JP2011131218A - Membrane separation unit - Google Patents

Membrane separation unit Download PDF

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JP2011131218A
JP2011131218A JP2011083699A JP2011083699A JP2011131218A JP 2011131218 A JP2011131218 A JP 2011131218A JP 2011083699 A JP2011083699 A JP 2011083699A JP 2011083699 A JP2011083699 A JP 2011083699A JP 2011131218 A JP2011131218 A JP 2011131218A
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diffuser
opening
hollow fiber
socket member
separation unit
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JP5073076B2 (en
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Noriyuki Morishita
憲之 森下
Hidehiko Tanaka
英彦 田中
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Asahi Kasei Chemicals Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Separation Using Semi-Permeable Membranes (AREA)
  • Activated Sludge Processes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To impart a uniform upward flow in the fiber bundles of a plurality of hollow fiber membrane modules disposed corresponding to various tanks. <P>SOLUTION: The membrane separation unit 1 having a plurality of hollow fiber membrane modules 2, has a bundling part 6 provided with an air diffusion opening 7 and a socket member 11 abutting on the bundling part 6, receiving at least dead weight of the plurality of the hollow fiber membranes 5 and forming a bubble chamber 12 under the bundling part 6, at a given position fixed with the ends of the plurality of the hollow fiber membranes 5 and avoiding the position fixed with the ends of the plurality of the hollow fiber membranes 5. An opening 11a1 for inserting an air diffusion pipe 10 and larger than a contour of the air diffusion pipe 10 is formed on the side face 11a of the socket member 11. The sectional area S<SB>2</SB>obtained by subtracting the sectional area of the air diffusion pipe 10 of the insertion part from the total area of the opening 11a1 formed on the side face 11a of the socket member 11, is 0.5-4.0 times of the total area S<SB>1</SB>of the air diffusion opening 7. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、処理槽の液中に浸漬される中空糸膜の開口端部から吸引して該処理槽内の液を濾過分離する複数の中空糸膜モジュールを有する膜分離ユニットに関するものである。   The present invention relates to a membrane separation unit having a plurality of hollow fiber membrane modules that sucks from the opening end of a hollow fiber membrane immersed in the liquid in the treatment tank and filters and separates the liquid in the treatment tank.

従来、処理槽の液中に膜分離ユニットを浸漬し、膜を透過した濾過処理水を得る浸漬膜装置において、処理槽内の膜分離ユニットの下方に粗大気泡の散気装置と細気泡の散気装置を設けたものが提案されている(例えば、特許文献1参照。)。また、散気管が中空糸膜モジュールに固定されて一体化しているものも提案されている(例えば、特許文献2参照。)。   Conventionally, in a submerged membrane apparatus in which a membrane separation unit is immersed in a liquid in a treatment tank to obtain filtered treated water that has permeated the membrane, a coarse bubble diffuser and a fine bubble diffuser are disposed below the membrane separation unit in the treatment tank. A device provided with a gas device has been proposed (see, for example, Patent Document 1). In addition, there has been proposed a structure in which an air diffuser is fixed to a hollow fiber membrane module and integrated (for example, see Patent Document 2).

特開平07−185270号公報Japanese Patent Laid-Open No. 07-185270 特開平07−136470号公報Japanese Patent Laid-Open No. 07-136470

しかしながら、既設槽に複数の中空糸膜モジュールを有する膜分離ユニットを設置する際に個々の既設槽の構造に合わせる必要があるため、槽深、槽径、槽形状(円筒型、角筒型)等が異なる種々の槽に対応する必要があった。   However, when installing a membrane separation unit having a plurality of hollow fiber membrane modules in an existing tank, it is necessary to match the structure of each existing tank, so the tank depth, tank diameter, tank shape (cylindrical type, rectangular tube type) It was necessary to deal with various tanks having different characteristics.

また、例えば食品排水汚水汚泥を分解する際には処理槽内にバクテリアを生存させる必要があるため大量のエアーを処理槽内で曝気する必要があり、その際バクテリア用のエアー曝気が中空糸膜に直接作用すると該中空糸膜が破損する虞があるため該中空糸膜は、エアー曝気から保護されている。その一方で処理槽内の液を中空糸膜の開口端側から吸引して膜を透過した濾過処理水を濾過分離すると該中空糸膜の外側に懸濁物質が付着して濾過性能が低下するため適量の気体を該中空糸膜の外側に散気することによって該中空糸膜の外側に付着した懸濁物質を除去する必要がある。   In addition, for example, when decomposing food wastewater sewage sludge, it is necessary to aerate a large amount of air in the treatment tank because it is necessary to survive the bacteria in the treatment tank. Since the hollow fiber membrane may be damaged when directly acting on the hollow fiber membrane, the hollow fiber membrane is protected from air aeration. On the other hand, when the liquid in the treatment tank is sucked from the open end side of the hollow fiber membrane and the filtered treated water that has permeated through the membrane is filtered and separated, suspended substances adhere to the outside of the hollow fiber membrane and the filtration performance decreases. Therefore, it is necessary to remove suspended substances adhering to the outside of the hollow fiber membrane by diffusing an appropriate amount of gas to the outside of the hollow fiber membrane.

本発明は、前記課題を解決するものであり、槽深、槽径、槽形状(円筒型、角筒型)等が異なる種々の槽に対応して、複数配置された中空糸膜モジュールについて、散気管を定位置に保持し、各々の該膜モジュールの糸束内に均等な上昇流を付与させることが出来る膜分離ユニットを提供せんとするものである。   The present invention solves the above-mentioned problem, and a plurality of arranged hollow fiber membrane modules corresponding to various tanks having different tank depths, tank diameters, tank shapes (cylindrical type, rectangular tube type), etc. It is an object of the present invention to provide a membrane separation unit that can hold an air diffuser in a fixed position and give an even upward flow to the yarn bundle of each membrane module.

前記目的を達成するための本発明に係る膜分離ユニットの第1の構成は、処理槽の液中に浸漬される中空糸膜の開口端部から吸引して該処理槽内の液を濾過分離する複数の中空糸膜モジュールを有する膜分離ユニットであって、前記複数の中空糸膜の端部が固定され且つ前記複数の中空糸膜の端部が固定された位置を回避する所定位置に、散気用開口部が設けられた結束部と、前記結束部に当接して少なくとも前記複数の中空糸膜の自重を受けると共に該結束部の下方に気泡室を形成するソケット部材を有し、前記ソケット部材の側面部に散気管を挿通すると共に該散気管の外形よりも大きな開口部を形成し、前記ソケット部材の側面部に形成した開口部の総面積から挿通部分の散気管の断面積を除いた面積Sは、前記散気用開口部の総面積Sの0.5倍以上4.0倍未満であることを特徴とする。 The first configuration of the membrane separation unit according to the present invention for achieving the above object is that the liquid in the treatment tank is filtered and separated by suction from the open end of the hollow fiber membrane immersed in the liquid in the treatment tank. A membrane separation unit having a plurality of hollow fiber membrane modules, wherein the end portions of the plurality of hollow fiber membranes are fixed and the predetermined positions avoiding the positions where the end portions of the plurality of hollow fiber membranes are fixed, A bundling portion provided with an opening for aeration, and a socket member that contacts the bundling portion and receives at least the weight of the plurality of hollow fiber membranes and forms a bubble chamber below the bundling portion, A diffuser tube is inserted into the side surface portion of the socket member and an opening larger than the outer shape of the diffuser tube is formed, and the cross-sectional area of the diffuser tube at the insertion portion is determined from the total area of the opening formed in the side surface portion of the socket member. area S 2 except the total surface of the air diffuser opening Characterized in that it is a 0.5-fold to 4.0-fold less than the product S 1.

また、本発明に係る膜分離ユニットの第2の構成は、前記ソケット部材の側面部に散気管を挿通できる開口部を2箇所以上有することを特徴とする。   Moreover, the 2nd structure of the membrane separation unit which concerns on this invention has two or more openings which can penetrate a diffuser tube in the side part of the said socket member, It is characterized by the above-mentioned.

また、本発明に係る膜分離ユニットの第3の構成は、前記ソケット部材の側面部に形成した開口部の形状が、逆U字形状、三角形状、四角形状、五角形状のうちの少なくとも1つで形成されたことを特徴とする。   In the third configuration of the membrane separation unit according to the present invention, the shape of the opening formed in the side surface of the socket member is at least one of an inverted U shape, a triangular shape, a quadrangular shape, and a pentagonal shape. It is formed by.

また、本発明に係る膜分離ユニットの第4の構成は、前記ソケット部材の側面部に、該ソケット部材の周方向に45°ピッチで8方向、60°ピッチで6方向、あるいは90°ピッチで4方向の開口部を設けたことを特徴とする。   Further, a fourth configuration of the membrane separation unit according to the present invention is such that, on the side surface of the socket member, the socket member has a circumferential direction of 45 ° pitch in 8 directions, 60 ° pitch in 6 directions, or 90 ° pitch. It is characterized by providing openings in four directions.

