JP2011147951A - Method for making mold, and apparatus therefor - Google Patents

Method for making mold, and apparatus therefor Download PDF

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JP2011147951A
JP2011147951A JP2010009914A JP2010009914A JP2011147951A JP 2011147951 A JP2011147951 A JP 2011147951A JP 2010009914 A JP2010009914 A JP 2010009914A JP 2010009914 A JP2010009914 A JP 2010009914A JP 2011147951 A JP2011147951 A JP 2011147951A
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frame
squeeze
shaft member
master plate
casting
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JP5596986B2 (en
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Satomi Kanehira
諭三 金平
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Metal Engineering KK
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Metal Engineering KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mold making apparatus whose miniaturization can be achieved, in which a cleaning operation can be easily performed and by which equipment cost can be reduced. <P>SOLUTION: The mold making apparatus 2 includes an underlaying frame progression/retreat apparatus 14 progressing/retreating an underlaying frame 8 between a retreat position whose upper edge face coincides with the upper face of a master plate 36 and a progression position located at the pattern side than the above upper face. The underlaying frame progression/retreat apparatus includes: a first shaft member 42 fixed to the underlaying frame and projecting to the lower part than the lower face of the master plate; a second shaft member 30 provided at a squeeze table 6 movably up and down so as to be confronted with the first shaft member; and an energizing member 32 provided in a space between the squeeze table and the second shaft member, and increasing the underlaying frame to the progression position via the first member when the master plate is placed on the squeeze table by holding the second shaft member at an increasing edge position. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

鋳型の背面側からと模型面側からとの両側からスクイズを行う鋳型の造型方法及びその方法を実施するための鋳型造型装置に関する。   The present invention relates to a mold making method for squeezing from both the back side and the model surface side of a mold, and a mold making apparatus for carrying out the method.

従来、造型において鋳型の背面側からスクイズヘッドのスクイズにより鋳枠内に装入された鋳物砂を固めることで、鋳型の強度を図ることが行われていた。しかし、スクイズヘッドが当たるスクイズヘッド側に近い鋳物砂の背面が強くスクイズされるため、鋳型の強度に不均一が生じ、また、複雑な模型面では、隅々まで鋳物砂が充填されずかつ十分なスクイズの効果が及ばないため、鋳型に高い形状精度が得られない。そのため、鋳型の背面側からのスクイズに加え、模型面側からもスクイズを行ういわゆるダブルスクイズが行われるようになった。このようなダブルスクイズを開示した特許文献1によると、下盛枠と、この下盛枠の内側面に沿った内側面を有し該下盛枠の上面に載置された鋳枠と、前記下盛枠と前記鋳枠の内側面に沿って該下盛枠と該鋳枠に対し相対的に上下に可動に嵌装された基台(マスタープレート)と、この基台の上面に固定された模型定盤と、該基台を下方から支持する下加圧ヘッド(スクイズテーブル)と、前記鋳枠の上方に位置する上加圧ヘッド(スクイズヘッド)とを備えた鋳型造型装置であって、前記基台はストッパ部(停止部)を有し、前記下盛枠の下端は前記ストッパ部の上面と当接可能な底面を形成し、かつ該下盛枠はロッド部とこのロッド部の下端に形成されたヘッド部とを有するピン部材(軸部材)を備え、該ロッド部は上端が該下盛枠に固定され下方に伸びて前記基台のストッパ部を貫通して、該ヘッド部が該ストッパ部の下面と係合し、さらに前記下盛枠と前記基台のストッパ部の上面との間に介在させた付勢部材を備えたものが記載されている。   Conventionally, in molding, the strength of the mold has been increased by hardening the foundry sand inserted into the casting frame by squeezing a squeeze head from the back side of the mold. However, the back of the casting sand close to the squeeze head that the squeeze head hits is strongly squeezed, resulting in uneven strength of the mold. Since the effect of a squeeze is not effective, high shape accuracy cannot be obtained for the mold. Therefore, in addition to the squeeze from the back side of the mold, so-called double squeeze is also performed in which the squeeze is performed from the model surface side. According to Patent Document 1 that discloses such a double squeeze, a lower frame, a casting frame that has an inner surface along the inner surface of the lower frame and is placed on the upper surface of the lower frame, A base (master plate) that is movably fitted up and down relative to the lower frame and the casting frame along the inner surface of the lower frame and the casting frame, and fixed to the upper surface of the base A mold making apparatus comprising a model surface plate, a lower pressure head (squeeze table) for supporting the base from below, and an upper pressure head (squeeze head) located above the casting frame. The base has a stopper portion (stop portion), the lower end of the lower frame forms a bottom surface capable of contacting the upper surface of the stopper portion, and the lower frame has a rod portion and the rod portion. A pin member (shaft member) having a head portion formed at the lower end, and the upper end of the rod portion is fixed to the underlaying frame. Extending downward and penetrating the stopper portion of the base, the head portion is engaged with the lower surface of the stopper portion, and further interposed between the lower frame and the upper surface of the stopper portion of the base. The one provided with a biasing member is described.

そして、模型定盤の盤面と鋳枠の下端面との間の上下方向の距離を、下盛枠の底面と基台のストッパ部の上面との間の上下方向の距離に等しくして保持した状態で、鋳枠の内側面と下盛枠の内側面と模型定盤の上面とによって形成された空間内に鋳物砂を充填し、かつ模型定盤の盤面の位置が鋳枠の下端面の位置と上下方向に一致するまで、上加圧ヘッド(スクイズヘッド)の下降、又は下加圧ヘッド(スクイズテーブル)の上昇、又は上加圧ヘッドの下降と下加圧ヘッドの上昇によって、鋳物砂を背面側のみならず、模型面側からもスクイズする。そして、鋳物砂の充填から離型までの一工程が終わると、付勢部材とピン部材(軸部材)との共働作用により造型装置は鋳物砂充填開始可能な状態に自動的に復元するということが記載されている。   And, the vertical distance between the surface of the model surface plate and the lower end surface of the casting frame was kept equal to the vertical distance between the bottom surface of the underlay frame and the upper surface of the stopper portion of the base. In the state, the molding sand is filled into the space formed by the inner surface of the casting frame, the inner surface of the underlaying frame, and the upper surface of the model surface plate, and the position of the surface of the model surface plate is the bottom surface of the casting frame. Cast sand by lowering the upper pressure head (squeeze head), raising the lower pressure head (squeeze table), or lowering the upper pressure head and raising the lower pressure head until the position coincides with the vertical direction. Squeeze from the back side as well as from the model side. And after one process from filling of casting sand to mold release is completed, the molding apparatus automatically restores to a state where casting sand filling can be started by the cooperative action of the biasing member and the pin member (shaft member). It is described.

特許第3342673号公報Japanese Patent No. 3342673

しかし、特許文献1では、付勢部材をマスタープレート(基台)本体に収納するため、付勢部材を内臓するだけの上下スペースを必要とし、マスタープレートの全高が高くなることにより装置が大型化して、装置の重量増加となるという問題があった。また、造型終了時において、下盛枠の鋳枠設置面は模型面に対して模型面側のスクイズ代分上昇した状態となる。そのため、造型終了後に模型定盤上面に残留した鋳物砂片をエアブローにて清掃する際に、スクイズ代分上昇した下盛枠が障壁となって鋳物砂を吹き払えず、残留鋳物砂片による製品欠陥を生じるおそれがあった。また、生産体制により予備のマスタープレートを多数保有する場合があり、このような場合に全てのマスタープレートに付勢部材を内臓するのは設備費を増大させるという問題があった。   However, in Patent Document 1, since the urging member is housed in the master plate (base) main body, an upper and lower space for incorporating the urging member is required, and the overall size of the master plate increases, resulting in an increase in size of the apparatus. As a result, there is a problem that the weight of the apparatus increases. Further, at the end of molding, the casting frame installation surface of the lower frame is in a state of being raised by the squeeze allowance on the model surface side with respect to the model surface. Therefore, when the molding sand pieces remaining on the upper surface of the model platen are cleaned by air blow after molding, the bottom frame raised by the squeeze amount becomes a barrier and the casting sand cannot be blown away. There was a risk of defects. Further, there are cases where a large number of spare master plates are held depending on the production system. In such a case, there is a problem that incorporating the urging members in all the master plates increases the equipment cost.

