JP2011117807A - In-line apparatus and method for measurement of minute amount of moisture in organic solvent - Google Patents

In-line apparatus and method for measurement of minute amount of moisture in organic solvent Download PDF

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JP2011117807A
JP2011117807A JP2009274764A JP2009274764A JP2011117807A JP 2011117807 A JP2011117807 A JP 2011117807A JP 2009274764 A JP2009274764 A JP 2009274764A JP 2009274764 A JP2009274764 A JP 2009274764A JP 2011117807 A JP2011117807 A JP 2011117807A
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JP5270521B2 (en
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Takashi Kameoka
崇史 亀岡
Terumasa Koura
輝政 小浦
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Air Liquide Japan GK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an in-line apparatus and a method for measurement of a minute amount of moisture in an organic solvent, which has a simple constitution, and can efficiently and continuously measure a minute amount of moisture in an organic solvent. <P>SOLUTION: The in-line apparatus for measurement of a minute amount of moisture in an organic solvent includes: a prescribed-quantity filled tank 10 to which an organic solvent is introduced, can heat treatment to a prescribed temperature equal to the boiling point of the organic solvent or higher, and having a prescribed capacity; a solvent introducing part 1 for introducing an organic solvent to the prescribed-quantity filled tank 10; a solvent supply part 2 supplied with a heat-treated organic solvent; a solvent transfer part for transferring the organic solvent of the prescribed-quantity filled tank 10 to consumption facilities 30; a transfer channel L for transferring the organic solvent from the solvent introducing part 1 to the consumption facilities 30; a transfer quantity control part for controlling the transfer of a prescribed quantity of heat-treated organic solvent; and an analytical part 20 for measuring the organic solvent transferred from the solvent supply part 2. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、有機溶剤中のインライン微量水分測定装置および測定方法に関し、例えば、半導体や太陽電池等の生産装置や研究設備等において使用される洗浄液等の有機溶剤や使用後の有機溶剤、あるいは有機合成反応等の原料となる有機溶剤中のインライン微量水分測定装置および測定方法に関するものである。   The present invention relates to an in-line trace moisture measuring apparatus and measuring method in an organic solvent, for example, an organic solvent such as a cleaning liquid used in a production apparatus or research facility such as a semiconductor or a solar cell, an organic solvent after use, or an organic solvent. The present invention relates to an in-line trace moisture measuring apparatus and measuring method in an organic solvent that is a raw material for a synthesis reaction or the like.

なお、本願にいう「有機溶剤」とは、広く工業的に用いられる溶剤、例えばオクタン等の有機溶剤、フロン系や塩素系溶剤等を含む。特に、本願は、例えばn−オクタン等の無極性で水の溶解度の低い有機溶剤、あるいは例えばテトラヒドロフラン(THF)等の極性を有するが混和した水分との分離が比較的容易な非プロトン性を有する有機溶剤、つまり液相中では水分の分離が困難であるが、気相中では水分との分離が比較的容易な「無極性の有機溶剤あるいは極性非プロトン性の有機溶剤」を対象とする場合に、有効である。   The “organic solvent” referred to in the present application includes a solvent that is widely used industrially, for example, an organic solvent such as octane, a chlorofluorocarbon-based solvent, and a chlorine-based solvent. In particular, the present application has an aprotic property that is relatively easy to separate from nonpolar organic solvents such as n-octane and low water solubility, or polar but mixed water such as tetrahydrofuran (THF). When organic solvents, that is, "non-polar organic solvents or polar aprotic organic solvents" that are difficult to separate from water in the liquid phase but relatively easy to separate from water in the gas phase It is effective.

半導体や太陽電池等を生産する製造装置や新たな素材を開発する研究設備、あるいは各種の有機物質の原料等として、有機溶剤が多く使用されている。こうした有機溶剤は、少量ではあるが水分を含むことが多く、こうした製造・研究あるいは製品の特性に大きな影響を与えることがあることから、所定の水分除去処理を行い、水分量が確認された後に使用されている。このとき、水分除去処理された有機溶剤中の水分濃度を正確に把握することは、非常に重要であり、例えば、一般的にカールフィッシャー滴定法が知られている。   Organic solvents are often used as manufacturing equipment for producing semiconductors, solar cells, etc., research facilities for developing new materials, or raw materials for various organic substances. These organic solvents often contain a small amount of water, which can greatly affect the manufacturing / research or product characteristics. in use. At this time, it is very important to accurately grasp the water concentration in the organic solvent that has been subjected to the water removal treatment. For example, the Karl Fischer titration method is generally known.

