JP2011047082A - Coated paper for printing and method for producing the same - Google Patents
Coated paper for printing and method for producing the same Download PDFInfo
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本発明は、凹凸感のある風合いを持つ印刷用塗工紙に関するものであり、さらに詳しくは、下塗り塗工層に用いる顔料の種類と、上塗り塗工層を設ける方法を制御することにより、従来にない凹凸感の風合いと印刷面感を両立することのできる印刷用塗工紙に関するものである。 The present invention relates to a coated paper for printing having a texture with a feeling of unevenness, and more specifically, by controlling the type of pigment used for the undercoat coating layer and the method of providing the topcoat coating layer, The present invention relates to a coated paper for printing that can achieve both a texture of unevenness and a printing surface feeling that are not present.
印刷用塗工紙は、人の目を引き付けることが商品としての重要な要素となる。この人の目を引き付ける因子として、印刷用塗工紙の色や白紙光沢などの白紙物性、印刷光沢や印刷ムラなどの印刷適性、紙の風合いなどが挙げられる。ここで紙の風合いとは、紙表面の微妙な凹凸やパルプ繊維の与える自然な感覚をいう。一般に、この風合いと印刷適性は相反する物性であり、紙の風合いのある印刷用紙では、表面の微妙な凹凸により用紙表面の場所毎のインキの付着量分布が変化し、ムラの多い印刷物になる。ただし様々な工夫をこらすことによって、表面の凹凸に起因する風合いを有しながら、高い印刷適性を有する印刷用紙が開発されてきている。 For coated paper for printing, attracting people's eyes is an important element as a product. Factors that attract the attention of the human eye include white paper properties such as the color of the coated paper for printing and white paper gloss, printability such as print gloss and printing unevenness, paper texture, and the like. Here, the texture of paper refers to a subtle unevenness on the paper surface and a natural feeling given by pulp fibers. In general, this texture and printability are contradictory physical properties, and in printing paper with a paper texture, the distribution of ink adhesion at each location on the paper surface changes due to subtle irregularities on the surface, resulting in a printed material with many unevennesses. . However, various papers have been developed to develop printing paper having high printability while having a texture due to surface irregularities.
工夫としては、粗さを規定した基紙に塗工層を設ける方法(例えば、特許文献1参照)、その塗工層に有機顔料を活用する方法(例えば、特許文献2参照)などが挙げられる。 Examples of the device include a method of providing a coating layer on a base paper having a specified roughness (for example, see Patent Document 1), a method of using an organic pigment in the coating layer (for example, see Patent Document 2), and the like. .
しかしながら、基紙の凹凸に依存し凹凸感のある風合いを発現させた印刷用塗工紙は、一般に基紙上の塗工量が少ないほど、凹凸感の風合いが大きくなるが、それと同時に、基紙上の塗工量が少ないと、基紙の凹凸の不均一性に起因した塗工ムラ、あるいは塗工層中の内部構造のムラが生じ、これに伴い印刷ムラが生じる。 However, printing coated papers that have a texture with a feeling of unevenness depending on the unevenness of the base paper generally increase the texture of the feeling of unevenness as the coating amount on the base paper decreases. When the coating amount is small, uneven coating due to unevenness of the unevenness of the base paper or uneven internal structure in the coating layer occurs, and accordingly, uneven printing occurs.
また、塗工層中に有機顔料を活用して塗工層構造起因の凹凸に依存し凹凸感のある風合いを発現させた印刷用塗工紙は、有機顔料の配合量が多いほど、凹凸感の風合いが大きくなるが、それと同時に、有機顔料の配合量が多いと、操業中の各所のロール汚れや、紙のブロッキングなどのトラブルが頻繁に起こるといった問題がある。 In addition, coating paper for printing, which uses an organic pigment in the coating layer and expresses a texture with a feeling of unevenness depending on the unevenness caused by the structure of the coating layer, the greater the blending amount of the organic pigment, However, at the same time, if the amount of the organic pigment is large, problems such as roll contamination at various locations during operation and paper blocking frequently occur.
ガラス転移温度を制御した有機顔料を使用し、凹凸感のある風合いと操業性の両立を図った方法もある(例えば、特許文献3参照)が、操業性の課題に対して十分に効果的であるとはいえず、ロールの汚れは完全にはなくならないというのが現状である。また操業時、紙をロール状に巻き取る際、巻き癖のカールが生じやすいというトラブルも発生する。 There is a method that uses an organic pigment whose glass transition temperature is controlled to achieve both a texture with a feeling of unevenness and operability (see, for example, Patent Document 3), but it is sufficiently effective for the problem of operability. The current situation is that the soiling of the roll is not completely eliminated. Further, when the paper is rolled up during operation, there is a problem that curling of the curl tends to occur.
本発明の目的は、印刷ムラがなく、また操業性も良好な、凹凸感のある風合いを持つ印刷用塗工紙を提供することにある。 An object of the present invention is to provide a coated paper for printing having a texture with a feeling of unevenness, which has no printing unevenness and good operability.
本発明者は、上記の問題を解決すべく鋭意研究した結果、以下のような印刷用塗工紙およびその製造方法を発明するに至った。すなわち、基紙上に少なくとも下塗り塗工層と上塗り塗工層を設ける印刷用塗工紙において、顔料として平均粒子径4μm以上30μm以下の重質炭酸カルシウムを全顔料固形分100質量部中40質量部以上、且つ、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料を全顔料固形分100質量部中40質量部以上含む下塗り塗工層を設け、該下塗り塗工層の上に、顔料が平均粒子径1.5μm以下の粒子のみで構成される上塗り塗工層を設けることを特徴とする印刷用塗工紙である。 As a result of intensive studies to solve the above problems, the present inventors have invented the following coated paper for printing and a method for producing the same. That is, in a printing coated paper in which at least an undercoating layer and an overcoating layer are provided on a base paper, heavy calcium carbonate having an average particle diameter of 4 μm to 30 μm as a pigment is 40 parts by mass in 100 parts by mass of the total pigment solid content. In addition, an undercoat comprising a flat inorganic pigment having an aspect ratio (average particle diameter / thickness ratio) of 10 to 120 and an average particle diameter of 3 μm to 20 μm in 100 parts by weight of the total pigment solid content of 40 parts by weight or more. A coated paper for printing, characterized in that a coating layer is provided, and an overcoat coating layer composed only of particles having an average particle diameter of 1.5 μm or less is provided on the undercoat coating layer.
さらには、該基紙が、JIS B 0601に規定される算術平均粗さ(Ra)6.0μm以上であることが好ましい。 Furthermore, it is preferable that the base paper has an arithmetic average roughness (Ra) defined by JIS B 0601 of 6.0 μm or more.
下塗り塗工層として基紙上に直接、片面当たり固形分質量2.0g/m2以上10.0g/m2以下設けると好ましい。上塗り塗工層を、片面当たり固形分質量2.0g/m2以上10.0g/m2以下設けると好ましい。 It is preferable to provide a solid content mass of 2.0 g / m 2 or more and 10.0 g / m 2 or less directly on the base paper as an undercoat coating layer. It is preferable to provide the top coat layer with a solid content of 2.0 g / m 2 or more and 10.0 g / m 2 or less per side.
本発明の印刷用塗工紙の製造方法では、該上塗り塗工層がエアナイフコーター、カーテンコーター、スプレーコーターのいずれかによって設けられると好ましい。また、下塗り塗工層として基紙上に直接設け、該下塗り塗工層を乾燥させた後、該下塗り塗工層の上に、該上塗り塗工層を設けるとさらに好ましい。 In the method for producing a coated paper for printing of the present invention, it is preferable that the top coat layer is provided by any one of an air knife coater, a curtain coater, and a spray coater. Further, it is more preferable to provide the undercoat coating layer directly on the base paper, dry the undercoat coating layer, and then provide the overcoat coating layer on the undercoat coating layer.
本発明の印刷用塗工紙は、印刷ムラがなく、また操業性も良好な、凹凸感のある風合いを持つという特徴を示す。 The coated paper for printing according to the present invention has a feature that it has a texture with a feeling of unevenness, with no printing unevenness and good operability.