本発明はかかる従来の問題点に鑑みてなされたもので、その目的は、装置の小型化を実現し、清掃作業が容易に行え、設備コストの低減を図ることのできる鋳型造型方法及びその装置を提供することである。   The present invention has been made in view of such conventional problems, and an object of the present invention is to realize a mold making method and apparatus capable of realizing downsizing of the apparatus, facilitating cleaning work, and reducing equipment costs. Is to provide.

請求項1に係る発明の構成上の特徴は、造型経路に沿って互いに対向して相対的に駆動装置により進退移動されるスクイズテーブル及びスクイズヘッドと、前記スクイズテーブルに載置されて昇降され模型が上面に取付けられたマスタープレートと、前記模型を囲んで前記造型経路方向に移動可能に前記マスタープレートに設けられた下盛枠と、該下盛枠上に載置可能な鋳枠と、該鋳枠上に載置可能な上盛枠と、前記スクイズヘッドに設けられピストンロッドの先端が前記上盛枠の上面に当接して該上盛枠の前記スクイズヘッドに対する相対的な上方移動を規制可能とするシリンダ装置と、前記下盛枠をその上端面が前記マスタープレートの上面と一致する後退位置と前記上面より模型側に位置する前進位置との間で進退させる下盛枠進退装置と、を備えた鋳型造型装置において、前記下盛枠進退装置は、前記下盛枠に固定され前記マスタープレートの下面より下方に突出する第1軸部材と、前記スクイズテーブルに前記第1軸部材と対向して上下移動可能に設けられた第2軸部材と、前記スクイズテーブルと前記第2軸部材との間に設けられ、前記第2軸部材を上昇端位置に保持することにより、前記マスタープレートが前記スクイズテーブル上に載置されたとき、前記第1部材を介して前記下盛枠を前記前進位置に上昇させる付勢部材と、を備えていることである。   The structural feature of the invention according to claim 1 is that a squeeze table and a squeeze head that are opposed to each other along a molding path and relatively moved forward and backward by a driving device, and a model mounted on the squeeze table and raised and lowered. A master plate attached to the upper surface, a lower frame provided on the master plate so as to be movable in the direction of the molding path surrounding the model, a casting frame that can be placed on the lower frame, An upper frame that can be placed on a casting frame, and a tip of a piston rod provided on the squeeze head is in contact with the upper surface of the upper frame, thereby restricting the upward movement of the upper frame relative to the squeeze head. Cylinder device enabling and lower frame advancement / retraction operation for moving the lower frame forward and backward between a retreat position where the upper end surface coincides with the upper surface of the master plate and a forward position positioned on the model side from the upper surface In the mold making apparatus, the lower frame advancement / retraction device includes a first shaft member that is fixed to the lower frame and protrudes downward from a lower surface of the master plate, and the first shaft member is disposed on the squeeze table. A second shaft member provided so as to be movable up and down, and between the squeeze table and the second shaft member, and by holding the second shaft member at the rising end position, the master And an urging member that raises the lower frame to the forward position via the first member when the plate is placed on the squeeze table.

請求項2に係る発明の構成上の特徴は、請求項1において、前記下盛枠進退装置は、前記第1軸部材に設けられたストップ部と、前記マスタープレートに設けられ前記ストップ部と当接することにより前記下盛枠を前記後退位置に位置決めする停止部とを備えていることである。   The structural feature of the invention according to claim 2 is that, in claim 1, the underlay frame advancement / retraction device includes a stop portion provided on the first shaft member, and a stop portion provided on the master plate. And a stop portion for positioning the underlaying frame at the retracted position by contact.

請求項3に係る発明の構成上の特徴は、請求項2において、前記第1軸部材は前記停止部に上下動可能に嵌合していることである。   A structural feature of the invention according to claim 3 is that, in claim 2, the first shaft member is fitted to the stop portion so as to be vertically movable.

請求項4に係る発明の構成上の特徴は、請求項1乃至3のいずれか1項において、前記造型経路内において前記スクイズテーブルとの間で鋳枠を受け渡しする鋳枠受渡装置を設け、スクイズ終了後、前記スクイズテーブルを後退させて前記鋳枠を前記鋳枠受渡装置に受け渡す前に、前記下盛枠を前記付勢部材の反発力により前進させて前記模型を鋳型から離型させることである。   According to a fourth aspect of the present invention, there is provided a structural feature of the invention according to any one of the first to third aspects, wherein a casting frame delivery device for delivering a casting frame to and from the squeeze table in the molding path is provided. After completion, before retracting the squeeze table and delivering the casting frame to the casting frame delivery device, the underlaying frame is advanced by the repulsive force of the urging member to release the model from the mold. It is.

請求項1に係る発明によると、マスタープレートがスクイズテーブル上に載置されたとき、付勢部材により上昇端位置に保持されていた第2軸部材に第1軸部材が当接し、第1軸部材が付勢部材の付勢力により押し上げられることで下盛枠を前進位置に上昇させる。このように、付勢部材の付勢力を利用して下盛枠の前進動作を行う。また、模型面側スクイズを行う際に、スクイズテーブルが相対的に上昇されて模型定盤を上方に移動させるが、上盛枠の上面に当接するところまで下降したピストンロッドが、スクイズヘッドに対して相対的に進退不能に保持され、付勢部材の付勢力に抗して下盛枠を後退位置まで相対的に後退させる。これにより、下盛枠、鋳枠及び上盛枠は付勢部材により互いに強く押付けられた状態で保持されて模型面側スクイズを行うことができる。   According to the first aspect of the present invention, when the master plate is placed on the squeeze table, the first shaft member comes into contact with the second shaft member held at the rising end position by the biasing member, and the first shaft The member is pushed up by the urging force of the urging member to raise the lower frame to the forward position. In this manner, the advancing operation of the lower frame is performed using the urging force of the urging member. Also, when performing the model surface side squeeze, the squeeze table is relatively lifted to move the model surface plate upward, but the piston rod lowered to the point where it abuts the upper surface of the upper frame is against the squeeze head. Therefore, the lower frame is relatively retracted to the retracted position against the urging force of the urging member. Thereby, a lower frame, a casting frame, and an upper frame are hold | maintained in the state pressed strongly by the biasing member, and a model surface side squeeze can be performed.

この場合、下盛枠を付勢する付勢部材は、従来のようにマスタープレートに設けられずにスクイズテーブルに設けられているので、鋳型造型装置の高さに影響するマスタープレートの高さを低く形成でき、鋳型造型装置の小型化を図ることができる。   In this case, since the urging member that urges the lower frame is not provided on the master plate as in the conventional case but is provided on the squeeze table, the height of the master plate that affects the height of the mold making apparatus is reduced. It can be formed low, and the mold making apparatus can be miniaturized.

また、マスタープレートが載置されたスクイズテーブルが下降されて、載置されたマスタープレートとスクイズテーブルとが離れることで、第1軸部材は第2軸部材と離れて下降し、下盛枠は後退位置まで自重により後退する。そのため、下盛枠の上面とマスタープレートの上面とが一致して平らになるので、清掃の際にエアブロー等での残留する鋳物砂を容易に吹き払うことができる。これによって、残留鋳物砂片による製品欠陥が生じることを防止することができる。   In addition, when the squeeze table on which the master plate is placed is lowered and the placed master plate and the squeeze table are separated, the first shaft member is lowered away from the second shaft member, and the lower frame is Retreats by its own weight to the retreat position. Therefore, the upper surface of the lower frame and the upper surface of the master plate coincide with each other and become flat, so that the remaining foundry sand by air blow or the like can be easily blown off during cleaning. Thereby, it can prevent that the product defect by a residual casting sand piece arises.

