JP2011172404A - Static actuator, and manufacturing method therefor - Google Patents
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Abstract
Description
本発明は、積層された電極間の電位差によって伸縮する静電アクチュエータおよびその製造方法に関する。 The present invention relates to an electrostatic actuator that expands and contracts due to a potential difference between stacked electrodes and a method for manufacturing the same.
静電アクチュエータは、軽量でありながら大きな駆動力を得ることができるため、磁力を利用したモータなどに代わるものとして期待されている。 Since the electrostatic actuator can obtain a large driving force while being lightweight, it is expected to replace a motor using magnetic force.
静電アクチュエータの一例として、特許文献1には、多数の電極を積層し、電極と電極の間に印加される電圧に応じて伸縮させる構成の積層型静電アクチュエータが開示されている。 As an example of the electrostatic actuator, Patent Document 1 discloses a stacked electrostatic actuator having a configuration in which a large number of electrodes are stacked and expanded or contracted according to a voltage applied between the electrodes.
ところで、特許文献1のような従来技術では、積層数に応じた可動範囲と強い作用力が期待できる反面、電極間の空間を伸縮させる構成であるために、外力が加わった場合などには容易に伸びてしまう場合があり、アクチュエータの構造自体で形状を維持することが困難である。 By the way, in the conventional technology such as Patent Document 1, a movable range corresponding to the number of stacks and a strong acting force can be expected, but since the space between the electrodes is expanded and contracted, it is easy when an external force is applied. It is difficult to maintain the shape by the actuator structure itself.
また、極板面積を増やすには、多くの積層型静電アクチュエータを並列に配置する必要があるが、積層型静電アクチュエータを大量に製造するには時間およびコストがかかる。 Further, in order to increase the electrode plate area, it is necessary to arrange many stacked electrostatic actuators in parallel, but it takes time and cost to manufacture a large number of stacked electrostatic actuators.
上記従来技術が有する問題に鑑み、本発明の目的は、外力に対して自身の形状を維持可能で容易に製造することができる技術を提供することにある。 SUMMARY OF THE INVENTION In view of the above-described problems of the prior art, an object of the present invention is to provide a technique that can maintain its own shape against an external force and can be easily manufactured.
上記課題を解決するために、本発明の静電アクチュエータは、同一平面状に所定の間隔を置いて並行に配置された複数の帯状電極からなる電極群で、互いに逆極性の電圧が印加される第1の電極群と第2の電極群とを交差させ、交互に重ね合わせて折り畳むことで第1の電極と第2の電極とを交互に積層させた複数の積層電極と、帯状電極において、第1の電極群または第2の電極群と交差し積層電極の第1の電極または第2の電極となる部分に配置され、帯状電極より高い剛性を有する複数の板状部材と、帯状電極の折り返し部分であって、積層電極において対向する第1の電極と第2の電極との間で積層方向に伸縮する空隙を形成する複数のヒンジ部と、帯状電極において第1の電極群または第2の電極群を跨ぎ積層方向で隣接し対向する一対の所定の間隔の部分に配置され、積層電極において対向する第1の電極と第2の電極との間で積層方向に伸縮する空隙を形成する複数の接続部と、を備える。 In order to solve the above-mentioned problems, the electrostatic actuator of the present invention is an electrode group composed of a plurality of strip-like electrodes arranged in parallel at a predetermined interval on the same plane, and voltages having opposite polarities are applied to each other. A plurality of stacked electrodes in which the first electrode group and the second electrode group are crossed and alternately stacked and folded to alternately stack the first electrode and the second electrode; A plurality of plate-like members disposed at a portion intersecting with the first electrode group or the second electrode group and serving as the first electrode or the second electrode of the laminated electrode and having higher rigidity than the belt-like electrode; A plurality of hinge portions that are folded portions and form gaps that expand and contract in the stacking direction between the first electrode and the second electrode facing each other in the stacked electrode, and the first electrode group or the second electrode in the band-shaped electrode Across and adjacent to each other in the stacking direction Disposed in the portion of the pair of predetermined intervals, and a plurality of connecting portions for forming a space for expansion and contraction in the lamination direction between the first electrode and the second electrode facing the laminated electrode.
また、接続部は、一対の所定の間隔の部分を接合して形成されてもよい。 The connecting portion may be formed by joining a pair of predetermined intervals.
また、帯状電極は、誘電体で覆われていてもよい。 The strip electrode may be covered with a dielectric.
本発明の静電アクチュエータの製造方法は、所定の厚みを有する誘電体に挟み込まれた複数の帯状電極を形成し、帯状電極の誘電体双方に帯状電極の幅の長さを有する矩形の複数の板状部材を間隔を置いて配置し、間隔部分のうち、帯状電極を折り畳んで積層した際に積層方向で隣接し対向する一対の間隔部分の少なくとも一方に、一対の間隔部分を互いに接続するための接続部材を配置し、複数の帯状電極の一部を第1の電極群として所定の間隔を置いて並行に配置し、残りを第2の電極群として、第1の電極群と交差するように所定の間隔を置いて並行に配置し、第1の電極群と交差する位置で双方の板状部材の1つを重ね合わせ、第1の電極群または第2の電極群を跨いだ位置の間隔部分で折り曲げて、第1の電極群と第2の電極群とを交互に折り畳み、第1の電極と第2の電極とを板状部材が重ね合わされた位置で交互に対向させて積層し、接続部材で一対の間隔部分を互いに接続する。 The manufacturing method of the electrostatic actuator of the present invention forms a plurality of strip electrodes sandwiched between dielectrics having a predetermined thickness, and forms a plurality of rectangular strips having the width of the strip electrode on both dielectric strips. Placing the plate-like members at intervals, and connecting the pair of spacing portions to at least one of the pair of spacing portions adjacent and facing each other in the stacking direction when the strip-like electrodes are folded and stacked among the spacing portions The connecting members are arranged, a part of the plurality of strip-like electrodes are arranged in parallel as a first electrode group at a predetermined interval, and the rest are used as the second electrode group so as to intersect the first electrode group. Are arranged in parallel at a predetermined interval, and one of the two plate-like members is overlapped at a position crossing the first electrode group, and the position across the first electrode group or the second electrode group The first electrode group and the second electrode group Alternately folding, a first electrode and a second electrode are laminated so as to face alternately position superimposed is plate-shaped member, connected to each other a pair of pitch areas in the connecting member.