以下、本発明の印刷用塗工紙について詳細に説明する。本発明の印刷用塗工紙は基紙上に下塗り塗工層を設けた、その上に上塗り塗工層を設けたものである。ここでいう上塗り塗工層とは、本発明の印刷用塗工紙の最表層にあたる層のことであり、下塗り塗工層とは、基紙と上塗り塗工層の中間に位置し、基紙の上に直接設けられたものである。塗工層を複数層設ける場合には、下塗り塗工層と上塗り塗工層の間に中間層を設けても構わない。中間層には、本願発明の操業性、風合いに影響しない限り、印刷用塗工紙用途で使用される顔料、バインダー等の通常薬品を使用することができる。 Hereinafter, the coated paper for printing of the present invention will be described in detail. The printing coated paper of the present invention is one in which an undercoat coating layer is provided on a base paper, and an overcoat coating layer is provided thereon. Here, the topcoat coating layer is a layer corresponding to the outermost layer of the printing coated paper of the present invention, and the undercoat coating layer is located between the base paper and the topcoat coating layer, It is provided directly on the top. When providing a plurality of coating layers, an intermediate layer may be provided between the undercoat coating layer and the topcoat coating layer. As long as the operability and texture of the present invention are not affected, normal chemicals such as pigments and binders used for printing coated paper can be used for the intermediate layer.
<下塗り塗工層>
本発明の印刷用塗工紙は、下塗り塗工層の顔料として平均粒子径4μm以上30μm以下の重質炭酸カルシウムを全顔料固形分100質量部中40質量部以上、且つ、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料を全顔料固形分100質量部中40質量部以上含むことを特徴とする。本発明における平均粒子径の値は、粒子の凝集が最もほぐれるような最適の条件で水分散スラリーにしたものをMICROTRAC 3000II(商品名、日機装社製、レーザー式粒度分布測定計)を用いて測定したものである。ただし、カオリンクレーの場合はデラミネーテッドカオリンクレーであると好ましい。
<Undercoat coating layer>
In the coated paper for printing of the present invention, heavy calcium carbonate having an average particle size of 4 μm or more and 30 μm or less is used as a pigment in the undercoat coating layer, and the aspect ratio (average particle A ratio of diameter / thickness) is 10 to 120, and a flat inorganic pigment having an average particle diameter of 3 μm or more and 20 μm or less is contained in 40 parts by mass or more in 100 parts by mass of the total pigment solid content. The value of the average particle diameter in the present invention is measured using a MICROTRAC 3000II (trade name, manufactured by Nikkiso Co., Ltd., a laser particle size distribution meter) obtained by making a water-dispersed slurry under the optimum conditions so that the agglomeration of particles is most loosened. It is what. However, a kaolin clay is preferably a delaminated kaolin clay.
平均粒子径が4μm以上の重質炭酸カルシウムを含むことで、下塗り塗工層表面に凹凸感のある風合いが生じる。平均粒子径4μm未満の重質炭酸カルシウムでは凹凸感が不十分である。平均粒子径が30μmより大きい場合で、凹凸感は極めて良好になるが、しかし下塗り塗工層を設けるための塗液にした際、顔料の沈降が著しく速く、また塗液の保水性にも劣るため、基紙上に塗工層を均一に設けることが難しくなるという欠点が生じてしまう。 By containing heavy calcium carbonate having an average particle size of 4 μm or more, a texture with an uneven feeling is generated on the surface of the undercoat coating layer. The heavy calcium carbonate having an average particle diameter of less than 4 μm has insufficient ruggedness. When the average particle diameter is larger than 30 μm, the unevenness is very good, but when the coating liquid is used to provide an undercoat coating layer, the precipitation of the pigment is remarkably fast and the water retention of the coating liquid is also poor. For this reason, there is a disadvantage that it is difficult to uniformly provide the coating layer on the base paper.
本発明の下塗り塗工層には、重質炭酸カルシウムに加え、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料(ただし、カオリンクレーの場合はデラミネーテッドカオリンクレーである)を全顔料固形分100質量部中40質量部以上、併用することを特徴とする。ここでいうアスペクト比は、電子顕微鏡(日本電子製JSM−6390LA)で10000倍に拡大して粒子を観察し、任意の粒子10個の実測から求めたものである。下塗り塗工層の塗工量は少ない方がより凹凸感のある風合いが発現するが、この場合、基紙の被覆が不十分で、印刷ムラが発生しやすいという短所を伴う。前記の平板状無機顔料は、基紙の被覆性に優れ、印刷ムラが生じ難いため、凹凸感のある風合いと印刷適性とを両立する上で欠くことのできないものである。また下塗り塗工層を設けるための塗液にした際、塗液の保水性が向上する。さらに、操業時、紙をロール状に巻き取る際、巻き癖のカールを抑制する効果が確認された。アスペクト比が10より小さい場合、塗液の保水性向上効果も、巻き癖のカール抑制効果も不十分である。アスペクト比が120より大きい場合、下塗り塗工層を設けるための塗液にした際、塗液の粘度が上昇し過ぎて、基紙上に塗工層を均一に設けることが難しくなるという欠点が生じる。また平均粒子径が3μm未満の場合、併用する重質炭酸カルシウムの粒子間の空隙を埋めるような働きをし、凹凸感が小さくなる。平均粒子径が20μmより大きい場合、下塗り塗工層を設けるための塗液にした際、顔料の沈降が速く、また塗液の粘度が高くなりすぎるため、基紙上に塗工層を均一に設けることが難しくなるという欠点が生じる。 In the undercoat coating layer of the present invention, in addition to heavy calcium carbonate, a flat inorganic pigment having an aspect ratio (average particle diameter / thickness ratio) of 10 to 120 and an average particle diameter of 3 μm to 20 μm (however, In the case of kaolin clay, delaminated kaolin clay) is used in combination of 40 parts by mass or more of 100 parts by mass of the total pigment solid content. The aspect ratio here is obtained by observing particles with an electron microscope (JSM-6390LA, manufactured by JEOL Ltd.) at a magnification of 10000 and measuring 10 arbitrary particles. When the coating amount of the undercoat coating layer is small, a texture with a feeling of unevenness is expressed. However, in this case, there is a disadvantage that the base paper is not sufficiently coated and printing unevenness is likely to occur. The flat inorganic pigment is excellent in covering the base paper and hardly causes printing unevenness, and thus is indispensable for achieving both a texture with a feeling of unevenness and printability. Moreover, when it is set as the coating liquid for providing an undercoat coating layer, the water retention of a coating liquid improves. Furthermore, the effect of suppressing curling of the curl was confirmed when the paper was rolled up during operation. When the aspect ratio is smaller than 10, neither the water retention improvement effect of the coating liquid nor the curl curl suppressing effect is sufficient. When the aspect ratio is larger than 120, when the coating liquid is used to provide an undercoat coating layer, the viscosity of the coating liquid increases excessively, which makes it difficult to provide a uniform coating layer on the base paper. . When the average particle size is less than 3 μm, it works to fill the voids between the heavy calcium carbonate particles used together, and the unevenness is reduced. When the average particle diameter is larger than 20 μm, when the coating liquid is used to provide an undercoat coating layer, the pigment settles quickly and the viscosity of the coating liquid becomes too high, so that the coating layer is provided uniformly on the base paper. The disadvantage is that it becomes difficult.
アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料がカオリンクレーの場合はデラミネーテッドカオリンクレーであることを特徴とする。六角板状が積層した通常のカオリンクレーを単純に剥がすことにより(デラミネーション)得られるデラミネーテッドカオリンクレーは、通常のものと比較して、厚みは同じでも粒子径は大きいことが特徴である。デラミネーテッドカオリンクレーを使用することにより、他のカオリンクレーの場合よりも遙かに少ない塗工量で、良好な基紙被覆性を示す。また通常のカオリンだと小さすぎて、重質炭酸カルシウム粒子の形成した凹凸の隙間に入り込み凹凸感を軽減してしまうが、デラミネーテッドカオリンクレーの場合はそれがなく、その結果、凹凸感のある風合いと印刷適性とを両立することが可能になる。 When the tabular inorganic pigment having an aspect ratio (average particle diameter / thickness ratio) of 10 to 120 and an average particle diameter of 3 μm to 20 μm is kaolin clay, it is a delaminated kaolin clay. A delaminated kaolin clay obtained by simply peeling off a normal kaolin clay layered with hexagonal plates (delamination) is characterized by having the same thickness but a larger particle size compared to a normal one. . By using a delaminated kaolin clay, good base paper coverage is exhibited with a coating amount much smaller than that of other kaolin clays. In addition, ordinary kaolin is too small and enters the gaps between the bumps formed by heavy calcium carbonate particles, reducing the feeling of unevenness, but in the case of delaminated kaolin clay, there is no such feeling. It becomes possible to achieve both a certain texture and printability.
