JP2011167145A - Method for coagulating and maturing soymilk and apparatus for coagulating and maturing soymilk - Google Patents

Method for coagulating and maturing soymilk and apparatus for coagulating and maturing soymilk Download PDF

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JP2011167145A
JP2011167145A JP2010035447A JP2010035447A JP2011167145A JP 2011167145 A JP2011167145 A JP 2011167145A JP 2010035447 A JP2010035447 A JP 2010035447A JP 2010035447 A JP2010035447 A JP 2010035447A JP 2011167145 A JP2011167145 A JP 2011167145A
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soymilk
pipeline
coagulant
soy milk
coagulation
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JP5747372B2 (en
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Toichiro Takai
東一郎 高井
Masahide Takeda
正秀 武田
Toshiaki Niide
敏晃 新出
Toshio Hirata
利男 平田
Hiroshi Kitaura
拓 北浦
Makoto Jio
誠 地黄
Toru Awazu
透 粟津
Motonari Amano
原成 天野
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Takai Tofu and Soymilk Equipment Co
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for coagulating and maturing soymilk, which can reduce the turbulence of air in pipelines as much as possible, and can adjust a state of the coagulated soymilk product immersed in hot water during a coagulation process. <P>SOLUTION: The method for coagulating and maturing soymilk includes a pipeline 1A, a soymilk tank 2 connected to the pipeline 1A to introduce a soymilk, and a coagulating agent tank 3 connected to the pipeline 1A to introduce a coagulating agent, disposing a curved pipe portion 1c, an inclined pipe portion 1a, a horizontal pipe portion 1b or a vertical pipe portion 1e, or spiral portion 1S of their combination in the pipeline 1A, and continuously coagulating and maturing the coagulating agent-containing soymilk in the pipeline. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、所定長のパイプラインで、豆乳を凝固熟成する豆乳凝固熟成方法及び豆乳凝固熟成装置に関する。   The present invention relates to a soymilk coagulation ripening method and a soymilk coagulation ripening apparatus for coagulating and ripening soymilk in a pipeline having a predetermined length.

従来の豆腐や油揚げの機械的製造では、豆乳の凝固から成型や切断までを開放状態で行われていたので、連続的に効率よく衛生的な製造ができないのみならず、バッチ式のバケット凝固機等では、豆乳へのエア供給も断続的で安定しにくく、所定の凝固状態にした状態で何回も供給することは効率的ではなく、またバケット駆動部のメンテナンスやバケットの取り外し洗浄を必要とし、製造過程で塵埃や細菌が混入するおそれが高いという問題を有していた。 In conventional mechanical production of tofu and fried tofu, from the solidification of soy milk to molding and cutting was performed in an open state, not only continuous and efficient hygienic production is possible, but also a batch type bucket coagulator For example, air supply to soy milk is intermittent and difficult to stabilize, and it is not efficient to supply the soy milk several times in a predetermined coagulated state, and requires maintenance of the bucket drive unit and removal and cleaning of the bucket. In the manufacturing process, there is a problem that dust and bacteria are likely to be mixed.

このため、豆乳タンクにパイプを連結して、大気開放ではなく、大気に触れない容器である、パイプ内(「インライン」ともいう)で豆乳の凝固から成型や切断までを行う装置が提案されている(特許文献1〜特許文献6)。
なお、本願出願人は、下方側から導入される生豆乳やゴ液に蒸気を供給する蒸気供給手段と、生豆乳やゴ液を蒸気により煮沸して連続的に送る煮沸用配管とを備え、煮沸用配管は、スパイラル状の斜め上方に傾斜する配管経路とされるとともに、この配管経路に排出バルブが設けられていることを特徴とする連続加熱式煮沸装置の特許を既に取得している(特許文献6)。
For this reason, a device has been proposed in which a pipe is connected to a soy milk tank and the container is not open to the atmosphere but does not come into contact with the atmosphere. (Patent Documents 1 to 6).
The applicant of the present application is provided with a steam supply means for supplying steam to raw soymilk and gourd liquid introduced from the lower side, and a boiling piping for continuously boiling raw soymilk and goat liquid with steam, The boiling piping is a spirally inclined pipe path that is inclined upward, and a patent for a continuous heating type boiling apparatus characterized in that a discharge valve is provided in this piping path has already been obtained ( Patent Document 6).

特開2000−102359号公報JP 2000-102359 A 特公平5−83220号公報Japanese Patent Publication No. 5-83220 特許第2544187号公報Japanese Patent No. 2544187 特開2002−374031号公報JP 2002-374031 A 特開平11−254160号公報JP-A-11-254160 特許第4130064号公報Japanese Patent No. 4130064

ところで、豆乳の凝固熟成にあって、凝固物はできるだけ細かく砕かないように静置して熟成させて成長させることが要求され、乱流を起こさず、静止状態で、十分に凝固物を凝集させ、成長させる熟成が必要である。特に、油揚げ用に使用される豆乳凝固物を得ようとするとき、一般に油揚の伸びやキメを良くする目的で豆乳にエア(空気)を分散混合することが普通で、例えば1釜毎や1回分の豆乳計量中、パイプラインに流れる豆乳に注入し、製品の品質に応じてエア(空気)量を微調整する。しかしバッチ式凝固方法の場合エア供給がバッチ式(断続的)ないしは連続式(出しっぱなし)になるが、エアが均一に分散した豆乳は得にくく、油揚の品質の変動に影響していた。
エアが分散した豆乳に凝固剤を混合した後、普通“浮きゴ”となるが、その凝固物を偏りなくバランスよく、成型工程まで搬送しにくいため、生地や油揚の品質が微妙に変動することがあり、安定して均等に分配することが難しかった。また一部分離する空気も同時に、層流的に搬送されることが望ましい。気液固混合物である“ゴ”(凝固物+ゆ+空気)を層流として搬送する必要があるので、熟成途中で“壊し”“崩し”等の弱く粗い攪拌を行い、ムラを少なくし、再凝固を促す必要もある。
また、従来公報においても、従来のバケットを用いるバッチ式凝固熟成の場合、沈みゴや浮きゴと呼ばれる、「ゆ」(湯)と豆乳凝固物とが分離する現象が生じる。この現象は、豆乳凝固物とゆとの関係やエアとの関係で様々に影響されるので、豆腐や油揚げの種類に応じて、これら沈みゴや浮きゴと言うような現象を調整できることが好ましい。例えば、「ゆ」(ホエー、しみず等ともいう)の中に豆乳凝固物が浮遊ないしは浸漬する状態が均等に維持され、そのまま熟成され、均一に成型されることが理想的な凝固熟成と成型方法と言える。
By the way, in the solidification and ripening of soymilk, it is required that the solidified product is allowed to stand and matured so that it is not crushed as finely as possible. Aging to grow is necessary. In particular, when obtaining a soymilk coagulum used for frying, it is common to disperse and mix air (air) into soymilk for the purpose of improving the elongation and texture of frying. During the soymilk measurement, it is injected into the soymilk flowing through the pipeline, and the amount of air is finely adjusted according to the quality of the product. However, in the case of the batch-type coagulation method, the air supply is batch-type (intermittent) or continuous-type (keep out), but it is difficult to obtain soy milk in which air is uniformly dispersed, which affects fluctuations in frying quality.
After mixing a coagulant with soy milk in which air is dispersed, it usually becomes a “float”, but the coagulated product is balanced and balanced, and it is difficult to transport it to the molding process, so the quality of the dough and frying will change slightly. It was difficult to distribute stably and evenly. Further, it is desirable that the partially separated air is also conveyed in a laminar flow. Since it is necessary to transport the gas-liquid-solid mixture "go" (coagulated product + yu + air) as a laminar flow, weak and rough stirring such as "breaking" and "breaking" during aging, reducing unevenness, It is also necessary to promote re-coagulation.
Also in the conventional publication, in the case of batch-type coagulation ripening using a conventional bucket, a phenomenon called “yu” (hot water) and soy milk coagulated product, which is referred to as “sink” or “float”, occurs. Since this phenomenon is variously affected by the relationship between soy milk coagulum and soy sauce and air, it is preferable to be able to adjust these phenomena such as sinking and floating fish depending on the type of tofu and fried oil. . For example, coagulation aging and molding method where soy milk coagulum floats or immerses in “yu” (also called whey, blots, etc.) is uniformly maintained, aged as it is, and molded uniformly. It can be said.

しかしながら、上記従来公報では、パイプラインに屈曲部や分岐部などが設けられたりして(特許文献2)、豆乳凝固物を砕かないように静置して熟成させるが難しく、パイプ内で乱流が起きる問題を有していた。すなわち、ゆと豆乳凝固物とエアの調整が難しかった。また、斜め上方等への直線的な配管経路のものもあるが(特許文献3)、これでは層流状の流れを形成しやすいが、パイプラインの機長が長くなりスペースを必要とし、空気(泡)が先走りしやすい形態であり不安定になりやすかった。   However, in the above-mentioned conventional publication, a bent portion or a branching portion is provided in the pipeline (Patent Document 2), and it is difficult to stand and mature so as not to crush the soymilk coagulum. Had a problem that happened. That is, it was difficult to adjust the soy milk coagulum and air. In addition, although there is a straight piping route obliquely upward or the like (Patent Document 3), it is easy to form a laminar flow, but the length of the pipeline becomes long, requiring space, and air ( Bubbles were easy to run ahead and were prone to instability.

そこで、本発明の目的は、パイプライン内部での流体(豆乳凝固物とゆと気泡の混合流体;固液気混合物)の乱流をできるだけ抑制し、凝固過程中は豆乳凝固物が、細かく壊れにくく、ゆに均等に浮遊ないしは浸漬した状態に維持・調整することができる豆乳凝固熟成方法及び豆乳凝固熟成装置を提供することにある。   Therefore, the object of the present invention is to suppress as much as possible the turbulent flow of the fluid inside the pipeline (mixed fluid of soymilk coagulum and yuzu bubbles; solid-liquid mixture), and the soymilk coagulum breaks up finely during the coagulation process. It is an object of the present invention to provide a soymilk coagulation ripening method and a soymilk coagulation ripening apparatus which can be maintained and adjusted in a state that is difficult to float and evenly spread evenly.

本発明は、所定長のパイプラインと、パイプラインに連結されて豆乳タンクから豆乳を連続的に送液する豆乳定量ポンプと、パイプラインに連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤ポンプとを備え、前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部、ないしは、これらを組み合わせたスパイラル状の部分を設け、凝固剤入り豆乳は、このパイプライン中で連続式に凝固熟成させることを特徴とする。
また、本発明は、所定長の複数のパイプラインと、複数の各パイプラインの受入側に分岐配管で連結されて豆乳タンクから豆乳を連続的に送液する豆乳定量ポンプと、該豆乳定量ポンプ出口配管から分岐配管の間に連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤ポンプとを備え、前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部ないしはこれらを組み合わせたスパイラル状の部分を設け、凝固剤入り豆乳は、このパイプライン中でバッチ式に凝固熟成させることを特徴とする。
ここで、パイプラインの内径は2インチ〜6インチほどの太い配管で、あまりバルブやオリフィスや静止型ミキサーなどがあって送液上抵抗になったり、豆乳凝固物を壊し過ぎたりすることが少なく、鋭角な曲管部や分岐部などを設けないものが好ましい。曲管部はあっても良いが、曲管部には大きめの曲がり(アール)があるか、できるだけ滑らかな曲がり配管であることが好ましい。また、上記垂直管部や傾斜部の高低差は、できるだけ短いことが好ましい。長いパイプ部を多くして、折り返しを少なくした形態が好ましい。また、出口などのバルブなどで管径が絞られたりすることは好ましくない。また上下に折り返す形態やエア溜まりの生じる形態も好ましくない。できるだけ水平〜緩やかな傾斜を持たせた配管形状が好ましい。
スパイラル状の部分としては、円形軌道の螺旋状の構造や、楕円軌道、四角形軌道、多角形軌道などであってもよく、また複数のスパイラル状パイプを連結して構成してもよい。四角形軌道、多角形軌道の場合の角部ないしはUターン部は壊し機能・攪拌機能を有するので、豆乳凝固物の粗さ・細かさ、ゆとの混在状態などを適正範囲にするため、その角部(エルボ等)ないしはUターン部の数や曲がり具合(アール度合)や取り付ける間隔などを予め設計し、ないしは組み替えて調整してもよい。
また左右に折り返した蛇管のように、水平状態ないしは緩やかな傾斜状態で構成したパイプラインの形態でもよく、前記スパイラル状の一種として好ましい。
The present invention includes a pipeline having a predetermined length, a soymilk metering pump connected to the pipeline and continuously feeding soymilk from the soymilk tank, and a coagulant continuously fed from the coagulant tank connected to the pipeline. A coagulant pump that liquefies, and the pipeline is provided with a curved pipe part, an inclined pipe part, a horizontal pipe part, or a vertical pipe part, or a spiral part that combines these, In this pipeline, it is characterized by being continuously solidified and aged.
The present invention also provides a plurality of pipelines having a predetermined length, a soymilk metering pump connected to a receiving side of each of the plurality of pipelines by a branch pipe and continuously feeding soymilk from a soymilk tank, and the soymilk metering pump A coagulant pump connected between the outlet pipe and the branch pipe and continuously feeding the coagulant from the coagulant tank, and the pipeline includes a curved pipe part, an inclined pipe part, a horizontal pipe part, or A vertical pipe part or a spiral part combining these parts is provided, and the coagulant-containing soymilk is characterized by being coagulated and matured batchwise in this pipeline.
Here, the inner diameter of the pipeline is 2 to 6 inches thick, and there are few valves, orifices, static mixers, etc., and resistance to liquid feeding is low, and soy milk coagulum is rarely destroyed. It is preferable to provide no sharp bent pipe part or branch part. Although there may be a curved pipe part, it is preferable that the curved pipe part has a large bend (R) or is a bend pipe as smooth as possible. Moreover, it is preferable that the height difference of the said vertical pipe part and an inclination part is as short as possible. A form in which a long pipe portion is increased and folding is reduced is preferable. Moreover, it is not preferable that the pipe diameter is restricted by a valve such as an outlet. Moreover, the form which folds up and down and the form which an air pool produces are also unpreferable. A piping shape having a slope that is as horizontal to as gentle as possible is preferred.
The spiral portion may be a spiral structure of a circular track, an elliptical track, a rectangular track, a polygonal track, or the like, or may be configured by connecting a plurality of spiral pipes. The corner or U-turn in the case of a square or polygonal orbit has a breaking function and a stirring function, so that the roughness / fineness of soymilk coagulum, mixed state of soymilk, etc. are within the proper range. The number of parts (elbows, etc.) or U-turns, the degree of bending (the degree of Earl), the mounting interval, etc. may be designed or adjusted in advance.
Further, it may be in the form of a pipeline configured in a horizontal state or a gently inclined state, such as a snake tube folded back to the left and right, and is preferable as a kind of the spiral shape.

