JP2011178156A - Laser joining method of resin member, and laser joined body of resin member - Google Patents

Laser joining method of resin member, and laser joined body of resin member Download PDF

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Publication number
JP2011178156A
JP2011178156A JP2010270428A JP2010270428A JP2011178156A JP 2011178156 A JP2011178156 A JP 2011178156A JP 2010270428 A JP2010270428 A JP 2010270428A JP 2010270428 A JP2010270428 A JP 2010270428A JP 2011178156 A JP2011178156 A JP 2011178156A
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Japan
Prior art keywords
laser
resin
resin member
light
light absorber
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JP2010270428A
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Japanese (ja)
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JP5555613B2 (en
Inventor
Naoyuki Matsuo
直之 松尾
Mayu Shimoda
麻由 下田
ryuta Kibe
龍太 木部
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Nitto Denko Corp
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Nitto Denko Corp
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Priority to JP2010270428A priority Critical patent/JP5555613B2/en
Priority to TW099146085A priority patent/TWI492807B/en
Priority to KR1020110002217A priority patent/KR101748879B1/en
Priority to CN2011100316091A priority patent/CN102189683A/en
Publication of JP2011178156A publication Critical patent/JP2011178156A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1619Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1677Laser beams making use of an absorber or impact modifier
    • B29C65/168Laser beams making use of an absorber or impact modifier placed at the interface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1677Laser beams making use of an absorber or impact modifier
    • B29C65/1683Laser beams making use of an absorber or impact modifier coated on the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/245Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool the heat transfer being achieved contactless, e.g. by radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5042Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8126General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/81266Optical properties, e.g. transparency, reflectivity
    • B29C66/81267Transparent to electromagnetic radiation, e.g. to visible light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1616Near infrared radiation [NIR], e.g. by YAG lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7311Thermal properties
    • B29C66/73115Melting point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7311Thermal properties
    • B29C66/73117Tg, i.e. glass transition temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/735General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the extensive physical properties of the parts to be joined
    • B29C66/7352Thickness, e.g. very thin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81457General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a block or layer of deformable material, e.g. sponge, foam, rubber

Abstract

<P>PROBLEM TO BE SOLVED: To provide a laser joining method of resin members which can rapidly implement laser joining by preventing the production of product failure such as the decomposition or carbonization of the resin member even when process variation such as laser output variation or condensing light density variation is produced when the laser joining of the resin members is performed through a light absorber, and the laser joined body of the resin members. <P>SOLUTION: In the laser joining method of the resin members 10a and 10b by bringing at least two resin members 10a and 10b into contact with each other and irradiating the light absorber 20 arranged in the vicinity of the contact surfaces of both resin members 10a and 10b with a laser beam 50 to weld and join the resin members 10a and 10b, at least one of the resin members 10a and 10b includes thermoplastic resin having a glass transition point or melting point of below 300°C and the light absorber 20 has weight reduction quantity thereof measured when the light absorber 20 is heated to 350°C using a differential thermobalance is 40% or above. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、樹脂部材と樹脂部材とを接合させる樹脂部材の接合方法、及び2以上の樹脂部材が接合されてなる樹脂部材の接合体に関する。   The present invention relates to a resin member joining method for joining a resin member and a resin member, and a joined body of resin members obtained by joining two or more resin members.

従来、樹脂部材と樹脂部材とを接合する方法として、樹脂部材どうしをレーザー光で溶着させる方法が採用されている。この樹脂部材どうしをレーザー光で溶着させる場合には、通常、これら樹脂部材と樹脂部材との表面どうしを面接させた状態で重畳させて、この重ね合わせた部分にレーザー光を照射して樹脂部材の表面を構成する樹脂材料を溶融させて溶着部を形成させる方法や、樹脂部材の端部と端部とを突き合せ、両者に跨るようにして他の樹脂部材を重ね合わせ、その重ね合わせた部分にレーザー光を照射して樹脂部材の表面を構成する樹脂材料を溶融させて溶着部を形成させる方法などが採用されている。   Conventionally, as a method of joining the resin member and the resin member, a method of welding the resin members with a laser beam has been adopted. When the resin members are welded with laser light, the surfaces of the resin member and the resin member are usually overlapped in a state where they are in contact with each other, and the overlapped portion is irradiated with laser light to form the resin member. A method of forming a welded portion by melting the resin material that constitutes the surface of the resin, and abutting the end portion and the end portion of the resin member, overlapping the other resin members so as to straddle both, and overlapping A method of forming a welded portion by irradiating a portion with laser light to melt a resin material constituting the surface of the resin member is employed.

このような溶着による樹脂部材の接合では、溶着させる箇所に光吸収剤を配置しておき、該光吸収剤が配置された箇所に向けてレーザー光を照射し、該照射したレーザー光を樹脂部材の背面側から表面側へと透過させて光吸収剤まで到達させ、該光吸収剤によってレーザー光を吸収させることによりレーザー光の光エネルギーを熱エネルギーに変換させることで、前記樹脂部材の面接箇所を溶着させるという方法で行われる。照射されるレーザー光としては、例えば、赤外線レーザーや近赤外線レーザーが用いられ、樹脂部材の面接触箇所に配置される光吸収剤としては、カーボンブラックや、ポリフィリン系吸収剤など、赤外領域や近赤外領域に吸収ピークを有する物質が用いられている(下記特許文献1及び2参照)。   In the joining of the resin member by such welding, a light absorber is arranged at a place to be welded, a laser beam is irradiated toward the place where the light absorber is arranged, and the irradiated laser beam is used as a resin member. The resin member is allowed to pass through from the back side to the surface side and reach the light absorber, and the light energy of the laser light is converted into heat energy by absorbing the laser light by the light absorber, thereby allowing the resin member to be interviewed. It is performed by the method of welding. As the laser beam to be irradiated, for example, an infrared laser or a near-infrared laser is used, and as a light absorber disposed at the surface contact portion of the resin member, an infrared region such as carbon black or a porphyrin-based absorber, A substance having an absorption peak in the near infrared region is used (see Patent Documents 1 and 2 below).

このような光吸収剤を用いたレーザー溶着方法を用いることで、レーザー光に対して高い透明性を有する樹脂部材どうしの溶着においても、樹脂部材の界面のみを発熱させ、溶融させることによって溶着が可能となっている。   By using such a laser welding method using a light absorbent, even when welding resin members having high transparency to laser light, only the interface of the resin member is heated and melted to melt. It is possible.

しかしながら、上記のような光吸収剤を用いたレーザー溶着方法においては、レーザー光源であるレーザー発振器の出力変動や、被加工物の表面凹凸による集光密度変動といった、製造工程における想定外の変動が起きた場合、レーザー光から供給される熱エネルギーが過剰となることがあり、その結果、被加工物である樹脂部材が予定された加熱温度よりも高くなることで分解あるいは炭化反応を起こし、製品不良を発生させるといった問題があった。特に、ガラス転移温度Tgや融点がさほど高くない樹脂部材を接合対象とし、レーザー出力を高めて速やかにレーザー接合を行うような場合には、上記のような問題が顕著となっていた。   However, in the laser welding method using the light absorber as described above, there are unexpected fluctuations in the manufacturing process such as fluctuations in the output of the laser oscillator, which is a laser light source, and fluctuations in the concentration of light due to surface irregularities of the workpiece. If it happens, the thermal energy supplied from the laser beam may become excessive, and as a result, the resin member that is the workpiece becomes higher than the expected heating temperature, causing decomposition or carbonization reaction. There was a problem of causing defects. In particular, when a resin member whose glass transition temperature Tg or melting point is not so high is used as a bonding target, and laser bonding is performed quickly by increasing the laser output, the above-described problems have become prominent.

