JP2011143955A - Packaging device - Google Patents

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JP2011143955A
JP2011143955A JP2010007979A JP2010007979A JP2011143955A JP 2011143955 A JP2011143955 A JP 2011143955A JP 2010007979 A JP2010007979 A JP 2010007979A JP 2010007979 A JP2010007979 A JP 2010007979A JP 2011143955 A JP2011143955 A JP 2011143955A
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vinyl
package
packaging
packaged
cushioning material
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JP5542455B2 (en
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Hiroyuki Hatakeyama
浩幸 畠山
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging device having a simple structure to prevent dirt or rubbing of a surface of a packaging material by covering a plurality of packaged instruments packaged with the packaging material collectively with a vinyl sheet, and preventing a load collapse during storage or distribution. <P>SOLUTION: The packaging device includes a rectangular parallelepiped-shaped instrument package 1 of the plurality of packaged instruments packaged with the packaging material 2, the vinyl packaging body 10 covering the instrument package 1, and a check valve 14 provided at the vinyl packaging body 10 to suck the inside air. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、例えば空気調和機の如き電気機器等の梱包装置に関するものである。   The present invention relates to a packaging device for electrical equipment such as an air conditioner.

従来の梱包装置に、冷凍機の梱包を確実にし外箱の汚れを防止するために、外箱の側板、天板及び開口を被覆し、外箱の高さより幅が小さく外箱の下方から上方へ複数回螺線状に巻回されたシートを備え、このシートは片面に粘着剤を有し、外箱側に粘着剤の面を向け下部が下方のシートの上に重ねて巻回するようにしたものがある(例えば、特許文献1参照)。   In order to securely pack the refrigerator in the conventional packing device and prevent the outer box from being contaminated, the side plate, top plate, and opening of the outer box are covered, and the width is smaller than the height of the outer box and the upper side from the lower side of the outer box. The sheet has a sheet wound in a spiral shape, and this sheet has an adhesive on one side, and the surface of the adhesive faces the outer box side so that the lower part is overlaid on the lower sheet. (For example, refer to Patent Document 1).

また、基台上に載せた物品に、可撓性及び気密性を有する包被シートを被せてその周縁を基台の周縁に密着させ、基台と包被シートで囲まれた空間内を大気圧以下に減圧し、包被シートの外側から物品に大気圧を作せて物品を基台に押し付けて固定するようにした物品の梱包装置がある(例えば、特許文献2参照)。   In addition, an article placed on the base is covered with a flexible and airtight covering sheet, and its periphery is brought into close contact with the periphery of the base so that the space surrounded by the base and the covering sheet is large. There is an article packing apparatus in which the pressure is reduced to the atmospheric pressure or less, and atmospheric pressure is generated on the article from the outside of the covering sheet so that the article is pressed against the base and fixed (for example, see Patent Document 2).

また、梱包物品の左右の側端部に補強材をキャップ状に覆い被せ、多段積みにも耐え得る耐圧強度を備えた梱包材が開示されている(例えば、特許文献3参照)。   In addition, a packaging material is disclosed that has a pressure-resistant strength that can withstand multi-stage stacking by covering the left and right side end portions of the packaged article with a reinforcing material in a cap shape (see, for example, Patent Document 3).

特開平9−118386号公報(第2−4頁、図1)JP-A-9-118386 (page 2-4, FIG. 1) 特開平7−187130号公報(第3−4頁、図1−2)JP-A-7-187130 (page 3-4, FIG. 1-2) 特開2005−8224号公報(第3−4頁、図6)Japanese Patent Laying-Open No. 2005-8224 (page 3-4, FIG. 6)

特許文献1の梱包装置は、外箱にシートを巻き付けるための大掛りな装置が必要であり、この大掛りな装置1台で外箱(製品)1台ずつにシートを巻き付けなければならないため、作業性が悪くその上コストが増加するという問題がある。   The packaging device of Patent Document 1 requires a large device for winding a sheet around an outer box, and one large device must wrap a sheet on each outer box (product). There is a problem that the workability is poor and the cost increases.

