JP5251364B2 - Coated white paperboard - Google Patents

Coated white paperboard Download PDF

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JP5251364B2
JP5251364B2 JP2008219738A JP2008219738A JP5251364B2 JP 5251364 B2 JP5251364 B2 JP 5251364B2 JP 2008219738 A JP2008219738 A JP 2008219738A JP 2008219738 A JP2008219738 A JP 2008219738A JP 5251364 B2 JP5251364 B2 JP 5251364B2
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coating
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coated
white paperboard
coated white
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JP2010053481A (en
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博之 古川
良樹 小島
幸男 山越
隆之 岸田
哲也 平林
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New Oji Paper Co Ltd
Oji Holdings Corp
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Oji Paper Co Ltd
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本発明は、塗工表面の白色濃淡ムラが少なく、印刷平滑性やインキ着肉性等の印刷適性に優れた塗工白板紙に関するものである。   The present invention relates to a coated white paperboard having less unevenness of white density on the coated surface and excellent printability such as printing smoothness and ink fillability.

白板紙とは通常2層以上の多層原紙構造からなる厚紙で各種包装箱等に多く使用されている。包装箱には商品の広告効果を高める目的で美匠性や印刷適性が求められ、片面に少なくとも2層以上の塗工層を設けて印刷適性を付与した塗工白板紙が多く使用されている。なお塗工白板紙は、原紙構成および塗工層形成状態の違いから、塗工白ボールと特殊白板紙の2グレードに大別され、原紙の片面のみに印刷適性、白色外観を付与した塗工白板紙を「塗工白ボール」、原紙表裏の両面(表面は2層の塗工層、裏面は1層の塗工層)に印刷適性、白色外観を付与した塗工白板紙を「特殊白板紙」に細分される。   White paperboard is usually a cardboard having a multilayer base paper structure of two or more layers, and is often used in various packaging boxes. Packaging boxes are required to have aesthetics and printability for the purpose of enhancing the advertising effect of products, and many coated white paperboards with at least two coating layers provided on one side to provide printability are used. . Coated white paperboard is roughly divided into two grades, coated white balls and special whiteboard paper, due to the difference in the base paper composition and the coating layer formation state, and coating with a printability and white appearance only on one side of the base paper White paperboard is “coated white ball”, and the coated whiteboard paper with a white appearance is printed on both sides of the front and back of the base paper (the front side is two coating layers and the back side is one coating layer). It is subdivided into “paper”.

これら塗工白板紙における原紙部分は、一般に大きく4〜5層からなる多層構成で形成される。例えば、塗工白ボール紙は、表面側より、表層、表下層、中層、裏層の4層構成で形成され、一方特殊白板紙は、表層、表下層、中層、裏下層、裏層の5層構成で形成される。各層の使用パルプは、環境面や包材のコストダウンの観点から古紙パルプが多く用いられており、塗工白ボールでは、原紙の中層、および裏層パルプに、特殊白板紙では、中層パルプに、脱墨していない低白色性の古紙パルプをそれぞれ使用している。この低白色性のパルプ層の色を隠蔽するために、塗工白ボールでは表層パルプに、特殊白板紙では、表層および裏層パルプに高白色性のバージンパルプ、あるいは脱墨したパルプを用いている。しかしながら、経済的な問題のために高白色パルプ層(表層、特殊白板紙は裏層も)と低白色パルプ層(中層)の間に中間白色層(表下層、特殊白板紙は表下層と裏下層)を設けて、この層によっても低白色の中層の色を隠蔽させるのが普通である。しかしながら、これらのパルプ層を設けても低白色の中層の色を隠蔽することは不十分であり、原紙表面に、中層、中間層の色(灰色)が表層を透けて映し出された不定形で微小な面積の色差ムラ(白色濃淡ムラ)が生じる。   The base paper portion of these coated white paperboards is generally formed in a multilayer structure consisting of 4 to 5 layers. For example, coated white cardboard is formed from the front side in a four-layer configuration of surface layer, front layer, lower layer, middle layer, and back layer, while special white paperboard is 5 layers of surface layer, front layer, lower layer, middle layer, back layer, back layer. It is formed with a layer structure. The used pulp of each layer is often used from the viewpoint of environmental and packaging costs. For coated white balls, it is used for the middle and back layers of base paper, and for special white board, it is used for middle layer pulp. , Low whiteness waste paper pulp that has not been deinked is used. In order to conceal the color of this low-white pulp layer, high-white virgin pulp or deinked pulp is used for the surface pulp in the coated white ball, and in the special white paperboard, the surface and back layer pulp. Yes. However, due to economic problems, an intermediate white layer (front and lower layers, special white paperboard has a front layer and a back layer) between a high white pulp layer (surface layer and special white paperboard also has a back layer) and a low white pulp layer (middle layer). It is usual to provide a lower layer) to conceal the color of the low white middle layer. However, even if these pulp layers are provided, it is not sufficient to conceal the color of the low-white middle layer, and the intermediate layer and middle layer colors (gray) are projected on the surface of the base paper through the surface layer. Color difference unevenness (white light / dark unevenness) occurs in a minute area.

通常塗工白板紙における塗工層部分は、表面2層の塗工層(下塗り、上塗り)から形成されており、エアーナイフ、ブレード、ロッド等の各種塗工方式が使用されている。   Usually, the coating layer portion of the coated white paperboard is formed from two coating layers (undercoating and overcoating) on the surface, and various coating methods such as an air knife, a blade and a rod are used.

エアーナイフ塗工は、原紙表面の凹凸状態に追従した輪郭な塗工層を形成できるため、原紙白色濃淡ムラの隠蔽には最も有効な塗工方式である。しかし、塗工後の表面は原紙凹凸に沿った表面のため平滑性は低く、またエアーを吹き付けてアプリケートした塗料をかきとる方式のため、塗料濃度を低く設定しなければならない欠点を有している。   Air knife coating is the most effective coating method for concealing unevenness of the white density of the base paper because it can form a contoured coating layer that follows the unevenness of the base paper surface. However, since the surface after coating is a surface along the unevenness of the base paper, the smoothness is low, and because it is a method of scraping off the applied paint by blowing air, it has the disadvantage that the paint concentration must be set low. ing.

それに対して、ブレード塗工方式は、原紙表面の凹凸に関係なく平坦な塗工面を形成するため、塗工後の平滑性はかなり高いという特徴を有するが、反対に原紙白色濃淡ムラの隠蔽や原紙凹凸に起因する塗工ムラのためにオフセット印刷時に、インキの吸収ムラが生じ、インキ着肉ムラ等の印刷品質懸念のほか、操業時に塗料中あるいは原紙表面に含まれる異物が刃先に引っかかり筋状の塗工欠陥となるストリーク欠陥が生じやすいという欠点を有している。   On the other hand, the blade coating method has a feature that the smoothness after coating is quite high because it forms a flat coated surface regardless of the unevenness of the surface of the base paper, but conversely, it conceals the white density unevenness of the base paper. Due to coating unevenness due to unevenness of the base paper, uneven ink absorption occurs during offset printing, and in addition to concerns about print quality such as uneven ink deposition, foreign matter contained in the paint or the surface of the base paper is caught on the blade edge during operation. There is a drawback that streak defects, which are coating defects in the shape, tend to occur.