特表2002−526261号公報JP-T-2002-526261 特許3682620号公報Japanese Patent No. 3682620

本発明は、このような従来技術の問題点に鑑みてなされたものであり、光吸収剤を介して樹脂部材のレーザー接合を行う際に、レーザー出力変動や集光密度変動といったプロセス変動が生じた際にも、樹脂部材の分解や炭化といった製品不良の発生を防止し、速やかにレーザー接合を実施しうる樹脂部材のレーザー接合方法、及び樹脂部材のレーザー接合体を提供することを目的とする。   The present invention has been made in view of such problems of the prior art, and process variations such as laser output fluctuations and light collection density fluctuations occur when laser bonding of resin members through a light absorber. An object of the present invention is to provide a resin member laser joining method and a resin member laser joined body capable of preventing the occurrence of product defects such as decomposition and carbonization of the resin member and performing laser joining promptly. .

本発明は、上記のような従来技術の課題を解決すべく成されたものであり、本発明に係る樹脂部材のレーザー接合方法は、2以上の樹脂部材を接触させ、その接触面の近傍に配置された光吸収剤にレーザー光を照射して樹脂部材を溶着させて接合する樹脂部材のレーザー接合方法であって、前記樹脂部材の少なくとも何れか1つが、300℃未満のガラス転移点(以下、Tgと略記することもある)又は融点を有する熱可塑性樹脂であり、前記光吸収剤が、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であることを特徴としている。   The present invention has been made to solve the above-described problems of the prior art, and the laser joining method for resin members according to the present invention brings two or more resin members into contact with each other in the vicinity of the contact surface. A laser joining method for a resin member in which a resin member is welded by irradiating a laser beam to a disposed light absorber, and at least one of the resin members has a glass transition point of less than 300 ° C. , Or a thermoplastic resin having a melting point, and the light absorber has a weight loss of 40% or more measured by heating to 350 ° C. using a differential thermobalance. It is characterized by.

また、本発明に係る樹脂部材のレーザー接合体は、2以上の樹脂部材が接触され、その接触面の近傍に配置された光吸収剤にレーザー光が照射されることで樹脂部材どうしが溶着接合されてなる樹脂部材のレーザー接合体であって、前記樹脂部材の少なくとも何れか1つが、300℃未満のガラス転移点又は融点を有する熱可塑性樹脂であり、前記光吸収剤が、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であることを特徴としている。   Further, in the laser joined body of resin members according to the present invention, two or more resin members are brought into contact with each other, and laser light is irradiated to a light absorber disposed in the vicinity of the contact surface, so that the resin members are welded together. A laser joined body of a resin member, wherein at least one of the resin members is a thermoplastic resin having a glass transition point or a melting point of less than 300 ° C., and the light absorber is a differential thermal balance. The weight loss measured by heating up to 350 ° C. is 40% or more.

本発明に係る樹脂部材の接合方法および接合体によれば、接触面の近傍に配置された光吸収剤が、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であるため、レーザー照射によって部分的に過剰な熱エネルギーが供給された場合であっても、その過剰な熱エネルギーによって光吸収剤自体が分解されることとなる。したがって、レーザー接合される樹脂部材の何れか1つとして300℃未満のガラス転移点又は融点を有する熱可塑性樹脂を採用した際に、レーザー光源であるレーザー発振器の出力変動や、被加工物の表面凹凸による集光密度変動といった想定外の変動が起きた場合であっても、レーザー光から供給される熱エネルギーが過剰とならず、該樹脂部材の分解や炭化反応を抑制し、製品不良の発生を防止することが可能となる。   According to the resin member bonding method and bonded body according to the present invention, the light absorber disposed in the vicinity of the contact surface has a weight loss of 40% measured by heating to 350 ° C. using a differential thermal balance. As described above, even when excessive thermal energy is partially supplied by laser irradiation, the light absorber itself is decomposed by the excessive thermal energy. Therefore, when a thermoplastic resin having a glass transition point or melting point of less than 300 ° C. is adopted as any one of the resin members to be laser-bonded, the output fluctuation of the laser oscillator that is a laser light source or the surface of the workpiece Even when unexpected fluctuations such as condensing density fluctuations due to unevenness occur, the thermal energy supplied from the laser beam does not become excessive, suppressing the decomposition and carbonization reaction of the resin member, and the occurrence of product defects Can be prevented.

第一実施形態に係る樹脂部材のレーザー接合方法を示す側面図。The side view which shows the laser joining method of the resin member which concerns on 1st embodiment. 第一実施形態のレーザー接合方法により接合された樹脂部材の接合体を示す側面図。The side view which shows the joined body of the resin member joined by the laser joining method of 1st embodiment. 第二実施形態に係る樹脂部材のレーザー接合方法を示す側面図。The side view which shows the laser joining method of the resin member which concerns on 2nd embodiment. 第二実施形態のレーザー接合方法により接合された樹脂部材の接合体を示す側面図。The side view which shows the joined body of the resin member joined by the laser joining method of 2nd embodiment. 第三実施形態に係る樹脂部材のレーザー接合方法を示す側面図。The side view which shows the laser joining method of the resin member which concerns on 3rd embodiment. 第三実施形態のレーザー接合方法により接合された樹脂部材の接合体を示す側面図。The side view which shows the joined body of the resin member joined by the laser joining method of 3rd embodiment. 実施例及び比較例で使用した光吸収剤について、示差熱天秤を用いて測定した重量減少量の測定結果を示したグラフ。The graph which showed the measurement result of the weight loss measured using the differential thermal balance about the light absorber used in the Example and the comparative example.

以下に、本発明の好ましい実施の形態について添付図面を参照しながら説明する。
図1は、本発明の第一実施形態に係る樹脂部材のレーザー接合方法を示す側面図であり、符号10a、10bがシート状の樹脂部材を表しており、符合50がレーザー光を表している。また、図2は、該第一実施形態のレーザー接合方法により接合された樹脂部材の接合体を示す側面図である。
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a side view illustrating a laser bonding method for resin members according to the first embodiment of the present invention, in which reference numerals 10a and 10b represent sheet-shaped resin members, and reference numeral 50 represents laser light. . FIG. 2 is a side view showing a joined body of resin members joined by the laser joining method of the first embodiment.