本発明によれば、パイプラインに豆乳と凝固剤を導入し、曲管部、傾斜管部、水平管部、又は、垂直管部を組み合わせたスパイラル状の部分で凝固熟成させるので、時間をかけて送られ、豆乳凝固物をできるだけ細かく砕かないように層流で移動しながら連続的に熟成させて成長させることができる。ゆっくりした流れなので、配管内で「ゆ」と凝固物は分離して、余分な空気が存在しても分離し易くなる。従来のバケットタイプのバッチ式凝固熟成装置のようにバケット反転時の激しい衝撃は生じにくい。そして、パイプラインの内径等の諸条件にもよるが、凝固熟成過程中は豆乳凝固物がゆに浮遊ないしは浸漬した均等な分布状態を維持しながら搬送して、豆乳凝固物に対して優しく取り出すこともできるようになる。
また、所定長の複数のパイプラインを並列(縦横に並列でも良い。)に連結させても、この場合のパイプラインの前後でパイプラインを一つにするような構成でも良い。これにより、豆乳に凝固剤を連続的にインライン混合する混合工程の後、得られた凝固剤入り豆乳を所定長の複数のパイプラインの部分で静止状態で凝固熟成させて、順次、次工程へ搬送され、連続的に成型されるようになる。すなわちバッチ式の凝固熟成であっても、前後工程が連続式で対応できて、効率的な連続式製造を行うことが可能である。
According to the present invention, soy milk and a coagulant are introduced into a pipeline and coagulated and matured in a spiral portion combining a curved pipe section, an inclined pipe section, a horizontal pipe section, or a vertical pipe section. The soymilk coagulum can be ripened and grown continuously while moving in a laminar flow so as not to break it as finely as possible. Since it is a slow flow, “yu” and the solidified product are separated in the pipe, making it easy to separate even if there is excess air. Like the conventional bucket type batch-type solidification ripening apparatus, it is difficult to produce a severe impact when the bucket is reversed. And depending on various conditions such as the inner diameter of the pipeline, during the coagulation ripening process, the soymilk coagulum is transported while maintaining an evenly distributed state where it is floated or immersed so that it is gently removed from the soymilk coagulum. You can also do that.
Alternatively, a plurality of pipelines having a predetermined length may be connected in parallel (in parallel in the vertical and horizontal directions), or one pipeline may be provided before and after the pipeline in this case. As a result, after the mixing process in which the coagulant is continuously mixed in-line with the soy milk, the obtained coagulant-containing soy milk is coagulated and matured in a stationary state in a plurality of pipeline portions of a predetermined length, and sequentially to the next process. It is conveyed and comes to be molded continuously. That is, even in the case of batch-type solidification and aging, the preceding and following processes can be handled in a continuous manner, and efficient continuous production can be performed.

本発明の豆乳凝固熟成方法としては、前記パイプラインの下方側から豆乳を供給し上方側から豆乳凝固物を取り出す構造であり、前記パイプラインの下方側にエアを供給するエア供給手段を備え、豆乳凝固物や一部分離した空気の浮力の方向とを揃え、豆乳凝固物とゆとエアの混合した搬送物(気液固混合物)を無理なく、豆乳凝固物を細かく砕かず適度に壊し、空気溜まりをつくらず、安定に送りながら凝固・熟成させることが好ましい。   The soymilk coagulation ripening method of the present invention is a structure for supplying soymilk from the lower side of the pipeline and taking out the soymilk coagulum from the upper side, comprising air supply means for supplying air to the lower side of the pipeline, Alignment with the direction of buoyancy of soy milk coagulum and partly separated air, without difficulty to break the soy milk coagulum and the mixture (gas-liquid solid mixture) of soy milk coagulum and air and break the soy milk coagulum properly without breaking up the air It is preferable to solidify and age while stably feeding without creating a pool.

本発明によれば、エア供給手段でエアを供給すると、エアは上方に向かうので、供給手段パイプラインの下方側から上方側に豆乳凝固物の搬送方向とエアの送る方向を揃えることにもなり、エア溜まりもなく、豆乳の流れや供給されるエアの逆流が防止される。下方側から上方側に流すことで、パイプライン内部の空気を上方に押し上げる効果もある(余分な空気も分離しやすくなる。)。これにより、液体(豆乳、ゆ)と固体(豆乳凝固物)と気体(エア)との混合物の調整、すなわち、浮きゴにしたり、「ゆ」(湯)の中に豆乳凝固物が浸かる状態(凝固過程中は浸漬した状態)が均等に維持されるようにしたりすることができる。なお、エア供給手段と合わせてエア分散手段(例えば遠心式ポンプや分散機等)を備えることが好ましい。また、下方から上方に向かい場合は無く、上記垂直管部があっても、押し上げる方向であるので、これとは逆のときのように落下するようなことはなく、静かに上方に押し上げられる。   According to the present invention, when air is supplied by the air supply means, the air is directed upward, so that the soymilk coagulum transport direction and the air feed direction are aligned from the lower side to the upper side of the supply means pipeline. There is no air accumulation, soy milk flow or backflow of supplied air is prevented. By flowing from the lower side to the upper side, there is an effect of pushing up the air inside the pipeline upward (excess air is also easily separated). This makes it possible to adjust the mixture of liquid (soy milk, soup), solid (soy milk coagulum) and gas (air), that is, to float or soak soy milk coagulum in "yu" (hot water) ( It is possible to maintain a uniform state) during the solidification process. In addition, it is preferable to provide an air dispersion means (for example, a centrifugal pump or a disperser) together with the air supply means. Further, there is no case of upward from below, and even if the vertical pipe portion is present, it is in the direction of pushing up, so that it does not fall as in the reverse case, and it is gently pushed up.

また、本発明としては、豆乳に凝固剤を連続的にインライン混合する混合装置と、得られた凝固剤入り豆乳を連続式ないしはバッチ式にパイプライン中で熟成する熟成装置とを連結し、所定の形状に連続的に成型する成型装置に移行することが好ましい。
本発明によれば、凝固剤入り豆乳を容器に凝固熟成された豆乳凝固物をバッチ式に移してもよいが、直接成型工程の連続成型装置に移して成型することが好ましい。即ちパイプラインの出口で、非常に軟らかい綿状(ぼた雪状、おぼろ状)の豆乳凝固物に大きな負荷がかかることを防止し、豆乳凝固物が細かく崩れすぎてしまわず、成型工程から均質な油揚生地や豆腐ができ、品質が変動しにくいので好ましい。すなわち、熟成した後であれば、後述する豆腐類によって粗く、弱く壊すと共に均一に攪拌することが好ましいものがあり、又、熟成後の出口側では既に凝集が十分起きて、「ゆ」と分離した状態になっているので、この段階で、(水切り前に)ある程度粗く均一に壊し混ぜることが可能である。壊し装置は駆動装置を伴う回転羽根や往復羽根、静止型ミキサー、配管の曲がりや折り返しだけでも十分効果が得られる。なお、上記パイプラインの部分に入る前であれば、凝固・凝集がまだ進んでいないので、攪拌装置やエア供給を配置したり、パイプラインを分岐させたり屈曲させても良い。
In the present invention, a mixing device for continuously in-line mixing a coagulant with soy milk and a ripening device for aging the obtained coagulant-containing soy milk continuously or batchwise in a pipeline are connected to each other. It is preferable to shift to a molding apparatus that continuously molds to the shape.
According to the present invention, the soymilk coagulated product obtained by coagulating and ripening the coagulant-containing soymilk in a container may be transferred to a batch type, but it is preferable to transfer the soymilk coagulated product directly to a continuous molding apparatus in the molding process. In other words, at the outlet of the pipeline, it prevents the soy milk coagulum that is very soft cotton (snow and rags) from being overloaded, so that the soy milk coagulum does not collapse too much and is homogeneous from the molding process. It is preferable because it can produce deep fried dough and tofu, and the quality does not fluctuate easily. That is, after aging, there are some which are preferably coarsely, weakly broken and uniformly stirred by tofu to be described later, and are sufficiently agglomerated at the outlet side after aging, and separated from “yu”. In this stage, it can be broken and mixed to some extent roughly (before draining). A sufficient effect can be obtained with a breaker by simply turning or turning a rotary blade, a reciprocating blade, a stationary mixer, or a pipe with a driving device. It is to be noted that the solidification / aggregation has not yet proceeded before entering the pipeline section, so that a stirrer or an air supply may be arranged, or the pipeline may be branched or bent.

本発明としては、油揚げ用の豆乳凝固熟成方法であることが好ましい。すなわち、つくる製品が四角いプリン状の絹ごし豆腐ではなく、おぼろ状(綿状の凝固物と「ゆ」が混在した状態)に凝固させ、おぼろ状ないしはプリン状凝固物を崩した粒状なしは小塊状の凝固物を、適宜水取装置MSを介して「ゆ」を除いて、別途、上下濾布ベルトを備えた連続成型機(ないしは型箱と空気コンプレッサのバッチ式工程)にて、木綿豆腐(それに焼き付けした焼き豆腐)や木綿豆腐をフライする生揚げ生地や、寿司揚げ・薄揚げ・厚揚げ油揚生地やガンモドキの生地にする工程に好適である。例えば、油揚生地、生揚げ生地、木綿豆腐用、ガンモ生地に好適である。   As this invention, it is preferable that it is the soymilk coagulation | ripening aging method for frying. In other words, the product to be produced is not a square pudding-like silk-cured tofu, but is solidified in a rag shape (a mixture of cotton-like coagulum and "yu"), and the crumb-like or pudding-like coagulum is broken into small lumps. In the continuous molding machine (or the batch process of a mold box and an air compressor) separately equipped with upper and lower filter cloth belts, except for “yu” through the water removing device MS, It is suitable for a raw fried dough for fried baked tofu) and cotton tofu, a sushi fried, thin fried, thick fried fried dough, or a ganmodoki dough. For example, it is suitable for oil-fried dough, raw fried dough, cotton tofu, and gunmo dough.

本発明の豆乳凝固熟成装置としては、前記パイプラインの取り出し口付近に引き出し用のポンプが配されることが好ましい。
本発明によれば、パイプラインの出口部にも引き出し用のポンプ(定量ポンプ等)を取付けて、下から上への配管形状でかかる背圧を軽減し、凝固物をできるだけ崩さずに取り出すように、流量計や圧力計を配して、流量や内圧のバランスを見ながら、その引き出し用のポンプを制御することができる。なお、入口の豆乳供給ポンプや凝固剤ポンプとともに制御部で制御するようにしても良い。
In the soymilk coagulation and aging apparatus of the present invention, it is preferable that a drawing pump is disposed near the outlet of the pipeline.
According to the present invention, a pulling pump (metering pump or the like) is also attached to the outlet of the pipeline to reduce the back pressure applied by the piping shape from the bottom to the top so that the solidified material can be taken out without breaking as much as possible. In addition, a flow meter and a pressure gauge can be arranged, and the drawing pump can be controlled while checking the balance between the flow rate and the internal pressure. In addition, you may make it control by a control part with the soymilk supply pump and coagulant | flocculant pump of an entrance.

本発明によれば、連続的に得られた凝固剤入り豆乳を、スパイラル状等のパイプライン部分で連続式ないしはバッチ式に凝固熟成させて、豆乳凝固物をできるだけ細かく砕かないように、静止状態でバッチ式に、ないしは、層流状にゆるやかに移送されながらほぼ静置状態に近い状態で連続式に熟成させて成長させることができる。そして、流量計や圧力計を配して、流量や内圧のバランスを見ながら、沈みゴや浮きゴにしたり、「ゆ」の中に豆乳凝固物が均等に浮遊ないしは浸かる状態が維持、調整できるようになる。特に油揚用凝固物で、安定した浮きゴを作ることができ、下方から上方へ流れるようにすることで、空気(気泡)や、ゆと共に安定してムラなく移送しやすくなる。堅豆腐のような木綿豆腐で、沈みゴの場合、上方から下方へ流れるようにすると、ゆと凝固物を大きく分離させずに、ムラなく安定して流れるようになる。   According to the present invention, soy milk containing a coagulant continuously obtained is coagulated and aged in a continuous or batch manner in a pipeline portion such as a spiral shape, so that the soy milk coagulated product is not crushed as finely as possible. Thus, it can be grown by aging in a continuous manner in a state close to a stationary state while being transferred in a batch manner or in a laminar flow. And by placing a flow meter and pressure gauge, you can maintain and adjust the state where the soy milk coagulum floats or immerses evenly in “yu” while watching the balance between flow rate and internal pressure It becomes like this. In particular, it is possible to make a stable float with the solidified material for frying, and by making it flow from the bottom to the top, it becomes easy to transport stably together with air (bubbles) and soot. In the case of sacrificial tofu such as hard tofu, if it is made to flow downward from above, it will flow stably without unevenness without largely separating the solid clot.

