JP2011149560A - Heating device for heating casting before and after coating - Google Patents

Heating device for heating casting before and after coating Download PDF

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JP2011149560A
JP2011149560A JP2010008622A JP2010008622A JP2011149560A JP 2011149560 A JP2011149560 A JP 2011149560A JP 2010008622 A JP2010008622 A JP 2010008622A JP 2010008622 A JP2010008622 A JP 2010008622A JP 2011149560 A JP2011149560 A JP 2011149560A
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coating
fluidized bed
furnace
heating
workpiece
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JP5489737B2 (en
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Takeji Tani
竹治 谷
Kenji Terauchi
建司 寺内
Akinori Sakota
明紀 迫田
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TANI KIKAN KOGYO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heating device for heating casting before and after coating, capable of properly heating the casting before coating at high speed with high heat efficiency, further properly performing heating treatment after the coating, and further suppressing equipment cost and an installation area. <P>SOLUTION: This heating device includes a fluid bed heating furnace 10 which applies a powder and granular material 2 as a heat medium and in which the workpiece 1 before coating is immersed in a fluid bed section 11a, a hot air generator applying an electrothermal heater as its heating heat source and generating hot air for heating and fluidizing the heat medium, a curing furnace 30 to which an exhaust gas discharged from the fluid bed heating furnace 10 is introduced, and the workpiece 1 after the coating is also introduced to accelerate curing of the coating of the workpiece 1, and an air blower recovering the exhaust gas discharged from the curing furnace 30, distributing the exhaust gas to the hot air generator for heating it, and distributing the hot air to the fluid bed heating furnace 10 again. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、鋳物を塗装前に加熱し、かつ、塗装後に鋳物塗装の硬化を促進させる鋳物の塗装前後加熱装置に関する。   The present invention relates to a casting pre- and post-coating heating apparatus that heats a casting before painting and accelerates hardening of the casting after painting.

水などの液体が送られる管路や、この管路に設けられるバルブの弁箱などには、防錆などのために塗装された鋳物が用いられる。この鋳物は塗装工程での処理速度を向上させたり、塗装品質を確保したりするために、塗装前に加熱処理される。また、鋳物を塗装した後に、その塗装の硬化を促進するために後加熱することも行われている。   Castings coated for rust prevention or the like are used in pipes through which liquids such as water are sent and valve boxes of valves provided in the pipes. This casting is heat-treated before coating in order to improve the processing speed in the coating process and to ensure the coating quality. Moreover, after coating a casting, post-heating is also performed in order to accelerate the hardening of the coating.

このような塗装前や塗装後の加熱処理などにつき、以下に詳しく述べる。まず鋳物の部品などの塗装方法としては、液体塗料を用いて塗装する方法と、粉体塗料を用いて塗装する方法とがあり、また、前記液体塗料を用いる塗装方法としては、浸漬、刷毛塗り、噴霧塗装、静電塗装などがあり、前記粉体塗料を用いる塗装方法としては、振り掛け塗装、吹き付け塗装、流動層浸漬塗装、静電塗装などがあり、これらの塗装方法により鋳物への塗装が行われる。これらの塗装方法を行うに際して、何れの塗装方法を用いる場合でも、塗料の付着、成膜を確実に行って塗膜品質を向上させることが要求されるとともに、成膜工程や硬化工程での加熱処理速度を上げて生産能率を向上させることが望まれ、これらの要望に対応する処理として、鋳物素材に対して事前に加熱する塗装前加熱(事前加熱処理)が行われる。   Such heat treatment before and after painting will be described in detail below. First, there are a coating method using a liquid paint and a coating method using a powder paint as a coating method for casting parts, and the coating method using the liquid paint includes immersion and brush coating. Spray coating, electrostatic coating, etc., and coating methods using the powder coating include sprinkling coating, spray coating, fluidized bed immersion coating, electrostatic coating, etc. Done. When performing any of these coating methods, it is required to improve the quality of the coating film by reliably applying paint and forming a film, and heating in the film forming process and the curing process. It is desired to increase the processing speed to improve the production efficiency, and as a process corresponding to these demands, pre-coating heating (pre-heating process) for heating the casting material in advance is performed.

この塗装前加熱の加熱温度は、塗料の種類や塗装方法に対応した最適な温度で処理できるよう、鋳物素材や鋳物を塗装する塗装ラインの構成、塗装ラインなどでの温度低下を考慮しながら設定される。   The heating temperature for this pre-coating heating is set taking into account the temperature drop in the casting material, the composition of the painting line for painting the casting material, and the painting line so that it can be processed at the optimum temperature corresponding to the type of paint and the painting method. Is done.

塗装前加熱などを行う従来の加熱装置としては、主として、燃料としてガスや油を用いて燃焼ガスを発生させ、この燃焼ガスで鋳物などのワークを加熱する燃焼ガス雰囲気炉(例えば、特許文献1等)が使用されている。なお、加熱温度が100℃以下でよい場合には温水加熱槽なども用いられる。   As a conventional heating apparatus that performs pre-coating heating or the like, mainly a combustion gas atmosphere furnace (for example, Patent Document 1) that generates a combustion gas using gas or oil as a fuel and heats a workpiece such as a casting with the combustion gas. Etc.) are used. In addition, a warm water heating tank etc. are also used when heating temperature may be 100 degrees C or less.

ただし、樹脂系塗料を用いて塗装する前に処理する塗装前加熱処理には、加熱温度は300℃未満でよいが、粉体塗装用に加熱する場合には、塗料を溶融するために約150℃以上に加熱できることが必要であるため、熱容量の小さな燃焼ガスを熱媒体として対流伝熱により加熱する手法が主体として用いられる。   However, in the pre-coating heat treatment that is performed before coating with the resin-based paint, the heating temperature may be less than 300 ° C., but when heating for powder coating, about 150 is required to melt the paint. Since it is necessary to be able to be heated to a temperature equal to or higher than ° C., a method of heating by convective heat transfer using a combustion gas having a small heat capacity as a heat medium is mainly used.

また、鋳物の素材を、高速処理ラインで粉体塗装した場合には、塗装後に塗装の硬化を促進すべく、後加熱処理であるキュアリングを行うために、長い距離にわたって配設されたキュアリング炉が必要であった。   Also, when the casting material is powder-coated in a high-speed processing line, a curing ring disposed over a long distance is used to perform post-heating treatment to accelerate the curing of the coating after painting. A furnace was needed.

特開2009−57621号公報JP 2009-57621 A

しかしながら、燃焼ガスを熱媒体とする加熱装置を用いる場合には、回収した排ガスの保有熱を熱交換器で回収したり、燃料の燃焼に必要な酸素を供給すべく新鮮な冷空気を常に補充したりしなければならないため、熱交換器分の設備費が増加したり、熱効率が低下したりする欠点がある。また、上記のように熱容量の小さな燃焼ガスを熱媒体として対流伝熱により加熱する加熱装置を用いて加熱処理速度を増加させようとすると、加熱経路が長くて大型の加熱炉が必要となるため、設備費が極めて高額となるとともに、多大な設置面積が必要となる欠点もある。   However, when using a heating device that uses combustion gas as the heat medium, the stored heat of the recovered exhaust gas is recovered with a heat exchanger, or fresh cold air is always replenished to supply the oxygen necessary for fuel combustion. Therefore, there is a drawback that the equipment cost for the heat exchanger is increased and the thermal efficiency is lowered. In addition, if the heat treatment speed is increased by using a heating device that heats the combustion gas having a small heat capacity as a heat medium by convection heat as described above, a long heating path is required and a large heating furnace is required. In addition to the extremely high equipment costs, there are also disadvantages that a large installation area is required.