最近では表面の平滑性を重視されることが多く、上塗り塗工方式としてブレード塗工方式が選択されることが多い。しかしながらブレード塗工方式は、平滑な表面は形成されるが、他方原紙表面の被覆性に劣り、前述の原紙表面に映し出される白色濃淡ムラを十分に隠蔽することが難しい。この問題を解決するために、塗工層の不透明性を増す目的で酸化チタンを使用する方法(特許文献1参照)や、塗工量を増やす手法が行われている。しかしながら、酸化チタンは高コストである上に、平滑性や印刷品質低下の影響が懸念され実用上添加量が制限される。また塗工量を増やすことについては、上塗りブレード塗工層の増加の場合、高白色で高価な顔料を多く使用する塗工層であるために経済的でない上、平坦化塗工のため不均一な塗工層を形成するため、塗工層間(例えば下塗りと上塗り塗工層)の白色度差で、新たな白色濃淡ムラを生じる等の問題がある。   Recently, the smoothness of the surface is often emphasized, and the blade coating method is often selected as the top coating method. However, in the blade coating method, a smooth surface is formed, but on the other hand, the coverage of the surface of the base paper is inferior, and it is difficult to sufficiently hide the white density unevenness projected on the surface of the base paper. In order to solve this problem, a method of using titanium oxide (see Patent Document 1) or a method of increasing the coating amount has been performed for the purpose of increasing the opacity of the coating layer. However, titanium oxide is expensive, and there is concern about the effect of smoothness and printing quality deterioration, so the amount of titanium oxide is practically limited. In addition, regarding the increase in the coating amount, in the case of an increase in the coating layer of the top coating blade, it is not economical because it is a coating layer that uses a large amount of high white and expensive pigments, and it is uneven due to the flattening coating. In order to form a simple coating layer, there is a problem in that new white density unevenness occurs due to the difference in whiteness between the coating layers (for example, the undercoat layer and the top coat layer).

また、構造化カオリン、焼成カオリン、あるいはサチンホワイトのような特殊顔料を添加し、塗料のハイシェア粘性を増すことにより塗工量を増加させる方法もある(特許文献2、3参照)。しかし、これらの塗工用顔料は高価であるため、ハイシェア粘性を大きくする目的のみで使用することは、経済面で望ましくない。   There is also a method of increasing the coating amount by adding a special pigment such as structured kaolin, calcined kaolin, or satin white to increase the high shear viscosity of the paint (see Patent Documents 2 and 3). However, since these coating pigments are expensive, it is not economically desirable to use them only for the purpose of increasing the high shear viscosity.

さらに、塗工層の塗工量を上げるその他の方法として、単層塗工の印刷用塗被紙において、塗工層中にポリアクリルアミド系共重合物を含有させる方法がいくつか提案されている(特許文献4、5、6)。これらの提案は、アプリケートした塗料をかきとる際に、塗料飛散を生じて紙面に付着して欠点となる他、操業欠陥を引き起こす恐れがあり、実用的ではない。このように、塗工白板紙において、白色濃淡ムラが少なく、かつ高い平滑性および印刷適性等の品質と経済性を両立させることは難しいのが現状である。   Furthermore, as another method for increasing the coating amount of the coating layer, several methods for incorporating a polyacrylamide copolymer in the coating layer in a single-layer coated printing paper have been proposed. (Patent Documents 4, 5, and 6). These proposals are not practical because, when the applied paint is scraped off, the paint scatters and adheres to the paper surface, resulting in a defect and an operational defect. As described above, in coated white paperboard, it is difficult to achieve both whiteness unevenness and high quality, such as high smoothness and printability, and economical efficiency.

特開平6−166991号公報JP-A-6-166991 特開2002−363887公報JP 2002-363877 A 特開2006−328570公報JP 2006-328570 A 特開昭53−94609公報JP-A-53-94609 特開2003−105689公報JP 2003-105689 A 特開2006−70268公報JP 2006-70268 A

本発明は、塗工白板紙において、原紙に塗工する際の粕によるストリーク等の欠陥発生を抑制し、塗工乾燥時のエネルギー負荷を削減するに有効であるロッド塗工方式を用いる場合に、幅方向のプロファイル制御に対して、剛直なロッドを強力に押し込むことが必要であるために、塗工量の制御範囲が極端に狭く、かつ塗工付着量も他の塗工方式に比べて少なくなって、十分な品質が得られないという点を解消して、塗工白板紙表面の白色濃淡ムラの少ない、印刷平滑性やインキ着肉性等の印刷適性に優れた塗工白板紙を提供することにある。   In the case of using a rod coating method, which is effective in reducing the generation of defects such as streaks due to wrinkles when coating on base paper and reducing the energy load during coating drying in coated white paperboard Because it is necessary to force the rigid rod into the profile control in the width direction, the control range of the coating amount is extremely narrow and the coating adhesion amount is also compared to other coating methods Coated white paperboard with excellent printability such as printing smoothness and ink fillability with less unevenness in white density on the surface of coated white paperboard. It is to provide.

本発明者らは、前記の課題を解決するため鋭意検討した結果、顔料、接着剤を主成分とする塗工液をロッド塗工で塗工する際に、該塗工液に特定の重量平均分子量を有するアニオン性ポリアクリルアミド系共重合体を含有することによって解決することができることを見出した。即ち、顔料、接着剤を主成分とする塗工液を2層以上塗工する塗工白板紙において、該塗工液中に重量平均分子量が400万〜2000万のアニオン性ポリアクリルアミド系共重合体を含有し、かつ該塗工液の60rpm時におけるB型粘度が1000mPa・s以上、3000mPa・s以下であって、該塗工液をロッド塗工方式で原紙に接する層を必須とする少なくとも1層以上塗工することを特徴とする塗工白板紙である As a result of intensive studies to solve the above-mentioned problems, the inventors of the present invention applied a specific weight average to the coating liquid when the coating liquid mainly composed of a pigment and an adhesive is applied by rod coating. It has been found that this problem can be solved by containing an anionic polyacrylamide copolymer having a molecular weight. That is, in a coated white paperboard on which two or more layers of a coating liquid mainly composed of a pigment and an adhesive are coated, an anionic polyacrylamide-based copolymer having a weight average molecular weight of 4 to 20 million in the coating liquid And a B-type viscosity at 60 rpm of the coating solution of 1000 mPa · s or more and 3000 mPa · s or less, and a layer that contacts the base paper by a rod coating method. It is a coated white paperboard characterized by coating one or more layers .

アニオン性ポリアクリルアミド系共重合体が油中水型重合法により得られた高分子であることが好ましい。 It is preferred before Symbol anionic polyacrylamide copolymer is a polymer obtained from the water-in-oil polymerization method.

前記アニオン性ポリアクリルアミド系共重合体が分散重合法により得られた高分子であることが好ましい。 The anionic polyacrylamide copolymer is preferably a polymer obtained by a dispersion polymerization method.

