TW201200586A - Method for repairing coke oven - Google Patents

Method for repairing coke oven Download PDF

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Publication number
TW201200586A
TW201200586A TW100102865A TW100102865A TW201200586A TW 201200586 A TW201200586 A TW 201200586A TW 100102865 A TW100102865 A TW 100102865A TW 100102865 A TW100102865 A TW 100102865A TW 201200586 A TW201200586 A TW 201200586A
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TW
Taiwan
Prior art keywords
repairing
area
combustion chamber
wall brick
brick
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TW100102865A
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Chinese (zh)
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TWI457426B (en
Inventor
Takuya Tomooka
Takeshi Shimohata
Hidenori Yamaguchi
Koji Shigeyasu
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Jfe Steel Corp
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Publication of TWI457426B publication Critical patent/TWI457426B/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens
    • C10B29/06Preventing or repairing leakages of the brickwork

Abstract

Disclosed is a method for repairing a coke oven, the method having excellent workability when a combustion chamber the oven wall bricks of which have to be repaired by replacement is long. The area wherein the oven wall bricks (7) are to be repaired by replacement is divided into the back area and the front area, and the coking chambers (21) behind the back area (3) wherein the oven wall bricks are to be repaired by replacement are heat-insulated. In the state, the oven wall bricks (7) of the combustion chamber (22) in the back area (3) are laid. When the laying of the oven wall bricks (7) of the combustion chamber (22) in the back area (3) is completed, the coking chambers (21) in the back area (3) are heat-insulated. In the state, the back area (3) is elevated in temperature and the oven wall bricks (7) of the combustion chamber (22) in the front area (2) wherein the oven wall bricks are to be repaired by replacement are laid. Therefore, even when the combustion chamber (22) the oven wall bricks (7) of which have to be repaired by replacement is long, it is possible to shorten the length of a sequence of the oven wall bricks (7) to be laid actually of the combustion chamber (22), so that the method has the excellent workability even if the coking chambers (21) are small in width.

Description

201200586 六、發明說明: 【發明所屬之技術領域】 本發明是關於將煉焦爐(coke oven)之包含碳化室爐 壁之燃燒室的爐壁磚予以更新修補之煉焦爐之修補方法( a method for repairing a coke oven),在該煉焦爐是將燃 燒室和碳化室交互排列。 【先前技術】 煉焦爐,是沿著爐寬方向,將碳化室和對該碳化室供 應熱能之燃燒室交互排列配設,透過碳化室的爐壁(用來 隔開碳化室和燃燒室)而從燃燒室朝碳化室進行熱供應。 此外,燃燒室,是沿著爐長方向以既定的間隔進行區畫’ 藉此形成多數個煙道(flues )。裝入碳化室內的煤碳’經 由加熱而乾餾成煤焦,然後從碳化室之一窯口 ( oven opening )被推出,經由該反覆的作業,碳化室的爐壁承 受激烈的熱循環。此外,煉焦爐,一旦開始作業而成爲高 溫後,由於若冷卻至常溫其磚塊會產生急劇的體積改變’ 通常煉焦爐一開始作業,就會連續使用到壽命結束爲止。 因此,要定期檢查爐壁磚是否發生龜裂、缺口等’按照需 要藉由熔射進行修補、或將爐壁磚藉由熱更新(hot-replacement)來進行局部修補。 藉由熱更新之局部修補方法,例如將要進行熱更新之 碳化室的作業停止,對於要進行更新作業的範圍實施隔熱 處理後,進行修補部分的爐壁磚之更新作業。更新’一般 201200586 是將應修補的爐壁磚予以解體’將新的爐壁磚與解體前同 樣地以網狀組裝的方式進行堆築而更新’然後昇溫而使停 止中的碳化室成爲可使用。在下述專利文獻1,是在未解 體的非修補部分之爐壁部分和更新修補後的爐壁部分之邊 界部,形成貫穿上下的接縫(間隙)而進行更新,在更新 後進行爐的昇溫,昇溫後在更新修補部分之爐壁磚和非修 補部分之爐壁磚的邊界部的間隙使用熔射材進行熔射,藉 此抑制在昇溫時因兩部分的爐壁磚之熱膨脹係數差異所造 成之邊界部鼓出。又燃燒室之爐壁磚,當然可兼作爲碳化 室的爐壁。 〔專利文獻1〕日本特開2008- 1 693 1 5號公報 【發明內容】 然而,當爐壁磚的修補範圍變大的情況,亦即由於燃 燒室是沿著爐長方向延伸,當應修補之燃燒室長度變長的 情況,以往是如前述般將爐壁磚以網狀組裝的方式進行堆 築,因此必須遍及此較長的修補範圍全體進行堆築,特別 是在遠離窯口的部分進行的堆築,由於作業空間(亦即碳 化室的寬度)狹小,而有作業性不佳的問題。 本發明是有鑑於上述問題點而開發完成的,其目的是 爲了提供一種煉焦爐之修補方法,當應更新修補爐壁磚之 燃燒室的長度較長的情況,仍具有良好的作業性。 