JP2011166951A - Method for manufacturing permanent magnet rotary machine - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a permanent magnet rotary machine, capable of forming a rotor using a single magnetization device, even when changes of a skew angle or motor capacity are executed. <P>SOLUTION: The method is provided for manufacturing the permanent magnet rotary machine including a stator which has a coil wounded therearound, and a rotor which has a rotor core opposing the stator and permanent magnets adjacent in a circumferential direction and having different magnetic polarities on a surface where the rotor core and the stator oppose to each other, and rotates oppositely to the stator with a predetermined gap. In the manufacturing method, permanent magnets are fixed to the rotor core to form a rotor block and a rotor shaft is inserted through a plurality of rotor magnet blocks to form the rotor. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a method of manufacturing a permanent magnet type rotating machine including a stator and a rotor having a rotor core having a predetermined gap and rotating oppositely and having a permanent magnet disposed on a surface thereof.

In recent years, in order to increase the efficiency of electric motors, permanent magnet type synchronous motors using permanent magnets have attracted attention in place of conventionally used induction motors, and their applications are expanding.
Permanent magnet type synchronous motors are roughly classified into two types according to the magnet arrangement. A permanent magnet type synchronous motor having a structure in which a permanent magnet is attached to the surface of the rotor core and a magnet insertion hole in the rotor core are provided. There is an embedded magnet type synchronous motor into which a magnet is inserted.

In such a permanent magnet type synchronous motor, in order to reduce a kind of torque pulsation called cogging torque, the rotor is composed of a plurality of stages of rotors, and the skew of each stage is shifted in the circumferential direction. Often applied.
In order to magnetize the permanent magnet of the rotor, normally, the permanent magnet material formed in a predetermined shape is pasted on the outer surface of the completed rotor, that is, the rotor core, and the rotor is configured. And a permanent magnet material is magnetized to form a permanent magnet (see, for example, Patent Document 1 and Patent Document 2).

Japanese Patent Laid-Open No. 11-98776 JP 2005-204477 A

  However, in the conventional examples described in Patent Documents 1 and 2, the permanent magnet material is magnetized in a state where the permanent magnet material is attached to the rotor core and the rotor is configured. When the skew angle is changed, it is necessary to newly manufacture a magnetized yoke corresponding to the changed skew angle. For this reason, when manufacturing a rotor having a plurality of skew angles, it is necessary to manufacture a number of magnetized yokes corresponding to the number of skew angles. Even when the motor capacity is changed by changing the number of rotor stages, a magnetized yoke is required for each motor capacity.

Thus, when changing the skew angle or changing the motor capacity, it is necessary to manufacture a magnetized yoke, and there is an unsolved problem that manufacturing equipment costs increase.
Therefore, the present invention has been made paying attention to the unsolved problems of the above conventional example, and even when changing the skew angle or the motor capacity, the rotor is formed by one magnetizing device. It is an object of the present invention to provide a method for manufacturing a permanent magnet type rotating machine capable of achieving the above.

In order to achieve the above object, a method of manufacturing a permanent magnet type rotating machine according to an embodiment of the present invention includes a stator around which a coil is wound, a rotor core facing the stator, and the rotor. A permanent magnet having a permanent magnet having different polarities adjacent to each other in a circumferential direction on a surface of the core facing the stator, and a rotor rotating opposite to the stator with a predetermined gap therebetween A method of manufacturing a rotary machine,
The rotor core and the permanent magnet are assembled to form a rotor block, and a rotor shaft is inserted into the plurality of rotor blocks to constitute the rotor.

A method of manufacturing a permanent magnet type rotating machine according to one aspect of the present invention includes a stator wound with a coil, a rotor core facing the stator, and the stator of the rotor core. A permanent magnet type rotating machine having a permanent magnet of different polarities adjacent to each other in the circumferential direction and having the stator and a rotor rotating opposite to each other with a predetermined gap therebetween Because
A rotor block is formed by assembling the rotor core, the permanent magnet, and an anti-scattering member attached to the outer peripheral side of all the permanent magnets, and a rotating shaft is inserted through the plurality of rotor blocks to perform the rotation. It is characterized by constituting a child.