また、従来のようにマスタープレート毎に付勢部材を内臓させることが必要なくなるので、設備コストの低減を図ることができる。   Moreover, since it is not necessary to incorporate a biasing member for each master plate as in the prior art, the equipment cost can be reduced.

請求項2に係る発明によると、下盛枠進退装置において、第1軸部材に設けられたストップ部とマスタープレートに設けられた停止部とが当接することにより下盛枠を後退位置に位置決めする。このようにストップ部と停止部とを当接させることで確実に下盛枠を後退位置に位置決めすることができ、また、このストップ部は第1軸部材に設けられており、マスタープレートの停止部と当接させるための専用部品を必要としないので、簡単な構造の鋳型造型装置とすることができる。   According to the second aspect of the present invention, in the underlaying frame advancing / retreating device, the underlaying frame is positioned in the retracted position by the contact between the stop portion provided on the first shaft member and the stop portion provided on the master plate. . By making the stop portion and the stop portion come into contact in this way, the underlaying frame can be reliably positioned at the retracted position, and this stop portion is provided on the first shaft member to stop the master plate. Since a dedicated part for contacting the part is not required, a mold making apparatus having a simple structure can be obtained.

請求項3に係る発明によると、第1軸部材は停止部に上下動可能に嵌合してガイドされているので、模型面側からのスクイズのように、第1軸部材に第2軸部材及び下盛枠から大きな力が負荷された場合にも、力の方向を損なうことなく第2軸部材と下盛枠との間で確実に力を伝達して模型面側スクイズを確実に行うことができる。   According to the invention of claim 3, since the first shaft member is fitted and guided to the stop portion so as to be movable up and down, the second shaft member is connected to the first shaft member like a squeeze from the model surface side. Even when a large force is applied from the underlaying frame, the model surface side squeeze is surely transmitted by reliably transmitting the force between the second shaft member and the underlaying frame without impairing the direction of the force. Can do.

請求項4に係る発明によると、スクイズテーブル又はスクイズヘッドを互いに接近させて鋳物砂をスクイズして鋳型を造型し、スクイズ終了後、前記スクイズテーブルを後退させて鋳枠を鋳枠受渡装置に受け渡す前に、下盛枠を付勢部材の反発力により前進させて模型を鋳型から離型させるようにしたので、例えば鋳枠受渡装置のローラコンベヤの劣化等により載置された鋳枠を水平に維持することができなくなっていても、そのような鋳枠受渡装置の影響を受けることなく、鋳枠を水平に維持した状態で模型を鋳型から離型することができる。このように、付勢部材の反発力を利用した簡単な構造のもので、鋳枠を水平に維持した状態で離型することで、鋳型の角欠け、突起物の縁切れの発生を防止することができる。   According to the invention of claim 4, the squeeze table or the squeeze head is brought close to each other to squeeze the foundry sand to form a mold, and after the squeeze is finished, the squeeze table is moved backward to receive the cast frame in the cast frame delivery device. Before delivery, the lower frame is moved forward by the repulsive force of the urging member so that the model is released from the mold. For example, the cast frame placed horizontally due to deterioration of the roller conveyor of the cast frame delivery device, etc. Even if it can no longer be maintained, the model can be released from the mold in a state in which the casting frame is maintained horizontally without being affected by such a casting frame delivery device. In this way, it has a simple structure that uses the repulsive force of the urging member, and by releasing the mold while keeping the casting frame horizontal, the occurrence of corner breakage of the mold and edge breakage of the projections can be prevented. be able to.

本発明の鋳型造型装置の実施例を示す概要図。The schematic diagram which shows the Example of the casting_mold | template shaping apparatus of this invention. 下盛枠進退装置の部分拡大図。The elements on larger scale of a lower frame advance / retreat apparatus. 各枠を重合させて鋳物砂を投入する工程を示す図。The figure which shows the process of superposing | polymerizing each frame and throwing in casting sand. 背面側から行う予備スクイズを示す図。The figure which shows the preliminary | backup squeeze performed from the back side. 模型面側スクイズを示す図。The figure which shows a model surface side squeeze. 仕上げの背面側スクイズを示す。The finished back side squeeze is shown. 鋳型から模型が離される状態を示す図。The figure which shows the state from which a model is released | separated from a casting_mold | template. スクイズテーブルが下降端に戻されスクイズが終了した状態を示す図。The figure which shows the state which returned the squeeze table to the descending end and squeezed.

本件発明にかかる鋳型造型装置を使用した実施形態を図に基づいて以下に説明する。鋳型造型装置2は、模型定盤4を上下方向の造型経路に沿って昇降させるスクイズテーブル6と、模型定盤4を囲む下盛枠8と、下盛枠8に載置される鋳枠10と、鋳枠10に載置される上盛枠12と、下盛枠8の上端を模型定盤4の盤面より模型側に位置させる前進位置と模型定盤の盤面と一致する後退位置とので進退させる下盛枠進退装置14と、下盛枠8、鋳枠10及び上盛枠12等で形成される造型空間に鋳物砂16を投入する鋳物砂供給装置18と、スクイズテーブル6に対向する位置に割り出され、前記スクイズテーブル6の上昇により上昇される造型空間内の鋳物砂16を、背面からスクイズするスクイズヘッド20とを備えている。   An embodiment using a mold making apparatus according to the present invention will be described below with reference to the drawings. The mold making apparatus 2 includes a squeeze table 6 that moves the model platen 4 up and down along a vertical molding route, a lower frame 8 that surrounds the model platen 4, and a casting frame 10 that is placed on the lower frame 8. And the upper frame 12 placed on the casting frame 10, the forward position where the upper end of the lower frame 8 is positioned closer to the model side than the surface of the model surface plate 4, and the retracted position corresponding to the surface of the model surface plate The squeeze table 6 opposes the lower frame advance / retreat device 14 that moves forward and backward, the foundry sand supply device 18 that feeds the molding sand 16 into the molding space formed by the lower frame 8, the casting frame 10, the upper frame 12, and the like. A squeeze head 20 is provided for squeezing from the back the foundry sand 16 in the molding space, which is indexed to a position and raised by raising the squeeze table 6.

スクイズテーブル6は、断面長方形に形成され、装置本体22に固定された下方シリンダ装置24のピストン26の上端に固定されて上下方向に進退されるようになっている。スクイズテーブル6の四隅には、図2に示すように、下盛枠進退装置14の一部を構成し、有底で天部にガイド穴28aを備えた円筒部材28が配設されている。円筒部材28には下部に鍔部30aを備えた第2軸部材30がガイド穴28aにおいて上下動可能に嵌挿され、第2軸部材30の鍔部30aの下面と円筒部材28の底部の上面との間に付勢部材としてのコイルバネ32が嵌装されている。これらの第2軸部材30は、コイルバネ32によって、前進方向に付勢され、鍔部30aの上面が円筒部材28のガイド穴28aの縁部下面に当接することで上昇端位置に保持される。上昇端位置に保持された場合に第2軸部材30の先端位置がスクイズテーブル6の上面に一致するように構成されている。   The squeeze table 6 is formed in a rectangular cross section, and is fixed to the upper end of the piston 26 of the lower cylinder device 24 fixed to the device main body 22 so as to advance and retract in the vertical direction. At the four corners of the squeeze table 6, as shown in FIG. 2, cylindrical members 28 that constitute a part of the lower frame advance / retreat device 14 and have a bottom and a guide hole 28 a at the top are disposed. A second shaft member 30 having a flange portion 30a at the lower portion is fitted into the cylindrical member 28 so as to be vertically movable in the guide hole 28a, and the lower surface of the flange portion 30a of the second shaft member 30 and the upper surface of the bottom portion of the cylindrical member 28 are inserted. A coil spring 32 as an urging member is fitted between the two. These second shaft members 30 are urged in the forward direction by a coil spring 32, and are held at the rising end position by the upper surface of the flange portion 30a coming into contact with the lower surface of the edge portion of the guide hole 28a of the cylindrical member 28. When held at the raised end position, the tip end position of the second shaft member 30 is configured to coincide with the upper surface of the squeeze table 6.