爲了解決上述課題,本發明之煉焦爐之修補方法,是 將煉焦爐之包含碳化室爐壁之燃燒室的爐壁磚予以更新修201200586 VI. Description of the Invention: [Technical Field] The present invention relates to a method for repairing a coke oven in which a furnace wall brick including a combustion chamber of a carbonization chamber of a coke oven is repaired and repaired (a method for Repairing a coke oven), in which the combustion chamber and the carbonization chamber are alternately arranged. [Prior Art] The coke oven is arranged along the width direction of the furnace to alternately arrange the carbonization chamber and the combustion chamber for supplying thermal energy to the carbonization chamber, and pass through the furnace wall of the carbonization chamber (to separate the carbonization chamber and the combustion chamber). Heat is supplied from the combustion chamber to the carbonization chamber. Further, the combustion chamber is zoned at a predetermined interval along the length of the furnace to form a plurality of flues. The coal carbon charged in the carbonization chamber is dry-distilled into char, and then pushed out from an oven opening of the carbonization chamber, through which the furnace wall of the carbonization chamber undergoes intense thermal cycling. In addition, when the coke oven is started to operate at a high temperature, the bricks will suddenly change in volume if cooled to normal temperature. Normally, the coke oven is continuously used until the end of its life. Therefore, it is necessary to periodically check whether the wall bricks are cracked, notched, etc., or repaired by spraying, or by partial hot-replacement of the furnace wall tiles. By the partial repair method of the hot refresh, for example, the operation of the carbonization chamber to be subjected to the hot update is stopped, and after the heat treatment is performed in the range in which the refresh operation is to be performed, the repair of the wall brick of the repaired portion is performed. Update 'General 201200586 is to disassemble the brick wall to be repaired'. The new furnace wall brick is stacked and reassembled in the same manner as before the disassembly, and then the temperature is increased to make the carbonization chamber in use become usable. . In the following Patent Document 1, the joint between the wall portion of the unremoved non-repaired portion and the wall portion after the repair of the repaired portion is formed so as to be continuous with the upper and lower joints (gap), and the temperature of the furnace is increased after the update. After the temperature rise, the gap between the furnace wall brick of the repaired portion and the boundary portion of the non-repaired portion of the furnace wall brick is sprayed using the molten material, thereby suppressing the difference in thermal expansion coefficient between the two wall bricks at the time of temperature rise. The boundary is caused to bulge. The furnace wall brick of the combustion chamber can of course also serve as the furnace wall of the carbonization chamber. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2008- 1 693 1 5 SUMMARY OF THE INVENTION However, when the repair range of the furnace wall brick becomes large, that is, since the combustion chamber extends along the length of the furnace, it should be repaired. In the case where the length of the combustion chamber is long, the furnace wall bricks are stacked in a mesh shape as described above. Therefore, it is necessary to stack the entire length of the repairing area, especially in the portion far from the kiln opening. The stacking is carried out because the working space (that is, the width of the carbonization chamber) is narrow, and there is a problem of poor workability. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide a method for repairing a coke oven which has good workability in the case where the length of the combustion chamber to which the repairer wall brick is to be renewed is long. In order to solve the above problems, the repairing method of the coke oven of the present invention is to repair the furnace wall brick of the combustion chamber including the carbonization chamber wall of the coke oven.