Furthermore, in the method for manufacturing a permanent magnet type rotating machine according to another aspect of the present invention, the permanent magnet of the rotor block is fixed to the permanent magnet material formed on the rotor core, and then the permanent magnet material is used. It is characterized by being magnetized by a magnetizing device.
Further, in the method of manufacturing a permanent magnet type rotating machine according to another aspect of the present invention, when inserting a rotating shaft through the plurality of rotor blocks, the rotor blocks are sequentially moved from one end to the other end in the axial direction. It is characterized in that a skew is applied by shifting by a predetermined angle in the circumferential direction.
Furthermore, in the method for manufacturing a permanent magnet type rotating machine according to another aspect of the present invention, the rotor block and the rotary shaft are engaged with the key groove formed on the rotor block and the rotary shaft, and both key grooves. It is characterized by being fixed in the circumferential direction by a key to be operated.

  According to the present invention, a rotor block in which a permanent magnet is fixed to a stator facing surface of a rotor core is formed, and a rotor is configured by inserting a rotation shaft through a required number of rotor blocks. For changing the skew angle, an arbitrary skew angle can be formed by shifting the skew angle in the circumferential direction of the plurality of rotor blocks.

It is sectional drawing which shows the permanent-magnet-type synchronous rotary machine manufactured by this invention. It is a perspective view which shows the rotor in 1st Embodiment. It is a top view which shows the rotor block which comprises a rotor. It is a perspective view which shows the rotor block at the time of non-attachment. It is a top view which shows the magnetizing apparatus which magnetizes a rotor block. It is a perspective view which shows a rotating shaft. It is a top view of the rotor block which shows 2nd Embodiment.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a sectional view showing a permanent magnet type synchronous rotating machine manufactured according to a first embodiment of the present invention.
In FIG. 1, a permanent magnet type synchronous rotating machine 1 is a surface magnet type synchronous rotating machine. This permanent magnet type synchronous rotating machine 1 has a cylindrical frame 2. A stator 3 formed of a cylindrical laminated steel plate is fixed on the inner peripheral side of the cylindrical frame 2, and formed on the inner peripheral side of the stator 3 by a laminated steel plate facing each other with a predetermined gap. A rotor 4 is arranged. The rotor 4 is rotatably supported by a bearing (not shown) formed on the cylindrical frame 2 with a rotating shaft 5 inserted through the center.

The stator 3 has a configuration in which a stator core 11 that is divided into nine in the circumferential direction is connected to the inner circumferential side of the cylindrical frame 2 in a circumferential direction. Each stator core 11 has nine yokes 12 whose outer peripheral surface is formed into a cylindrical surface and whose inner peripheral surface is a nine-sided cylinder inner surface, and a radius from the center in the circumferential direction of the inner peripheral surface of the yoke 12. The magnetic pole teeth 13 are formed to project in the direction.
The magnetic pole teeth 13 are composed of a magnetic leg portion 13a having a constant width Tw connected to the yoke 12, and a wedge-shaped flange portion 13b protruding in the circumferential direction from the tip of the magnetic leg portion 13a.

Nine slots 14 are formed by the yoke 12 and the magnetic teeth 13 of the adjacent stator core 11, and a slot opening 15 is formed between the flanges 13 b of the adjacent magnetic teeth 13.
An excitation coil 16 is concentratedly wound around the magnetic leg portion 13 a of the magnetic pole tooth 13.
On the other hand, as shown in FIG. 2, the rotor 4 is configured by inserting the rotating shaft 5 in a state where the rotor blocks 20 are stacked in a required number, for example, three stages.