また、スパイラル状等のパイプラインで凝固熟成装置を構成できるので、成型機の上部、壁との隙間等の工場内未利用空間の利用が可能になり省スペースであって、異物や雑菌の混入がなく衛生的であり、洗浄液による循環洗浄など定置洗浄(CIP洗浄)、定置殺菌(SIP殺菌)が可能になり、効率的な洗浄・殺菌を行いやすくなる。また連続的にゆと混在する豆乳凝固物が水取され、圧搾成型されるので、水取ムラや豆腐・生地厚や豆腐・生地水分(固形分)が安定する。また豆乳へのエア供給混合も安定するので、従来のバッチ式凝固熟成装置に比べて、特に油揚製品の品質が一層安定する。堅豆腐のような木綿豆腐においても従来の型箱による生産ラインにおける人の手加減に頼らず、水切り具合が安定し、連続式成型機においても木綿豆腐の寸法や品質(水分)など安定させて成型できるようになる。堅豆腐風の木綿豆腐はチーズの代用品として欧米で好まれるが、その製品品質を安定に保ち、量産化することが可能になるので、本発明によって大きな市場を開拓することができる。
排出口を下方にすることでサイホンの原理でパイプラインの下方側や出口側にかかる負荷を軽減することができる。同様にパイプラインの出口部に引き出し用のポンプ(定量ポンプ等)を取付ければ一層効果的である。また下から上への配管形状でかかる背圧を軽減することができる。
また、所定長の複数のパイプラインを並列(縦横に並列でも良い。)に連結させても、この場合のスパイラル状の部分の前後でパイプラインを一つにする構成で、所定長の複数のスパイラル状の部分で順次凝固熟成を行って効率的な製造を行うことも可能である。
In addition, since the coagulation and aging device can be configured with a spiral pipeline or the like, it is possible to use unused space in the factory, such as the upper part of the molding machine and the gap between the walls, and space is saved. It is hygienic, and it is possible to perform stationary cleaning (CIP cleaning) and stationary sterilization (SIP sterilization) such as circulating cleaning with a cleaning liquid, and it is easy to perform efficient cleaning and sterilization. In addition, since the soymilk coagulum continuously mixed with soy is taken and pressed, the water removal unevenness, tofu / dough thickness and tofu / dough moisture (solid content) are stabilized. In addition, since the air supply and mixing to the soy milk is stable, the quality of the deep-fried product is further stabilized, in particular, as compared with the conventional batch-type solidification ripening apparatus. Even for cotton tofu like hard tofu, the water draining condition is stable without relying on human adjustment in the production line with the conventional mold box, and the size and quality (moisture) of cotton tofu are also stably molded in the continuous molding machine. become able to. Hard tofu-style cotton tofu is preferred in Europe and the United States as a substitute for cheese. However, since the product quality can be stably maintained and mass production is possible, the present invention can open up a large market.
By lowering the discharge port, the load on the lower side and the outlet side of the pipeline can be reduced by the principle of siphon. Similarly, it is more effective if a drawing pump (metering pump or the like) is attached to the outlet of the pipeline. Moreover, the back pressure applied by the piping shape from the bottom to the top can be reduced.
In addition, even when a plurality of pipelines having a predetermined length are connected in parallel (in parallel in the vertical and horizontal directions), a configuration in which one pipeline is provided before and after the spiral portion in this case, It is also possible to perform efficient production by sequentially solidifying and aging the spiral portion.

本発明の第1の実施の形態の豆乳凝固熟成装置をその次工程の連続成型装置とともに示す正面図である。It is a front view which shows the soymilk solidification ripening apparatus of the 1st Embodiment of this invention with the continuous molding apparatus of the next process. 上記第1の実施の形態の豆乳凝固熟成装置の平面図である。It is a top view of the soymilk coagulation ripening apparatus of the said 1st Embodiment. 上記第1の実施の形態の豆乳凝固熟成装置の模式図である。It is a schematic diagram of the soymilk coagulation ripening apparatus of the first embodiment. 上記第2の実施の形態の豆乳凝固熟成装置をその次工程の連続成型装置とともに示す正面図である。It is a front view which shows the soymilk solidification ripening apparatus of the said 2nd Embodiment with the continuous molding apparatus of the next process. 本発明の第2の実施の形態の他の豆乳凝固熟成装置の模式図である。It is a schematic diagram of the other soymilk coagulation ripening apparatus of the 2nd Embodiment of this invention. 本発明の第2の実施の形態の他の例を示す模式図である。It is a schematic diagram which shows the other example of the 2nd Embodiment of this invention. 本発明の第3の実施の形態の豆乳凝固熟成装置を示す模式図である。It is a schematic diagram which shows the soymilk coagulation | ripening ripening apparatus of the 3rd Embodiment of this invention. 本発明の第4の実施の形態の豆乳凝固熟成装置を示す模式図である。It is a schematic diagram which shows the soymilk coagulation | ripening ripening apparatus of the 4th Embodiment of this invention. 上記第4の実施の形態の他の例を示す模式図である。It is a schematic diagram which shows the other example of the said 4th Embodiment.

以下、本発明の一実施の形態を、図面を参照しながら説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

(第1の実施の形態)
図1は、本発明の第1の実施の形態の豆乳凝固熟成装置をその次工程の連続成型装置とともに示す正面図である。図2は、上記第1の実施の形態の豆乳凝固熟成装置の平面図である。図3は、上記第1の実施の形態の豆乳凝固熟成装置の模式図である。
本実施の形態の豆乳凝固熟成装置1は、図1、図2に示したように連続成型装置11の上方に組み付けられるもので、パイプライン1Aと、パイプライン1Aに連結されて豆乳タンク2から豆乳を連続的に送液する豆乳定量ポンプP2と、パイプライン1Aと連結される凝固剤タンク3から凝固剤を連続的に送液する凝固剤定量ポンプP1とを備える。豆乳と凝固剤はパイプライン1Aのスパイラル状部分1Sの凝固熟成工程に入る前に攪拌混合手段(攪拌混合装置)4で攪拌されてから、パイプライン1Aのスパイラル状部分1Sに送られる。すなわち、豆乳タンク2から引き出される供給ライン2aに定量供給ポンプが設けられ、この供給ラインからスパイラル状の部分1Sの一番下の水平管部1cに送られて、下から上方に向かって、一番上の傾斜管部1cから水取り機Ms上に移送される。本豆乳凝固熟成装置1が連続成型装置11の上方に配されるのは、スペースの有効利用を図るためである。連続成型装置11は、スパイラル状部分1Sの凝固熟成工程で凝固熟成された豆乳凝固物を圧搾成型していく連続ラインであり、上下のコンベヤと、上下の濾過布が配されて、回転駆動する。なお前記攪拌混合手段(攪拌混合装置)4で攪拌されていた後に、乱流を層流にする制流板などを設けても良い。
(First embodiment)
FIG. 1 is a front view showing a soymilk coagulation ripening apparatus according to a first embodiment of the present invention, together with a continuous molding apparatus in the next process. FIG. 2 is a plan view of the soymilk coagulation ripening apparatus according to the first embodiment. FIG. 3 is a schematic diagram of the soymilk coagulation ripening apparatus according to the first embodiment.
As shown in FIGS. 1 and 2, the soymilk coagulation ripening apparatus 1 of this embodiment is assembled above the continuous molding apparatus 11, and is connected to the pipeline 1A and the pipeline 1A from the soymilk tank 2. A soymilk metering pump P2 that continuously feeds soymilk and a coagulant metering pump P1 that continuously feeds a coagulant from the coagulant tank 3 connected to the pipeline 1A are provided. The soy milk and the coagulant are stirred by the stirring and mixing means (stirring and mixing device) 4 before entering the solidification and aging step of the spiral portion 1S of the pipeline 1A, and then sent to the spiral portion 1S of the pipeline 1A. That is, a fixed amount supply pump is provided in the supply line 2a drawn from the soymilk tank 2, and is sent from the supply line to the lowermost horizontal pipe portion 1c of the spiral portion 1S, and from the bottom upward. It is transferred onto the water removal machine Ms from the upper inclined pipe portion 1c. The reason why the soymilk coagulation / ripening apparatus 1 is arranged above the continuous molding apparatus 11 is to effectively use the space. The continuous molding apparatus 11 is a continuous line that squeezes and molds the soymilk coagulated product coagulated and matured in the process of coagulation and aging of the spiral portion 1S. The upper and lower conveyors and the upper and lower filter cloths are arranged and rotated. . In addition, after stirring with the said stirring and mixing means (stirring mixing apparatus) 4, you may provide the baffle plate etc. which make a turbulent flow into a laminar flow.

連続成型装置11の横には水取装置MSが配置され、豆乳凝固熟成装置1から得られた豆乳凝固物とゆが水取装置MSに送られて、水取装置MSでゆが除かれて、豆乳凝固物が連続成型装置11に送られて、連続成型装置11でブロック状の豆腐類に成型される。ここで使用される豆乳は、豆乳濃度3〜7%brixの常法で得られる油揚げ用の豆乳が使用できるが、加熱温度、戻し水の有無等によって、制限されるものではない。豆乳濃度は8〜14%brixの木綿豆腐用の豆乳であってもよい。なお貯蔵タンクTや水取装置MSは省略してもよく、直接、連続成型機11の下布上ないしは上布上に均等に分配して水切りを行うように構成してもよい。   A water removal device MS is arranged next to the continuous molding device 11, and the soymilk coagulated product and boil obtained from the soymilk coagulation ripening device 1 are sent to the water removal device MS, where the water removal device MS removes the distortion. The soymilk coagulum is sent to the continuous molding apparatus 11 and molded into block-shaped tofu by the continuous molding apparatus 11. As the soy milk used here, soy milk for frying obtained by a conventional method having a soy milk concentration of 3 to 7% brix can be used, but it is not limited by the heating temperature, the presence or absence of return water, and the like. The soymilk concentration may be 8-14% brix soymilk for cotton tofu. Note that the storage tank T and the water removal device MS may be omitted, and the water may be drained by being evenly distributed directly on the lower cloth or the upper cloth of the continuous molding machine 11.

パイプライン1Aは、枠状フレームに水平管部1bと傾斜管部1aを有するパイプラインとして構成され、上記水平管部1bの近傍では曲管部1cを有する等して、全体としてスパイラル状の部分1Sとされ、連続成形機の全長に及ぶような上記傾斜管部1aと水平管部1bとを有する構成である。そして、一番上の水平管部1bから排出管が引き出され、水取り機MSの上に排出されるようになっている。本実施の形態のパイプライン1Aのスパイラル状の部分1Sは、平面で見た場合、円形が好ましいが、スペースの占有面積の有効活用の観点から、その外周経路は、平面から見るとほぼ四角形状となるように構成されていてもよい(図2)。省スペースを考えれば、水平型の円形状や長方形状の螺旋配管になるが、曲管部を少なくする意味で(豆乳凝固物を砕かないように静置して熟成させる意味で)、長いパイプ部を多くして、折り返しを少なくした形態が好ましい。豆乳は、豆乳タンク2から供給ライン2aを介してパイプライン1Aに送られるが、その途中で凝固剤が添加される、斜め上方に向かってスパイラル状の部分1Sに導かれる。   The pipeline 1A is configured as a pipeline having a horizontal pipe portion 1b and an inclined pipe portion 1a in a frame-like frame, and has a curved pipe portion 1c in the vicinity of the horizontal pipe portion 1b, so as to form a spiral portion as a whole. 1S, which has the inclined pipe portion 1a and the horizontal pipe portion 1b extending over the entire length of the continuous molding machine. And a discharge pipe is pulled out from the top horizontal pipe part 1b, and is discharged | emitted on the water removal machine MS. The spiral portion 1S of the pipeline 1A according to the present embodiment is preferably circular when viewed in a plane, but the outer peripheral path is substantially rectangular when viewed from a plane from the viewpoint of effective use of the space occupied area. (FIG. 2). Considering space-saving, it becomes a horizontal circular or rectangular spiral pipe, but it has a long pipe in the sense of reducing the curved pipe part (in the sense of allowing the soy milk coagulum to stand still and not to crush). A configuration in which the number of parts is increased and the folding is reduced is preferable. The soy milk is sent from the soy milk tank 2 to the pipeline 1A through the supply line 2a, and is guided to the spiral portion 1S obliquely upward where a coagulant is added.

