JP2011153258A - Method for repairing coke oven - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for repairing a coke oven of satisfactory workability when a length of a combustion chamber to be repaired by rearranging oven wall bricks is long. <P>SOLUTION: A rearrangement-repairing area for the oven wall bricks 7 is divided into a back area and a front area, a back side carbonization chamber 21 is heat-insulated in the back side oven brick rearrangement-repairing area 3, the oven wall bricks 7 of the combustion chamber 22 is stacked up in this state. In the back side oven brick rearrangement-repairing area 3, the back side carbonization chamber 21 in the back side oven brick rearrangement-repairing area 3 is heat-insulated after finishing the stacking-up for the oven wall bricks 7 of the combustion chamber 22 in the back side oven brick rearrangement-repairing area 3. The back side oven brick rearrangement-repairing area 3 is temperature-elevated in this state, the oven wall bricks 7 of the combustion chamber 22 is stacked up in the front side oven brick rearrangement-repairing area 2, a series of length of the combustion chamber 22 to stack actually the oven wall bricks 7 is shortened thereby even when the length of the combustion chamber 22 to be repaired by rearranging the oven wall bricks 7 is long, and the workability is excellent thereby even when a width of the carbonization chamber 21 is narrow. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a method for repairing a coke oven in which the furnace wall bricks in the combustion chamber including the carbonization chamber walls of the coke oven in which combustion chambers and carbonization chambers are alternately arranged are replaced and repaired.

  In the coke oven, the carbonization chamber and the combustion chamber for supplying heat to the carbonization chamber are alternately arranged in the furnace width direction, and the carbonization chamber and the combustion chamber are separated from each other via the furnace wall of the carbonization chamber. Heat is supplied from the combustion chamber to the carbonization chamber. In addition, the combustion chamber is partitioned at predetermined intervals along the furnace length direction, and a large number of flues are formed. The coal charged in the carbonization chamber is heated to dry distillation into coke, and then extruded from one kiln port of the carbonization chamber, but the furnace wall of the carbonization chamber undergoes a severe thermal cycle due to repeated operation. . In addition, once a coke oven starts operation and is brought to a high temperature state, when it is cooled to room temperature, a rapid volume change occurs in the brick. used. For this reason, the furnace wall bricks are regularly inspected for wear such as cracks and chippings, and if necessary, repair by thermal spraying or partial repair of the furnace wall bricks by hot transshipment is possible. Done.

  As a partial repair method by hot transshipment, for example, the operation of the carbonization chamber that performs hot transshipment is stopped, and after a heat insulation process is performed for the range in which the transshipment operation is performed, the transshipment work of the furnace wall bricks in the repair portion is performed. Transshipment generally involves dismantling the furnace wall bricks that should be repaired, and loading the new furnace wall bricks in a meshed manner in the same manner as before dismantling, transposing the bricks, transposing them, and then raising the temperature and stopping it. Can be used. In Patent Document 1 below, a transshipment is performed by forming joints (gap) that penetrate vertically in the boundary between the furnace wall portion of the non-repaired portion that has not been dismantled and the furnace wall portion that has been transshipped and repaired. After raising the temperature, after spraying, spraying the spray material in the gap between the wall of the furnace wall brick of the transshipment repaired part and the furnace wall brick of the non-repaired part, the furnace wall bricks of both parts at the time of temperature rise The boundary portion is prevented from protruding due to the difference in thermal expansion characteristics. Needless to say, the furnace wall brick of the combustion chamber also serves as the furnace wall of the carbonization chamber.

JP 2008-169315 A

By the way, when the repair range of the furnace wall brick is wide, that is, the combustion chamber is long in the furnace length direction, when the length of the combustion chamber to be repaired is long, conventionally, the furnace wall brick is incorporated in a mesh shape as described above. Therefore, it is necessary to pile bricks over the entire long repair area, especially for bricks far away from the kiln, because the work space, that is, the width of the carbonization chamber is narrow, workability is bad. There's a problem.
The present invention has been made paying attention to the above-described problems, and provides a coke oven repair method with good workability when the length of a combustion chamber in which a furnace wall brick is to be transshipped and repaired is long. It is intended.