また、特許文献2の梱包装置は、包被シートにより梱包装置自体を作成しなければならないため、部品数が多く、時間とコストがかかるばかりでなく、物流の際に部品が外れるおそれもある。
さらに、特許文献3の補強材は材料が段ボールであるため、大きな衝撃が加わると補強材がへこんでしまい、梱包物品が変形したり破損したりするおそれがあり、その上雨や湿気により強度が大幅に低下するおそれがある。
Moreover, since the packaging apparatus of patent document 2 has to produce packaging apparatus itself with a covering sheet, there are many components, time and cost may be taken, and also components may remove | deviate in the case of distribution.
Further, since the reinforcing material of Patent Document 3 is corrugated cardboard, if a large impact is applied, the reinforcing material may be dented, and the packaged article may be deformed or damaged, and the strength is increased by rain or moisture. There is a risk of significant reduction.

本発明は、上記の課題を解決するためになされたもので、包装材料によって包装された複数の被包装機器を一括してビニールシートで覆うことにより、簡単な構造で包装材料の表面の汚れやこすれを防止することができ、また、保管時や物流の際の荷崩れを防止することのできる梱包装置を提供することを目的としたものである。   The present invention has been made in order to solve the above-described problems. By covering a plurality of packaged devices packaged with a packaging material with a vinyl sheet, the surface of the packaging material can be stained with a simple structure. An object of the present invention is to provide a packaging device that can prevent rubbing and can prevent collapse of goods during storage or distribution.

本発明に係る梱包装置は、包装材料で包装された複数の被包装機器からなる直方体状の機器梱包体と、この機器梱包体を覆うビニール梱包体と、このビニール梱包体に設けられて内部の空気を吸い出すための逆止弁とを備えたものである。   A packaging device according to the present invention includes a rectangular parallelepiped device package composed of a plurality of packaged devices packaged with a packaging material, a vinyl package that covers the device package, and an inner package provided on the vinyl package. And a check valve for sucking out air.

本発明によれば、簡単な構造で被包装機器を包装した包装材料の表面の汚れやこすれを確実に防止することができ、また、包装材料で包装された複数の被包装機器を締結バンドで固定しているので、保管、運搬、荷役などの際に荷崩れをおこすことがない。
さらに、ビニール梱包体を構成するビニールシートは繰り返えし使用できるので、資源を有効に活用することができる。
According to the present invention, it is possible to reliably prevent dirt and rubbing on the surface of the packaging material in which the packaged device is packaged with a simple structure, and to attach a plurality of packaged devices packaged with the packaging material with the fastening band. Because it is fixed, it does not collapse during storage, transportation, or cargo handling.
Furthermore, since the vinyl sheet which comprises a vinyl package can be used repeatedly, resources can be utilized effectively.

本発明の実施の形態1に係る梱包装置の前面側ビニールシートを開いた状態を示す斜視図である。It is a perspective view which shows the state which opened the front side vinyl sheet of the packing apparatus which concerns on Embodiment 1 of this invention. 図1の機器梱包体の斜視図である。It is a perspective view of the apparatus packaging body of FIG. 図1の前面側ビニールシートを閉じた状態を示す斜視図である。It is a perspective view which shows the state which closed the front side vinyl sheet of FIG. 本発明の実施の形態2に係る梱包装置の斜視図である。It is a perspective view of the packing apparatus which concerns on Embodiment 2 of this invention. 図4の緩衝材を構成する上部緩衝材と下部緩衝材の斜視図である。It is a perspective view of the upper buffer material and the lower buffer material which comprise the buffer material of FIG. 図4の梱包装置を段積みした状態を示す説明図である。It is explanatory drawing which shows the state which stacked the packing apparatus of FIG.