スクイズテーブル6の上方には、図1に示すように、マスタープレート交換装置34が配置されている。このマスタープレート交換装置34は、装置本体22に設けられ水平方向に互いに平行に延在する一対のローラコンベヤ34aを有している。ローラコンベヤ34aは、直方体のマスタープレート36の下部にフランジ状に設けられた停止部38の両側下面を係脱可能に支持するようになっている。マスタープレート36はローラコンベヤ34a上で図略の停止装置によりスクイズテーブル6と対向する交換位置に位置決めされ、下方シリンダ装置24によって上昇されるスクイズテーブル6上に着脱可能に載置されるようになっている。   A master plate exchanging device 34 is disposed above the squeeze table 6 as shown in FIG. The master plate exchanging device 34 has a pair of roller conveyors 34a provided in the device main body 22 and extending in parallel with each other in the horizontal direction. The roller conveyor 34a is configured to removably support the lower surfaces of both sides of a stop portion 38 provided in a flange shape below the rectangular parallelepiped master plate 36. The master plate 36 is positioned at an exchange position facing the squeeze table 6 by a stop device (not shown) on the roller conveyor 34a, and is detachably mounted on the squeeze table 6 raised by the lower cylinder device 24. ing.

マスタープレート36の上面には模型40が取付けられた模型定盤4が固定され、模型定盤4の外周には下盛枠8が模型定盤4を囲んで上下方向に進退可能に装架されている。下盛枠8の4隅には下方に向けて第1軸部材42が夫々突設され、各第1軸部材42は夫々第2軸部材30に対向する位置に位置決めされている。各第1軸部材42は前記マスタープレート36の停止部38に貫設された上下ガイド穴38a(図2参照)に夫々上下動可能に嵌合されている。第1軸部材42の上方寄りの中間部には鍔状のストップ部44が設けられ、ストップ部44の下面がマスタープレート36の停止部38の上面に当接することで、第1軸部材42が設けられた下盛枠8が前記後退位置より相対的に下方に移動しないよう構成される。これらの第1軸部材42はストップ部44が停止部38に当接した状態で、マスタープレート36の下面より下方に突出した状態となる。前記マスタープレート交換装置34によりマスタープレート36が交換される際には、図2に示すように、第1軸部材42の下端は第2軸部材30の先端との間に隙間が生じるようになっている。また、スクイズテーブル6を下方シリンダ装置24の駆動により上昇させ、スクイズテーブル6の上面がマスタープレート36の下面に当接した状態でマスタープレート36を載置すると、スクイズテーブル6に設けられた第2軸部材30の先端が夫々第1軸部材42の下端に当接し、第2軸部材30を上方へ付勢するコイルバネ32の付勢力によって第1軸部材42が上昇し、同時に下盛枠8が前進位置に前進する。   A model surface plate 4 to which a model 40 is attached is fixed on the upper surface of the master plate 36, and a lower frame 8 is mounted on the outer periphery of the model surface plate 4 so as to be able to advance and retreat in the vertical direction around the model surface plate 4. ing. First shaft members 42 project downward from the four corners of the lower framing frame 8, and each first shaft member 42 is positioned at a position facing the second shaft member 30. Each first shaft member 42 is fitted into an upper and lower guide hole 38 a (see FIG. 2) penetrating the stop portion 38 of the master plate 36 so as to be movable up and down. A hook-shaped stop portion 44 is provided at the upper intermediate portion of the first shaft member 42, and the lower surface of the stop portion 44 contacts the upper surface of the stop portion 38 of the master plate 36, so that the first shaft member 42 is The provided underlaying frame 8 is configured not to move relatively downward from the retracted position. These first shaft members 42 are in a state of protruding downward from the lower surface of the master plate 36 with the stop portion 44 in contact with the stop portion 38. When the master plate 36 is exchanged by the master plate exchanging device 34, a gap is formed between the lower end of the first shaft member 42 and the tip of the second shaft member 30 as shown in FIG. ing. Further, when the squeeze table 6 is raised by driving the lower cylinder device 24 and the master plate 36 is placed in a state where the upper surface of the squeeze table 6 is in contact with the lower surface of the master plate 36, the second squeeze table 6 is provided. The tip end of the shaft member 30 is in contact with the lower end of the first shaft member 42, and the first shaft member 42 is raised by the biasing force of the coil spring 32 biasing the second shaft member 30 upward. Advance to the forward position.

下盛枠8に載置される鋳枠10は、第1図において下盛枠8の上方に鋳枠受渡装置46によって保持されている。鋳枠受渡装置46は水平方向(マスタープレート交換装置34のローラコンベヤ34aとは直角な方向)に互いに平行に延在する一対のローラ支持部材48aとローラ支持部材48aの内側に対向して複数個回転自在に設けられたローラ48bとからなる上部ローラコンベヤ48を有している。この上部ローラコンベヤ48によって鋳枠10の両側下面がマスタープレート交換装置34上方において係脱可能に支持されている。次に型込めされる鋳枠10は、上部ローラコンベヤ48上で図略の停止装置により造型経路内でスクイズテーブル6と対向する鋳枠受渡位置に位置決めされ、下方シリンダ装置24によって上昇されるスクイズテーブル6上に載置されたマスタープレート36に嵌合された下盛枠8が下方シリンダ装置24により前進位置に上昇され、下盛枠8の鋳枠当接面(上面)上に鋳枠10を上部ローラコンベヤ48から受け取るようになっている。鋳枠受渡装置46には、上盛枠支持部材50が各ローラ支持部材48aの上部より上方に突出して設けられ、上盛枠支持部材50には上盛枠12が下方から支持されている。上盛枠支持部材50は先端にテーパ状のガイド部を備えた棒材であり、上盛枠支持部材50の先端が上盛枠12の下面の四隅に設けられた各支持孔12aに係脱可能に嵌合する。上盛枠支持部材50は鋳枠10の高さより長く形成され、鋳枠10の上面と上盛枠12の下面との間で、間をあけて上盛枠12を支持するようになっている。鋳枠10に載置される上盛枠12は、この上盛枠支持部材50によって鋳枠10の上方に保持される。下方シリンダ装置24によるスクイズテーブル6の上昇につれて、マスタープレート36がスクイズテーブル6上に載置され、下盛枠進退装置14のコイルバネ32により前進位置に上昇された下盛枠8上に鋳枠10、上盛枠12が順次重合される。   The casting frame 10 placed on the lower filling frame 8 is held by a casting frame delivery device 46 above the lower filling frame 8 in FIG. The frame delivery device 46 includes a pair of roller support members 48a extending in parallel to each other in the horizontal direction (a direction perpendicular to the roller conveyor 34a of the master plate changer 34), and a plurality of the steel frame delivery devices 46 facing the inside of the roller support members 48a. It has an upper roller conveyor 48 composed of rollers 48b that are rotatably provided. The upper roller conveyor 48 supports the lower surfaces of both sides of the casting frame 10 so as to be detachable above the master plate changing device 34. Next, the cast frame 10 to be cast is positioned on the upper roller conveyor 48 by a stop device (not shown) at a cast frame delivery position facing the squeeze table 6 in the molding path, and is raised by the lower cylinder device 24. The lower frame 8 fitted to the master plate 36 placed on the table 6 is raised to the forward position by the lower cylinder device 24, and the cast frame 10 is placed on the casting frame contact surface (upper surface) of the lower frame 8. Is received from the upper roller conveyor 48. The upper frame support member 50 is provided on the casting frame delivery device 46 so as to protrude upward from the upper part of each roller support member 48a, and the upper frame support member 50 supports the upper frame 12 from below. The upper frame support member 50 is a bar having a tapered guide at the tip, and the tip of the upper frame support member 50 is engaged with and disengaged from the respective support holes 12 a provided at the four corners of the lower surface of the upper frame 12. Fit as possible. The upper frame support member 50 is formed longer than the height of the casting frame 10, and supports the upper frame 12 with a gap between the upper surface of the casting frame 10 and the lower surface of the upper frame 12. . The overlay frame 12 placed on the cast frame 10 is held above the cast frame 10 by the overlay frame support member 50. As the squeeze table 6 is raised by the lower cylinder device 24, the master plate 36 is placed on the squeeze table 6, and the casting frame 10 is placed on the lower frame 8 that is raised to the forward position by the coil spring 32 of the lower frame advance / retreat device 14. The overlay frame 12 is sequentially polymerized.