本発明の静電アクチュエータの製造方法は、所定の厚みを有する誘電体に挟み込まれた複数の帯状電極を形成し、帯状電極の誘電体双方に帯状電極の幅の長さを有する矩形の複数のプラトー部を残して複数の溝部を形成し、複数の溝部のうち、帯状電極を折り畳んで積層する際に積層方向で隣接し対向する一対の溝部の少なくとも一方に、一対の溝部を互いに接続するための接続部材を形成し、複数の帯状電極の一部を第1の電極群として所定の間隔を置いて並行に配置し、残りを第2の電極群として、第1の電極群と交差するように所定の間隔を置いて並行に配置し、第1の電極群と交差する位置で双方のプラトー部の1つを重ね合わせ、第1の電極群または第2の電極群を跨いだ位置の溝部で折り曲げて、第1の電極群と第2の電極群とを交互に折り畳み、第1の電極と第2の電極とをプラトー部が重ね合わされた位置で交互に対向させて積層し、接続部材で一対の溝部を互いに接続する。 The manufacturing method of the electrostatic actuator of the present invention forms a plurality of strip electrodes sandwiched between dielectrics having a predetermined thickness, and forms a plurality of rectangular strips having the width of the strip electrode on both dielectric strips. A plurality of groove portions are formed leaving the plateau portion, and the pair of groove portions are connected to at least one of the pair of adjacent groove grooves adjacent to each other in the stacking direction when the strip electrodes are folded and stacked. A plurality of strip-shaped electrodes are arranged in parallel at a predetermined interval as a first electrode group, and the rest are used as a second electrode group so as to intersect the first electrode group Are arranged in parallel at a predetermined interval, and one of both plateau portions is overlapped at a position intersecting the first electrode group, and a groove portion at a position straddling the first electrode group or the second electrode group The first electrode group and the second electrode group Alternately folding, a first electrode and a second electrode are laminated so as to face alternately in a position where the plateau portion are superimposed and connected to each other a pair of grooves in the connecting member.
また、一対の溝部を接続するための接着剤を一対の溝部の接合面の少なくとも一方に塗布し、接続部材は、接合面の反対の面に配置され、帯状電極が折り畳まれ積層された場合に一対の溝部を接合面で圧着し接合してもよい。 In addition, when an adhesive for connecting the pair of grooves is applied to at least one of the joint surfaces of the pair of grooves, the connection member is disposed on the opposite surface of the joint surface, and the belt-like electrode is folded and laminated The pair of grooves may be bonded by bonding at the bonding surface.
また、接続部材は、エッチングにより除去されてもよい。 Further, the connecting member may be removed by etching.
本発明によれば、外力に対して自身の形状を維持可能で容易に製造することができる。 According to the present invention, it is possible to maintain its own shape against an external force and easily manufacture it.
図1は、本発明の一の実施形態に係る静電アクチュエータ100の外観図を示す。 FIG. 1 shows an external view of an electrostatic actuator 100 according to one embodiment of the present invention.
本実施形態に係る静電アクチュエータ100は、間隔Dを置いて並行に同一平面(XY平面)に配置した3本の幅Lを有する帯状の電極である電極テープを1組とした、2組の電極テープ13から成る。具体的には、2組の電極テープ13が、互いに交差するように配置され、交互に重ね合わせるように折り畳み積層される。これにより、静電アクチュエータ100は、図1のような9つの積層電極を有する電極構造を有する。各電極テープ13は、他の組の電極テープ13と交差する位置(積層電極)に、板状の電極保持部11が挟まれた積層電極部12を有する。また、電極テープ13は、折り返し部分であるヒンジ部14と、他の組の電極テープ13を跨ぐ平坦な部分で積層方向(Z方向)で隣接するもの同士を接続する接続部15とを有する。
The electrostatic actuator 100 according to the present embodiment includes two sets of electrode tapes that are strip-shaped electrodes having three widths L arranged in parallel on the same plane (XY plane) with a distance D therebetween. It consists of an electrode tape 13. Specifically, two sets of electrode tapes 13 are arranged so as to cross each other, and are folded and laminated so as to be alternately stacked. Thereby, the electrostatic actuator 100 has an electrode structure having nine laminated electrodes as shown in FIG. Each electrode tape 13 has a laminated electrode portion 12 in which a plate-like electrode holding portion 11 is sandwiched at a position (laminated electrode) intersecting with another set of electrode tapes 13. Moreover, the electrode tape 13 has the hinge part 14 which is a folding | returning part, and the
図2は、電極テープ13の構造の一例を示す。図に示すように、電極テープ13は、銅などの金属膜を誘電体膜で挟んで形成される。さらに、電極テープ13は、1辺の長さがLで厚みt1を持つ2枚の板状の電極保持部11に挟まれ、複数の積層電極部12が形成される。これにより、積層電極部12は、電極保持部11の剛性によって、板状の形状が維持される。各積層電極部12の間の溝部16は、ヒンジ部14や接続部15として活用される。
FIG. 2 shows an example of the structure of the electrode tape 13. As shown in the figure, the electrode tape 13 is formed by sandwiching a metal film such as copper between dielectric films. Further, the electrode tape 13 is sandwiched between two plate-like electrode holding portions 11 having a side length L and a thickness t1, and a plurality of laminated electrode portions 12 are formed. Thereby, the plate-like shape of the laminated electrode part 12 is maintained by the rigidity of the electrode holding part 11. The groove portions 16 between the laminated electrode portions 12 are utilized as hinge portions 14 and
図3は、X方向に延在する1つの電極テープ13に沿ったXZ平面での静電アクチュエータ100の断面図を示す。なお、図3において、X方向に延在する電極テープ13の積層電極部12は白抜きの矩形で示し、太い実線で示した電極テープ13によって互いに結合されている様子を示す。また、Y方向に延在し異なる極性の電圧が印加される他の組の電極テープ13および積層電極部12は、太い破線および網掛けを付した矩形で示す。 FIG. 3 shows a cross-sectional view of the electrostatic actuator 100 in the XZ plane along one electrode tape 13 extending in the X direction. In FIG. 3, the laminated electrode portions 12 of the electrode tape 13 extending in the X direction are indicated by white rectangles and are shown to be coupled to each other by the electrode tape 13 indicated by a thick solid line. Further, another set of the electrode tape 13 and the laminated electrode portion 12 that extend in the Y direction and to which voltages of different polarities are applied are indicated by thick broken lines and shaded rectangles.