また、鋳物の塗装後の硬化を促進すべく、長い距離にわたってキュアリング炉を直線状に配設させた場合には、多大な設置面積や長い設置空間が必要となってしまう。
本発明は、上記欠点や問題を解消するもので、塗装前の鋳物を、高速かつ高い熱効率で良好に加熱することができ、かつ、塗装後の加熱処理も良好に行うことができ、さらに設備費や設置面積を少なく抑えることができる鋳物の塗装前後加熱装置を提供することを目的とするものである。
In addition, when the curing furnace is linearly arranged over a long distance in order to promote hardening after the casting is painted, a large installation area and a long installation space are required.
The present invention eliminates the above-mentioned drawbacks and problems, can cast the casting before coating satisfactorily at high speed and high thermal efficiency, and can also perform the heat treatment after coating satisfactorily. An object of the present invention is to provide an apparatus for heating before and after coating a casting that can reduce the cost and the installation area.

上記欠点や問題を解消するために本発明は、鋳物からなるワークを塗装前に加熱し、かつ塗装後にも加熱する鋳物の塗装前後加熱装置であって、粉粒体を熱媒体とし、塗装前のワークがその流動層部に浸漬される流動層加熱炉と、その加熱熱源が電熱式ヒータであり、前記熱媒体を加熱および流動させる熱風を発生する熱風発生器と、前記流動層加熱炉から排出された排気ガスが導入されるとともに、塗装後のワークが導入されて、ワークの塗装の硬化を促進させるキュアリング炉と、前記キュアリング炉からの排出された排気ガスを回収して前記熱風発生器に送って加熱させ、この熱風を再度流動層加熱炉に送り込む送風器と、を備えたことを特徴とする。   In order to eliminate the above-mentioned drawbacks and problems, the present invention is a heating apparatus for casting before and after coating, which heats a workpiece made of a casting before coating, and also after coating, using the powder as a heat medium, before coating A fluidized bed heating furnace in which the workpiece is immersed in the fluidized bed portion, a heating heat source is an electric heater, a hot air generator for generating hot air to heat and flow the heating medium, and the fluidized bed heating furnace Exhaust exhaust gas is introduced, and a workpiece after painting is introduced, a curing furnace that accelerates hardening of the paint on the workpiece, and the exhaust gas exhausted from the curing furnace is recovered to generate the hot air And a blower for sending the hot air to the fluidized bed heating furnace again.

この構成によれば、鋳物からなるワークを、粉粒体を熱媒体とする流動層部に浸漬させて加熱するため、塗装前の鋳物であるワークを高速かつ良好な熱効率で加熱することができる。すなわち、粉粒体を熱媒体とする流動層部にワークを浸漬して加熱するので、ガス雰囲気炉などと比較して高速に、かつワークを全表面から均等に、局部過熱などを生じることなく安定して加熱することができ、設置スペースも比較的小さく抑えることが可能となる。また、加熱熱源が電熱式ヒータであるので、電熱式ヒータにより加熱された熱風を流動層加熱炉内およびキュアリング炉内に導入して加熱しても、燃焼ガスを導入した場合のように、回収した排ガスの保有熱を熱交換器で回収したり、燃焼用空気に利用しようとして酸素や冷空気を導入したりする必要もなく、また、排出された熱風を回収して流動層加熱炉だけでなくキュアリング炉にも循環使用することで、極めて高い熱効率を維持することができる。しかも、1つの熱風発生器により、塗装前の加熱と塗装後の加熱との両者の加熱を行えるので、それぞれ個別に加熱熱源を設けた場合に比較して設備費を低減できるとともに設置スペースも小さく抑えることができる。   According to this configuration, since the workpiece made of a casting is heated by immersing it in the fluidized bed portion using the granular material as a heat medium, the workpiece that is the casting before coating can be heated at high speed and with good thermal efficiency. . In other words, since the work is immersed and heated in the fluidized bed part using the granular material as a heat medium, the work is evenly and evenly heated from the entire surface compared to a gas atmosphere furnace, etc. without causing local overheating, etc. Heating can be performed stably, and the installation space can be kept relatively small. In addition, since the heating heat source is an electric heater, even when hot air heated by the electric heater is introduced into the fluidized bed heating furnace and the curing furnace and heated, as in the case where the combustion gas is introduced, There is no need to recover the retained heat of the recovered exhaust gas with a heat exchanger or to introduce oxygen or cold air to use it for combustion air, and only the fluidized bed heating furnace recovers the discharged hot air In addition, extremely high thermal efficiency can be maintained by recirculating it to a curing furnace. In addition, since one hot air generator can be used for both pre-coating heating and post-coating heating, the equipment cost can be reduced and the installation space can be reduced as compared with the case where a heating heat source is provided individually. Can be suppressed.

また、本発明の鋳物の塗装前後加熱装置は、流動層加熱炉の略上方位置にキュアリング炉を配設し、流動層加熱炉とキュアリング炉とを連通する連通路を通して流動層加熱炉の排気ガスがキュアリング炉に導入されるよう構成したことを特徴とする。   Further, the casting pre- and post-coating heating apparatus of the present invention has a curing furnace disposed substantially above the fluidized bed heating furnace, and the fluidized bed heating furnace is connected to the fluidized bed heating furnace through a communication passage that connects the fluidized bed heating furnace and the curing furnace. The exhaust gas is configured to be introduced into a curing furnace.

このように、流動層加熱炉の上方位置にキュアリング炉を配設することで、流動層加熱炉とキュアリング炉とを連通する連通路を設けるだけで、この連通路を通して流動層加熱炉の排気ガスがキュアリング炉に自然に導入されやすくなり、流動層加熱炉から排出される排気ガスをキュアリング炉へ積極的に送り込むための送風器を別個に設けなくて済み、この分だけ製造コストを低減できるとともに稼動維持費用も低減できる。   In this way, by arranging the curing furnace at a position above the fluidized bed heating furnace, it is only necessary to provide a communication path that connects the fluidized bed heating furnace and the curing furnace. Exhaust gas is easily introduced into the curing furnace naturally, and it is not necessary to provide a separate blower for actively sending the exhaust gas discharged from the fluidized bed heating furnace to the curing furnace. As well as operation and maintenance costs.