また、本発明に係る膜分離ユニットの第5の構成は、前記ソケット部材の側面部に形成した開口部の開口面積を調整する開口面積調整手段を設けたことを特徴とする。   The fifth configuration of the membrane separation unit according to the present invention is characterized in that an opening area adjusting means for adjusting an opening area of the opening formed in the side surface of the socket member is provided.

また、本発明に係る膜分離ユニットの第6の構成は、前記散気管の下面には底板側を向く散気吐出口が形成され、前記散気管は前記底板に対して浮上可能に接続され、散気時に該散気管が浮上して前記ソケット部材の側面部に形成した開口部の上部に当接し、該開口部において、該散気管の下部に該開口部の一部からなる隙間が形成されることを特徴とする。   Further, in a sixth configuration of the membrane separation unit according to the present invention, an air discharge port facing the bottom plate side is formed on the lower surface of the air diffusion tube, and the air diffusion tube is connected to the bottom plate so as to be floated, When the air diffuses, the air diffuser floats and comes into contact with the upper part of the opening formed in the side surface of the socket member. In the opening, a gap composed of a part of the opening is formed at the lower part of the air diffuser. It is characterized by that.

また、本発明に係る膜分離ユニットの第7の構成は、前記底板には、前記散気管の下面に形成された前記散気吐出口に対応する位置に栓部材が設けられ、前記散気管が下降した際に、該散気吐出口に前記栓部材が挿入されて、該散気吐出口を閉塞することを特徴とする。   Further, according to a seventh configuration of the membrane separation unit according to the present invention, the bottom plate is provided with a plug member at a position corresponding to the diffuser discharge port formed on the lower surface of the diffuser tube, and the diffuser tube includes When lowered, the plug member is inserted into the diffuser outlet to close the diffuser outlet.

本発明に係る膜分離ユニットの第1の構成によれば、散気管がソケット部材内部の気泡室の下方にあるため、散気管から吐出された気体を無駄なく、集めることができる。また、散気管からの気体の吐出と上昇に応じて処理槽内の液、すなわち処理液に脈動流が起こり、ソケット部材内部の気泡室にソケット部材の開口部と散気管周りの隙間から、処理液が出入りするので処理液中の沈殿物、いわゆる汚泥が気泡室内に滞留せず堆積しにくい。特に、散気管周りには開口部との間に隙間が出来るため散気管への汚泥が堆積しにくい。   According to the 1st structure of the membrane separation unit which concerns on this invention, since a diffuser tube exists under the bubble chamber inside a socket member, the gas discharged from the diffuser tube can be collected without waste. In addition, a pulsating flow occurs in the liquid in the treatment tank, that is, in the treatment liquid, according to the discharge and rise of the gas from the diffuser tube, and the treatment is performed from the opening of the socket member and the gap around the diffuser tube in the bubble chamber inside the socket member. Since the liquid enters and exits, the precipitate in the processing liquid, so-called sludge, does not stay in the bubble chamber and is difficult to deposit. In particular, since a gap is formed between the opening and the periphery of the air diffuser, sludge does not easily accumulate on the air diffuser.

さらに、本発明に係る膜分離ユニットの第1の構成によれば、前記ソケット部材の側面部に形成した開口部の総面積から挿通部分の散気管の断面積を除いた面積S2と、前記散気用開口部の総面積S1との間には次の関係がある。   Furthermore, according to the 1st structure of the membrane separation unit which concerns on this invention, the area S2 remove | excluding the cross-sectional area of the diffuser tube of the insertion part from the total area of the opening part formed in the side part of the said socket member, and the said scattering There is the following relationship with the total area S1 of the care openings.

[数1]
0.5×S1 ≦ S2 < 4.0×S1
[Equation 1]
0.5 × S1 ≦ S2 <4.0 × S1

前記面積Sが前記面積Sの0.5倍以上であれば、ソケット部材の側面の開口部での処理液の流入抵抗が少ないので、散気した気体量に対応した随伴流を得ることができ安定した上昇流によるろ過運転が可能である。前記面積Sが前記面積Sの4.0倍よりも小さい場合、ソケット部材の側面部の開口部の処理液の流入速度が高く、汚泥がソケット部材内部で堆積しない。従って、堆積した汚泥による散気用開口部の閉塞もなく安定した上昇流によるろ過運転が可能である。 If the area S 2 is not less than 0.5 times the area S 1, since the inflow resistance of the processing solution at the opening of the side surface of the socket member is small, to obtain accompanying flow corresponding to the air diffuser and gas amount It is possible to perform filtration with a stable upward flow. If the area S 2 is smaller than 4.0 times the area S 1, a high inlet velocity of the processing liquid of the opening of the side surface portion of the socket member, the sludge is not accumulated inside the socket member. Therefore, it is possible to perform a filtration operation with a stable upflow without blocking the opening for air diffusion by the accumulated sludge.

本発明に係る膜分離ユニットの第2の構成によれば、散気管を挿通できる開口部を2箇所以上側面部に有したソケット部材内に挿通させることで、散気管の拘束点はソケット部材内に2箇所設けられるため、散気管を水平に保つことができる。この結果、一定流量で偏流が無い、均一な気体の吐出しが常時可能となる。また、散気管の周りに汚泥の付着や堆積が防止でできる。   According to the 2nd structure of the membrane separation unit which concerns on this invention, the restriction | limiting point of a diffuser pipe is the inside of a socket member by making it penetrate in the socket member which has the opening part which can penetrate a diffuser pipe in two or more places in a side part. Since two places are provided in this, the diffuser can be kept horizontal. As a result, it is possible to always discharge a uniform gas with a constant flow rate and no drift. Moreover, adhesion and accumulation of sludge can be prevented around the air diffuser.

本発明に係る膜分離ユニットの第3の構成によれば、ソケット部材の側面の開口部に逆U字,三角形状、四角形状、五角形状の内いずれかの簡単な形状で、散気管を安定的に保持することが可能であり、散気管の周りに適度な隙間を与えて拘束することができる。また、散気管の周り及び、下部に形成される隙間により散気管への付着を防ぐことができる。   According to the third configuration of the membrane separation unit according to the present invention, the diffuser tube can be stably formed in any one of an inverted U-shape, a triangular shape, a quadrangular shape, and a pentagonal shape at the opening on the side surface of the socket member. Therefore, it is possible to restrain the air diffuser by providing an appropriate gap around the air diffuser. Moreover, adhesion to the air diffuser can be prevented by a gap formed around and below the air diffuser.

本発明に係る膜分離ユニットの第4の構成によれば、中空糸膜モジュールを等間隔で膜分離ユニット内に配置する際にソケット部材の周方向に形成された開口部が該ソケット部材の周方向に45°ピッチで8方向、60°ピッチで6方向、あるいは90°ピッチで4方向の開口が設けられたことで、散気管の形態に対応して開口部を適宜使用することができる。   According to the fourth configuration of the membrane separation unit according to the present invention, when the hollow fiber membrane modules are arranged in the membrane separation unit at equal intervals, the opening formed in the circumferential direction of the socket member is the circumference of the socket member. By providing openings in 45 directions with 8 directions at a pitch of 60, 6 directions at a pitch of 60 °, or 4 directions at a pitch of 90 °, openings can be used as appropriate according to the form of the air diffuser.

即ち、トーナメント形状(枝分岐形状)やループ形状(環状形状)等の種々の形状の散気管のストレート部やL字部、T字部、十字部等の種々の形状に合わせて複数のソケット部材側面の開口部を適宜使用することで種々の散気管を拘束して容易に取り付けることが出来る。中空糸膜モジュールの4角形配置、正三角形配置が容易に出来る。   That is, a plurality of socket members according to various shapes such as straight portions, L-shaped portions, T-shaped portions, cross-shaped portions, etc., of various shapes such as tournament shapes (branch branch shapes) and loop shapes (annular shapes) By appropriately using the opening on the side surface, various diffusers can be restrained and easily attached. The quadrangular arrangement and equilateral triangle arrangement of the hollow fiber membrane module can be easily performed.

本発明に係る膜分離ユニットの第5の構成によれば、散気開始時に該散気管が浮上し、該ソケット部材の側面の開口部の上端に当接することで散気管を拘束し、散気管の下部に該ソケット部材の側面の開口部の一部からなる隙間が形成され、該隙間から処理槽内の上昇流が出来るので気泡室内の汚泥堆積が防げる。気体吐出時の振動が散気管に伝わり、汚泥が散気管に付着しにくい。   According to the fifth configuration of the membrane separation unit of the present invention, the diffuser tube floats at the start of the diffuser, and the diffuser tube is constrained by contacting the upper end of the opening on the side surface of the socket member. A gap formed by a part of the opening on the side surface of the socket member is formed in the lower part of the socket member, and an upward flow in the treatment tank is generated from the gap, so that sludge accumulation in the bubble chamber can be prevented. Vibration during gas discharge is transmitted to the air diffuser, and sludge is less likely to adhere to the air diffuser.