図3に示すように、ヒンジ部14は、他の組の電極テープ13を跨いだ位置の溝部16そのものを撓ませることで形成される。一方、接続部15は、他の組の電極テープ13を跨ぐ平坦な平坦部17に位置する溝部16のうち、積層方向で隣接し対向する一対の溝部16を接合して形成される。ヒンジ部14および接続部15は、これらを形成する溝部16の長さ、電極テープ13自身が有する弾性力や張力等の特性により、積層電極における積層電極部12間の距離d1等の電極構造を維持することができる。なお、溝部16の幅D’は、間隔Dとともに、電極テープ13が有する特性、電極保持部11の剛性、要求される積層電極部12間の距離d1等に応じて適宜決められることが好ましい。
As shown in FIG. 3, the hinge portion 14 is formed by bending the groove portion 16 itself at a position straddling another set of electrode tapes 13. On the other hand, the
これにより、本実施形態の静電アクチュエータ100は、2組の電極テープ13それぞれに極性の異なる電圧が印加されると、対向する積層電極部12それぞれに電界が印加される。対向する積層電極部12それぞれの間の電界に応じた静電気力が作用する。その静電気力により、対向する各積層電極部12間の間隙を収縮させる。その結果、静電アクチュエータ100は、積層方向(Z方向)に収縮し、この収縮時の力を作用させることができる。 Thereby, in the electrostatic actuator 100 of the present embodiment, when voltages having different polarities are applied to the two sets of electrode tapes 13, an electric field is applied to each of the opposed laminated electrode portions 12. An electrostatic force according to the electric field between the opposing laminated electrode portions 12 acts. Due to the electrostatic force, the gap between the stacked electrode portions 12 facing each other is contracted. As a result, the electrostatic actuator 100 contracts in the stacking direction (Z direction), and the force at the time of contraction can be applied.
次に、本実施形態の静電アクチュエータ100は、既述のように構成されることにより、大きな動作範囲およびこの動作範囲における適切なばね特性の実現と、動作範囲を超えた変形への耐性の実現とを両立する点について説明する。 Next, the electrostatic actuator 100 of the present embodiment is configured as described above, thereby realizing a large operating range and an appropriate spring characteristic in this operating range, and resistance to deformation exceeding the operating range. The point which balances realization is demonstrated.
対向する2つの積層電極部12間に作用する単位面積あたりの静電気力の大きさは、これら電極間の距離d1の2乗に反比例する。したがって、静電アクチュエータ100によって大きな作用力を得るには、対向する2つの積層電極部12を互いに近接して組み合わせる必要がある。 The magnitude of the electrostatic force per unit area acting between the two opposing laminated electrode portions 12 is inversely proportional to the square of the distance d1 between these electrodes. Therefore, in order to obtain a large acting force by the electrostatic actuator 100, it is necessary to combine the two stacked electrode portions 12 facing each other in proximity to each other.
しかしながら、大きな動作範囲を確保するためには、対向する積層電極部12間の距離d1からそれぞれの電極保持部11の厚さt1の2倍と電極テープ13の厚さt2を差し引いた隙間の幅d2を確保する必要がある。また、静電アクチュエータ100および積層電極部12の形状を維持し、外力による変形を防ぐためには、電極保持部11の厚みt1も一定の厚み以上にして、動作範囲外では極めて硬いばねとして振る舞わせる必要がある。 However, in order to secure a large operating range, the width of the gap obtained by subtracting twice the thickness t1 of each electrode holding portion 11 and the thickness t2 of the electrode tape 13 from the distance d1 between the laminated electrode portions 12 facing each other. It is necessary to secure d2. In addition, in order to maintain the shapes of the electrostatic actuator 100 and the laminated electrode portion 12 and prevent deformation due to external force, the thickness t1 of the electrode holding portion 11 is also set to a certain thickness or more so as to behave as a very hard spring outside the operating range. There is a need.
図4は、1辺の長さL(例えば、100μm)の電極保持部11の厚みt1を変えてモデル化した静電アクチュエータについてのシミュレーションを行い、電極保持部11のサイズLと電極保持部11の厚みt1とが満たすべき関係を示す。なお、シミュレーション対象の静電アクチュエータのモデルでは、電極テープ13は、誘電体としてPET(ポリエチレンテレフタレート)樹脂のフィルムで銅の帯状電極を挟んで形成され、例えば1μmなどの厚さt2を有する。電極テープ13は、電極保持板11として、厚みt1のPET樹脂の板で挟まれ、積層電極部12が形成される。このような静電アクチュエータのモデルを用い、積層方向(Z方向)に積層電極を引き伸ばす外力の大きさに応じて、2つの積層電極部12の間隔がどのように変化するかをシミュレーションによって求めた。 FIG. 4 shows a simulation of the electrostatic actuator modeled by changing the thickness t1 of the electrode holder 11 having a side length L (for example, 100 μm), and the size L of the electrode holder 11 and the electrode holder 11 are simulated. The relationship which should satisfy | fill with thickness t1 of this is shown. In the electrostatic actuator model to be simulated, the electrode tape 13 is formed by sandwiching a copper strip electrode with a film of PET (polyethylene terephthalate) resin as a dielectric, and has a thickness t2 of, for example, 1 μm. The electrode tape 13 is sandwiched between PET resin plates having a thickness t1 as the electrode holding plate 11 to form the laminated electrode portion 12. Using such an electrostatic actuator model, simulation was performed to determine how the distance between the two stacked electrode portions 12 changes according to the magnitude of the external force that stretches the stacked electrode in the stacking direction (Z direction). .