As shown in FIG. 3, the rotor block 20 has a central opening 21a, a cylindrical rotor core 21 formed of laminated steel plates, and eight inner circumferential surfaces on the outer peripheral surface thereof. Permanent magnets 22 having a peripheral surface and a cylindrical surface on the outer peripheral surface are fixed by a fixing means such as bonding with a predetermined gap therebetween. Here, a keyway 21 b is formed in the central opening 21 a of the rotor core 21.
The permanent magnet 22 is formed, for example, by magnetizing a magnetic material formed from a rare earth magnet material.
As shown in FIG. 4, the permanent magnet 22 is magnetized by the magnetizing device 30 shown in FIG. 5 with the magnetic member 29 that is not yet formed formed on the rotor core 21 fixed. Magnetic treatment.

  The magnetizing device 30 includes a core portion 31 formed of a laminated steel plate in a relatively flat octagonal cylindrical shape, and eight magnetic yoke portions 32 that integrally protrude from the inner peripheral surface of the core portion 31 toward the center. And a magnetizing yoke 34 including a magnetizing coil portion 33 wound around each magnetic yoke portion 32. Here, the magnetic yoke portion 32 has a predetermined interval from the prismatic base portion 32a formed integrally with the inner peripheral surface of the core portion 31 and the outer peripheral surface of the rotor block 20 formed at the tip of the base portion 32a. The magnetic field generator 32b is formed with a cylindrical surface that is opposed and formed.

In order to magnetize the magnetic member 29 fixed to the rotor core 21 using this magnetizing yoke 34, the rotor block 20 is placed at the center of the magnetic yoke portion 32 of the magnetizing yoke 34. Is arranged to face the magnetic field generator 32b with a predetermined gap.
Then, by reversing the winding direction of every other magnetizing coil 33 in the circumferential direction, a magnetic field directed from the every other magnetic field generating part 32b in the circumferential direction toward the magnetic member 29 is generated, and the rest The magnetic field generator 32b generates a magnetic field from the magnetic member 29 toward the magnetic field generator 32b. Thus, the permanent magnet 22 is formed by magnetizing the adjacent magnetic members 29 of the rotor block 20 so as to have different magnetic poles.

  In this state, by supplying a high current (for example, about 1000A to 30000A) to the magnetizing coil unit 33 from, for example, a capacitor type magnetizing power supply device, the base 32a of the magnetic yoke unit 32, the magnetic field generating unit 32b, the magnetic member 29, A magnetic circuit is formed by the rotor core 21, the adjacent magnetic member 29, the magnetic field generating portion 32 b of the adjacent magnetic yoke portion 32, the base portion 32 a and the core portion 31.

  The rotor 4 is configured by inserting the rotating shaft 5 through the central opening 21a of the rotor core 21 of the rotor block 20 formed in this way. At this time, as shown in FIG. 6, the rotation shaft 5 is shifted in the circumferential direction by a half angle of the slot angle of the stator 3 to the position corresponding to each of the three-stage rotor blocks 20 to be mounted. Key grooves 41a, 41b and 41c are formed. Each of the key grooves 41 a to 41 c has an axial length set substantially equal to the axial thickness of the rotor block 20.

Then, with the key 42 engaged with, for example, the key groove 41c of the rotating shaft 5, the rotating shaft 5 is inserted into the center opening 21a of the rotor core 21 of the rotor block 20, and the key 42 and the center opening 21a are inserted. The formed keyway 21b is engaged.
Next, the key 42 is engaged with the key groove 41b of the rotating shaft, and the rotating shaft 5 is inserted into the central opening 21a of the rotor core 21 of the next rotor block 20 to form the key 42 and the central opening 21a. The key groove 21b is engaged.

Finally, the key 42 is engaged with the key groove 41a of the rotation shaft, and the rotation shaft 5 is inserted into the central opening 21a of the rotor core 21 of the next rotor block 20 to form the key 42 and the central opening 21a. The key groove 21b thus engaged is engaged.
As a result, as shown in FIG. 2, the three-stage rotor block 20 is mounted on the rotary shaft 5 at a desired skew angle, and with these rotor blocks 20 mounted, fixing means such as adhesive, welding, etc. By fixing each rotor block 20 to the rotating shaft 5, a skewed rotor 4 is configured.