装置本体22の上方には、水平方向に移動するシャトル装置52が設けられ、シャトル装置52には鋳物砂供給装置18とスクイズヘッド20とが並設されている。鋳物砂供給装置18とスクイズヘッド20とは、シャトル装置52のシャトルシリンダ52aによって砂供給位置とスクイズ位置に夫々割出されて位置決めされるようになっている。   A shuttle device 52 that moves in the horizontal direction is provided above the device main body 22, and the foundry sand supply device 18 and the squeeze head 20 are juxtaposed with the shuttle device 52. The foundry sand supply device 18 and the squeeze head 20 are positioned by being indexed to a sand supply position and a squeeze position by a shuttle cylinder 52a of the shuttle device 52, respectively.

鋳物砂供給装置18は鋳物砂16を蓄える容器本体の下端部に複数枚の底板からなるシャッター(図略)を備え、シャッターは図略の回動装置により水平軸線回りに夫々回動される。シャッターの底板が水平状態に回動されると鋳物砂16を蓄え、底板が垂直状態に回動されると鋳物砂16が落下する。シャトル装置52により砂供給位置に割出されたときに、重合された前進位置の下盛枠8、鋳枠10及び上盛枠12に鋳物砂供給装置18が対向し、計量された鋳物砂16を枠内に充填する。   The foundry sand supply device 18 is provided with a shutter (not shown) composed of a plurality of bottom plates at the lower end of the container main body for storing the foundry sand 16, and the shutter is rotated around a horizontal axis by a not-shown rotating device. When the bottom plate of the shutter is turned to the horizontal state, the foundry sand 16 is stored, and when the bottom plate is turned to the vertical state, the foundry sand 16 falls. When indexed to the sand supply position by the shuttle device 52, the foundry sand supply device 18 faces the lower frame 8, the cast frame 10, and the upper frame 12 that are superposed, and the weighed foundry sand 16. Into the frame.

スクイズヘッド20は、図1に示すように、重合された枠内に嵌挿可能で、前記スクイズテーブル6の上昇により上昇された枠内の鋳物砂16の上面を押圧するスクイズプレート部54を有している。スクイズヘッド20の4隅には上盛枠ストッパ56が設けられている。上盛枠ストッパ56は、下方に向けて進退する下向きピストン部56aを備えた油圧シリンダ機構を有している。下向きピストン部56aの下端は、上盛枠12の上端に当接可能になっている。油圧シリンダ機構は、油圧ポンプ60に連通されている。また、油圧シリンダ機構と油圧ポンプ60の間には電磁切替弁62が設けられ、電磁切替弁62の開閉によって油圧が制御される。また、油圧シリンダ機構と電磁切替弁62の途中には電磁切替弁64が設けられ、これらの電磁切替弁62と電磁切替弁64とによって、上盛枠ストッパ56の加圧、開放、状態維持が行われる。   As shown in FIG. 1, the squeeze head 20 has a squeeze plate portion 54 that can be inserted into a superposed frame and presses the upper surface of the foundry sand 16 in the frame raised by the squeeze table 6 rising. is doing. On the four corners of the squeeze head 20, upper frame stoppers 56 are provided. The upper frame stopper 56 has a hydraulic cylinder mechanism including a downward piston portion 56a that advances and retreats downward. The lower end of the downward piston portion 56 a can come into contact with the upper end of the upper frame 12. The hydraulic cylinder mechanism is communicated with the hydraulic pump 60. An electromagnetic switching valve 62 is provided between the hydraulic cylinder mechanism and the hydraulic pump 60, and the hydraulic pressure is controlled by opening and closing the electromagnetic switching valve 62. In addition, an electromagnetic switching valve 64 is provided in the middle of the hydraulic cylinder mechanism and the electromagnetic switching valve 62, and these solenoid switching valve 62 and electromagnetic switching valve 64 can pressurize, release, and maintain the state of the upper frame stopper 56. Done.

例えば、上盛枠ストッパ56の下向きピストン部56aを下向きに加圧させる場合、電磁切替弁62を右位置の油圧ポンプ60に連通する位置に位置決めし、電磁切替弁64を右位置のブロック位置に位置決めする。下向きピストン部56aを圧力がかからない開放状態とする場合、電磁切替弁62を左位置のブロック位置に位置決めし、電磁切替弁64を左位置のドレイン位置に位置決めする。下向きピストン部56aを上下動しない状態維持とする場合、電磁切替弁62及び電磁切替弁64を共にブロック位置に位置決めする。   For example, when the downward piston portion 56a of the upper frame stopper 56 is pressurized downward, the electromagnetic switching valve 62 is positioned at a position communicating with the hydraulic pump 60 at the right position, and the electromagnetic switching valve 64 is set at the block position at the right position. Position. When the downward piston portion 56a is in an open state where no pressure is applied, the electromagnetic switching valve 62 is positioned at the left block position, and the electromagnetic switching valve 64 is positioned at the left drain position. When maintaining the downward piston portion 56a not to move up and down, both the electromagnetic switching valve 62 and the electromagnetic switching valve 64 are positioned at the block position.

次に上記のように構成された鋳型造型装置の作動について図に基づいて以下に説明する。まず、図1に示すように、シャトル装置によって鋳物砂供給装置18が、砂供給位置に割り出され、スクイズテーブル6の上方に対向して配置される。その際、スクイズテーブル6と鋳物砂供給装置18の間に、マスタープレート交換装置34上に載置されたマスタープレート36、マスタープレート36上に載置固定された模型定盤4、模型定盤4の盤面に固定された模型40、模型定盤4及びマスタープレート36を囲む下盛枠8が配置される。さらに、下盛枠8の上方には、鋳枠受渡装置46の受渡位置に保持された鋳枠10と上枠支持部材50に支持された上盛枠12が配置される。また、下盛枠進退装置14において、第2軸部材30は、コイルバネ32の付勢力により上昇端に保持されている。第1軸部材42は、ストップ部44の下面がマスタープレート36の停止部38の上面と当接して下盛枠8を後退位置に保持し、下端がマスタープレート36の下面より下に突出している。   Next, the operation of the mold making apparatus configured as described above will be described below with reference to the drawings. First, as shown in FIG. 1, the foundry sand supply device 18 is indexed to the sand supply position by the shuttle device, and is disposed above the squeeze table 6. At that time, between the squeeze table 6 and the foundry sand supply device 18, the master plate 36 placed on the master plate changer 34, the model platen 4 placed and fixed on the master plate 36, the model platen 4 An underlaying frame 8 surrounding the model 40, the model surface plate 4 and the master plate 36 fixed to the board surface is arranged. Further, the upper frame 12 supported by the upper frame support member 50 and the casting frame 10 held at the delivery position of the casting frame delivery device 46 are disposed above the lower construction frame 8. In the lower frame advance / retreat apparatus 14, the second shaft member 30 is held at the rising end by the biasing force of the coil spring 32. In the first shaft member 42, the lower surface of the stop portion 44 abuts on the upper surface of the stop portion 38 of the master plate 36 to hold the lower frame 8 in the retracted position, and the lower end protrudes below the lower surface of the master plate 36. .

次に、図3に示すように、下方シリンダ装置24を駆動させてスクイズテーブル6を上昇させる。まず、スクイズテーブル6はマスタープレート36を載置する。この際、上昇端に保持された第2軸部材30の先端が第1軸部材42の下端に当接し、第1軸部材42が上方に付勢されることで、ストップ部44が停止部38から離間するとともに下盛枠8を前進位置に位置決めする。   Next, as shown in FIG. 3, the lower cylinder device 24 is driven to raise the squeeze table 6. First, the master plate 36 is placed on the squeeze table 6. At this time, the tip end of the second shaft member 30 held at the rising end comes into contact with the lower end of the first shaft member 42, and the first shaft member 42 is biased upward, whereby the stop portion 44 is stopped. And the underlay frame 8 is positioned at the advanced position.

