JP2011174045A - セラミックマトリクス複合体の前駆物質スラリ組成物及びシート成形コンパウンド - Google Patents
セラミックマトリクス複合体の前駆物質スラリ組成物及びシート成形コンパウンド Download PDFInfo
- Publication number
- JP2011174045A JP2011174045A JP2010283948A JP2010283948A JP2011174045A JP 2011174045 A JP2011174045 A JP 2011174045A JP 2010283948 A JP2010283948 A JP 2010283948A JP 2010283948 A JP2010283948 A JP 2010283948A JP 2011174045 A JP2011174045 A JP 2011174045A
- Authority
- JP
- Japan
- Prior art keywords
- slurry composition
- resin
- precursor slurry
- solid component
- carbonaceous solid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/573—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6263—Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6264—Mixing media, e.g. organic solvents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6269—Curing of mixtures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/63452—Polyepoxides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/6346—Polyesters
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/421—Boron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
- C04B2235/424—Carbon black
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
- C04B2235/425—Graphite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
- C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
- C04B2235/5244—Silicon carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/526—Fibers characterised by the length of the fibers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5276—Whiskers, spindles, needles or pins
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5292—Flakes, platelets or plates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/616—Liquid infiltration of green bodies or pre-forms
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31511—Of epoxy ether
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31721—Of polyimide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31725—Of polyamide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31935—Ester, halide or nitrile of addition polymer
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Reinforced Plastic Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Ceramic Products (AREA)
Abstract
【解決手段】熱可塑性樹脂、適切な硬化剤、セラミック成分、炭素質固体成分及び任意に使用される適切な溶剤を含み、前記熱可塑性樹脂は、ポリエステル、ビニルエステル、エポキシ樹脂、ビスマレイミド樹脂及びポリイミド樹脂から選択された少なくとも1つの樹脂であり、前記炭素質固体成分は、熱分解時に適切な量の炭素チャーを生成し、且つ前記溶剤の除去後、硬化前の前駆物質スラリ組成物は70体積%までの固体を含む前駆物質スラリ組成物。シート整形コンパウンドは、前駆物質スラリ組成物から形成された第1の外側膜及び第2の外側膜と、第1の外側膜と第2の外側膜との間に支持された無作為に分散された補強材料とを含む。
【選択図】図2
Description
12 エーロフォイル部分
14 ダブテール
16 後縁部分
18 前縁部分
100 ステップ:補強材料を提供する
102a 点線
102b 破線
104 ステップ:補強材料を整形する
110 ステップ:補強材料をスラリ組成物と接触させる
120 ステップ:熱硬化性樹脂を硬化させる
130 ステップ:熱分解する
140 ステップ:メルト溶浸
Claims (10)
- 熱可塑性樹脂、適切な硬化剤、セラミック成分、炭素質固体成分及び任意に使用される適切な溶剤を含み、前記熱可塑性樹脂は、ポリエステル、ビニルエステル、エポキシ樹脂、ビスマレイミド樹脂及びポリイミド樹脂から選択された少なくとも1つの樹脂であり、前記炭素質固体成分は、熱分解時に適切な量の炭素チャーを生成し、且つ前記溶剤の除去後、硬化前の前駆物質スラリ組成物は70体積%までの固体を含むことを特徴とする前駆物質スラリ組成物。
- 前記選択された熱硬化性樹脂は、15分未満で硬化可能である請求項1記載の前駆物質スラリ組成物。
- 前記炭素質固体成分は、グラファイト粒子、グラファイト薄片、グラファイトホイスカー、非晶質炭素、単結晶炭素又は多結晶炭素、炭化植物繊維、ランプブラック、微粉砕石炭、木炭、炭化ポリマー繊維及びフェルトより成る群から選択された少なくとも1つの物質を含む請求項1又は2記載の前駆物質スラリ組成物。
- 分散剤、濃厚化剤、架橋モノマー、低プロファイル添加剤及び染料から選択された適切な量の1つ以上の添加剤を含む請求項1から3のいずれか1項に記載の前駆物質スラリ組成物。
- 48体積%のアセトン、16体積%の前記炭素質固体成分及び9体積%の前記セラミック成分及び残余成分としての前記熱硬化性樹脂及び使用されている場合の前記適切な溶剤を含む請求項1から4のいずれか1項に記載の前駆物質スラリ組成物。
- 前駆物質スラリ組成物から形成された第1の外側膜及び第2の外側膜と;
前記第1の外側膜と前記第2の外側膜との間に支持された無作為に分散された補強材料とを含み、
前記前駆物質スラリ組成物は、
