JP2011149836A5 - - Google Patents

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JP2011149836A5
JP2011149836A5 JP2010011591A JP2010011591A JP2011149836A5 JP 2011149836 A5 JP2011149836 A5 JP 2011149836A5 JP 2010011591 A JP2010011591 A JP 2010011591A JP 2010011591 A JP2010011591 A JP 2010011591A JP 2011149836 A5 JP2011149836 A5 JP 2011149836A5
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wheel bearing
bearing device
protective cover
speed detection
detection device
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係る目的を達成すべく、本発明のうち請求項1記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された回転速度検出装置付き車輪用軸受装置において、前記保護カバーが非磁性体の合成樹脂を射出成形によってカップ状に形成され、前記外方部材に内嵌される円筒状の嵌合部と、この嵌合部から径方向外方に突出して形成され、前記外方部材のインナー側の端面に密着する鍔部と、この鍔部から径方向内方に延び、前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記嵌合部と鍔部の部位に鋼鈑からプレス加工によって断面略L字状に形成された芯金がインサート成形され、前記底部のインナー側の側面に回転速度センサの検出部が配置され、前記磁気エンコーダに所定のエアギャップを介して対峙されると共に、この対峙されている部位を除き、前記保護カバーの底部の少なくとも一方の側面にリブが突出して形成されている。 In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel attachment for attaching a wheel to one end. The hub ring has a flange integrally formed with a small diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small diameter step portion of the hub ring. An inner member in which a double-row inner rolling surface facing the running surface is formed, and a double-row rolling element that is movably accommodated between the inner and outer members. And a magnetic encoder externally fitted to the inner ring, a seal is attached to the outer end of the outer member, and a protective cover is attached to the inner end of the outer member, The opening of the annular space formed by the outer member and the inner member is sealed. In the wheel bearing device with a speed detection device, the protective cover is formed in a cup shape by injection molding of a non-magnetic synthetic resin, and a cylindrical fitting portion fitted into the outer member, and the fitting A flange that protrudes radially outward from the flange and is in close contact with the inner end surface of the outer member, and extends radially inward from the flange, and has an inner end of the inner member. A metal core formed in a substantially L-shaped cross section by pressing from a steel plate is insert-molded into the fitting portion and the flange portion, and a rotational speed sensor is provided on the inner side surface of the bottom portion. A detection unit is disposed and is opposed to the magnetic encoder via a predetermined air gap, and a rib protrudes from at least one side surface of the bottom of the protective cover except for the opposed part. .

このように、内輪に外嵌された磁気エンコーダを備え、外方部材のアウター側の端部にシールが装着されると共に、外方部材のインナー側の端部に保護カバーが装着され、外方部材と内方部材とで形成される環状空間の開口部が密封された内輪回転タイプの回転速度検出装置付き車輪用軸受装置において、保護カバーが非磁性体の合成樹脂を射出成形によってカップ状に形成され、外方部材に内嵌される円筒状の嵌合部と、この嵌合部から径方向外方に突出して形成され、外方部材のインナー側の端面に密着する鍔部と、この鍔部から径方向内方に延び、内方部材のインナー側の端部を塞ぐ底部とを備え、嵌合部と鍔部の部位に鋼鈑からプレス加工によって断面略L字状に形成された芯金がインサート成形され、底部のインナー側の側面に回転速度センサの検出部が配置され、磁気エンコーダに所定のエアギャップを介して対峙されると共に、この対峙されている部位を除き、保護カバーの底部の少なくとも一方の側面にリブが突出して形成されているので、保護カバーの剛性を高め、仮に飛石等が保護カバーに衝突しても変形するのを防止することができると共に、エアギャップを小さく設定することができ、検出精度を高めることができる。 As described above, the magnetic encoder that is externally fitted to the inner ring is provided, the seal is attached to the outer end of the outer member, and the protective cover is attached to the inner end of the outer member. In a bearing device for a wheel with an inner ring rotation type rotational speed detection device in which an opening of an annular space formed by a member and an inner member is sealed, the protective cover is made of a nonmagnetic synthetic resin in a cup shape by injection molding A cylindrical fitting portion that is formed and fitted into the outer member, a flange portion that protrudes radially outward from the fitting portion, and that is in close contact with the inner end surface of the outer member; and It has a bottom portion that extends radially inward from the flange portion and closes the inner side end of the inner member, and is formed into a substantially L-shaped cross section by pressing from the steel plate at the fitting portion and the flange portion. The core bar is insert-molded and turned to the inner side of the bottom. Is arranged to detect portions of the speed sensor, while being opposed via a predetermined air gap magnetic encoder, except the portion that is the opposed ribs on at least one side of the bottom portion of the protective cover is formed to protrude Therefore, it is possible to increase the rigidity of the protective cover, to prevent the flying stones from being deformed even if they collide with the protective cover, and to set the air gap small and to improve the detection accuracy.