次に、スクイズテーブル6が更に上昇することで、鋳枠受渡装置46から鋳枠10を受け取り、下盛枠8の上面(鋳枠当接面)に鋳枠8を載置する。さらに、スクイズテーブル6を上昇させることで、上盛枠支持部材50より上盛枠12を受け取って鋳枠10の上面に上盛枠12を載置する。このように、重合された下盛枠8、鋳枠10及び上盛枠12の内面と、模型定盤4及び模型40の表面とで造型空間が形成される。   Next, when the squeeze table 6 is further raised, the casting frame 10 is received from the casting frame delivery device 46, and the casting frame 8 is placed on the upper surface (casting frame contact surface) of the lower frame 8. Further, by raising the squeeze table 6, the upper frame 12 is received from the upper frame support member 50 and the upper frame 12 is placed on the upper surface of the casting frame 10. In this way, a molding space is formed by the inner surfaces of the polymerized lower frame 8, the cast frame 10, and the upper frame 12, and the surfaces of the model surface plate 4 and the model 40.

次に、鋳物砂供給装置18に計量されて蓄えられていた鋳物砂16が、鋳物砂供給装置18の回動装置によってシャッターの底板が垂直状態に回動されることで造型空間内に投入される。   Next, the foundry sand 16 weighed and stored in the foundry sand supply device 18 is thrown into the molding space by the bottom plate of the shutter being turned vertically by the turning device of the foundry sand supply device 18. The

次に、図4に示すように、シャトル装置52のシャトルシリンダ52a(図1参照)の駆動により、スクイズヘッド20がスクイズ位置に割り出されてスクイズテーブル6と対向する。   Next, as shown in FIG. 4, the squeeze head 20 is indexed to the squeeze position by driving the shuttle cylinder 52 a (see FIG. 1) of the shuttle device 52 and faces the squeeze table 6.

次に、図4に示すように、下方シリンダ装置24を駆動させてスクイズテーブル6を更に上昇させることで、スクイズヘッド20を上盛枠12の上部に嵌挿するまで下盛枠8、鋳枠10、上盛枠12及び模型定盤4を上昇させる。電磁切替弁62は左位置のブロック位置に保持され、電磁切替弁64は左位置のドレイン位置に保持される。これによって、上盛枠ストッパ56の下向きピストン部56aは上盛枠12に先端が当接した状態で進退自在な状態となり、スクイズヘッド20に対して下向きピストン部56aが相対的に移動可能となる。そして、スクイズテーブル6を更に上昇させ、成形される鋳型の背面側から行う背面側スクイズの予備スクイズを行う。この予備スクイズによって、後工程の仕上げの背面側スクイズ時のつき固めの均一さを担保することができる。   Next, as shown in FIG. 4, the lower cylinder device 24 is driven to further raise the squeeze table 6, so that the squeeze head 20 is inserted into the upper part of the upper frame 12 until the squeeze head 20 is inserted into the upper frame 12. 10. Raise the upper frame 12 and the model platen 4. The electromagnetic switching valve 62 is held at the left block position, and the electromagnetic switching valve 64 is held at the left drain position. As a result, the downward piston portion 56a of the upper frame stopper 56 becomes movable in a state where the tip is in contact with the upper frame 12, and the downward piston portion 56a can move relative to the squeeze head 20. . Then, the squeeze table 6 is further raised, and a back side squeeze squeeze is performed from the back side of the mold to be molded. By this preliminary squeeze, it is possible to ensure the uniformity of compaction during the back side squeeze for finishing in the subsequent process.

次に、図5に示すように、電磁切替弁64を右位置のブロック位置に切替える。これにより、上盛枠ストッパ56の下向きピストン部56aの後退が規制され、上盛枠12のスクイズヘッド20に対する相対的な上方移動が規制される。この状態で、下方シリンダ装置24を駆動させてスクイズテーブル6を上昇させることにより、マスタープレート36の上面(模型定盤4の盤面)を下盛枠8の上面(鋳枠当接面)に一致するまで(後退位置まで)移動させることで模型面側スクイズを行う。このように、後退を規制された下向きピストン部56aと当接する上盛枠12及びこれと重合する鋳枠10、下盛枠8は上昇を規制されているので、スクイズテーブル6の上昇によりマスタープレート36の停止部38の上面と第1軸部材42のストップ部44の下面とが当接するまで下盛枠8に対してマスタープレート36が相対的に上昇する。そして、下盛枠8は、下盛枠の上面(鋳枠当接面)とマスタープレート36の上面(模型定盤4の盤面)とが一致するまで相対的に後退する。   Next, as shown in FIG. 5, the electromagnetic switching valve 64 is switched to the right block position. Thereby, the backward movement of the downward piston portion 56a of the upper frame stopper 56 is restricted, and the upward movement of the upper frame 12 relative to the squeeze head 20 is restricted. In this state, the lower cylinder device 24 is driven to raise the squeeze table 6 so that the upper surface of the master plate 36 (the surface of the model surface plate 4) matches the upper surface of the lower frame 8 (the contact surface of the casting frame). The model surface side squeeze is performed by moving it until it reaches (retracted position). In this way, the upper frame 12 that contacts the downward piston portion 56a that is restricted from retreating, and the casting frame 10 and the lower frame 8 that overlap with the upper frame 12 are restricted from rising. The master plate 36 is raised relative to the lower frame 8 until the upper surface of the stop portion 38 of 36 and the lower surface of the stop portion 44 of the first shaft member 42 come into contact with each other. Then, the lower frame 8 is relatively retracted until the upper surface of the lower frame (casting frame contact surface) and the upper surface of the master plate 36 (the surface of the model surface plate 4) coincide.

次に、図6に示すように、電磁切替弁64を左位置のドレイン位置に切替える。これによって、上盛枠ストッパ56の下向きピストン部56aは上盛枠12に先端が当接した状態で進退自在な状態となる。この状態で、下方シリンダ装置24を駆動させてスクイズテーブル6を更に上昇させ、下盛枠8、鋳枠10、上盛枠12及び模型定盤4を上昇させて仕上げの背面側スクイズを行う。   Next, as shown in FIG. 6, the electromagnetic switching valve 64 is switched to the left drain position. As a result, the downward piston portion 56a of the upper frame stopper 56 is in a state of being able to advance and retreat in a state where the tip is in contact with the upper frame 12. In this state, the lower cylinder device 24 is driven to further raise the squeeze table 6, and the lower frame 8, the cast frame 10, the upper frame 12, and the model surface plate 4 are raised to perform the finishing rear side squeeze.

背面側スクイズが終了すると、図7に示すように、スクイズテーブル6は下方シリンダ装置24により下降される。すると、下盛枠8がコイルバネ32の付勢力で前進位置に相対的に上昇し、下盛枠8に載置された鋳枠10もマスタープレート36、模型定盤4、模型40に対して上昇されるので、鋳枠10が鋳枠受渡装置46に受け渡される前に、模型40及び模型定盤4は鋳型66から離型する。   When the rear side squeeze is completed, the squeeze table 6 is lowered by the lower cylinder device 24 as shown in FIG. Then, the lower frame 8 is relatively raised to the forward position by the urging force of the coil spring 32, and the casting frame 10 placed on the lower frame 8 is also raised with respect to the master plate 36, the model surface plate 4, and the model 40. Therefore, the model 40 and the model surface plate 4 are released from the mold 66 before the casting frame 10 is delivered to the casting frame delivery device 46.