S -6- 201200586 補之煉焦爐之修補方法,在該煉焦爐是將燃燒室和碳化室 交互排列;其特徵在於:以碳化室的窯口側爲前方、以前 述窯口的相反方向爲裡方的情況,將爐壁磚的更新修補區 域分割成裡側和前側;將前述裡側爐壁磚更新修補區域之 裡方的碳化室予以隔熱,在隔熱狀態下堆築裡側爐壁磚更 新修補區域之燃燒室的爐壁磚,若前述裡側爐壁磚更新修 補區域之燃燒室的爐壁磚堆築完成後,將前述裡側爐壁磚 更新修補區域的碳化室予以隔熱,在隔熱狀態下將前述裡 側爐壁磚更新修補區域昇溫,並堆築前側爐壁磚更新修補 區域之燃燒室的爐壁磚。 此外,其特徵在於:若前述前側爐壁磚更新修補區域 之燃燒室的爐壁碍堆築完成後,將該前側爐壁碍更新修補 區域昇溫。 此外,其特徵在於:前述裡側爐壁磚更新修補區域的 燃燒室之前側爐壁磚更新修補區域側的煙道端面,是在上 下方向及爐寬方向都形成平坦的。此外較佳爲,將煙道的 區隔磚施工成縱接縫(垂直接縫)重疊。 如此,依據本發明的煉焦爐之修補方法,是將爐壁磚 的更新修補區域分割成裡側和前側;將裡側爐壁磚更新修 補區域之裡方的碳化室予以隔熱,在此狀態下堆築裡側爐 壁磚更新修補區域之燃燒室的爐壁磚,若該裡側爐壁磚更 新修補區域之燃燒室的爐壁磚堆築完成後,將該裡側爐壁 磚更新修補區域的碳化室予以隔熱,在此狀態下將裡側爐 壁磚更新修補區域昇溫,並堆築前側爐壁磚更新修補區域 201200586 之燃燒室的爐壁磚;因此,即使應更新修補爐壁磚之燃燒 室的長度較長的情況,實際上堆築爐壁磚之燃燒室的長度 可縮短,即使碳化室的寬度狹窄仍具有優異的作業性。 此外,若前側爐壁磚更新修補區域之燃燒室的爐壁碍 堆築完成後,將該前側爐壁磚更新修補區域昇溫,因此爐 壁磚更新修補區域的昇溫效率良好。 此外,裡側爐壁磚更新修補區域的燃燒室之前側爐壁 磚更新修補區域側的煙道端面在上下方向及爐寬方向都形 成平坦的,因此可吸收:先昇溫之裡側爐壁磚更新修補區 域的燃燒室之爐壁磚、後昇溫之前側爐壁磚更新修補區域 的燃燒室之爐壁磚兩者的熱膨脹特性差異。 【實施方式】 接著,參照圖式來說明本發明的煉焦爐之修補方法之 一實施形態。 煉焦爐構造本身,由於與習知既有的煉焦爐相同’因 此省略其詳細的說明。第1圖係顯示本發明的煉焦爐修補 方法之一連串的燃燒室2 2和其兩側的碳化室2 1之俯視圖。 圖中,例如將第1 a圖的非修補部分之燃燒室22左方的燃燒 室實施爐壁磚更新。第1 a圖的空白部分,是顯示應修補之 燃燒室22的爐壁磚解體後的狀態。在各子圖中’上端及下 端表示碳化室21的爐壁,亦即相鄰接之燃燒室的爐壁。 前述燃燒室的爐壁磚是經由下述步驟進行解體° (a )以碳化室的窯口側爲前方、以前述窯口的相反S -6-201200586 A method for repairing a coke oven in which a combustion chamber and a carbonization chamber are alternately arranged; the kiln mouth side of the carbonization chamber is forward, and the opposite direction of the kiln port is In the case of the square, the repairing and repairing area of the brick wall brick is divided into the inner side and the front side; the carbonization chamber in the inner side of the rear side wall brick repairing and repairing area is insulated, and the inner side wall is piled up in the insulated state. If the brick wall of the combustion chamber of the brick renewal repairing area is completed, if the furnace wall brick of the combustion chamber of the inner side wall brick renewal repairing area is completed, the carbonization chamber of the rear side wall brick renewal repairing area is insulated. In the state of heat insulation, the front side wall brick renewal and repair area is heated, and the furnace wall brick of the combustion chamber of the front side wall brick is repaired and repaired. Further, if the furnace wall of the combustion chamber of the front side wall brick renewal repairing area is completed, the front side furnace wall is heated to the renewal repair area. Further, it is characterized in that the flue end face on the side of the furnace wall of the front side of the combustion chamber in the front side of the combustion chamber of the rear side wall tile is flat in both the upper and lower directions and the furnace width direction. Further preferably, the partition bricks of the flue are constructed such that the longitudinal seams (vertical seams) overlap. As described above, according to the repairing method of the coke oven according to the present invention, the repairing and repairing area of the furnace wall brick is divided into the inner side and the front side; and the carbonization chamber in the inner side of the rear side wall brick repairing and repairing area is insulated. The furnace wall brick of the combustion chamber in the repairing area of the side wall of the lower pile wall is repaired, and if the wall brick of the combustion chamber of the repairing area of the inner side wall brick is completed, the brick wall of the inner side wall is repaired and repaired. The carbonation chamber of the area is insulated, in this