図1に示すように、第一実施形態に係るに樹脂部材のレーザー接合方法は、シート状の樹脂部材10a、10bの各々の端部を上下に重ね合わせた状態とし、該樹脂部材10a、10bの接触面を溶融させて接着を行うものである。具体的には、該樹脂部材10a、10bの接触面に光吸収剤20を塗布しておき、レーザー光50を照射することによって該光吸収剤20を発熱させ、その熱によって前記樹脂部材10a、10bの接触面を溶融させ、これら樹脂部材10a、10bの接合を実施するものである。   As shown in FIG. 1, the resin member laser joining method according to the first embodiment is such that the end portions of the sheet-like resin members 10a and 10b are vertically stacked, and the resin members 10a and 10b are overlapped. The contact surface is melted to perform adhesion. Specifically, the light absorbing agent 20 is applied to the contact surfaces of the resin members 10a and 10b, and the light absorbing agent 20 is heated by irradiating the laser beam 50. The resin member 10a, The contact surface 10b is melted, and the resin members 10a and 10b are joined.

接合対象となる樹脂部材10a、10bとしては、少なくとも何れか一方が、その接合面に、300℃未満のTg又は融点を有する熱可塑性樹脂を備えた樹脂部材であればよく、材質は特に限定されるものではない。   As the resin members 10a and 10b to be joined, at least one of them may be a resin member provided with a thermoplastic resin having a Tg of less than 300 ° C. or a melting point on its joining surface, and the material is particularly limited. It is not something.

300℃未満のTg又は融点を有する熱可塑性樹脂としては、例えば、ポリカーボネート樹脂、ポリビニルアルコール樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリエチレンテレフタレート樹脂、ポリ塩化ビニル樹脂、トリアセチルセルロール、ポリメチルメタクリレート樹脂、シクロオレフィンポリマー、ノルボルネン樹脂、ポリオキシメチレン樹脂、ポリエーテルエーテルケトン樹脂、ポリエーテルイミド樹脂、ポリアミドイミド樹脂、ポリブタジエン樹脂、ポリウレタン樹脂、ポリスチレン樹脂、ポリミチルペンテン樹脂、ポリアミド樹脂、ポリアセタール樹脂、ポリブチレンテレフタレート樹脂、エチレンビニルアセテート樹脂などを挙げることができる。   Examples of the thermoplastic resin having a Tg of less than 300 ° C. or a melting point include polycarbonate resin, polyvinyl alcohol resin, polyethylene resin, polypropylene resin, polyethylene terephthalate resin, polyvinyl chloride resin, triacetyl cellulose, polymethyl methacrylate resin, cyclohexane. Olefin polymer, norbornene resin, polyoxymethylene resin, polyetheretherketone resin, polyetherimide resin, polyamideimide resin, polybutadiene resin, polyurethane resin, polystyrene resin, polymitylpentene resin, polyamide resin, polyacetal resin, polybutylene terephthalate resin And ethylene vinyl acetate resin.

なお、Tgは、JIS K7121(1987)に準拠し、示差走査熱量計(セイコーインスツルメンツ株式会社製、DSC6220)を使用し、10℃/minで昇温することでDSC曲線を求め、そこから補外ガラス転移開始温度を求めることにより得ることができる。   In addition, Tg is based on JISK7121 (1987), uses a differential scanning calorimeter (Seiko Instruments Co., Ltd., DSC6220), calculates | requires DSC curve by heating up at 10 degrees C / min, and extrapolates from there It can be obtained by determining the glass transition start temperature.

該樹脂部材の厚みとしては、1μm以上、10mm以下が好ましい。該樹脂部材の厚みが1μm未満であると、該樹脂部材のハンドリングが困難となり、10mm以上であると、該樹脂部材の光吸収によってレーザー光が減衰し、光吸収剤への到達効果が低下して、生産性が低くなることが懸念される。   The thickness of the resin member is preferably 1 μm or more and 10 mm or less. If the thickness of the resin member is less than 1 μm, handling of the resin member becomes difficult, and if it is 10 mm or more, the laser beam is attenuated by light absorption of the resin member, and the effect of reaching the light absorber is reduced. Therefore, there is a concern that productivity will be lowered.

また、レーザー接合される層、すなわち、樹脂部材10a、10bのうち少なくとも何れか一方の接合面が前記熱可塑性樹脂であればよいので、該樹脂部材は単層であっても、あるいは積層構造であってもよく、積層される他の層に対する材質の制約は特にない。また、接合面の熱可塑性樹脂や、積層される他の層には、酸化防止剤、難燃剤、架橋剤、光安定剤、顔料、充填材などの任意の添加剤が含まれていてもよい。
ただし、レーザー光の照射側に配置される樹脂部材については、樹脂部材全体として30%以上の光透過率を有することが好ましく、50%以上の光透過率を有することが更に好ましい。
In addition, since the layer to be laser-bonded, that is, at least any one of the resin members 10a and 10b may be the thermoplastic resin, the resin member may be a single layer or a laminated structure. There may be, and there is no restriction | limiting in particular of the material with respect to the other layer laminated | stacked. Further, the thermoplastic resin on the bonding surface and other layers to be laminated may contain any additive such as an antioxidant, a flame retardant, a crosslinking agent, a light stabilizer, a pigment, and a filler. .
However, the resin member disposed on the laser light irradiation side preferably has a light transmittance of 30% or more as a whole, and more preferably has a light transmittance of 50% or more.

前記光吸収剤20としては、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であるものを採用することができ、さらに、400℃まで加熱して測定された重量減少量が60%以上となるものを採用することが好ましい。
このような物性の光吸収剤を用いることにより、レーザー発振器の出力変動や、被加工物の表面凹凸による集光密度変動といった、製造工程における想定外の変動が起きた場合であっても、光吸収剤が400℃以上に加熱されることが防止され、樹脂部材の分解や炭化反応を防止することができる。
The light absorber 20 may be one that has a weight loss of 40% or more measured by heating to 350 ° C. using a differential thermobalance, and is further measured by heating to 400 ° C. It is preferable to employ a material whose weight loss is 60% or more.
By using a light absorber with such physical properties, even if unexpected fluctuations in the manufacturing process occur, such as fluctuations in the output of the laser oscillator or fluctuations in the light collection density due to surface irregularities of the workpiece, It is possible to prevent the absorbent from being heated to 400 ° C. or higher, and to prevent the resin member from being decomposed or carbonized.

該光吸収剤としては、顔料や染料などの中から、上記条件を満たすものを種々採用することができる。また、該光吸収剤の具体的な使用方法としては、前記樹脂部材の接合面上に該光吸収剤を含む層を形成する方法、または前記樹脂部材の接合面に、該光吸収剤を含有させる方法を挙げることが出来る。樹脂部材の接合面に層を形成する場合には、例えば、光吸収剤を有機溶媒などで希釈して、適した塗布手段によって塗布する方法を採用しうる。また、乾燥後の該層の厚みは1μm以下が好ましく、更には、0.5μm以下がより好ましい。光吸収剤を含む層の厚みが1μmを超えると、接合される2つの樹脂部材の相溶が阻害されることが懸念される。また、該光吸収剤を含む層による光吸収性としては、20%以上が好ましく、30%以上がより好ましい。光吸収剤を含む層の塗布巾はレーザー照射領域に合せて適宜最適化することができる。   As the light absorber, various pigments and dyes that satisfy the above conditions can be used. Moreover, as a specific method of using the light absorber, a method of forming a layer containing the light absorber on the bonding surface of the resin member, or the light absorber is contained in the bonding surface of the resin member Can be mentioned. In the case of forming a layer on the bonding surface of the resin member, for example, a method of diluting the light absorber with an organic solvent or the like and applying it by a suitable application means can be adopted. Further, the thickness of the layer after drying is preferably 1 μm or less, and more preferably 0.5 μm or less. When the thickness of the layer containing the light absorber exceeds 1 μm, there is a concern that the compatibility of the two resin members to be joined is inhibited. Further, the light absorption by the layer containing the light absorber is preferably 20% or more, and more preferably 30% or more. The coating width of the layer containing the light absorber can be appropriately optimized according to the laser irradiation region.