熱可塑性樹脂、セラミック成分、炭素質固体成分、任意に使用される適切な溶剤及び存在している場合には適切な硬化剤を含み、
前記熱硬化性樹脂は、ポリエステル、ビニルエステル、エポキシ樹脂、ビスマレイミド樹脂及びポリイミド樹脂から選択された少なくとも1つの樹脂であり、前記炭素質固体成分は、熱分解時に適切な量のチャーを生成し、且つ前記溶剤の除去後、硬化前の前記前駆物質スラリ組成物は、70体積%までの固体を含むシート成形コンパウンド。 - 前記補強材料は、長さ1cm〜5cmのSiCトウ束から形成される請求項6記載のシート成形コンパウンド。
- 圧縮成形処理後に十分な未加工強度を示す請求項6又は7記載のシート成形コンパウンド。
- 前記炭素質固体成分は、グラファイト粒子、グラファイト薄片、グラファイトホイスカー、非晶質炭素、単結晶炭素、多結晶炭素、炭化植物繊維、ランプブラック、微粉砕石炭、木炭、炭化ポリマー繊維及びフェルトより成る群から選択された1つの物質を含む請求項6から8のいずれか1項に記載のシート成形コンパウンド。
- 前記前駆物質スラリ組成物は、48体積%のアセトン、16体積%の前記炭素質固体成分、9体積%の前記セラミック成分及び残余成分としての前記熱可塑性樹脂及び存在している場合には前記適切な硬化剤を含む請求項6から9のいずれか1項に記載のシート成形コンパウンド。
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28975109P | 2009-12-23 | 2009-12-23 | |
US61/289,751 | 2009-12-23 | ||
US12/827,841 US20110151248A1 (en) | 2009-12-23 | 2010-06-30 | Ceramic Matrix Composite Precursor Slurry Compositions And Sheet Molding Compound |
US12/827,841 | 2010-06-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2011174045A true JP2011174045A (ja) | 2011-09-08 |
JP2011174045A5 JP2011174045A5 (ja) | 2014-12-25 |
Family
ID=43531076
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010283948A Pending JP2011174045A (ja) | 2009-12-23 | 2010-12-21 | セラミックマトリクス複合体の前駆物質スラリ組成物及びシート成形コンパウンド |
Country Status (4)
Country | Link |
---|---|
US (1) | US20110151248A1 (ja) |
EP (1) | EP2338934B1 (ja) |
JP (1) | JP2011174045A (ja) |
CA (1) | CA2726178C (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011173784A (ja) * | 2009-12-23 | 2011-09-08 | General Electric Co <Ge> | セラミックマトリクス複合体物品を製造する方法及びその方法により形成された物品 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9924718B2 (en) | 2013-04-30 | 2018-03-27 | Bedoukian Research, Inc. | Control and repellency of biting flies, house flies, ticks, ants, fleas, biting midges, cockroaches, spiders and stink bugs |
US9291060B2 (en) | 2013-03-14 | 2016-03-22 | Rolls-Royce Corporation | High strength joints in ceramic matrix composite preforms |
US9896954B2 (en) * | 2014-10-14 | 2018-02-20 | Rolls-Royce Corporation | Dual-walled ceramic matrix composite (CMC) component with integral cooling and method of making a CMC component with integral cooling |
US11198276B2 (en) | 2018-02-16 | 2021-12-14 | Rolls-Royce Corporation | Method of forming a ceramic matrix composite (CMC) component having an engineered surface |
CN115353633B (zh) * | 2022-08-10 | 2024-05-28 | 江苏蓝固新能源科技有限公司 | 一种乙烯基酯树脂陶瓷浆料的制备方法、隔膜及二次电池 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000095573A (ja) * | 1998-09-25 | 2000-04-04 | Toshiba Ceramics Co Ltd | 粉末成形体、その焼結体の製造方法 |
JP2002037682A (ja) * | 2000-07-28 | 2002-02-06 | Toshiba Ceramics Co Ltd | 多孔質炭化珪素焼結体の製造方法 |
Family Cites Families (32)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4546674A (en) * | 1980-10-21 | 1985-10-15 | Clark Lonel L | Method for providing a tool for forming an article |
US4737328A (en) | 1985-07-29 | 1988-04-12 | General Electric Company | Infiltration of material with silicon |
US5015540A (en) * | 1987-06-01 | 1991-05-14 | General Electric Company | Fiber-containing composite |
US5330854A (en) * | 1987-09-24 | 1994-07-19 | General Electric Company | Filament-containing composite |
US5336350A (en) * | 1989-10-31 | 1994-08-09 | General Electric Company | Process for making composite containing fibrous material |
ES2068595T3 (es) * | 1990-06-29 | 1995-04-16 | Flexline Services Ltd | Un procedimiento para fabricar compuestos reforzados y material filamentoso para uso en dicho procedimiento. |