そして、図8に示すように、スクイズテーブル6が更に下降され、上盛枠12が上盛枠支持部材50に載置されて鋳枠10から離れ、鋳枠10が鋳枠受渡装置46に受け渡されることで、下盛枠8から離れる。鋳枠受渡装置46に載置された鋳枠(鋳型を含む)は、上部ローラコンベヤ48により図略の注湯ステーションに搬送される。スクイズテーブル6が下降端に下降される前に、マスタープレート36はマスタープレート交換装置34上に受け渡しされる。   Then, as shown in FIG. 8, the squeeze table 6 is further lowered, the upper frame 12 is placed on the upper frame support member 50 and separated from the casting frame 10, and the casting frame 10 is received by the casting frame delivery device 46. By being handed over, it leaves the underlaying frame 8. The cast frame (including the mold) placed on the cast frame delivery device 46 is conveyed to an unillustrated pouring station by the upper roller conveyor 48. Before the squeeze table 6 is lowered to the lower end, the master plate 36 is transferred onto the master plate changer 34.

スクイズテーブル6が下降端に位置すると、電磁切替弁62を右位置の油圧ポンプ連通位置に切替えるとともに、電磁切替弁64を右位置のブロック位置に切り替えることで、下向きピストン部56aを下降端に復帰させる。そして、先に上型の鋳型を造型したのであれば、次は下型用の模型が取付けられたマスタープレート36が交換位置に位置決めされ、空の鋳枠10が鋳枠受渡位置に位置決めされ、前述のサイクルが繰り返される。   When the squeeze table 6 is positioned at the descending end, the electromagnetic switching valve 62 is switched to the hydraulic pump communication position at the right position, and the electromagnetic switching valve 64 is switched to the block position at the right position, thereby returning the downward piston portion 56a to the descending end. Let Then, if the upper mold was previously formed, the master plate 36 to which the lower mold model was attached was positioned at the replacement position, and the empty casting frame 10 was positioned at the casting frame delivery position. The above cycle is repeated.

上記のように構成された鋳型造型装置2によると、マスタープレート36がスクイズテーブル6上に載置されたとき、コイルバネ32により上昇端位置に保持されていた第2軸部材30に第1軸部材42が当接し、第1軸部材42がコイルバネ32の付勢力により押し上げられることで下盛枠8を前進位置に上昇させる。このように、コイルバネ32の付勢力を利用して下盛枠8の前進動作を行う。また、模型面側スクイズを行う際に、スクイズテーブル6が相対的に上昇されて模型定盤4を上方に移動させるが、上盛枠12の上面に当接するところまで下降した下向きピストン部56aが、スクイズヘッド20に対して相対的に進退不能に保持され、コイルバネ32の付勢力に抗して下盛枠8を後退位置まで相対的に後退させる。これにより、下盛枠8、鋳枠10及び上盛枠12はコイルバネ32により互いに強く押付けられた状態で保持されて模型面側スクイズを行うことができる。このように、コイルバネ32という簡単な構造で、下盛枠8を前進位置と後退位置との間を容易かつ確実に進退させることができる。   According to the mold making apparatus 2 configured as described above, when the master plate 36 is placed on the squeeze table 6, the first shaft member 30 is held on the second shaft member 30 held at the rising end position by the coil spring 32. 42 abuts and the first shaft member 42 is pushed up by the urging force of the coil spring 32 to raise the lower frame 8 to the advanced position. In this way, the forward movement of the lower frame 8 is performed using the biasing force of the coil spring 32. Further, when the model surface side squeeze is performed, the squeeze table 6 is relatively lifted to move the model surface plate 4 upward, but the downward piston portion 56a that has been lowered to contact with the upper surface of the upper frame 12 is provided. The squeeze head 20 is held so as not to be able to advance and retract, and against the biasing force of the coil spring 32, the lower overlay frame 8 is relatively retracted to the retracted position. Thereby, the lower frame 8, the cast frame 10, and the upper frame 12 are hold | maintained in the state pressed strongly by the coil spring 32, and can perform a model surface side squeeze. Thus, with the simple structure of the coil spring 32, the lower frame 8 can be easily and reliably advanced and retracted between the forward position and the backward position.

この場合、下盛枠8を付勢するコイルバネ32とコイルバネ3が嵌挿された円筒部材28は、従来のようにマスタープレート36に設けられずにスクイズテーブル6に設けられているので、鋳型造型装置2の高さに直接影響するマスタープレート36の高さを低く形成でき、鋳型造型装置2の小型化を図ることができる。   In this case, since the coil spring 32 for biasing the underlay frame 8 and the cylindrical member 28 into which the coil spring 3 is inserted are provided not on the master plate 36 but on the squeeze table 6 as in the prior art, the mold making process is performed. The height of the master plate 36 that directly affects the height of the apparatus 2 can be formed low, and the mold making apparatus 2 can be downsized.

また、マスタープレート36が載置されたスクイズテーブル6が下降されて、載置されたマスタープレート36とスクイズテーブル6とが離れることで、第1軸部材42は第2軸部材30と離れて下降し、下盛枠8は後退位置まで自重により後退する。そのため、下盛枠8の上面とマスタープレート36の上面とが一致して平らになるので、清掃の際にエアブロー等での残留する鋳物砂を容易に吹き払うことができる。これによって、残留鋳物砂片による製品欠陥が生じることを防止することができる。   Further, the squeeze table 6 on which the master plate 36 is placed is lowered, and the placed master plate 36 and the squeeze table 6 are separated, whereby the first shaft member 42 is separated from the second shaft member 30 and lowered. The underlaying frame 8 is retracted by its own weight to the retracted position. Therefore, since the upper surface of the underlaying frame 8 and the upper surface of the master plate 36 coincide and become flat, the remaining foundry sand due to air blow or the like can be easily blown off during cleaning. Thereby, it can prevent that the product defect by a residual casting sand piece arises.

また、従来のようにマスタープレート36毎にコイルバネ32を内臓させることが必要なくなるので、設備コストの低減を図ることができる。   Further, since it is not necessary to incorporate the coil spring 32 for each master plate 36 as in the prior art, the equipment cost can be reduced.

また、下盛枠進退装置14において、第1軸部材42に設けられたストップ部44とマスタープレート36に設けられた停止部38とが当接することにより下盛枠8を後退位置に位置決めする。このように、ストップ部44と停止部38とを当接させることで確実に下盛枠8を後退位置に位置決めすることができ、また、このストップ部44は第1軸部材42に設けられており、マスタープレート36の停止部38と当接させるための専用部品を必要としないので簡単な構造の鋳型造型装置とすることができる。   In the lower frame advance / retreat apparatus 14, the stop frame 44 provided on the first shaft member 42 and the stop portion 38 provided on the master plate 36 come into contact with each other to position the lower frame 8 in the retracted position. In this way, the stop frame 44 and the stop portion 38 are brought into contact with each other, so that the lower frame 8 can be reliably positioned at the retracted position, and the stop portion 44 is provided on the first shaft member 42. In addition, since a dedicated part for contacting the stop portion 38 of the master plate 36 is not required, a mold making apparatus having a simple structure can be obtained.

また、第1軸部材42は停止部38に上下動可能に嵌合してガイドされているので、模型面側からのスクイズのように、第1軸部材42に第2軸部材30及び下盛枠8から大きな力が負荷された場合にも、力の方向を損なうことなく第2軸部材30と下盛枠8との間で確実に力を伝達して確実に模型面側スクイズを行うことができる。   In addition, since the first shaft member 42 is guided by being fitted to the stop portion 38 so as to be movable up and down, the second shaft member 30 and the lower overlay are formed on the first shaft member 42 like a squeeze from the model surface side. Even when a large force is applied from the frame 8, the model surface side squeeze can be surely transmitted by reliably transmitting the force between the second shaft member 30 and the underlaying frame 8 without impairing the direction of the force. Can do.