  In order to solve the above-mentioned problems, a coke oven repair method according to the present invention is a coke that repairs by replacing the bricks in the combustion chamber including the carbonization chamber wall of the coke oven in which the combustion chambers and the carbonization chambers are alternately arranged. If the furnace repair method is close to the kiln entrance of the carbonization chamber and the opposite direction is the back, the transshipment repair area of the furnace wall brick is divided into the back side and the near side, and the back side wall brick Insulate the carbonization chamber in the back of the transshipment repair area, and in that state, stack the furnace wall brick in the combustion chamber in the backside furnace wall brick transshipment repair area, and attach the furnace wall brick in the combustion chamber in the backside furnace wall brick transshipment repair area. When the loading is completed, the carbonization chamber in the back side furnace wall brick transshipment repair area is insulated, and in that state, the back side furnace wall brick transshipment repair area is heated and the furnace in the combustion chamber in the near side furnace wall brick transshipment repair area Characterized by piling wall bricks Is shall.

Further, when the furnace wall bricks in the combustion chamber in the front side furnace wall brick transshipment repair area have been stacked, the temperature of the front side furnace wall brick transshipment repair area is increased.
Further, the end face of the flue on the near side furnace wall brick transshipment repair area side of the combustion chamber in the rear side furnace wall brick transshipment repair area is flat in the vertical direction and the furnace width direction.

  Thus, according to the repair method of the coke oven of the present invention, the furnace wall brick transshipment repair area is divided into the back side and the near side, and the inner carbonization chamber in the back side furnace wall brick transshipment repair area is insulated. In that state, after stacking the furnace wall bricks in the combustion chamber in the rear side furnace wall brick transshipment repair area and loading the furnace wall bricks in the combustion chamber in the rear side furnace wall brick transshipment repair area, Insulating the carbonization chamber in the repair area, raising the temperature in the rear furnace wall brick transshipment repair area and loading the furnace wall brick in the combustion chamber in the front furnace wall brick transshipment repair area in that state, Even when the length of the combustion chamber to be transshipped and repaired is long, the length of the combustion chamber in which the furnace wall bricks are actually loaded can be shortened, and the workability is excellent even if the width of the carbonization chamber is narrow.

Moreover, when the furnace wall bricks in the combustion chamber of the front side furnace wall brick transshipment repair area have been stacked, the temperature rise efficiency of the furnace wall brick transshipment repair area is good by raising the temperature of the front side furnace wall brick transshipment repair area. .
In addition, the temperature of the furnace wall brick has been raised in advance by making the end face of the flue on the near side furnace wall brick transshipment repair area side flat in the vertical direction and the furnace width direction of the combustion chamber in the rear side furnace wall brick transshipment repair area. The difference in thermal expansion characteristics between the furnace wall brick in the combustion chamber in the rear furnace wall brick transshipment repair area and the furnace wall brick in the combustion chamber in the near furnace wall brick transshipment repair area that is heated later is absorbed.

It is explanatory drawing of the operation | work procedure which shows one Embodiment of the repair method of the coke oven of this invention. It is explanatory drawing of how to stack the furnace wall brick of a general combustion chamber.

Next, an embodiment of a coke oven repair method according to the present invention will be described with reference to the drawings.
Since the configuration of the coke oven itself is the same as that of a conventional coke oven, a detailed description thereof will be omitted. FIG. 1 is a plan view of a series of combustion chambers 21 and carbonization chambers 22 on both sides thereof illustrating a method for repairing a coke oven according to the present embodiment. In the figure, for example, the furnace wall brick is transshipped in the combustion chamber on the left side of the combustion chamber 21 in the non-repaired portion of FIG. The blank part of FIG. 1a shows the state after the furnace wall brick of the combustion chamber 21 to be repaired has been dismantled. In each drawing, the upper end and the lower end of each indicate the furnace wall of the carbonization chamber 22, that is, the furnace wall of the adjacent combustion chamber.

  In the coke oven repair method of the present embodiment, when the furnace door 1 side is closer to the front and the opposite direction is the rear side, the furnace wall brick transshipment repair area of the combustion chamber 22 described above is the front side furnace wall brick transshipment repair area 2 and Divide into the back side furnace wall brick transshipment repair area 3. In the present embodiment, the furnace wall brick transshipment repair area of the combustion chamber 22 is divided into a front furnace wall brick transshipment repair area 2 and a rear furnace wall brick transshipment repair area 3, but the front furnace wall brick transshipment repair area is divided into two areas. Further, it may be divided again into the rear side furnace wall brick transshipment repair area and the near side furnace wall brick transshipment repair area. That is, since the furnace wall bricks in the combustion chamber 22 are brick-stacked so as to be incorporated in a mesh shape as will be described later, the repair area may be divided so that the length of the repair areas to be stacked in series is appropriate. .