図4に、電極保持部11の厚みt1をそれぞれ5μm、10μm、15μm、20μmとしたモデルについて、上述したような外力を加えたときのシミュレーション結果を、それぞれ細い実線、太い破線、太い一点鎖線および太い実線で示す。図4から、100μm四方の正方形の電極保持部11を設けた場合に、この電極保持部11の厚みを1辺の長さの1/10に当たる10μm以上とすれば、外力の作用にかかわらず、静電アクチュエータの変形量を非常に小さい値に抑制できることが分かる。なお、変形量の抑制効果は、電極保持部11の厚みを1辺の長さの1/20に当たる5μm程度でもある程度は期待できる。その一方、電極保持部11の厚みを1辺の長さの15パーセントに当たる15μmでも20パーセントに当たる20μmでも、変形量抑制効果はほぼ同等であることが分かる。 FIG. 4 shows the simulation results when the external force as described above is applied to the models in which the thickness t1 of the electrode holding portion 11 is 5 μm, 10 μm, 15 μm, and 20 μm, respectively. The thin solid line, thick broken line, Shown in bold solid line. From FIG. 4, when the electrode holder 11 having a square shape of 100 μm square is provided, if the thickness of the electrode holder 11 is 10 μm or more which corresponds to 1/10 of the length of one side, regardless of the action of external force, It can be seen that the deformation amount of the electrostatic actuator can be suppressed to a very small value. In addition, the deformation suppression effect can be expected to some extent even when the thickness of the electrode holding portion 11 is about 5 μm, which is 1/20 of the length of one side. On the other hand, it can be seen that the deformation suppression effect is almost the same regardless of whether the thickness of the electrode holding portion 11 is 15 μm corresponding to 15% of the length of one side or 20 μm corresponding to 20%.
この結果と静電気力の性質とを鑑み、図1のように、正方形の電極保持部11を備えて静電アクチュエータ100を構成する場合、電極保持部11のサイズLと厚みt1とは、次式(1)の関係を有することが、このシミュレーションにより判明した。 In view of this result and the nature of the electrostatic force, when the electrostatic actuator 100 is configured with the square electrode holding portion 11 as shown in FIG. 1, the size L and the thickness t1 of the electrode holding portion 11 are expressed by the following equation: It was found by this simulation that the relationship (1) is satisfied.
5×t1≦L≦20×t1 ・・・(1)
すなわち、電極保持部11の厚さt1に比べて電極テープ13の厚さt2が十分に小さい場合には、式(1)に示した条件を満たす正方形の電極保持部11を備えて積層電極部12の剛性を高めることができる。
5 × t1 ≦ L ≦ 20 × t1 (1)
That is, when the thickness t2 of the electrode tape 13 is sufficiently smaller than the thickness t1 of the electrode holding portion 11, the laminated electrode portion includes the square electrode holding portion 11 that satisfies the condition shown in the expression (1). The rigidity of 12 can be increased.
特に、上述したモデルで電極保持部11の厚みを10μmとした場合と同等の厚みとサイズの関係を満たしている場合は、変形量の抑制効果と大きな動作範囲とを実現した上で、対向する積層電極部12に印加した電界によって発生する静電気力により、十分な作用力を得ることができる。 In particular, when the relationship between the thickness and size equivalent to the case where the thickness of the electrode holding portion 11 is 10 μm is satisfied in the above-described model, the effect of suppressing the deformation amount and a large operating range are realized, and they are opposed to each other. Sufficient acting force can be obtained by the electrostatic force generated by the electric field applied to the laminated electrode portion 12.
また、例えば、積層電極の電極保持部11の厚みt1をZ軸の距離に応じて変化させたり、積層電極において、電極保持部11の厚みが大きい積層電極部12からなる層と厚みが小さい積層電極部12からなる層とを混在させたりできる。厚みが異なる電極保持部11を備えた積層電極を用いることにより、例えば、厚みが小さい電極保持部11を備えた積層電極部12の対を先に収縮させ、厚みが大きい電極保持部11を備えた積層電極部12の対は、強い電界が印加された場合のみ収縮させるといった応答を実現することができる。 Further, for example, the thickness t1 of the electrode holding portion 11 of the laminated electrode is changed according to the distance of the Z axis, or in the laminated electrode, a layer composed of the laminated electrode portion 12 having a large thickness of the electrode holding portion 11 and a laminated layer having a small thickness. A layer composed of the electrode portion 12 can be mixed. By using the laminated electrode provided with the electrode holding parts 11 having different thicknesses, for example, the pair of the laminated electrode parts 12 provided with the electrode holding parts 11 having a small thickness is first contracted, and the electrode holding parts 11 having a large thickness are provided. The pair of laminated electrode portions 12 can realize a response that contracts only when a strong electric field is applied.
このように、電界の強さに応じて静電アクチュエータ100が動作する長さや発生力を任意に制御することができるとともに、印加される電圧に応じて複雑な応答を示す静電アクチュエータ100を実現することができる。さらに、電極保持部11の厚みt1を変化させる場合、厚みt1と電極保持部11のサイズLとが式(1)の関係を満たしている限り、各積層電極部12間の距離d1は、電界を印加したときに発生する静電気力を確実に作用させられる長さ以下に保たれ、静電アクチュエータ100を安定して動作させることができる。 In this way, the electrostatic actuator 100 can be arbitrarily controlled in terms of the length and generated force that the electrostatic actuator 100 operates according to the strength of the electric field, and the electrostatic actuator 100 that exhibits a complex response according to the applied voltage is realized. can do. Furthermore, when the thickness t1 of the electrode holding part 11 is changed, as long as the thickness t1 and the size L of the electrode holding part 11 satisfy the relationship of the formula (1), the distance d1 between the stacked electrode parts 12 is the electric field. The electrostatic force generated when the voltage is applied is kept below the length that allows the electrostatic force to be reliably applied, and the electrostatic actuator 100 can be operated stably.