本発明に係る膜分離ユニットの第6の構成によれば、前記散気管の下面に形成された、散気吐出口に対応する位置に栓部材が設けられ、前記散気管が下降した際に、該散気吐出口に前記栓部材が挿入されて、該散気吐出口を閉塞することができるため、汚泥や懸濁物質によって目詰りすることが無い。   According to the sixth configuration of the membrane separation unit according to the present invention, when a plug member is provided at a position corresponding to the air discharge port formed on the lower surface of the air diffuser, and when the air diffuser is lowered, Since the plug member is inserted into the diffuser discharge port and the diffuser discharge port can be closed, there is no clogging with sludge or suspended substances.

本発明に係る膜分離ユニットの構成を示す平面図、正面図及び側面図である。It is the top view, front view, and side view which show the structure of the membrane separation unit which concerns on this invention. 本発明に係る膜分離ユニットの中空糸膜束の配管構造を示す図である。It is a figure which shows the piping structure of the hollow fiber membrane bundle of the membrane separation unit which concerns on this invention. 本発明に係る膜分離ユニットの散気管の配管構造の一例を示す部分説明図である。It is a partial explanatory view showing an example of the piping structure of the diffuser tube of the membrane separation unit according to the present invention. 本発明に係る膜分離ユニットの散気管の配管構造の一例を示す部分説明図である。It is a partial explanatory view showing an example of the piping structure of the diffuser tube of the membrane separation unit according to the present invention. (a)はソケット部材の構成を示す斜視説明図、(b)はソケット部材の構成を示す三面図である。(A) is a perspective explanatory drawing which shows the structure of a socket member, (b) is a three-plane figure which shows the structure of a socket member. ソケット部材の側面部に設けられる開口部の種々の形状の一例を示す図である。It is a figure which shows an example of the various shapes of the opening part provided in the side part of a socket member. フレキシブル管を介して浮上可能に接続された散気管の動作を説明する図である。It is a figure explaining the operation | movement of the diffuser tube connected so that it could float through a flexible tube. フレキシブル管を介して浮上可能に接続された散気管の動作を説明する図である。It is a figure explaining the operation | movement of the diffuser tube connected so that it could float through a flexible tube. ソケット部材の側面部に形成された開口部の開口面積を調整する種々の開口面積調整手段の構成を示す図である。It is a figure which shows the structure of the various opening area adjustment means which adjusts the opening area of the opening part formed in the side part of a socket member. ソケット部材の側面部に形成された開口部の開口面積を調整する種々の開口面積調整手段の構成を示す図である。It is a figure which shows the structure of the various opening area adjustment means which adjusts the opening area of the opening part formed in the side part of a socket member. ソケット部材の側面部に形成された開口部の開口面積を調整する種々の開口面積調整手段の構成を示す図である。It is a figure which shows the structure of the various opening area adjustment means which adjusts the opening area of the opening part formed in the side part of a socket member. 本発明における底板との隙間δを示し、散気吐出口から吐出された気体の流れ方を示す概念図である。FIG. 5 is a conceptual diagram showing a gap δ with the bottom plate in the present invention and showing how the gas discharged from the diffuser outlet flows. 散気吐出口から吐出された気体によって、底板とソケット部材及び、当接した膜モジュールが振動していることを示す概念図である。It is a conceptual diagram which shows that the baseplate, a socket member, and the membrane module which contact | abutted are vibrating with the gas discharged from the diffuser discharge port. 本発明のソケット部材を使用しなかった場合の散気吐出口から吐出された気体の流れ方を示す概念図である。It is a conceptual diagram which shows how the gas discharged from the diffuser discharge port at the time of not using the socket member of this invention.

図により本発明に係る膜分離ユニットの一実施形態を具体的に説明する。図1は本発明に係る膜分離ユニットの構成を示す平面図、正面図及び側面図、図2は本発明に係る膜分離ユニットの中空糸膜モジュールの集水配管構造を示す図、図3及び図4は本発明に係る膜分離ユニットの散気管の配管構造の一例を示す部分説明図、図5(a)はソケット部材の構成を示す斜視説明図、図5(b)はソケット部材の構成を示す三面図、図6はソケット部材の側面部に設けられる開口部の種々の形状の一例を示す図、図7及び図8はフレキシブル管を介して浮上可能に接続された散気管の動作を説明する図、図9〜図11はソケット部材の側面部に形成された開口部の開口面積を調整する種々の開口面積調整手段の構成を示す図、図12は本発明における底板との隙間δを示し、散気吐出口から吐出された気体の流れ方を示す概念図、図13は散気吐出口から吐出された気体によって、底板とソケット部材及び、当接した膜モジュールが振動していることを示す概念図、図14は本発明のソケット部材を使用しなかった場合の散気吐出口から吐出された気体の流れ方を示す概念図である。   An embodiment of the membrane separation unit according to the present invention will be specifically described with reference to the drawings. FIG. 1 is a plan view, a front view, and a side view showing a configuration of a membrane separation unit according to the present invention, FIG. 2 is a view showing a water collection piping structure of a hollow fiber membrane module of the membrane separation unit according to the present invention, FIG. 4 is a partial explanatory view showing an example of the piping structure of the diffuser pipe of the membrane separation unit according to the present invention, FIG. 5 (a) is a perspective explanatory view showing the configuration of the socket member, and FIG. 5 (b) is the configuration of the socket member. FIG. 6 is a diagram showing an example of various shapes of the opening provided in the side surface of the socket member, and FIGS. 7 and 8 show the operation of the diffuser tube connected to be floatable through the flexible tube. FIGS. 9 to 11 are diagrams for explaining the configuration of various opening area adjusting means for adjusting the opening area of the opening formed in the side surface portion of the socket member, and FIG. 12 is a gap δ with the bottom plate in the present invention. Shows the flow of gas discharged from the diffuser outlet. FIG. 13 is a conceptual diagram showing that the bottom plate, the socket member, and the abutting membrane module are vibrated by the gas discharged from the diffuser outlet, and FIG. 14 uses the socket member of the present invention. It is a conceptual diagram which shows how to flow the gas discharged from the aeration discharge port at the time of not doing.

図1及び図2において、1は膜分離ユニットであり、上部に配置される一端が開放され且つ下部に配置される他端が閉塞された中空糸膜5が処理槽3の液中に浸漬され、その上部に配置される開口端部から吸引して該処理槽3内の液を濾過分離する複数の中空糸膜モジュール2を有して構成される。   1 and 2, reference numeral 1 denotes a membrane separation unit, and a hollow fiber membrane 5 with one end disposed at the upper part open and the other end disposed at the lower part closed is immersed in the liquid in the treatment tank 3. In addition, a plurality of hollow fiber membrane modules 2 for suctioning and separating the liquid in the treatment tank 3 by suction from the opening end portion disposed at the upper part are configured.

図1に示す膜分離ユニット1は、4本の中空糸膜モジュール2を柱梁からなる方形状の架台8に一体的に組み込んでユニット化した一例である。架台8に組み込まれる中空糸膜モジュール2同士の設置間隔は、複数の中空糸膜5の処理槽3内部での揺れを考慮して該中空糸膜モジュール2の外径の1.2倍以上且つ2倍以下程度に設定することが好ましい。例えば、中空糸膜モジュール2同士のピッチは210mm以上且つ300mm以下程度が好ましい。   The membrane separation unit 1 shown in FIG. 1 is an example in which four hollow fiber membrane modules 2 are integrally incorporated into a square-shaped gantry 8 made of column beams. The installation interval between the hollow fiber membrane modules 2 incorporated in the gantry 8 is 1.2 times or more the outer diameter of the hollow fiber membrane module 2 in consideration of the shaking of the plurality of hollow fiber membranes 5 in the treatment tank 3 and It is preferable to set it to about twice or less. For example, the pitch between the hollow fiber membrane modules 2 is preferably about 210 mm or more and 300 mm or less.

中空糸膜モジュール2同士が近すぎる場合、隣接する中空糸膜5同士がぶつかり合い、中空糸膜5の擦化が進行する可能性がある。また、中空糸膜5の揺れの幅が抑制され、汚泥の付着抑制効果が損なわれる可能性もあるため、中空糸膜モジュール2同士の設置間隔は該中空糸膜モジュール2の外径の1.2倍以上、好ましくは1.5倍以上程度に設定することが好ましい。   When the hollow fiber membrane modules 2 are too close to each other, the adjacent hollow fiber membranes 5 may collide with each other and the hollow fiber membranes 5 may be rubbed. Moreover, since the width of the swing of the hollow fiber membrane 5 is suppressed and the effect of suppressing the adhesion of sludge may be impaired, the installation interval between the hollow fiber membrane modules 2 is 1. It is preferable to set it to 2 times or more, preferably about 1.5 times or more.

中空糸膜モジュール2の自重は例えば15kg〜30kg程度で、長尺方向の長さが1m〜2m程度のものが適用出来る。   The self-weight of the hollow fiber membrane module 2 is, for example, about 15 kg to 30 kg, and a length in the longitudinal direction of about 1 m to 2 m can be applied.

