JP2011127025A - 近赤外線吸収能を有する硬化性組成物、および、硬化物 - Google Patents
近赤外線吸収能を有する硬化性組成物、および、硬化物 Download PDFInfo
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- JP2011127025A JP2011127025A JP2009287833A JP2009287833A JP2011127025A JP 2011127025 A JP2011127025 A JP 2011127025A JP 2009287833 A JP2009287833 A JP 2009287833A JP 2009287833 A JP2009287833 A JP 2009287833A JP 2011127025 A JP2011127025 A JP 2011127025A
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Abstract
【解決手段】 SiH基と反応性を有する炭素−炭素二重結合を含有する有機化合物、ヒドロシリル化触媒、SiH基含有ケイ素化合物、およびクォタリレン系化合物とフタロシアニン系化合物あるいはナフタロシアニン系化合物から選ばれる化合物を少なくとも2種類を含有する近赤外線吸収能を有する硬化性組成物及びその硬化物が近赤外線吸収光学部品用の組成物及び硬化物となる。
【選択図】 なし
Description
(B)ヒドロシリル化触媒、
(C)1分子中に少なくとも2個のSiH基を有する化合物、および、
(D)クォタリレン系化合物と、フタロシアニン系化合物あるいはナフタロシアニン系化合物から選ばれる化合物を少なくとも2種類、
を含有する近赤外線吸収能を有する硬化性組成物。
で表される有機化合物である、1)記載の近赤外線吸収能を有する硬化性組成物。
(α)1分子中にSiH基と反応性を有する炭素−炭素二重結合を1個以上含有する有機化合物と、
(β)1分子中に少なくとも3個のSiH基を有する鎖状、環状、分岐状およびかご型のいずれかの構造を有するポリオルガノシロキサンと、
をヒドロシリル化反応して得ることができる化合物である、1)〜4)いずれか一に記載の近赤外線吸収能を有する硬化性組成物。
で表される構造を有する有機化合物である、4)に記載の近赤外線吸収能を有する硬化性組成物。
成分(A)はSiH基と反応性を有する炭素−炭素二重結合を1分子中に2個以上含有する有機化合物である。有機化合物としてはポリシロキサン−有機ブロックコポリマーやポリシロキサン−有機グラフトコポリマーのようなシロキサン単位(Si−O−Si)を含むものではなく、構成元素としてC、H、N、O、S、および、ハロゲンからなる群から選ばれる元素を含むものであることが好ましい。シロキサン単位を含むものは、ガス透過性やはじきの問題が発生する場合がある。
次に、成分(B)であるヒドロシリル化触媒について説明する。
次に、成分(C)について説明する。
以下に、有機化合物(α)について説明する。
次に、ポリオルガノシロキサン化合物(β)について説明する。
またR10、R11、R12は入手性、耐熱性の観点より特にメチル基であるものが好ましく、硬化物の強度が高くなるという観点より、特にフェニル基であるものが好ましい。
なお、R13、R14は入手性、耐熱性の観点より特にメチル基であるものが好ましい。
本発明における変性ポリオルガノシロキサン化合物は、有機化合物(α)、およびポリオルガノシロキサン化合物(化合物(β)を、ヒドロシリル化触媒の存在下で反応させることにより得られる化合物である。
次に、成分(D)について説明する。
フタロシアニン系化合物にキレートしている主たる中心金属は銅であるが、特にこれに限定されることは無い。
添加する量が少ないと、近赤外線吸収性能を有する硬化組成物から形成される硬化物が充分な近赤外線吸収性能を発揮しないおそれがあり、多すぎると可視光線域の透過率が低下するおそれや凝集によって光を散乱する可能性がある。
本願発明に係る近赤外線吸収性能を有する硬化性組成物の調製方法は特に限定されず、種々の方法で調製可能である。各種成分を硬化直前に混合調製しても良く、全成分を予め混合調製した一液の状態で低温貯蔵しておいても良い。また、(D)成分を本発明の(A)成分または(C)成分に溶解させた後に全成分を混合調製しても良く、(D)成分の有機溶剤溶液を調製し、(A)成分または(C)成分と混合し、有機溶剤を脱揮処理等により除去した後に全成分を混合調製しても良い。
(添加剤)
(硬化遅延剤)
本発明の硬化性組成物の保存安定性を改良する目的、又は、製造過程でのヒドロシリル化反応の反応性を調整する目的で、硬化遅延剤を使用することができる。硬化遅延剤としては、例えば、脂肪族不飽和結合を含有する化合物、有機リン化合物、有機硫黄化合物、窒素含有化合物、スズ系化合物、有機過酸化物等が挙げられる。これらは、単独で使用してもよく、2種以上併用してよい。