また、本発明の鋳物の塗装前後加熱装置は、流動層加熱炉に、流動層加熱炉本体へワークが搬入される搬入通路と、流動層加熱炉本体からのワークが搬出される搬出通路とを設け、前記搬入通路部の端部に設けた流動層加熱炉入口を、搬入通路と流動層加熱炉本体との接続部よりも低く配置し、前記搬出通路部の端部に設けた流動層加熱炉出口を、搬出通路と流動層加熱炉本体との接続部よりも低く配置したことを特徴とする。   Further, the casting pre- and post-coating heating apparatus of the present invention includes a fluidized bed heating furnace having a carry-in passage through which a workpiece is carried into the fluidized bed heating furnace main body and a carry-out passage through which the work from the fluidized bed heating furnace main body is carried out. The fluidized bed heating furnace provided at the end of the carry-out passage section is disposed lower than the connection portion between the carry-in passage and the fluidized bed heating furnace main body. The furnace outlet is arranged lower than the connection part between the carry-out passage and the fluidized bed heating furnace main body.

この構成により、流動層加熱炉本体の流動層部から排出される高温の排気ガスが、搬入通路や搬出通路を通して排出され難くなり、これにより、熱効率が低下することを最小限に抑えることができる。   With this configuration, the high-temperature exhaust gas discharged from the fluidized bed portion of the fluidized bed heating furnace main body becomes difficult to be discharged through the carry-in passage and the carry-out passage, thereby minimizing a decrease in thermal efficiency. .

また、本発明の鋳物の塗装前後加熱装置は、キュアリング炉のワークの入口および出口を、キュアリング炉の本体部よりも低く配置したことを特徴とする。この構成によれば、キュアリング炉に導入された高温の排気ガスが、キュアリング炉の入口や出口から排出され難くなり、これによっても、熱効率が低下することを最小限に抑えることができる。   The casting pre- and post-coating heating apparatus of the present invention is characterized in that the work inlet and outlet of the curing furnace are arranged lower than the main body of the curing furnace. According to this configuration, it is difficult for high-temperature exhaust gas introduced into the curing furnace to be discharged from the inlet and outlet of the curing furnace, and it is also possible to minimize a decrease in thermal efficiency.

また、本発明の鋳物の塗装前後加熱装置は、キュアリング炉を、塗装後のワークがキュアリング炉内でUターンできる形状とし、キュアリング炉内でのワークの搬送経路をUターンする形状としたことを特徴とする。   The casting pre- and post-coating heating apparatus of the present invention has a curing furnace having a shape in which the workpiece after painting can be U-turned in the curing furnace, and a shape in which the workpiece conveyance path in the curing furnace is U-turned. It is characterized by that.

この構成により、流動層加熱炉と略同じ長さのキュアリング炉で、長い距離にわたって塗装後の加熱(キュアリング)を行うことができながら、塗装前後加熱装置の設置面積や設置空間を最小限に抑えることができる。   With this configuration, it is possible to perform post-painting heating (curing) over a long distance in a curing furnace of approximately the same length as the fluidized bed heating furnace, while minimizing the installation area and installation space of the heating device before and after coating. Can be suppressed.

また、本発明の鋳物の塗装設備は、鋳物の塗装前後加熱装置と、塗装装置と、流動層加熱炉で加熱されたワークを塗装装置に搬送するとともにこの塗装装置で塗装されたワークをキュアリング炉に搬送する搬送手段とを備えたことを特徴とする。この構成により、連続的かつ効率的に、鋳物を塗装することができる。   The casting coating equipment of the present invention also includes a heating device for before and after casting coating, a coating device, and a work heated in a fluidized bed heating furnace to the coating device and curing the workpiece coated with the coating device. And a conveying means for conveying to the furnace. With this configuration, the casting can be applied continuously and efficiently.

本発明によれば、鋳物からなるワークを、粉粒体を熱媒体とする流動層部に浸漬させて加熱するため、ガス雰囲気炉などと比較して高速に、かつワークを全表面から均等に、局部過熱などを生じることなく安定して加熱することができ、設置スペースも比較的小さく抑えることが可能となる。また、加熱熱源を電熱式ヒータとすること、ならびに、排出された熱風を回収して流動層加熱炉だけでなくキュアリング炉にも循環使用することで、極めて高い熱効率を維持することができる。しかも、1つの熱風発生器により、塗装前の加熱と塗装後の加熱との両者の加熱を行え、それぞれ個別に加熱熱源を設けた場合に比較して設備費を低減できるとともに設置スペースも小さく抑えることができる。   According to the present invention, a workpiece made of a casting is heated by immersing it in a fluidized bed portion using a granular material as a heat medium, so that the workpiece is evenly distributed from the entire surface at a higher speed than in a gas atmosphere furnace or the like. In addition, it can be stably heated without causing local overheating and the installation space can be kept relatively small. Moreover, extremely high thermal efficiency can be maintained by using an electric heater as the heating heat source and collecting the discharged hot air and circulating it not only in the fluidized bed heating furnace but also in the curing furnace. Moreover, a single hot-air generator can be used for both pre-painting and post-coating heating, reducing equipment costs and keeping the installation space small compared to the case where individual heating heat sources are provided. be able to.

また、流動層加熱炉の略上方位置にキュアリング炉を配設して、流動層加熱炉とキュアリング炉とを連通する連通路を設けることにより、この連通路を通して流動層加熱炉の排気ガスがキュアリング炉に自然に導入されやすくなり、流動層加熱炉から排出される排気ガスをキュアリング炉へ積極的に輸送する送風器を別個に設けなくて済み、この分だけ製造コストを低減できるとともに稼動維持費用も低減できる。   Further, by providing a curing furnace at a substantially upper position of the fluidized bed heating furnace and providing a communication passage that connects the fluidized bed heating furnace and the curing furnace, the exhaust gas of the fluidized bed heating furnace is communicated through the communication passage. Can be naturally introduced into the curing furnace, and it is not necessary to provide a separate blower that actively transports the exhaust gas discharged from the fluidized bed heating furnace to the curing furnace. At the same time, operation and maintenance costs can be reduced.

また、流動層加熱炉に搬入通路や搬出通路を設け、流動層加熱炉入口と流動層加熱炉出口とを流動層加熱炉本体と搬入通路や搬出通路との接続部よりも低く配置したことにより、流動層加熱炉本体の流動層部から排出される高温の排気ガスが、流動層加熱炉入口と流動層加熱炉出口とを通して排出され難くなり、これにより、熱効率が低下することを最小限に抑えることができる。   In addition, the fluidized bed heating furnace is provided with a carry-in passage and a carry-out passage, and the fluidized bed heating furnace inlet and the fluidized bed heating furnace outlet are arranged lower than the connection portion between the fluidized bed heating furnace main body and the carry-in passage and the carry-out passage. The high-temperature exhaust gas discharged from the fluidized bed part of the fluidized bed heating furnace main body becomes difficult to be exhausted through the fluidized bed heating furnace inlet and the fluidized bed heating furnace outlet, thereby minimizing a decrease in thermal efficiency. Can be suppressed.

また、キュアリング炉を、塗装後のワークがキュアリング炉内でUターンできる形状とし、キュアリング炉内でのワークの搬送経路をUターンする形状としたことにより、流動層加熱炉と同じ長さで、長い距離にわたって塗装後の加熱(キュアリング)を行うことができながら、塗装前後加熱装置の設置面積や設置空間を最小限に抑えることができる。   In addition, the curing furnace is shaped so that the workpiece after painting can be U-turned in the curing furnace, and the shape of the workpiece conveying path in the curing furnace is U-turned. Now, while being able to perform heating (curing) after painting over a long distance, the installation area and installation space of the pre- and post-coating heating device can be minimized.