本実施形態の処理槽3には例えば食品排水を活性汚泥で分解する場合には活性汚泥が処理液として入り、処理槽内にバクテリアを生存させるために大量のエアーを処理槽3内で曝気するための図示しないエアレータが設けられている。   In the treatment tank 3 of this embodiment, for example, when food wastewater is decomposed with activated sludge, activated sludge enters as a treatment liquid, and a large amount of air is aerated in the treatment tank 3 in order to survive bacteria in the treatment tank. An aerator (not shown) is provided.

複数の中空糸膜5の下部に配置される閉塞側端部5aは円筒形状の結束部6に固定されており、該閉塞側端部5aが固定された位置を回避する結束部6の所定位置に散気用開口部7が設けられている。図2及び図7に示すように、結束部6の下端部にはスカートリング部6aが設けられており、該スカートリング部6aの内部には結束部6に当接して中空糸膜モジュール2の自重を受けると共に該結束部6の下方に気泡室12を形成する円筒状のソケット部材11が嵌入されている。   The closed side end portions 5a arranged at the lower portions of the plurality of hollow fiber membranes 5 are fixed to the cylindrical binding portion 6, and a predetermined position of the binding portion 6 that avoids the position where the closed side end portions 5a are fixed. An opening 7 for aeration is provided in the air. As shown in FIGS. 2 and 7, a skirt ring portion 6 a is provided at the lower end portion of the bundling portion 6, and the hollow fiber membrane module 2 is in contact with the bundling portion 6 inside the skirt ring portion 6 a. A cylindrical socket member 11 that receives its own weight and forms a bubble chamber 12 below the binding portion 6 is fitted.

図3〜図5及び図7に示すように、ソケット部材11の側面部11aには気泡室12の下方に散気管10を挿通すると共に該散気管10の外形よりも大きな逆U字形状の開口部11a1が該ソケット部材11の周方向に例えば、90°ピッチで4方向に形成されている。   As shown in FIGS. 3 to 5 and 7, the side tube 11 a of the socket member 11 is inserted with the air diffuser 10 below the bubble chamber 12 and has an inverted U-shaped opening larger than the outer shape of the air diffuser 10. The portions 11a1 are formed in the circumferential direction of the socket member 11 in, for example, four directions at a 90 ° pitch.

尚、ソケット部材11の側面部11aに、該ソケット部材11の周方向に45°ピッチで8方向の開口部11a1を設けても良いし、該ソケット部材11の周方向に60°ピッチで6方向の開口部11a1を設けても良い。   In addition, eight side openings 11a1 may be provided on the side surface portion 11a of the socket member 11 at a 45 ° pitch in the circumferential direction of the socket member 11, or in six directions at a 60 ° pitch in the circumferential direction of the socket member 11. The opening 11a1 may be provided.

ソケット部材11は側面部11aに接続されたベース板11bが底板23を介してボルト4a及びナット4bにより台座部9に着脱可能に固定されている。ソケット部材11の底面に底板23を設けている。散気管10の下面に散気吐出口10aが底板23に向って設けられている。散気管10の下面と底板23との距離δは散気用開口部7の一つの孔の相当直径よりも小さくなっている。尚、円相当直径とは、開口面積と等しい円の直径のことを云う。本実施形態のベース板11bは図5に示すように、ソケット部材11の側面部11aに設けられた開口部11a1を避けた位置で4隅に方形状のベース板11bが4つ配置されたものである。   In the socket member 11, a base plate 11b connected to the side surface portion 11a is detachably fixed to the pedestal portion 9 with bolts 4a and nuts 4b through a bottom plate 23. A bottom plate 23 is provided on the bottom surface of the socket member 11. A diffuser outlet 10 a is provided on the lower surface of the diffuser tube 10 toward the bottom plate 23. The distance δ between the lower surface of the air diffuser 10 and the bottom plate 23 is smaller than the equivalent diameter of one hole of the air diffuser opening 7. The equivalent circle diameter means the diameter of a circle equal to the opening area. As shown in FIG. 5, the base plate 11b of the present embodiment has four rectangular base plates 11b arranged at four corners at positions avoiding the opening 11a1 provided on the side surface portion 11a of the socket member 11. It is.

尚、ソケット部材11の側面部11aに形成する開口部11a1の形状は、逆U字形状に限定されるものではなく、例えば、図6(a)に示すような逆U字形状の両側の直線部を延長した形状、図6(b)に示すような四角形状、図6(c)に示すような四角形状と三角形状とを組み合わせた五角形状(ハウス形状)、図6(d)に示すような三角形状等の種々の形状で構成することが出来る。開口部11a1の散気管10が当接する上部の高さを適宜設定することで散気管10の散気吐出口10aと結束部6との間の離間距離を適宜設定することが出来る。   Note that the shape of the opening 11a1 formed in the side surface portion 11a of the socket member 11 is not limited to the inverted U shape, and for example, straight lines on both sides of the inverted U shape as shown in FIG. A shape obtained by extending the part, a quadrangular shape as shown in FIG. 6B, a pentagonal shape (house shape) combining a quadrangular shape and a triangular shape as shown in FIG. 6C, and shown in FIG. Such a triangular shape can be used. By appropriately setting the height of the upper portion of the opening 11a1 with which the diffuser tube 10 abuts, the separation distance between the diffuser outlet 10a of the diffuser tube 10 and the bundling portion 6 can be appropriately set.

散気管10は図8に示すように、フレキシブル管24を介して浮上可能に接続されており、散気時に該散気管10が浮上してソケット部材11の側面部11aに形成した開口部11a1の上端部に当接し、図7(b)に示すように、該散気管10の下部に該開口部11a1の一部からなる隙間25が形成される。   As shown in FIG. 8, the air diffuser 10 is connected so as to be able to float through the flexible tube 24, and the air diffuser 10 floats during the air diffused to open the opening 11 a 1 formed in the side surface 11 a of the socket member 11. As shown in FIG. 7 (b), a gap 25 made of a part of the opening 11 a 1 is formed in the lower part of the air diffuser 10 as abutting against the upper end.

図8に示すように、散気管10の下面には散気吐出口10aが形成されており、ソケット部材11の底面部分に当接した底板23上の該散気吐出口10aに対応する位置には、該散気吐出口10aの開口径に対応する外形を有する栓部材26が形成されており、図8(a)に示すように、散気管10が下降した際に該散気管10の散気吐出口10aに栓部材26が挿入されて散気吐出口10aを閉塞する。   As shown in FIG. 8, a diffuser discharge port 10 a is formed on the lower surface of the diffuser tube 10, and a position corresponding to the diffuser discharge port 10 a on the bottom plate 23 in contact with the bottom surface portion of the socket member 11. Is formed with a plug member 26 having an outer shape corresponding to the opening diameter of the diffuser discharge port 10a. As shown in FIG. 8A, when the diffuser tube 10 is lowered, the diffuser of the diffuser tube 10 is diffused. A plug member 26 is inserted into the air discharge port 10a to close the air discharge port 10a.

図9から図11に示すように、ソケット部材11の内部には、該ソケット部材11の側面部11aに形成した開口部11a1の開口面積を調整する開口面積調整手段が設けられている。   As shown in FIGS. 9 to 11, an opening area adjusting means for adjusting the opening area of the opening portion 11 a 1 formed in the side surface portion 11 a of the socket member 11 is provided inside the socket member 11.

図9に示す開口面積調整手段は、ソケット部材11の側面部11aの内部にリング状の開口面積調整部材28が嵌入されており、散気管10が挿入されるソケット部材11の側面部11aの開口部11a1には開口面積調整部材28に形成された開口部28aを位置合わせすると共に、開口面積を調整する開口部11a1には開口面積調整部材28の閉塞部28bを位置合わせして開口部11a1の開口面積を適宜閉塞することでソケット部材11の側面部11aに形成した開口部11a1の開口面積を調整することが出来る。   In the opening area adjusting means shown in FIG. 9, a ring-shaped opening area adjusting member 28 is fitted inside the side surface portion 11a of the socket member 11, and the opening of the side surface portion 11a of the socket member 11 into which the diffuser tube 10 is inserted. The opening portion 28a formed in the opening area adjusting member 28 is aligned with the portion 11a1, and the closing portion 28b of the opening area adjusting member 28 is aligned with the opening portion 11a1 for adjusting the opening area. By appropriately closing the opening area, the opening area of the opening portion 11a1 formed in the side surface portion 11a of the socket member 11 can be adjusted.