斯かる光吸収剤としては、例えば、カーボンブラック、ポリフィリン系吸収剤、フタロシアニン系吸収剤、ナフタロシアニン系吸収剤、ポリメチン系吸収剤、ジフェニルメタン系吸収剤、トリフェニルメタン系吸収剤、キノン系吸収剤、アゾ系吸収剤、ジインモニウム塩などを挙げることが出来る。これらの光吸収剤の具体例としては、米国ジェンテックス(Gentex)社から「Clearweld」の商品名で市販されている光吸収剤を好適に用いることが出来る。この米国ジェンテックス(Gentex)社製の「Clearweld」は、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が60%となるものである。   Such light absorbers include, for example, carbon black, porphyrin-based absorbents, phthalocyanine-based absorbents, naphthalocyanine-based absorbents, polymethine-based absorbents, diphenylmethane-based absorbents, triphenylmethane-based absorbents, and quinone-based absorbents. And azo-based absorbents and diimmonium salts. As specific examples of these light absorbers, a light absorber commercially available under the trade name “Clearweld” from Gentex, USA can be preferably used. This “Clearweld” manufactured by Gentex, Inc. in the United States has a weight loss of 60% measured by heating to 350 ° C. using a differential thermobalance.

なお、本発明における示差熱天秤を用いた重量減少量は、より具体的には、下記実施例に記載された方法によって測定されるものである。   In addition, the weight loss amount using the differential thermal balance in the present invention is more specifically measured by the method described in the following examples.

また、吸収剤の塗布手段としては、例えばニードルチップディスペンサー、インクジェットプリンター、スクリーン印刷、2流体式、1流体式または超音波式スプレー、スタンパーなどの一般的な手法を用いることができる。   Moreover, as an application | coating means of an absorber, general methods, such as a needle tip dispenser, an inkjet printer, screen printing, a 2 fluid type, a 1 fluid type, an ultrasonic type spray, a stamper, can be used, for example.

樹脂部材どうしを重ね合わせる方法としては、例えば図1に示すように、ステージ30上において、接合対象となる少なくとも2枚の樹脂部材10a、10bを重ね合わせるように配置し、その上から加圧手段40を用いて押圧し、該樹脂部材を固定した状態でレーザー50を照射することが好ましい。   As a method of overlapping the resin members, for example, as shown in FIG. 1, at least two resin members 10 a and 10 b to be joined are arranged on the stage 30 so as to overlap each other, and a pressurizing unit is provided from above. It is preferable to irradiate with the laser 50 in the state which pressed using 40 and this resin member was fixed.

前記加圧手段としては、用いるレーザー光に対して高い透明性を示すガラスを加圧部材として備えたものを好適に用いることができる。加圧強度としては、0.5〜100kgf/cm2が好ましく、1〜20kgf/cm2が更に好ましい。レーザー照射部に荷重を加えられるものであれば、該加圧部材の形状は特に限定されず、例えば、平板、円筒、球状のものを使用することができる。加圧部材の厚みは特に限定されないが、薄すぎると歪みによって良好な加圧ができず、厚すぎるとレーザー光の利用効率が下がるため、3mm以上30mm未満が好ましく、5mm以上20mm未満が更に好ましい。加圧部材の材質としては、例えば、溶融石英、無アルカリガラス、テンパックス、パイレックス、バイコール、D263、OA10、AF45などを用いることができる。レーザー光の利用効率を高めるために、ガラス部材は用いるレーザー光波長に対して高い透明性を有することが好ましく、具体的には、光透過率が50%以上であることが好ましく、70%以上であることがより好ましい。 As the pressurizing means, a pressurizing member provided with glass showing high transparency with respect to the laser beam to be used can be suitably used. The pressure strength is preferably 0.5 to 100 kgf / cm 2, and more preferably 1 to 20 kgf / cm 2 . The shape of the pressure member is not particularly limited as long as a load can be applied to the laser irradiation portion, and for example, a flat plate, a cylinder, or a spherical shape can be used. The thickness of the pressure member is not particularly limited, but if it is too thin, good pressure cannot be applied due to strain, and if it is too thick, the laser light utilization efficiency decreases. . As a material of the pressure member, for example, fused quartz, non-alkali glass, Tempax, Pyrex, Vycor, D263, OA10, AF45, or the like can be used. In order to increase the utilization efficiency of laser light, the glass member preferably has high transparency with respect to the laser light wavelength to be used. Specifically, the light transmittance is preferably 50% or more, and 70% or more. It is more preferable that

また、大面積を均一に加圧してその全域にわたって良好な接合を行いうるという観点から、加圧部材と樹脂部材との間には、光透過性が良好でクッション性のあるゴムや樹脂材料等(以下、相間材料という)を挿入することが好ましい。該相間材料としては、例えば、シリコンゴム、ウレタンゴムなどのゴム系材料や、ポリエチレンなどの樹脂材料を挙げることが出来る。相間材料の厚みは、50μm以上5mm未満が好ましく、1mm以上3mm未満がさらに好ましい。50μm未満であると、クッション性に乏しく、5mm以上の場合は、吸収や散乱によってレーザー光の利用効率が低下するおそれがある。相間材料は、用いるレーザー光波長に対して30%以上の光透過率を有することが好ましく、50%以上の光透過率を有することが更に好ましい。   In addition, from the viewpoint that a large area can be uniformly pressurized and good bonding can be performed over the entire area, a rubber or resin material having good light transmission and cushioning properties between the pressure member and the resin member, etc. It is preferable to insert (hereinafter referred to as interphase material). Examples of the interphase material include rubber-based materials such as silicon rubber and urethane rubber, and resin materials such as polyethylene. The thickness of the interphase material is preferably 50 μm or more and less than 5 mm, more preferably 1 mm or more and less than 3 mm. If it is less than 50 μm, the cushioning property is poor, and if it is 5 mm or more, the utilization efficiency of laser light may be reduced by absorption or scattering. The interphase material preferably has a light transmittance of 30% or more with respect to the laser light wavelength to be used, and more preferably has a light transmittance of 50% or more.

また、前記ステージ30の材質としては、金属、セラミックス、樹脂、ゴムなどを用いることができる。広い面積を均一に加圧して良好な接合状態を得る為には、ゴムを用いることが好ましい。さらに、接合後のシートとの剥離性を高める目的や、耐熱性を向上させる目的で、該ゴムの表面を表面処理してもよく、又は該ゴムの上に他の樹脂部材等を配置してもよい。   Further, the material of the stage 30 can be metal, ceramics, resin, rubber or the like. In order to obtain a good bonding state by uniformly pressing a large area, it is preferable to use rubber. Furthermore, the surface of the rubber may be surface-treated for the purpose of increasing the peelability from the sheet after bonding or for the purpose of improving heat resistance, or by placing another resin member or the like on the rubber. Also good.