state, the heating and repairing area of the inner wall brick is warmed up, and the brick wall of the combustion chamber of the front side wall brick is repaired and repaired in the area 201200586; therefore, even if the repairing furnace wall should be updated In the case where the length of the brick combustion chamber is long, the length of the combustion chamber in which the furnace wall brick is stacked can be shortened, and the working property is excellent even if the width of the carbonization chamber is narrow. In addition, if the furnace wall of the combustion chamber of the front side wall brick repairing area is completed, the front side wall brick repairing area is heated, so that the heating efficiency of the furnace wall renewal and repairing area is good. In addition, the flue end face of the front side of the combustion chamber in the front side of the combustion chamber of the inner wall of the brick wall is formed to be flat in the up and down direction and the width direction of the furnace, so that it can be absorbed: the inner side wall brick which is heated first The difference in thermal expansion characteristics between the furnace wall brick of the combustion chamber in the repaired area and the furnace wall brick of the combustion chamber in the repairing area of the side wall brick before the temperature rise is updated. [Embodiment] Next, an embodiment of a method for repairing a coke oven according to the present invention will be described with reference to the drawings. The coke oven structure itself is the same as the conventional coke ovens. Therefore, detailed description thereof will be omitted. Fig. 1 is a plan view showing a series of combustion chambers 2 2 and a carbonization chamber 21 on both sides thereof, which are one of the coke oven repairing methods of the present invention. In the figure, for example, the furnace wall to the left of the combustion chamber 22 of the unrepaired portion of Fig. 1a is subjected to furnace wall renewal. The blank portion of Fig. 1a shows the state after the furnace wall brick of the combustion chamber 22 to be repaired is disassembled. In the respective sub-graphs, the upper and lower ends indicate the furnace wall of the carbonization chamber 21, that is, the furnace wall of the adjacent combustion chamber. The furnace wall brick of the foregoing combustion chamber is disassembled by the following steps: (a) the kiln mouth side of the carbonization chamber is forward, and the kiln mouth is opposite

S 201200586 方向爲裡方的情況,將爐壁磚的解體區域分割成前側和裡 側; (b )將前述前側爐壁磚解體區域的碳化室予以隔熱 » (c )在隔熱狀態下將前述前側爐壁磚解體區域的燃 燒室之爐壁碍予以解體; (d)若前述前側爐壁磚解體區域的燃燒室之爐壁磚 解體完成後,將前述裡側爐壁磚解體區域的碳化室予以隔 熱; (e )在隔熱狀態下將前述裡側爐壁磚解體區域的燃 燒室之爐壁碍予以解體。 在本實施形態之煉焦爐修補方法,以窯口 1側爲前方 、相反方向爲裡方時,將前述燃燒室22的爐壁磚更新修補 範圍分割成:前側爐壁磚更新修補區域2和裡側爐壁磚更 新修補區域3。在本實施形態,雖是將燃燒室22的爐壁碍 更新修補範圍分割成:前側爐壁磚更新修補區域2和裡側 爐壁磚更新修補區域3共兩個,但將前側爐壁磚更新修補 區域進一步分割成:裡側爐壁磚更新修補區域和前側爐壁 磚更新修補區域亦可。亦即,燃燒室22之爐壁磚,由於是 如後述般以網狀組裝的方式進行堆築,只要將修補區域分 割成適於進行一連串的堆築之修補區域長度即可。 如此般將燃燒室22的爐壁磚分割成更新修補範圍後, 將屬於非修補部分,亦即比裡側爐壁磚更新修補區域3更 裡方之碳化室2 1使用隔熱材4進行隔熱。在本實施形態, -9 - 201200586 是在該裡方的非修補部分之碳化室2 1的隔熱材4的前側組 裝格子磚5,以防止隔熱處理部分之燃燒室22發生變形。 格子磚5,例如是將長方體的耐火磚組裝成井狀而構成。 該格子磚5的特徵在於,例如容易從前側將隔熱材4推倒。 此外,在爐壁磚更新修補範圍的兩側之碳化室21的爐壁, 也覆蓋有片狀的隔熱材6。 如此般完成修補作業的準備後,如第1 b圖所示,將裡 側爐壁磚更新修補區域3的燃燒室22之爐壁磚7進行堆築。 實際之燃燒室22的爐壁磚7之堆築,是構築複數個煙道。 煙道,是將燃燒室22的爐壁內部隔著既定間隔藉由間隔壁 予以區隔而構築出。煙道之間隔壁,例如前述專利文獻1 所記載,是將稱爲榫頭的突起部分交互地插入爐壁,或如 第2圖所示將不同長度的間隔壁用爐壁磚7交互地組裝,藉 此將整體以網狀組裝的方式進行堆築。此外,爐壁用的爐 壁磚7也是,例如突設朝向下方的榫頭23,藉由將該榫頭 23嵌入溝槽24以進行網狀堆築。如此般將爐壁磚7以網狀 組裝的方式進行堆築,例如是爲了抵抗煤焦推出時的側壓 而避免燃燒室22崩壞。 