗工紙表面の算術平均粗さ(Ra)が6.2μmになるような加圧条件を、算術平均粗さ(Ra)が8.5μmになるような加圧条件に変更し、凹凸加工後の印刷用塗工紙表面の凹部間隔が310μmになるようなエンボスロール図柄から、凹部間隔が90μmになるようなエンボスロール図柄に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 8)
In Example 1, pressurizing conditions such that the arithmetic average roughness (Ra) of the surface of the coated coated paper for printing after unevenness processing is 6.2 μm are set so that the arithmetic average roughness (Ra) is 8.5 μm. The embossing roll design was changed from an embossing roll design with a concave spacing of 310 μm to an embossing roll design with a concave spacing of 90 μm. Performed as in Example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例9)
実施例1において、最表層を設けた後、凹凸加工を施さず、且つ他のあらゆる表面加工処理も行わず、このままの状態を印刷用塗工紙とした。得られた印刷用紙表面の算術平均粗さ(Ra)は2.9μmであった。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 9)
In Example 1, after the outermost layer was provided, the uneven processing was not performed, and any other surface processing was not performed, and this state was used as the coated paper for printing. The arithmetic average roughness (Ra) of the obtained printing paper surface was 2.9 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例10)
実施例1において、最表層を設けた後、凹凸加工を施さず、代わりにスーパーカレンダー処理を施した。得られた印刷用紙表面の算術平均粗さ(Ra)は2.1μmであった。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 10)
In Example 1, after providing the outermost layer, the uneven process was not performed, and a super calendar process was performed instead. The arithmetic average roughness (Ra) of the obtained printing paper surface was 2.1 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
実施例1〜7、比較例1〜10の条件、評価結果を表1に示す。 Table 1 shows the conditions and evaluation results of Examples 1 to 7 and Comparative Examples 1 to 10.
実施例8〜21の条件、評価結果を表2に示す。 Table 2 shows the conditions and evaluation results of Examples 8 to 21.
表1の結果から明らかなように、基紙上に最低1層以上、顔料と接着剤を主とする塗工層を設けた印刷用塗工紙において、最表層が片面当たり固形分質量2.0g/m2以上20.0g/m2以下の範囲の塗工量で設けられ、次いで該最表層に、JIS B 0601−2001に規定される算術平均粗さ(Ra)3.6μm以上8.0μm以下、凹部間隔が120〜600μmとなるように凹凸加工を施すことで、印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙が提供される。好ましくは、該最表層がエアナイフコーター、フィルムトランスファーコーター、カーテンコーター、スプレーコーターのいずれかによって片面当たり固形分質量4.0g/m2以上10.0g/m2以下の範囲の塗工量で設けられることで、さらに印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙が提供される。また、好ましくは最表層と基紙との間に最低1層以上、ブレードコーターによって片面当たり固形分質量5.0g/m2以上の塗工量の下塗り層を設けられることで、さらに印刷面に生じる光沢ムラのなく、且つ印刷適性に優れた、凹凸感のある風合いの印刷用塗工紙が提供される。 As is apparent from the results in Table 1, in the coated paper for printing having at least one layer on the base paper and a coating layer mainly composed of a pigment and an adhesive, the outermost layer has a solid content mass of 2.0 g per side. / M 2 or more and 20.0 g / m 2 or less, and the outermost layer is then provided with an arithmetic average roughness (Ra) defined by JIS B 0601-2001 of 3.6 μm or more and 8.0 μm. Hereinafter, by applying the unevenness process so that the interval between the recesses is 120 to 600 μm, there is provided a textured printing coated paper having a texture with no unevenness of gloss on the printed surface and excellent printability. . Preferably, the outermost layer is provided with a coating amount in a range of solid content mass of 4.0 g / m 2 or more and 10.0 g / m 2 or less by one of an air knife coater, a film transfer coater, a curtain coater, and a spray coater. As a result, there is provided a coated paper for printing having a texture with a feeling of unevenness that is free from uneven glossiness on the printing surface and excellent in printability. Preferably, at least one layer or more is provided between the outermost layer and the base paper, and an undercoat layer having a coating amount of 5.0 g / m 2 or more of solid content per side is provided by a blade coater. Provided is a coated paper for printing having a texture with no unevenness in gloss and excellent printability.
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JPH07119083A (en) * | 1993-07-19 | 1995-05-09 | Mitsubishi Paper Mills Ltd | Pigment-coated paper and its production |
JPH07279095A (en) * | 1994-03-31 | 1995-10-24 | Mitsubishi Paper Mills Ltd | Mat coated paper and its production |
JPH0860596A (en) * | 1994-08-12 | 1996-03-05 | Mitsubishi Paper Mills Ltd | Pigment-coated paper and its production |
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JPH07119083A (en) * | 1993-07-19 | 1995-05-09 | Mitsubishi Paper Mills Ltd | Pigment-coated paper and its production |
JPH07279095A (en) * | 1994-03-31 | 1995-10-24 | Mitsubishi Paper Mills Ltd | Mat coated paper and its production |
JPH0860596A (en) * | 1994-08-12 | 1996-03-05 | Mitsubishi Paper Mills Ltd | Pigment-coated paper and its production |
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