本発明の下塗り塗工層には、平均粒子径4μm以上30μm以下の重質炭酸カルシウムと、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料とを併用することを特徴とする。重質炭酸カルシウムだけでは、下塗り塗工層を設けるための塗液にした際、塗液の保水性が極めて悪く、基紙の吸水性のムラを反映した不均一な塗工層を形成し、印刷ムラが生じることに繋がる。加えて、重質炭酸カルシウムの沈降速度があまりに速すぎて、例えば塗工層を設けるための装置内の配管中で詰まりを生じさせたり、後計量型塗工方式のコーターの場合、塗液に剪断力がかかったところで、炭酸カルシウムが凝集した固形物が大量に発生するなどのトラブルが生じる。また平板状無機顔料だけでは、最終的に得られた印刷用塗工紙に、カレンダーなどの平滑化処理を施した場合、平滑になり過ぎ、凹凸感のある風合いが損なわれる。 The undercoat layer of the present invention has heavy calcium carbonate having an average particle size of 4 μm or more and 30 μm or less, an aspect ratio (average particle size / thickness ratio) of 10 to 120, and an average particle size of 3 μm or more and 20 μm or less. A flat inorganic pigment is used in combination. With heavy calcium carbonate alone, when the coating liquid is used to provide an undercoat coating layer, the water retention of the coating liquid is extremely poor, and a non-uniform coating layer that reflects uneven water absorption of the base paper is formed. This leads to uneven printing. In addition, the sedimentation rate of heavy calcium carbonate is too fast, causing clogging in the piping in the equipment for providing the coating layer, or in the case of a coater with a post-metering type coating method, When a shearing force is applied, troubles such as a large amount of solid matter in which calcium carbonate aggregates occur. In addition, when the flat inorganic pigment alone is used, when the finally obtained coated paper for printing is subjected to a smoothing treatment such as a calendar, it becomes too smooth and the texture with the unevenness is impaired.
本発明の下塗り塗工層に用いられる顔料としては、平均粒子径4μm以上30μm以下の重質炭酸カルシウムを全顔料固形分100質量部中40質量部以上、且つ、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料を全顔料固形分100質量部中40質量部以上含む限りにおいては、他のものを併用することは何ら制限されるものではない。例えば前記以外の重質炭酸カルシウム、前記以外の平板状無機顔料(カオリンクレー、マイカ、タルク、板状硫酸バリウム、板状水酸化マグネシウムなど)を併用することもできるし、さらにこれら以外の顔料、各種軽質炭酸カルシウム、サチンホワイト、リトポン、二酸化チタン、アルミナ、水酸化アルミニウム、酸化亜鉛、炭酸マグネシウム、天然シリカ、乾式合成シリカ、湿式合成シリカ、有機顔料、またはこれらをカチオン変性したもの、あるいはこれら二種以上の複合体などを併用しても構わない。 As the pigment used in the undercoat coating layer of the present invention, heavy calcium carbonate having an average particle diameter of 4 μm or more and 30 μm or less is 40 parts by mass or more in 100 parts by mass of the total pigment solids, and the aspect ratio (average particle diameter / thickness). As long as it contains 40 parts by mass or more of a flat inorganic pigment having an average particle diameter of 10 to 120 and an average particle size of 3 to 20 μm in 100 parts by mass of the total pigment solid content, the use of other pigments is not limited. Is not to be done. For example, heavy calcium carbonate other than the above, and a flat inorganic pigment other than the above (kaolin clay, mica, talc, plate barium sulfate, plate magnesium hydroxide, etc.) can be used in combination, and pigments other than these, Various light calcium carbonates, satin white, lithopone, titanium dioxide, alumina, aluminum hydroxide, zinc oxide, magnesium carbonate, natural silica, dry synthetic silica, wet synthetic silica, organic pigments, or those obtained by cation modification, or two of these More than one type of complex may be used in combination.
本発明の下塗り塗工層は、基紙上に直接、片面当たり固形分質量2.0g/m2以上10.0g/m2以下設けることを特徴とする。凹凸感のある風合いと印刷適性とを両立するには、この範囲で下塗り塗工層を設ける必要がある。下塗り塗工層の塗工量は少ない方がより凹凸感のある風合いが発現するが、片面当たり固形分質量2.0g/m2未満の場合、基紙の被覆性が不十分で印刷ムラが生じる。片面当たり固形分質量が10.0g/m2を超える場合、凹凸感のある風合いが損なわれる。なお、下塗り塗工層を設ける方式に関しては何ら制限されるものではない。例えば、ブレードコーター、ロッドコーター、カーテンコーター、エアナイフコーター、スプレーコーター、またはサイズプレス、ゲートロール、シムサイザーなどの各種フィルムトランスファーコーターなどが挙げられる。 The undercoat coating layer of the present invention is characterized in that it is directly provided on a base paper with a solid content of 2.0 g / m 2 or more and 10.0 g / m 2 or less per side. In order to achieve both a texture with a feeling of unevenness and printability, it is necessary to provide an undercoat coating layer within this range. When the coating amount of the undercoat coating layer is small, a texture with a feeling of unevenness is manifested. However, when the solid content per side is less than 2.0 g / m 2 , the coverage of the base paper is insufficient and printing unevenness occurs. Arise. When the solid content mass per one side exceeds 10.0 g / m 2 , the texture with a feeling of unevenness is impaired. The method for providing the undercoat coating layer is not limited at all. Examples thereof include a blade coater, a rod coater, a curtain coater, an air knife coater, a spray coater, and various film transfer coaters such as a size press, a gate roll, and a shim sizer.
本発明の下塗り塗工層を設けるための塗液は、前記の顔料の他にバインダー、あるいは必要に応じて増粘剤、分散剤、消泡剤、界面活性剤、pH調整剤、耐水化剤、着色剤等の通常使用されている各種助剤を含有することができる。バインダーとしては、スチレン−ブタジエン系ラテックス、アクリル系、ポリ酢酸ビニル、エチレン−酢酸ビニル等の各種共重合体ラテックス、ポリビニルアルコール、変性ポリビニルアルコール、ポリアクリル酸ナトリウム、ポリエチレンオキシド、ポリアクリルアミド、ユリアまたはメラミン等のホルマリン樹脂、ポリエチレンイミン、ポリアミドポリアミン、エピクロルヒドリン等の水溶性合成物が挙げられる。さらには、天然植物から精製した澱粉、ヒドロキシエチル化澱粉、酸化澱粉、エーテル化澱粉、りん酸エステル化澱粉、酵素変性澱粉やそれらをフラッシュドライして得られる冷水可溶性澱粉、デキストリン、マンナン、キトサン、アラビノガラクタン、グリコーゲン、イヌリン、ペクチン、ヒアルロン酸、カルボキシメチルセルロース、ヒドロキシエチルセルロース等の天然多糖類およびそのオリゴマー、さらにはその変性体が挙げられる。また、カゼイン、ゼラチン、大豆蛋白、コラーゲン等の天然タンパク質およびその変性体、ポリ乳酸、ペプチド等の合成高分子やオリゴマーが挙げられる。これらは単独または組み合わせて使用することができる。また、バインダーはカチオン変性を施して使用することができる。 The coating liquid for providing the undercoat coating layer of the present invention includes a binder in addition to the pigment, or a thickener, a dispersant, an antifoaming agent, a surfactant, a pH adjuster, and a water resistance agent as necessary. In addition, various commonly used auxiliaries such as colorants can be contained. As binders, various copolymer latexes such as styrene-butadiene latex, acrylic, polyvinyl acetate, ethylene-vinyl acetate, polyvinyl alcohol, modified polyvinyl alcohol, sodium polyacrylate, polyethylene oxide, polyacrylamide, urea, or melamine. And water-soluble synthetic compounds such as polyethyleneimine, polyamide polyamine, and epichlorohydrin. Furthermore, starch purified from natural plants, hydroxyethylated starch, oxidized starch, etherified starch, phosphate esterified starch, enzyme-modified starch and cold water soluble starch obtained by flash drying them, dextrin, mannan, chitosan, Examples thereof include natural polysaccharides such as arabinogalactan, glycogen, inulin, pectin, hyaluronic acid, carboxymethylcellulose, and hydroxyethylcellulose, oligomers thereof, and modified products thereof. Examples thereof include natural proteins such as casein, gelatin, soybean protein, and collagen, and modified products thereof, and synthetic polymers and oligomers such as polylactic acid and peptides. These can be used alone or in combination. The binder can be used after cation modification.