具体的には、メタノールにメチレンブルーを添加し、カールフィッシャー試薬によって無水化した黄緑色のメタノール溶剤をセプタム付きの容器に入れておき、注射器で採取した絶縁油(有機溶剤)を該容器内に注入する。約1分間振とうし、該絶縁油中の水分を該メタノール溶剤中に抽出した後、静置して2層に分離させる。このとき、該絶縁油中に水分が存在していれば、該溶剤(上層)は青色に変化する。そしてカールフィッシャー試薬を注射器によって添加し、目視の判断によって黄褐色になったところを終点とする方法が挙げられる。また、こうした従来法に対して、油中水分量を簡単にかつ高い精度で測定することのできる方法として、指示薬を含有しカールフィッシャー試薬によって無水化したアルコール溶剤と、測定対象である油とを混合し、該油中の水分を該アルコール溶剤中に抽出した後、該溶剤の吸光度を測定する方法が提案されている(例えば特許文献1参照)。   Specifically, methylene blue is added to methanol, yellow-green methanol solvent dehydrated by Karl Fischer reagent is placed in a container with a septum, and insulating oil (organic solvent) collected with a syringe is injected into the container. To do. Shake for about 1 minute to extract the water in the insulating oil into the methanol solvent, and then leave it to separate into two layers. At this time, if moisture exists in the insulating oil, the solvent (upper layer) turns blue. Then, a method in which the Karl Fischer reagent is added by a syringe and the point where the color becomes yellow brown by visual judgment is used as the end point. In addition to such a conventional method, as a method for easily and accurately measuring the amount of water in oil, an alcohol solvent containing an indicator and dehydrated with a Karl Fischer reagent and an oil to be measured are used. There has been proposed a method of mixing and extracting moisture in the oil into the alcohol solvent, and then measuring the absorbance of the solvent (see, for example, Patent Document 1).

しかし、分子構造中にSi−Hを有するシラン化合物や亜燐酸エステルなどのALD(Atomic Layer Deposition)用原料又はCVD(Chmical Vapor Deposition)用原料に用いられる有機溶剤は、カールフィッシャー試薬と反応してしまうため、カールフィッシャー法を用いることができないものが多く、カールフィッシャー試薬を用いない測定方法が検討されている。具体的には、こうした気化プロセス用薄膜原料中の水分含有量の定量分析方法として、赤外分光法を用いて水のスペクトル吸収を検知することにより、液状物中の水分を直接測定する方法がある。水分含有量既知の試料について近赤外分光法によるスペクトル吸収測定を行なって予め検量線を作成し、該検量線を用いて、分析対象である気化プロセス用薄膜原料のスペクトル吸収測定結果から、水分含有量を算出する。検量線の作成や測定結果のデータ処理等も、常法に従って行なう方法が提案されている(例えば特許文献2参照)。   However, organic solvents used for ALD (Atomic Layer Deposition) materials or CVD (Chemical Vapor Deposition) materials such as silane compounds and phosphites having Si—H in the molecular structure react with the Karl Fischer reagent. For this reason, there are many cases where the Karl Fischer method cannot be used, and a measurement method that does not use the Karl Fischer reagent has been studied. Specifically, as a method for quantitative analysis of the moisture content in the thin film raw material for the vaporization process, there is a method for directly measuring the moisture in the liquid substance by detecting the spectral absorption of water using infrared spectroscopy. is there. A sample having a known moisture content is subjected to spectral absorption measurement by near-infrared spectroscopy to prepare a calibration curve in advance, and using the calibration curve, from the result of spectral absorption measurement of the thin film raw material for vaporization process to be analyzed, Calculate the content. A method of creating a calibration curve, processing data of measurement results, and the like according to a conventional method has been proposed (see, for example, Patent Document 2).

特開2000−88836号公報JP 2000-88836 A 特開2007−9254号公報JP 2007-9254 A

しかし、上記のような有機溶剤中の水分測定方法あるいは測定装置では、以下のような種々の課題が生じることがあった。
(i)カールフィッシャー滴定法では、密閉容器を開放し、シリンジなどで一定量を採取し、オフラインで分析計へ導入しなければならない。その為、試料採取中に環境からの水分混入が避けられず、実際に測定できる水分濃度の検出下限値は10ppm程度であり、微量な水分濃度を測定することは困難である。また、毒性、臭気性の高い有機溶剤に至っては、試料採取中、サンプルが測定環境下へ漏洩する恐れがあり、非常に危険である。これらの問題点を改善する為に、乾燥した不活性ガス雰囲気のグローブボックス内でカールフィッシャー滴定を行うことが知られているが、1ppmの水分濃度を測定する為には、少なくともグローブボックス内の水分濃度を1ppm未満に管理する必要があり、その為のグローブボックス製作と、パージガスなどによる水分管理に相当の費用と作業時間がかかる。また、特許文献2に記載されるように、カールフィッシャー法では滴定に使用する試薬と反応するような有機溶剤は測定不可能であるが、こうした制限のない有機溶剤中の水分測定方法が不可欠である。
However, the method for measuring moisture in an organic solvent or the measuring apparatus as described above may cause various problems as described below.
(I) In the Karl Fischer titration method, the sealed container must be opened, a certain amount must be collected with a syringe or the like, and introduced offline into the analyzer. For this reason, it is unavoidable that water is mixed from the environment during sampling, and the lower limit of detection of the water concentration that can be actually measured is about 10 ppm, and it is difficult to measure a trace amount of water concentration. In addition, organic solvents with high toxicity and odor are very dangerous because the sample may leak into the measurement environment during sample collection. In order to improve these problems, it is known to perform Karl Fischer titration in a dry inert gas atmosphere glove box, but in order to measure a moisture concentration of 1 ppm, at least the glove box has It is necessary to control the moisture concentration to less than 1 ppm, and it takes considerable cost and work time to manufacture the glove box and to manage the moisture using purge gas. Further, as described in Patent Document 2, it is impossible to measure an organic solvent that reacts with a reagent used for titration by the Karl Fischer method, but a method for measuring moisture in an organic solvent without such restriction is indispensable. is there.