本発明の硬化性組成物の耐リフロー特性を向上する目的で、熱安定剤を使用するのが好ましい。熱安定剤としては、本発明の硬化性組成物を硬化させて得られる硬化物の熱劣化及び酸化劣化を防止できるものであればどのようなものでもよく、一般的な熱可塑性樹脂に配合して用いられている酸化防止剤を好適に用いることができる。一般的な酸化防止剤としてはヒンダードフェノール系化合物、ヒンダードアミン系化合物、ホスファイト系化合物、チオエーテル系化合物等を挙げることができる。
本発明の硬化性組成物には特性を改質する等の目的で、種々の熱可塑性樹脂を添加することも可能である。熱可塑性樹脂としては種々のものを用いることができるが、例えば、メチルメタクリレートの単独重合体あるいはメチルメタクリレートと他モノマーとのランダム、ブロック、あるいはグラフト重合体等のポリメチルメタクリレート系樹脂(例えば日立化成社製オプトレッツ等)、ブチルアクリレートの単独重合体あるいはブチルアクリレートと他モノマーとのランダム、ブロック、あるいはグラフト重合体等のポリブチルアクリレート系樹脂等に代表されるアクリル系樹脂、ビスフェノールA、3,3,5−トリメチルシクロヘキシリデンビスフェノール等をモノマー構造として含有するポリカーボネート樹脂等のポリカーボネート系樹脂(例えば帝人社製パンライト等)、ノルボルネン誘導体、ビニルモノマー等を単独あるいは共重合した樹脂、ノルボルネン誘導体を開環メタセシス重合させた樹脂、あるいはその水素添加物等のシクロオレフィン系樹脂(例えば、三井化学社製APEL、日本ゼオン社製ZEONOR、ZEONEX、JSR社製ARTON等)、エチレンとマレイミドの共重合体等のオレフィン−マレイミド系樹脂(例えば東ソー社製TI−PAS等)、ビスフェノールA、ビス(4−(2−ヒドロキシエトキシ)フェニル)フルオレン等のビスフェノール類やジエチレングリコール等のジオール類とテレフタル酸、イソフタル酸、等のフタル酸類や脂肪族ジカルボン酸類を重縮合させたポリエステル等のポリエステル系樹脂(例えばデュポン製ライナイト等)、ポリエーテルスルホン樹脂、ポリアリレート樹脂、ポリビニルアセタール樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリスチレン樹脂、ポリアミド樹脂、シリコーン樹脂、フッ素樹脂等の他、天然ゴム、EPDMといったゴム状樹脂が例示されるがこれに限定されるものではない。
本発明の硬化性組成物には透明性を損なわない範囲において、充填材を添加してもよい。充填材としては各種のものが用いられるが、例えば、石英、ヒュームシリカ、沈降性シリカ、無水ケイ酸、溶融シリカ、結晶性シリカ、超微粉無定型シリカ等のシリカ系充填材、窒化ケイ素、銀粉、アルミナ、水酸化アルミニウム、酸化チタン、ガラス繊維、炭素繊維、マイカ、カーボンブラック、グラファイト、ケイソウ土、白土、クレー、タルク、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、無機バルーン等の無機充填材をはじめとして、エポキシ系等の従来の封止材の充填材として一般に使用或いは/及び提案されている充填材等を挙げることができる。
本発明の硬化性組成物にはラジカル禁止剤を添加してもよい。ラジカル禁止剤としては、例えば、2,6−ジ−t−ブチル−3−メチルフェノール(BHT)、2,2’−メチレン−ビス(4−メチル−6−t−ブチルフェノール)、テトラキス(メチレン−3(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート)メタン等のフェノール系ラジカル禁止剤や、フェニル−β−ナフチルアミン、α−ナフチルアミン、N,N’−第二ブチル−p−フェニレンジアミン、フェノチアジン、N,N’−ジフェニル−p−フェニレンジアミン等のアミン系ラジカル禁止剤等が挙げられる。また、これらのラジカル禁止剤は単独で使用してもよく、2種以上併用してもよい。
本発明の硬化性組成物には紫外線吸収剤を添加してもよい。紫外線吸収剤としては、例えば2(2’−ヒドロキシ−3’,5’−ジ−t−ブチルフェニル)ベンゾトリアゾール、ビス(2,2,6,6−テトラメチル−4−ピペリジン)セバケート等が挙げられる。また、これらの紫外線吸収剤は単独で使用してもよく、2種以上併用してもよい。
本発明の硬化組成物が高粘度である場合、溶剤に溶解して用いることも可能である。使用できる溶剤は特に限定されるものではなく、具体的に例示すれば、ベンゼン、トルエン、ヘキサン、ヘプタン等の炭化水素系溶媒、テトラヒドロフラン、1,4−ジオキサン、1,3−ジオキソラン、ジエチルエーテル等のエーテル系溶媒、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒、プロピレングリコール−1−モノメチルエーテル−2−アセテート(PGMEA)、エチレングリコールジエチルエーテル等のグリコール系溶剤、クロロホルム、塩化メチレン、1,2−ジクロロエタン等のハロゲン系溶媒を好適に用いることができる。