バインダー含有量が少ない方が、凹凸感のある風合いに優れるが、塗液の顔料の沈降性は若干速くなる。逆にバインダー含有量が多いと、塗液の顔料の沈降は全く問題ないが、少ない場合と比較すると若干凹凸感のある風合いには劣る。このような特性はあるが、前記の顔料配合、塗工量の条件の範囲内であれば、バインダー含有量に関わらず、印刷ムラがなく、また操業性も良好な、凹凸感のある風合いを持つ印刷用塗工紙が提供されるための下塗り塗工層が得られる。 The lower the binder content, the better the texture with unevenness, but the settling of the pigment in the coating liquid is slightly faster. On the contrary, when the binder content is large, there is no problem with the sedimentation of the pigment in the coating liquid, but compared to the case where the binder content is small, the texture with a slightly uneven feeling is inferior. Although it has such characteristics, if it is within the range of the above pigment composition and coating amount, regardless of the binder content, there is no unevenness in printing, the operability is good, and a texture with a feeling of unevenness. An undercoat coating layer is obtained because the coated coated paper for printing is provided.
<上塗り塗工層>
本発明の印刷用塗工紙は、前記下塗り塗工層の上に、上塗り層を片面当たり固形分質量2.0g/m2以上10.0g/m2以下設けることを特徴とする。下塗り塗工層と同様に、上塗り塗工層の塗工量も少ない方がより凹凸感のある風合いが発現するが、片面当たり固形分質量2.0g/m2未満の場合、印刷適性が不十分で印刷ムラが生じる。片面当たり固形分質量が10.0g/m2を超える場合、凹凸感のある風合いが損なわれる。
<Topcoat coating layer>
The coated paper for printing according to the present invention is characterized in that an overcoat layer is provided on the undercoat coating layer with a solid content mass of 2.0 g / m 2 or more and 10.0 g / m 2 or less per side. As with the undercoat coating layer, a texture with a feeling of unevenness appears when the coating amount of the topcoat layer is small, but if the solid content on one side is less than 2.0 g / m 2 , the printability is poor. Sufficient and uneven printing occurs. When the solid content mass per one side exceeds 10.0 g / m 2 , the texture with a feeling of unevenness is impaired.
本発明の上塗り塗工層は1層であることを特徴とする。下塗り塗工層の上に2層以上の塗工層を設けてしまうと、凹凸感のある風合いが損なわれてしまう。また下塗り塗工層だけで上塗り層を設けない場合、下塗り塗工層に存在する粒子径の大きい顔料、特に重質炭酸カルシウムが直接露出しているため、印刷時にインキが乗らない白抜けのトラブルが発生することがあり、また、下塗り塗工層を構成する顔料は、比較的粒度分布が広いため、上塗り層を1層設けることで、凹凸感のある風合いを維持したまま、滑らかな印刷面が提供される。 The top coat layer of the present invention is characterized in that it is a single layer. If two or more coating layers are provided on the undercoat coating layer, the texture with a feeling of unevenness is impaired. Also, when the topcoat layer is not provided only with the undercoat coating layer, the large particle size pigment, particularly heavy calcium carbonate, that is present in the undercoat coating layer is directly exposed. In addition, since the pigment constituting the undercoat coating layer has a relatively wide particle size distribution, a smooth printing surface can be maintained while maintaining a texture with a feeling of unevenness by providing a single overcoat layer. Is provided.
本発明の上塗り塗工層に用いられる顔料は、平均粒子径1.5μm以下の粒子のみで構成されることを特徴とする。本発明は、下塗り塗工層面の制御で凹凸感のある風合いを形成し、上塗り塗工層面で、凹凸感のある風合いを損なうことなく、印刷適性を付与するものである。上塗り塗工層が平均粒子径1.5μmより大きい場合、下塗り塗工層面よりも不均一な凹凸のある面が形成されることになり、印刷ムラが生じてしまう。 The pigment used for the top coat layer of the present invention is characterized by being composed only of particles having an average particle diameter of 1.5 μm or less. The present invention forms a texture with a feeling of unevenness by controlling the surface of the undercoat coating layer, and imparts printability without impairing the texture with a feeling of unevenness on the surface of the topcoat coating layer. When the topcoat coating layer is larger than the average particle size of 1.5 μm, a surface having unevenness that is more uneven than the surface of the undercoat coating layer is formed, resulting in printing unevenness.
本発明の上塗り塗工層を設けるための塗液は、前記の顔料の他にバインダー、あるいは必要に応じて、増粘剤、分散剤、消泡剤、界面活性剤、pH調整剤、耐水化剤、着色剤等の通常使用されている各種助剤を含有することができる。使用例として挙げられるバインダーは、本発明における下塗り塗工層を設けるための塗液に用いる例として挙げた前記のものと同様である。 The coating liquid for providing the top coat layer of the present invention is a binder in addition to the above-mentioned pigment, or, if necessary, a thickener, a dispersant, an antifoaming agent, a surfactant, a pH adjuster, and water resistance. Various auxiliary agents usually used such as an agent and a coloring agent can be contained. The binder mentioned as an example of use is the same as that mentioned above as an example used for a coating liquid for providing an undercoat coating layer in the present invention.
本発明は、下塗り塗工層を乾燥させた後、下塗り塗工層の上に、上塗り塗工層を設けることを特徴とする。下塗り塗工層表面に形成される凹凸感のある風合いは、乾燥工程を経ることで発現する。下塗り塗工層を設け、乾燥工程を経ずにすぐに上塗り塗工層を設ける、いわゆるWetOnWet塗工方式では、十分な凹凸感のある風合いが発現しないことがある。下塗り塗工層の乾燥の度合いに関しては特に制限されるものではない。 The present invention is characterized in that after the undercoat coating layer is dried, an overcoat coating layer is provided on the undercoat coating layer. The texture with the unevenness formed on the surface of the undercoat coating layer is manifested through a drying process. In a so-called WetOnWet coating method in which an undercoat coating layer is provided and a topcoat coating layer is provided immediately without passing through a drying step, a texture with a sufficient unevenness may not be exhibited. The degree of drying of the undercoat coating layer is not particularly limited.
本発明の上塗り塗工層は、エアナイフコーター、カーテンコーター(ダイレクトファウンテンコーター)、スプレーコーターのいずれかによって設けられることを特徴とする。エアナイフコーター、カーテンコーター、スプレーコーターは他の方式よりも輪郭塗工の効果が大きく、これらの塗工方式を用いることで、下塗り塗工層表面に形成された凹凸感のある風合いを損なうことなく、良好な印刷適性を付与することが可能になる。本発明の上塗り塗工層を設けるための塗工方式として対象から外れるものとしては、例えば、ブレードコーター、ロッドコーター、またはサイズプレス、ゲートロール、シムサイザーなどの各種フィルムトランスファーコーターなどが挙げられる。 The top coat layer of the present invention is provided by any one of an air knife coater, a curtain coater (direct fountain coater), and a spray coater. Air knife coaters, curtain coaters, and spray coaters are more effective for contour coating than other methods, and by using these coating methods, the texture with unevenness formed on the surface of the undercoat coating layer is not impaired. It is possible to impart good printability. Examples of the coating method for providing the top coat layer of the present invention that are excluded from the target include a blade coater, a rod coater, and various film transfer coaters such as a size press, a gate roll, and a shim sizer.
<基紙>
本発明に用いられる基紙としては、LBKP、NBKPなどの化学パルプ、GP、PGW、RMP、TMP、CTMP、CGPなどの機械パルプ、および故紙パルプなどの各種木材パルプ、綿、麻、竹、サトウキビ、トウモロコシ、ケナフなどの植物繊維、羊毛、絹などの動物繊維、レーヨン、キュプラ、リヨセルなどのセルロース再生繊維、アセテートなどの半合成繊維、ポリアミド系繊維、ポリエステル系繊維、ポリアクリロニトリル系繊維、ポリビニルアルコール系繊維、ポリプロピレン系繊維、ポリ塩化ビニリデン系繊維、ポリウレタン系繊維などの化学繊維、ガラス繊維、金属繊維、炭素繊維などの無機繊維をシート状にしたものが使用される。ただし表面に顔料を主体とする塗工層を設けたものは含まれない。また、これらの繊維には、重質炭酸カルシウム、軽質炭酸カルシウム、カオリン、タルク、クレー、二酸化チタン、水酸化アルミニウム、シリカ、アルミナ、有機顔料等の各種填料、バインダー、サイズ剤、定着剤、歩留まり剤、紙力増強剤等の各種配合剤を各工程、各素材に合わせて好適に含有することができる。
<Base paper>
Examples of the base paper used in the present invention include chemical pulps such as LBKP and NBKP, mechanical pulps such as GP, PGW, RMP, TMP, CTMP, and CGP, and various wood pulps such as waste paper pulp, cotton, hemp, bamboo, and sugarcane. Plant fibers such as corn and kenaf, animal fibers such as wool and silk, cellulose regenerated fibers such as rayon, cupra and lyocell, semi-synthetic fibers such as acetate, polyamide fibers, polyester fibers, polyacrylonitrile fibers, polyvinyl alcohol For example, a chemical fiber such as a fiber, a polypropylene fiber, a polyvinylidene chloride fiber, or a polyurethane fiber, or an inorganic fiber such as a glass fiber, a metal fiber, or a carbon fiber in a sheet shape is used. However, those provided with a coating layer mainly composed of pigment on the surface are not included. These fibers include heavy calcium carbonate, light calcium carbonate, kaolin, talc, clay, titanium dioxide, aluminum hydroxide, silica, alumina, various fillers such as organic pigments, binders, sizing agents, fixing agents, and yields. Various compounding agents such as an agent and a paper strength enhancer can be suitably contained in accordance with each step and each material.