[実施の形態1]
本発明の実施の形態1に係る梱包装置を示す図1、図2において、1は段ボールからなる包装材料2によって包装され、それぞれ締結バンド3で締結された例えば、空気調和機の如き被包装機器を複数個(図には、6個の場合が示してある)並べかつ重ねてなる直方体状の機器梱包体である。
[Embodiment 1]
1 and 2 showing the packaging device according to Embodiment 1 of the present invention, reference numeral 1 denotes a packaged device such as an air conditioner, which is packaged by a packaging material 2 made of cardboard and fastened by a fastening band 3 respectively. Is a rectangular parallelepiped-shaped device packing body in which a plurality of (six cases are shown in the figure) are arranged and overlapped.

10は機器梱包体1の外周面を覆うビニール梱包体で、機器梱包体1の前面(前面開口部12)を除く部分を覆うビニールシート11と、機器梱包体1の底面を覆うビニールシート11を前面側に、前面開口部12の面積より若干大きい面積に延設した前面側ビニールシート11aとからなっている(なお、以下の説明では、ビニールシート11と前面側ビニールシート11aを合わせて、ビニールシート11と記すことがある)。   10 is a vinyl package that covers the outer peripheral surface of the device package 1, and includes a vinyl sheet 11 that covers a portion other than the front surface (front opening 12) of the device package 1 and a vinyl sheet 11 that covers the bottom surface of the device package 1. The front side vinyl sheet 11a extends to an area slightly larger than the area of the front opening 12 on the front side (in the following description, the vinyl sheet 11 and the front side vinyl sheet 11a are combined to form vinyl. Sometimes referred to as sheet 11).

この前面側ビニールシート11aの周縁部には、例えば、特殊PVCフィルム性感応密着素材の如き密着素材13が設けられており、前面側ビニールシート11aを折り返えして前面開口部12を覆い、密着素材13により前面開口部12の周縁のビニールシート11に接合して、機器梱包体1を封止する。   For example, a contact material 13 such as a special PVC film sensitive contact material is provided at the peripheral edge of the front side vinyl sheet 11a, and the front side vinyl sheet 11a is folded back to cover the front opening 12. The device packaging body 1 is sealed by bonding to the vinyl sheet 11 at the periphery of the front opening 12 with the adhesive material 13.

そして、ビニール梱包体10に設けた逆止弁14を介してビニール梱包体10内の空気抜きを行い、機器梱包体1をビニール梱包体10内に密封する。このときの状態を図3に示す。なお、上記の説明では、機器梱包体1の底部を覆うビニールシート11を延設して、前面側ビニールシート11aを形成した場合を示したが、これに限定するものではなく、機器包装体1の上面又は側面を覆うビニールシート11を前面側に延設して、前面側ビニールシート11aを形成してもよい。さらに、ビニールシート11を延設することなく、別のビニールシートと前面側ビニールシート11aを形成してもよい。   And the air in the vinyl package 10 is vented through the check valve 14 provided in the vinyl package 10, and the device package 1 is sealed in the vinyl package 10. The state at this time is shown in FIG. In the above description, the case where the front side vinyl sheet 11a is formed by extending the vinyl sheet 11 covering the bottom of the device package 1 is not limited to this, but the device package 1 A front side vinyl sheet 11a may be formed by extending a vinyl sheet 11 covering the upper surface or side surface of the front side to the front side. Furthermore, you may form another vinyl sheet and the front side vinyl sheet 11a, without extending the vinyl sheet 11. FIG.

本実施の形態によれば、包装材料2で包装されてそれぞれ締結バンド3で締結した複数の被包装機器からなる機器梱包体1を、ビニール梱包体10で覆うようにしたので、作業性がよく、簡単な構造で被包装機器を包装した包装材料2の表面の汚れやこすれを確実に防止することができる。   According to the present embodiment, since the device packaging body 1 composed of a plurality of packaged devices that are packaged with the packaging material 2 and fastened with the fastening band 3 is covered with the vinyl packaging body 10, workability is good. Thus, it is possible to reliably prevent the surface of the packaging material 2 in which the packaged equipment is packaged with a simple structure from being stained and rubbed.