また、本発明の塗装設備として、前記鋳物の塗装前後加熱装置と、塗装装置と、流動層加熱炉で加熱されたワークを塗装装置に搬送するとともにこの塗装装置で塗装されたワークをキュアリング炉に搬送する搬送手段とを備えたことにより、連続的かつ効率的に、鋳物を塗装することができて高い生産能率を維持することができる。   In addition, as a coating facility of the present invention, the casting pre- and post-coating heating device, the coating device, and the workpiece heated in the fluidized bed heating furnace are transported to the coating device and the workpiece coated with the coating device is cured in the curing furnace. By providing the conveying means for conveying the casting, the casting can be coated continuously and efficiently, and a high production efficiency can be maintained.

本発明の実施の形態に係る鋳物の塗装前後加熱装置(塗装設備)の一部切欠正面断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partially cutaway front cross-sectional view of a casting pre- and post-coating heating apparatus (painting equipment) according to an embodiment of the present invention. 同塗装前後加熱装置の側面断面図である。It is side surface sectional drawing of the heating apparatus before and behind the same coating. 同塗装前後加熱装置(塗装設備)の簡略的な平面図である。It is a simple top view of the heating apparatus before and behind the painting (coating equipment). 同塗装前後加熱装置のキュアリング炉の側面断面図である。It is side surface sectional drawing of the curing furnace of the heating apparatus before and behind the same coating.

以下、本発明の実施の形態に係る鋳物の塗装前後加熱装置ならびに塗装設備について図面を参照しながら説明する。
図1〜図4に示すように、本発明の実施の形態に係る鋳物の塗装前後加熱装置100は、鋳物からなるワーク1を塗装前に加熱し、かつ塗装後にも加熱する鋳物の塗装前後加熱装置100である。この塗装前後加熱装置100は、セラミック粒子からなる粉粒体2を熱媒体とし、塗装前のワーク1がその流動層部11aに浸漬される流動層加熱炉10と、その加熱熱源が電熱式ヒータであり、前記熱媒体である粉粒体2を加熱および流動させる熱風を発生する熱風発生器(電気加熱装置)21と、流動層加熱炉10から排出された排気ガスが導入されるとともに、塗装後のワーク1が導入されて、ワーク1の塗装の硬化を促進させるキュアリング炉30と、キュアリング炉30からの排出された排気ガスを回収して熱風発生器21に送って加熱させ、この熱風を再度流動層加熱炉10に送り込む送風器22と、ワーク1を加熱用搬送経路R1(図3参照)に沿って搬送しながら流動層加熱炉10の流動層部11aに浸漬させながら移動させる流動層用搬送手段としての加熱用コンベア40と、ワーク1をキュアリング用搬送経路R2(図3参照)に沿って搬送しながらキュアリング炉30内を移動させるキュアリング用搬送手段としてのキュアリング用コンベア50などを備えている。
DESCRIPTION OF EMBODIMENTS Hereinafter, a casting pre- and post-coating heating apparatus and coating equipment according to an embodiment of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 to 4, the casting pre- and post-coating heating apparatus 100 according to the embodiment of the present invention heats a workpiece 1 made of a casting before coating and also heats the casting before and after coating, which is also heated after coating. Device 100. This pre- and post-coating heating apparatus 100 uses a fluidized bed heating furnace 10 in which a granular material 2 made of ceramic particles is used as a heat medium, and a work 1 before coating is immersed in the fluidized bed portion 11a, and a heating heat source is an electric heater. And a hot air generator (electric heating device) 21 for generating hot air to heat and flow the granular material 2 as the heat medium, and exhaust gas discharged from the fluidized bed heating furnace 10 are introduced and painted. A later work 1 is introduced, a curing furnace 30 that promotes hardening of the coating of the work 1, and exhaust gas discharged from the curing furnace 30 is collected and sent to the hot air generator 21 to be heated. The blower 22 that sends hot air to the fluidized bed heating furnace 10 again and the workpiece 1 are moved while being immersed in the fluidized bed portion 11a of the fluidized bed heating furnace 10 while being transported along the heating transport path R1 (see FIG. 3). A heating conveyor 40 as a fluidized bed conveying means, and a curing conveying means for moving the work 1 in the curing furnace 30 while conveying the workpiece 1 along a curing conveying path R2 (see FIG. 3). A ring conveyor 50 is provided.

流動層加熱炉10は、ワーク1が浸漬される流動層部11aが形成された流動層加熱炉本体11と、流動層加熱炉本体11へワーク1を搬入させる略筒形状の搬入通路12と、流動層加熱炉本体11で浸漬されたワーク1を搬出する略筒形状の搬出通路13とからなる。流動層加熱炉本体11の流動層部11aでは、粉粒体2が溜められた略箱型で長手方向に沿って直線に長い炉体11bの底部に、熱風が上向きに噴出される孔部を多数有する熱風噴出管11cが横向きに所定間隔ごとに多数配設されており、これらの熱風噴出管11cから吐出される熱風により粉粒体2が加熱および流動される。   The fluidized bed heating furnace 10 includes a fluidized bed heating furnace main body 11 in which a fluidized bed portion 11a in which the workpiece 1 is immersed, a substantially cylindrical carrying passage 12 for carrying the work 1 into the fluidized bed heating furnace main body 11, It consists of a substantially cylindrical unloading passage 13 for unloading the work 1 immersed in the fluidized bed heating furnace body 11. In the fluidized bed portion 11a of the fluidized bed heating furnace main body 11, a hole in which hot air is jetted upward is formed at the bottom of the furnace body 11b which is a substantially box shape in which the powder particles 2 are accumulated and linearly along the longitudinal direction. A large number of hot-air jet pipes 11c are arranged in a horizontal direction at predetermined intervals, and the granular material 2 is heated and fluidized by the hot air discharged from these hot-air jet pipes 11c.

また、流動層加熱炉本体11には、炉体11b内における流動層部11aの上方に、流動層部11aから排出された排気ガスが一時的に留められる流動層空間部11dが形成され、この流動層空間部11d内にワーク1を配設(通過)することも可能に構成されている。そして、ワーク1が、搬入通路12と流動層加熱炉本体11と搬出通路13とにわたって形成された加熱用搬送経路R1を通過できるよう加熱用コンベア40が配設されている。   The fluidized bed heating furnace main body 11 is formed with a fluidized bed space portion 11d in which the exhaust gas discharged from the fluidized bed portion 11a is temporarily retained above the fluidized bed portion 11a in the furnace body 11b. It is also possible to dispose (pass) the workpiece 1 in the fluidized bed space 11d. And the heating conveyor 40 is arrange | positioned so that the workpiece | work 1 can pass the conveyance path | route R1 for heating formed in the carrying-in channel | path 12, the fluidized bed heating furnace main body 11, and the carrying-out channel | path 13.