The permanent magnet type rotating machine 1 can be assembled by incorporating the rotor 4 having the above configuration into the stator 3 and rotatably supporting the rotating shaft 5 on the cylindrical frame 2 with a bearing (not shown).
Thus, according to the first embodiment, since the permanent magnet type synchronous rotating machine 1 has the configuration of a surface permanent magnet type rotating machine, the central portion in the circumferential direction of the permanent magnet 22 of the rotor 4 is the d-axis. The rotor 4 can be rotationally driven by energizing the exciting coil 16 and controlling the dq axis current between the adjacent permanent magnets 22 as the q axis.

  At this time, as described above, when the rotor block 20 is formed, the magnetic member 29 is attached to the rotor core 21 while the magnetic member 29 is not attached to the rotor core 21 at a predetermined interval in the circumferential direction. The permanent magnet 22 is formed by being magnetized by the magnetic device 30, and the rotor block 20 itself can constitute one rotor, and the magnetic member 29 can be magnetized accurately. The permanent magnet 22 can be formed.

  For this reason, when a plurality of rotor blocks 20 are stacked and mounted on the rotation shaft 5, an arbitrary skew angle can be formed by mounting the rotor blocks 20 adjacent to each other while shifting the angle in the circumferential direction. Can do. At this time, since the permanent magnet 22 is already formed by the magnetizing process in the rotor block 20, it is not necessary to separately provide a magnetizing device 30 corresponding to the skew angle when forming an arbitrary skew angle. The manufacturing apparatus can be simplified, the equipment cost can be reduced, and a method for manufacturing a permanent magnet type synchronous motor capable of reducing the cost by sharing parts can be provided.

Similarly, even when the number of stages of the rotor block 20 is changed in order to change the motor capacity, since the permanent magnet 22 is formed on the rotor block 20 as described above, the rotor block 20 is simply required. It is only necessary to stack the number of stages, and it is not necessary to provide the magnetizing device 30 corresponding to the number of stages of the rotor block 20, and the equipment cost can be reduced also in this respect.
Therefore, by arbitrarily setting the number of stages of the rotor block 20, a necessary motor capacity can be obtained, and by shifting the adjacent rotor blocks 20 of the plurality of stacked rotor blocks 20 in the circumferential direction, An arbitrary skew angle can be obtained, and the cogging torque can be reduced.

In addition, since the cogging torque generated in the permanent magnet type synchronous motor becomes smaller as the least common multiple of the number of poles and the number of slots becomes larger, the least common multiple of the 8-pole 9-slot configuration becomes 72, and the permanent magnet type synchronization with a small cogging torque A rotating machine can be provided.
In the first embodiment, the case where an 8-pole 9-slot surface magnet type synchronous motor is configured has been described. However, the present invention is not limited to this, and a 6-pole 9-slot surface magnet type synchronous motor may be used. The present invention can be applied to other surface magnet type synchronous motors having different numbers of poles and slots, such as a 4-pole 6-slot surface magnet type synchronous motor.

In the first embodiment, the case where the skew angle is set to ½ of the slot angle has been described. However, the present invention is not limited to this, and the rotor block 20 is mounted on the rotating shaft 5. Thus, it is preferable to set the skew angle at which the cogging torque is minimized while ensuring the induced voltage.
Furthermore, although the case where the cylindrical frame 2 is applied has been described in the first embodiment, the present invention is not limited to this, and other cylindrical frames can be applied.

Next, a second embodiment of the present invention will be described with reference to FIG.
In the second embodiment, the permanent magnets formed on the rotor block are prevented from scattering.
In the second embodiment, as shown in FIG. 7, a cylinder as a scattering prevention member formed of a nonmagnetic material on the outer peripheral surface of the permanent magnet 22 in the rotor block 20 having the configuration of the first embodiment described above. A ring 50 is press-fitted.