また、照射するレーザー光50としては、特に限定されるものではなく、例えば、半導体レーザー、ファイバーレーザー、フェムト秒レーザー、YAGレーザーなどの固体レーザー、CO2レーザーなどのガスレーザーが挙げられる。
これらの内でも、安価で且つ面内均一な強度のレーザー光が得られ易い点においては、半導体レーザーやファイバーレーザーが好ましい。
Further, the laser beam 50 to be irradiated is not particularly limited, and examples thereof include a solid-state laser such as a semiconductor laser, a fiber laser, a femtosecond laser, and a YAG laser, and a gas laser such as a CO 2 laser.
Among these, a semiconductor laser and a fiber laser are preferable in that a laser beam that is inexpensive and has a uniform in-plane intensity can be easily obtained.

また、樹脂自身の分解を防止しつつ溶融を促すことが容易である点において、瞬間的に高いエネルギーを投入するパルスレーザーよりも連続波のCWレーザー(Continuous−Wave Laser)の方が好適である。
また、レーザーの出力、パワー密度、スポットサイズ、照射回数、走査速度などは、樹脂材料の種類、厚み、光吸収率などから適宜選択され得る。
In addition, a continuous wave CW laser (Continuous-Wave Laser) is preferable to a pulsed laser that instantaneously applies high energy in that it facilitates melting while preventing decomposition of the resin itself. .
The laser output, power density, spot size, number of irradiations, scanning speed, and the like can be appropriately selected from the type of resin material, thickness, light absorption rate, and the like.

また、レーザー光50を照射する位置を、接触面の面方向において移動させることにより、大面積の接触面どうしを溶着させることができる。具体的には、例えば、集光レンズによって所望のビームサイズに集光されたスポットビームを、所望の溶接箇所に走査照射することで大面積の溶着が可能となる。また、ガルバノスキャナーによってレーザーヘッドを固定した状態でビームのみを走査させることも可能であり、更には回折光学素子といった光学素子の使用によって所望の形状にレーザービームを整形し、無走査によって一括して大面積の溶着を実施することも可能である。   Moreover, the contact surfaces of a large area can be welded by moving the position which irradiates the laser beam 50 in the surface direction of a contact surface. Specifically, for example, a large area can be welded by scanning and irradiating a desired welding spot with a spot beam condensed to a desired beam size by a condenser lens. It is also possible to scan only the beam with the laser head fixed by a galvano scanner, and further shape the laser beam into a desired shape by using an optical element such as a diffractive optical element, and collectively without scanning. It is also possible to carry out large area welding.

また、上記のような樹脂部材の接合方法においては、レーザー光50の照射条件や上記加圧条件を調整して、溶着箇所における樹脂材料どうしの界面が消失するような状態で溶着させることが好ましい。界面を消失させることで十分な相溶化がなされ、接着強度の向上を図ることができ、また、光の透過性などを良好なものとすることもできる。   Further, in the resin member joining method as described above, it is preferable to perform the welding in such a state that the interface between the resin materials at the welding location disappears by adjusting the irradiation condition of the laser beam 50 and the pressing condition. . By eliminating the interface, sufficient compatibilization can be achieved, the adhesive strength can be improved, and the light transmittance can be improved.

本第一実施形態に係る樹脂部材の接合方法によれば、樹脂部材10aおよび樹脂部材10bの接合面に、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上である光吸収剤が配置されているため、レーザー発信器の出力が変動したり、あるいは、レーザー光の集光密度が変動し、過剰にレーザー光が照射されたような場合であっても、該光吸収剤の過剰な温度上昇が抑制されるため、樹脂部材の分解や炭化が防止されることとなる。   According to the joining method of the resin member according to the first embodiment, the weight reduction amount measured by heating the joining surface of the resin member 10a and the resin member 10b to 350 ° C. using a differential thermal balance is 40% or more. Because the light absorber is arranged, even if the output of the laser transmitter fluctuates, or the laser beam condensing density fluctuates and the laser light is irradiated excessively, Since an excessive temperature rise of the light absorber is suppressed, the resin member is prevented from being decomposed or carbonized.

なお、本発明の樹脂部材のレーザー接合方法およびレーザー接合体は、上記第一実施形態に限定されるものではなく、接合させる樹脂部材の位置関係や光吸収剤の配置場所等について種々の変形が可能である。以下、他の実施形態として、第二及び第三実施形態について説明する。   The laser joining method and the laser joined body of the resin member of the present invention are not limited to the first embodiment, and various modifications may be made with respect to the positional relationship of the resin member to be joined, the location of the light absorber, and the like. Is possible. Hereinafter, the second and third embodiments will be described as other embodiments.

図3は、本発明の第二実施形態に係る樹脂部材の接合方法を示す側面図であり、図4は、第二実施形態の接合方法により接合された樹脂部材の接合体を示す側面図である。
図3に示すように、本第二実施形態は、接合対象となるシート状の樹脂部材10a、10bの各々の端部を同一平面上で突き合わせるように配置し、これらの樹脂部材10aおよび10bの両方に重なるように別の樹脂部材(第三の樹脂部材)10cを重ね合わせ、この第三の樹脂部材10cと前記樹脂部材10a、10bの接触面をそれぞれ溶融させて接着を行うものである。具体的には、樹脂部材10aと第三の樹脂部材10cとの間、および樹脂部材10aと第三の樹脂部材10cとの間に介在するように光吸収剤20を配置し、それらの光吸収剤20にレーザー光50を照射することによってそれぞれの接合面における樹脂部材を溶着させ、樹脂部材10cを介して樹脂部材10aと樹脂部材10bを接合させるものである。
FIG. 3 is a side view showing a method of joining resin members according to the second embodiment of the present invention, and FIG. 4 is a side view showing a joined body of resin members joined by the joining method of the second embodiment. is there.
As shown in FIG. 3, in the second embodiment, the end portions of the sheet-like resin members 10a and 10b to be joined are arranged so as to abut on the same plane, and these resin members 10a and 10b are arranged. The other resin member (third resin member) 10c is overlapped so as to overlap both, and the contact surfaces of the third resin member 10c and the resin members 10a and 10b are respectively melted and bonded. . Specifically, the light absorber 20 is disposed so as to be interposed between the resin member 10a and the third resin member 10c and between the resin member 10a and the third resin member 10c, and the light absorption thereof. By irradiating the agent 20 with the laser beam 50, the resin member on each joint surface is welded, and the resin member 10a and the resin member 10b are joined via the resin member 10c.

したがって、本実施形態においては、同一平面上で突き合わせるように配置された樹脂部材10aおよび10b、あるいはそれらの上に配置される第三の樹脂部材10cのうち、少なくとも何れか一つが接合面に300℃未満のTg又は融点を有する熱可塑性樹脂を備えたものであればよい。   Therefore, in the present embodiment, at least one of the resin members 10a and 10b arranged to abut on the same plane, or the third resin member 10c arranged on them, is a bonding surface. What is necessary is just to provide the thermoplastic resin which has Tg of less than 300 degreeC, or melting | fusing point.