本発明に係る回転速度検出装置付き車輪用軸受装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された回転速度検出装置付き車輪用軸受装置において、前記保護カバーが非磁性体の合成樹脂を射出成形によってカップ状に形成され、前記外方部材に内嵌される円筒状の嵌合部と、この嵌合部から径方向外方に突出して形成され、前記外方部材のインナー側の端面に密着する鍔部と、この鍔部から径方向内方に延び、前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記嵌合部と鍔部の部位に鋼鈑からプレス加工によって断面略L字状に形成された芯金がインサート成形され、前記底部のインナー側の側面に回転速度センサの検出部が配置され、前記磁気エンコーダに所定のエアギャップを介して対峙されると共に、この対峙されている部位を除き、前記保護カバーの底部の少なくとも一方の側面にリブが突出して形成されているので、保護カバーの剛性を高め、仮に飛石等が保護カバーに衝突しても変形するのを防止することができると共に、エアギャップを小さく設定することができ、検出精度を高めることができる。 The wheel bearing device with a rotational speed detection device according to the present invention is integrally formed with an outer member in which a double row outer rolling surface is integrally formed on the inner periphery and a wheel mounting flange for mounting a wheel on one end. A hub ring having a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub wheel, and facing the outer surface of the double row on the outer periphery. An inner member in which a double-row inner rolling surface is formed, a double-row rolling element housed between the inner member and the outer member so as to roll freely, and the inner ring A magnetic encoder externally fitted to the outer member, and a seal is attached to an outer end of the outer member, and a protective cover is attached to an inner end of the outer member. Speed at which the opening of the annular space formed by the inner member and the inner member is sealed In the wheel bearing device with a take-out device, the protective cover is formed into a cup shape by injection molding of a non-magnetic synthetic resin, and a cylindrical fitting portion fitted into the outer member, and the fitting portion And a flange that protrudes radially outward from the flange and adheres closely to the inner end surface of the outer member, and extends radially inward from the flange and closes the inner end of the inner member. A metal core having a substantially L-shaped cross section formed by pressing from a steel plate is insert-molded at the fitting portion and the flange portion, and a rotation speed sensor is detected on the inner side surface of the bottom portion. Since a portion is arranged and opposed to the magnetic encoder through a predetermined air gap, a rib protrudes from at least one side surface of the bottom portion of the protective cover except for the opposed portion. , Protective cover The rigidity, if with flying stones or the like can be prevented from being deformed even collide with the protective cover, it is possible to set small air gap, it is possible to improve the detection accuracy.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この前記内方部材と外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された回転速度検出装置付き車輪用軸受装置において、前記ハブ輪の小径段部の端部を塑性変形させて形成した加締部により、所定の軸受予圧が付与された状態で前記内輪が前記ハブ輪に対して軸方向に固定されると共に、前記保護カバーが非磁性体の合成樹脂を射出成形によってカップ状に形成され、前記外方部材に内嵌される円筒状の嵌合部と、この嵌合部から径方向外方に突出して形成され、前記外方部材のインナー側の端面に密着する鍔部と、この鍔部から径方向内方に延び、前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記嵌合部と鍔部の部位に鋼鈑からプレス加工によって断面略L字状に形成された芯金がインサート成形され、前記底部のインナー側の側面に回転速度センサの検出部が配置され、前記磁気エンコーダに所定のエアギャップを介して対峙されると共に、この対峙されている部位を除き、前記保護カバーの底部の外側面に水平方向に延びるリブが略等間隔に複数形成されている。 A vehicle body mounting flange to be attached to the knuckle on the outer periphery, an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange to mount a wheel on one end A hub wheel integrally formed and having one inner rolling surface opposed to the double-row outer rolling surface on the outer periphery, and a small-diameter step portion extending in the axial direction from the inner rolling surface, and the hub wheel An inner member formed of an inner ring that is press-fitted into the small-diameter step portion and formed with the other inner rolling surface opposite to the double row outer rolling surface, and the inner member and the outer member. A double row rolling element housed between the running