図10に示す開口面積調整手段は、ソケット部材11の側面部11aの開口部11a1に対応する位置に該開口部11a1を適宜閉塞して開口面積を調整し得るシャッター部材29が4枚スライド可能に設けられたものである。ソケット部材11の側面部11aの内面側には蟻溝状ガイド30が設けられており、ソケット部材11の側面部11aの曲率に対応した曲率を有するシャッター部材29が該蟻溝状ガイド30に摺動自在に支持されている。シャッター部材29をスライドして開口部11a1の開口面積を適宜閉塞することでソケット部材11の側面部11aに形成した開口部11a1の開口面積を調整することが出来る。   The opening area adjusting means shown in FIG. 10 is capable of sliding four shutter members 29 that can close the opening 11a1 at a position corresponding to the opening 11a1 of the side surface 11a of the socket member 11 and adjust the opening area. It is provided. A dovetail guide 30 is provided on the inner surface side of the side surface portion 11 a of the socket member 11, and a shutter member 29 having a curvature corresponding to the curvature of the side surface portion 11 a of the socket member 11 slides on the dovetail groove guide 30. It is supported freely. The opening area of the opening portion 11a1 formed in the side surface portion 11a of the socket member 11 can be adjusted by sliding the shutter member 29 to appropriately close the opening area of the opening portion 11a1.

図10において、31は断面L字形でリング状の高さ調整リングであり、起立部31aがスカートリング部6aの内側に嵌入されて結束部6の底部とソケット部材11の側面部11aの上端部に当接すると共に、垂下部31bが側面部11aの内側に嵌入されている。高さ調整リング31の高さを適宜選択することで、種々の長さの中空糸膜5を有する中空糸膜モジュール2に適用することが出来る。   In FIG. 10, 31 is a ring-shaped height adjustment ring having an L-shaped cross section, and an upright portion 31a is fitted inside the skirt ring portion 6a so that the bottom portion of the binding portion 6 and the upper end portion of the side surface portion 11a of the socket member 11 The hanging portion 31b is fitted inside the side surface portion 11a. By appropriately selecting the height of the height adjusting ring 31, it can be applied to the hollow fiber membrane module 2 having the hollow fiber membranes 5 of various lengths.

図11に示す開口面積調整手段は、ソケット部材11の側面部11aの開口部11a1に対応する位置に該開口部11a1を適宜閉塞して開口面積を調整し得るシャッター部材29が軸部材32を中心に回転可能に設けられたものである。ソケット部材11の側面部11aの曲率に対応した曲率を有する一対のシャッター部材29がステー33を介して軸部材32に連結されており、該軸部材32を中心にシャッター部材29を適宜回転させて開口部11a1の開口面積を適宜閉塞することでソケット部材11の側面部11aに形成した開口部11a1の開口面積を調整することが出来る。   In the opening area adjusting means shown in FIG. 11, the shutter member 29 capable of adjusting the opening area by appropriately closing the opening 11 a 1 at a position corresponding to the opening 11 a 1 of the side surface 11 a of the socket member 11 is centered on the shaft member 32. It is provided to be rotatable. A pair of shutter members 29 having a curvature corresponding to the curvature of the side surface portion 11a of the socket member 11 are connected to the shaft member 32 via the stay 33, and the shutter member 29 is appropriately rotated around the shaft member 32. By appropriately closing the opening area of the opening portion 11a1, the opening area of the opening portion 11a1 formed in the side surface portion 11a of the socket member 11 can be adjusted.

このような開口面積調整手段によりソケット部材11の側面部11aの開口部11a1の開口面積を調整することにより、処理液の流入速度を調整することができ、結果的に散気用開口部7を詰まらせないようにすることが出来る。   By adjusting the opening area of the opening portion 11a1 of the side surface portion 11a of the socket member 11 by such an opening area adjusting means, the inflow speed of the processing liquid can be adjusted, and as a result, the opening portion 7 for aeration is changed. You can avoid clogging.

ソケット部材11の側面部11aに形成した開口部11a1の総面積から挿通部分の散気管10の断面積を除いた面積Sは、散気用開口部7の総面積Sの0.5倍以上4.0倍未満とし、該ソケット部材11の側面部11aに散気管10を挿通できる開口部11a1を2箇所以上有する構成とする事ができる。 Area S 2 excluding the cross-sectional area of the diffuser tube 10 of the insertion portion from the total area of the openings 11a1 formed in the side surface portion 11a of the socket member 11, 0.5 times the total area S 1 of the diffuser opening 7 As described above, it is possible to adopt a configuration having two or more openings 11a1 through which the diffuser tube 10 can be inserted into the side surface portion 11a of the socket member 11 by being less than 4.0 times.

図7に示すように、ソケット部材11の気泡室12の下方には散気管10の下面部に形成された散気吐出口10aが導かれており、該散気管10から気体を散気することにより気泡が気泡室12に溜まり、結束部6に設けられた散気用開口部7を介して複数の中空糸膜5の外周面に均一に散気されるため該中空糸膜5は適度に揺れて該中空糸膜5の外周面に付着した汚泥等の懸濁物質を剥ぎ取ることが出来、濾過性能を維持することが出来る。   As shown in FIG. 7, a diffuser discharge port 10 a formed in the lower surface portion of the diffuser tube 10 is led below the bubble chamber 12 of the socket member 11, and gas is diffused from the diffuser tube 10. The bubbles accumulate in the bubble chamber 12 and are uniformly diffused to the outer peripheral surfaces of the plurality of hollow fiber membranes 5 through the diffuser openings 7 provided in the bundling portion 6. Suspended substances such as sludge attached to the outer peripheral surface of the hollow fiber membrane 5 by shaking can be peeled off, and the filtration performance can be maintained.

また、図3及び図4に示すように、各散気管10の途中には気体を均一に分岐するためのユニオン型オリフィス27が設けられていてもよい。ユニオン型オリフィス27はユニオン継ぎ手内にオリフィスプレートを挟み込んだ構造を有しており、該ユニオン型オリフィス27の前後の配管に比べて大きな圧力損失を付与することにより各中空糸膜モジュール2に対して散気管10から散気される気体の均一な分岐が可能になる。ユニオン型オリフィス27はフランジ型のオリフィスに比べてコンパクトな構造で分岐配管が可能である。   Further, as shown in FIGS. 3 and 4, a union-type orifice 27 for uniformly branching the gas may be provided in the middle of each air diffuser 10. The union type orifice 27 has a structure in which an orifice plate is sandwiched in a union joint, and a large pressure loss is applied to each hollow fiber membrane module 2 by applying a larger pressure loss than the pipes before and after the union type orifice 27. A uniform branching of the gas diffused from the diffuser tube 10 becomes possible. The union-type orifice 27 has a more compact structure than the flange-type orifice and can be branched.

例えば、単管で構成される散気管10に気体を均一に分配させる場合には、ユニオン型オリフィス27を設けることで気体を均一に分岐することが可能で且つコンパクトな構造に出来る。また、複数の散気吐出口10aを持つ散気管10に気体を均一に分配させる場合には図3に示すトーナメント型の散気管10や、図4に示すループ型の散気管10の構造があり、このような場合にはユニオン型オリフィス27を設けなくても散気管10に気体を均一に分配させることが出来る。ソケット部材11はトーナメント型の散気管10やループ型の散気管10を架台8に容易に固定することが出来る構造となっている。   For example, when the gas is uniformly distributed to the diffuser tube 10 constituted by a single tube, the gas can be evenly branched by providing the union-type orifice 27 and a compact structure can be achieved. Further, in the case where gas is uniformly distributed to the air diffuser 10 having a plurality of air diffuser outlets 10a, there are a tournament air diffuser 10 shown in FIG. 3 and a loop air diffuser 10 shown in FIG. In such a case, even if the union-type orifice 27 is not provided, the gas can be uniformly distributed to the diffuser tube 10. The socket member 11 has a structure that allows the tournament-type air diffuser 10 and the loop-type air diffuser 10 to be easily fixed to the mount 8.

結束部6がソケット部材11に当接して複数の中空糸膜モジュール2の自重を受けることが出来るので、該中空糸膜モジュール2を自立させることが出来、結束部6のスカートリング部6a内にソケット部材11を嵌合させる構成としたことにより該中空糸膜モジュール2の運転時の横移動を防止することが出来る。   Since the bundling portion 6 abuts against the socket member 11 and can receive the weight of the plurality of hollow fiber membrane modules 2, the hollow fiber membrane module 2 can be self-supported, and the skirt ring portion 6a of the bundling portion 6 By adopting a configuration in which the socket member 11 is fitted, the lateral movement of the hollow fiber membrane module 2 during operation can be prevented.

架台8の側面外周には図示しない面材からなる隔壁が設けられている。この隔壁により膜分離ユニット1の側面が覆われており、この側面を覆う隔壁を設けることで、膜分離ユニット全体での上昇流と下降流を作ることができる。   A partition wall made of a face material (not shown) is provided on the outer periphery of the side surface of the gantry 8. The side wall of the membrane separation unit 1 is covered by the partition wall, and by providing the partition wall covering the side surface, an upward flow and a downward flow can be created in the entire membrane separation unit.