  When the furnace wall brick transshipment repair range of the combustion chamber 22 is divided in this way, the carbonization chamber 21 further in the rear side furnace wall brick transshipment repair area 3, which is a non-repair portion, is insulated with the heat insulating material 4. In the present embodiment, lattice bricks 5 are assembled on the front side of the heat insulating material 4 of the carbonizing chamber 21 in the non-repaired portion at the back to prevent deformation of the combustion chamber 22 in the heat-insulated portion. The lattice brick 5 is configured by, for example, assembling rectangular parallelepiped refractory bricks in a cross-beam shape. The lattice brick 5 has a feature that the heat insulating material 4 is easily broken down from the front side, for example. Moreover, the sheet-like heat insulating material 6 is also covered on the furnace wall of the carbonization chamber 21 on both sides of the furnace wall brick transshipment repair range.

  When the repair work is ready in this way, the furnace wall bricks 7 in the combustion chamber 22 in the rear furnace wall brick transshipment repair area 3 are brick-laid as shown in FIG. 1b. The actual brickwork of the furnace wall brick 7 in the combustion chamber 22 is a construction of a plurality of flues. The flue is constructed by dividing the interior of the furnace wall of the combustion chamber 22 by a partition wall at predetermined intervals. For example, as described in Patent Document 1, the partition wall of the flue is formed by alternately inserting protrusions called dowels into the furnace wall, or, as shown in FIG. By alternately assembling, the bricks are piled up so that the whole is incorporated into a mesh shape. Further, for example, a downwardly facing dowel 23 is provided on the furnace wall brick 7 for the furnace wall, and the dowel 23 is fitted into the groove 24 to perform mesh-like brick stacking. The reason why the bricks are stacked in such a manner that the furnace wall bricks 7 are incorporated in a mesh shape is to prevent the combustion chamber 22 from collapsing against the side pressure during coke extrusion, for example.

  In this way, in the back side furnace wall brick transshipment repair region 3, the furnace wall brick 7 of the combustion chamber 22 is bricked so as to be incorporated in a net shape as a whole, but as shown in FIG. The end face of the flue on the near furnace wall brick transshipment repair area 2 side of the combustion chamber 22 in the repair area 3 is flat in the vertical direction and the furnace width direction. By doing in this way, as will be described later, the furnace wall brick 7 in the combustion chamber 22 in the rear side furnace wall brick transshipment repair area 3 that is heated first, and the front side furnace wall brick transshipment repair that is heated later. The difference in thermal expansion characteristics from the furnace wall brick 7 of the combustion chamber 22 in the region 2 can be absorbed.

  When the transshipment of the furnace wall brick 7 in the combustion chamber 22 in the rear side furnace wall brick transshipment repair area 3 is completed in this way, for example, the heat insulating material 4 is removed, and as shown in FIG. The sheet-like heat insulating material 6 covering the furnace wall is shortened to the near-side furnace wall brick transshipment repair area 2 side, and the near-side furnace wall brick transshipment repair area 2 of the carbonization chamber 21 on both sides of the back-side furnace wall brick transshipment repair area 3 After heat insulation of the side end portion with the heat insulating material 4, the furnace wall brick 7 in the combustion chamber 22 of the near side furnace wall brick transshipment repair area 2 is brick-laid. The lattice brick 5 is left to prevent deformation at the time of temperature increase after repair.

  During brick loading of the furnace wall brick 7 in the combustion chamber 22 of the near side furnace wall brick transshipment repair area 2, the back side furnace wall brick transshipment repair area 3 is heated. The most important process for raising the temperature of the furnace wall bricks after transshipment is a process in which the temperature is raised to about 200 ° C to 300 ° C. This 200 ° C. to 300 ° C. is a temperature region in which the linear expansion coefficient increases remarkably. If the temperature rise rate in this temperature region is large, cracks and distortions occur in the transshipment furnace wall bricks, and in this case the balance is lost. The furnace wall itself will collapse. That is, an appropriate time is required for the process of raising the temperature of the furnace wall brick after transshipment. Therefore, in this embodiment, during the brick loading of the furnace wall brick 7 in the combustion chamber 22 in the front side furnace wall brick transshipment repair area 2, the furnace wall brick 7 in the rear side furnace wall brick transshipment repair area 3 that is transposed is 200 ° C. or less. By raising the temperature to this temperature, the time required for the temperature raising process can be shortened and the temperature raising efficiency can be improved.