如此般在裡側爐壁磚更新修補區域3,整體是以網狀 組裝的方式將燃燒室22的爐壁磚7進行堆築,如第lc圖所 示,該裡側爐壁磚更新修補區域3之燃燒室22的前側爐壁 磚更新修補區域2側的煙道端面是在上下方向及爐寬方向 都形成平坦的。且較佳爲將煙道的區隔磚施工成縱接縫( 垂直接縫)重疊。如此,如後述般’可吸收:先昇溫之裡S 201200586 In the case of the inside, the disintegration area of the brick wall is divided into the front side and the back side; (b) the carbonization chamber of the front side wall brick disintegration area is insulated » (c) in the insulated state The furnace wall of the combustion chamber of the front side wall brick is disassembled; (d) if the furnace wall brick of the combustion chamber of the front side wall brick is disassembled, the carbonization of the disintegrated area of the inner wall brick is completed. The room is insulated; (e) The furnace wall of the combustion chamber in the disintegrated area of the inner side wall brick is disassembled in a heat-insulated state. In the coke oven repairing method of the present embodiment, when the kiln opening 1 side is forward and the opposite direction is the inner side, the furnace wall brick renewal repair range of the combustion chamber 22 is divided into: front side furnace wall brick repairing repair area 2 and The side wall bricks are updated to repair area 3. In the present embodiment, the furnace wall of the combustion chamber 22 is divided into two parts: a front side wall brick repair repair area 2 and a back side wall brick repair repair area 3, but the front side wall brick is updated. The repaired area is further divided into: the repairing area of the inner side wall brick and the repairing area of the front side wall brick. That is, the furnace wall bricks of the combustion chamber 22 are stacked in a mesh shape as will be described later, and the repaired area may be divided into a length of a repairing area suitable for performing a series of stacking. After the furnace wall brick of the combustion chamber 22 is divided into the repairing range, the carbonization chamber 2 1 which is a non-repairing portion, that is, the inner side brick wall repairing and repairing area 3 is separated by the heat insulating material 4 heat. In the present embodiment, -9 - 201200586 is a lattice brick 5 assembled on the front side of the heat insulating material 4 of the carbonization chamber 2 1 in the non-repaired portion of the inside to prevent deformation of the combustion chamber 22 of the heat insulating portion. The checker brick 5 is configured, for example, by assembling a rectangular parallelepiped refractory brick into a well shape. The checker brick 5 is characterized in that, for example, the heat insulating material 4 is easily pushed down from the front side. Further, the furnace wall of the carbonization chamber 21 on both sides of the furnace wall repairing and repairing range is also covered with a sheet-shaped heat insulating material 6. After the preparation for the repair work is completed in this manner, as shown in Fig. 1b, the furnace wall bricks 7 of the combustion chamber 22 of the inner wall brick repairing and repairing area 3 are piled up. The stacking of the furnace wall bricks 7 of the actual combustion chamber 22 is to construct a plurality of flue ducts. The flue is constructed by partitioning the inside of the furnace wall of the combustion chamber 22 by a partition at regular intervals. The partition wall of the flue is, for example, described in the aforementioned Patent Document 1, in which the protruding portions called the boring head are alternately inserted