本実施の形態のパイプライン1Aは、階段の踊り場のような水平管部1b有する多重の階段状であるが、円形状の徐々に上方に傾斜するスパイラル形状(螺旋状)を呈していても良く、又、平面で見ると四角形以外の多角形状を呈し、多角形の各辺が上方に傾斜する形状としても良い。
なお、パイプライン1Sを構成するパイプは豆乳流量にもよるが、内径が2インチ〜8インチほどの太いサニタリー配管が最適である。あまり太い場合は先入れ先出しが上手くいかない。細すぎると流速が速くなり乱流状態に近づいて、豆乳凝固物を壊すことになってしまう。
一般に、配管内を流れる流体はレイノルズ数Reによって、Re≦2000で層流、Re≧4000で乱流と分けられる。
レイノルズ数Re=duρ/μ・・・・(式1)
u : 流速 [m/s] 、d : 管径 [m]、μ : 粘度[Pa・s] 、ρ : 密度 [kg/m]
本発明では、理想的な液体や水ではなく、前記の通り固液気混合物であるので、そのまま適用はできないが、Re≦2000〜4000が大凡の目安になる。豆乳凝固物とゆの混合流体の平均粘度を10mPa・s程度とした場合、下記の表1−aや表1−bが目安となる。
The pipeline 1A of the present embodiment has a multiple staircase shape having a horizontal pipe portion 1b like a stair landing, but may have a circular spiral shape (spiral shape) that gradually inclines upward. Moreover, when viewed in a plane, it may have a polygonal shape other than a quadrangle, and each side of the polygon may be inclined upward.
In addition, although the pipe which comprises the pipeline 1S is based also on soymilk flow volume, the sanitary piping whose internal diameter is about 2 inches-8 inches is optimal. If it is too thick, first-in first-out will not work. If it is too thin, the flow rate will be high and the turbulent state will be approached, breaking the soymilk coagulum.
In general, the fluid flowing in the pipe is divided by the Reynolds number Re into a laminar flow when Re ≦ 2000 and a turbulent flow when Re ≧ 4000.
Reynolds number Re = duρ / μ (Equation 1)
u: flow velocity [m / s], d: tube diameter [m], μ: viscosity [Pa · s], ρ: density [kg / m 3 ]
In the present invention, since it is not an ideal liquid or water but a solid-liquid gas mixture as described above, it cannot be applied as it is, but Re ≦ 2000 to 4000 is a rough standard. When the average viscosity of the soymilk coagulum and soy mixed fluid is about 10 mPa · s, the following Table 1-a and Table 1-b are used as a guide.

Figure 2011167145
Figure 2011167145

Figure 2011167145
Figure 2011167145

例えば、豆乳流量と凝固剤液流量の合計が3,000L/hの場合、表1−bから、好ましくは1.5インチ以上であり、2.5インチ以上が最も好ましい。配管内径が3インチならば、表1−aから、許容される豆乳流量と凝固剤液流量の合計が、好ましくは7,000L/h以下であり、最も好ましくは3,000L/h以下である。表1−aや表1−bに記載した数値に限定されるものではなく、補間ないしは演繹することによって近似的に求められるものである。
豆乳流量と凝固剤液流量の合計が、配管径2インチなら2000L/hまで、3インチなら3000L/hまで、4インチなら5000L/hまで、5.5インチなら7000L/hまでであれば、レイノルズ数が大凡2000以下であり、層流条件として最も好ましい。なお豆乳凝固物とゆの混合液の見かけの平均粘度は、凝固直後は数十〜数百mPa・sになり、凝固熟成中、ゆが分離して数mPa・s(1〜10mPa・s)に下がる。豆乳濃度が濃くなっても、凝固直後の粘度は高くはなるものの、その豆乳凝固物とゆについては、見かけの平均粘度は同じ程度と見積もってよい。なお、(式1)からも分かるように粘度が高くなれば、レイノルズ数は下がる関係で、層流状態に近づくことになるので、本発明上は、好ましい条件になる。
パイプ凝固の場合は、部分的要所ないしは全部を、適宜、透明なサニタリー配管(耐熱硬質ガラス製や、ポリフェニ−ルサルフォン(PPSU)樹脂製等のプラスチック製)を用いれば、凝固物や空気の状態を目視できるので好ましい(サイトグラス等の“のぞき窓”を設けても良い。)。なお、パイプラインで構成されているので、衛生的で洗浄も定置洗浄(CIP洗浄、インライン洗浄)や殺菌(SIP;インライン殺菌)も行い易い。のぞき窓としては、ガラス窓のような透明な窓になるが、その位置としては、上記水平な踊り場1bが好ましい。なお、前記サニタリー配管は断面が四角形など多角形でもよく、内面が衛生的に研磨されたり、内面の角部が丸められた形態であることが好ましい。また、パイプライン1Sには外周に保温材を設けたり、2重構造(単に空気層を外周に設ける)ないしは2重構造で温水を循環させたりすることも、気温変動に左右されず、品質が安定させやすい。
For example, when the total of the soymilk flow rate and the coagulant liquid flow rate is 3,000 L / h, from Table 1-b, it is preferably 1.5 inches or more, and most preferably 2.5 inches or more. If the pipe inner diameter is 3 inches, from Table 1-a, the sum of the allowable soymilk flow rate and coagulant liquid flow rate is preferably 7,000 L / h or less, and most preferably 3,000 L / h or less. . It is not limited to the numerical values described in Table 1-a and Table 1-b, but can be obtained approximately by interpolation or deduction.
If the total soymilk flow rate and coagulant liquid flow rate is 2000 L / h for pipe diameters of 2 inches, 3000 L / h for 3 inches, 5000 L / h for 4 inches, and 7000 L / h for 5.5 inches, The Reynolds number is about 2000 or less, which is most preferable as a laminar flow condition. The apparent average viscosity of the soymilk coagulated product and soup mixture is several tens to several hundreds mPa · s immediately after coagulation, and several mPa · s (1 to 10 mPa · s) is separated during the coagulation ripening. Go down. Even if the soymilk concentration is increased, the viscosity immediately after coagulation is increased, but the apparent average viscosity of the soymilk coagulated product and soy sauce may be estimated to be the same. As can be seen from (Equation 1), when the viscosity is increased, the Reynolds number is lowered and the laminar flow state is approached.
In the case of pipe solidification, if some or all of the parts are properly used, transparent sanitary piping (made of heat-resistant hard glass or plastic such as polyphenylsulfone (PPSU) resin) can be used for the state of coagulum or air. Is preferable (a “view window” such as a sight glass may be provided). In addition, since it is configured by a pipeline, it is hygienic and easy to perform cleaning, stationary cleaning (CIP cleaning, in-line cleaning) and sterilization (SIP; in-line sterilization). The peep window is a transparent window such as a glass window, and the horizontal landing place 1b is preferred as the position. The sanitary pipe may have a polygonal shape such as a square cross section, and preferably has a form in which the inner surface is sanitized and the corners of the inner surface are rounded. Also, the pipeline 1S can be provided with a heat insulating material on the outer periphery, a double structure (simply providing an air layer on the outer periphery) or a circulation of warm water in a double structure, regardless of temperature fluctuations, and the quality can be improved. Easy to stabilize.

上記パイプライン1Aのスパイラル状の部分1Sは、下方側から上方側に向かって構成されており、そして出口1zから水取り機MSを介するか又は直接に連続成型装置11に送られる構成である。
ここで、図4に示すように、一旦貯蔵タンク6で貯蔵してから、パイプライン1Aを経て水取り機MSを介するかまたは直接に連続成型装置11に送られる構成とすることも可能である。なお、符号9は逆流防止弁である。逆流防止弁9は豆乳定量ポンプ〜凝固剤混合部までの豆乳配管上や凝固剤定量ポンプから豆乳混合部までの凝固剤配管上に、各々設けるようにしてもよい。
The spiral portion 1S of the pipeline 1A is configured from the lower side to the upper side and is sent from the outlet 1z to the continuous molding device 11 via the water removing machine MS or directly.
Here, as shown in FIG. 4, it is also possible to use a configuration in which the product is once stored in the storage tank 6 and then sent to the continuous molding apparatus 11 via the water removal machine MS through the pipeline 1 </ b> A. . Reference numeral 9 denotes a backflow prevention valve. The backflow prevention valve 9 may be provided on the soymilk piping from the soymilk metering pump to the coagulant mixing unit or on the coagulant piping from the coagulant metering pump to the soymilk mixing unit.

豆乳は、豆乳タンク3に貯蔵されており、供給ラインに配された豆乳定量供給ポンプP2によりパイプライン1Aに送り出される。上記供給ラインには、豆乳の供給量を計測する流量計R2が取り付けられ、調節された流量の豆乳がパイプライン1Aに送り出される。ここで使用される豆乳は、常法で得られる油揚げ用の豆乳や木綿豆腐用の豆乳が使用できるが、濃度や温度、戻し水(おか戻し)の有無等によって、制限されるものではない。
凝固剤(凝固剤溶液)は、凝固剤タンク2に貯蔵されており、供給ラインに配された凝固剤定量供給ポンプP1によりパイプライン1Aに送り出される。上記供給ラインには、凝固剤の供給量を計測する流量計R1が取り付けられ、調節された流量の凝固剤がパイプライン1に送り出される。
The soy milk is stored in the soy milk tank 3 and sent out to the pipeline 1A by the soy milk metering supply pump P2 arranged in the supply line. A flow meter R2 for measuring the supply amount of soy milk is attached to the supply line, and the adjusted soy milk is sent out to the pipeline 1A. As the soy milk used here, fried soy milk or soy milk for cotton tofu obtained by a conventional method can be used, but it is not limited by the concentration, temperature, presence or absence of return water (pork return), and the like.
The coagulant (coagulant solution) is stored in the coagulant tank 2, and is sent out to the pipeline 1A by a coagulant constant supply pump P1 arranged in the supply line. A flow meter R1 for measuring the supply amount of the coagulant is attached to the supply line, and the coagulant having the adjusted flow rate is sent out to the pipeline 1.

エア(空気)は、空気コンプレッサ5から供給ラインから清浄に供給される。空気の流量調節は、供給ラインの途中に接続された流量計R3によりを行う。エアは豆乳に予め、遠心式ポンプやエア分散機を使って細かく混合する。エアは、パイプライン1の豆乳供給の前が好ましく、凝固剤混合直前でも良い。場合によってはエアは凝固時に同時か10秒以内に供給するようにした方が豆乳凝固物中のエアの抱き込みよく、空気として分離しにくく、エアの混合量も減らせて、微妙な製品品質調整も可能になる。上記エア分散手段としては、TKホモミクサー(赤穂化成)や、遠心ポンプや静止型ミキサーなどで、機械的にエアを細かく豆乳中に分散させるものを指す。
豆乳にエア注入後、必ず出口を絞って(内圧を掛けて)遠心式ポンプを通すか、分散機を設けることが好ましい。予め微細な気泡を注入することで、分散機を不要としても良い。なお、凝固熟成中(初期)に“おか戻し”といって、更にびっくり水(戻し水)として、上記スパイラル状の部分1Sの豆乳と凝固剤混合部直後〜豆乳凝固物取り出し口の間に添加しても良い。
Air (air) is supplied cleanly from the supply line from the air compressor 5. The air flow rate is adjusted by a flow meter R3 connected in the middle of the supply line. Air is finely mixed with soy milk in advance using a centrifugal pump or an air disperser. The air is preferably before the supply of soymilk in the pipeline 1, and may be just before mixing the coagulant. In some cases, it is better to supply air at the same time or within 10 seconds when coagulating, so that the air in the soymilk coagulated product can be held in easily, it is difficult to separate as air, the amount of air mixing can be reduced, and fine product quality adjustment Will also be possible. As said air dispersion | distribution means, the thing which disperse | distributes air finely in soymilk mechanically with a TK homomixer (Ako Kasei), a centrifugal pump, a static mixer, etc. is pointed out.
After injecting air into the soy milk, it is preferable to always squeeze the outlet (apply an internal pressure) and pass a centrifugal pump or provide a disperser. A disperser may be unnecessary by injecting fine bubbles in advance. In addition, during the coagulation ripening (initial stage), it is called “return” and added as water (return water) between the spiral portion 1S of the soy milk and the coagulant mixing part immediately after the soy milk coagulum take-out port. You may do it.

前記豆乳と凝固剤は、前記スパイラル状の部分1Sに入る前に連結され、豆乳と凝固剤を混合する攪拌混合手段4により攪拌混合される。攪拌混合手段4としては、駆動型のプロペラ式攪拌機の他に、捻り羽根などの静止型ミキサーなどでもよい。また同様に、パイプライン上にモータやシリンダーにより、粗く壊す“壊し装置”ないしは弱く混ぜる“撹拌装置”などを1基〜複数基設けても良い。これにより偏った豆乳凝固物とゆを粗く均等にし、また再凝固を促進するようにしてもよい。なおパイプラインの曲管部も弱い壊し効果が期待でき、その曲がり角度やアールやそのタイミングや回数によって壊し効果の調整も可能である。   The soy milk and the coagulant are connected before entering the spiral portion 1S, and are stirred and mixed by the stirring and mixing means 4 for mixing the soy milk and the coagulant. The stirring and mixing means 4 may be a stationary mixer such as a twisted blade in addition to a driving type propeller type stirrer. Similarly, one to a plurality of “breaking devices” or a “stirring device” for weakly mixing with a motor or cylinder may be provided on the pipeline. Thereby, the uneven soymilk coagulated product and soup may be made rough and uniform, and recoagulation may be promoted. The curved pipe portion of the pipeline can also be expected to have a weak breaking effect, and the breaking effect can be adjusted depending on the bending angle, the radius, the timing, and the number of times.