加熱用コンベア40は、流動層加熱炉10の上方位置を流動層加熱炉10の長手方向に沿って延びる搬送用レール41と、搬送用レール41に対して所定間隔おきに複数配設されて、各部が走行自在であるとともにチェーン42aなどによりワーク1を吊り下げた状態で移動するハンガ体42などからなる。なお、ハンガ体42などによりワーク1の吊り下げ位置を昇降させて調節可能に構成してもよい。また、この加熱用コンベア40により、ワーク1は流動層加熱炉10内を連続的または間欠的に搬送される。   A plurality of heating conveyors 40 are disposed above the fluidized bed heating furnace 10 at a predetermined interval with respect to the conveying rails 41 extending along the longitudinal direction of the fluidized bed heating furnace 10, and the conveying rails 41. Each part is composed of a hanger body 42 and the like that is movable and moves while the work 1 is suspended by a chain 42a or the like. In addition, you may comprise so that the hanging position of the workpiece | work 1 can be raised / lowered with the hanger body 42 etc., and adjustment is possible. Further, the workpiece 1 is conveyed continuously or intermittently in the fluidized bed heating furnace 10 by the heating conveyor 40.

ここで、図1に示すように、搬入通路12の一端部(加熱用搬送経路R1の前端)が、ワーク1が流動層加熱炉10に導入される流動層加熱炉入口12aとされ、搬入通路12においては流動層加熱炉入口12aの箇所が最も低く、搬送方向に対して斜め上方に延びて、流動層加熱炉本体11(詳しくは流動層加熱炉本体11の流動層空間部11d)との接続部12bが最も高くなるように形成されている。また、流動層加熱炉本体11は、搬送方向に対しては水平に延びており、ワーク1は流動層加熱炉本体11に導入されると搬送されながら流動層部11aに浸漬されて加熱される。一方、搬出通路13の一端部(加熱用搬送経路R1の後端)が、ワーク1が流動層加熱炉10から取り出される流動層加熱炉出口13aとされ、搬出通路13においては、流動層加熱炉本体11(詳しくは流動層加熱炉本体11の流動層空間部11d)との接続部13bが最も高く、搬送方向に対して斜め下方に延びて、流動層加熱炉出口13aの箇所が最も低くなるように配置されている。   Here, as shown in FIG. 1, one end of the carry-in passage 12 (the front end of the heating transport path R1) is a fluidized bed heating furnace inlet 12a through which the work 1 is introduced into the fluidized bed heating furnace 10, and the carry-in passage 12, the location of the fluidized bed heating furnace inlet 12a is the lowest and extends obliquely upward with respect to the transport direction to the fluidized bed heating furnace main body 11 (specifically, the fluidized bed space 11d of the fluidized bed heating furnace main body 11). The connection portion 12b is formed to be the highest. The fluidized bed heating furnace main body 11 extends horizontally in the conveying direction, and when the work 1 is introduced into the fluidized bed heating furnace main body 11, it is immersed in the fluidized bed portion 11a and heated while being conveyed. . On the other hand, one end of the carry-out passage 13 (the rear end of the heating conveyance path R1) is a fluidized-bed heating furnace outlet 13a from which the workpiece 1 is taken out from the fluidized-bed heating furnace 10, and in the carry-out passage 13, the fluidized bed heating furnace The connection part 13b with the main body 11 (specifically, the fluidized bed space part 11d of the fluidized bed heating furnace body 11) is the highest, extends obliquely downward with respect to the transport direction, and the location of the fluidized bed heating furnace outlet 13a is the lowest. Are arranged as follows.

塗装後のワーク1の塗装硬化を促進させるキュアリング炉30は、図3に示すように、塗装後のワーク1がキュアリング炉30内でUターンできるように平面視U字形状とされているとともに、流動層加熱炉10の略上方位置、この実施の形態では斜め上方両側に配設されている。また、図2に示すように、流動層加熱炉10とキュアリング炉30とを仕切る仕切壁にはこれらの炉の間を連通する連通路(連通孔)25が多数形成され、これらの連通路25を通して流動層加熱炉10の排気ガスがキュアリング炉30に導入される。そして、この排気ガスにより、塗装後のワーク1の塗装硬化を促進させる。なお、キュアリング炉30のUターン部分(湾曲経路部)は、キュアリング炉30の本体部31と同じ高さとされている一方、キュアリング炉30の搬入通路部32は搬送方向下流側ほど斜め上方となるように傾斜して形成され、また、キュアリング炉30の搬出通路部33は搬送方向下流側ほど斜め下方となるように傾斜して形成されている。これにより、キュアリング炉30のワーク1の入口32aおよび出口33aが、キュアリング炉30の本体部31よりも低く配置されている。   As shown in FIG. 3, the curing furnace 30 that promotes the coating hardening of the workpiece 1 after painting is U-shaped in plan view so that the workpiece 1 after painting can be U-turned in the curing furnace 30. In addition, the fluidized bed heating furnace 10 is disposed at a substantially upper position, in this embodiment, on both sides obliquely above. In addition, as shown in FIG. 2, the partition wall that partitions the fluidized bed heating furnace 10 and the curing furnace 30 is formed with a large number of communication passages (communication holes) 25 communicating between these furnaces. 25, the exhaust gas of the fluidized bed heating furnace 10 is introduced into the curing furnace 30. The exhaust gas accelerates the coating hardening of the workpiece 1 after coating. The U-turn portion (curved path portion) of the curing furnace 30 has the same height as the main body portion 31 of the curing furnace 30, while the carry-in passage portion 32 of the curing furnace 30 is inclined toward the downstream side in the transport direction. The carry-out passage portion 33 of the curing furnace 30 is formed so as to be inclined downward toward the downstream side in the transport direction. Thereby, the entrance 32 a and the exit 33 a of the work 1 of the curing furnace 30 are arranged lower than the main body 31 of the curing furnace 30.

ワーク1をキュアリング用搬送経路R2に沿ってキュアリング炉30内を移動させるキュアリング用搬送手段としてのキュアリング用コンベア50は、キュアリング炉30の上方位置をキュアリング炉30の長手方向に沿って延びる搬送用レール51と、搬送用レール51に対して所定間隔おきに複数配設されて、各部が走行自在であるとともにチェーン52aなどによりワーク1を吊り下げた状態で移動するハンガ体52などからなる。そして、このキュアリング用コンベア50により、キュアリング炉30内でのワークの搬送経路(キュアリング用搬送経路R2)がキュアリング炉30の形状と同様に、Uターンする形状とされている。なお、ハンガ体52などによりワーク1の吊り下げ位置を昇降させて調節可能に構成してもよい。なお、このキュアリング用コンベア50により、ワーク1はキュアリング炉30内を連続的または間欠的に搬送される。   A curing conveyor 50 as a curing conveying means for moving the workpiece 1 along the curing conveying path R2 in the curing furnace 30 is positioned above the curing furnace 30 in the longitudinal direction of the curing furnace 30. A plurality of transport rails 51 extending along the transport rail 51 are arranged at predetermined intervals with respect to the transport rail 51, and each part can run freely and move in a state where the workpiece 1 is suspended by a chain 52 a or the like. Etc. The curing conveyor 50 allows the workpiece conveyance path (curing conveyance path R2) in the curing furnace 30 to have a U-turn shape, similar to the shape of the curing furnace 30. In addition, you may comprise so that the hanging position of the workpiece | work 1 can be raised / lowered with the hanger body 52 etc., and adjustment is possible. The workpiece 1 is conveyed continuously or intermittently in the curing furnace 30 by the curing conveyor 50.