基紙を製造する際、より凹凸感の風合いを発現させるために、柔軟化剤を好適に含有させることができる。ここでいう柔軟化剤とは、疎水基と親水基とを持つ化合物であって、油脂系非イオン界面活性剤、糖アルコール系非イオン界面活性剤、糖系非イオン界面活性剤、多価アルコール型非イオン界面活性剤、高級アルコール、高級アルコールのエチレンおよび/またはプロピレンオキサイド付加物、高級脂肪酸のエチレンオキサイド付加物、多価アルコールと脂肪酸のエステル化合物、脂肪酸ポリアミドアミンなどを使用することができる。 In producing the base paper, a softening agent can be suitably contained in order to express a texture with a feeling of unevenness. The softening agent here is a compound having a hydrophobic group and a hydrophilic group, and is an oil-based nonionic surfactant, a sugar alcohol-based nonionic surfactant, a sugar-based nonionic surfactant, a polyhydric alcohol. Type nonionic surfactants, higher alcohols, higher alcohol ethylene and / or propylene oxide adducts, higher fatty acid ethylene oxide adducts, polyhydric alcohol and fatty acid ester compounds, fatty acid polyamidoamines, and the like.
基紙の製法としては、長網抄紙機、ツインワイヤー抄紙機、コンビネーション抄紙機、丸網抄紙機、ヤンキー抄紙機など製紙業界で公知の抄紙機を用いた一般的な抄紙工程、湿式法、乾式法、ケミカルボンド、サーマルボンド、スパンボンド、スパンレース、ウォータージェット、メルトブロー、ニードルパンチ、ステッチブロー、フラッシュ紡糸、トウ開維等の各工程から一つ以上が適宜選ばれる。酸性、中性、アルカリ性のいずれかでも抄造できる。 The base paper can be produced by using a general paper making process using a paper machine known in the paper industry such as a long paper machine, a twin wire paper machine, a combination paper machine, a round paper machine, a Yankee paper machine, a wet method, and a dry process. One or more are appropriately selected from each step such as a method, chemical bond, thermal bond, spun bond, spun lace, water jet, melt blow, needle punch, stitch blow, flash spinning, and tow opening. Paper can be made with any of acidic, neutral and alkaline.
本発明における基紙には、表面サイズプレスを施しても構わない。表面サイズプレス液の成分としては、天然植物から精製した澱粉、ヒドロキシエチル化澱粉、酸化澱粉、エーテル化澱粉、りん酸エステル化澱粉、酵素変性澱粉やそれらをフラッシュドライして得られる冷水可溶性澱粉、アクリル、スチレン・アクリル、スチレン・マレイン酸、スチレン・オレフィン、アクリル・酢ビ等のアクリル系表面サイズ剤、オレフィン・マレイン酸、ジイソブチレン・マレイン酸等のオレフィン系表面サイズ剤等が挙げられる。 The base paper in the present invention may be subjected to a surface size press. As the components of the surface size press solution, starch purified from natural plants, hydroxyethylated starch, oxidized starch, etherified starch, phosphate esterified starch, enzyme-modified starch and cold water soluble starch obtained by flash drying them, Examples include acrylic surface sizing agents such as acrylic, styrene / acrylic, styrene / maleic acid, styrene / olefin, acrylic / vinyl acetate, and olefinic surface sizing agents such as olefin / maleic acid and diisobutylene / maleic acid.
本発明における基紙の表面粗さに関しては何ら制限されるものではなく、必要に応じて各種表面処理やカレンダー処理を施しても構わない。ただし、基紙のJIS B 0601に規定される算術平均粗さ(Ra)が6.0μm以上であることがより好ましい。基紙のJIS B 0601に規定される算術平均粗さ(Ra)が6.0μm以上であることで、より凹凸感のある風合いに優れる印刷用塗工紙が提供される。本発明においては、下塗り塗工層によって凹凸感のある風合いを発現させ、上塗り塗工層によって印刷適性を付与するという設計になっているが、基紙のJIS B 0601に規定される算術平均粗さ(Ra)が6.0μm以上であることで、印刷用塗工紙全体に巨視的なうねりの要素が加わり、さらに凹凸感の風合いが増すことになる。 The surface roughness of the base paper in the present invention is not limited at all, and various surface treatments and calendar treatments may be performed as necessary. However, it is more preferable that the arithmetic average roughness (Ra) defined in JIS B 0601 of the base paper is 6.0 μm or more. When the arithmetic average roughness (Ra) defined in JIS B 0601 of the base paper is 6.0 μm or more, a coated paper for printing having a more textured texture is provided. In the present invention, the undercoat coating layer is designed to give a texture with a feeling of unevenness and the topcoat coating layer provides printability, but the arithmetic average roughness defined in JIS B 0601 of the base paper When the thickness (Ra) is 6.0 μm or more, an element of macroscopic undulation is added to the entire printing coated paper, and the texture of the unevenness is further increased.
<仕上げ>
本発明における印刷用塗工紙は、上塗り塗工層を設けた後に、カレンダー仕上げ処理を施さなくても十分な印刷適性を持つ。カレンダー仕上げ処理を施さない方が、より凹凸感のある風合いが得られるが、カレンダー仕上げ処理を施した方が、印刷適性や、紙をロール状に巻き取る際の巻き癖のカールの抑制効果は高くなる。勿論、本発明の範囲内であれば、カレンダー仕上げの有無に依らず、凹凸感のある風合いも、印刷適性も、紙をロール状に巻き取る際の巻き癖のカールの抑制効果も、いずれも十分に発現する。カレンダー仕上げ処理を施す場合、装置としては硬質ロール同士、弾性ロール同士、硬質ロールと弾性ロールの対の組み合わせからなるものが好適に使用され、マシンカレンダー、ソフトニップカレンダー、スーパーカレンダー、多段カレンダー、マルチニップカレンダー等と呼ばれており、意図的に加熱をする場合もある。加熱する際のロールの温度は40℃程の中低温から250℃程の高温に達する場合もある。また、ベルトとロールの組み合わせからなる装置も使用することができ、シューカレンダー、メタルベルトカレンダー等と呼ばれており、この場合も同様に加熱を伴う場合がある。
<Finish>
The coated paper for printing in the present invention has sufficient printability even if it is not subjected to a calendar finishing treatment after the top coat layer is provided. If you do not perform the calendar finishing process, you can get a texture with a more uneven feeling, but if you do the calendar finishing process, the printability and curling curl curling effect when winding the paper in roll form Get higher. Of course, as long as it is within the scope of the present invention, regardless of the presence or absence of calendar finishing, the texture with unevenness, the printability, and the curl curl suppressing effect when winding the paper into a roll shape, both Fully express. When performing calendar finishing treatment, a device composed of a combination of hard rolls, elastic rolls, a pair of hard rolls and elastic rolls is preferably used as a machine calendar, soft nip calendar, super calendar, multi-stage calendar, It is called a nip calender or the like and may be heated intentionally. The temperature of the roll at the time of heating may reach a high temperature of about 250 ° C. from a medium low temperature of about 40 ° C. Also, an apparatus composed of a combination of a belt and a roll can be used, which is called a shoe calender, a metal belt calender, or the like.
以下に、本発明の実施例を挙げて説明するが、本発明はこれらの実施例に限定されるものではない。また、実施例において示す「部」および「%」は、特に明示しない限り、質量部および質量%を示す。 Examples of the present invention will be described below, but the present invention is not limited to these examples. Further, “parts” and “%” shown in the examples indicate parts by mass and mass% unless otherwise specified.