上記攪拌混合手段4の近傍のパイプライン1Sには、ポンプP3が配されている。このポンプP3は例えば、定量性の低い遠心式ポンプ(その出口をバルブ等で絞って流量を落とすと効果的である)である。またP3は高速回転の分散機(例えばTKホモミクサー等)であってもよく、エアの分散上、好ましい。また、パイプライン1Aの取り出し口1Z付近に引き出し用のポンプP4が配されている。凝固剤定量ポンプP1,豆乳定量ポンプP2はロータリーポンプやモーノポンプやチュービングポンプ、ギヤポンプなど定量性のあるポンプで1〜1.5インチほどの口径のサイズでよいが、引き出し用のポンプP4は、豆乳凝固物を壊さないために、ギヤポンプ、モーノポンプやチュービングポンプは好ましくなく、口径の大きい定量ポンプ(ロータリーポンプ、バイデルポンプなど)を用いて低速回転で用いるのが好ましい。引き出し用のポンプP4は供給側の豆乳定量ポンプP2や凝固剤定量ポンプP1やエアの供給の合計を加味した流量に同調して動作させる。引き出し用のポンプP4は特に豆乳凝固物を細かく砕かない程度で抜き出さなくてはならないため、ロータリーポンプの羽根数を1〜4枚程度とし、概ねロータの回転数を1〜180rpmほどの低速回転にして使う。   A pump P3 is disposed in the pipeline 1S in the vicinity of the stirring and mixing means 4. This pump P3 is, for example, a centrifugal pump with low quantitativeness (effective when the outlet is throttled with a valve or the like to reduce the flow rate). P3 may be a high-speed rotating disperser (for example, TK homomixer), which is preferable in terms of air dispersion. Further, a drawing pump P4 is arranged near the take-out port 1Z of the pipeline 1A. The coagulant metering pump P1 and the soymilk metering pump P2 are quantitative pumps such as a rotary pump, a Mono pump, a tubing pump, and a gear pump, and may have a diameter of about 1 to 1.5 inches. In order not to break the coagulum, gear pumps, Mono pumps and tubing pumps are not preferable, and it is preferable to use a metering pump (rotary pump, Videl pump, etc.) having a large diameter at low speed. The drawing pump P4 is operated in synchronism with the flow rate in consideration of the total of the supply of soymilk metering pump P2, coagulant metering pump P1 and air on the supply side. Since the pump P4 for drawing must be extracted without breaking the soymilk coagulum finely, the number of blades of the rotary pump is set to about 1 to 4, and the rotational speed of the rotor is set to about 1 to 180 rpm. Use it.

次に、本実施の形態の豆乳凝固熟成装置の使用例を説明する。
図3に示すように、豆乳タンク3からの豆乳と凝固剤タンク2からの凝固剤とが混合されて、それから空気コンプレッサ5でエアが供給される。これにより、液体(豆乳、ゆ)と固体(豆乳凝固物)と気体(エア)との混合物がパイプライン1Aのスパイラル状の部分1Sに向かって行く。傾斜した部分1aは、その傾斜角度が緩やかであるために、時間をかけて熟成されて行く。木綿豆腐の場合はエアや陸戻しは入れないことが多い。油揚や絹生揚げ生地などには、豆乳へのエアの混合や陸戻しにより、表面のキメが細かく、油揚なら伸び(生地寸法の1.6倍程度に広がる)ことを助ける。
ここで、豆乳にエアを分散しないと、沈みゴ(「ゆ」は上)になり、エアを分散させると、浮きゴ(「ゆ」は下)になるので、スパイラル状の部分1S中で、上下に性質の異なる流体が存在している。余分な空気や浮きゴの凝固物は自然に上に向かう動きがあり(逆に「ゆ」は下に動く)、油揚では実際は少ないものの沈みゴのとき凝固物は下に向かう動きがあり(逆に「ゆ」は上に動く)複雑であるが、気体(エア)は上に行くので、液体(豆乳、ゆ)と固体(豆乳凝固物)との固液混合物と気体との層状態で流す制御も可能である。また、油揚の場合、おぼろ状(綿状の凝固物と「ゆ」が混在した状態)に凝固させる。その綿状の凝固物はできるだけ細かく砕かないように静置して熟成させて成長させる必要がある。細かい凝固物が多いと、生地の水切りが不十分になり、また水取機や濾布から漏れやすくロスが増すなどデメリットとなる。なお、「おか戻し」と言って、凝固直後に水を混合して冷やす方法があり、この水を注入する場合は、凝固直後が良く、この場合も注入後、弱い攪拌(流速による弱い乱流でも可)で凝固物と混ざることが好ましい。
Next, a usage example of the soymilk coagulation ripening apparatus of the present embodiment will be described.
As shown in FIG. 3, the soy milk from the soy milk tank 3 and the coagulant from the coagulant tank 2 are mixed, and then air is supplied by the air compressor 5. As a result, a mixture of liquid (soy milk, yu), solid (soy milk coagulum), and gas (air) goes toward the spiral portion 1S of the pipeline 1A. The inclined portion 1a is matured over time because the inclination angle is gentle. In the case of cotton tofu, there is often no air or land return. For deep-fried or silk-fried dough, the surface texture is fine by mixing the air into the soymilk and returning to the land, and if it is fried, it helps to stretch (expands about 1.6 times the size of the dough).
Here, if the air is not dispersed in the soy milk, it becomes a sinking go ("yu" is up), and if the air is dispersed, it becomes a floating go ("yu" is down), so in the spiral portion 1S, There are fluids with different properties above and below. Excess air and floating coagulum naturally move upward (conversely, “yu” moves downward), and in actual frying, there is little movement, but when sinking, the coagulum moves downward (reverse) "Yu" moves up), but the gas (air) goes up, so it flows in a layered state of a solid-liquid mixture of liquid (soy milk, yu) and solid (soy milk coagulum) and gas Control is also possible. In the case of frying, it is solidified in a rag shape (a mixture of cotton-like coagulum and “yu”). The flocculent coagulum should be allowed to stand and be aged so that it does not break as finely as possible. If there are many fine coagulums, the drainage of the dough will be insufficient, and there will be disadvantages such as loss easily resulting from leakage from the water removal machine and filter cloth. In addition, there is a method of cooling by mixing water immediately after solidification, called “return”, and when this water is injected, it is good to immediately after solidification. In this case, too, after the injection, weak stirring (weak turbulent flow due to flow rate) However, it is preferable to mix with the coagulum.

パイプ中でプリン状に凝固する場合(絹ごし豆腐用)、圧力損失が大きく、配管抵抗が大きくなるので、ポンプP1〜P4は一層に高圧で圧送させなければならず、そうすると、豆乳凝固物と缶壁(パイプライン1Aの内壁)のわずかな隙間があると、豆乳分がそこを先走りすることがある。熟成管途中で、上記壊し装置等を設けて凝固物を壊せば小塊状の凝固物(離水した「ゆ」を含む)にすれば、圧損は少なくすることができる。上記壊し装置は、凝固熟成中に粗く砕く装置であり、動的に回転羽根によるものや、静止型ミキサー(単に捻った板だけでも可)のほか、配管の角部(エルボ部分)やUターン部で流速による乱流だけでも、壊し操作になることもある。
凝固熟成時間としては、絹ごし豆腐以外で、堅豆腐(大豆に対する収率が1.5〜2.5倍程の硬い木綿豆腐)や木綿豆腐(それに焼き付けした焼き豆腐)や木綿豆腐をフライする生揚げ生地や、寿司揚げ・薄揚げ・厚揚げ油揚生地やガンモドキ生地では、2分から30分間、好ましくは5〜15分間程度である。絹ごし豆腐の場合、10〜120分間、好ましくは20〜60分間程度である。ただし絹ごし豆腐も2分から30分間、好ましくは5〜15分間程度の短時間熟成の場合圧損が少なくなるので好ましく、軟らかいままパッキングして、更に、ボイル殺菌工程があり、そこでもまた凝固熟成を行うようにしても良い。
When solidified in a pudding form in a pipe (for silken tofu), the pressure loss is large and the pipe resistance is large, so the pumps P1 to P4 must be pumped at a higher pressure. If there is a slight gap in the wall (inner wall of the pipeline 1A), the soy milk may run ahead. In the middle of the ripening tube, if the above-mentioned breaking device or the like is provided to break up the coagulated product, it is possible to reduce the pressure loss by making the coagulated product into a lump-like coagulated product (including “yu” that has been separated from water). The above breaking device is a device that crushes coarsely during solidification and aging, in addition to those using dynamic blades, static mixers (simply just twisted plates), pipe corners (elbow parts) and U-turns Even a turbulent flow due to a flow velocity at a part may be a breaking operation.
As for the solidification and aging time, in addition to silken tofu, hard tofu (hard cotton tofu with a yield of about 1.5 to 2.5 times the soybean), cotton tofu (baked tofu baked on it) and raw fried dough to fry cotton tofu For sushi fried, lightly fried, thick fried dough and ganmodoki dough, it takes 2 to 30 minutes, preferably about 5 to 15 minutes. In the case of silken tofu, it is about 10 to 120 minutes, preferably about 20 to 60 minutes. However, silk tofu is also preferable when it is aged for a short time of 2 to 30 minutes, preferably about 5 to 15 minutes, because the pressure loss is reduced, and it is packed softly, and further has a boil sterilization process, where also solidification aging is performed. You may do it.

そして、排出口1zから取り出したゆと豆乳凝固物(固液混合物)を水取り機Mのコンベアの上にあけて、固液混合物を分離して、この豆乳凝固物を連続成型装置11の濾過布上に取り出して成型搬送すると、ブロック状の豆腐類が製造される。なお、固液混合物を連続成型装置11の濾過布上に取り出して、ゆと豆乳凝固物を分離しながら成型搬送することも可能である。   Then, the soymilk coagulated product (solid-liquid mixture) taken out from the discharge port 1z is opened on the conveyor of the water removing machine M, the solid-liquid mixture is separated, and the soymilk coagulated product is filtered by the continuous molding device 11. When taken out on a cloth and molded and conveyed, block-shaped tofu is produced. In addition, it is also possible to take out the solid-liquid mixture on the filter cloth of the continuous molding apparatus 11 and to convey it while separating the soymilk coagulum.

また、上記水平な直管部1bに外部から内部を観察できる透明窓(サイトグラス)や透明樹脂製配管等を設けるなどして、豆乳の流量調整やエアの流量調整を行いながら、凝固熟成状態や浮きゴや沈みゴの状態を確認することも可能である。
パイプライン1Aの残留液を回収するときは、パイプラインは傾斜しているので回収し易く、又、洗浄後、排水しやすい。上記パイプラインがあまり配管抵抗の少ないスパイラル状であることにより、定置洗浄(CIP洗浄)の際に洗剤液の流速を大きくしやすく、また洗剤を細部含めて内部全域に行き渡らせることができ、洗浄効果・洗浄効率も良い。
また、スパイラル状パイプラインであることから、もし凝固熟成時間を調整する場合、取り出し位置を違えるが、1往復した位置で、スイングベンド等によって配管を組み替えるか、バルブ切替できる配管構成を組みやすくなる。
連続成型装置11の下布ないしは上布の上に均一に供給され、成型機プレス部11pで圧搾され、ブロック状の豆腐類(油揚用を含む)が製造される。
In addition, the horizontal straight pipe portion 1b is provided with a transparent window (sight glass) that can be observed from the outside, a transparent resin pipe, etc., and the coagulation and aging state is performed while adjusting the flow rate of soy milk and the flow rate of air. It is also possible to check the state of floating and sinking.
When recovering the residual liquid in the pipeline 1A, the pipeline is inclined so that it is easy to recover, and it is easy to drain after washing. The above pipeline has a spiral shape with little pipe resistance, so it is easy to increase the flow rate of detergent liquid during stationary cleaning (CIP cleaning), and it can be distributed throughout the interior including the detergent. Good effect and cleaning efficiency.
Also, since it is a spiral pipeline, if the solidification and aging time is adjusted, the take-out position is different, but it is easy to assemble a pipe configuration that can be switched by a swing bend or the like at one reciprocating position or a valve can be switched. .
It is uniformly supplied on the lower cloth or the upper cloth of the continuous molding apparatus 11, and is pressed by the molding machine press section 11p to produce block-like tofu (including fried oil).

(第2の実施の形態)
図4と図5は、本発明の第2の実施の形態の豆乳凝固熟成装置であり、図6は、第2の実施の形態の他の例であり、パイプライン1Bがその上方側から豆乳を供給し下方側から豆乳凝固物を取り出す構造であり、前記パイプライン1Bの下方側にエアを供給するエア供給手段5を備えている、エアを使わないか僅かに使う油揚や木綿豆腐を製造する場合に適した形態である。特に木綿豆腐の場合、豆乳に空気を混合する必要がないので、エア供給手段5は未使用とする。なお、上記水平直感部は設けられていない。本実施の形態では、パイプライン1Bの当初から空気(気泡)が存在しないので問題ない。エアが混在しない状態で豆乳タンク3から豆乳が送られ、攪拌混合手段4で混合されて、そして凝固剤タンク1からの凝固剤が加えられる。また、ポンプ付近には逆流防止弁7が取り付けられている。制御部10は、上記エア供給手段5や上記ポンプP1〜P4や上記流量計R1〜R3や、上記攪拌混合手段4や上記壊し手段Mk等と連結されて、供給量や流量、豆乳凝固物の凝固状態を調整する。
(Second Embodiment)
4 and 5 show a soymilk coagulation and aging apparatus according to the second embodiment of the present invention, and FIG. 6 shows another example of the second embodiment, in which the pipeline 1B is soymilk from above. Is used to extract soymilk coagulum from the lower side, and is provided with air supply means 5 for supplying air to the lower side of the pipeline 1B. This is a suitable form. In particular, in the case of cotton tofu, since it is not necessary to mix air with soy milk, the air supply means 5 is unused. In addition, the said horizontal intuition part is not provided. In the present embodiment, there is no problem since air (bubbles) does not exist from the beginning of the pipeline 1B. Soy milk is sent from the soy milk tank 3 in a state where air is not mixed, mixed by the stirring and mixing means 4, and the coagulant from the coagulant tank 1 is added. A backflow prevention valve 7 is attached near the pump. The control unit 10 is connected to the air supply means 5, the pumps P1 to P4, the flow meters R1 to R3, the stirring and mixing means 4, the breaking means Mk, etc. Adjust the coagulation state.