また、機器梱包体1は、包装材料2で包装された複数の被包装機器を締結バンド3で固定しているため、保管、運搬、荷役などの際に、荷崩れをおこすことがない。
さらに、ビニール梱包体10を構成するビニールシート11は繰り返えし使用できるので、資源を有効に活用することができる。
Moreover, since the packaging body 1 fixes the several to-be packaged apparatus packaged with the packaging material 2 with the fastening band 3, it does not cause collapse of goods in the case of storage, conveyance, cargo handling, etc.
Furthermore, since the vinyl sheet 11 which comprises the vinyl package 10 can be used repeatedly, resources can be utilized effectively.

[実施の形態2]
本発明の実施の形態2に係る梱包装置は、図4に示すように、実施の形態1に係る機器梱包体1をビニールシート11で覆ったビニール梱包体10を保管し、あるいは運搬や荷役などを行う際に、これらを保護するための緩衝材20を設けたものである。
[Embodiment 2]
As shown in FIG. 4, the packaging device according to the second embodiment of the present invention stores the vinyl packaging body 10 in which the equipment packaging body 1 according to the first embodiment is covered with the vinyl sheet 11, or is transported or handled. When performing, the buffer material 20 for protecting these is provided.

この緩衝材20は、図4、図5に示すように、ゴム素材からなる上部緩衝材21と下部緩衝材26とからなっている。なお、図5(a)の上部緩衝材21は、図4のA−A断面図である。
上部緩衝材21の下面には、ビニール梱包体10の上面外形とほぼ等しい大きさの下面凹部22が設けられており、上面には下面凹部22とほぼ等しい幅で長さがこれより短かい上面凹部23が設けられている。
As shown in FIGS. 4 and 5, the cushioning material 20 includes an upper cushioning material 21 and a lower cushioning material 26 made of a rubber material. In addition, the upper shock absorbing material 21 of Fig.5 (a) is AA sectional drawing of FIG.
The lower surface of the upper cushioning material 21 is provided with a lower surface concave portion 22 having a size substantially equal to the upper surface outer shape of the vinyl packing body 10, and the upper surface is substantially equal in width to the lower surface concave portion 22 and shorter in length. A recess 23 is provided.

また、下部緩衝材25は、同じ構造の左右の緩衝体26a,26b(以下、単に26と記すことがある)からなっている。そして、両緩衝体26の上面には、上部緩衝材21の下面凹部22の2分の1の大きさで一方が開口された上面凹部27が設けられており、下面には、上部緩衝材21の上面凹部23とほぼ同じ大きさで、2分の1の長さの下面凸部28が突設されている。さらに、一方の側壁から下面凸部28を貫通して他方の側壁に開口する、フォークリフトのツメの挿入穴29が設けられている。   The lower cushioning material 25 is composed of left and right cushioning bodies 26a and 26b (hereinafter simply referred to as 26) having the same structure. And the upper surface concave part 27 by which one side was opened by the half size of the lower surface recessed part 22 of the upper buffer material 21 is provided in the upper surface of both the buffer bodies 26, and the upper buffer material 21 is provided in the lower surface. A lower surface convex portion 28 having a size approximately the same as that of the upper surface concave portion 23 and having a half length is provided. Further, a forklift claw insertion hole 29 is provided which penetrates the lower surface protrusion 28 from one side wall and opens to the other side wall.