各実施例、比較例における印刷用塗工紙の物性評価は以下の方法で行った。
<評価方法>
1)凹凸感のある風合い
凹凸感のある風合いは目視で判断し、◎、○、△、×で評価した。ただし、本発明においては、◎と○を発明の対象とした。
◎:印刷用塗工紙表面に凹凸感が大きく、且つ表面に均一に凹凸が存在している
○:印刷用塗工紙表面の凹凸に多少の不均一性はあるが、凹凸感は大きい。
△:印刷用塗工紙表面の凹凸感が小さくて不十分である。
×:印刷用塗工紙表面に凹凸感の風合いをほとんど感じることができない。
The physical properties of the coated paper for printing in each example and comparative example were evaluated by the following methods.
<Evaluation method>
1) Texture with a feeling of unevenness The texture with a feeling of unevenness was judged visually and evaluated by ◎, ○, Δ, and ×. However, in the present invention, “◎” and “◯” are the objects of the invention.
A: The unevenness on the surface of the coated paper for printing is large and the unevenness is uniformly present on the surface. O: The unevenness on the surface of the coated paper for printing has some unevenness, but the unevenness is large.
Δ: Unevenness on the surface of the coated paper for printing is small and insufficient.
X: The texture of unevenness is hardly felt on the surface of the coated paper for printing.
2)印刷適性
印刷適性は、枚葉オフセット印刷機(三菱重工業社製DAIYA3H)を用い、得られた印刷物の印刷面を目視判定し、印刷面感を1〜5点の範囲で評価した。ただし、本発明においては、4点と5点を発明の対象とした。
5点:印刷用塗工紙表面に印刷されなかった部分(白抜け)がなく、印刷ムラもない。
4点:印刷用塗工紙表面に若干の印刷ムラはあるが、白抜けは見られない。
3点:印刷用塗工紙表面に印刷ムラが見られ、白抜けも確認できる。
2点:印刷用塗工紙表面に白抜けが多く、印刷された部分もムラになっている。
1点:印刷用塗工紙表面に印刷されなかった部分が非常に多い。
2) Printability The printability was evaluated by visually judging the printed surface of the obtained printed matter using a sheet-fed offset printing machine (DAIYA3H manufactured by Mitsubishi Heavy Industries, Ltd.) in the range of 1 to 5 points. However, in the present invention, 4 points and 5 points were the subject of the invention.
5 points: There was no portion that was not printed (white spots) on the surface of the coated paper for printing, and there was no printing unevenness.
4 points: There is some printing unevenness on the surface of the coated paper for printing, but no white spots are observed.
3 points: Printing unevenness is observed on the surface of the coated paper for printing, and white spots can be confirmed.
2 points: There are many white spots on the surface of the coated paper for printing, and the printed portion is uneven.
1 point: There are very many portions not printed on the surface of the coated paper for printing.
3)操業性
操業性は実際に各実施例の通りに印刷用塗工紙を製造し、目視で判断し、1〜5点の範囲で評価した。ただし、本発明においては、4点と5点を発明の対象とした。
5点:各所のロール汚れ、紙のブロッキング、塗液の配管詰まり、凝集した固形物の発生等、操業上のトラブルが全く発生しない。
4点:上記に挙げるような操業上のトラブルに関して、一項目のみ若干劣る点があるが、製品品質に関して異状はなく、製造後の簡易的な清掃作業等で問題を解消できる。
3点:上記に挙げるような操業上のトラブルに関して、複数の項目で若干劣る点があり、製品品質に関して異状はなく、製造後の簡易的な清掃作業等で問題を解消できる。
2点:上記に挙げるような操業上のトラブルに関して、製品品質に関しては異状をもたらすものが一項目でも存在する。
1点:上記に挙げるような操業上のトラブルに関して、製品品質に関しては異状をもたらすものが一項目でも存在し、且つ製造後のトラブルの解消も大きな負担になる。
3) Operability Operability was actually produced as in each example by printing coated paper, judged visually, and evaluated in the range of 1 to 5 points. However, in the present invention, 4 points and 5 points were the subject of the invention.
5 points: No operational troubles such as roll stains at various locations, paper blocking, clogging of coating liquid, generation of agglomerated solids, etc.
4 points: Regarding the operational troubles listed above, only one item is slightly inferior, but there is no abnormality in the product quality, and the problem can be solved by a simple cleaning operation after production.
3 points: Regarding the operational troubles listed above, there are some inferior points in a plurality of items, there is no abnormality in the product quality, and the problem can be solved by a simple cleaning operation after production.
Two points: Regarding the operational troubles listed above, there is even one item that causes abnormalities in product quality.
1 point: Regarding operational troubles such as those mentioned above, there is one item that causes abnormalities in product quality, and the elimination of troubles after production also becomes a heavy burden.
<基紙A>
以下のような配合で調製し、坪量89.0g/m2の塗工用基紙を抄造した。ここでの質量部は、全パルプ固形分100質量部に対する各材料の固形分質量比率である。抄造後、基紙にJIS B 0601に規定される算術平均粗さ(Ra)6.12μmになるようにマシンカレンダー処理し、これを基紙Aとした。
<基紙配合>
ECF漂白されたLBKP(濾水度440mlcsf) 85質量部
ECF漂白されたNBKP(濾水度490mlcsf) 15質量部
<内添薬品>
軽質炭酸カルシウム(原紙中灰分で表示) 6.0質量部
市販カチオン化澱粉 1.0質量部
市販カチオン系ポリアクリルアミド歩留まり向上剤 0.030質量部
市販柔軟剤(多価アルコールと脂肪酸のエステル化合物) 0.3質量部
<Base paper A>
A base paper for coating having a basis weight of 89.0 g / m 2 was prepared with the following composition. A mass part here is the solid content mass ratio of each material with respect to 100 mass parts of total pulp solid content. After the paper making, the base paper was machine calendered so that the arithmetic average roughness (Ra) defined in JIS B 0601 was 6.12 μm.
<Base paper formulation>
ECF bleached LBKP (freeness 440 mlcsf) 85 parts by mass ECF bleached NBKP (freeness 490 mlcsf) 15 parts by mass
Light calcium carbonate (indicated by ash content in base paper) 6.0 parts by mass Commercial cationized starch 1.0 part by mass Commercially available cationic polyacrylamide yield improver 0.030 parts by mass Commercially available softener (polyester and fatty acid ester compound) 0.3 parts by mass
<基紙B>
基紙Aと同様の方法で抄造し、基紙にJIS B 0601に規定される算術平均粗さ(Ra)7.29μmになるようにマシンカレンダー処理し、これを基紙Bとした。
<Base paper B>
Paper was made in the same manner as the base paper A, and the base paper was machine calendered so that the arithmetic average roughness (Ra) specified in JIS B 0601 was 7.29 μm.
<基紙C>
基紙Aと同様の方法で抄造し、基紙にJIS B 0601に規定される算術平均粗さ(Ra)5.61μmになるようにマシンカレンダー処理し、これを基紙Cとした。
<Base paper C>
Paper was made in the same manner as the base paper A, and the base paper was machine calendered so that the arithmetic average roughness (Ra) specified in JIS B 0601 was 5.61 μm.