図5は、単独の積層電極からなる静電アクチュエータ、および、2つの積層電極を並列に組み合わせた静電アクチュエータのばね特性であり、外力に対する変位のシミュレーション結果を示す。横軸は静電アクチュエータを引っ張る外力を、縦軸は変位をそれぞれ示す。外力に対して変位が少ない方のばね特性がよいことを示し、2つの積層電圧を並列に組み合わせた静電アクチュエータの方のばね特性がよい。このことから、本実施形態の静電アクチュエータ100は、複数の積層電極が並列に配置されることから、外力、特に、ねじれ等の横からの力の作用による変形を抑制し電極構造を維持できる。さらに、静電アクチュエータ100は、積層構造に不均一が生じることを防ぎ、静電アクチュエータ全体の均一な伸縮を保証することができる。 FIG. 5 shows spring characteristics of an electrostatic actuator composed of a single laminated electrode and an electrostatic actuator obtained by combining two laminated electrodes in parallel, and shows a simulation result of displacement against an external force. The horizontal axis represents the external force pulling the electrostatic actuator, and the vertical axis represents the displacement. This indicates that the spring characteristics with less displacement with respect to the external force are better, and the spring characteristics of the electrostatic actuator that combines two stacked voltages in parallel are better. From this, the electrostatic actuator 100 according to this embodiment can maintain the electrode structure by suppressing the deformation due to the action of external force, particularly lateral force such as torsion, because a plurality of laminated electrodes are arranged in parallel. . Furthermore, the electrostatic actuator 100 can prevent non-uniformity in the laminated structure and ensure uniform expansion and contraction of the entire electrostatic actuator.
また、静電アクチュエータ100を直列に結合し集積アクチュエータを構成することができる。このような集積アクチュエータでは、静電アクチュエータ100が並列に並んだ9つの積層電極を有することによる作用力の増大効果とともに、直列に結合したことによる可動範囲の拡大効果を得ることができる。さらに、図1に示したような構造を持つ静電アクチュエータ100を微細化し、この微細化した静電アクチュエータ100を、直列に結合して集積アクチュエータを形成すれば、非常に大きな作用力を実現することができる。 Moreover, the electrostatic actuator 100 can be coupled in series to form an integrated actuator. In such an integrated actuator, it is possible to obtain the effect of increasing the working force due to the electrostatic actuator 100 having nine laminated electrodes arranged in parallel, and the effect of expanding the movable range due to the coupling in series. Further, if the electrostatic actuator 100 having the structure shown in FIG. 1 is miniaturized and the miniaturized electrostatic actuator 100 is connected in series to form an integrated actuator, a very large working force is realized. be able to.
次に、図6−8に基づいて、静電アクチュエータ100の製造方法について説明する。 Next, based on FIGS. 6-8, the manufacturing method of the electrostatic actuator 100 is demonstrated.
まず、図6を参照しつつ、電極テープ13の形成方法について説明する。 First, a method for forming the electrode tape 13 will be described with reference to FIG.
電極シートは、図6(a)に示すように、銅薄膜をPETフィルムで挟まれて作成される。電極シートは、太い破線に沿って帯状に切断される(図6(b))。帯状に切断された電極シートの切断面(図6(c)の矢印)をエッチングし、切断面に露出している銅薄膜が除去される。切断面が両側のPETフィルムで接合され(図6(d))、電極テープ13が生成される(図6(e))。 As shown in FIG. 6A, the electrode sheet is formed by sandwiching a copper thin film between PET films. The electrode sheet is cut into a strip shape along a thick broken line (FIG. 6B). The cut surface (arrow in FIG. 6C) of the electrode sheet cut into a strip shape is etched, and the copper thin film exposed on the cut surface is removed. The cut surfaces are joined with the PET films on both sides (FIG. 6D), and the electrode tape 13 is generated (FIG. 6E).
なお、図6(c)の工程で銅薄膜の帯状電極の幅が切断面のエッチングによって幅Wとなるように、図6(b)の工程において、所定のマージンαを予め見込んで電極シートを切断することが好ましい。 In the process of FIG. 6B, the electrode sheet is formed with a predetermined margin α in advance so that the width of the strip electrode of the copper thin film becomes the width W by etching the cut surface in the process of FIG. It is preferable to cut.
次に、図7、図8を参照しつつ、静電アクチュエータ100の製造方法の一例を説明する。 Next, an example of a method for manufacturing the electrostatic actuator 100 will be described with reference to FIGS.
本実施形態において、例えば、帯状電極を厚さt1+βのPETフィルムで挟んで形成された各電極テープ13は、両側のPETフィルム部分のうち、幅Lのプラトー部を残すようにして、図7(a)に網掛けして示す幅D’の部分を除去する。図7(b)に示すように、電極テープ13には、幅Lのプラトー部と幅D’の溝部16とが交互に現れる構造を形成される。なお、このように電極保持部11と溝部16とを一体形成する方法は、例えば、リソグラフィー技術を利用して微細な静電アクチュエータを製造する場合に特に有効である。また、溝部16の幅D’は可変長であり、既述したように、間隔Dとともに、電極テープ13が有する特性、電極保持部11の剛性、要求される各積層電極部12間の距離d1等に応じて適宜決められることが好ましい。 In this embodiment, for example, each electrode tape 13 formed by sandwiching a strip electrode with a PET film having a thickness t1 + β leaves a plateau portion having a width L out of the PET film portions on both sides, as shown in FIG. The portion of the width D ′ shown by shading in a) is removed. As shown in FIG. 7B, the electrode tape 13 is formed with a structure in which plateau portions having a width L and grooves 16 having a width D ′ appear alternately. Note that the method of integrally forming the electrode holding portion 11 and the groove portion 16 in this way is particularly effective when, for example, a fine electrostatic actuator is manufactured by using a lithography technique. Further, the width D ′ of the groove portion 16 is a variable length, and as described above, the characteristics of the electrode tape 13, the rigidity of the electrode holding portion 11, and the required distance d 1 between the laminated electrode portions 12 as well as the distance D. It is preferable to determine appropriately according to the above.