(ii)また、上記のような生産設備等においては、特に有機溶剤が連続的に使用されることからインラインでの微量水分測定装置および測定方法の要請が強い。このとき、特許文献2に記載されるような従前の分析装置は、採取した有機溶剤を測定装置の試料セルにセットし、所定範囲の波長域(特許文献2の実施例1では、近赤外線スペクトル吸収を11000〜2500cm−1の範囲)で測定するもので、そのままインラインに適用することはできない。また、インライン用に適用するためには、こうした分析装置において、試料の連続供給が可能で、その周囲温度や設置条件などの基本的な機能を確保するのみならず、装置の操作性や分析精度の維持管理を図るために、有機溶剤について圧力・温度・流量条件を正確な制御を行う必要がある。 (Ii) In addition, in the production facilities as described above, since organic solvents are used continuously, there is a strong demand for in-line trace moisture measuring devices and measuring methods. At this time, a conventional analyzer as described in Patent Document 2 sets the collected organic solvent in the sample cell of the measuring apparatus, and in a predetermined range of wavelength range (in Example 1 of Patent Document 2, a near infrared spectrum). Absorption is measured in the range of 11000 to 2500 cm −1 ) and cannot be applied in-line as it is. In addition, in order to be applied for in-line use, in such an analyzer, it is possible to continuously supply samples, and not only ensure basic functions such as ambient temperature and installation conditions, but also the operability and accuracy of the instrument. Therefore, it is necessary to accurately control the pressure, temperature, and flow rate conditions for organic solvents.

本発明の目的は、生産設備等のインラインにおいて、比較的簡便な構成で、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能であると同時に、特に微量水分という取扱いの難しい試料に対して操作性のよい有機溶剤中のインライン微量水分測定装置および測定方法を提供することにある。   The object of the present invention is to enable continuous measurement of a small amount of water in an organic solvent efficiently and with high measurement accuracy in a production facility or the like in a relatively simple configuration, An object of the present invention is to provide an in-line trace moisture measuring apparatus and measuring method in an organic solvent that is easy to handle with respect to a difficult-to-handle sample.

本発明者らは、上記課題を解決するために鋭意研究を重ねた結果、以下に示す有機溶剤中のインライン微量水分測定装置および測定方法によって上記目的を達成できることを見出し、本発明を完成するに到った。   As a result of intensive studies to solve the above problems, the present inventors have found that the above object can be achieved by the following in-line trace moisture measuring apparatus and measuring method in an organic solvent, and to complete the present invention. Arrived.

本発明は、有機溶剤中のインライン微量水分測定装置であって、予め脱水処理されたインラインの有機溶剤を対象とし、該有機溶剤が導入され、該有機溶剤の沸点以上の所定温度まで加温処理が可能で所定の容量を有する定量充填槽と、該定量充填槽に前記有機溶剤が導入される溶剤導入部と、前記加熱処理された有機溶剤が供出される溶剤供出部と、前記定量充填槽の有機溶剤を消費設備に移送する溶剤移送部と、有機溶剤が前記溶剤導入部から前記消費設備に移送される移送流路と、該移送流路に設けられ、前記加熱処理された有機溶剤を所定量移送するように制御する移送量制御部と、前記移送流路に設けられ、前記溶剤供出部から移送される有機溶剤をフーリエ変換赤外分光光度法またはキャビティリングダウン分光法を用いて測定する分析部と、を備えることを特徴とする。   The present invention relates to an in-line trace moisture measuring apparatus in an organic solvent, which targets an in-line organic solvent that has been dehydrated in advance, is introduced, and is heated to a predetermined temperature that is equal to or higher than the boiling point of the organic solvent. A fixed amount filling tank having a predetermined capacity, a solvent introducing part for introducing the organic solvent into the fixed filling tank, a solvent delivery part for delivering the heat-treated organic solvent, and the fixed filling tank A solvent transfer unit for transferring the organic solvent to the consumption facility, a transfer channel through which the organic solvent is transferred from the solvent introduction unit to the consumption facility, and the heat-treated organic solvent provided in the transfer channel. A transfer amount control unit that controls to transfer a predetermined amount, and an organic solvent that is provided in the transfer flow path and is transferred from the solvent delivery unit is measured using Fourier transform infrared spectroscopy or cavity ring-down spectroscopy. And that the analysis unit, characterized in that it comprises a.