なお、該第二実施形態においては、光吸収剤20、レーザー光50、ステージ30及び加圧手段40については、前記第一実施形態と同様のものを採用することができる。   In the second embodiment, the light absorber 20, the laser beam 50, the stage 30, and the pressurizing means 40 can be the same as those in the first embodiment.

また、図5は、本発明の第三実施形態に係る樹脂部材のレーザー接合方法を示す側面図であり、図6は、該第三実施形態のレーザー接合方法により接合された樹脂部材の接合体を示す側面図である。
図5に示すように、本第三実施形態は、接合対象となるシート状の樹脂部材10a、10bの各々の端部を同一平面上で突き合わせるように配置し、これらの樹脂部材10aおよび10bの両方に重なるように発熱媒体11を重ね合わせ、この発熱媒体11から供給される熱によって前記樹脂部材10aと樹脂部材10bとの接触面を溶融させて接着を行い、その後、発熱媒体11を剥離するものである。樹脂部材10a、10bのうち、少なくとも何れか一方は300℃未満のTg又は融点を有する熱可塑性樹脂を備えたものである。
より具体的には、本第三実施形態のレーザー接合方法は、樹脂部材10aと発熱媒体11との間、および樹脂部材10aと発熱媒体11との間に介在するように光吸収剤20を配置し、その光吸収剤20にレーザー光50を照射することによって樹脂部材10aと樹脂部材10bの接合面における樹脂部材を溶着させ、樹脂部材10aと樹脂部材10bを接合させるものである。発熱媒体11は、その表面に光吸収剤20が塗布されており、照射されたレーザー光のエネルギーを光吸収剤20により熱エネルギーに換えて樹脂部材へと伝達するものであるため、樹脂部材どうしが溶着した後は、剥離除去する。該発熱媒体11は、図5に示すように、樹脂部材を表裏両面から挟むように配置してもよく、また、表裏何れか片面のみに配置するようにしてもよい。
FIG. 5 is a side view showing a resin bonding method for resin members according to the third embodiment of the present invention, and FIG. 6 is a bonded body of resin members bonded by the laser bonding method of the third embodiment. FIG.
As shown in FIG. 5, in the third embodiment, the end portions of the sheet-like resin members 10a and 10b to be joined are arranged so as to face each other on the same plane, and these resin members 10a and 10b are arranged. The heat generating medium 11 is overlapped so as to overlap both, and the contact surface between the resin member 10a and the resin member 10b is melted and bonded by the heat supplied from the heat generating medium 11, and then the heat generating medium 11 is peeled To do. At least one of the resin members 10a and 10b includes a thermoplastic resin having a Tg or melting point of less than 300 ° C.
More specifically, in the laser bonding method of the third embodiment, the light absorber 20 is disposed so as to be interposed between the resin member 10a and the heat generating medium 11 and between the resin member 10a and the heat generating medium 11. Then, by irradiating the light absorbent 20 with the laser beam 50, the resin member on the joining surface of the resin member 10a and the resin member 10b is welded, and the resin member 10a and the resin member 10b are joined. The heat generating medium 11 is coated with a light absorbent 20 on its surface, and the energy of the irradiated laser light is transferred to the resin member by converting the energy of the laser light into heat energy. After welding, peel off. As shown in FIG. 5, the heat generating medium 11 may be disposed so that the resin member is sandwiched from both the front and back surfaces, or may be disposed on only one surface of the front and back surfaces.

次に、実施例を挙げて本発明をさらに詳細に説明するが、本発明はその要旨を超えない限り、以下の実施例に限定されるものではない。   EXAMPLES Next, although an Example is given and this invention is demonstrated further in detail, this invention is not limited to a following example, unless the summary is exceeded.

(実施例1)
実施例1において用いた使用材料は以下の通りである。
<使用材料>
・樹脂部材A 材質 トリアセチルセルロース(富士フィルム社製、Tg170℃、融点275℃)
厚み 80μm
形状 10mm×50mm
・光吸収剤A ジェンテックス社製 商品名「Clearweld LD120C」(示差熱天秤を用いて350℃まで加熱して測定された重量減少量は60%)
・レーザー 波長 940nm
出力 30W
スポット 2mmφ
・加圧部材 材質 溶融石英ガラス
厚み 10mm
・ステージ シリコンラバー(3mm厚)上にポリイミド(デュポン社製、商品名「カプトン」 125μm厚)を積置したもの
Example 1
The materials used in Example 1 are as follows.
<Materials used>
-Resin member A Material Triacetylcellulose (Fuji Film, Tg 170 ° C, melting point 275 ° C)
Thickness 80μm
Shape 10mm x 50mm
-Light absorber A Gentex company name "Clearweld LD120C" (weight loss measured by heating to 350 ° C using a differential thermal balance is 60%)
・ Laser wavelength 940nm
Output 30W
Spot 2mmφ
・ Pressure member Material Fused quartz glass
Thickness 10mm
・ Stage Silicon rubber (3 mm thick) with polyimide (DuPont, trade name “Kapton” 125 μm thick)

<重量減少量の測定>
示差熱天秤(Thermo plus、Rigaku社製、TG8120シリーズ高温型)を用いて重量減少量を測定した。測定条件は以下のとおりとした。
・昇温レート 10℃/min
・測定雰囲気 N2
・測定温度 30〜500℃
・保持時間 0min
<Measurement of weight loss>
Weight loss was measured using a differential thermal balance (Thermo plus, Rigaku, TG8120 series high temperature type). The measurement conditions were as follows.
Temperature increase rate 10 ℃ / min
・ Measurement atmosphere N 2
Measurement temperature 30 ~ 500 ℃
Retention time 0 min

図7は、下記実施例及び比較例で使用した光吸収剤Aについて、上記示差熱天秤を用いて測定した重量減少量の測定結果を示したグラフである。   FIG. 7 is a graph showing the measurement results of the weight loss measured for the light absorbent A used in the following Examples and Comparative Examples using the above differential thermal balance.

<レーザー接合テスト>
樹脂部材Aの端部に幅10mm×長さ10mmの領域に光吸収剤Aを塗布して乾燥させ、厚み100nmの光吸収剤Aの塗布層を形成した。この光吸収剤Aの塗布層は、波長940nmのレーザー光の透過率が40%であった。該塗布層が形成された樹脂部材Aをステージ上に載置し、光吸収剤の塗布層を覆うように同じ材質の他の樹脂部材Aを重ね合わせ、その上から加圧部材で15kgf/cm2の圧力で押圧した。該加圧部材を押圧した状態で、上記条件のレーザー光を30Wと70Wにそれぞれ調節して速度100mm/sで1ライン走査照射し、樹脂部材Aのレーザー接合を行った。
<Laser bonding test>
The light absorbing agent A was applied to an area of 10 mm width × 10 mm length on the end of the resin member A and dried to form a coating layer of the light absorbing agent A having a thickness of 100 nm. This light-absorbing agent A coating layer had a transmittance of 40% for laser light having a wavelength of 940 nm. The resin member A on which the coating layer is formed is placed on a stage, another resin member A of the same material is overlaid so as to cover the coating layer of the light absorber, and a pressure member 15 kgf / cm from above. Pressed with a pressure of 2 . With the pressure member pressed, the laser beam under the above conditions was adjusted to 30 W and 70 W, respectively, and one line scanning irradiation was performed at a speed of 100 mm / s to perform laser bonding of the resin member A.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wおよび70Wのいずれの場合にも、樹脂が分解や炭化などを起こさず、良好な状態で接合されていることが確認された。
<Test results>
When the resin member that has undergone the laser joining test was visually observed, it was confirmed that the resin was joined in a good state without being decomposed or carbonized when the laser beam was 30 W or 70 W. It was done.