次に、上記のように構成した緩衝材20をビニール梱包体10に取付ける手順の一例について説明する。
先ず、ビニール梱包体10の下部に、下部緩衝材25を構成する緩衝体26の上面凹部27を嵌合する。このとき、左右の緩衝体26a,26bを対向配置し、その上部凹部27にビニール梱包体10の下部を嵌合してもよい。
ついで、上部緩衝材21の下面凹部22をビニール梱包体10の上部に嵌合する。このときの状態を図4に示す。
Next, an example of a procedure for attaching the cushioning material 20 configured as described above to the vinyl package 10 will be described.
First, the upper surface concave portion 27 of the shock absorber 26 constituting the lower shock absorber 25 is fitted into the lower portion of the vinyl package 10. At this time, the left and right shock absorbers 26 a and 26 b may be arranged to face each other, and the lower portion of the vinyl packing body 10 may be fitted into the upper concave portion 27.
Next, the lower surface recess 22 of the upper cushioning material 21 is fitted into the upper portion of the vinyl package 10. The state at this time is shown in FIG.

図6は上記のように上下に緩衝材20が装着されたビニール梱包体10を、倉庫等に保管し、あるいは輸送するときの段積みの状態を示すもので、下段のビニール梱包体10aに取付けた緩衝材20aの上部緩衝材21の上面凹部23に、上段のビニール梱包体20bの下部緩衝材25の下面凸部28を嵌合して段積みしたもので、以下、同様にして緩衝材20が装着されたビニール梱包体10を順次段積みすることができる。   FIG. 6 shows the state of stacking when the vinyl packing body 10 with the cushioning material 20 mounted on the top and bottom as described above is stored in a warehouse or transported, and is attached to the lower vinyl packing body 10a. The upper cushion 23 of the upper cushioning material 21 of the upper cushioning material 20a is stacked with the lower bumps 28 of the lower cushioning material 25 of the upper vinyl packing body 20b fitted and stacked. Can be stacked one after another.

本実施の形態によれば、包装材料2によって包装された複数の被包装機器からなる機器梱包体1の外周を覆ったビニール梱包体10の上下に、ゴム素材からなる緩衝材20を装着して保護するようにしたので、緩衝材20自体が雨や湿気などによって影響を受けることがなく、一定の強度のまま荷崩れを防止することができる。   According to the present embodiment, the cushioning material 20 made of a rubber material is mounted on the upper and lower sides of the vinyl package 10 that covers the outer periphery of the device package 1 made up of a plurality of packaged devices packaged by the packaging material 2. Since the protection is provided, the cushioning material 20 itself is not affected by rain, moisture, or the like, and can be prevented from collapsing with a certain strength.

また、物流などの際に発生した大きな衝撃にも十分耐えることができるので、機器梱包体1、したがって被包装機器に変形や破損などを生じることがない。
さらに、緩衝材20は、緩衝材20どうし及びビニール梱包体10と、凹凸状態により嵌合するようにしたので強い摩擦力が働くため、保管、運搬、荷役などの際に荷崩れを生じることがない。
また、この緩衝材20は繰り返えし使用できるので、資源を有効に活用することができる。
Further, since it can sufficiently withstand a large impact generated during distribution, the device package 1, and thus the packaged device, is not deformed or damaged.
Furthermore, since the shock absorbing material 20 is fitted with the shock absorbing material 20 and the vinyl packing body 10 in a concavo-convex state, a strong frictional force is exerted, so that the collapse of the load may occur during storage, transportation, cargo handling, etc. Absent.
Moreover, since this buffer material 20 can be used repeatedly, resources can be utilized effectively.

このように、本実施の形態によれば、簡単な構造で、機器梱包体1、したがって被包装機器を確実に保護することができる。なお、緩衝材20にフォークリフトのツメの挿入穴29を設けたので、従来通りフォークリフトによりビニールシート11に覆われた機器梱包体1を移動することができる。   Thus, according to the present embodiment, it is possible to reliably protect the device package 1 and thus the packaged device with a simple structure. In addition, since the insertion hole 29 of the nail | claw of a forklift was provided in the shock absorbing material 20, the apparatus package 1 covered with the vinyl sheet 11 with the forklift can be moved as usual.