前記アニオン性ポリアクリルアミド系共重合体の含有量は、塗工液中の顔料全固形分に対して、0.001〜0.5質量%であることが好ましい。 The content of the anionic polyacrylamide copolymer is preferably 0.001 to 0.5% by mass with respect to the total solid content of the pigment in the coating liquid.

前記2層以上塗工される最外塗工層がブレード塗工方式で塗工されることが好ましい。   It is preferable that the outermost coating layer to be applied in two or more layers is applied by a blade coating method.

前記塗工白板紙の米坪範囲は、150g/m以上、700g/m以下であることが好ましい。 It is preferable that the rice paper weight range of the coated white paperboard is 150 g / m 2 or more and 700 g / m 2 or less.

本発明により、塗工白板紙表面の白色濃淡ムラが少なく、かつ印刷平滑性やインキ着肉性等の印刷適性に優れた塗工白板紙を得ることが可能になると共に、ロッド塗工方式が本来有している塗工欠陥の発生防止、運転調整の容易性等の特有の利点も付加されて、塗工白板紙の生産性および品質共に向上させることが可能となった。   According to the present invention, it is possible to obtain a coated white paperboard with less unevenness of white density on the surface of the coated white paperboard and excellent printability such as printing smoothness and ink fillability, and a rod coating method. Specific advantages such as prevention of occurrence of coating defects inherently and ease of operation adjustment have been added, and it has become possible to improve both productivity and quality of coated white paperboard.

本発明は、塗工液にアニオン性ポリアクリルアミド系共重合体を添加することにより、ロッド塗工における平滑性を大幅に向上させ、さらにロッド塗工で下塗りした後上塗り塗工する際にブレード塗工方式を用いた場合には、これまで下塗りで充分な原紙表面の被覆ができず、均一な塗工層が得られなかった下塗り時の平滑性が向上することにより、輪郭塗工方式と同様の均一な塗工層を形成し、かつブレード特有の高平滑な印刷表面が形成できることで、本発明の所望とする目的を達成できた。 The present invention significantly improves the smoothness in rod coating by adding an anionic polyacrylamide copolymer to the coating solution, and further applies blade coating when overcoating after undercoating with rod coating. When the coating method is used, the surface of the base paper cannot be sufficiently coated with the undercoating so far, and a uniform coating layer cannot be obtained. The uniform coating layer can be formed, and a highly smooth printing surface specific to the blade can be formed, thereby achieving the desired object of the present invention.

ここで、重量平均分子量が400万〜2000万のアニオン性ポリアクリルアミド系共重合体を含有することで、塗工表面の平滑性、白紙面感や印刷適性を満足できるほど塗工量付着性を改善できる理由については、以下のように推定する。即ち、400万〜2000万のアニオン性ポリアクリルアミド系共重合体の添加は、その超高分子量効果により塗工液の粘弾性特性、特に弾性特性を向上させる働きを発現させ、塗工中のロッド直下で、先の塗料弾性抵抗により、ロッドにより押し込まれた圧力を減ぜさせて、ロッド直下の塗料通過量が増加し、結果として塗工量の増加につながるものと推測される。塗工量増加の結果、原紙の被覆は向上して、塗工白板紙表面の平滑性や光沢の向上、白色濃淡ムラが改善され、さらに低塗工量時にしばしば発生する印刷時におけるインキ着肉性不良、印刷平滑性不良といった印刷欠陥も防止することができる。なお、通常のアルカリ増粘型の流動性改質剤においても添加量の増量で同様の増粘効果は得られるが、低せん断時の極端な粘性上昇(B型粘性3000mPa・s以上)も引き起こすため、塗料調製不良、および送液不良を引き起こすほか、その粘弾性改質作用が吸着や会合等の比較的弱い化学結合のため、高せん断時の結合効果が小さく、塗工量増加効果も限定的である。 Here, by containing an anionic polyacrylamide copolymer having a weight average molecular weight of 4,000,000 to 20,000,000, the coating amount adherence is sufficient to satisfy the smoothness of the coating surface, the blank paper feeling and the printability. The reason for improvement can be estimated as follows. That is, the addition of 4 million to 20 million anionic polyacrylamide-based copolymers develops the function of improving the viscoelastic properties, particularly the elastic properties of the coating liquid due to its ultrahigh molecular weight effect, and the rod being coated It is presumed that the pressure pushed by the rod is reduced by the previous paint elastic resistance directly under the rod, and the amount of paint passing directly under the rod is increased, resulting in an increase in the coating amount. As a result of the increase in the coating amount, the coating of the base paper is improved, the smoothness and gloss of the coated white paperboard surface are improved, and the unevenness of white / darkness is improved. It is possible to prevent printing defects such as poor printing properties and poor printing smoothness. In addition, the same thickening effect can be obtained by increasing the addition amount even in a normal alkali thickening type fluidity modifier, but it also causes an extreme viscosity increase (low B-type viscosity of 3000 mPa · s) at low shear. Therefore, in addition to poor paint preparation and poor liquid feeding, its viscoelastic modification action is relatively weak chemical bonding such as adsorption and association, so the bonding effect at high shear is small and the coating amount increasing effect is also limited Is.

通常、アニオン性ポリアクリルアミド系共重合体は、重量平均分子量が400万を超えると水に溶解した状態では、高粘性を示す為、添加時のハンドリング性や塗料調製時に粘性上昇を引き起こし、塗料攪拌不良、送液不良等の操業トラブルを生じる。しかしながら、油中水型重合あるいは分散重合法により得られた高分子ポリマーは、B型粘度を比較的低く抑えながら、ハイシェア粘性を上昇させることができるため好ましい。 In general, anionic polyacrylamide copolymers exhibit high viscosity when dissolved in water when the weight average molecular weight exceeds 4 million. It causes operational troubles such as defects and poor liquid delivery. However, polymer polymers obtained by water-in-oil polymerization or dispersion polymerization are preferred because they can increase the high shear viscosity while keeping the B-type viscosity relatively low.

本発明で使用されるアニオン性ポリアクリルアミド系共重合体の重量平均分子量は、400万〜2000万であり、より好ましくは、900万〜1700万である。因みに、重量平均分子量が400万未満であれば、高せん断時の粘弾性が劣るため塗工量の増加が得られない。また2000万を超えると低せん断時の粘性も極端に高くなり(B型粘性3000mPa・s以上)、塗工自体が出来なくなる虞があり、重量平均分子量2000万が上限である。なお、ここで言う重量平均分子量とは、ゲルパーミエーションクロマトグラフィー(GPC法)により測定したポリスチレン換算の値である。 The weight average molecular weight of the anionic polyacrylamide copolymer used in the present invention is 4 million to 20 million, more preferably 9 million to 17 million. Incidentally, if the weight average molecular weight is less than 4,000,000, the viscoelasticity at the time of high shear is inferior, and thus the coating amount cannot be increased. On the other hand, if it exceeds 20 million, the viscosity at the time of low shear becomes extremely high (B-type viscosity of 3000 mPa · s or more), and there is a possibility that the coating itself cannot be performed, and the weight average molecular weight is 20 million. In addition, the weight average molecular weight said here is the value of polystyrene conversion measured by gel permeation chromatography (GPC method).