(実施例2)
<使用材料>
・光吸収剤B フタロシアニン系染料(示差熱天秤を用いて350℃まで加熱して測定された重量減少量は42%)
他は実施例1と同じ材料を使用した。
(Example 2)
<Materials used>
Light absorber B phthalocyanine dye (weight loss measured by heating to 350 ° C using a differential thermobalance is 42%)
The other materials were the same as in Example 1.

<レーザー接合テスト>
トルエンに1重量%の割合で上記光吸収剤Bを溶かすことにより光吸収剤溶液を作製し、樹脂部材Aの端部に幅10mm×長さ10mmの領域に20mL/mm2の塗布量で光吸収剤溶液を塗布し、トルエンを揮発・乾燥させることにより光吸収剤の塗布層を形成した。その後、上記実施例1のレーザー接合テストと同様にしてレーザー出力30Wおよび70Wでのレーザー接合を行った。
<Laser bonding test>
A light absorbent solution is prepared by dissolving the light absorbent B at a ratio of 1% by weight in toluene, and light is applied to the end of the resin member A at an area of 10 mm width × 10 mm length at a coating amount of 20 mL / mm 2. The absorber solution was applied, and toluene was volatilized and dried to form a light absorber coating layer. Thereafter, laser bonding was performed at laser powers of 30 W and 70 W in the same manner as the laser bonding test of Example 1 above.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wおよび70Wのいずれの場合にも、樹脂が分解や炭化などを起こさず、良好な状態で接合されていることが確認された。
<Test results>
When the resin member that has undergone the laser joining test was visually observed, it was confirmed that the resin was joined in a good state without being decomposed or carbonized when the laser beam was 30 W or 70 W. It was done.

(実施例3)
<使用材料>
・樹脂部材B 材質 ポリエチレンテレフタレート(PET、Tg67℃、融点243℃)
厚み 50μm
形状 10mm×50mm
他は実施例1と同じ材料を使用した。
(Example 3)
<Materials used>
-Resin member B Material Polyethylene terephthalate (PET, Tg 67 ° C, melting point 243 ° C)
Thickness 50μm
Shape 10mm x 50mm
The other materials were the same as in Example 1.

<レーザー接合テスト>
樹脂部材Bを用いることを除き、他は上記実施例1のレーザー接合テストと同様にしてレーザー出力30Wおよび70Wでのレーザー接合を行った。
<Laser bonding test>
Except for using the resin member B, laser bonding with laser outputs of 30 W and 70 W was performed in the same manner as in the laser bonding test of Example 1 above.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wおよび70Wのいずれの場合にも、樹脂が分解や炭化などを起こさず、良好な状態で接合されていることが確認された。
<Test results>
When the resin member that has undergone the laser joining test was visually observed, it was confirmed that the resin was joined in a good state without being decomposed or carbonized when the laser beam was 30 W or 70 W. It was done.

(実施例4)
<使用材料>
・樹脂部材C 材質 ポリカーボネート(PC、Tg146℃、融点253℃)
厚み 70μm
形状 10mm×50mm
他は実施例1と同じ材料を使用した。
Example 4
<Materials used>
-Resin member C Material Polycarbonate (PC, Tg 146 ° C, melting point 253 ° C)
Thickness 70μm
Shape 10mm x 50mm
The other materials were the same as in Example 1.

<レーザー接合テスト>
樹脂部材Cを用いることを除き、他は上記実施例1のレーザー接合テストと同様にしてレーザー出力30Wおよび70Wでのレーザー接合を行った。
<Laser bonding test>
Except for using the resin member C, laser bonding at laser outputs of 30 W and 70 W was performed in the same manner as in the laser bonding test of Example 1 above.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wおよび70Wのいずれの場合にも、樹脂が分解や炭化などを起こさず、良好な状態で接合されていることが確認された。
<Test results>
When the resin member that has undergone the laser joining test was visually observed, it was confirmed that the resin was joined in a good state without being decomposed or carbonized when the laser beam was 30 W or 70 W. It was done.

(実施例5)
<使用材料>
・樹脂部材D 材質 ポリビニルアルコール(クラレ社製、Tgなし、融点210℃)
厚み 75μm
形状 10mm×50mm
他は実施例1と同じ材料を使用した。
(Example 5)
<Materials used>
-Resin member D Material Polyvinyl alcohol (Kuraray, no Tg, melting point 210 ° C.)
Thickness 75μm
Shape 10mm x 50mm
The other materials were the same as in Example 1.

<レーザー接合テスト>
樹脂部材Dを用いるとともにレーザー出力を90Wに変更することを除き、他は上記実施例1のレーザー接合テストと同様にしてレーザー接合を行った。
<Laser bonding test>
Other than using the resin member D and changing the laser output to 90 W, laser bonding was performed in the same manner as in the laser bonding test of Example 1 above.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、樹脂が分解や炭化などを起こさず、良好な状態で接合されていることが確認された。
<Test results>
When the resin member which passed the said laser joining test was observed visually, it was confirmed that resin did not raise | generate decomposition | disassembly or carbonization, but was joined in the favorable state.

(比較例1)
<使用材料>
・光吸収剤C 山本化成社製、商品名「YKR」(示差熱天秤を用いて350℃まで加熱して測定された重量減少量が30%)
上記光吸収剤を用いたことを除き、他は実施例1と同様の材料を使用した。
(Comparative Example 1)
<Materials used>
-Light absorber C, manufactured by Yamamoto Kasei Co., Ltd., trade name “YKR” (weight loss measured by heating to 350 ° C. using a differential thermal balance is 30%)
The same material as in Example 1 was used except that the light absorber was used.

<レーザー接合テスト>
光吸収剤として上記光吸収剤Cを用いることを除き、他は実施例1と同様にして、レーザー出力30Wおよび70Wによるレーザー接合テストを実施した。
<Laser bonding test>
Except for using the light absorber C as a light absorber, laser bonding tests were performed in the same manner as in Example 1 with laser outputs of 30 W and 70 W.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wの場合には、樹脂部材の分解、炭化などのない良好な接合が達成できたことが確認された。しかしながら、レーザー光が70Wの場合には、レーザー照射部には黒色に変色した部分が点在しており、且つ接合体は、焼け焦げた臭いを発していた。このことから、該テストにおいては、レーザーの過剰照射によって樹脂部材の炭化が起こったことが認められた。
<Test results>
When the resin member which passed the said laser joining test was observed visually, when the laser beam was 30 W, it was confirmed that favorable joining without decomposition | disassembly of a resin member, carbonization, etc. was achieved. However, when the laser beam was 70 W, the laser-irradiated portion was dotted with black-colored portions, and the joined body emitted a burnt smell. From this, in the test, it was recognized that carbonization of the resin member occurred due to excessive irradiation of the laser.