インラインの有機溶剤中の水分濃度の測定においては、インライン用測定装置に適した堅牢かつ比較的簡便な構成で、操作性がよく有機溶剤中の微量の水分を効率よく連続的に測定することが可能であると同時に、特に微量水分という取扱いの難しい試料に対して、常に水分の外部からの混入や流路内部からの湧き出しあるいは流路内壁への吸着の影響を考慮しつつ、有機溶剤移送量に対する定量性を確実に管理し、水分濃度に対する高い測定精度を確保する必要がある。本発明は、前者の要求に対して、分析部として、光学系の安定性が高く、外乱影響の補正・補償が容易なフーリエ変換赤外分光光度法(以下「FTIR」という)またはキャビティリングダウン分光法(以下「CRDS」という)を用いるとともに、後者の要求に対して、有機溶剤の加熱気化による圧力上昇、特に一定容量の定量充填槽に一旦充填し、その定量充填槽を一定温度で加熱によって、一定量の有機溶剤を移送するという推進力を確保したものです。こうした構成によって、分析部に導入され測定される有機溶剤の定量性(圧力・温度を補正した絶対量)つまり移送される有機成分中の水分の絶対量を精度よく測定することが可能となった。これによって、生産設備等のインラインにおいて、比較的簡便な構成で、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能であると同時に、特に微量水分という取扱いの難しい試料に対して操作性のよい有機溶剤中のインライン微量水分測定装置を提供することが可能となった。また、インラインで測定可能なため、試料採取および分析中に環境へ漏洩する可能性がなく、毒性、臭気性の高い有機溶剤にも対応可能である。加えて、カールフィッシャー法では試薬と反応する有機溶剤中の水分測定ができないが、この方法では有機溶剤の種類による不適合はない。   In the measurement of moisture concentration in in-line organic solvents, it is a robust and relatively simple configuration suitable for in-line measuring devices, and it has good operability and is capable of measuring trace amounts of water in organic solvents efficiently and continuously. At the same time, it is possible to transfer organic solvents to samples that are difficult to handle, especially trace amounts of water, taking into account the influence of moisture from the outside, outflow from the inside of the channel, or adsorption to the inner wall of the channel. It is necessary to reliably manage the quantitativeness with respect to the amount and to ensure high measurement accuracy with respect to the moisture concentration. In response to the former requirement, the present invention provides a Fourier transform infrared spectrophotometry (hereinafter referred to as “FTIR”) or cavity ringdown in which the optical system has high stability and can easily correct and compensate for disturbance effects as an analysis unit. In addition to using the spectroscopic method (hereinafter referred to as “CRDS”), in response to the latter requirement, the pressure rises due to the vaporization of the organic solvent by heating, especially filling a fixed-capacity fixed-volume tank once, and heating the fixed-volume tank at a constant temperature Ensures the driving force to transfer a certain amount of organic solvent. This configuration makes it possible to accurately measure the quantitativeness of organic solvents (absolute amounts corrected for pressure and temperature) that are introduced into the analyzer and measured, that is, the absolute amount of moisture in the transferred organic components. . This makes it possible to measure trace amounts of water in organic solvents efficiently and continuously with high measurement accuracy with a relatively simple configuration in-line in production equipment, etc. This makes it possible to provide an in-line trace moisture measuring device in an organic solvent that is easy to operate for difficult samples. In addition, since it can be measured in-line, there is no possibility of leakage to the environment during sampling and analysis, and it is possible to deal with highly toxic and odorous organic solvents. In addition, the Karl Fischer method cannot measure moisture in an organic solvent that reacts with a reagent, but this method has no incompatibility depending on the type of organic solvent.

本発明は、上記有機溶剤中のインライン微量水分測定装置であって、前記移送量制御部が、移送流路に設けられた有機溶剤の質量流量を制御する手段あるいは該定量充填槽の重量から有機溶剤の移送重量を制御する手段を有し、有機溶剤の積算移送量が、前記定量充填槽の内容積相当あるいはそれ以下の所定容量に制御されることを特徴とする。
上記のように、定量充填槽に充填された定容量の定温加熱による有機溶剤の定量移送を、本発明の特徴の1つとする。こうした有機溶剤の定量移送の精度をさらに高める方法として、移送量制御部に、流量計(例えば積算流量計や質量流量計等)および制御弁を設け、あるいは定量充填槽の重量を測定し充填状態から重量変化を算出する方法を用い、有機溶剤の移送重量を制御することが好ましい。このとき、制御指標として定量充填槽の内容積相当あるいはそれ以下の所定容量を設定し、こうした指標を基準に制御されることによって、有機溶剤の積算移送量を適正制御することができる。具体的な値は後述するが、所定温度で気化する有機溶剤を定量充填槽内に、その温度で所定の蒸気圧を有するに十分な量を充填した場合、定量充填槽をその温度に加熱し気化した有機溶剤を真空ポンプを用いて全量移送することによって、定量充填槽の内容積相当の気体換算の有機溶剤が移送される。このとき一定流量で移送される有機溶剤中の水分濃度を連続的に測定することによって、瞬時の水分量を得ることができるとともに、一定時間間隔の積算値あるいは有機溶剤中の水分全量を得ることができる。
The present invention provides an in-line trace moisture measuring apparatus in the organic solvent, wherein the transfer amount control unit is configured to control the mass flow rate of the organic solvent provided in the transfer flow path or the weight of the fixed filling tank. Means for controlling the transfer weight of the solvent is provided, and the integrated transfer amount of the organic solvent is controlled to a predetermined capacity equivalent to or less than the internal volume of the fixed filling tank.
As described above, one of the features of the present invention is the quantitative transfer of the organic solvent by constant temperature heating at a constant volume filled in the fixed charge tank. As a method for further improving the accuracy of quantitative transfer of organic solvents, a flow meter (for example, an integrated flow meter or a mass flow meter) and a control valve are provided in the transfer amount control unit, or the weight of the quantitative filling tank is measured and filled. It is preferable to control the transfer weight of the organic solvent using a method of calculating the weight change from the above. At this time, a predetermined capacity corresponding to or less than the internal volume of the fixed-filling tank is set as a control index, and the integrated transfer amount of the organic solvent can be appropriately controlled by being controlled based on such an index. Although the specific value will be described later, when a sufficient amount of an organic solvent that evaporates at a predetermined temperature is filled in the fixed amount filling tank to have a predetermined vapor pressure at that temperature, the fixed amount filling tank is heated to that temperature. By transferring the entire amount of the vaporized organic solvent using a vacuum pump, the organic solvent in terms of gas equivalent to the internal volume of the fixed filling tank is transferred. At this time, by continuously measuring the moisture concentration in the organic solvent transferred at a constant flow rate, an instantaneous moisture amount can be obtained, and an integrated value at a constant time interval or the total amount of moisture in the organic solvent can be obtained. Can do.