また、キュアリング炉30の本体部31におけるワーク搬送方向に対する上流端部と下流端部には、キュアリング炉30内の排気を吸引する排気吸引孔36や排気吸引通路37が設けられ、キュアリング炉30内から吸引された排気は、集塵機23を通ることで除塵された後、送風機22側に回収される。そして、この回収された排気ガスが熱風発生器(電気加熱装置)21で加熱されることで、再度、流動層加熱炉10やキュアリング炉30に送り込まれて循環される。   Further, an exhaust suction hole 36 and an exhaust suction passage 37 for sucking the exhaust gas in the curing furnace 30 are provided at an upstream end portion and a downstream end portion in the main body portion 31 of the curing furnace 30 with respect to the workpiece conveyance direction. The exhaust sucked from the inside of the furnace 30 is removed by passing through the dust collector 23 and then collected on the blower 22 side. Then, the recovered exhaust gas is heated by the hot air generator (electric heating device) 21 so as to be sent again to the fluidized bed heating furnace 10 and the curing furnace 30 and circulated.

また、このように構成された鋳物の塗装前後加熱装置100における、流動層加熱炉出口13aと、キュアリング炉30の入口32aとに跨って臨む位置に、流動層加熱炉10で加熱された鋳物からなるワーク1を塗装する塗装装置110が配設されている。さらに、塗装装置110の近傍には、流動層加熱炉10と塗装装置110との間、および塗装装置110とキュアリング炉30との間でワーク1を搬送する搬送ロボット120が配設されており、この搬送ロボット120は、流動層加熱炉10の出口部分に送り出された加熱済みのワーク1を塗装装置110に搬送するとともにこの塗装装置110で塗装されたワーク1をキュアリング炉30の導入位置に搬送する。そして、この塗装前後加熱装置100と、塗装装置110と、搬送ロボット(搬送手段)120とにより塗装設備200が構成されている。   Further, in the casting pre- and post-coating heating apparatus 100 configured as described above, the casting heated in the fluidized bed heating furnace 10 at a position facing the fluidized bed heating furnace outlet 13a and the inlet 32a of the curing furnace 30. A coating apparatus 110 for coating the workpiece 1 is provided. Further, in the vicinity of the coating apparatus 110, a transfer robot 120 that transfers the workpiece 1 between the fluidized bed heating furnace 10 and the coating apparatus 110 and between the coating apparatus 110 and the curing furnace 30 is disposed. The transport robot 120 transports the heated workpiece 1 sent to the exit portion of the fluidized bed heating furnace 10 to the coating apparatus 110 and introduces the workpiece 1 coated by the coating apparatus 110 into the curing furnace 30 introduction position. Transport to. The coating equipment 200 is configured by the pre- and post-coating heating apparatus 100, the coating apparatus 110, and the transfer robot (transfer means) 120.

上記構成において、ワーク1は、塗装前後加熱装置100における流動層加熱炉入口12aから連続的に(或いは間欠的に)導入されて、流動層加熱炉10の搬入通路12を通過した後、搬送されながら流動層加熱炉本体11の流動層部11aに浸漬されて加熱(塗装前加熱処理)される。そして、流動層加熱炉本体11の流動層部11aから取り出されて、搬出通路13を通過した後、搬送ロボット120により塗装装置110に導入されて塗装される。また、塗装装置110により塗装されたワーク1は、搬送ロボット120によりキュアリング炉30側に渡され、キュアリング炉30では、キュアリング用コンベア50により、キュアリング炉30内でここに導入された排気ガスにより加熱(塗装後加熱処理)されてワーク1の塗装の硬化が促進され、この後、キュアリング炉30の出口33aから、塗装の硬化も終了したワーク(鋳物1)が連続的に(或いは間欠的に)取り出される。   In the above configuration, the workpiece 1 is continuously (or intermittently) introduced from the fluidized bed heating furnace inlet 12a in the pre- and post-coating heating apparatus 100, passed through the carry-in passage 12 of the fluidized bed heating furnace 10, and then conveyed. However, it is immersed in the fluidized bed part 11a of the fluidized bed heating furnace body 11 and heated (heat treatment before coating). And after taking out from the fluidized-bed part 11a of the fluidized-bed heating furnace main body 11 and passing the carrying-out channel | path 13, it is introduce | transduced into the coating apparatus 110 by the conveyance robot 120, and is painted. Further, the workpiece 1 painted by the coating apparatus 110 is transferred to the curing furnace 30 side by the transfer robot 120, and is introduced into the curing furnace 30 by the curing conveyor 50 in the curing furnace 30. Heating by the exhaust gas (heat treatment after painting) accelerates the curing of the coating of the workpiece 1, and thereafter, the workpiece (casting 1) for which the curing of the coating has finished is continuously (from the outlet 33 a of the curing furnace 30 ( (Or intermittently).

上記構成によれば、鋳物からなるワーク1を、粉粒体2を熱媒体とする流動層部11aに浸漬させて加熱するため、塗装前の鋳物であるワーク1を高速かつ良好な熱効率で加熱することができる。すなわち、粉粒体2を熱媒体とする流動層部11aにワークを浸漬して加熱するので、ガス雰囲気炉などと比較して高速に、かつワーク1を全表面から均等に、局部過熱などを生じることなく安定して加熱することができ、設置スペースも比較的小さく抑えることが可能となる。また、熱風発生器21の加熱熱源が電熱式ヒータであるので、電熱式ヒータにより加熱された熱風を流動層加熱炉10内およびキュアリング炉30内に導入して加熱しても、燃焼ガスを導入した場合のように、回収した排ガスの保有熱を熱交換器で回収したり、燃焼用空気に利用しようとして酸素や冷空気を導入したりする必要もなく、また、排出された熱風を回収して流動層加熱炉10だけでなくキュアリング炉30にも循環使用することで、極めて高い熱効率を維持することができる。しかも、1つの熱風発生器21により、塗装前の加熱と塗装後の加熱との両者の加熱を行えるので、それぞれ個別に加熱熱源を設けた場合に比較して設備費を低減できるとともに設置スペースも小さく抑えることができる。   According to the above configuration, since the workpiece 1 made of casting is heated by immersing it in the fluidized bed portion 11a using the granular material 2 as a heat medium, the workpiece 1 that is the casting before coating is heated at high speed and with good thermal efficiency. can do. That is, since the workpiece is immersed and heated in the fluidized bed portion 11a using the granular material 2 as a heat medium, the workpiece 1 can be subjected to local overheating, etc. at high speed and evenly from the entire surface as compared with a gas atmosphere furnace or the like. It can be stably heated without being generated, and the installation space can be kept relatively small. Further, since the heating heat source of the hot air generator 21 is an electric heater, even if hot air heated by the electric heater is introduced into the fluidized bed heating furnace 10 and the curing furnace 30 and heated, the combustion gas is generated. There is no need to recover the retained heat of the recovered exhaust gas with a heat exchanger or to introduce oxygen or cold air to use it for combustion air as in the case of introduction, and recover the exhausted hot air Thus, extremely high thermal efficiency can be maintained by circulating and using not only the fluidized bed heating furnace 10 but also the curing furnace 30. Moreover, since both the heating before painting and the heating after painting can be performed by one hot air generator 21, the equipment cost can be reduced and the installation space can be reduced as compared with the case where the heating heat sources are individually provided. It can be kept small.