本実施の形態によれば、エアを含まないか、少し含む豆乳凝固物は自ずと下方に向かう沈みゴなので、パイプライン1Bの上方側から下方側に豆乳凝固物の搬送する方向とが揃って安定な流体になる。即ち、上方側から下方側に流すことで全体の送液状況が安定する。なお、エアを入れない製法では、特に堅豆腐(硬い木綿豆腐)を連続的に製造するような場合においては、豆乳凝固物は沈みゴとなるで、豆乳凝固物の沈降力が働きやすく、流速があれば下方側から上方側に流す方向でもよいが、流速が遅い場合や、流れの淀みがある場合、滞留しやすい部位に豆乳凝固物が堆積しやすくなるので、上方側から下方側に流す方向が好ましい。堅豆腐(硬い木綿豆腐;大豆から1.5−2.5倍程度の収率の木綿豆腐)を連続的に製造する場合、上方側から下方側への流れの方が有利であり、好ましい。
パイプライン1Bから凝固した豆乳凝固物とゆを取り出して、貯蔵タンクTないしは水取り装置MSに移す場合、パイプライン上の水平にした取り出し口から取り出したり、又、第1の実施の形態のようなスパイラル状の部分1Sが出口手前で上方側から下方側に向かう配管経路を経由させてから取り出しても良いその方がサイホン効果によって、豆乳凝固物に大きな圧力や剪断力などをかけずに無理なく排出させることができる。
According to the present embodiment, the soy milk coagulum that does not contain air or contains a little is naturally a sinking go that goes downward, so that the direction in which the soy milk coagulum is conveyed from the upper side to the lower side of the pipeline 1B is aligned and stable. Fluid. That is, the entire liquid feeding state is stabilized by flowing from the upper side to the lower side. In addition, in the manufacturing method that does not put air, especially when hard tofu (hard cotton tofu) is produced continuously, the soy milk coagulum becomes sinking and the settling force of the soy milk coagulum is easy to work, However, if the flow rate is slow or if there is a stagnation of the flow, soy milk coagulum tends to accumulate in areas that are likely to stay, so flow from the upper side to the lower side. Direction is preferred. When continuously producing hard tofu (hard cotton tofu; cotton tofu with a yield of about 1.5 to 2.5 times from soybean), the flow from the upper side to the lower side is more advantageous and preferable.
When the coagulated soymilk and soup are taken out from the pipeline 1B and transferred to the storage tank T or the water removing device MS, they are taken out from a horizontal outlet on the pipeline, or as in the first embodiment. The spiral part 1S may be taken out after passing through the piping path from the upper side to the lower side before the exit, which is impossible without applying large pressure or shearing force to the soy milk coagulum due to the siphon effect Can be discharged without any problems.

(第3の実施の形態)
本実施の形態の豆乳凝固熟成装置は、図7に示すように、バランスタンクBsで豆乳と凝固剤とを混合させる場合と、インライン切替バルブVで凝固剤流路を切り替えて、搬送ポンプP3でパイプライン1Cに送られる豆乳に凝固剤を供給する場合と両用できる形態である。すなわち、バランスタンクBsに、豆乳タンク2から豆乳が送られるとともに、凝固剤タンク3からの凝固剤が供給ラインを介して送られるようになっており、これらをバランスタンクBsで攪拌モータM1によって攪拌混合され、バランスタンクBsから凝固熟成を行うパイプライン1Cに送られる構成である。
一方、凝固剤の供給ラインには、切り替え弁(インライン切り替え)Vが配され、パイプライン1Cの下方側に凝固剤を供給する構成にした場合、バランスタンクBsに、豆乳タンク2から豆乳が送られ、豆乳がバランスタンクBsから凝固熟成を行うパイプライン1Cに送られ、その搬送ポンプP3の直後に、凝固剤タンク3からの凝固剤が供給ラインを介して送られ、インラインで注入される形態である。また、両形態においてスパイラル状の部分1Sには、崩しモータ(或いは、壊し装置:壊し攪拌工程)Mkが取り付けられている。崩しモータ(或いは、壊し装置)Mkは、凝固熟成中に豆乳凝固物を粗く砕く装置であり、内部の羽根が回ることで、熟成中の豆乳凝固物が壊される。なお、本実施の形態は、パイプライン1Cの下方側から上方側に送るものであるが、上方側から下方側に流すものにも適用可能である。また、特に油揚の場合に使えるように、豆乳供給ポンプP1にエア供給手段5が連結されている。
(Third embodiment)
As shown in FIG. 7, the soymilk coagulation ripening apparatus according to the present embodiment uses a balance tank Bs to mix soymilk and a coagulant, switches the coagulant flow path with an inline switching valve V, and uses a transport pump P3. This is a form that can be used both when supplying a coagulant to soymilk sent to the pipeline 1C. That is, the soy milk is sent from the soy milk tank 2 to the balance tank Bs, and the coagulant from the coagulant tank 3 is sent through the supply line, and these are agitated by the agitation motor M1 in the balance tank Bs. It is the structure which is mixed and sent to the pipeline 1C which solidifies and matures from the balance tank Bs.
On the other hand, when the coagulant supply line is provided with a switching valve (in-line switching) V and the coagulant is supplied to the lower side of the pipeline 1C, the soy milk is fed from the soy milk tank 2 to the balance tank Bs. The soy milk is sent from the balance tank Bs to the pipeline 1C for coagulation ripening, and immediately after the conveying pump P3, the coagulant from the coagulant tank 3 is sent through the supply line and injected in-line. It is. Further, in both forms, a breaking motor (or breaking device: breaking stirring step) Mk is attached to the spiral portion 1S. The breaking motor (or breaking device) Mk is a device that roughly crushes the soymilk coagulum during coagulation and aging, and the soymilk coagulum being aged is broken by turning the internal blades. In addition, although this Embodiment sends from the downward side of pipeline 1C to the upper side, it is applicable also to what flows from the upper side to the lower side. Moreover, the air supply means 5 is connected with the soymilk supply pump P1 so that it can be used especially in the case of frying.

本実施の形態によれば、豆乳が供給ポンプP1を介してバランスタンクBsに送られ、エア供給手段5でエアを供給すると、エアを含んだ豆乳がバランスタンクBsに送られる。凝固剤は供給ポンプP2を介してバランスタンクBsに送られ、攪拌モータMにより攪拌されて、バランスタンクBsの底部に連結される配管によりパイプライン1Cに送られて、スパイラル状パイプラインの部分1Sに送られる。一方、凝固剤が切り替え弁(インライン切り替え)Vによりパイプライン1Cの下方側に連結されているので、インラインで凝固させることもできる。またバランスタンクBsとパイプライン1Cの2ヶ所に凝固剤を注入するように構成すれば、凝固を1次凝固、2次凝固と多段階に進める制御も可能である。また、パイプライン1Cのスパイラル状の部分1Sに崩しモータMkが配され、熟成した豆乳凝固物が壊されて、連続成型機11に送られる。   According to the present embodiment, soy milk is sent to the balance tank Bs via the supply pump P1, and when air is supplied by the air supply means 5, the soy milk containing air is sent to the balance tank Bs. The coagulant is sent to the balance tank Bs via the supply pump P2, stirred by the stirring motor M, sent to the pipeline 1C through a pipe connected to the bottom of the balance tank Bs, and the spiral pipeline part 1S. Sent to. On the other hand, since the coagulant is connected to the lower side of the pipeline 1C by the switching valve (inline switching) V, it can be solidified inline. Further, if the coagulant is injected into two places of the balance tank Bs and the pipeline 1C, it is possible to control the coagulation to proceed in multiple stages such as primary coagulation and secondary coagulation. In addition, a breaker motor Mk is disposed in the spiral portion 1S of the pipeline 1C, and the aged soymilk coagulum is broken and sent to the continuous molding machine 11.

(第4の実施の形態)
本実施の形態の豆乳凝固熟成装置は、図8に示すように、独立したパイプライン1dが並列(水平な並列)しており、複数の各々のパイプライン1d1〜1d4は、垂直1e部と曲管部1cを有してスパイラル状の部分1Sが形成されている。凝固剤が混合された豆乳を供給し豆乳凝固物を、各々一定時間静止して熟成した豆乳凝固物を取り出すバッチ式機構を有するパイプ式豆乳凝固熟成構造の別の形態である。豆乳凝固物を完全に静止させて熟成させることができ、かつ省スペースを実現できる。
(Fourth embodiment)
As shown in FIG. 8, the soymilk coagulation and aging apparatus of the present embodiment has independent pipelines 1d arranged in parallel (horizontal parallel), and each of the plurality of pipelines 1d1 to 1d4 is curved with a vertical 1e portion. A spiral portion 1S is formed having a tube portion 1c. It is another form of a pipe-type soymilk coagulation and aging structure having a batch type mechanism in which soymilk mixed with a coagulant is supplied and soymilk coagulates are allowed to stand for a certain period of time and take out the aged soymilk coagulum. Soymilk coagulum can be completely aged and aged, and space can be saved.

本実施の形態によれば、第1の実施形態と同様に、豆乳タンク2から豆乳を定量供給する豆乳定量ポンプP1を介して豆乳を供給する豆乳供給配管2aに、空気コンプレッサからエアフィルターを介して送られたエアを連続的に供給するエア供給手段5が連結され、そのエア分散手段を介して、豆乳にエアが分散混合される。そのエア分散手段の後、前記豆乳供給配管2aに、凝固剤タンク3から凝固剤定量ポンプP1を介して凝固剤を送液する凝固剤供給配管3aを連結し、攪拌混合手段4で攪拌されてから、複数本が並列に配置されているパイプ1d1〜1d4のうち、入口側の豆乳凝固物供給バルブBv1が開いているパイプ1dに移送される。ほぼ満液になったら、供給バルブBv1が閉じられ、静止状態で、豆乳凝固物の熟成が開始するとともに、別の空のパイプ1d2に豆乳凝固物の移送が行われる。所定の熟成時間を終えたパイプ1d1は排出側の豆乳凝固物排出バルブBv2を開き、豆乳凝固物をゆと共に連続成型機11へ移送される。豆乳凝固物排出バルブBv2から成型機11へは落差でもよく、一旦貯留タンクに受けてから成型機へ定量ポンプ等で供給してもよい。その貯留タンクはパイプより高い位置にある方が、軟らかい豆乳凝固物を崩す力が弱くなり、また豆乳凝固物排出バルブBv2から先に定量ポンプを設けて、ブレーキをかけるようにすれば、パイプよりも低い位置に移送したとしても豆乳凝固物を壊さないようにできるので、好ましい。複数のパイプ1d1〜1d4から取り出された豆乳凝固物やゆは、連続成型機11の入口側の布ベルト式やステンレス網を備えた水取り装置MSないしは分配機Bp、連続成型装置11の下布ないしは上布の上に均一に供給され、成型機プレス部11pで圧搾され、ブロック状の木綿豆腐類(油揚用生地やガンモ用生地を含む)が製造される。
前記第1の実施形態と同様に、特に油揚の場合、エアを豆乳に細かく分散混合させて、製品の伸びやキメ等の品質を安定させることは有効で、更に、エア供給はバッチ式よりも連続式の方が、エア供給・混合量は安定しやすく調整しやすいので好ましい。そのため、本実施形態では豆乳凝固物の熟成工程はバッチ式であっても、豆乳とエアの混合は連続的であることが好ましい。また豆乳と凝固剤液の混合も連続的である方が、豆乳凝固物を均等にして製品のバラツキを少なくし安定させる効果があり、好ましい。
According to the present embodiment, as in the first embodiment, the soymilk supply pipe 2a for supplying soymilk via the soymilk metering pump P1 for supplying soymilk from the soymilk tank 2 to the soymilk supply pipe 2a through the air filter from the air compressor. The air supply means 5 for continuously supplying the sent air is connected, and the air is dispersed and mixed with the soy milk through the air dispersion means. After the air dispersion means, the soymilk supply pipe 2a is connected with a coagulant supply pipe 3a for sending the coagulant from the coagulant tank 3 through the coagulant metering pump P1, and stirred by the agitation and mixing means 4. From the pipes 1d1 to 1d4 arranged in parallel, the soymilk coagulated product supply valve Bv1 on the inlet side is transferred to the pipe 1d that is open. When the liquid is almost full, the supply valve Bv1 is closed, and ripening of the soymilk coagulum starts in a stationary state, and the soymilk coagulum is transferred to another empty pipe 1d2. After the predetermined ripening time is finished, the pipe 1d1 opens the discharge side soymilk coagulum discharge valve Bv2, and the soymilk coagulum is transferred to the continuous molding machine 11 with boil. There may be a drop from the soymilk coagulum discharge valve Bv2 to the molding machine 11, or it may be received by a storage tank and then supplied to the molding machine with a metering pump or the like. If the storage tank is higher than the pipe, the force to break the soft soymilk coagulum will be weaker, and if the metering pump is installed before the soymilk coagulum discharge valve Bv2, the brake will be applied. Even if it is transferred to a lower position, it is preferable because it prevents the soymilk coagulum from being broken. The soy milk coagulum and soy taken out from the plurality of pipes 1d1 to 1d4 are a cloth belt type on the inlet side of the continuous molding machine 11 or a water removing device MS or distributor Bp equipped with a stainless steel net, or a lower cloth or a continuous molding device 11 It is uniformly supplied onto the upper cloth and pressed by the molding machine press section 11p to produce block-shaped cotton tofu (including fried dough and gunmo dough).
As in the first embodiment, especially in the case of frying, it is effective to finely disperse and mix air into soy milk to stabilize the quality of the product such as elongation and texture, and the air supply is more than the batch type. The continuous type is preferred because the air supply / mixing amount is easy to stabilize and easy to adjust. Therefore, in this embodiment, it is preferable that mixing of soymilk and air is continuous even if the aging step of the soymilk coagulum is a batch type. In addition, it is preferable that the soymilk and the coagulant liquid are continuously mixed because there is an effect of making the soymilk coagulated product uniform and reducing the variation of the product and stabilizing it.