本発明は、上記有機溶剤中のインライン微量水分測定装置であって、前記定量充填槽内の有機溶媒を、所定の液面位置、所定の温度条件、所定の圧力条件となるように制御する制御部を有することを特徴とする。
本測定装置においては、定量充填槽等の部材内および流通流路内にある有機溶剤全容量の把握が重要となる。本発明は、本測定装置に導入される有機溶剤全容量を、その初段に設けられた定量充填槽内の有機溶剤の状態を基に把握するもので、こうした簡便な構成によって、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能となった。
The present invention is an in-line trace moisture measuring apparatus in the organic solvent, wherein the organic solvent in the quantitative filling tank is controlled so as to be at a predetermined liquid level position, a predetermined temperature condition, and a predetermined pressure condition. It has the part.
In this measuring apparatus, it is important to grasp the total capacity of the organic solvent in a member such as a fixed-quantity filling tank and in the flow channel. The present invention grasps the total volume of the organic solvent introduced into the measuring apparatus based on the state of the organic solvent in the fixed-quantity filling tank provided at the first stage. It became possible to continuously measure a small amount of moisture efficiently and with high measurement accuracy.

本発明は、上記有機溶剤中のインライン微量水分測定装置であって、前記定量充填槽に不活性ガス導入部を設け、有機溶剤が導入される前に、該定量充填槽から前記消費設備までの移送流路の不活性ガスパージを行い、前記分析部に導入された該不活性ガス中の水分濃度が予め設定された所定値以下の場合に、有機溶剤を前記定量充填槽に供給を開始するパージ制御部を設けるとともに、前記移送量制御部によって定量充填槽内の有機溶剤を圧送して前記消費設備までの移送量を制御することを特徴とする。
こうした構成によって、有機溶剤中の水分濃度の測定精度に大きな影響を与える誤差要因となる可能性のある、測定系において残留または湧き出しにより生じる水分を予め除去することができる。と同時に、こうしたパージガスは、通常生産設備等のインラインにおいても使用されることが多く、インラインへの混入が支障となることが少ない。また、有機溶剤の移送においても、有機溶剤自身の移送能力が小さい場合(特に、気相における吸着性が強いあるいは粘性が高い等の場合)の移送を補助するキャリアガスとして使用することによって、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能となった。
The present invention is an in-line trace moisture measuring device in the organic solvent, wherein an inert gas introduction unit is provided in the metering filling tank, and before the organic solvent is introduced, from the metering filling tank to the consuming equipment. Purging that performs an inert gas purge of the transfer flow path and starts supplying an organic solvent to the fixed-quantity filling tank when the moisture concentration in the inert gas introduced into the analysis unit is equal to or lower than a predetermined value set in advance. A control unit is provided, and the transfer amount control unit controls the transfer amount to the consumption facility by pumping the organic solvent in the fixed filling tank.
With such a configuration, it is possible to remove in advance moisture generated by residual or springing, which may be an error factor that greatly affects the measurement accuracy of the moisture concentration in the organic solvent. At the same time, such a purge gas is often used in an in-line such as a normal production facility, and mixing into the in-line is less likely to be an obstacle. Also, in the transfer of organic solvents, the organic solvent itself can be used as a carrier gas to assist the transfer when the transfer capability of the organic solvent itself is small (particularly when the adsorptivity in the gas phase is strong or the viscosity is high). It became possible to continuously measure a very small amount of water in a solvent efficiently and with high measurement accuracy.