さらに、接続部15が形成される溝部16には、積層方向で隣接し対向する溝部16と接合される接合面に接着剤が塗布され、その反対の面にアクリル樹脂の接続部材20が図7(c)に示すように配置される。なお、本実施形態における接続部材20は、L+Dの幅を有し、電極テープ13の両端からD/2ずつはみ出すように配置される。これにより、各組の電極テープ13を接続部材20が互いに接するように配置すれば、各電極テープ13は互いに間隔Dを置いて並行に配置される。なお、接続部材20の高さは、接続部15の配置位置や積層電極部12間の距離d1等に応じて適宜決められることが好ましい。また、接続部材20を電極テープ13の溝部16に接合する接着剤はアセトン溶液に溶けやすく、溝部16の接合面に塗布される接着剤は耐アセトン溶液であることが好ましい。
Further, an adhesive is applied to the groove 16 where the connecting
次に、2組の電極テープ13は、アクリル樹脂の基板上に、互いに交差するように且つそれぞれ間隔Dを置いて並行に配置され、各電極テープ13が交差する9つの位置それぞれで双方のプラトー部の1つを重ね合わせる。基板上に直に配置された組の電極テープ13は、他の組の電極テープ13を交差して跨いだ位置にある溝部16で撓められ、ヒンジ部14として折り畳まれ、交差する各位置でプラトー部を重ね合わせる。同様にして、2組の電極テープ13が交互に折り畳まれ、各組の電極テープ13の積層電極部12が交互に対向して重ね合わされ積層される。図8は、図3と同じXZ平面における、本実施形態の方法で積層された静電アクチュエータ100の断面図を示す。図に示すように、2組の電極テープ13が積層される際に、接続部材20は、積層方向で隣接し対向する一対の溝部16を互いに接合して接続部15を形成するように重なり合って積層される。図8に示す矢印の方向から接続部材20を押圧することで、接続部15が形成される溝部16は確実に圧着され接合する。図8の静電アクチュエータ100をアセトン溶液に浸し、アクリル樹脂の基板および接続部材20を除去する。図1、図3に示す静電アクチュエータ100が生成される。
Next, the two sets of electrode tapes 13 are arranged in parallel on the acrylic resin substrate so as to cross each other and with a distance D therebetween, and both plateaus at each of the nine positions at which the electrode tapes 13 cross each other. Overlapping one of the parts. A set of electrode tapes 13 arranged directly on the substrate is bent by a groove portion 16 at a position crossing and straddling another set of electrode tapes 13, folded as a hinge portion 14, and at each crossing position. Overlapping plateau parts. Similarly, the two sets of electrode tapes 13 are alternately folded, and the laminated electrode portions 12 of the respective sets of electrode tapes 13 are alternately overlapped and stacked. FIG. 8 is a cross-sectional view of the electrostatic actuator 100 stacked by the method of this embodiment in the same XZ plane as FIG. As shown in the figure, when two sets of electrode tapes 13 are laminated, the
このように、本実施形態では、2組の電極テープ13を交差させて、交互に折り畳んで積層させるとともに、積層方向に隣接し対向する一対の溝部16を互いに接合することにより、ねじれなどの外力からの作用に対しても電極構造を維持することができる。 As described above, in the present embodiment, two sets of electrode tapes 13 are crossed and alternately folded and stacked, and a pair of adjacent groove portions 16 adjacent to each other in the stacking direction are joined to each other, so that an external force such as twisting can be obtained. The electrode structure can be maintained against the effects from the above.
また、2組の電極テープ13を交差させて、交互に折り畳んで積層させるだけで、並列に配置した複数の積層電極を形成することができ、大面積の極板を有する静電アクチュエータ100を容易に且つ低コストで製造することができる。
《実施形態の補足事項》
上記実施形態では、3本1組とする2組の電極テープ13から静電アクチュエータ100が形成されたが、本発明はこれに限定されず、3以外の複数の電極テープ13を1組とする2組から静電アクチュエータが形成されてもよい。また、2組の電極テープ13の本数は互いに異なってもよい。
Further, by simply crossing two sets of electrode tapes 13 and alternately folding and laminating them, a plurality of laminated electrodes arranged in parallel can be formed, and the electrostatic actuator 100 having a large-area electrode plate can be easily formed. And can be manufactured at low cost.
<< Additional items of embodiment >>
In the embodiment described above, the electrostatic actuator 100 is formed from two sets of three electrode tapes 13, but the present invention is not limited to this, and a plurality of electrode tapes 13 other than three are set as one set. An electrostatic actuator may be formed from two sets. The number of the two sets of electrode tapes 13 may be different from each other.
上記実施形態では、積層電極の積層数を12としたが、静電アクチュエータ100に要求される可動範囲や収縮時の力の大きさに応じて積層数を適宜決めることが好ましい。 In the above embodiment, the number of laminated electrodes is 12. However, it is preferable that the number of laminated electrodes is appropriately determined according to the movable range required for the electrostatic actuator 100 and the magnitude of force during contraction.
上記実施形態では、各組の電極テープ13を間隔D置いて並行に配置するために、接続部材20の幅をL+Dとしたが、本発明はこれに限定されない。例えば、接続部材20の幅は電極テープ13の幅と同じLとする。一方、アクリル樹脂の基板に幅Dのアクリル樹脂の角柱を間隔Lの格子状に複数配置する。各組の電極テープ13を角柱に沿うように配置すれば、各電極テープ13は互いに間隔Dを置いて並行に配置されるとともに、双方のプラトー部を各電極テープ13が交差する位置で容易に重ね合わせられる。
In the embodiment described above, the width of the
上記実施形態では、アクリル樹脂の基板および接続部材20をアセトンで除去したが、本発明はこれに限定されず、接続部材20を電極テープ13に接合し配置する際に用いられた接着剤も除去してもよい。
In the above embodiment, the acrylic resin substrate and the connecting
上記実施形態では、接続部材20および基板はアクリル樹脂を用いて形成されたが、本発明はこれに限定されず、電極テープ13を挟む誘電体より溶けやすく除去しやすいものを用いて形成されてもよい。
In the above embodiment, the
上記実施形態では、帯状電極を挟んだPETフィルムのうち、所定の部分を除去することにより電極保持部11および溝部16を形成したが、本発明はこれに限定されない。例えば、帯状電極を厚さt1のポリイミドフィルムやその他の樹脂フィルムで挟んだ電極テープに電極保持部11と溝部とを形成してもよい。 In the said embodiment, although the electrode holding part 11 and the groove part 16 were formed by removing a predetermined part among PET films which pinched | interposed the strip | belt-shaped electrode, this invention is not limited to this. For example, you may form the electrode holding part 11 and a groove part in the electrode tape which pinched | interposed the strip | belt-shaped electrode with the polyimide film of thickness t1, or another resin film.