1 機器梱包体、2 被包装機器の包装材料、3 締結バンド、10 ビニール梱包体、11 ビニールシート、11a 前面側ビニールシート、12 前面開口部、13 密着素材、14 逆止弁、20 緩衝材、21 上部緩衝材、22 下面凹部、23 上面凹部、25 下部緩衝材、27 上面凹部、28 下面凸部、29 フォークリフトのツメの挿入穴。   DESCRIPTION OF SYMBOLS 1 Equipment packaging body, 2 Packaging material of packaging equipment, 3 Fastening band, 10 Vinyl packaging body, 11 Vinyl sheet, 11a Front side vinyl sheet, 12 Front opening part, 13 Adhesive material, 14 Check valve, 20 Buffer material, 21 Upper cushioning material, 22 Lower surface recess, 23 Upper surface recess, 25 Lower cushioning material, 27 Upper surface recess, 28 Lower surface projection, 29 Forklift tab insertion hole.

Claims (6)

包装材料で包装された複数の被包装機器からなる直方体状の機器梱包体と、
該機器梱包体の外周を覆うビニール梱包体と、
該ビニール梱包体に設けられて内部の空気を吸い出すための逆止弁とを備えたことを特徴とする梱包装置。
A rectangular parallelepiped device package composed of a plurality of packaged devices packaged with packaging materials;
A vinyl package covering the outer periphery of the device package;
A packing apparatus comprising: a check valve provided on the vinyl packing body for sucking out air inside.
前記ビニール梱包体を、前記機器梱包体の前面側を除く外周を覆うビニールシートと、外周縁に密着素材が設けられ、前記機器梱包体の前面を覆って封止する前面側ビニールシートとによって形成したことを特徴とする請求項1記載の梱包装置。   The vinyl package is formed by a vinyl sheet that covers the outer periphery excluding the front side of the device package, and a front-side vinyl sheet that is provided with a close contact material on the outer periphery and covers and seals the front of the device package The packing apparatus according to claim 1, wherein 前記密着素材は、特殊PVCフィルム性感応密着素材であることを特徴とする請求項2記載の梱包装置。   The packing device according to claim 2, wherein the adhesion material is a special PVC film-sensitive adhesion material. ゴム素材からなり前記ビニール梱包体の上面及び下面に嵌合して前記機器梱包体を保護する緩衝材を備えたことを特徴とする請求項1〜3のいずれかに記載の梱包装置。   The packing apparatus according to any one of claims 1 to 3, further comprising a cushioning material made of a rubber material and fitted to the upper and lower surfaces of the vinyl package to protect the device package. 前記緩衝材を、下面に前記ビニール梱包体の上部に嵌合する下面凹部を有し、上面に上面凹部が設けられた上部緩衝材と、上面に前記ビニール梱包体の下部に嵌合する上面凹部を有し、下面に前記上部緩衝材の上面凹部に対応した下面凸部が設けられた下部緩衝材とによって構成したことを特徴とする請求項4記載の梱包装置。   The upper cushioning material which has the lower surface concave part which fits the upper part of the vinyl packing body on the lower surface and has the upper surface concave part provided on the upper surface, and the upper surface concave part that fits the lower surface of the vinyl packing body on the upper surface. The packaging apparatus according to claim 4, further comprising: a lower cushioning material having a lower surface convex portion corresponding to the upper surface concave portion of the upper cushioning material. 前記下部緩衝材に、フォークリフトのツメの挿入穴を設けたことを特徴とする請求項5記載の梱包装置。   6. The packing apparatus according to claim 5, wherein said lower cushioning material is provided with an insertion hole for a forklift claw.
JP2010007979A 2010-01-18 2010-01-18 Packing equipment Expired - Fee Related JP5542455B2 (en)

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