into the furnace wall, or as shown in Fig. 2, the partition walls of different lengths are alternately assembled by the furnace wall bricks 7, Thereby, the whole is stacked in a mesh form. Further, the furnace wall brick 7 for the furnace wall is also, for example, protruded downwardly from the boring head 23, and the tamper 23 is fitted into the groove 24 to be mesh-shaped. The furnace wall bricks 7 are stacked in a mesh-like manner in such a manner as to prevent the collapse of the combustion chamber 22 in order to resist the side pressure at the time of coal charging. In this way, in the inner side wall brick update repair area 3, the furnace wall brick 7 of the combustion chamber 22 is stacked in a mesh-like manner as a whole, as shown in the figure lc, the inner side wall brick repairing and repairing area The flue end surface of the front side wall brick of the combustion chamber 22 of the third combustion chamber 22 is flat in the vertical direction and the furnace width direction. Preferably, the partition bricks of the flue are constructed to overlap longitudinal joints (vertical seams). In this way, as will be described later, it can be absorbed:

S -10- 201200586 側爐壁磚更新修補區域3的燃燒室2 2之爐壁磚7、後昇溫之 前側爐壁磚更新修補區域2的燃燒室22之爐壁磚7兩者的熱 膨脹特性差異。 如此般裡側爐壁磚更新修補區域3的燃燒室22之爐壁 磚7更新完成後,例如將前述隔熱材4除去,並如第Id圖所 示,使片狀隔熱材6(覆蓋兩側的碳化室21的爐壁)朝前 側爐壁磚更新修補區域2側縮短,將裡側爐壁磚更新修補 區域3的兩側之碳化室2 1的前側爐壁磚更新修補區域2側端 部使用隔熱材4予以隔熱後,堆築前側爐壁磚更新修補區 域2之燃燒室22的爐壁磚7。又爲了防止修補後昇溫時發生 變形,是將格子磚5予以保留。 在前側爐壁磚更新修補區域2之燃燒室22的爐壁磚7之 堆築過程中,進行裡側爐壁磚更新修補區域3的昇溫。更 新後的爐壁磚之昇溫當中,最重要的是溫度約200°C〜300 °C的昇溫過程。該20(TC〜3 00 °C,是線膨脹率明顯增加的 溫度區域,若該溫度區域的昇溫速度大,更新後的爐壁磚 會產生龜裂 '變形,嚴重的情況會破壞平衡而導致爐壁本 身崩壞。亦即’更新後的爐壁磚之昇溫過程必須經過適當 的時間。於是’在本實施形態,在前側爐壁磚更新修補區 域2之燃燒室22的爐壁磚7之堆築過程中,藉由將更新後的 裡側爐壁磚更新修補區域3之爐壁磚7昇溫至2 0 0。(:以下, 可縮短昇溫過程所需時間而提高昇溫效率。 接著’如第1 e圖所示般’若前側爐壁磚更新修補區域 2之燃燒室22的爐壁磚7堆築完成後,將所有的隔熱材和前 -11 - 201200586 述格子磚5除去,重新開始進行前側爐壁磚更新修補區域2 的昇溫,並繼續進行裡側爐壁磚更新修補區域3之進一步 昇溫。 如此般依據本實施形態之煉焦爐修補方法,是將爐壁 磚7的更新修補區域分割成裡側和前側;將裡側爐壁磚更 新修補區域3之裡方的碳化室2 1予以隔熱,在此狀態下堆 築裡側爐壁磚更新修補區域3之燃燒室22的爐壁磚7,若該 裡側爐壁磚更新修補區域3之燃燒室22的爐壁磚7堆築完成 後,將該裡側爐壁磚更新修補區域3的碳化室2 1予以隔熱 ,在此狀態下將裡側爐壁磚更新修補區域3昇溫,並堆築 前側爐壁磚更新修補區域2之燃燒室22的爐壁磚7;因此, 即使應更新修補爐壁磚7之燃燒室22的長度較長的情況, 實際上堆築爐壁磚7之燃燒室22的一連串長度可縮短,即 使碳化室2 1的寬度狹窄仍具有優異的作業性。 此外,若前側爐壁磚更新修補區域2之燃燒室22的爐 壁磚7堆築完成後,將該前側爐壁磚更新修補區域2昇溫, 因此爐壁磚更新修補區域的昇溫效率良好。 此外,裡側爐壁碍更新修補區域3的燃燒室22之前側 爐壁磚更新修補區域2側的煙道端面在上下方向及爐寬方 向都形成平坦的,因此可吸收:先昇溫之裡側爐壁磚更新 修補區域3的燃燒室22之爐壁磚7、後昇溫之前側爐壁磚更 新修補區域2的燃燒室2 2之爐壁磚7兩者的熱膨脹特性差異S -10- 201200586 Side wall brick update repair zone 3 combustion chamber 2 2 furnace wall brick 7, after warming up side wall brick update repair zone 2 combustion chamber 22 furnace wall brick 7 difference in thermal expansion characteristics . After the completion of the renewal of the furnace wall brick 7 of the combustion chamber 22 of the inner side wall brick repairing and repairing area 3, for example, the heat insulating material 4 is removed, and as shown in the figure Id, the sheet-shaped heat insulating material 6 is covered (covered) The furnace wall of the carbonization chamber 21 on both sides is shortened toward the front side wall brick repair repair area 2 side, and the front side furnace wall brick renewal repair area 2 side of the carbonization chamber 2 1 on both sides of the rear side wall brick repair repair area 3 is renewed After the end portion is insulated by the heat insulating material 4, the front side wall brick is stacked to renew the furnace wall brick 7 of the combustion chamber 22 of the repairing area 2. In order to prevent deformation during temperature rise