US5589116A (en) * | 1991-07-18 | 1996-12-31 | Sumitomo Metal Industries, Ltd. | Process for preparing a silicon carbide sintered body for use in semiconductor equipment |
US5336550A (en) | 1993-05-18 | 1994-08-09 | Applied Magnetics Corporation | Carbon overcoat for magnetic head sliders |
WO1995015919A1 (en) * | 1993-12-08 | 1995-06-15 | Massachusetts Institute Of Technology | Casting tooling |
US5509555A (en) * | 1994-06-03 | 1996-04-23 | Massachusetts Institute Of Technology | Method for producing an article by pressureless reactive infiltration |
US6024898A (en) * | 1996-12-30 | 2000-02-15 | General Electric Company | Article and method for making complex shaped preform and silicon carbide composite by melt infiltration |
EP0933343B1 (en) * | 1998-01-29 | 2003-06-25 | Coi Ceramics, Inc. | Method for producing sized, coated ceramic fibers |
AU2764199A (en) * | 1998-02-13 | 1999-08-30 | Regents Of The University Of California, The | Reinforced composites including bone-shaped short fibers |
US6231793B1 (en) * | 1998-10-26 | 2001-05-15 | Thomas Edward Strasser | Polymer-derived ceramic matrix composite components |
US6280550B1 (en) * | 1998-12-15 | 2001-08-28 | General Electric Company | Fabrication of composite articles having an infiltrated matrix |
AUPP941399A0 (en) * | 1999-03-23 | 1999-04-15 | University Of Melbourne, The | Improved carbon-containing materials |
US6214279B1 (en) * | 1999-10-02 | 2001-04-10 | Nanotek Instruments, Inc. | Apparatus and process for freeform fabrication of composite reinforcement preforms |
DE10020655A1 (de) * | 2000-04-27 | 2001-11-08 | Freundorfer Fensterbau | Keramischer Werkstoff |
US7378362B2 (en) * | 2000-09-29 | 2008-05-27 | Goodrich Corporation | Boron carbide based ceramic matrix composites |
US6627019B2 (en) * | 2000-12-18 | 2003-09-30 | David C. Jarmon | Process for making ceramic matrix composite parts with cooling channels |
GB2375501B (en) * | 2001-05-03 | 2003-07-09 | Morgan Crucible Co | Extrusion of graphitic bodies |
US7026043B2 (en) * | 2001-10-12 | 2006-04-11 | Owens Corning Composites Sprl | Sheet molding compound having improved surface characteristics |
JP2004181584A (ja) * | 2002-12-04 | 2004-07-02 | Showa Denko Kk | 研磨用複合材料及び砥石、研削材料、研磨材料並びに電子部品の加工方法及びシリコンの加工方法 |
FR2857660B1 (fr) * | 2003-07-18 | 2006-03-03 | Snecma Propulsion Solide | Structure composite thermostructurale a gradient de composition et son procede de fabrication |
DE10335131A1 (de) * | 2003-07-31 | 2005-02-24 | Blue Membranes Gmbh | Verfahren und Herstellung von porösen kohlenstoffbasierten Formkörpern |
DE10347701A1 (de) * | 2003-10-14 | 2005-05-19 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Leitfähiges Formteil, Verfahren zu seiner Herstellung und Verwendung desselben |
US7306826B2 (en) * | 2004-02-23 | 2007-12-11 | General Electric Company | Use of biased fabric to improve properties of SiC/SiC ceramic composites for turbine engine components |
JP5113982B2 (ja) * | 2004-04-23 | 2013-01-09 | トヨタ自動車株式会社 | 金属炭化物粒子が分散した炭素複合材料の製造方法 |
US7063870B2 (en) * | 2004-05-25 | 2006-06-20 | Honeywell International Inc. | Manufacture of functionally graded carbon-carbon composites |
US7153379B2 (en) * | 2004-10-15 | 2006-12-26 | General Electric Company | Methods of producing a ceramic matrix composite |