アニオン性ポリアクリルアミド系共重合体の含有量としては、塗工液の粘性および塗工適性の観点から、顔料全固形分に対して0.001〜0.5質量%であることが好ましく、より好ましくは0.005〜0.2質量%である。このときの塗工液の物性としては、せん断速度9×10sec−1における塗工液のハイシェア粘度が35mPa・s以上とすることが好ましく、40mPa・s以上とするとより好ましい。また塗工液のハイシェア粘度の上限については、110mPa・s以下とすることが好ましく、より好ましくは100mPa・s以下である。ハイシェア粘度が35mPa・sを下回ると本発明の塗工量増効果が得られにくく、110mPa・sを超えると塗工欠陥(ロッド粕)を生じるため好ましくない。B型粘度としては、60rpm時における粘度が1000mPa・s以上、3000mPa・s以下であり、より好ましくは1200mPa・s以上、2500mPa・s以下である。1000mPa・sを下回ると前述のとおり、アプリケートした塗料をブレードまたはロッドにてかきとる際に塗料粕が発生し、塗工面の汚れや、塗工欠陥が発生しやすくなる。また3000mPa・sを超えると塗料の調整時の攪拌不良や塗料の循環不良が発生するため好ましくない。 The content of the anionic polyacrylamide copolymer is preferably 0.001 to 0.5% by mass with respect to the total solid content of the pigment from the viewpoint of the viscosity of the coating liquid and coating suitability, Preferably it is 0.005-0.2 mass%. As physical properties of the coating liquid at this time, the high shear viscosity of the coating liquid at a shear rate of 9 × 10 4 sec −1 is preferably 35 mPa · s or more, and more preferably 40 mPa · s or more. In addition, the upper limit of the high shear viscosity of the coating liquid is preferably 110 mPa · s or less, and more preferably 100 mPa · s or less. When the high shear viscosity is less than 35 mPa · s, it is difficult to obtain the effect of increasing the coating amount of the present invention, and when it exceeds 110 mPa · s, coating defects (rod wrinkles) are generated, which is not preferable. As the B-type viscosity, the viscosity at 60 rpm is 1000 mPa · s or more and 3000 mPa · s or less, and more preferably 1200 mPa · s or more and 2500 mPa · s or less. When the pressure is less than 1000 mPa · s, as described above, paint flaws are generated when the applied paint is scraped off with a blade or a rod, and stains on the coated surface and coating defects are likely to occur. On the other hand, if it exceeds 3000 mPa · s, it is not preferable because of poor stirring during coating preparation and poor circulation of the coating.

本発明の塗工液の固形分濃度としては、塗工液のハイシェア粘度が前記した粘度範囲となる固形分濃度とするものが好ましいが、塗工後の乾燥工程における乾燥付加の低減や塗工速度増速による塗工白板紙の生産効率向上の観点から、固形分濃度は出来るだけ高濃度であることが好ましく、50〜70重量%の固形分濃度とすることが好ましい。なおここで言うハイシェア粘度(mPa・s)とは、ハーキュレスハイシェア粘度計(熊谷理機工業製)を用い、ボブF、回転数4400rpmの条件で測定される粘度である。   The solid content concentration of the coating liquid of the present invention is preferably a solid content concentration in which the high shear viscosity of the coating liquid falls within the above-described viscosity range, but it is possible to reduce drying addition or coating in the drying step after coating. From the viewpoint of improving the production efficiency of coated white paperboard by increasing the speed, the solid content concentration is preferably as high as possible, and is preferably 50 to 70% by weight. The high shear viscosity (mPa · s) referred to here is a viscosity measured using a Hercules high shear viscometer (manufactured by Kumagai Riki Kogyo Co., Ltd.) under the conditions of Bob F and a rotational speed of 4400 rpm.

本発明で製造される塗工白板紙の塗工量は、複数回の塗工によって、原紙層上に合計の乾燥重量として片面あたり15〜30g/mで調節される。なお、15g/mより下回ると、原紙の被覆性不足のため、白色ムラおよび印刷適性不良を引き起こしやすくなる。また30g/mを超えると加工適性、特に罫線割れを引き起こしやすくなる。通常、塗工白板紙は層の塗被層より形成されることが多いが、その際、原紙に接する第1番目に塗布する下塗り層の塗工量としては、8.5〜15g/m、第2番目に塗布される上塗り層の塗工量としては、6.5〜15g/mで調節することが、コスト面および品質面から好ましい。 The coating amount of the coated white paperboard produced in the present invention is adjusted to 15 to 30 g / m 2 per side as a total dry weight on the base paper layer by multiple coatings. In addition, when it is less than 15 g / m 2, it becomes easy to cause white unevenness and poor printability due to insufficient coverage of the base paper. Moreover, when it exceeds 30 g / m < 2 >, it will become easy to cause workability, especially ruled line cracking. Usually, the coated white paperboard is often formed from two coating layers. At this time, the coating amount of the first undercoat layer to be applied in contact with the base paper is 8.5 to 15 g / m. 2. The coating amount of the top coat layer to be applied second is preferably adjusted to 6.5 to 15 g / m 2 from the viewpoint of cost and quality.

本発明の塗工白板紙に用いる原紙としては、2層以上の多層抄きの原紙を塗工白板紙の原紙として用いることが好ましく、原紙の米坪としては、150g/m以上、700g/mの範囲であるのが好ましい。 As the base paper used in the coated white paperboard of the present invention, it is preferable to use a base paper of two or more layers as the base paper of the coated white paperboard, and the base weight of the base paper is 150 g / m 2 or more, 700 g / m A range of m 2 is preferred.

前記した原紙の原料としては、一般的な塗工白板紙、または塗工白板紙に用いられる各種パルプを用いることができ、特に限定されるものではないが、例えば晒ないし未晒の化学パルプ、機械パルプ、更には脱墨ないしは未脱墨の古紙パルプ等の1種または2種以上を適宜混合して使用される。ちなみに多層抄きの原紙を用いる塗工白板紙としては、一般に表面層に晒化学パルプあるいは脱墨した古紙パルプまたはその混合パルプを、表面下層に中程度の脱墨古紙パルプ、中および裏面層には未脱墨古紙パルプを使用して原紙を構成することが多い。また、前記した原料に対しては、必要に応じて、サイズ剤、紙力剤、薬品安定剤、濾水剤、嵩高剤、填料、染料等を適宜添加することができる。   As a raw material of the above-mentioned base paper, general coated white paperboard, or various pulps used for coated white paperboard can be used, although not particularly limited, for example, bleached or unbleached chemical pulp, One kind or two or more kinds of mechanical pulp, deinked or undeinked waste paper pulp, and the like are appropriately mixed and used. By the way, as coated white paperboard using base paper of multi-layer paper, generally bleached chemical pulp or deinked wastepaper pulp or mixed pulp is used on the surface layer, medium deinked wastepaper pulp on the lower surface layer, and middle and backside layers. Often uses undeinked waste paper pulp to make up the base paper. In addition, a sizing agent, a paper strength agent, a chemical stabilizer, a filtering agent, a bulking agent, a filler, a dye, and the like can be appropriately added to the above-described raw materials as necessary.