また、隔壁によりエアレータから大量の気体を噴出すことによるバクテリア用の槽曝気や槽内流動から中空糸膜5を隔離することが出来、バクテリア用の槽曝気や槽内流動が中空糸膜5に直接作用することを抑制することが出来るため該中空糸膜5が破損する虞がなく該中空糸膜5を槽曝気や槽内流動から保護することが出来る。   Further, the hollow fiber membrane 5 can be isolated from the bacterial tank aeration and the flow in the tank by ejecting a large amount of gas from the aerator by the partition wall, and the bacterial tank aeration and the flow in the tank are transferred to the hollow fiber membrane 5. Since direct action can be suppressed, the hollow fiber membrane 5 can be prevented from being damaged, and the hollow fiber membrane 5 can be protected from tank aeration and tank flow.

尚、架台8の外周側部に設ける隔壁の代わりに、中空糸膜モジュール2毎にその外周側部を覆う外筒を設けることも出来る。中空糸膜モジュール2を覆う外筒を該中空糸膜モジュール2毎に設置した場合、中空糸膜モジュール2下部から導入され、上昇途中で中空糸膜モジュール2の外側に出た気泡を拡散させることなく該中空糸膜モジュール2付近に留まらせることが出来、中空糸膜モジュール2の外周付近の中空糸膜5の汚泥を剥ぎ取る効果が増大する。従って、このような外筒によっても膜曝気の拡散を抑制出来、中空糸膜5外周表面の汚泥を剥ぎ取ることが出来る。   In addition, instead of the partition provided on the outer peripheral side of the gantry 8, an outer cylinder covering the outer peripheral side of each hollow fiber membrane module 2 can be provided. When an outer cylinder covering the hollow fiber membrane module 2 is installed for each hollow fiber membrane module 2, the bubbles introduced from the lower part of the hollow fiber membrane module 2 and exiting to the outside of the hollow fiber membrane module 2 in the middle of ascending are diffused. It is possible to remain in the vicinity of the hollow fiber membrane module 2 and the effect of stripping off the sludge of the hollow fiber membrane 5 near the outer periphery of the hollow fiber membrane module 2 is increased. Therefore, diffusion of membrane aeration can be suppressed also by such an outer cylinder, and sludge on the outer peripheral surface of the hollow fiber membrane 5 can be stripped off.

図2に示すように、中空糸膜5の上部に配置された結束部15には各中空糸膜5の内部に連通する濾過液排出用開口部16が設けられており、結束部15の上端部に設けられた鍔部15aと、結束部15の外周径に対応する外周径を有するキャップ部材17の鍔部17aとがクランプ部材18により締結されている。   As shown in FIG. 2, the bundling portion 15 disposed at the top of the hollow fiber membrane 5 is provided with a filtrate discharge opening 16 communicating with the inside of each hollow fiber membrane 5, and the upper end of the bundling portion 15. The flange portion 15 a provided in the portion and the flange portion 17 a of the cap member 17 having an outer peripheral diameter corresponding to the outer peripheral diameter of the binding portion 15 are fastened by the clamp member 18.

一方、架台8の上部に設けられた集液ヘッダ19からホースアダプタ20が分岐されており、該ホースアダプタ20にはホースバンドによりフレキシブルホース22が接続されている。更にフレキシブルホース22の他端にはホースバンドによりホースアダプタが接続されており、該ホースアダプタの下端部に設けられた鍔部と、キャップ部材17の上端部に設けられた鍔部とがクランプ部材18により締結されている。   On the other hand, a hose adapter 20 is branched from a liquid collection header 19 provided at the upper portion of the gantry 8, and a flexible hose 22 is connected to the hose adapter 20 by a hose band. Further, a hose adapter is connected to the other end of the flexible hose 22 by a hose band, and a flange provided at the lower end of the hose adapter and a flange provided at the upper end of the cap member 17 are clamp members. 18 is fastened.

そして、集液ヘッダ19から吸引することで、処理槽3内の処理液が中空糸膜5内に吸引されて濾過され、中空糸膜5内を流通する濾過液が集液ヘッダ19に集液される。   Then, by sucking from the liquid collection header 19, the treatment liquid in the treatment tank 3 is sucked into the hollow fiber membrane 5 and filtered, and the filtrate flowing through the hollow fiber membrane 5 is collected in the liquid collection header 19. Is done.

中空糸膜5の全長が異なる場合には中空糸膜モジュール2の上部に設けられたフレキシブルホース22が中空糸膜5の全長に対応して適宜伸縮することにより該中空糸膜5の全長の寸法差を吸収することが出来る。   When the total length of the hollow fiber membrane 5 is different, the flexible hose 22 provided on the upper part of the hollow fiber membrane module 2 is appropriately expanded and contracted corresponding to the total length of the hollow fiber membrane 5 to thereby measure the total length of the hollow fiber membrane 5. The difference can be absorbed.

また、中空糸膜モジュール2を取り替える場合には、クランプ部材18を脱離して中空糸膜モジュール2の結束部6をソケット部材11から脱離して容易に中空糸膜モジュール2を取り替えることが出来る。   When the hollow fiber membrane module 2 is replaced, the hollow fiber membrane module 2 can be easily replaced by detaching the clamp member 18 and detaching the binding portion 6 of the hollow fiber membrane module 2 from the socket member 11.

ソケット部材11が結束部6の下端面に当接して中空糸膜モジュール2の自重を受けることが出来るので、該中空糸膜モジュール2を自立させることが出来る。特に活性汚泥槽に膜分離ユニット1を挿入する場合には、中空糸膜5の表面に徐々に汚泥が付着して中空糸膜モジュール2の自重が重くなるため該中空糸膜モジュール2を上から吊り下げる構造では中空糸膜モジュール2を吊り下げ支持するための梁材に大きな強度が求められるため架台8の構造が大型化してしまい、膜分離ユニット1の自重も大きくなって、全体的に構造が大型化してしまうという問題があるが、本実施形態のように複数の中空糸膜モジュール2を自立させることにより中空糸膜モジュール2の上部は横倒れを拘束する程度の支えで良いため架台8の構造も小型化出来、膜分離ユニット1の自重も小さく出来るので全体的構造も小型化出来る。また、中空糸膜モジュール2の上部の集液ヘッダ19は強度が必要とされないためプラスチック樹脂製の継手類で構成した配管からなる集液ヘッダ19とフレキシブルホース22を使用することが出来る。   Since the socket member 11 can contact the lower end surface of the bundling portion 6 and receive the weight of the hollow fiber membrane module 2, the hollow fiber membrane module 2 can be made to stand by itself. In particular, when the membrane separation unit 1 is inserted into the activated sludge tank, the sludge gradually adheres to the surface of the hollow fiber membrane 5 and the weight of the hollow fiber membrane module 2 becomes heavy. In the suspended structure, the beam material for suspending and supporting the hollow fiber membrane module 2 is required to have a high strength, so that the structure of the gantry 8 is increased in size and the weight of the membrane separation unit 1 is increased. However, since the upper part of the hollow fiber membrane module 2 may be supported to the extent that the lateral fall is restrained by making the plurality of hollow fiber membrane modules 2 self-supporting as in the present embodiment, the frame 8 The structure can be reduced in size and the weight of the membrane separation unit 1 can be reduced, so that the overall structure can be reduced in size. Moreover, since the strength of the liquid collection header 19 on the upper part of the hollow fiber membrane module 2 is not required, the liquid collection header 19 and the flexible hose 22 made of pipes made of plastic resin joints can be used.

また、結束部6のスカートリング部6aの内部にソケット部材11を嵌合させる構成としたことにより複数の中空糸膜モジュール2の運転時の横移動を防止することが出来る。   Further, by adopting a configuration in which the socket member 11 is fitted inside the skirt ring portion 6a of the bundling portion 6, it is possible to prevent the plurality of hollow fiber membrane modules 2 from moving laterally during operation.

また、ソケット部材11により結束部6の下方に気泡室12を形成することにより、散気管10から散気された気体が気泡室12に導かれ、結束部6に設けられた散気用開口部7から複数の中空糸膜5の各々の外周面に均一に散気されるため該中空糸膜5は適度に揺れて該中空糸膜5の外周面に付着した汚泥等の懸濁物質を剥ぎ取ることが出来、膜分離ユニット1による濾過性能を維持することが出来る。   Further, by forming the bubble chamber 12 below the binding portion 6 by the socket member 11, the gas diffused from the diffuser tube 10 is guided to the bubble chamber 12, and the diffuser opening provided in the binding portion 6. Since the air is uniformly diffused on the outer peripheral surface of each of the plurality of hollow fiber membranes 5 from 7, the hollow fiber membrane 5 is moderately shaken to peel off suspended substances such as sludge adhering to the outer peripheral surface of the hollow fiber membrane 5. Therefore, the filtration performance by the membrane separation unit 1 can be maintained.

また、ソケット部材11が台座部9及び結束部6に対して着脱可能に構成され、該結束部6に固定される複数の中空糸膜5の長さ或いは結束部6の外径に応じて適宜変更可能に構成されたことで、結束部6に固定される複数の中空糸膜5の長さ或いは結束部6の外径に応じた異なる複数のソケット部材11を用意し、該ソケット部材11をそれ等の種々の結束部6及び共通の台座部9に対して装着して設置することが出来、脱離して交換することも容易に出来る。   Further, the socket member 11 is configured to be detachable from the pedestal portion 9 and the binding portion 6, and is appropriately selected according to the length of the plurality of hollow fiber membranes 5 fixed to the binding portion 6 or the outer diameter of the binding portion 6. By being configured to be changeable, a plurality of different socket members 11 corresponding to the length of the plurality of hollow fiber membranes 5 fixed to the binding portion 6 or the outer diameter of the binding portion 6 are prepared. They can be mounted and installed on the various binding portions 6 and the common pedestal portion 9, and can be easily detached and replaced.