本実施形態によれば、連続的に豆乳が供給される前記豆乳供給配管2a上に、連続的な前記エア供給手段5を設けて、その下流位置に、凝固剤液タンク3から凝固剤液を連続的に定量供給する凝固剤液定量ポンプP2を介して凝固剤液を連続的に定量供給する凝固剤液定量供給手段P2および攪拌混合手段4で混合される。
その後熟成工程はバッチ式になる。すなわち、パイプ入口側の豆乳凝固物の供給バルブBv1を順次切り替えて、各熟成パイプ(スパイラル状の部分)1d〜1d4に注入されて熟成装置を構成すると共に、一定時間静置して熟成した後のパイプ1dから順次、自動排出バルブBv2を開き、エア抜き弁(図示しない)を開放にして、連続成型機11上の水取装置MSに移送して分配機Bpを介して連続成型機11の布上に移送するか、直接分配機Bpに移送して連続成型機11の布上に移送し、圧搾工程へ移行する。なお、分配機Bpには均し装置Mkが設けられている。
図8では、複数本並ぶ熟成パイプ1d1〜1d4を水平方向で示したが、水平方向、垂直方向、斜め方向であってもよく、直管状や螺旋状(スパイラル状)やU字状であってもよく、エア溜まりができたり、豆乳凝固物の熟成や排出時に障害にならない形状であればよい。
本実施の形態では、パイプラインd1〜1d4の当初からエアコンプレサ5でエアがエアフィルターを介して送られ、次にエア分散機(図示せず)で分散され、エアが混在した状態で豆乳タンク3から豆乳が送られ、攪拌混合手段4で混合されて、そして凝固剤タンク1からの凝固剤が加えられる。また、ポンプ付近には逆流防止弁7が取り付けられている。凝固剤入り豆乳は、例えば、出口部の排出バルブBv2が閉じ入口部の供給バルブBv1が開いた空のパイプライン1d1から1d4の順番で充填して行き、静止状態で所定時間熟成を終えたパイプライン1d1から1d4の順番で排出バルブBv2が開き、ゆと豆乳凝固物の混合物をその後合流する合流ラインから取り出す。
According to the present embodiment, the continuous air supply means 5 is provided on the soymilk supply pipe 2a to which soymilk is continuously supplied, and the coagulant liquid is supplied from the coagulant liquid tank 3 to the downstream position thereof. Mixing is performed by the coagulant liquid quantitative supply means P2 and the stirring and mixing means 4 which continuously supply the coagulant liquid quantitatively through the coagulant liquid quantitative pump P2 which supplies the liquid continuously.
Thereafter, the aging process becomes a batch type. That is, after the supply valve Bv1 of the soymilk coagulum on the inlet side of the pipe is sequentially switched and injected into each aging pipe (spiral portion) 1d to 1d4 to constitute the aging apparatus, and after standing for a predetermined time and aging From the pipe 1d, the automatic discharge valve Bv2 is opened sequentially, the air vent valve (not shown) is opened, and the pipe is transferred to the water removal device MS on the continuous molding machine 11 to be connected to the continuous molding machine 11 via the distributor Bp. It is transferred onto the cloth or directly transferred to the distributor Bp and transferred onto the cloth of the continuous molding machine 11, and the process proceeds to the pressing step. The distributor Bp is provided with a leveling device Mk.
In FIG. 8, the aged pipes 1d1 to 1d4 arranged in a plurality are shown in the horizontal direction, but may be in the horizontal direction, the vertical direction, or the oblique direction, and may be in a straight tube shape, a spiral shape (spiral shape), or a U shape. It may be any shape as long as it does not become an obstacle when aging or discharging soymilk coagulum.
In the present embodiment, air is sent from an air conditioner presser 5 through an air filter from the beginning of pipelines d1 to 1d4, and then dispersed by an air disperser (not shown). The soy milk is fed from 3, mixed by the stirring and mixing means 4, and the coagulant from the coagulant tank 1 is added. A backflow prevention valve 7 is attached near the pump. The soymilk containing the coagulant is filled with, for example, empty pipelines 1d1 to 1d4 in which the outlet discharge valve Bv2 is closed and the inlet supply valve Bv1 is opened, and the maturation is completed for a predetermined time in a stationary state. The discharge valve Bv2 is opened in the order of the lines 1d1 to 1d4, and the mixture of the soymilk coagulated material is taken out from the joining line where it is subsequently joined.

第4の実施の形態の他の例としては、例えば、図9に示すように、水平管部1bと垂直管部1eとでパイプ1dが並列で、かつ、多段に配置されたパイプライン1Eとされているものでも良い。ここでは、縦横に構成されて熟成装置を構成しているが、各パイプ1dは、斜めに配することで見かけ上、スパイラル状の部分1Sとなり、この見かけのスパイラル状の部分1Sの後には、パイプラインが一つにまとめられて(全体として縦横のパイプライン1E)、ホッパーHに供給され、均し装置Mjを有する分配機Bpを介して連続成型機11に送られる。なお、符号Vは、上記スパイラル状の部分1Sの前後に配されるバルブである。   As another example of the fourth embodiment, for example, as shown in FIG. 9, a pipeline 1E in which pipes 1d are arranged in parallel and arranged in multiple stages in a horizontal pipe part 1b and a vertical pipe part 1e. It may be what is being done. Here, the ripening apparatus is configured vertically and horizontally, but each pipe 1d is apparently formed into a spiral portion 1S by being arranged obliquely, and after this apparent spiral portion 1S, The pipelines are combined into one (totally vertical and horizontal pipelines 1E), supplied to the hopper H, and sent to the continuous molding machine 11 via the distributor Bp having the leveling device Mj. In addition, the code | symbol V is a valve | bulb arrange | positioned before and after the said spiral part 1S.

(実施例1)
第1の実施の形態の装置(スパイラル状パイプは内径2.5インチで全配管長約40m)を使用して、2008年度カナダ産の白目大豆を使用して豆乳製造プラント(4分15秒100℃、戻し温度74℃、約3俵/h、高井製作所製Σ3000)によって定法通り得られた、豆乳濃度5%brixの油揚用豆乳を使って、ナカキン製ロータリーポンプを用いて豆乳流量2400L/hで流して、凝固剤は塩化マグネシウムと塩化カルシウム1対1の割合で、水に溶かした濃度5%brixのものを、ヘイシン製モーノポンプを用いて凝固剤流量200L/hで流した。豆乳と凝固剤混合直後に、小型の回転羽根式のエア分散装置を設けて弱く凝固攪拌を行った。凝固温度は約71℃であり熟成時間は約3分とした。エアは300cc/minとし、豆乳配管途中に注入して、直ちにイワヤポンプ(遠心式ポンプ)を経由して、凝固剤混合するようにした。そして、豆乳凝固物が分離して混ざった状態までスパイラル状の部分1S中で約3分間凝固熟成して、成型は従来通り、ベルト式水取り装置MSで水切りして、高井製作所製連続成型装置11で圧搾成型した。生地厚10mmであり、縦横が85mm×56mmの大きさの生地(約50g)を約300kg/hで製造した。そして、この生地を定法通り連続フライヤ(高井製作所製浮かし揚げ式手揚げ風フライヤ)で、低温120℃、高温160℃で揚げて、縦横が約120mm×80mmの大きさの薄揚げ(手揚げ)を約6000枚/hで製造した。
その結果、凝固状態は浮きゴで、流量も安定して、豆乳凝固物は“ぼた雪状”(おぼろ状)であり、水切りのよい弾力のある生地が得られ、フライをすると、製品肌もきめ細かく、延びも十分で、実が多く食感と風味のある手揚げ製品ができ、終始、安定した品質で、ロスが少なく量産することができた。
Example 1
Using the apparatus of the first embodiment (the spiral pipe has an inner diameter of 2.5 inches and a total pipe length of about 40 m), a soymilk production plant (4 minutes 15 seconds 100) using white cane soybeans produced in 2008 Canada Soy milk flow rate 2400 L / h using a rotary pump made of Nakakin using soy milk for frying soy milk concentration 5% brix obtained as usual by ℃ 3000, return temperature 74 ° C., about 3 kg / h, Σ3000 manufactured by Takai Seisakusho The coagulant was magnesium chloride and calcium chloride in a ratio of 1: 1, and a 5% brix solution dissolved in water was flowed at a coagulant flow rate of 200 L / h using a Heissin Mono pump. Immediately after the soy milk and the coagulant were mixed, a small rotary blade type air dispersion device was provided to weakly coagulate and stir. The solidification temperature was about 71 ° C. and the aging time was about 3 minutes. Air was set to 300 cc / min, injected into the soymilk piping, and immediately mixed with a coagulant via an Iwaya pump (centrifugal pump). Then, the soymilk coagulum is separated and mixed in the spiral portion 1S for about 3 minutes to solidify and ripen, and the molding is performed as usual with the belt-type water removal device MS, and the continuous molding device manufactured by Takai Seisakusho. 11 and compression molded. A dough (about 50 g) having a dough thickness of 10 mm and a size of 85 mm × 56 mm in length and width was produced at about 300 kg / h. The dough is then fried at a low temperature of 120 ° C and a high temperature of 160 ° C using a continuous fryer (Takai Seisakusho), and fried in a size of about 120mm x 80mm (hand fried). Was manufactured at about 6000 sheets / h.
As a result, the coagulation state is floating, the flow rate is stable, the soymilk coagulum is “bottom snow” (bottled), and an elastic dough with good drainage is obtained. It was finely sized and long enough to produce hand-fried products with a lot of fruit and texture and flavor. From the beginning, it was possible to mass-produce with stable quality and low loss.

(実施例2)
第2の実施の形態の装置を使用して、実施例1と同様の条件で油揚を製造した。その結果、凝固状態は良く、製品肌や延びも十分な油揚が製造された。
(Example 2)
Using the apparatus of the second embodiment, fried chicken was produced under the same conditions as in Example 1. As a result, a deep-fried product with a solidified state and sufficient product skin and elongation was produced.

(実施例3)
図3に示した実施の形態の装置(スパイラル状パイプは内径3インチで全配管長約50m)を使用して、2006年度ブラジル産大豆を使用して豆乳製造プラント(5分105℃、戻し水なし、約2俵/h、高井製作所製Σ2000)によって定法通り得られた、豆乳濃度9.5%brixの木綿豆腐用豆乳を使って、ナカキン製ロータリーポンプを用いて豆乳流量800L/hで流して、凝固剤は塩化マグネシウムを水に溶かし濃度10%brixのものをヘイシン製モーノポンプを用いて凝固剤流量32L/hで流した。豆乳と凝固剤混合直後に、3インチの静止型ミキサーを設けて粗く弱く凝固攪拌を行った。凝固温度は約85℃であり、豆乳凝固物が分離して混ざった状態までスパイラル状の部分1S中で約16分間凝固熟成したあと、成型の下布に直接分配供給して水切りして、高井製作所製連続成型装置11で圧搾成型した。豆腐厚30mmであり、縦横高さが60mm×90mm×45mmで豆腐重量約250gの「Firm Tofu」(日本で言われる“堅豆腐”に相当)を225kg/h、900丁/hで製造した。そして、この豆腐を真空パックして、蒸し庫に入れて85〜90℃90分間、蒸気殺菌した。蒸し庫から取り出した製品を放冷して、冷蔵庫で一夜冷却した。凝固状態は沈みゴで、流量も安定して、豆乳凝固物は大きめの“ぼた雪状”(おぼろ状)であり、製品は「Firm Tofu」として十分な硬さと弾力を有して、ドリップも少なく、チーズやソーセージの代用食品として、欧米のベジタリアンに好まれる良好な品質であった。
(Example 3)
Using the apparatus of the embodiment shown in FIG. 3 (spiral pipe has an inner diameter of 3 inches and a total pipe length of about 50 m), using soy milk produced in Brazil in 2006 (105 minutes at 105 ° C., return water) None, approx. 2 kg / h, Σ2000 manufactured by Takai Seisakusho), soy milk concentration of 9.5% brix soy milk for cotton tofu was run at a soy milk flow rate of 800 L / h using a Nakakin rotary pump. The coagulant was prepared by dissolving magnesium chloride in water and having a concentration of 10% brix with a flow rate of 32 L / h. Immediately after the soy milk and the coagulant were mixed, a 3-inch stationary mixer was provided to perform coarse and weak coagulation and stirring. The coagulation temperature is about 85 ° C., and after solidification and aging in the spiral portion 1S for about 16 minutes until the soymilk coagulum is separated and mixed, it is directly distributed and supplied to the molded undercloth to drain water. It was squeezed by a continuous molding apparatus 11 manufactured by Seisakusho. “Firm Tofu” (corresponding to “hard tofu” referred to in Japan) having a tofu thickness of 30 mm, a height and width of 60 mm × 90 mm × 45 mm, and a weight of tofu of about 250 g, was produced at 225 kg / h, 900 clove / h. And this tofu was vacuum-packed, put in the steamer, and steam-sterilized for 90 minutes at 85-90 degreeC. The product taken out from the steamer was allowed to cool and then cooled overnight in the refrigerator. The solidified state is sinking, the flow rate is stable, the soy milk coagulum is a large “bottom snow” (bottle), and the product has sufficient hardness and elasticity as “Firm Tofu” It was a good quality preferred by Western vegetarians as a substitute for cheese and sausage.