(比較例2)
<使用材料>
・光吸収剤D メチン系の油溶性染料を含む着色剤を樹脂に配合して製造されたインクタイプ(オリエント化学工業社製、商品名「eBIND ink」、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が37%)
上記光吸収剤を用いたことを除き、他は実施例1と同様の材料を使用した。
(Comparative Example 2)
<Materials used>
Light absorber D Ink type manufactured by blending a colorant containing a methine-based oil-soluble dye into a resin (Orient Chemical Industries, trade name “eBIND ink”, heated to 350 ° C. using a differential thermal balance. Measured weight loss is 37%)
The same material as in Example 1 was used except that the light absorber was used.

<レーザー接合テスト>
光吸収剤として上記光吸収剤Dを用いることを除き、他は実施例1と同様にしてレーザー出力30Wおよび70Wによるレーザー接合テストを実施した。
<Laser bonding test>
Except for using the light absorber D as a light absorber, laser bonding tests were performed in the same manner as in Example 1 with laser outputs of 30 W and 70 W.

<テスト結果>
上記レーザー接合テストを経た樹脂部材を目視にて観察したところ、レーザー光が30Wの場合には、樹脂部材の分解、炭化などのない良好な接合が達成できたことが確認された。しかしながら、レーザー光が70Wの場合には、レーザー照射部には黒色に変色した部分が点在しており、且つ接合体は、焼け焦げた臭いを発していた。このことから、該テストにおいては、比較例1と同様、レーザーの過剰照射によって樹脂部材の炭化が起こったことが認められた。
<Test results>
When the resin member which passed the said laser joining test was observed visually, when the laser beam was 30 W, it was confirmed that favorable joining without decomposition | disassembly of a resin member, carbonization, etc. was achieved. However, when the laser beam was 70 W, the laser-irradiated portion was dotted with black-colored portions, and the joined body emitted a burnt smell. From this, in the test, as in Comparative Example 1, it was recognized that the carbonization of the resin member occurred due to excessive laser irradiation.

(比較例3)
<使用材料>
・樹脂部材E 材質 熱可塑性ポリイミド(Tg:315℃)
厚み 50μm
形状 10mm×50mm
上記樹脂部材を用いたことを除き、他は実施例1と同様の材料を使用した。
(Comparative Example 3)
<Materials used>
-Resin member E Material Thermoplastic polyimide (Tg: 315 ° C)
Thickness 50μm
Shape 10mm x 50mm
The same material as in Example 1 was used except that the above resin member was used.

<レーザー接合テスト>
樹脂部材として上記樹脂部材Eを用い、更にレーザー出力を90Wに変更することを除き、他は実施例1と同様にしてレーザー接合テストを実施した。
<Laser bonding test>
A laser bonding test was carried out in the same manner as in Example 1 except that the resin member E was used as the resin member and the laser output was changed to 90 W.

<テスト結果>
上記レーザー接合テストの結果、樹脂部材を接合することができなかった。これは、樹脂部材Eが高耐熱性の熱可塑性ポリイミドであるため、これを溶融させるための熱量が得られなかったためであると考えられる。
<Test results>
As a result of the laser joining test, the resin member could not be joined. This is presumably because the resin member E is a highly heat-resistant thermoplastic polyimide, so that the amount of heat for melting it could not be obtained.

(比較例4)
<使用材料>
・樹脂部材E(同上)
・光吸収剤D(同上)
上記樹脂部材Eおよび光吸収剤Dを用いたことを除き、他は実施例1と同様の材料を使用した。
(Comparative Example 4)
<Materials used>
・ Resin member E (same as above)
・ Light absorber D (same as above)
Except that the resin member E and the light absorber D were used, the same materials as in Example 1 were used.

<レーザー接合テスト>
樹脂部材として上記樹脂部材E、光吸収剤として上記光吸収剤Dを用いること、更にレーザー出力を70Wに変更することを除き、他は実施例1と同様にしてレーザー接合テストを実施した。
<Laser bonding test>
A laser bonding test was carried out in the same manner as in Example 1 except that the resin member E was used as the resin member, the light absorber D was used as the light absorber, and the laser output was changed to 70 W.

<テスト結果>
上記レーザー接合テストの結果、高耐熱性の熱可塑性ポリイミドを接合できたことが確認できた。しかしながら、樹脂部材を目視にて観察したところ、レーザー照射部には黒色に変色した部分が点在していることが確認された。このことから、該テストにおいては、レーザーの過剰照射によって樹脂部材の炭化が起こったことが認められた。
<Test results>
As a result of the laser joining test, it was confirmed that high heat-resistant thermoplastic polyimide could be joined. However, when the resin member was visually observed, it was confirmed that the laser-irradiated portion was dotted with black-colored portions. From this, in the test, it was recognized that carbonization of the resin member occurred due to excessive irradiation of the laser.

10a、10b、10c 樹脂部材
20 光吸収剤
30 ステージ
40 加圧部材
50 レーザー光
10a, 10b, 10c Resin member 20 Light absorbent 30 Stage 40 Pressure member 50 Laser light

Claims (2)

2以上の樹脂部材を接触させ、その接触面の近傍に配置された光吸収剤にレーザー光を照射して樹脂部材を溶着させて接合する樹脂部材のレーザー接合方法であって、
前記樹脂部材の少なくとも何れか1つが、300℃未満のガラス転移点又は融点を有する熱可塑性樹脂であり、前記光吸収剤が、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であることを特徴とする樹脂部材のレーザー接合方法。
A resin member laser joining method in which two or more resin members are brought into contact with each other, and the light absorbing agent disposed in the vicinity of the contact surface is irradiated with a laser beam to weld the resin member and join them.
Weight loss measured when at least one of the resin members is a thermoplastic resin having a glass transition point or melting point of less than 300 ° C., and the light absorber is heated to 350 ° C. using a differential thermobalance A resin member laser joining method, wherein the amount is 40% or more.
2以上の樹脂部材が接触され、その接触面の近傍に配置された光吸収剤にレーザー光が照射されることで樹脂部材どうしが溶着接合されてなる樹脂部材のレーザー接合体であって、
前記樹脂部材の少なくとも何れか1つが、300℃未満のガラス転移点又は融点を有する熱可塑性樹脂であり、前記光吸収剤が、示差熱天秤を用いて350℃まで加熱して測定された重量減少量が40%以上であることを特徴とする樹脂部材のレーザー接合体。
Two or more resin members are contacted, and a laser joined body of resin members in which resin members are welded and joined by irradiating laser light to a light absorber disposed in the vicinity of the contact surface,
Weight loss measured when at least one of the resin members is a thermoplastic resin having a glass transition point or melting point of less than 300 ° C., and the light absorber is heated to 350 ° C. using a differential thermobalance A laser joined body of a resin member characterized in that the amount is 40% or more.
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