また、ソケット部材11の側面部11aに形成された開口部11a1が逆U字形状、三角形状、四角形状、五角形状のうちの少なくとも1つで形成された場合には簡単な形状で散気管10を安定的に保持することが可能であり、該散気管10の周りに適度な隙間を与えて拘束することができる。また、散気管10の周り、及び下部に形成される隙間25により散気管10への汚泥の付着を防ぐことができる。この中でも特に、逆U字型が散気管10を容易に拘束できる形状として好ましい。   In addition, when the opening 11a1 formed in the side surface portion 11a of the socket member 11 is formed in at least one of an inverted U shape, a triangle shape, a square shape, and a pentagon shape, the air diffuser tube 10 has a simple shape. Can be held stably, and can be restrained by providing an appropriate gap around the air diffuser tube 10. Moreover, adhesion of sludge to the air diffusing tube 10 can be prevented by the gap 25 formed around and under the air diffusing tube 10. Among these, an inverted U-shape is particularly preferable as a shape that can easily restrain the air diffuser 10.

また、ソケット部材11の側面部11aに形成された開口部11a1が該ソケット部材11の周方向に90°ピッチで4方向で設けられたことで、散気管10の形態に対応して4箇所の開口部11a1を適宜使用することが出来る。即ち、図3に示すようなトーナメント形状(枝分岐形状)や、図4に示すようなループ形状(環状形状)等の種々の形状の散気管10のストレート部やL字部、T字部、十字部等の種々の形状に合わせて4箇所の開口部11a1を適宜使用することで種々の散気管10を拘束して容易に取り付けることが出来る。この中でも特に、90°ピッチが簡単で好ましい。   Further, the openings 11a1 formed in the side surface portion 11a of the socket member 11 are provided in four directions at a 90 ° pitch in the circumferential direction of the socket member 11, so that four locations corresponding to the form of the air diffuser 10 are provided. The opening 11a1 can be used as appropriate. That is, the straight portion, the L-shaped portion, the T-shaped portion of the diffuser tube 10 having various shapes such as a tournament shape (branch shape) as shown in FIG. 3 and a loop shape (annular shape) as shown in FIG. By appropriately using the four openings 11a1 in accordance with various shapes such as a cross, various diffusers 10 can be easily restrained and attached. Among these, a 90 ° pitch is particularly simple and preferable.

また、図12に示す様に、散気管10が図8に示すフレキシブル管24を介して浮上可能に接続され、散気時に該散気管10が浮上してソケット部材11の側面部11aに形成された開口部11a1の上端部に当接して散気管10を拘束すると共に、該散気管10の下部に該開口部11a1の一部からなる隙間25が形成されることで該隙間25により処理槽3内の上昇流が出来るので気泡室12内の汚泥堆積が防げる。図13に示す様に気体吐出時の振動が散気管10に伝わり、汚泥が散気管10に付着しにくい。図14の概念図に示すように本発明のソケット部材11を用いない場合は気体吐出し口から吐出された気体が有効に使用されない事がある。   Further, as shown in FIG. 12, the air diffuser 10 is connected so as to be able to float through the flexible tube 24 shown in FIG. 8, and the air diffuser 10 is lifted and formed on the side surface portion 11a of the socket member 11 when air diffuses. The diffuser tube 10 is restrained by coming into contact with the upper end of the opened portion 11a1, and a gap 25 consisting of a part of the open portion 11a1 is formed in the lower portion of the diffuser tube 10 so that the treatment tank 3 is formed by the gap 25. Since the upward flow is generated, sludge accumulation in the bubble chamber 12 can be prevented. As shown in FIG. 13, vibration during gas discharge is transmitted to the air diffuser tube 10, and sludge is less likely to adhere to the air diffuser tube 10. As shown in the conceptual diagram of FIG. 14, when the socket member 11 of the present invention is not used, the gas discharged from the gas discharge port may not be used effectively.

また、散気管10の底部に形成された散気吐出口10aに対応する位置に栓部材26が設けられ、該散気管10が下降した際に該散気管10の散気吐出口10aに栓部材26が挿入されて該散気吐出口10aを閉塞することにより散気吐出口10aが処理槽3内底部に沈殿した懸濁物質により目詰まりすることがない。   Further, a plug member 26 is provided at a position corresponding to the diffuser discharge port 10a formed at the bottom of the diffuser tube 10. When the diffuser tube 10 is lowered, the plug member is connected to the diffuser discharge port 10a of the diffuser tube 10. 26 is inserted to close the diffuser discharge port 10a, the diffuser discharge port 10a is not clogged with suspended solids precipitated at the bottom of the processing tank 3.

また、ソケット部材11の側面部11aに形成された開口部11a1の開口面積を調整する開口面積調整手段を設けたことにより処理槽3内の上昇流や下降流の液流を調整することが出来、散気気体による膜表面の物理洗浄を行う際に散気気体の周りの液を随伴して散気用開口部7を通過する液の上昇流と水面に到達した液の下降流を調整することが出来る。   Further, by providing an opening area adjusting means for adjusting the opening area of the opening 11a1 formed in the side surface portion 11a of the socket member 11, the liquid flow of the upward flow and the downward flow in the processing tank 3 can be adjusted. When the physical cleaning of the film surface with the diffused gas is performed, the upward flow of the liquid passing through the diffuser opening 7 and the downward flow of the liquid reaching the water surface are adjusted with the liquid around the diffused gas. I can do it.

[実施例1]
ポリフッ化ビニリデン製の細孔径0.1μmの精密ろ過膜で、外径1.4mm,内径0.8mm、中空糸膜の有効長さが2000mmで膜面積25mの中空糸膜モジュール2を用いた。中空糸膜モジュール2の結束部6の直径は約150mmであり、該結束部6の散気用開口部7には直径11mmの24個の貫通穴が設けてあった。中空糸膜モジュール2を互いの離間ピッチが220mmとなるように設定して、4本架台8に組み込み、膜分離ユニット1を高さ3000mm、縦520mm、横460mmの寸法で作成し、該膜分離ユニット1の下部には、直径25mmの散気管10が挿通された、直径145mm、高さ139mmの円筒型で側面部11aに逆U字形の開口部11a1を周方向90°ピッチで設けたソケット部材11をスカートリング部6aの内側に嵌め入れた。深さ8000mmの食品排水処理用活性汚泥槽からなる処理槽3内に該膜分離ユニット1を浸漬させ、散気管10からの膜曝気量が5Nm/Hr、0.4m/m/Hrの定流量濾過条件において実液運転を行った。底板23は用いず、ソケット部材11の底部は開口させた。散気管10は該散気管10の下面から散気用開口部7までの距離が100mmとなる様に架台8に固定した。膜モジュールユニットの運転条件は、9分ろ過、1分逆洗浄の連続ろ過運転を行った。ろ過と逆洗浄の流量は、等量で実施した。吸引ろ過ポンプの吸引圧力が−30KPaに到達するまでの時間は2ヶ月であった。
[Example 1]
In microfiltration membrane of pore size 0.1μm made of polyvinylidene fluoride, an outer diameter of 1.4 mm, an inner diameter of 0.8 mm, the effective length of the hollow fiber membrane using a hollow fiber membrane module 2 of membrane area 25 m 2 in 2000mm . The diameter of the binding portion 6 of the hollow fiber membrane module 2 was about 150 mm, and 24 through holes having a diameter of 11 mm were provided in the air diffusion opening 7 of the binding portion 6. The hollow fiber membrane module 2 is set to have a spacing distance of 220 mm, and is incorporated into the four racks 8, and the membrane separation unit 1 is made with dimensions of 3000 mm in height, 520 mm in length, and 460 mm in width. A socket member in which a diffuser tube 10 with a diameter of 25 mm is inserted in the lower part of the unit 1, and a cylindrical shape with a diameter of 145 mm and a height of 139 mm is provided with reverse U-shaped openings 11 a 1 at a circumferential direction pitch of 90 ° 11 was fitted inside the skirt ring portion 6a. The treating tank 3 made of food wastewater treatment for activated sludge tank depth 8000mm to is immersed membrane separation unit 1, film aeration amount from the diffusing pipe 10 is 5Nm 3 /Hr,0.4m 3 / m 2 / Hr The actual liquid operation was performed under the constant flow rate filtration conditions. The bottom plate 23 was not used, and the bottom of the socket member 11 was opened. The air diffuser 10 was fixed to the gantry 8 so that the distance from the lower surface of the air diffuser 10 to the diffuser opening 7 was 100 mm. The operation condition of the membrane module unit was a continuous filtration operation of 9 minutes filtration and 1 minute back washing. The flow rates of filtration and backwashing were carried out with equal amounts. The time required for the suction pressure of the suction filtration pump to reach −30 KPa was 2 months.