また、スクイズテーブル6又はスクイズヘッド20を互いに接近させて鋳物砂16をスクイズして鋳型66を造型し、スクイズ終了後、前記スクイズテーブル6を後退させて鋳枠10を鋳枠受渡装置46に受け渡す前に、下盛枠8をコイルバネ32の反発力により前進させて模型40を鋳型66から離型させるようにしたので、例えば鋳枠受渡装置46の上部ローラコンベヤ48の劣化等により載置された鋳枠10を水平に維持することができなくなっていても、そのような鋳枠受渡装置46の影響を受けることなく、鋳枠10を水平に維持した状態で模型40を鋳型66から離型することができる。このように、コイルバネの反発力を利用した簡単な構造のもので、鋳枠10を水平に維持した状態で離型することで、鋳型66の角欠け、突起物の縁切れの発生を防止することができる。   Further, the squeeze table 6 or the squeeze head 20 are brought close to each other to squeeze the foundry sand 16 to form a mold 66. After the squeeze is completed, the squeeze table 6 is moved backward to receive the casting frame 10 by the casting frame delivery device 46. Before delivery, the lower frame 8 is moved forward by the repulsive force of the coil spring 32 so that the model 40 is released from the mold 66. For example, the upper frame conveyor 48 of the casting frame delivery device 46 is placed due to deterioration or the like. Even if the cast frame 10 cannot be kept horizontal, the model 40 is released from the mold 66 in a state in which the cast frame 10 is kept horizontal without being affected by the cast frame delivery device 46. can do. In this way, it has a simple structure using the repulsive force of the coil spring, and by releasing the mold 10 while keeping the casting frame 10 horizontal, it is possible to prevent the occurrence of corner chipping of the mold 66 and edge breakage of the protrusions. be able to.

なお、上記実施形態において、付勢部材をコイルバネとしたが、これに限定されず、例えば、板バネ材、ゴム材、空気バネ等、負荷されることで弾性変形を生じ、生じた弾性変形に基づき付勢力を生じるものであればよい。   In the above embodiment, the urging member is a coil spring, but is not limited to this. For example, a leaf spring material, a rubber material, an air spring, etc. cause elastic deformation when loaded, and the generated elastic deformation Any device may be used as long as it generates an urging force.

また、上盛枠支持部材は、鋳枠受渡装置のローラ支持部材に突設された棒材としたが、これに限定されず、例えば、上盛枠の下端を係脱可能に支持できる枠材でもよい。   Further, the upper frame support member is a bar projectingly provided on the roller support member of the cast frame delivery device. However, the upper frame support member is not limited to this, and for example, a frame material capable of supporting the lower end of the upper frame in a detachable manner. But you can.

斯様に、上記した実施の形態で述べた具体的構成は、本発明の一例を示したものにすぎず、本発明はそのような具体的構成に限定されることなく、本発明の主旨を逸脱しない範囲で種々の態様を採り得るものである。   Thus, the specific configuration described in the above-described embodiment is merely an example of the present invention, and the present invention is not limited to such a specific configuration. Various embodiments can be adopted without departing from the scope.

2…鋳型造型装置、4…模型定盤、6…スクイズテーブル、8…下盛枠、10…鋳枠、12…上盛枠、14…下盛枠進退装置、18…鋳物砂供給装置、20…スクイズヘッド、30…第2軸部材、32…付勢部材(コイルバネ)、36…マスタープレート、36a…停止部、40…模型、42…第1軸部材、44…ストップ部、46…鋳枠受渡装置、56…上盛枠ストッパ、56a…ピストンロッド(下向きピストン部)、66…鋳型。
DESCRIPTION OF SYMBOLS 2 ... Mold making apparatus, 4 ... Model surface plate, 6 ... Squeeze table, 8 ... Lower frame, 10 ... Cast frame, 12 ... Upper frame, 14 ... Lower frame advance / retreat apparatus, 18 ... Foundry sand supply apparatus, 20 ... squeeze head, 30 ... second shaft member, 32 ... biasing member (coil spring), 36 ... master plate, 36a ... stop portion, 40 ... model, 42 ... first shaft member, 44 ... stop portion, 46 ... casting frame Delivery device, 56 ... upper frame stopper, 56a ... piston rod (downward piston portion), 66 ... mold.

Claims (4)

造型経路に沿って互いに対向して相対的に駆動装置により進退移動されるスクイズテーブル及びスクイズヘッドと、前記スクイズテーブルに載置されて昇降され模型が上面に取付けられたマスタープレートと、前記模型を囲んで前記造型経路方向に移動可能に前記マスタープレートに設けられた下盛枠と、該下盛枠上に載置可能な鋳枠と、該鋳枠上に載置可能な上盛枠と、前記スクイズヘッドに設けられピストンロッドの先端が前記上盛枠の上面に当接して該上盛枠の前記スクイズヘッドに対する相対的な上方移動を規制可能とするシリンダ装置と、前記下盛枠をその上端面が前記マスタープレートの上面と一致する後退位置と前記上面より模型側に位置する前進位置との間で進退させる下盛枠進退装置と、を備えた鋳型造型装置において、
前記下盛枠進退装置は、前記下盛枠に固定され前記マスタープレートの下面より下方に突出する第1軸部材と、
前記スクイズテーブルに前記第1軸部材と対向して上下移動可能に設けられた第2軸部材と、
前記スクイズテーブルと前記第2軸部材との間に設けられ、前記第2軸部材を上昇端位置に保持することにより、前記マスタープレートが前記スクイズテーブル上に載置されたとき、前記第1部材を介して前記下盛枠を前記前進位置に上昇させる付勢部材と、を備えていることを特徴とする鋳型造型装置。
A squeeze table and a squeeze head that are moved forward and backward relative to each other along a molding route, a master plate mounted on the squeeze table and mounted on the upper surface, and a model mounted thereon. A surrounding frame provided on the master plate so as to be movable in the direction of the molding path, a casting frame that can be placed on the lower building frame, and a building frame that can be placed on the casting frame; A cylinder device provided on the squeeze head, the tip of a piston rod being in contact with the upper surface of the upper frame, and capable of restricting the upward movement of the upper frame relative to the squeeze head; and the lower frame In a mold making apparatus comprising: a lower frame advancement / retraction device that moves back and forth between a retreat position where the upper end surface coincides with the upper surface of the master plate and a forward position located on the model side from the upper surface;
The lower frame advancement / retraction device includes a first shaft member fixed to the lower frame and protruding downward from a lower surface of the master plate;
A second shaft member provided on the squeeze table so as to be vertically movable facing the first shaft member;
When the master plate is placed on the squeeze table, the first member is provided between the squeeze table and the second shaft member, and holds the second shaft member in the raised end position. And a biasing member that raises the underlaying frame to the forward position via a mold.
請求項1において、前記下盛枠進退装置は、前記第1軸部材に設けられたストップ部と、前記マスタープレートに設けられ前記ストップ部と当接することにより前記下盛枠を前記後退位置に位置決めする停止部とを備えていることを特徴とする鋳型造型装置。   2. The lower frame advancement / retraction device according to claim 1, wherein the lower frame is positioned at the retracted position by contacting a stop portion provided on the first shaft member and the stop portion provided on the master plate. A mold making apparatus comprising: a stop portion that performs the above-described operation. 請求項2において、前記第1軸部材は前記停止部に上下動可能に嵌合していることを特徴とする鋳型造型装置。   3. The mold making apparatus according to claim 2, wherein the first shaft member is fitted to the stop portion so as to be movable up and down. 請求項1乃至3のいずれか1項において、前記造型経路内において前記スクイズテーブルとの間で鋳枠を受け渡しする鋳枠受渡装置を設け、
スクイズ終了後、前記スクイズテーブルを後退させて前記鋳枠を前記鋳枠受渡装置に受け渡す前に、前記下盛枠を前記付勢部材の反発力により前進させて前記模型を鋳型から離型させることを特徴とする鋳型造型方法。

In any 1 item | term of the Claims 1 thru | or 3, the cast frame delivery apparatus which delivers a cast frame between the said squeeze tables in the said shaping path is provided,
After the squeeze is completed, before the squeeze table is retracted and the casting frame is transferred to the casting frame delivery device, the lower frame is advanced by the repulsive force of the urging member to release the model from the mold. A mold making method characterized by the above.

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