前記した原紙の抄紙方法については、特に限定されるものではないが、例えば、丸網式抄紙機、短網式抄紙機、丸網短網あるいは長網短網コンビネーション抄紙機、長網式抄紙機、長網多層抄紙機、ツインワイヤー式抄紙機等の商業規模の抄紙機を用いることができ、一般的な塗工白板紙、および塗工白板紙の原紙製造方法である一般的な各種抄紙方法を適宜選択して用いることができる。   The base paper making method is not particularly limited. For example, a round net paper machine, a short net paper machine, a round short net or long net short combination paper machine, a long net paper machine Commercial paper machines such as long web multilayer paper machines and twin-wire paper machines can be used, and general coated paperboards and various papermaking methods that are base paper manufacturing methods for coated paperboards. Can be appropriately selected and used.

また、前記した原紙については、抄紙した原紙をそのまま顔料塗被層の塗工に供しても問題はないが、顔料塗被層を塗工する前にマシンキャレンダー、ソフトキャレンダー、あるいはヤンキードライヤー等を使用して、あらかじめ原紙を平滑化処理することもできる。   In addition, for the above-mentioned base paper, there is no problem even if the paper base paper is directly subjected to the coating of the pigment coating layer, but before applying the pigment coating layer, a machine calendar, a soft calendar, or a Yankee dryer Etc. can be used to smooth the base paper in advance.

さらに、顔料塗被層を塗工する前に、2本ロールサイズプレス、ゲートロールサイズプレスコーター、メタリングサイズプレスコーター、シムサイザー等のトランスファーロールコーター等により、原紙の表面処理を行うこともできる。サイズプレス等の表面処理に用いる表面処理剤としては、特に限定されるものではないが、紙力、塗工適性、印刷適性等を改善または向上させるために一般的に用いられる各種デンプン類、ポリビニルアルコール類、ポリアクリルアミド類、各種表面サイズ剤等を主体とする塗工液を用いることができる。また該塗工液に対しては、塗工用に一般的に使用される各種顔料として、重質炭酸カルシウム、軽質炭酸カルシウム、タルク、クレー、カオリン、二酸化チタン、合成シリカ、水酸化アルミニウム等の無機顔料、およびポリスチレン樹脂、尿素ホルムアルデヒド樹脂等の合成高分子微粒子等の1種以上を必要に応じて配合することができる。   Furthermore, before the pigment coating layer is applied, the surface of the base paper can be subjected to surface treatment using a transfer roll coater such as a two roll size press, a gate roll size press coater, a metal ring size press coater, or a shim sizer. The surface treatment agent used for the surface treatment such as size press is not particularly limited, but various starches generally used for improving or improving paper strength, coating suitability, printing suitability, etc., polyvinyl Coating liquids mainly composed of alcohols, polyacrylamides, various surface sizing agents and the like can be used. For the coating solution, various pigments commonly used for coating include heavy calcium carbonate, light calcium carbonate, talc, clay, kaolin, titanium dioxide, synthetic silica, aluminum hydroxide, and the like. One or more inorganic pigments and synthetic polymer fine particles such as polystyrene resin and urea formaldehyde resin can be blended as necessary.

本発明では、塗工方式として、ロッド塗工とそれ以外のエアーナイフ、バー、カーテン、スプレー等の公知の塗工方式を組み合わせてもよいが、最外塗工層はブレード塗工方式が好ましい。例えば、2層の場合、下塗り層はロッド塗工方式、上塗り層はブレード塗工方式を用いることが特に好ましい。   In the present invention, as the coating method, a known coating method such as rod coating and other air knives, bars, curtains and sprays may be combined, but the outermost coating layer is preferably a blade coating method. . For example, in the case of two layers, it is particularly preferable to use a rod coating method for the undercoat layer and a blade coating method for the overcoat layer.

本発明の塗工白板紙を製造する場合に用いられる塗工液としては、顔料および接着剤を主成分とする顔料塗工液である。前記の顔料塗工液に用いる顔料としては、一般に紙加工用に使用される顔料を用いることができ、特に限定されるものではないが、例えば重質炭酸カルシウム、軽質炭酸カルシウム、クレー、焼成カオリン、エンジニアードカオリン、デラミカオリン、タルク、硫酸カルシウム、硫酸バリウム、珪酸カルシウム、水酸化アルミニウム、二酸化チタン、酸化亜鉛、アルミナ、炭酸マグネシウム、酸化マグネシウム、シリカ、アルミナ珪酸マグネシウム、珪酸カルシウム、ベントナイト、ゼオライト、セリサイト、スメクタイト、サチンホワイト、タルク等の無機顔料や、密実型、中空型、貫通孔型のプラスチックピグメント、バインダーピグメント等の有機顔料等、一般塗工紙製造分野で使用されている公知公用の顔料の1種あるいは2種以上を適宜選択して、本発明の効果を損なわない範囲で使用することができる。   The coating liquid used when producing the coated white paperboard of the present invention is a pigment coating liquid mainly composed of a pigment and an adhesive. As the pigment used in the pigment coating liquid, pigments generally used for paper processing can be used, and are not particularly limited. For example, heavy calcium carbonate, light calcium carbonate, clay, calcined kaolin , Engineered kaolin, deramikaolin, talc, calcium sulfate, barium sulfate, calcium silicate, aluminum hydroxide, titanium dioxide, zinc oxide, alumina, magnesium carbonate, magnesium oxide, silica, alumina magnesium silicate, calcium silicate, bentonite, zeolite, Known and publicly used in the general coated paper manufacturing field, including inorganic pigments such as sericite, smectite, satin white, and talc, and organic pigments such as solid, hollow, and through-hole type plastic pigments and binder pigments One or more of the above pigments And it can be appropriately selected and used within a range that does not impair the effects of the present invention.

また前記の接着剤としては、一般塗工紙の製造分野で使用されている接着剤が本発明の効果を損なわない範囲で、各塗工層に適宜使用でき、特に限定されるものではない。例えば酸化澱粉、エステル化澱粉、冷水可溶性澱粉、カチオン性澱粉、酵素変性澱粉等の各種澱粉類、カゼイン、大豆蛋白、合成蛋白等の蛋白類、カルボキシメチルセルロース、メチルセルロース等のセルロース誘導体、ポリビニルアルコールやその変性品等、また分散液型接着剤として、スチレン−ブタジエン共重合体、メチルメタクリレート−ブタジエン共重合体等の共役ジエン系重合体ラテックス、アクリル系重合体ラテックス、エチレン−酢酸ビニル共重合体等のビニル系重合体ラテックス等を使用することが可能であり、必要に応じてこれらの中から1種あるいは2種以上を適宜選択して使用することができる。   Further, the adhesive is not particularly limited and can be appropriately used for each coating layer as long as the adhesive used in the field of manufacturing general coated paper does not impair the effects of the present invention. For example, various starches such as oxidized starch, esterified starch, cold water soluble starch, cationic starch, enzyme-modified starch, proteins such as casein, soy protein, synthetic protein, cellulose derivatives such as carboxymethylcellulose and methylcellulose, polyvinyl alcohol and the like Modified products, etc., and dispersion type adhesives such as styrene-butadiene copolymer, conjugated diene polymer latex such as methyl methacrylate-butadiene copolymer, acrylic polymer latex, ethylene-vinyl acetate copolymer, etc. A vinyl polymer latex or the like can be used, and one or more of these can be appropriately selected and used as necessary.