また、流動層加熱炉10の上方(この実施の形態では斜め上方)にキュアリング炉30を配設することで、流動層加熱炉10とキュアリング炉30とを連通する連通路25を設けるだけで、この連通路25を通して流動層加熱炉10の排気ガスがキュアリング炉30に自然に導入されやすくなり、流動層加熱炉10から排出される排気ガスをキュアリング炉30へ積極的に送り込むための送風器などを別個に設けなくて済み、この分だけ製造コストを低減できるとともに稼動維持費用も低減できる。   Further, by providing the curing furnace 30 above the fluidized bed heating furnace 10 (in the oblique direction in this embodiment), only the communication passage 25 that connects the fluidized bed heating furnace 10 and the curing furnace 30 is provided. Thus, the exhaust gas of the fluidized bed heating furnace 10 is naturally easily introduced into the curing furnace 30 through the communication path 25, and the exhaust gas discharged from the fluidized bed heating furnace 10 is actively sent to the curing furnace 30. It is not necessary to provide a separate blower or the like, which can reduce the manufacturing cost and the operation and maintenance cost.

また、上記のように、流動層加熱炉10に搬入通路12や搬出通路13を設け、流動層加熱炉入口12aと流動層加熱炉出口13aとを流動層加熱炉本体11と搬入通路12や搬出通路13との接続部12b、13bよりも低く配置したため、流動層加熱炉本体11の流動層部11aから排出される高温の(すなわち上方に溜まりやすい)排気ガスが、搬入通路12や搬出通路13を通して排出され難くなり、これにより、流動層加熱炉10の熱効率が低下することを最小限に抑えることができる。したがって、ワーク1を連続的または間欠的に処理するために、搬送経路途中に排気流出用の開閉扉などを設けることができない構成でありながら、比較的高い熱効率を維持できる。   Further, as described above, the fluidized bed heating furnace 10 is provided with the carry-in passage 12 and the carry-out passage 13, and the fluidized bed heating furnace inlet 12a and the fluidized bed heating furnace outlet 13a are connected to the fluidized bed heating furnace main body 11, the carry-in passage 12 and the carry-out passage. Since it is disposed lower than the connecting portions 12 b and 13 b with the passage 13, the high-temperature exhaust gas discharged from the fluidized bed portion 11 a of the fluidized bed heating furnace main body 11 (that is, easily collected upward) is introduced into the carry-in passage 12 and the carry-out passage 13. As a result, the decrease in the thermal efficiency of the fluidized bed heating furnace 10 can be minimized. Therefore, in order to process the workpiece 1 continuously or intermittently, it is possible to maintain a relatively high thermal efficiency while having a configuration in which an opening / closing door for exhaust gas outflow cannot be provided in the middle of the conveyance path.

また、キュアリング炉30のワーク1の入口32aおよび出口33aを、キュアリング炉30の本体部31よりも低く配置したことにより、キュアリング炉30に導入された高温(すなわち上方に溜まりやすい)の排気ガスが、キュアリング炉30の入口32aや出口33aから排出され難くなり、これにより、キュアリング炉30においても熱効率が低下することを最小限に抑えることができる。したがって、この構成においても、ワーク1を連続的または間欠的に処理するために、搬送経路途中に排気流出用の開閉扉などを設けることができない構成でありながら、比較的高い熱効率を維持できる。   Further, since the inlet 32a and the outlet 33a of the work 1 of the curing furnace 30 are arranged lower than the main body 31 of the curing furnace 30, the high temperature introduced into the curing furnace 30 (that is, it tends to accumulate upward). Exhaust gas is less likely to be discharged from the inlet 32a and the outlet 33a of the curing furnace 30, so that the thermal efficiency of the curing furnace 30 can be minimized. Therefore, even in this configuration, in order to process the workpiece 1 continuously or intermittently, a configuration in which an opening / closing door for exhaust gas outflow and the like cannot be provided in the conveyance path can maintain a relatively high thermal efficiency.

また、上記のように、キュアリング用搬送経路R2をUターンする形状とすることで、流動層加熱炉10とほぼ同じ長さで、長い距離にわたって塗装後の加熱(キュアリング)を行うことができながら、塗装前後加熱装置100の設置面積や設置空間を最小限に抑えることができる。   In addition, as described above, the post-coating heating (curing) can be performed over a long distance with substantially the same length as the fluidized bed heating furnace 10 by making the curing conveyance path R2 into a U-turn shape. However, the installation area and installation space of the pre- and post-coating heating apparatus 100 can be minimized.

また、上記の構成によれば、本発明の鋳物の塗装設備200として、前記塗装前後加熱装置100と、塗装装置110と、これらの間でワーク1を搬送する搬送手段としての搬送ロボット120とを備えることにより、連続的に鋳物を塗装することができる。また、塗装装置110を、流動層加熱炉出口13aと、キュアリング炉30の入口32aとに跨って臨む位置に配設することで、塗装前後加熱装置100の塗装装置110に対するワーク1の受け渡しを迅速に行うことができて、効率的に鋳物を塗装することができる。なお、塗装手法としては粉体塗料を用いて塗装する場合に最適であるが、これに限るものではなく、液体塗料を用いて塗装する方法にも適用可能である。   Moreover, according to said structure, as the casting coating equipment 200 of this invention, the said coating back-and-front heating apparatus 100, the coating apparatus 110, and the conveyance robot 120 as a conveyance means which conveys the workpiece | work 1 among these are provided. By providing, a casting can be continuously coated. In addition, by disposing the coating apparatus 110 at a position facing the fluidized bed heating furnace outlet 13a and the inlet 32a of the curing furnace 30, the workpiece 1 is transferred to the coating apparatus 110 of the pre- and post-coating heating apparatus 100. It can be performed quickly and the casting can be painted efficiently. In addition, although it is optimal when it coats using a powder paint as a painting method, it is not restricted to this, It can apply also to the method of painting using a liquid paint.

なお、ワーク1の流動層部11aにおける浸漬する位置(時間)は、加熱用コンベア50の吊り下げ用チェーンの長さが固定されている場合には、搬送用レール51の形状に見合った所定位置(時間)となるが、これに限るものではなく、加熱用コンベア50のハンガ体52などによりワーク1を自由に昇降可能に制御できる場合には、ワーク1の大きさや熱容量に対応して、流動層部11aにおける浸漬する位置(時間)を調整できるよう構成してもよい。   Note that the position (time) at which the workpiece 1 is immersed in the fluidized bed portion 11a is a predetermined position corresponding to the shape of the transport rail 51 when the length of the suspension chain of the heating conveyor 50 is fixed. However, the present invention is not limited to this, and when the workpiece 1 can be controlled to freely move up and down by the hanger body 52 of the heating conveyor 50, the flow corresponds to the size and heat capacity of the workpiece 1. You may comprise so that the position (time) to immerse in the layer part 11a can be adjusted.