本発明は、上記有機溶剤中のインライン微量水分測定装置を構成する要素が、インラインの有機溶剤の主流路から分岐されたバイパス流路に設けられるとともに、前記分析部から排出された有機溶剤が、前記主流路に還流または別途の消費設備に移送されることを特徴とする。
既述のように、インライン微量水分測定装置は、その測定精度を維持するために、試料となる有機溶剤の流量、圧力や温度などを厳格に管理制御することが求められる場合がある。本発明は、半導体や太陽電池等の生産装置等に用いられる洗浄液等の有機溶剤に対して要求される条件とインライン微量水分測定装置として要求される条件が異なる場合、あるいは相互に影響を受合うことが適切でない場合に対応すべく、インライン微量水分測定装置用の流路を配設することによって、適正な有機溶剤(水分を含む)の測定条件を確保し、高い測定精度を維持するものである。
In the present invention, the element constituting the in-line trace moisture measuring device in the organic solvent is provided in a bypass channel branched from the main channel of the in-line organic solvent, and the organic solvent discharged from the analysis unit is The main flow path is refluxed or transferred to a separate consumption facility.
As described above, the in-line trace moisture measuring apparatus may be required to strictly manage and control the flow rate, pressure, temperature, and the like of the organic solvent serving as a sample in order to maintain the measurement accuracy. In the present invention, the conditions required for an organic solvent such as a cleaning liquid used in a production apparatus such as a semiconductor or a solar cell are different from the conditions required for an in-line trace moisture measuring apparatus, or are affected by each other. In order to cope with cases where this is not appropriate, a flow path for an in-line trace moisture measuring device is provided to ensure measurement conditions for an appropriate organic solvent (including moisture) and maintain high measurement accuracy. is there.

また、本発明は、有機溶剤中のインライン微量水分測定方法であって、いずれかに記載の有機溶剤中のインライン微量水分測定装置を用い、
以下のプロセスからなる1次処理プロセスと、
(1)予め定量充填槽から消費設備までの移送流路を不活性ガスによってパージする。
(2)パージされた不活性ガスが分析部に導入され、該不活性ガス中の水分濃度を測定し、予め設定された所定値と比較する。
以下のプロセスからなる2次処理プロセスと、
(3)該水分濃度が、前記所定値以下の場合、前記定量充填槽に有機溶剤が導入され、予め設定された所定の液面位置を維持するように、その導入量が制御される。
(4)該定量充填槽が有機溶剤の沸点以上の所定温度まで加熱され、予め設定された圧力条件となるように制御される。
(5)加熱状態で有機溶剤が、前記定量充填槽から供出される。供出される有機溶剤の量は、前記定量充填槽の圧力が予め設定された所定圧力となるまで、または該定量充填槽の重量減少量が予め設定された所定重量となるまで、制御される。
以下のプロセスからなる3次処理プロセスと、
(6)供出された有機溶剤が、前記分析部に導入され、有機溶剤中の水分濃度が測定される。
以下のプロセスからなる4次処理プロセスと、
(7)有機溶剤中の瞬時の水分濃度、水分濃度の平均値または水分濃度の積算値が、予め設定された所定値以下の場合、該有機溶剤を消費設備に供給される。
を有することを特徴とする。
上記のような構成を有するインライン微量水分測定装置を用い、こうしたプロセスによって処理することによって、生産設備等のインラインにおいて、比較的簡便な構成で、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能であると同時に、特に微量水分という取扱いの難しい試料に対して操作性のよい有機溶剤中のインライン微量水分測定方法を提供することが可能となった。
Further, the present invention is an in-line trace moisture measuring method in an organic solvent, using the in-line trace moisture measuring device in an organic solvent according to any of the above,
A primary process comprising the following processes:
(1) The transfer flow path from the fixed filling tank to the consumption facility is purged with an inert gas in advance.
(2) The purged inert gas is introduced into the analyzer, and the moisture concentration in the inert gas is measured and compared with a predetermined value set in advance.
A secondary processing process comprising the following processes:
(3) When the moisture concentration is equal to or less than the predetermined value, an organic solvent is introduced into the fixed filling tank, and the introduction amount is controlled so as to maintain a predetermined liquid level position set in advance.
(4) The fixed filling tank is heated to a predetermined temperature equal to or higher than the boiling point of the organic solvent, and is controlled so as to satisfy a preset pressure condition.
(5) The organic solvent is delivered from the fixed filling tank in a heated state. The amount of the organic solvent delivered is controlled until the pressure in the fixed filling tank reaches a predetermined pressure set in advance or the weight reduction amount of the fixed filling tank reaches a predetermined weight set in advance.
A tertiary process consisting of the following processes:
(6) The delivered organic solvent is introduced into the analysis unit, and the water concentration in the organic solvent is measured.
A quaternary processing process comprising the following processes;
(7) When the instantaneous moisture concentration in the organic solvent, the average value of the moisture concentration, or the integrated value of the moisture concentration is equal to or less than a predetermined value set in advance, the organic solvent is supplied to the consuming equipment.
It is characterized by having.
By using the in-line trace moisture measuring apparatus having the above-mentioned configuration and processing by such a process, a trace amount of moisture in an organic solvent can be efficiently and highly measured in a relatively simple configuration in the production line. At the same time, it has become possible to provide an in-line trace moisture measurement method in an organic solvent that is easy to handle, particularly for difficult samples that are difficult to handle, in addition to being able to measure continuously with accuracy.