また前記の顔料塗工液に対しては、必要に応じて、分散剤、苛性ソーダ、アンモニア水等のpH調整剤、消泡剤、防腐剤、蛍光染料、離型剤、染料、耐水化剤、着色顔料、酸化防止剤、老化防止剤、紫外線吸収剤、撥水剤等の各種助剤を適宜添加することもできる。   For the pigment coating solution, if necessary, a pH adjuster such as a dispersant, caustic soda, aqueous ammonia, an antifoaming agent, an antiseptic, a fluorescent dye, a release agent, a dye, a water-resistant agent, Various auxiliary agents such as coloring pigments, antioxidants, anti-aging agents, ultraviolet absorbers and water repellents can be added as appropriate.

また、複数の塗工層を設ける前または途中段階である下塗り層を塗工、乾燥した後、および/または複数の塗工層を設ける最終段階の最上層を塗工、乾燥した後に、マシンキャレンダー、ソフトキャレンダー、あるいはスーパーキャレンダー等を使用して塗工層表面に平滑化処理を施すのが望ましい。   In addition, before applying a plurality of coating layers, or after applying and drying an undercoat layer that is an intermediate stage, and / or after applying and drying the uppermost layer of a final stage that provides a plurality of coating layers, It is desirable to apply a smoothing treatment to the surface of the coating layer using a render, soft calender, super calender or the like.

以下に実施例を挙げて本発明を具体的に説明する。もちろん、本発明はこれらの実施例に限定されるものではない。なお、特に断らない限り、例中の部、および%はそれぞれ質量部および質量%を示す。   The present invention will be specifically described below with reference to examples. Of course, the present invention is not limited to these examples. In addition, unless otherwise indicated, the part in an example and% show a mass part and mass%, respectively.

実施例1
(下塗り塗工層用塗工液の調製)
顔料として、重質炭酸カルシウム(商品名:FMT90、ファイマテック社製)100部、分散剤として、前記全顔料に対し、ポリアクリル酸ソーダ0.2部を添加し、コーレス分散機を用いて固形分濃度が74%の顔料スラリーを調製した。このスラリーに酸化澱粉(商品名:エースY、王子コーンスターチ社製)5部(固形分換算)、および固形濃度50%のスチレン−ブタジエン共重合体ラテックス(商品名:X−400B、JSR社製)15部(固形分換算)、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、ソマール社製、重量平均分子量1500万)0.05部(有効成分換算)をそれぞれ添加し、さらに水を加えて固形分濃度が64%の塗料を調製した。
Example 1
(Preparation of coating solution for undercoat coating layer)
As a pigment, 100 parts of heavy calcium carbonate (trade name: FMT90, manufactured by Phimatech Co., Ltd.) is added, and as a dispersant, 0.2 part of sodium polyacrylate is added to the above-mentioned all pigments. A pigment slurry having a partial concentration of 74% was prepared. To this slurry, 5 parts of oxidized starch (trade name: Ace Y, manufactured by Oji Cornstarch Co., Ltd.) (in terms of solid content) and a styrene-butadiene copolymer latex having a solid concentration of 50% (trade name: X-400B, manufactured by JSR Corporation) 15 parts (in terms of solid content), 0.05 part of an anionic polyacrylamide copolymer obtained by a water-in-oil polymerization method (trade name: Somalex 530, manufactured by Somare, weight average molecular weight 15 million) (active ingredient) Conversion) was added, and water was further added to prepare a paint having a solid concentration of 64%.

(上塗り塗工層用塗工液の調製)
顔料として、カオリン(商品名:UW−90、BASF社製)65部、エンジニアード重質炭酸カルシウム(商品名:FMT−OP2A、ファイマテック社製)35部、分散剤として、前記全顔料に対し、ポリアクリル酸ソーダ0.2部を添加し、コーレス分散機を用いて固形分濃度が71%の顔料スラリーを調製した。このスラリーに酸化澱粉(商品名:エースY、前出)1部(固形分換算)、固形濃度50%のスチレン−ブタジエン共重合体ラテックス(商品名:L−1825、旭化成社製)15部(固形分換算)をそれぞれ添加し、pH調整剤として苛性ソーダを0.2部、アルカリ増粘型流動性改質剤(商品名:ソマレックス270K、ソマール社製)を0.05部、さらに水を加えて固形分濃度が65%の塗料を調製した。
(Preparation of coating solution for top coat layer)
As a pigment, kaolin (trade name: UW-90, manufactured by BASF) 65 parts, engineered heavy calcium carbonate (trade name: FMT-OP2A, manufactured by Pimatech) 35 parts, as a dispersant, for all the above pigments Then, 0.2 part of sodium polyacrylate was added, and a pigment slurry having a solid content concentration of 71% was prepared using a Coreless disperser. To this slurry, 1 part of oxidized starch (trade name: Ace Y, supra) (solid content conversion), 15 parts of styrene-butadiene copolymer latex (trade name: L-1825, manufactured by Asahi Kasei Co., Ltd.) with a solid concentration of 50% ( (Solid content conversion) is added, 0.2 parts of caustic soda as pH adjuster, 0.05 parts of alkali thickening fluidity modifier (trade name: Somalex 270K, manufactured by Somar), and water are added. Thus, a paint having a solid content concentration of 65% was prepared.

(塗工白板紙原紙の作製)
表、表下層に脱墨古紙パルプ(表層:パルプ白色度76%、表下層:パルプ白色度55%)、中・裏(3〜7)層に未脱墨の古紙パルプ(パルプ白色度50%)を使用して7層に抄き合わされた米坪290g/mの原紙を得た。
(Preparation of coated white paperboard)
Deinked waste paper pulp on the front and lower layers (surface layer: pulp whiteness 76%, front lower layer: pulp whiteness 55%), undeinked wastepaper pulp (pulp whiteness 50%) on the middle and back (3-7) layers ) Was used to obtain a base paper of 290 g / m 2 which was made into 7 layers.

(塗工白板紙下塗りの塗工)
上記で得た原紙に、下塗り塗工層用塗工液をロッドコーターで乾燥塗工量10g/m塗工、乾燥して下塗り層塗工紙を得た。
(Coating of white paperboard undercoat)
The base paper obtained above was coated with a coating solution for an undercoat coating layer by a rod coater and dried at a coating amount of 10 g / m 2 to obtain an undercoat layer coated paper.

(塗工白板紙上塗りの塗工)
さらに上記の下塗り塗工層上に、上塗り層用塗工液をブレードコーターで乾燥塗工量10g/m塗工、乾燥して、表面2層タイプの塗工白板紙を得た。次に2スタックの、金属ロール表面温度が150℃、2ニップのソフトキャレンダーに通紙して、両面が平滑化処理された塗工白板紙を得た。
(Coating of coated white paperboard top coat)
Further, on the undercoat coating layer, the coating solution for the topcoat layer was applied with a blade coater to a dry coating amount of 10 g / m 2 and dried to obtain a coated white paperboard of the surface 2-layer type. Next, two stacks of metal rolls having a surface temperature of 150 ° C. and passing through a 2-nip soft calender were used to obtain coated white paperboard having both sides smoothed.