1 ワーク(鋳物)
2 粉粒体(熱媒体)
10 流動層加熱炉
11 流動層加熱炉本体
11a 流動層部
11b 炉体
11c 熱風噴出管
11d 流動層空間部
12 搬入通路
12a 流動層加熱炉入口
13 搬出通路
13a 流動層加熱炉出口
21 熱風発生器(電気加熱装置)
22 送風器
23 集塵機
25 連通路
30 キュアリング炉
31 本体部
32 搬入通路部
32a 入口
33a 出口
37 排気吸引通路
40 加熱用コンベア(流動層用搬送手段)
50 キュアリング用コンベア
100 塗装前後加熱装置
110 塗装装置
120 搬送ロボット
200 塗装設備
R1 加熱用搬送経路
R2 キュアリング用搬送経路
1 Workpiece (casting)
2 Powder (heat medium)
DESCRIPTION OF SYMBOLS 10 Fluidized bed heating furnace 11 Fluidized bed heating furnace main body 11a Fluidized bed part 11b Furnace body 11c Hot-air jet pipe 11d Fluidized bed space part 12 Carry-in passage 12a Fluidized-bed heating furnace inlet 13 Carry-out passage 13a Fluidized-bed heating furnace exit 21 Hot air generator ( Electric heating device)
DESCRIPTION OF SYMBOLS 22 Blower 23 Dust collector 25 Communication path 30 Curing furnace 31 Main-body part 32 Carry-in passage part 32a Inlet 33a Outlet 37 Exhaust suction passage 40 Heating conveyor (conveying means for fluidized bed)
50 Curing conveyor 100 Pre- and post-coating heating device 110 Coating device 120 Transfer robot 200 Coating equipment R1 Heating route R2 Curing route

Claims (6)

鋳物からなるワークを塗装前に加熱し、かつ塗装後にも加熱する鋳物の塗装前後加熱装置であって、
粉粒体を熱媒体とし、塗装前のワークがその流動層部に浸漬される流動層加熱炉と、
その加熱熱源が電熱式ヒータであり、前記熱媒体を加熱および流動させる熱風を発生する熱風発生器と、
前記流動層加熱炉から排出された排気ガスが導入されるとともに、塗装後のワークが導入されて、ワークの塗装の硬化を促進させるキュアリング炉と、
前記キュアリング炉からの排出された排気ガスを回収して前記熱風発生器に送って加熱させ、この熱風を再度流動層加熱炉に送り込む送風器と、
を備えたことを特徴とする鋳物の塗装前後加熱装置。
A casting pre- and post-coating heating device that heats a workpiece made of a casting before painting and also heats after the painting,
A fluidized bed heating furnace in which the granular material is used as a heat medium, and the workpiece before painting is immersed in the fluidized bed portion,
The heating heat source is an electrothermal heater, and a hot air generator that generates hot air that heats and flows the heat medium;
Exhaust gas discharged from the fluidized bed heating furnace is introduced, and a workpiece after coating is introduced, a curing furnace that promotes hardening of the coating of the workpiece,
A blower that collects exhaust gas discharged from the curing furnace and sends it to the hot air generator for heating, and sends the hot air to the fluidized bed heating furnace again.
An apparatus for heating before and after coating a casting, characterized by comprising:
流動層加熱炉の略上方位置にキュアリング炉を配設し、流動層加熱炉とキュアリング炉とを連通する連通路を通して流動層加熱炉の排気ガスがキュアリング炉に導入されるよう構成したことを特徴とする請求項1記載の鋳物の塗装前後加熱装置。   A curing furnace is disposed substantially above the fluidized bed heating furnace, and the exhaust gas of the fluidized bed heating furnace is introduced into the curing furnace through a communication path that connects the fluidized bed heating furnace and the curing furnace. The casting pre- and post-coating heating apparatus according to claim 1, wherein 流動層加熱炉に、流動層加熱炉本体へワークが搬入される搬入通路と、流動層加熱炉本体からのワークが搬出される搬出通路とを設け、
前記搬入通路部の端部に設けた流動層加熱炉入口を、搬入通路と流動層加熱炉本体との接続部よりも低く配置し、
前記搬出通路部の端部に設けた流動層加熱炉出口を、搬出通路と流動層加熱炉本体との接続部よりも低く配置したことを特徴とする請求項1または2に記載の鋳物の塗装前後加熱装置。
The fluidized bed heating furnace is provided with a carry-in passage through which the work is carried into the fluidized bed heating furnace main body, and a carry-out passage through which the work from the fluidized bed heating furnace main body is carried out,
The fluidized bed heating furnace inlet provided at the end of the carry-in passage portion is disposed lower than the connection portion between the carry-in passage and the fluidized bed heating furnace main body,
The casting of the casting according to claim 1 or 2, wherein an outlet of the fluidized bed heating furnace provided at an end portion of the unloading passage is disposed lower than a connection portion between the unloading passage and the fluidized bed heating furnace main body. Front and rear heating device.
キュアリング炉のワークの入口および出口を、キュアリング炉の本体部よりも低く配置したことを特徴とする請求項1または2に記載の鋳物の塗装前後加熱装置。   3. A casting pre- and post-coating heating apparatus for castings according to claim 1 or 2, wherein the workpiece inlet and outlet of the curing furnace are arranged lower than the main body of the curing furnace. キュアリング炉を、塗装後のワークがキュアリング炉内でUターンできる形状とし、
キュアリング炉内でのワークの搬送経路をUターンする形状としたことを特徴とする請求項1〜4の何れか1項に記載の鋳物の塗装前後加熱装置。
The curing furnace is shaped so that the workpiece after painting can be U-turned in the curing furnace,
The casting pre- and post-coating heating apparatus according to any one of claims 1 to 4, wherein the workpiece conveying path in the curing furnace is U-turned.
請求項1〜5の何れか1項に記載の鋳物の塗装前後加熱装置と、塗装装置と、流動層加熱炉で加熱されたワークを塗装装置に搬送するとともにこの塗装装置で塗装されたワークをキュアリング炉に搬送する搬送手段とを備えたことを特徴とする鋳物の塗装設備。   The casting pre- and post-coating heating device according to any one of claims 1 to 5, a coating device, and a workpiece heated in a fluidized bed heating furnace to a coating device and a workpiece coated with the coating device. A casting coating facility comprising a conveying means for conveying to a curing furnace.
JP2010008622A 2010-01-19 2010-01-19 Casting pre- and post-coating heating equipment Active JP5489737B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101462496B1 (en) * 2014-04-29 2014-11-18 주식회사 이엠엔지니어링 Painting equipment having waste heat recovery device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101462496B1 (en) * 2014-04-29 2014-11-18 주식회사 이엠엔지니어링 Painting equipment having waste heat recovery device

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