本発明に係る有機溶媒中のインライン微量水分測定装置の基本構成例を示す概略図Schematic showing a basic configuration example of an in-line trace moisture measuring apparatus in an organic solvent according to the present invention 本発明に係る水分測定装置に備えられた定量充填槽の構成例を示す概略図Schematic which shows the structural example of the fixed-quantity filling tank with which the moisture measuring device which concerns on this invention was equipped. 本発明に係る水分測定装置に備えられた定量充填槽の他の構成例を示す概略図Schematic which shows the other structural example of the fixed-quantity filling tank with which the moisture measuring device which concerns on this invention was equipped. 本発明に係る有機溶媒中のインライン微量水分測定装置の他の構成例を示す概略図Schematic which shows the other structural example of the in-line trace moisture measuring apparatus in the organic solvent which concerns on this invention.

以下、本発明の実施の形態について、図面を参照しながら説明する。本発明は、有機溶剤中のインライン微量水分測定装置(以下「本装置」という)であって、予め脱水処理されたインラインの有機溶剤が導入され、有機溶剤の沸点以上の所定温度まで加温処理が可能で所定の容量を有する定量充填槽と、定量充填槽に有機溶剤が導入される溶剤導入部と、加熱処理された有機溶剤が供出される溶剤供出部と、定量充填槽の有機溶剤を消費設備に移送する溶剤移送部と、溶剤供出部からの有機溶剤が消費設備に移送される移送流路と、移送流路に設けられ、加熱処理された有機溶剤を所定量移送するように制御する移送量制御部と、移送流路に設けられ、溶剤供出部から移送される有機溶剤をフーリエ変換赤外分光光度法またはキャビティリングダウン分光法を用いて測定する分析部と、を備えることを特徴とする。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is an in-line trace moisture measuring device (hereinafter referred to as “the present device”) in an organic solvent, in which an in-line organic solvent that has been dehydrated in advance is introduced, and is heated to a predetermined temperature above the boiling point of the organic solvent. A fixed-capacity filling tank having a predetermined capacity, a solvent introduction part for introducing an organic solvent into the fixed-filling tank, a solvent delivery part for delivering a heat-treated organic solvent, and an organic solvent for the quantitative filling tank. A solvent transfer unit for transferring to the consumption facility, a transfer channel for transferring the organic solvent from the solvent delivery unit to the consumption facility, and a control for transferring a predetermined amount of the heat-treated organic solvent provided in the transfer channel. A transfer amount control unit, and an analysis unit that is provided in the transfer channel and that measures the organic solvent transferred from the solvent delivery unit using Fourier transform infrared spectroscopy or cavity ring-down spectroscopy. Features and That.

ここでいう「有機溶剤」は、各種プロセスガスを含め特に限定されず、広く工業的に用いられる溶剤、例えばオクタン等の有機溶剤、フロン系や塩素系の有機溶剤等を含む。一般に常温(20〜30℃)常圧(約0.1MPa)で液体であるが、ここでは、広く加圧条件下あるいは低温条件下において液化された溶剤をも含む。具体的には、半導体や太陽電池等の製造装置用の洗浄液として使用された後の有機溶剤、あるいはこれらの研究用設備において使用された有機溶剤や有機合成反応等の原料となる有機溶剤などを挙げることができる。飽和炭化水素(例えばn−ヘキサンやn−オクタン等)や環状飽和炭化水素(例えばシクロヘキサン等)、あるいはケトン(例えばアセトン等)やエステル(例えば酢酸エチル等)や芳香族化合物(例えばベンゼンやトルエン等)や環状エーテル化合物(例えばTHF等)や複素環式化合物(例えばピリジン等)を挙げることができる。本装置は、後者のように従前困難であった低濃度の水分を含む有機溶剤を測定対象とする場合にも適用可能であり、後述するn−ヘキサンやn−オクタンでの検証のように、残存水分量が極微量な(約10ppm以下)有機溶剤を測定する場合に有用である。   The “organic solvent” here is not particularly limited, including various process gases, and includes solvents that are widely used industrially, for example, organic solvents such as octane, chlorofluorocarbon organic solvents and the like. In general, it is liquid at normal temperature (20 to 30 ° C.) and normal pressure (about 0.1 MPa), but here also includes a solvent that is liquefied widely under pressure or low temperature. Specifically, organic solvents after being used as cleaning liquids for manufacturing equipment such as semiconductors and solar cells, or organic solvents used in these research facilities and organic solvents used as raw materials for organic synthesis reactions, etc. Can be mentioned. Saturated hydrocarbons (such as n-hexane and n-octane), cyclic saturated hydrocarbons (such as cyclohexane), ketones (such as acetone), esters (such as ethyl acetate), and aromatic compounds (such as benzene and toluene) ), Cyclic ether compounds (such as THF), and heterocyclic compounds (such as pyridine). This device can also be applied to the case where an organic solvent containing low-concentration water, which has been difficult in the past, is used as a measurement target, as in verification with n-hexane or n-octane described later, This is useful when measuring an organic solvent with a very small residual water content (about 10 ppm or less).