実施例2
実施例1の下塗り層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ハイホールダーC503、栗田工業社製、重量平均分子量500万)に変えた以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は9g/mであった。
Example 2
In the preparation of the coating liquid for the undercoat layer of Example 1, an anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by a water-in-oil polymerization method was obtained by a water-in-oil polymerization method. A coated white paperboard was obtained in the same manner as in Example 1 except that the obtained anionic polyacrylamide copolymer (trade name: High Holder C503, Kurita Industries, Ltd., weight average molecular weight 5 million) was used. At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 9 g / m 2 .

実施例3
実施例1の下塗り層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を分散重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ハイモロックFA230、ハイモ社製、重量平均分子量1400万)に変えた以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は10g/mであった。
Example 3
In the preparation of the undercoat layer coating solution of Example 1, an anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by a water-in-oil polymerization method was obtained by a dispersion polymerization method. A coated white paperboard was obtained in the same manner as in Example 1 except that it was changed to an anionic polyacrylamide copolymer (trade name: Hymolock FA230, manufactured by Hymo Co., Ltd., weight average molecular weight 14 million). At this time, the dry coating amount of the coating liquid for the undercoat coating layer on the rod coater was 10 g / m 2 .

実施例4
実施例1の下塗り層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)の添加量を0.02部に変えた以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は9g/mであった。
Example 4
In the preparation of the coating liquid for the undercoat layer of Example 1, 0.02 part of the anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by the water-in-oil polymerization method was used. A coated white paperboard was obtained in the same manner as in Example 1 except that At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 9 g / m 2 .

実施例5
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)の添加量を0.2部に変えた以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は11g/mであった。
Example 5
In the preparation of the coating solution for the undercoat coating layer of Example 1, the addition amount of the anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by the water-in-oil polymerization method was set to 0. A coated white paperboard was obtained in the same manner as in Example 1 except that the amount was changed to 2 parts. At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 11 g / m 2 .

実施例6
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を0.6部としたが、塗料調製時の塗料粘性が高く、塗工時やや塗料戻りが悪かったが、問題なく塗工できた。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は13g/mであった。
Example 6
In the preparation of the coating solution for the undercoat coating layer of Example 1, 0.6 part of an anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by the water-in-oil polymerization method was used. However, the viscosity of the paint was high at the time of preparing the paint and the return of the paint was slightly bad at the time of coating, but the coating could be performed without any problems. At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 13 g / m 2 .

参考例
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を添加せず、さらに上塗り層用塗工液をアルカリ増粘型の流動性改質剤(商品名:ソマレックス270K、前出)0.05部を油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)に変更し、ロッドコーターで塗工した以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り層用塗工液のロッドコーターでの乾燥塗工量は7g/mで、上塗り層用塗工液のロッドコーターでの乾燥塗工量は9g/mであった。
Reference Example Example 1 In the preparation of a coating solution for an undercoat coating layer, an anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by a water-in-oil polymerization method was not added. Furthermore, an anionic polyacrylamide-based co-polymer obtained by adding 0.05 part of an alkali thickening type fluidity modifier (trade name: Somalex 270K, supra) to the coating solution for the topcoat layer by a water-in-oil polymerization method. A coated white paperboard was obtained in the same manner as in Example 1 except that the polymer was changed to a polymer (trade name: Somalex 530, supra) and coated with a rod coater. At this time, the dry coating amount of the undercoat layer coating solution with the rod coater was 7 g / m 2 , and the dry coating amount of the top coat layer coating solution with the rod coater was 9 g / m 2 .

実施例
実施例1の上塗り層用塗工液をロッドコーターで塗工した以外は実施例1と同様にして塗工白板紙を得た。このとき、上塗り層用塗工液のロッドコーターでの乾燥塗工量は9g/mであった。
Example 7
A coated white paperboard was obtained in the same manner as in Example 1 except that the topcoat layer coating solution of Example 1 was coated with a rod coater. At this time, the dry coating amount of the coating liquid for the topcoat layer on the rod coater was 9 g / m 2 .

比較例1
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を添加しなかった以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は7g/mであった。
Comparative Example 1
Except that the anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by the water-in-oil polymerization method was not added in the preparation of the coating solution for the undercoat coating layer of Example 1. Coated white paperboard was obtained in the same manner as in Example 1. At this time, the dry coating amount of the coating liquid for the undercoat coating layer on the rod coater was 7 g / m 2 .

比較例2
比較例1の上塗り塗工層用塗工液の塗工量を13g/mに上げた以外は比較例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は7g/mであった。
Comparative Example 2
A coated white paperboard was obtained in the same manner as in Comparative Example 1 except that the coating amount of the coating solution for the topcoat coating layer in Comparative Example 1 was increased to 13 g / m 2 . At this time, the dry coating amount of the coating liquid for the undercoat coating layer on the rod coater was 7 g / m 2 .

比較例3
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、ソマール社製、重量平均分子量1500万)をアルカリ増粘型の流動性改質剤(商品名ソマレックス270K、前出)0.05部とした以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は7.5g/mであった。
Comparative Example 3
In the preparation of the coating solution for the undercoat coating layer of Example 1, an anionic polyacrylamide copolymer obtained by a water-in-oil polymerization method (trade name: Somalex 530, manufactured by Somare, weight average molecular weight 15 million) ) Was used in the same manner as in Example 1 except that 0.05 part of an alkali thickening type fluidity modifier (trade name Somalex 270K, supra) was used. At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 7.5 g / m 2 .

比較例4
実施例1の下塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)の代わりにカルボキシメチルセルロース(商品名:LCコート、第一工業製薬社製)を0.05部添加した以外は実施例1と同様にして塗工白板紙を得た。このとき、下塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は8g/mであった。
Comparative Example 4
In the preparation of the coating liquid for the undercoat coating layer of Example 1, carboxymethylcellulose (trade name: Somalex 530, supra) was used instead of the anionic polyacrylamide copolymer obtained by the water-in-oil polymerization method. Coated white paperboard was obtained in the same manner as in Example 1 except that 0.05 part of trade name: LC coat, manufactured by Daiichi Kogyo Seiyaku Co., Ltd. was added. At this time, the dry coating amount of the coating liquid for undercoat coating layer on the rod coater was 8 g / m 2 .

比較例5
参考例の上塗り塗工層用塗工液の調製において、油中水型重合法により得られたアニオン性ポリアクリルアミド系共重合体(商品名:ソマレックス530、前出)を添加しなかった以外は参考例と同様にして塗工白板紙を得た。このとき、上塗り塗工層用塗工液のロッドコーターでの乾燥塗工量は6g/mであった。
Comparative Example 5
In the preparation of the coating solution for the topcoat coating layer of the reference example , except that the anionic polyacrylamide copolymer (trade name: Somalex 530, supra) obtained by the water-in-oil polymerization method was not added. Coated white paperboard was obtained in the same manner as in the reference example . At this time, the dry coating amount with the rod coater of the coating liquid for top coat layers was 6 g / m 2 .