以上、上記各実施の形態によれば、上下濾布ベルトを備えた連続成型機11との組み合わせで使用される例で説明したが、本発明は型箱と空気コンプレッサ5のバッチ式工程との組み合わせで使用されても良い。   As mentioned above, according to each said embodiment, although demonstrated in the example used by the combination with the continuous molding machine 11 provided with the upper and lower filter cloth belt, this invention is a batch type process of a mold box and the air compressor 5. It may be used in combination.

1A,1B,1C,1D,1E パイプライン、
1a 傾斜する部分(傾斜管部)、1b 水平管部、1c 曲管部、1e 垂直管部、
1S,1d,1d1〜1d4 スパイラル状の部分(熟成装置)、
2 豆乳タンク、2a 供給ライン、
3 凝固剤タンク、3a 供給ライン
4 攪拌混合手段(攪拌混合装置)、
5 エア供給手段(エアコンプレッサ)、
10 制御部、
11 連続成型装置、
P1〜P4 供給ポンプ(定量ポンプ)、
R1〜R3 流量計、
MS 水取機、
Mk 壊し装置、Mj 均し装置、Mi 撹拌装置
Bs バランスタンク、
Bp 分配機、
Bv1 供給バルブ、Bv2 排出バルブ
1A, 1B, 1C, 1D, 1E pipeline,
1a Inclined part (inclined pipe part), 1b horizontal pipe part, 1c curved pipe part, 1e vertical pipe part,
1S, 1d, 1d1 to 1d4 spiral part (aging device),
2 Soymilk tank, 2a supply line,
3 Coagulant tank, 3a Supply line 4 Stirring and mixing means (stirring and mixing device),
5 Air supply means (air compressor),
10 control unit,
11 Continuous molding equipment,
P1-P4 supply pump (metering pump),
R1-R3 flow meters,
MS water removal machine,
Mk breaking device, Mj leveling device, Mi stirring device Bs balance tank,
Bp distributor,
Bv1 supply valve, Bv2 discharge valve

Claims (14)

所定長のパイプラインと、パイプラインに連結されて豆乳タンクから豆乳を連続的に送液する豆乳定量ポンプと、パイプラインに連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤ポンプとを備え、
前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部、ないしは、これらを組み合わせたスパイラル状の部分を設け、凝固剤入り豆乳は、このパイプライン中で連続式に凝固熟成させることを特徴とする豆乳凝固熟成方法。
A pipeline of a predetermined length, a soymilk metering pump that is connected to the pipeline and continuously feeds soymilk from the soymilk tank, and a coagulant that is connected to the pipeline and continuously sends the coagulant from the coagulant tank. With a pump,
The pipeline is provided with a curved pipe section, an inclined pipe section, a horizontal pipe section, or a vertical pipe section, or a spiral-shaped portion combining them, and the coagulant-containing soymilk is continuously formed in the pipeline. A method for coagulating and ripening soymilk, characterized by coagulating and aging.
所定長の複数のパイプラインと、複数の各パイプラインの受入側に分岐配管で連結されて豆乳タンクから豆乳を連続的に送液する豆乳定量ポンプと、豆乳定量ポンプ出口配管から分岐配管の間に連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤ポンプとを備え、
前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部ないしは、これらを組み合わせたスパイラル状の部分を設け、凝固剤入り豆乳は、このパイプライン中でバッチ式に凝固熟成させることを特徴とする豆乳凝固熟成方法。
Between a plurality of pipelines of a predetermined length, a soymilk metering pump that is connected to the receiving side of each of the plurality of pipelines by a branch pipe and continuously feeds soymilk from the soymilk tank, and a branch pipe from the soymilk metering pump outlet pipe A coagulant pump connected to the coagulant tank for continuously feeding the coagulant from the coagulant tank,
The pipeline is provided with a curved pipe part, an inclined pipe part, a horizontal pipe part, or a vertical pipe part or a spiral part combining these, and the soy milk containing a coagulant is coagulated batchwise in this pipeline. A soymilk coagulation aging method characterized by aging.
凝固剤入り豆乳は、出口部の排出バルブが閉じ入口部の供給バルブが開いた空のパイプラインから順に充填して、静止状態で所定時間熟成を終えたパイプラインから順に排出バルブが開き、ゆと豆乳凝固物の混合物として取り出されることを特徴とする請求項2記載の豆乳凝固熟成方法。   The soymilk containing coagulant is filled in order from the empty pipeline with the discharge valve at the outlet closed and the supply valve at the inlet opened, and the discharge valve opens sequentially from the pipeline that has been aged for a predetermined time in a stationary state. 3. The soymilk coagulation ripening method according to claim 2, wherein the soymilk coagulation maturation method is taken out as a mixture of soybean milk and soymilk coagulum. 豆乳に凝固剤を連続的にインライン混合する混合工程の後、得られた凝固剤入り豆乳を連続式ないしはバッチ式にパイプライン中で熟成させた後、所定の形状に連続的に成型する成型工程に移行させることを特徴とする請求項1ないし3のいずれか1項記載の豆乳凝固熟成方法。   A molding process in which the coagulant is continuously mixed in-line with soy milk, and then the coagulant-containing soy milk is aged continuously or batchwise in a pipeline and then continuously molded into a predetermined shape. The method for coagulating and ripening soymilk according to any one of claims 1 to 3, wherein 前記パイプラインの下方側から豆乳を供給し上方側から豆乳凝固物を取り出す構造であり、前記パイプラインの下方側にエアを供給するエア供給手段を備え、豆乳凝固物ないしは気泡の浮力方向と、豆乳凝固物の搬送方向とを揃えることを特徴とする請求項1ないしは4のいずれか1項記載の豆乳凝固熟成方法。   It is a structure for supplying soy milk from the lower side of the pipeline and taking out the soy milk coagulum from the upper side, comprising air supply means for supplying air to the lower side of the pipeline, and the buoyancy direction of the soy milk coagulum or bubbles, The method for coagulating and ripening soymilk according to any one of claims 1 to 4, wherein the coagulation direction of the soymilk coagulum is aligned. 前記請求項1ないし5のいずれか1項記載の豆乳凝固熟成方法が油揚げ用の豆乳凝固熟成方法であることを特徴とする豆乳凝固熟成方法。   The soymilk coagulation ripening method according to any one of claims 1 to 5, wherein the soymilk coagulation ripening method is used for frying. 前記請求項1ないし5のいずれか1項記載の豆乳凝固熟成方法が木綿豆腐用の豆乳凝固熟成方法であることを特徴とする豆乳凝固熟成方法。   The soymilk coagulation ripening method according to any one of claims 1 to 5, wherein the soymilk coagulation ripening method for cotton tofu is used. 所定長のパイプラインと、パイプラインに連結されて豆乳タンクから豆乳を連続的に送液する豆乳ポンプと、パイプラインに連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤定量ポンプとを備え、
前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部、ないしは、これらを組み合わせたスパイラル状の部分を設け、この凝固剤入り豆乳は、パイプライン中で連続式に凝固熟成させることを特徴とする豆乳凝固熟成装置。
A pipeline of a predetermined length, a soy milk pump connected to the pipeline and continuously feeding soy milk from the soy milk tank, and a coagulant quantitative amount connected to the pipeline and continuously sending the coagulant from the coagulant tank. With a pump,
The pipeline is provided with a curved pipe section, an inclined pipe section, a horizontal pipe section, or a vertical pipe section, or a spiral-shaped portion combining these, and this coagulant-containing soymilk is continuously formed in the pipeline. A soymilk coagulation and aging apparatus characterized by coagulating and aging.
所定長の複数のパイプラインと、複数の各パイプラインの受入側に分岐配管で連結されて豆乳タンクから豆乳を連続的に送液する豆乳定量ポンプと、該豆乳定量ポンプ出口配管から分岐配管の間に連結されて凝固剤タンクから凝固剤を連続的に送液する凝固剤ポンプと、各分岐配管と各パイプラインの入口部との間に供給バルブと、各パイプラインの出口部に排出バルブを備え、
前記パイプラインに、曲管部、傾斜管部、水平管部、又は、垂直管部、ないしは、これらを組み合わせたスパイラル状の部分を設け、凝固剤入り豆乳は、このパイプライン中でバッチ式に凝固熟成させることを特徴とする豆乳凝固熟成装置。
A plurality of pipelines of a predetermined length, a soymilk metering pump that is connected to the receiving side of each of the plurality of pipelines by a branch pipe and continuously feeds soymilk from the soymilk tank, and a branch pipe from the soymilk metering pump outlet pipe A coagulant pump connected between the coagulant tanks to continuously feed the coagulant, a supply valve between each branch pipe and the inlet of each pipeline, and a discharge valve at the outlet of each pipeline With
The pipeline is provided with a curved pipe part, an inclined pipe part, a horizontal pipe part, a vertical pipe part, or a spiral part combining these, and the coagulant-containing soymilk is batch-typed in this pipeline. A soymilk coagulation and aging apparatus characterized by coagulating and aging.
凝固剤入り豆乳は、順次、出口部の排出バルブが閉じ入口部の供給バルブが開いた空のパイプラインから順に充填して、静止状態で所定時間熟成を終えたパイプラインから順に排出バルブが開き、ゆと豆乳凝固物の混合物を取り出すことを特徴とする請求項9記載の豆乳凝固熟成装置。   Soy milk containing coagulant is filled in order from the empty pipeline with the outlet discharge valve closed and the inlet supply valve opened, and the discharge valve opens sequentially from the pipeline that has been aged for a predetermined time in a stationary state. The soymilk coagulation ripening apparatus according to claim 9, wherein a mixture of yuto and soymilk coagulum is taken out. 豆乳に凝固剤を連続的にインライン混合する攪拌混合装置と、得られた凝固剤入り豆乳を連続式ないしはバッチ式にパイプライン中で熟成する熟成装置とを連結し、所定の形状に連続的に成型する成型装置に移行することを特徴とする前記請求項8ないし10のいずれか1項記載の豆乳凝固熟成装置。   A stirring and mixing device that continuously mixes the coagulant with soy milk in-line and a ripening device that matures the obtained coagulant-containing soy milk in a pipeline in a continuous or batch manner, and continuously into a predetermined shape. The soymilk coagulation and aging apparatus according to any one of claims 8 to 10, wherein the apparatus is shifted to a molding apparatus for molding. 前記パイプラインの下方側から豆乳を供給し上方側から油揚生地用の豆乳凝固物を取り出す構造であり、前記パイプラインの下方側で凝固剤を供給する前にエアを供給するエア供給手段を備え、豆乳凝固物ないしは気泡の浮力方向と、豆乳凝固物の搬送方向とを揃えて、油揚生地用豆乳凝固物を得ることを特徴とする請求項8ないし11のいずれか1項記載の豆乳凝固熟成装置。   It has a structure in which soy milk is supplied from the lower side of the pipeline and soy milk coagulum for fried dough is taken out from the upper side, and air supply means for supplying air before supplying the coagulant on the lower side of the pipeline is provided. The soymilk coagulation ripening according to any one of claims 8 to 11, wherein the soymilk coagulation product or the bubble buoyancy direction is aligned with the conveying direction of the soymilk coagulation product to obtain a soymilk coagulation product for fried dough. apparatus. 前記豆乳定量ポンプと凝固剤定量ポンプは、前記スパイラル状の部分に入る前に連結され、豆乳と凝固剤を混合する攪拌混合手段を備えるとともに、前記豆乳定量ポンプから凝固剤定量ポンプ連結部までの豆乳配管上に前記エア供給手段を備えて、油揚生地用豆乳凝固物を得ることを特徴とする請求項8ないし12記載の豆乳凝固熟成装置。   The soymilk metering pump and the coagulant metering pump are connected before entering the spiral portion, and have a stirring and mixing means for mixing the soymilk and the coagulant, and from the soymilk metering pump to the coagulant metering pump connecting part. 13. The soymilk coagulation ripening apparatus according to claim 8, wherein the air supply means is provided on a soymilk pipe to obtain a soymilk coagulated product for fried dough. 前記パイプラインの取り出し口付近に引き出し用のポンプが配されていることを特徴とする請求項8ないし13のいずれか1項記載の豆乳凝固熟成装置。   14. A soymilk coagulation and aging apparatus according to any one of claims 8 to 13, wherein a drawer pump is disposed in the vicinity of the outlet of the pipeline.
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