surfaces so as to be freely rollable, and a magnetic encoder externally fitted to the inner ring, and a seal is attached to the outer end of the outer member, and A protective cover is attached to the inner side end of the outer member, and the outer member In the wheel bearing device with a rotational speed detection device in which the opening of the annular space formed by the inner member is sealed, by the crimping portion formed by plastically deforming the end portion of the small diameter step portion of the hub wheel, The inner ring is axially fixed to the hub ring in a state where a predetermined bearing preload is applied, and the protective cover is formed into a cup shape by injection molding of a non-magnetic synthetic resin. A cylindrical fitting portion fitted in the member, a flange portion that protrudes radially outward from the fitting portion, and is in close contact with the inner side end surface of the outer member, and a diameter from the flange portion A metal core that extends inward in the direction and has a bottom portion that closes an inner end of the inner member, and is formed into a substantially L-shaped cross section by pressing from a steel plate at the fitting portion and the flange portion. Is insert-molded, and the rotational speed is set on the inner side surface of the bottom. Detecting portion of the sensor is located, the while being opposed via a predetermined air gap magnetic encoder, except the portion that is the faces, ribs substantially equal extending horizontally on the outside of the bottom of the protective cover A plurality are formed at intervals.

Claims (18)

内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、
前記内輪に外嵌された磁気エンコーダとを備え、
前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された回転速度検出装置付き車輪用軸受装置において、
前記保護カバーが非磁性体の合成樹脂を射出成形によってカップ状に形成され、前記外方部材に内嵌される円筒状の嵌合部と、この嵌合部から径方向外方に突出して形成され、前記外方部材のインナー側の端面に密着する鍔部と、この鍔部から径方向内方に延び、前記内方部材のインナー側の端部を塞ぐ底部とを備え、
前記嵌合部と鍔部の部位に鋼鈑からプレス加工によって断面略L字状に形成された芯金がインサート成形され、
前記底部のインナー側の側面に回転速度センサの検出部が配置され、前記磁気エンコーダに所定のエアギャップを介して対峙されると共に、
この対峙されている部位を除き、前記保護カバーの底部の少なくとも一方の側面にリブが突出して形成されていることを特徴とする回転速度検出装置付き車輪用軸受装置。
An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
From a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a small-diameter step extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step of the hub ring An inner member in which a double row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery,
A double row rolling element housed movably between the rolling surfaces of the inner member and the outer member;
A magnetic encoder fitted on the inner ring,
An annular space is formed by the outer member and the inner member having a seal attached to the outer end portion of the outer member and a protective cover attached to the inner end portion of the outer member. In the wheel bearing device with a rotational speed detection device in which the opening of
The protective cover is formed of a non-magnetic synthetic resin in a cup shape by injection molding, and is formed by a cylindrical fitting portion fitted into the outer member, and protruding radially outward from the fitting portion. A flange portion closely contacting the inner side end surface of the outer member, and a bottom portion extending radially inward from the flange portion and closing the inner side end portion of the inner member,
A cored bar formed in a substantially L-shaped cross section by press working from a steel plate at the part of the fitting portion and the flange portion is insert-molded,
A detection unit of a rotational speed sensor is disposed on the inner side surface of the bottom, and is opposed to the magnetic encoder through a predetermined air gap.
A wheel bearing device with a rotational speed detecting device, wherein a rib protrudes from at least one side surface of the bottom portion of the protective cover, excluding the facing portion.