after repair, the checker brick 5 is retained. During the stacking process of the furnace wall bricks 7 of the combustion chamber 22 of the front side wall brick renewal repair area 2, the temperature rise of the inner side wall brick renewal repair area 3 is performed. The most important of the temperature rise of the furnace wall bricks is the temperature rise process of about 200 ° C to 300 ° C. The 20 (TC~3 00 °C is a temperature region where the linear expansion rate is significantly increased. If the temperature rise rate of the temperature region is large, the updated furnace wall brick will be cracked and deformed, and a serious situation will break the balance and cause The furnace wall itself collapses. That is, the temperature rise process of the updated furnace wall brick must pass an appropriate time. Thus, in the present embodiment, the furnace wall brick 7 of the combustion chamber 22 of the front side wall brick renewal repair area 2 is In the stacking process, the furnace wall brick 7 of the updated rear side wall brick repairing and repairing area 3 is heated to 200. (: The following can shorten the time required for the heating process and improve the heating efficiency. As shown in Fig. 1 e, if the wall bricks 7 of the combustion chamber 22 of the front side wall brick repair and repair area 2 are piled up, all the heat insulating materials and the front bricks of the front -11 - 201200586 are removed, and The temperature rise of the front side wall brick repair and repair area 2 is started, and the further heating of the inner side wall brick repair and repair area 3 is continued. Thus, the coke oven repairing method according to the embodiment is to repair the repair of the furnace wall brick 7. The area is divided into the inner side and Side; heat-insulating the carbonization chamber 2 1 in the inner side of the brick wall repairing and repairing area 3, and in this state, stacking the inner wall brick of the repairing area 3 to repair the furnace wall brick 7 of the combustion chamber 22 After the stacking of the furnace wall bricks 7 of the combustion chamber 22 of the inner side wall brick repairing repairing area 3 is completed, the carbonizing chamber 2 1 of the inner side wall brick updating and repairing area 3 is insulated, and in this state, the inner wall is insulated. The side wall brick renewal repair area 3 is heated up, and the front side wall brick is piled up to repair the furnace wall brick 7 of the combustion chamber 22 of the repair area 2; therefore, even if the length of the combustion chamber 22 of the repair furnace wall brick 7 is to be updated is long In other cases, the series of lengths of the combustion chamber 22 of the wall brick 7 can be shortened, and the working property of the carbonization chamber 21 is excellent even if the width of the carbonization chamber 21 is narrow. After the stacking of the furnace wall bricks 7 is completed, the front side wall brick repairing and repairing area 2 is heated up, so that the heating efficiency of the furnace wall brick repairing area is good. Further, the inner side furnace wall is in front of the combustion chamber 22 of the repairing repairing area 3. The flue end face of the side wall brick update repair area 2 is on the upper and lower sides The direction and the width direction of the furnace are both flat, so that it can be absorbed: the furnace wall brick 7 of the combustion chamber 22 of the repairing area 3 of the inner wall brick of the temperature rising first, and the combustion chamber of the repairing area 2 of the side wall brick of the front side of the heating layer 2 Differences in thermal expansion characteristics between two wall bricks 7