また、図7に示す溝部16において残されるPETフィルムの厚さβを、例えば、プラトー部におけるPETフィルムの厚さt1に基づいて決定することが好ましい。これにより、溝部16を撓ませ形成されるヒンジ部14や接続部15が有する弾性力や張力等を調節でき、各積層電極部12間の距離d1を調節することができる。例えば、各積層電極部12間に電極保持部11の厚さt1の2倍の間隙を確保するには、電極保持部11の厚さt1の6倍に、ヒンジ部14や接続部15の撓み分を考慮したマージンを加えた幅の溝部16が必要となる。溝部16でのPETフィルムの厚さβは、強度的に許される限り薄くして、できるだけ小さい弾性力を実現するように決定されることが好ましい。
Moreover, it is preferable to determine the thickness β of the PET film remaining in the groove portion 16 illustrated in FIG. 7 based on, for example, the thickness t1 of the PET film in the plateau portion. Thereby, the elastic force, tension, etc. which the hinge part 14 and the
また、帯状電極を薄い絶縁体フィルムで覆って形成された電極テープ13に、図9に示すように、1辺の長さLを持つ正方形の板状の部材を、所望の幅D’を有する溝部16が形成されるように接合し、電極保持部11と溝部16とを交互に形成してもよい。 Further, as shown in FIG. 9, a square plate-like member having a length L of one side has a desired width D ′ on the electrode tape 13 formed by covering the strip electrode with a thin insulator film. The electrode holding portions 11 and the groove portions 16 may be alternately formed by bonding so that the groove portions 16 are formed.
また、電極テープ13に別の部材を組み合わせて電極保持部11を形成してもよい。例えば、シリカ(SiO2)などPET樹脂と比べて剛性の高い物質からなる板状部材を、電極テープ13に接合して電極保持部11を形成する場合、PET樹脂などを用いて電極保持部11を形成した場合と比べて、電極保持部11の厚みを薄くすることができる。これにより、対向する積層電極部12間の距離d1を短くして、静電アクチュエータ100の作用力の増大を図ることができる。 Further, the electrode holding portion 11 may be formed by combining the electrode tape 13 with another member. For example, when the electrode holding part 11 is formed by bonding a plate-like member made of a material having a higher rigidity than PET resin such as silica (SiO 2 ) to the electrode tape 13, the electrode holding part 11 is made using PET resin or the like. Compared to the case where the electrode holder 11 is formed, the thickness of the electrode holder 11 can be reduced. Thereby, the distance d1 between the opposing laminated electrode parts 12 can be shortened, and the action force of the electrostatic actuator 100 can be increased.
さらに、ガラス繊維を混ぜて硬くした樹脂からなる板状部材を上述したようにして接合して電極テープ13を形成してもよい。また、電極テープの両面に所望の幅D’を有する溝部16が形成されるように、1辺の長さLを持つ正方形の領域に紫外線硬化樹脂を塗布し、硬化することで電極保持部11を形成してもよい。また、電極テープの両面全体に紫外線硬化樹脂を塗布し、電極保持部11を形成したい領域のみ紫外線を照射して硬化させることで電極保持部11を形成してもよい。 Further, the electrode tape 13 may be formed by bonding plate members made of a resin mixed with glass fiber and hardened as described above. Further, the electrode holding portion 11 is formed by applying and curing an ultraviolet curable resin to a square region having a length L of one side so that the groove portion 16 having a desired width D ′ is formed on both surfaces of the electrode tape. May be formed. Alternatively, the electrode holding part 11 may be formed by applying an ultraviolet curable resin to both surfaces of the electrode tape and irradiating only the region where the electrode holding part 11 is desired to be irradiated with the ultraviolet light.
以上の詳細な説明により、実施形態の特徴点および利点は明らかになるであろう。これは、特許請求の範囲が、その精神および権利範囲を逸脱しない範囲で前述のような実施形態の特徴点および利点にまで及ぶことを意図する。また、当該技術分野において通常の知識を有する者であれば、あらゆる改良および変更に容易に想到できるはずであり、発明性を有する実施形態の範囲を前述したものに限定する意図はなく、実施形態に開示された範囲に含まれる適当な改良物および均等物によることも可能である。 From the above detailed description, features and advantages of the embodiments will become apparent. It is intended that the scope of the claims extend to the features and advantages of the embodiments as described above without departing from the spirit and scope of the right. Further, any person having ordinary knowledge in the technical field should be able to easily come up with any improvements and modifications, and there is no intention to limit the scope of the embodiments having the invention to those described above. It is also possible to use appropriate improvements and equivalents within the scope disclosed in.
以上に説明した基本構成を備えた静電アクチュエータは、小型で動作範囲が大きく、しかも、大きな作用力を実現することができるので、家庭用電化製品の可動部分を動かすアクチュエータをはじめとして、ロボットの関節などを動かすアクチュエータとして利用することが可能である。 The electrostatic actuator having the basic configuration described above is small in size, has a large operating range, and can realize a large working force. It can be used as an actuator for moving a joint or the like.
また、上述したように構成された静電アクチュエータを圧力センサとして利用することも可能である。 Further, the electrostatic actuator configured as described above can be used as a pressure sensor.
11 電極保持部、12 積層電極部、13 電極テープ、14 ヒンジ部、15 接続部、16 溝部、17 平坦部、20 接続部材、100 静電アクチュエータ DESCRIPTION OF SYMBOLS 11 Electrode holding part, 12 Stacked electrode part, 13 Electrode tape, 14 Hinge part, 15 Connection part, 16 Groove part, 17 Flat part, 20 Connection member, 100 Electrostatic actuator
Claims (7)
前記帯状電極において、前記第1の電極群または前記第2の電極群と交差し前記積層電極の前記第1の電極または前記第2の電極となる部分に配置され、前記帯状電極より高い剛性を有する複数の板状部材と、
前記帯状電極の折り返し部分であって、前記積層電極において対向する前記第1の電極と前記第2の電極との間で積層方向に伸縮する空隙を形成する複数のヒンジ部と、
前記帯状電極において前記第1の電極群または前記第2の電極群を跨ぎ積層方向で隣接し対向する一対の前記所定の間隔の部分に配置され、前記積層電極において対向する前記第1の電極と前記第2の電極との間で積層方向に伸縮する空隙を形成する複数の接続部と、
を備えることを特徴とする静電アクチュエータ。 In the electrode group consisting of a plurality of strip electrodes arranged in parallel on the same plane at a predetermined interval, the first electrode group and the second electrode group to which voltages of opposite polarities are applied are crossed, A plurality of stacked electrodes in which the first electrode and the second electrode are alternately stacked by alternately overlapping and folding;
In the band-shaped electrode, the band-shaped electrode is disposed at a portion that intersects the first electrode group or the second electrode group and becomes the first electrode or the second electrode of the stacked electrode, and has higher rigidity than the band-shaped electrode. A plurality of plate-shaped members having,
A plurality of hinge portions that are folded portions of the belt-like electrode and that form gaps that expand and contract in the stacking direction between the first electrode and the second electrode facing each other in the stacked electrode;
A pair of the predetermined electrodes disposed in a pair of the predetermined distances across the first electrode group or the second electrode group in the strip electrode and adjacent to each other in the stacking direction; A plurality of connecting portions that form voids that expand and contract in the stacking direction with the second electrode;
An electrostatic actuator comprising:
前記接続部は、前記一対の所定の間隔の部分を接合して形成されることを特徴とする静電アクチュエータ。 The electrostatic actuator according to claim 1,
The connection portion is formed by joining the pair of predetermined intervals.