前記保護カバーの芯金が非磁性体のオーステナイト系ステンレス鋼鈑で形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detecting device according to claim 1, wherein the core metal of the protective cover is formed of a non-magnetic austenitic stainless steel plate. 前記ハブ輪の小径段部を径方向外方に塑性変形させて形成した加締部により、所定の軸受予圧が付与された状態で前記内輪が前記ハブ輪に対して軸方向に固定されると共に、前記保護カバーの底部の中心部に前記加締部の凹所に膨出する段付き部が形成されている請求項1または2に記載の回転速度検出装置付き車輪用軸受装置。   The inner ring is fixed to the hub ring in the axial direction with a predetermined bearing preload by a caulking portion formed by plastically deforming a small-diameter step portion of the hub ring radially outward. The wheel bearing device with a rotational speed detection device according to claim 1, wherein a stepped portion that bulges into a recess of the caulking portion is formed at the center of the bottom portion of the protective cover. 前記段付き部が、前記加締部の凹所の形状に沿って断面略矩形状に形成されている請求項3に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to claim 3, wherein the stepped portion is formed in a substantially rectangular cross section along the shape of the recess of the caulking portion. 前記磁気エンコーダの被検出面が前記外方部材のインナー側の端面よりもaだけ突出して配置され、この突出量aが、前記保護カバーの底部の厚みtよりも小さく(a<t)設定されている請求項1乃至4いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The detected surface of the magnetic encoder is disposed so as to protrude from the inner end surface of the outer member by a, and the protruding amount a is set smaller than the thickness t of the bottom of the protective cover (a <t). The wheel bearing device with a rotational speed detection device according to any one of claims 1 to 4. 前記保護カバーの底部に前記磁気エンコーダに近接するように凹部が形成され、この凹部に前記検出部が配置されている請求項1乃至5いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to any one of claims 1 to 5, wherein a concave portion is formed in the bottom portion of the protective cover so as to be close to the magnetic encoder, and the detection portion is disposed in the concave portion. 前記凹部の凹み量cが前記保護カバーの鍔部の厚みbよりも小さく(c<b)設定されている請求項6に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detecting device according to claim 6, wherein a concave amount c of the concave portion is set smaller than a thickness b of the flange portion of the protective cover (c <b). 前記凹部がまゆ形に形成されている請求項6または7に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detecting device according to claim 6 or 7, wherein the concave portion is formed in an eyebrow shape. 前記リブが水平方向に延び、略等間隔に複数形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 1, wherein a plurality of the ribs extend in a horizontal direction and are formed at substantially equal intervals. 前記リブが垂直方向に延び、略等間隔に複数形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to claim 1, wherein a plurality of the ribs extend in a vertical direction and are formed at substantially equal intervals. 前記リブが格子状に形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 1, wherein the rib is formed in a lattice shape. 前記保護カバーの底部の両側面に前記リブが形成され、それぞれのリブの形状が異なっている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detecting device according to claim 1, wherein the ribs are formed on both side surfaces of the bottom portion of the protective cover, and the shapes of the ribs are different. 前記保護カバーの底部の一側面に前記リブが水平方向に延び、略等間隔に複数形成され、他側面に前記リブが垂直方向に延び、略等間隔に複数形成されている請求項12に記載の回転速度検出装置付き車輪用軸受装置。   The ribs extending in the horizontal direction on one side surface of the bottom portion of the protective cover and formed in a plurality at substantially equal intervals, and a plurality of ribs extending in the vertical direction on the other side surface and formed in a plurality at substantially equal intervals. Wheel bearing device with a rotation speed detection device. 前記保護カバーの底部の両側面に前記リブが水平方向に延び、それぞれのリブの位相が異なって略等間隔に複数形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 1, wherein the ribs extend in the horizontal direction on both side surfaces of the bottom portion of the protective cover, and a plurality of the ribs have different phases and are formed at substantially equal intervals. 前記リブが、前記磁気エンコーダに対峙されている部分と、この部分と対称な部分を除いて形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to claim 1, wherein the rib is formed excluding a portion facing the magnetic encoder and a portion symmetrical to the portion. 前記磁気エンコーダと対峙している部分を包囲するようにリブが突出して形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 1, wherein a rib protrudes so as to surround a portion facing the magnetic encoder. 前記保護カバーにガラスファイバーからなる強化材が10〜50wt%添加されている請求項1乃至16いずれかに記載の回転速度検出装置付き車輪用軸受装置。 The wheel bearing device with a rotational speed detection device according to any one of claims 1 to 16, wherein a reinforcing material made of glass fiber is added to the protective cover in an amount of 10 to 50 wt%. 前記保護カバーにカーボンファイバーからなる強化材が5〜50wt%添加されている請求項1乃至16いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detecting device according to any one of claims 1 to 16, wherein a reinforcing material made of carbon fiber is added to the protective cover in an amount of 5 to 50 wt%.
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