本発明の硬化性組成物には、その他、接着性付与剤、着色剤、離型剤、難燃剤、難燃助剤、界面活性剤、消泡剤、乳化剤、レベリング剤、はじき防止剤、アンチモン−ビスマス等のイオントラップ剤、チクソ性付与剤、粘着性付与剤、保存安定改良剤、オゾン劣化防止剤、光安定剤、増粘剤、可塑剤、反応性希釈剤、導電性付与剤、帯電防止剤、放射線遮断剤、核剤、リン系過酸化物分解剤、滑剤、顔料、金属不活性化剤、熱伝導性付与剤、物性調整剤等を本発明の目的および効果を損なわない範囲において添加することができる。
本発明の近赤外線吸収硬化性組成物を硬化させてなる硬化物は所望の形に成形して、各種光学材料に用いることが可能である。ここでいう光学材料とは、可視光、赤外線、紫外線、X線、レーザーなどの光をその材料中を通過させる用途に用いる材料であり、具体的には下記のとおりである。
5Lの四つ口フラスコに、攪拌装置、滴下漏斗、冷却管をセットした。このフラスコにトルエン1800g、1,3,5,7−テトラメチルシクロテトラシロキサン1440gを入れ、気相部を窒素置換した後、120℃のオイルバス中で加熱、攪拌した。トリアリルイソシアヌレート200g、トルエン200g及び白金ビニルシロキサン錯体のキシレン溶液(白金として3wt%含有)1.44mlの混合液を50分かけて滴下した。滴下終了から6時間後に1H−NMRでアリル基の反応率が95%以上であることを確認し、冷却により反応を終了した。
500mL四つ口フラスコにトルエン100g、1,3,5,7−テトラメチルシクロテトラシロキサン57.49gを入れ、気相部を窒素置換した後、内温105℃で加熱、攪拌した。ジアリルモノグリシジルイソシアヌレート12.7g、トルエン12.7g及び白金ビニルシロキサン錯体のキシレン溶液(白金として3wt%含有)0.0112gの混合溶液を30分かけて滴下した。滴下終了から6時間後に1H−NMRでアリル基の反応率が95%以上であることを確認し、冷却により反応を終了した。
2L四つ口フラスコにトルエン600g、1,3,5,7−テトラメチルシクロテトラシロキサン600gを入れ、気相部を窒素置換した後、内温90℃で加熱、攪拌した。ジビニルベンゼン73.5g、トルエン73.5g及び白金ビニルシロキサン錯体のキシレン溶液(白金として3wt%含有)0.006gの混合溶液を1時間かけて滴下した。滴下終了から6時間後に1H−NMRでビニル基の反応率が95%以上であることを確認し、冷却により反応を終了した。
合成例1、合成例2および合成例3で得た反応物E、FおよびGに対し、表1に示される配合組成で硬化性組成物を調製した。調整方法は、(A)成分、(D)成分を1,3−ジオキソランに溶解し混合した。その後、エバポレーションにより溶剤である1,3−ジオキソランを留去し、そこへ(C)成分を添加した。別途、(B)成分および硬化遅延剤を混合したものを更に加えて硬化性組成物を得た。
ダイヤモンドカッターで10×30mmにカットした硬化物を、ESPEC社製オーブン(STH−120)に入れ、サンプル実温が260℃の状態で60秒保持した後、オーブンから取り出し室温まで冷却した。この操作を3回繰り返し、試験前後においての光線透過率(下記方法)、色変化(目視)および熱変形(ノギスで寸法測定してその変化を確認した)を測定した。
ダイヤモンドカッターで10×30mmにカットした硬化物を、(株)日立製作所製U−3300を用いて、スキャンスピード300nm/minにて測定し、550、750および850nmでの光線透過率(%T)を表1に示す。
また、硬化物物性の色調(リフロー前)は全て透明である。
Claims (8)
- (A)1分子中にSiH基との反応性を有する炭素−炭素二重結合を2個以上有する有機化合物、
(B)ヒドロシリル化触媒、
(C)1分子中に少なくとも2個のSiH基を有する化合物、および、
(D)クォタリレン系化合物と、フタロシアニン系化合物あるいはナフタロシアニン系化合物から選ばれる化合物を少なくとも2種類、
を含有する近赤外線吸収能を有する硬化性組成物。 - (C)成分が、
(α)1分子中にSiH基と反応性を有する炭素−炭素二重結合を1個以上含有する有機化合物と、
(β)1分子中に少なくとも3個のSiH基を有する鎖状、環状、分岐状およびかご型のいずれかの構造を有するポリオルガノシロキサンと、
をヒドロシリル化反応して得ることができる化合物である、請求項1〜3いずれか一項に記載の近赤外線吸収能を有する硬化性組成物。 - 請求項1〜7のいずれか一項に記載の近赤外線吸収能を有する硬化性組成物を硬化させて得られる硬化物。
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