(実施例1)
基紙に下塗り塗工層を設けるための塗液は以下のようにして調製した。ここでの質量部は、塗工液中全顔料固形分100質量部に対する各材料の固形分質量比率である。市販粗粒重質炭酸カルシウムのSFT−2000(三共精粉株式会社製、平均粒子径25.4μm)50質量部、市販大粒径デラミネーテッドカオリンクレーのNUSURF(BASF社製、平均粒子径7.6μm、アスペクト比93)50質量部に市販ポリアクリル酸系分散剤0.50質量部添加して、分散機で固形分濃度62質量%で分散し顔料スラリーを得た。この顔料スラリーに、接着剤として市販スチレン−ブタジエン共重合ラテックスを10質量部、市販りん酸エステル化澱粉2.0質量部添加し、さらに市販ステアリン酸カルシウムを0.50質量部添加し、水酸化ナトリウムでpH9.6に調整し、さらに調整水で固形分濃度52質量%にし、下塗り塗工層を設けるための塗液を得た。このようにして調整した塗液を、基紙Aの上に直接、ブレードコーターを用いて、操業速度200m/min、片面当たりの塗工固形分質量6g/m2、両面で12g/m2の条件で塗工し、乾燥後、下塗り塗工紙を得た。上塗り塗工層を設けるための塗液は以下のようにして調整した。市販高白1級カオリンのハイドラグロス90(ヒューバー社製、平均粒子径0.4μm)100質量部に、市販ポリアクリル酸系分散剤0.10質量部添加して、分散機で固形分濃度70質量%で分散し顔料スラリーを得た。この顔料スラリーに、接着剤として市販スチレン−ブタジエン共重合ラテックスを13質量部、市販ポリビニルアルコール(日本合成化学工業製NM−11)10%水溶液を2.0質量部添加し、さらに市販ステアリン酸カルシウムを0.70質量部添加し、水酸化ナトリウムでpH9.6に調整し、さらに調整水で固形分濃度48質量%にし、上塗り塗工層を設けるための塗液を得た。このようにして調整した塗液を、上記の下塗り塗工層の上に、エアナイフコーターを用いて、操業速度200m/min、片面当たりの塗工固形分質量6g/m2、両面で12g/m2の条件で塗工し、乾燥して、印刷用塗工紙を得た。得られた印刷用塗工紙の評価結果を表1に示す。
Example 1
A coating solution for providing an undercoat coating layer on the base paper was prepared as follows. A mass part here is a solid content mass ratio of each material with respect to 100 mass parts of total pigment solid content in a coating liquid. 50 mass parts of commercially available coarse-grained heavy calcium carbonate SFT-2000 (manufactured by Sankyo Seimitsu Co., Ltd., average particle diameter 25.4 μm), commercially available large particle size delaminated kaolin clay NUSURF (manufactured by BASF Corporation, average particle diameter 7) 0.5 μm of commercially available polyacrylic acid dispersant was added to 50 parts by mass of .6 μm, aspect ratio 93), and dispersed with a disperser at a solid content concentration of 62% by mass to obtain a pigment slurry. To this pigment slurry, 10 parts by mass of a commercially available styrene-butadiene copolymer latex as an adhesive, 2.0 parts by mass of commercially available phosphate esterified starch, and 0.50 parts by mass of commercially available calcium stearate are added, and sodium hydroxide is added. The pH was adjusted to 9.6, and the solid content concentration was adjusted to 52 mass% with adjusted water to obtain a coating solution for providing an undercoat coating layer. The coating liquid thus prepared was directly applied onto the base paper A using a blade coater with an operation speed of 200 m / min, a coating solid content mass of 6 g / m 2 per side, and 12 g / m 2 on both sides. Coating was performed under conditions, and after drying, an undercoat coated paper was obtained. The coating liquid for providing the topcoat coating layer was adjusted as follows. 0.10 parts by mass of a commercially available polyacrylic acid-based dispersant is added to 100 parts by mass of Hydra Gloss 90 of commercial high white primary kaolin (manufactured by Huber, average particle size 0.4 μm), and the solid content concentration is 70 by a disperser. A pigment slurry was obtained by dispersing at a mass%. To this pigment slurry, 13 parts by mass of a commercially available styrene-butadiene copolymer latex as an adhesive, 2.0 parts by mass of a 10% aqueous solution of commercially available polyvinyl alcohol (NM-11 manufactured by Nippon Gosei Kagaku Kogyo), and further commercially available calcium stearate are added. 0.70 part by mass was added, the pH was adjusted to 9.6 with sodium hydroxide, and the solid content concentration was adjusted to 48% by mass with adjusted water to obtain a coating solution for providing a top coat layer. The coating solution prepared in this manner was applied onto the above-mentioned undercoat coating layer using an air knife coater, an operation speed of 200 m / min, a coating solid content mass of 6 g / m 2 per side, and 12 g / m on both sides. The coating was performed under the conditions of 2 and dried to obtain a coated paper for printing. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例2)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を、市販重質炭酸カルシウムの重質炭酸カルシウム特級(三共精粉株式会社製、平均粒子径17.1μm)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 2)
In Example 1, commercially available coarse calcium carbonate SFT-2000 in a coating liquid for providing an undercoat coating layer on a base paper was used as a heavy calcium carbonate special grade of commercially available heavy calcium carbonate (manufactured by Sankyo Seimitsu Co., Ltd.). The same procedure as in Example 1 was conducted except that the average particle diameter was changed to 17.1 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例3)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を、市販重質炭酸カルシウムのエスカロン#100S(三共精粉株式会社製、平均粒子径4.9μm)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 3)
In Example 1, commercially available heavy calcium carbonate SFT-2000 in the coating liquid for providing an undercoat coating layer on the base paper was replaced with commercially available heavy calcium carbonate Escalon # 100S (Sankyo Seimitsu Co., Ltd., average The procedure was the same as in Example 1 except that the particle diameter was changed to 4.9 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例4)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販大粒径デラミネーテッドカオリンクレーのNUSURFを、市販大粒径デラミネーテッドカオリンクレーのBARRISURF(株式会社イメリスミネラルズジャパン社製、平均粒子径8.2μm、アスペクト比100)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
Example 4
In Example 1, NUSURF of commercially available large particle size delaminated kaolin clay in a coating liquid for providing an undercoat coating layer on a base paper was changed to BARRISURF (Imeris Minerals Co., Ltd.) of commercially available large particle size delaminated kaolin clay. The same procedure as in Example 1 was performed except that the average particle size was 8.2 μm and the aspect ratio was 100) manufactured by Japan. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例5)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販大粒径デラミネーテッドカオリンクレーのNUSURFを、市販非膨潤性雲母のMK200(コープケミカル株式会社製、平均粒子径6.5μm、アスペクト比44)した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 5)
In Example 1, NUSURF of commercially available large particle size delaminated kaolin clay in a coating liquid for providing an undercoat coating layer on a base paper was replaced with MK200 (commercially available from Coop Chemical Co., Ltd., average particle size) The same procedure as in Example 1 was performed except that 6.5 μm and the aspect ratio were 44). The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例6)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を50質量部から45質量部に、市販大粒径デラミネーテッドカオリンクレーのNUSURFを50質量部から45質量部に変更し、さらに市販軽質炭酸カルシウムTP−123(奥多摩工業株式会社製、平均粒子径0.6μm)を10質量部併用(分散条件の変更はなし)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 6)
In Example 1, the commercial coarse-grained heavy calcium carbonate SFT-2000 in the coating liquid for providing an undercoat coating layer on the base paper was changed from 50 parts by mass to 45 parts by mass. NUSURF was changed from 50 parts by mass to 45 parts by mass, and commercially available light calcium carbonate TP-123 (Okutama Kogyo Co., Ltd., average particle size 0.6 μm) was changed to 10 parts by mass (dispersion conditions were not changed). Except for this, the same procedure as in Example 1 was performed. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例7)
実施例1において、下塗り塗工層の上に上塗り塗工層を設けるための塗液中の市販高白1級カオリンのハイドラグロス90を、市販重質炭酸カルシウムのFMT−97(株式会社ファイマテック製、平均粒子径0.8μm)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 7)
In Example 1, Hydra Gloss 90 of commercially available high-grade white kaolin in a coating solution for providing a topcoat coating layer on an undercoat coating layer was mixed with FMT-97 (Fimatech Co., Ltd.), a commercially available heavy calcium carbonate. This was carried out in the same manner as in Example 1 except that the average particle size was changed to 0.8 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例8)
実施例1において、下塗り塗工層の上に上塗り塗工層を設けるための塗工方式をエアナイフコーターからカーテンコーターに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 8)
In Example 1, it carried out similarly to Example 1 except having changed the coating system for providing a topcoat layer on an undercoat layer from an air knife coater to a curtain coater. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例9)
実施例1において、下塗り塗工層の上に上塗り塗工層を設けるための塗工方式をエアナイフコーターからスプレーコーターに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
Example 9
In Example 1, it carried out similarly to Example 1 except having changed the coating system for providing a topcoat coating layer on an undercoat coating layer from the air knife coater to the spray coater. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例10)
実施例1において、基紙Aを基紙Bに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 10)
The same procedure as in Example 1 was performed except that the base paper A was changed to the base paper B in Example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(実施例11)