前記帯状電極は、誘電体で覆われていることを特徴とする静電アクチュエータ。 The electrostatic actuator according to claim 1 or 2,
The electrostatic actuator, wherein the strip electrode is covered with a dielectric.
前記帯状電極の前記誘電体双方に前記帯状電極の幅の長さを有する矩形の複数の板状部材を間隔を置いて配置し、
前記間隔部分のうち、前記帯状電極を折り畳んで積層した際に積層方向で隣接し対向する一対の間隔部分の少なくとも一方に、前記一対の間隔部分を互いに接続するための接続部材を配置し、
前記複数の帯状電極の一部を第1の電極群として所定の間隔を置いて並行に配置し、
残りを第2の電極群として、前記第1の電極群と交差するように前記所定の間隔を置いて並行に配置し、前記第1の電極群と交差する位置で双方の板状部材の1つを重ね合わせ、
前記第1の電極群または前記第2の電極群を跨いだ位置の前記間隔部分で折り曲げて、前記第1の電極群と前記第2の電極群とを交互に折り畳み、前記第1の電極と前記第2の電極とを前記板状部材が重ね合わされた前記位置で交互に対向させて積層し、
前記接続部材で前記一対の間隔部分を互いに接続する
ことを特徴とする静電アクチュエータの製造方法。 Forming a plurality of strip electrodes sandwiched between dielectrics having a predetermined thickness;
A plurality of rectangular plate-like members having the length of the width of the belt-like electrode are arranged at both intervals on both the dielectrics of the belt-like electrode,
A connecting member for connecting the pair of spacing portions to each other is disposed on at least one of the pair of spacing portions adjacent and facing each other in the stacking direction when the belt-like electrode is folded and stacked among the spacing portions,
Arranging a part of the plurality of strip electrodes in parallel at a predetermined interval as a first electrode group,
The remainder is used as a second electrode group, arranged in parallel at the predetermined interval so as to intersect the first electrode group, and 1 of both plate-like members at the position intersecting with the first electrode group. Superimpose
Folding the first electrode group and the second electrode group alternately by folding the first electrode group or the second electrode group at the interval portion across the first electrode group or the second electrode group, Laminating the second electrodes alternately facing each other at the position where the plate-like members are superimposed,
The method for manufacturing an electrostatic actuator, wherein the pair of gap portions are connected to each other by the connecting member.
前記帯状電極の前記誘電体双方に前記帯状電極の幅の長さを有する矩形の複数のプラトー部を残して複数の溝部を形成し、
前記複数の溝部のうち、前記帯状電極を折り畳んで積層する際に積層方向で隣接し対向する一対の溝部の少なくとも一方に、前記一対の溝部を互いに接続するための接続部材を配置し、
前記複数の帯状電極の一部を第1の電極群として所定の間隔を置いて並行に配置し、
残りを第2の電極群として、前記第1の電極群と交差するように前記所定の間隔を置いて並行に配置し、前記第1の電極群と交差する位置で双方のプラトー部の1つを重ね合わせ、
前記第1の電極群または前記第2の電極群を跨いだ位置の前記溝部で折り曲げて、前記第1の電極群と前記第2の電極群とを交互に折り畳み、前記第1の電極と前記第2の電極とを前記プラトー部が重ね合わされた前記位置で交互に対向させて積層し、
前記接続部材で前記一対の溝部を互いに接続する
ことを特徴とする静電アクチュエータの製造方法。 Forming a plurality of strip electrodes sandwiched between dielectrics having a predetermined thickness;
Forming a plurality of groove portions leaving a plurality of rectangular plateau portions having the length of the width of the strip electrode on both of the dielectrics of the strip electrode;
A connecting member for connecting the pair of groove portions to each other is disposed in at least one of the pair of adjacent groove portions adjacent to each other in the stacking direction when the strip electrode is folded and stacked among the plurality of groove portions,
Arranging a part of the plurality of strip electrodes in parallel at a predetermined interval as a first electrode group,
The rest is set as a second electrode group, arranged in parallel at the predetermined interval so as to intersect the first electrode group, and one of both plateau portions at the position intersecting the first electrode group. Overlay
The first electrode group and the second electrode group are folded by alternately bending the first electrode group or the second electrode group, and the first electrode group and the second electrode group are folded. Laminating the second electrode alternately facing each other at the position where the plateau portion is overlaid,
The method for manufacturing an electrostatic actuator, wherein the pair of grooves are connected to each other by the connecting member.
前記一対の溝部を接続するための接着剤を前記一対の溝部の接合面の少なくとも一方に塗布し、
前記接続部材は、前記接合面の反対の面に配置され、前記帯状電極が折り畳まれ積層された場合に前記一対の溝部を前記接合面で圧着し接合する
ことを特徴とする静電アクチュエータの製造方法。 In the manufacturing method of the electrostatic actuator according to claim 5,
Applying an adhesive for connecting the pair of grooves to at least one of the joint surfaces of the pair of grooves,
The connection member is disposed on a surface opposite to the bonding surface, and the pair of grooves are pressed and bonded to the bonding surface when the belt-like electrodes are folded and laminated, and the electrostatic actuator is manufactured. Method.
前記接続部材は、エッチングにより除去されることを特徴とする静電アクチュエータの製造方法。 In the manufacturing method of the electrostatic actuator according to claim 6,
The method of manufacturing an electrostatic actuator, wherein the connecting member is removed by etching.
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