US7708851B2 (en) * | 2005-10-25 | 2010-05-04 | General Electric Company | Process of producing a ceramic matrix composite article and article formed thereby |
US20090169738A1 (en) * | 2007-12-28 | 2009-07-02 | General Electric Company | Method for rapid manufacture of carbon-based tooling for melt infiltration |
-
2010
- 2010-06-30 US US12/827,841 patent/US20110151248A1/en not_active Abandoned
- 2010-12-20 EP EP20100195942 patent/EP2338934B1/en active Active
- 2010-12-21 JP JP2010283948A patent/JP2011174045A/ja active Pending
- 2010-12-22 CA CA2726178A patent/CA2726178C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000095573A (ja) * | 1998-09-25 | 2000-04-04 | Toshiba Ceramics Co Ltd | 粉末成形体、その焼結体の製造方法 |
JP2002037682A (ja) * | 2000-07-28 | 2002-02-06 | Toshiba Ceramics Co Ltd | 多孔質炭化珪素焼結体の製造方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011173784A (ja) * | 2009-12-23 | 2011-09-08 | General Electric Co <Ge> | セラミックマトリクス複合体物品を製造する方法及びその方法により形成された物品 |
Also Published As
Publication number | Publication date |
---|---|
EP2338934A1 (en) | 2011-06-29 |
CA2726178A1 (en) | 2011-06-23 |
US20110151248A1 (en) | 2011-06-23 |
CA2726178C (en) | 2018-08-14 |
EP2338934B1 (en) | 2014-06-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5898840B2 (ja) | セラミックマトリクス複合体物品を製造する方法及びその方法により形成された物品 | |
EP3549926B1 (en) | Method for preparing c/c-sic composite material part | |
US7871592B2 (en) | Method for preparing a carbon/carbon composite | |
CA2812238C (en) | Method of producing a melt-infiltrated ceramic matrix composite article | |
US8859037B2 (en) | Method for manufacturing ceramic matrix composite structures | |
CA2960342C (en) | Ceramic matrix composites having monomodal pore size distribution and low fiber volume fraction | |
JP2011174045A (ja) | セラミックマトリクス複合体の前駆物質スラリ組成物及びシート成形コンパウンド | |
US10450235B2 (en) | Method of producing an internal cavity in a ceramic matrix composite and mandrel therefor | |
US20070096371A1 (en) | Process of producing ceramic matrix composites | |
EP0714869B1 (en) | Carbon fiber-reinforced carbon composite material and process for the preparation thereof | |
JP2013256436A5 (ja) | ||
US20170015592A1 (en) | Process of producing ceramic matrix composites and ceramic matrix composites formed thereby | |
US10723660B2 (en) | Carbon yielding resin for melt infiltration | |
US20030137084A1 (en) | SiC Fiber-reinforced SiC-matrix composite and manufacturing method thereof | |
CN113248273A (zh) | 一种陶瓷基复合标签材料及其制备方法 | |
JP4527300B2 (ja) | 高密度SiC繊維強化型SiC複合材料の製造方法 | |
US11845699B2 (en) | Methods for manufacturing coated composite materials | |
EP1281695A1 (en) | Method for producing sic fiber/sic composite material having high strength | |
JP2001181062A (ja) | 樹脂含浸炭素繊維強化炭素複合材とその製造方法 | |
KR20120005592A (ko) | 자동차용 브레이크 디스크 제조 방법 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20131216 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20140430 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20140507 |
|
A601 | Written request for extension of time |
Free format text: JAPANESE INTERMEDIATE CODE: A601 Effective date: 20140805 |
|
A602 | Written permission of extension of time |
Free format text: JAPANESE INTERMEDIATE CODE: A602 Effective date: 20140808 |
|
A524 | Written submission of copy of amendment under section 19 (pct) |
Free format text: JAPANESE INTERMEDIATE CODE: A524 Effective date: 20141107 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20150519 |