上記で得られた塗工白板紙について、下記の評価方法で評価をおこない、その結果を表1に示した。なお、評価は、すべて23℃、50%RHの環境下でおこなった。   The coated white paperboard obtained above was evaluated by the following evaluation method, and the results are shown in Table 1. All the evaluations were performed in an environment of 23 ° C. and 50% RH.

(B型粘度)
TAPPI基準T648 Su−72に従って、60rpmの回転数で20℃におけるB型粘度(mPa・s)を測定した。
(B type viscosity)
According to TAPPI standard T648 Su-72, the B-type viscosity (mPa · s) at 20 ° C. was measured at 60 rpm.

(ハイシェア粘度)
ハイシェア粘度(mPa・s)は、ハーキュレスハイシェア粘度計(熊谷理機工業製)を用い、ボブF、剪断速度が9.0×10sec−1(回転数4400rpm)の条件で測定した。
(High shear viscosity)
The high shear viscosity (mPa · s) was measured using a Hercules high shear viscometer (manufactured by Kumagai Riki Kogyo Co., Ltd.) under the conditions of Bob F and a shear rate of 9.0 × 10 4 sec −1 (rotation speed: 4400 rpm).

(PPS平滑度)
PPS平滑度(μm)は、パーカープリントサーフ(PPS)表面平滑度試験機(機種名:MODEL M−569型、MESSMER BUCHEL社製、英国)を用いて、バッキングディスク:ソフトラバー、クランプ圧力:2MPaで、表面を5回測定し、その平均を求めた。
(PPS smoothness)
PPS smoothness (μm) was measured using a Parker Print Surf (PPS) surface smoothness tester (model name: MODEL M-569, manufactured by MESSMER BUCHEL, UK), backing disk: soft rubber, clamp pressure: 2 MPa. Then, the surface was measured 5 times and the average was obtained.

(白色濃淡ムラ)
白色濃淡ムラは、表面のムラの程度を目視で評価した。
◎:均一で白色濃淡ムラがない。
○:一部白色濃淡ムラが認められるが、実用上問題ない。
△:白色濃淡ムラが目立ち、実用上問題ある。
×:白色濃淡ムラが、非常に目立つ。
(White light and shade unevenness)
For the white shading unevenness, the degree of surface unevenness was visually evaluated.
(Double-circle): It is uniform and there is no white shading unevenness.
○: Some white shading unevenness is recognized, but there is no practical problem.
(Triangle | delta): White shading unevenness is conspicuous and there is a problem in practical use.
X: White shading unevenness is very conspicuous.

(印刷適性評価)
印刷適性評価として印刷平滑性およびインキ着肉性について、RI印刷機で、印刷インキ(商品名:Values−G 墨 Sタイプ、大日本インキ化学工業社製)を0.1ml使用してRI印刷機で、各塗工白板紙に印刷を行い、インキ転写面を肉眼で観察し、転写した印刷平滑性(インキ濃度の均一性)と、インキ着肉性(転写したインキ濃度)を4段階評価した。
◎:印刷平滑性、インキ着肉性が特に優れる。
○:印刷平滑性、インキ着肉性が優れる。
△:印刷平滑性、インキ着肉性がやや劣る。
×:印刷平滑性、インキ着肉性が劣る。
(Printability evaluation)
For printing smoothness and ink fillability as a printability evaluation, RI printer uses 0.1 ml of printing ink (trade name: Values-G black S type, manufactured by Dainippon Ink & Chemicals, Inc.). Then, printing was performed on each coated white paperboard, and the ink transfer surface was observed with the naked eye, and the transferred printing smoothness (uniformity of ink density) and ink fillability (transferred ink density) were evaluated in four stages. .
(Double-circle): Printing smoothness and ink inking property are especially excellent.
○: Excellent printing smoothness and ink fillability.
Δ: Slightly inferior in printing smoothness and ink fillability.
X: Print smoothness and ink inking property are inferior.

Figure 0005251364
Figure 0005251364

表1から明らかなように、本願発明に係るアニオン性ポリアクリルアミド系共重合体を添加した塗工液をロッド塗工で塗工した実施例においては、十分な塗工量を確保ができており、塗工表面の白色濃淡ムラが少なく、印刷平滑性やインキ着肉性等の印刷適性に優れた塗工白板紙が得られている。 As is clear from Table 1, in the examples in which the coating liquid added with the anionic polyacrylamide copolymer according to the present invention was applied by rod coating, a sufficient coating amount could be secured. Thus, a coated white paperboard having less unevenness of white density on the coated surface and excellent printability such as printing smoothness and ink fillability has been obtained.

Claims (6)

原紙上に、顔料、接着剤を主成分とする塗工液が2層以上塗工される塗工白板紙において、該塗工液中に重量平均分子量が400万〜2000万のアニオン性ポリアクリルアミド系共重合体を含有し、かつ該塗工液の60rpm時におけるB型粘度が1000mPa・s以上、3000mPa・s以下であって、該塗工液をロッド塗工方式で原紙に接する層を必須とする少なくとも1層以上塗工することを特徴とする塗工白板紙。 An anionic polyacrylamide having a weight average molecular weight of 4,000,000 to 20,000,000 in a coated white paperboard on which two or more layers of a coating liquid mainly composed of a pigment and an adhesive are coated on a base paper A layer containing a copolymer and having a B-type viscosity of 1000 mPa · s or more and 3000 mPa · s or less at 60 rpm of the coating liquid, and a layer in contact with the base paper by the rod coating method is essential. A coated white paperboard , wherein at least one layer is applied. 前記アニオン性ポリアクリルアミド系共重合体が油中水型重合法により得られた高分子であることを特徴とする請求項1記載の塗工白板紙。 Coated white paperboard of claim 1 Symbol placement, wherein the anionic polyacrylamide copolymer is a polymer obtained from the water-in-oil polymerization method. 前記アニオン性ポリアクリルアミド系共重合体が分散重合法により得られた高分子であることを特徴とする請求項1記載の塗工白板紙。 Coated white paperboard of claim 1 Symbol placement, wherein the anionic polyacrylamide copolymer is a polymer obtained by dispersion polymerization. 前記アニオン性ポリアクリルアミド系共重合体の含有量が、塗工液中の顔料全固形分に対して、0.001〜0.5質量%である請求項1〜のいずれか1項記載の塗工白板紙。 The content of the anionic polyacrylamide copolymer, the pigment total solid content in the coating liquid, according to any one of claims 1 to 3 is 0.001 to 0.5 mass% Coated white paperboard. 前記2層以上塗工される最外塗工層がブレード塗工方式で塗工されることを特徴とする請求項1〜のいずれか1項記載の塗工白板紙。 The coated white paperboard according to any one of claims 1 to 4 , wherein the outermost coating layer to be coated with two or more layers is coated by a blade coating method. 前記原紙の米坪が150g/m以上、700g/m以下であることを特徴とする請求項1〜のいずれか1項記載の塗工白板紙。 The basis weight of base paper 150 g / m 2 or more, coated white paperboard of any of claims 1-5, characterized in that it is 700 g / m 2 or less.
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