In the cylindrical ring 50, the permanent magnet 22 is normally fixed to the rotor core 21 with an adhesive. When the rotor 4 is rotated at a high speed due to deterioration of the adhesive or the like, the centrifugal force increases. Since the permanent magnet 22 is peeled off from the rotor core 21 and scattered, the scattering of the permanent magnet 22 is prevented.
According to the second embodiment, since the cylindrical ring as the scattering preventing member is press-fitted into the outer peripheral surface of the permanent magnet 22 in the rotor block 20 itself, the scattering of the permanent magnet 22 can be reliably prevented. it can. For this reason, it is not necessary to mount the cylindrical ring after the plurality of rotor blocks 20 are stacked and mounted on the rotary shaft 5 to form the rotor 4 as in the first embodiment.

There is no need to prepare various cylindrical rings having axial lengths corresponding to the number of stages of the rotor block 20 as in the case where the cylindrical rings are mounted after the rotor is configured. It is possible to prevent the permanent magnets 22 from being scattered simply by preparing the components, and it is possible to reduce the cost by using common parts. Further, since the thickness of the rotor block 20 is thinner than that of the rotor 4, there is an advantage that the press-fitting work for mounting the cylindrical ring 50 can be easily performed.
In the second embodiment, the case where the cylindrical ring is applied as the scattering prevention member has been described. However, the present invention is not limited to this, and it is fixed with a bind tape or a heat shrinkable tube. Any scattering prevention member can be applied.

  DESCRIPTION OF SYMBOLS 1 ... Permanent magnet type synchronous rotating machine, 2 ... Cylindrical frame, 3 ... Stator, 4 ... Rotor, 5 ... Rotating shaft, 11 ... Stator core, 12 ... Yoke, 13 ... Magnetic pole teeth, 14 ... Slot, 16 DESCRIPTION OF SYMBOLS ... Excitation coil, 20 ... Rotor block, 21 ... Rotor core, 21a ... Center opening, 21b ... Key groove, 22 ... Permanent magnet, 29 ... Magnetic member, 30 ... Magnetizing device, 41a-41c ... Key groove, 42 ... key, 50 ... cylindrical ring

Claims (5)

A stator around which a coil is wound, a rotor core that faces the stator, and permanent magnets of different polarities that are circumferentially adjacent to a surface of the rotor core that faces the stator. A method of manufacturing a permanent magnet type rotating machine comprising the stator and a rotor that rotates oppositely with a predetermined gap therebetween,
A permanent magnet-type rotating machine characterized in that the rotor core and the permanent magnet are assembled to form a rotor block, and a rotating shaft is inserted into the plurality of rotor blocks to constitute the rotor. Manufacturing method. A stator around which a coil is wound, a rotor core that faces the stator, and permanent magnets of different polarities that are circumferentially adjacent to a surface of the rotor core that faces the stator. A method of manufacturing a permanent magnet type rotating machine comprising the stator and a rotor that rotates oppositely with a predetermined gap therebetween,
A rotor block is formed by assembling the rotor core, the permanent magnet, and an anti-scattering member attached to the outer peripheral side of all the permanent magnets, and a rotating shaft is inserted through the plurality of rotor blocks to perform the rotation. A manufacturing method of a permanent magnet type rotating machine characterized in that a child is constituted.   2. The permanent magnet of the rotor block is formed by fixing a permanent magnet material formed on the rotor core and magnetizing the permanent magnet material with a magnetizing device. Or the manufacturing method of the permanent-magnet-type rotary machine of 2.   The skew is applied by sequentially shifting the rotor block by a predetermined angle in the circumferential direction from one end to the other end in the axial direction when inserting the rotating shaft through the plurality of rotor blocks. 4. A method for manufacturing a permanent magnet type rotating machine according to any one of items 3 to 3.   2. The rotor block and the rotation shaft are fixed in a circumferential direction by a key groove formed in the rotor block and the rotation shaft, and a key that engages with both key grooves. The manufacturing method of the permanent-magnet-type rotary machine of any one of thru | or 4.

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