実施例1において、基紙Aを基紙Cに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Example 11)
The same procedure as in Example 1 was performed except that the base paper A was changed to the base paper C in Example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例1)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を、市販重質炭酸カルシウムのFMT−97(株式会社ファイマテック製、平均粒子径0.8μm)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 1)
In Example 1, commercially available heavy calcium carbonate SFT-2000 in a coating solution for providing an undercoat coating layer on a base paper was replaced with FMT-97 (manufactured by Pfematech Co., Ltd., average particle size) of commercially available heavy calcium carbonate. All operations were performed in the same manner as in Example 1 except that the diameter was changed to 0.8 μm. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例2)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を50質量部から30質量部に、市販大粒径デラミネーテッドカオリンクレーのNUSURFを50質量部から70質量部に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 2)
In Example 1, from 50 parts by mass to 30 parts by mass of commercially available coarse-grained heavy calcium carbonate SFT-2000 in the coating liquid for providing an undercoat coating layer on the base paper, a commercially available large particle size delaminated kaolin clay The same procedure as in Example 1 was performed except that NUSURF was changed from 50 parts by mass to 70 parts by mass. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例3)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販大粒径デラミネーテッドカオリンクレーのNUSURFを、市販高白1級カオリンのハイドラグロス90(ヒューバー社製、平均粒子径0.4μm、アスペクト比4.4)に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 3)
In Example 1, NUSURF of commercially available large particle size delaminated kaolin clay in a coating liquid for providing an undercoat coating layer on a base paper was replaced with hydra gloss 90 (manufactured by Huber, average particle) All operations were performed in the same manner as in Example 1 except that the diameter was changed to 0.4 μm and the aspect ratio was 4.4). The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例4)
実施例1において、基紙に下塗り塗工層を設けるための塗液中の市販粗粒重質炭酸カルシウムSFT−2000を50質量部から70質量部に、市販大粒径デラミネーテッドカオリンクレーのNUSURFを50質量部から30質量部に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 4)
In Example 1, from 50 parts by mass to 70 parts by mass of commercially available coarse-grained heavy calcium carbonate SFT-2000 in a coating liquid for providing an undercoat coating layer on a base paper, a commercially available large particle size delaminated kaolin clay The same procedure as in Example 1 was performed except that NUSURF was changed from 50 parts by mass to 30 parts by mass. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例5)
実施例1において、基紙に直接設ける下塗り塗工層の塗工量を、片面当たりの塗工固形分質量6g/m2、両面で12g/m2から、片面当たりの塗工固形分質量1.8g/m2、両面で3.6g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 5)
In Example 1, the coating amount of the undercoat coating layer provided directly on the base paper, coating solid mass 6 g / m 2 per surface, from 12 g / m 2 on both sides, per surface coating solid mass 1 .8g / m 2, except that the 3.6 g / m 2 on both sides was carried out in the same manner as in example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例6)
実施例1において、基紙に直接設ける下塗り塗工層の塗工量を、片面当たりの塗工固形分質量6g/m2、両面で12g/m2から、片面当たりの塗工固形分質量15g/m2、両面で30g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 6)
In Example 1, the coating amount of the undercoat coating layer provided directly on the substrate paper, coating solid mass 6 g / m 2 per surface, from 12 g / m 2 on both sides, the coating solids weight 15g per surface / m 2, except that the 30 g / m 2 on both sides was carried out in the same manner as in example 1. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例7)
実施例1において、基紙に下塗り塗工層を設けた後、乾燥工程を経ずにすぐに上塗り塗工層を設ける方法に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 7)
In Example 1, all steps were performed in the same manner as in Example 1 except that after the undercoating layer was provided on the base paper, the method was changed to a method in which the overcoating layer was immediately provided without passing through the drying step. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例8)
実施例1において、下塗り塗工層の上に上塗り塗工層を設けるための塗工方式をエアナイフコーターからブレードコーターに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 8)
In Example 1, everything was carried out in the same manner as in Example 1 except that the coating method for providing the top coat layer on the undercoat layer was changed from an air knife coater to a blade coater. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例9)
実施例1において、下塗り塗工層の上に上塗り塗工層を設けるための塗工方式をエアナイフコーターからシムサイザーに変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 9)
In Example 1, everything was performed in the same manner as in Example 1 except that the coating method for providing the topcoat layer on the undercoat layer was changed from an air knife coater to a shim sizer. The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例10)
実施例1において、下塗り塗工層の上に設ける上塗り塗工層の塗工量を、片面当たりの塗工固形分質量6g/m2、両面で12g/m2から、片面当たりの塗工固形分質量1.8g/m2、両面で3.6g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 10)
In Example 1, the coating amount of overcoat coating layer provided on the undercoat coating layer, the coating solids weight 6 g / m 2 per surface, from 12 g / m 2 on both sides, coating solids per surface All operations were performed in the same manner as in Example 1 except that the mass was changed to 1.8 g / m 2 and both sides were changed to 3.6 g / m 2 . The evaluation results of the obtained printing coated paper are shown in Table 1.
(比較例11)
実施例1において、下塗り塗工層の上に設ける上塗り塗工層の塗工量を、片面当たりの塗工固形分質量6g/m2、両面で12g/m2から、片面当たりの塗工固形分質量12g/m2、両面で24g/m2に変更した以外は全て実施例1と同様にして行った。得られた印刷用塗工紙の評価結果を表1に示す。
(Comparative Example 11)
In Example 1, the coating amount of overcoat coating layer provided on the undercoat coating layer, the coating solids weight 6 g / m 2 per surface, from 12 g / m 2 on both sides, coating solids per surface All were carried out in the same manner as in Example 1 except that the mass was changed to 12 g / m 2 and 24 g / m 2 on both sides. The evaluation results of the obtained printing coated paper are shown in Table 1.
実施例1〜11、比較例1〜11の条件、評価結果を表1に示す。 Table 1 shows the conditions and evaluation results of Examples 1 to 11 and Comparative Examples 1 to 11.
表1の結果から明らかなように、顔料として平均粒子径4μm以上30μm以下の重質炭酸カルシウムを全顔料固形分100質量部中40質量部以上、且つ、アスペクト比(平均粒子径/厚さの比)が10〜120で平均粒子径3μm以上20μm以下である平板状無機顔料(ただし、カオリンクレーの場合はデラミネーテッドカオリンクレーである)を全顔料固形分100質量部中40質量部以上含むことを特徴とする塗工層を、下塗り塗工層として基紙上に直接、片面当たり固形分質量2.0g/m2以上10.0g/m2以下設け、下塗り塗工層を乾燥させた後、該下塗り塗工層の上に、顔料が平均粒子径1.5μm以下の粒子のみで構成される上塗り塗工層を、片面当たり固形分質量2.0g/m2以上10.0g/m2以下設け、該上塗り塗工層がエアナイフコーター、カーテンコーター、スプレーコーターのいずれかによって設けられることで、印刷ムラがなく、また操業性も良好な、凹凸感のある風合いを持つ印刷用塗工紙が提供された。好ましくは該基紙が、JIS B 0601に規定される算術平均粗さ(Ra)6.0μm以上であることを特徴とすることで、より凹凸感のある風合いを持ち、印刷ムラがなく、また操業性も良好印刷用塗工紙が提供された。 As apparent from the results in Table 1, heavy calcium carbonate having an average particle diameter of 4 μm or more and 30 μm or less as a pigment is 40 parts by weight or more in 100 parts by weight of the total pigment solids, and the aspect ratio (average particle diameter / thickness A flat inorganic pigment having a ratio of 10 to 120 and an average particle size of 3 μm to 20 μm (however, in the case of kaolin clay, it is delaminated kaolin clay) including 40 parts by mass or more in 100 parts by mass of the total pigment solid content After providing the coating layer characterized by this as an undercoat coating layer directly on the base paper with a solid content of 2.0 g / m 2 or more and 10.0 g / m 2 or less per side, and drying the undercoat coating layer On the undercoat coating layer, a topcoat coating layer in which the pigment is composed only of particles having an average particle size of 1.5 μm or less is obtained, the solid content mass per side is 2.0 g / m 2 or more and 10.0 g / m 2. Provided below, By providing the top coat layer with an air knife coater, curtain coater, or spray coater, there was provided printing paper with a texture with an uneven feeling that has no uneven printing and good operability. . Preferably, the base paper has an arithmetic average roughness (Ra) defined by JIS B 0601 of 6.0 μm or more, so that it has a texture with a more uneven feeling, no printing unevenness, and Coated paper for printing with good operability was provided.
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JP2014208934A (en) * | 2013-03-28 | 2014-11-06 | 日本製紙株式会社 | Coated white paperboard and production method thereof |
JP2016014213A (en) * | 2014-06-11 | 2016-01-28 | 特種東海製紙株式会社 | Printing paper |
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JP2014208934A (en) * | 2013-03-28 | 2014-11-06 | 日本製紙株式会社 | Coated white paperboard and production method thereof |
JP2016014213A (en) * | 2014-06-11 | 2016-01-28 | 特種東海製紙株式会社 | Printing paper |
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