Then, as shown in FIG. 1e, when the transshipment of the furnace wall bricks 7 in the combustion chamber 22 of the front side furnace wall brick transshipment repair area 2 is completed, all the heat insulating materials and the lattice bricks 5 are removed, and the front side furnace is again formed. The temperature increase in the wall brick transshipment repair area 2 is started and the temperature increase in the rear furnace wall brick transshipment repair area 3 is continued.
Thus, in the repair method of the coke oven of this embodiment, the transshipment repair area | region of the furnace wall brick 7 is divided | segmented into a back side and a near side, and the carbonization chamber 21 in the back of the back side furnace wall brick transshipment repair area 3 is thermally insulated. Then, in that state, after stacking the furnace wall brick 7 of the combustion chamber 22 of the back side furnace wall brick transshipment repair area 3, and after loading the furnace wall brick 7 of the combustion chamber 22 of the back side furnace wall brick transshipment repair area 3, The carbonization chamber 21 of the back side furnace wall brick transshipment repair region 3 is insulated, and in that state, the back side furnace wall brick transshipment repair region 3 is heated and the furnace of the combustion chamber 22 of the near side furnace wall brick transshipment repair region 2 By loading the wall bricks 7, even if the length of the combustion chamber 22 where the furnace wall bricks 7 are to be transshipped and repaired is long, the series of lengths of the combustion chambers 22 in which the furnace wall bricks 7 are actually loaded is shortened. The width of the carbonization chamber 21 is narrow Also excellent in workability.

Moreover, when the furnace wall brick 7 of the combustion chamber 22 in the front side furnace wall brick transshipment repair area 2 has been stacked, the temperature of the near side furnace wall brick transshipment repair area 2 is increased to raise the furnace wall brick transshipment repair area. Thermal efficiency is good.
In addition, the end face of the flue on the near side furnace wall brick transshipment repair area 2 side of the combustion chamber 22 in the rear side furnace wall brick transshipment repair area 3 is flattened in the vertical direction and the furnace width direction, so that the temperature rises first. Thermal expansion of the furnace wall brick 7 in the combustion chamber 22 in the rear furnace wall brick transshipment repair area 3 and the furnace wall brick 7 in the combustion chamber 22 in the near furnace wall brick transshipment repair area 2 that is heated later Differences in characteristics are absorbed.

  1 is a coke oven, 2 is a front side furnace wall brick transshipment repair area, 3 is a back side furnace wall brick transshipment repair area, 4 is a heat insulating material, 5 is a lattice brick, 6 is a sheet-like heat insulating material, 7 is a furnace wall brick, 21 is a carbonization chamber, 22 is a combustion chamber

Claims (3)

  A repair method for a coke oven in which the furnace wall bricks in the combustion chamber, including the furnace wall of the coke oven in which the combustion chamber and the carbonization chamber are alternately arranged, are repaired, with the furnace chamber near the kiln entrance facing forward, If the opposite direction is the back side, the furnace wall brick transshipment repair area is divided into the back side and the near side, the inner side carbonization chamber of the back side furnace wall brick transshipment repair area is insulated, and in that state the back side furnace After stacking the furnace wall bricks in the combustion chamber in the wall brick transshipment repair area and loading the furnace wall bricks in the combustion chamber in the rear furnace wall brick transshipment repair area, insulate the carbonization chamber in the rear furnace wall brick transshipment repair area. A repair method for a coke oven, wherein in this state, the back side furnace wall brick transshipment repair area is heated and the furnace wall bricks of the combustion chamber in the near side furnace wall brick transshipment repair area are stacked.   The method for repairing a coke oven according to claim 1, wherein when the furnace wall bricks in the combustion chamber in the front side furnace wall brick transshipment repair area have been stacked, the temperature of the front side furnace wall brick transshipment repair area is increased. .   The end face of the flue on the near side furnace wall brick transshipment repair area side of the combustion chamber in the rear side furnace wall brick transshipment repair area is flat in the vertical direction and the furnace width direction. Coke oven repair method described.

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