[実施例2〜4]
前記実施例1と同じ中空糸膜モジュール2を使用して、ソケット部材11の形状と散気管10の位置を以下の表1に示す条件で実験を行った。結果も表1に示す。
[Examples 2 to 4]
Using the same hollow fiber membrane module 2 as in Example 1, the shape of the socket member 11 and the position of the diffuser tube 10 were tested under the conditions shown in Table 1 below. The results are also shown in Table 1.

[比較例1]
前記実施例1と同じ中空糸膜モジュール2を使用して、ソケット部材11を用いずに以下の表1に示す条件で実験を行った。結果も表1に示す。この方法によると、散気管10が気泡室12下方の10cm以上離れた位置に配置されていたため気体流による懸濁物質の攪拌によって、散気管10より吐出された空気が流されて気泡室12内に集める際に阻害され、中空糸膜モジュール2の糸束内に均等な上昇流を付与させる充分な洗浄用気体を供給できなかった。このため、1ヶ月に一度の割合で中空糸膜モジュール2の薬品洗浄が必要であった。
[Comparative Example 1]
Using the same hollow fiber membrane module 2 as in Example 1, an experiment was conducted under the conditions shown in Table 1 below without using the socket member 11. The results are also shown in Table 1. According to this method, since the diffuser tube 10 is disposed at a position 10 cm or more below the bubble chamber 12, the air discharged from the diffuser tube 10 is caused to flow by stirring of the suspended substance by the gas flow, and the bubble chamber 12 In this case, it was impossible to supply a sufficient cleaning gas that gave an even upward flow into the yarn bundle of the hollow fiber membrane module 2. For this reason, chemical cleaning of the hollow fiber membrane module 2 was necessary once a month.

Figure 2011131218
Figure 2011131218

本発明の活用例として、処理槽の液中に浸漬される中空糸膜の開口端部から吸引して該処理槽内の液を濾過分離する複数の中空糸膜モジュールを有する膜分離ユニットに適用出来る。   As an application example of the present invention, the present invention is applied to a membrane separation unit having a plurality of hollow fiber membrane modules that sucks from the opening end of a hollow fiber membrane immersed in the liquid in the treatment tank and filters and separates the liquid in the treatment tank. I can do it.

1…膜分離ユニット、2…中空糸膜モジュール、3…処理槽、4a…ボルト、4b…ナット、5…中空糸膜、5a…閉塞側端部、6…結束部、6a…スカートリング部、7…散気用開口部、8…架台、9…台座部、10…散気管、10a…散気吐出口、11…ソケット部材、11a…側面部、11a1…開口部、11b…ベース板、12…気泡室、15…結束部、15a…鍔部、16…濾過液排出用開口部、17…キャップ部材、17a…鍔部、18…クランプ部材、19…集液ヘッダ、20…ホースアダプタ、22…フレキシブルホース、23…底板、24…フレキシブル管、25…隙間、26…栓部材、27…オリフィス、28…開口面積調整部材、28a…開口部、28b…閉塞部、29…シャッター部材、30…蟻溝状ガイド、31…高さ調整リング、31a…起立部、32…軸部材。   DESCRIPTION OF SYMBOLS 1 ... Membrane separation unit, 2 ... Hollow fiber membrane module, 3 ... Processing tank, 4a ... Bolt, 4b ... Nut, 5 ... Hollow fiber membrane, 5a ... End side of closure, 6 ... Bundling part, 6a ... Skirt ring part, DESCRIPTION OF SYMBOLS 7 ... Opening part for air diffusion, 8 ... Base, 9 ... Base part, 10 ... Air diffusion pipe, 10a ... Air diffusion outlet, 11 ... Socket member, 11a ... Side part, 11a1 ... Opening part, 11b ... Base board, 12 DESCRIPTION OF SYMBOLS ... Bubble chamber, 15 ... Bundling part, 15a ... Gutter part, 16 ... Filtrate discharge opening, 17 ... Cap member, 17a ... Gutter part, 18 ... Clamp member, 19 ... Liquid collection header, 20 ... Hose adapter, 22 ... flexible hose, 23 ... bottom plate, 24 ... flexible pipe, 25 ... gap, 26 ... plug member, 27 ... orifice, 28 ... opening area adjusting member, 28a ... opening, 28b ... closing part, 29 ... shutter member, 30 ... Dovetail guide, 31 Height adjustment ring, 31a ... standing part, 32 ... shaft member.

Claims (7)

処理槽の液中に浸漬される中空糸膜の開口端部から吸引して該処理槽内の液を濾過分離する複数の中空糸膜モジュールを有する膜分離ユニットであって、
前記複数の中空糸膜の端部が固定され且つ前記複数の中空糸膜の端部が固定された位置を回避する所定位置に、散気用開口部が設けられた結束部と、前記結束部に当接して少なくとも前記複数の中空糸膜の自重を受けると共に該結束部の下方に気泡室を形成するソケット部材を有し、前記ソケット部材の側面部に散気管を挿通すると共に該散気管の外形よりも大きな開口部を形成し、前記ソケット部材の側面部に形成した開口部の総面積から挿通部分の散気管の断面積を除いた面積Sは、前記散気用開口部の総面積Sの0.5倍以上4.0倍未満であることを特徴とする膜分離ユニット。
A membrane separation unit having a plurality of hollow fiber membrane modules for sucking from the opening end of a hollow fiber membrane immersed in the liquid in the treatment tank and filtering and separating the liquid in the treatment tank,
A bundling portion provided with a diffuser opening at a predetermined position where the ends of the plurality of hollow fiber membranes are fixed and the ends of the plurality of hollow fiber membranes are fixed; and the bundling portion And a socket member that forms at least a self-weight of the plurality of hollow fiber membranes and forms a bubble chamber below the bundling portion, and a diffuser tube is inserted into a side surface portion of the socket member and the diffuser tube forming a larger opening than the outer area S 2 excluding the cross-sectional area of the diffuser tube of the insertion portion from the total area of the openings formed in the side surface portion of the socket member, the total area of the diffuser opening membrane separation unit, which is a 0.5-fold to 4.0-fold less than the S 1.
前記ソケット部材の側面部に散気管を挿通できる開口部を2箇所以上有することを特徴とした請求項1に記載の膜分離ユニット。   The membrane separation unit according to claim 1, wherein the side surface of the socket member has two or more openings through which a diffuser can be inserted. 前記ソケット部材の側面部に形成した開口部の形状が、逆U字形状、三角形状、四角形状、五角形状のうちの少なくとも1つで形成されたことを特徴とする請求項1に記載の膜分離ユニット。   2. The film according to claim 1, wherein the shape of the opening formed in the side surface portion of the socket member is at least one of an inverted U shape, a triangular shape, a quadrangular shape, and a pentagonal shape. Separation unit. 前記ソケット部材の側面部に、該ソケット部材の周方向に45°ピッチで8方向、60°ピッチで6方向、あるいは90°ピッチで4方向の開口部を設けたことを特徴とする請求項1に記載の膜分離ユニット。   2. A side surface of the socket member is provided with openings in four directions at 45 ° pitch, six directions at 60 ° pitch, or four directions at 90 ° pitch in the circumferential direction of the socket member. The membrane separation unit described in 1. 前記ソケット部材の側面部に形成した開口部の開口面積を調整する開口面積調整手段を設けたことを特徴とする請求項1に記載の膜分離ユニット。   2. The membrane separation unit according to claim 1, further comprising an opening area adjusting means for adjusting an opening area of an opening formed in a side surface portion of the socket member. 前記散気管の下面には底板側を向く散気吐出口が形成され、前記散気管は前記底板に対して浮上可能に接続され、散気時に該散気管が浮上して前記ソケット部材の側面部に形成した開口部の上部に当接し、該開口部において、該散気管の下部に該開口部の一部からなる隙間が形成されることを特徴とする請求項1から5項の何れか1項に記載の膜分離ユニット。   A diffuser discharge port facing the bottom plate side is formed on the lower surface of the diffuser tube, and the diffuser tube is connected to the bottom plate so as to be able to float. 6. The apparatus according to claim 1, wherein a gap formed by a part of the opening is formed at a lower portion of the air diffuser in the opening. The membrane separation unit according to Item. 前記底板には、前記散気管の下面に形成された前記散気吐出口に対応する位置に栓部材が設けられ、前記散気管が下降した際に、該散気吐出口に前記栓部材が挿入されて、該散気吐出口を閉塞することを特徴とする請求項6に記載の膜分離ユニット。   The bottom plate is provided with a plug member at a position corresponding to the diffuser discharge port formed on the lower surface of the diffuser tube, and the plug member is inserted into the diffuser discharge port when the diffuser pipe is lowered. The membrane separation unit according to claim 6, wherein the aeration outlet is closed.
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