S -12- 201200586 【圖式簡單說明】 第1 a〜e圖係顯示本發明的煉焦爐修補方法之—實施形 態之作業順序的說明圖。 第2圖係一般燃燒室的爐壁磚之堆築方法的說明圖。 【主要元件符號說明】 1 :煉焦爐 2 :前側爐壁磚更新修補區域 3 :裡側爐壁磚更新修補區域 4 :隔熱材 5 :格子磚 6 :片狀隔熱材 7 :爐壁磚 2 1 :碳化室 2 2 :燃燒室 -13-S -12-201200586 [Brief Description of the Drawings] The first to the e-pictures are explanatory views showing the operation sequence of the embodiment of the coke oven repairing method of the present invention. Fig. 2 is an explanatory view showing a method of stacking furnace wall bricks of a general combustion chamber. [Main component symbol description] 1 : Coke oven 2: Front side wall brick repair and repair area 3: Rear side wall brick repair and repair area 4: Heat insulation material 5: Check brick 6: Sheet-shaped heat insulation material 7: Furnace wall brick 2 1 : Carbonization chamber 2 2 : Combustion chamber-13-

Claims (1)

201200586 七、申請專利範圍: 1 · 一種煉焦爐之修補方法,是將煉焦爐之包含碳化 室爐壁之燃燒室的爐壁磚予以更新修補之煉焦爐之修補方 法,在該煉焦爐是將燃燒室和碳化室交互排列;其特徵在 於: 以碳化室的窯口側爲前方、以前述窯口的相反方向爲 裡方的情況,將爐壁磚的更新修補區域分割成裡側和前側 * 將前述裡側爐壁磚更新修補區域之裡方的碳化室予以 隔熱, 在隔熱狀態下堆築前述裡側爐壁磚更新修補區域之燃 燒室的_壁磚, 若前述裡側爐壁磚更新修補區域之燃燒室的爐壁磚堆 築完成後,將前述裡側爐壁磚更新修補區域的碳化室予以 隔熱, 在隔熱狀態下將前述裡側爐壁磚更新修補區域昇溫, 並堆築前側爐壁磚更新修補區域之燃燒室的爐壁磚。 2 .如申請專利範圍第1項記載的煉焦爐之修補方法, 其中, 若前述前側爐壁磚更新修補區域之燃燒室的爐壁磚堆 箏完成後,將該前側爐壁磚更新修補區域昇溫。 3.如申請專利範圍第1或2項記載的煉焦爐之修補方 法,其中, 前述裡側爐壁磚更新修補區域的燃燒室之前側爐壁磚 S -14 · 201200586 更新修補區域側的煙道端面,是在上下方向及爐寬方向都 形成平坦的。201200586 VII. Patent application scope: 1 · A method for repairing coke oven is to repair the coke oven of the coke oven containing the furnace wall of the combustion chamber of the carbonization chamber wall, in which the coke oven will burn The chamber and the carbonization chamber are alternately arranged; and the kiln mouth side of the carbonization chamber is forward and the opposite direction of the kiln mouth is the inner side, and the repaired and repaired area of the furnace wall brick is divided into the inner side and the front side* The carbonization chamber in the inner side of the rear side wall brick repairing and repairing area is insulated, and the wall brick of the combustion chamber of the inner side wall brick renewal repairing area is piled up in a heat-insulated state, if the foregoing side wall brick After the completion of the stacking of the furnace wall brick of the combustion chamber in the repaired area, the carbonization chamber of the repairing and repairing area of the inner side wall brick is insulated, and the repairing area of the inner side wall brick is warmed up under the heat insulating state, and The front wall bricks are piled up to update the furnace wall bricks of the combustion chamber in the repaired area. 2. The method for repairing a coke oven according to claim 1, wherein if the furnace wall bricks of the combustion chamber of the front side wall brick repairing and repairing area are completed, the front side wall brick repairing area is heated up . 3. The method for repairing a coke oven according to the first or second aspect of the invention, wherein the front side of the combustion chamber of the front side wall brick repairing repair area is S-14 · 201200586, and the flue end of the repaired area side is updated. The surface is flat in both the up and down direction and the furnace width direction.
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