<本装置の基本構成例>
図1は、本装置Aの基本構成例(第1構成例)を示す概略図であり、処理される有機溶剤が導入・貯留される定量充填槽10と、定量充填槽10で気化された有機溶剤中の微量水分が測定される分析部20が設けられている。定量充填槽10には、有機溶剤が導入される溶剤導入部1と加熱処理され気化された有機溶剤(以下「処理ガス」という)が供出される溶剤供出部2が接続される。溶剤供出部2から供出された処理ガスは、移送流路Lを介して分析部20に導入された後、消費設備30に供給される。処理ガスの移送は、定量充填槽10における有機溶剤の気化に伴う蒸気圧および分析部20の下流に設けられた真空ポンプ3の吸引圧よって操作され、溶剤移送部は、真空ポンプ3およびその圧力緩衝機能を有するバッファタンクBFによって構成される。溶剤導入部1には、導入される有機溶剤を制御する積算流量計F1および制御弁V1が設けられ、溶剤供出部2には、供出される処理ガスを制御する質量流量計F2および制御弁V2が設けられ、分析部20の下流には、定量充填槽10および分析部20の圧力を制御する圧力調整弁R1が設けられ、これらが移送量制御部を構成する。移送流路Lには、これらに加え、定量充填槽10,分析部20および消費設備30への気体および液体状の有機溶剤の導入や供出あるいはバイパスを制御する開閉弁S1〜S9、およびこれらの圧力を管理する圧力計P1〜P3が設けられる。さらに、ここでは、有機溶剤の供給源として容器4が設けられ、溶剤導入部1を介して有機溶剤が定量充填槽10に供給されるとともに、不活性ガスが、圧力調整弁R2および圧力計P4が設けられた不活性ガス導入部5を介して容器4に導入される構成を示している。なお、これら構成要素の配列や設置の要否については、図1の構成に限定されるものでないことはいうまでもない。例えば、圧力調整弁R1として背圧調整手段を用い、圧力計P2とともに分析部20と真空ポンプ3の間に設けられているが、これに限定されるものではなく、定量充填槽10の下流側に減圧吸引ポンプおよび2次圧調整手段(図示せず)を設けることによって圧力調整を行う構成等種々の構成を用いることができる。
<Basic configuration example of this device>
FIG. 1 is a schematic diagram showing a basic configuration example (first configuration example) of the apparatus A, in which a fixed filling tank 10 into which an organic solvent to be treated is introduced and stored, and an organic vaporized in the fixed filling tank 10. An analysis unit 20 for measuring a trace amount of water in the solvent is provided. Connected to the fixed-quantity filling tank 10 are a solvent introduction part 1 into which an organic solvent is introduced and a solvent delivery part 2 through which a heat-treated and vaporized organic solvent (hereinafter referred to as “treatment gas”) is delivered. The processing gas delivered from the solvent delivery unit 2 is introduced into the analysis unit 20 via the transfer channel L and then supplied to the consumption facility 30. The transfer of the processing gas is operated by the vapor pressure accompanying the vaporization of the organic solvent in the fixed filling tank 10 and the suction pressure of the vacuum pump 3 provided downstream of the analysis unit 20, and the solvent transfer unit is the vacuum pump 3 and its pressure. The buffer tank BF has a buffer function. The solvent introduction unit 1 is provided with an integrating flow meter F1 and a control valve V1 for controlling the introduced organic solvent, and the solvent delivery unit 2 is provided with a mass flow meter F2 and a control valve V2 for controlling the treated process gas. And a pressure regulating valve R1 for controlling the pressure of the fixed-quantity filling tank 10 and the analyzer 20 is provided downstream of the analyzer 20, and these constitute a transfer amount controller. In addition to these, in the transfer flow path L, on-off valves S1 to S9 for controlling introduction and supply or bypass of gas and liquid organic solvent to and from the quantitative filling tank 10, analysis unit 20 and consumption equipment 30, and these Pressure gauges P1 to P3 for managing pressure are provided. Further, here, a container 4 is provided as a supply source of the organic solvent, and the organic solvent is supplied to the fixed-quantity filling tank 10 through the solvent introduction part 1, and the inert gas is supplied from the pressure regulating valve R2 and the pressure gauge P4. The structure introduce | transduced into the container 4 via the inert gas introducing | transducing part 5 provided with is shown. Needless to say, the arrangement and necessity of installation of these components are not limited to the configuration shown in FIG. For example, a back pressure adjusting means is used as the pressure adjusting valve R1 and is provided between the analyzer 20 and the vacuum pump 3 together with the pressure gauge P2. However, the present invention is not limited to this. Various configurations such as a configuration for adjusting pressure by providing a vacuum suction pump and secondary pressure adjusting means (not shown) can be used.

対象となる有機溶媒は、容器4から開閉弁S12,積算流量計F1,制御弁V1および開閉弁S1を介して溶媒導入部1から定量充填槽10に導入され、所定の液面高さとなるまで、制御部(図示せず)により制御弁V1が作動されて新たな有機溶媒が補充される。容器4内部からの移送に際しては、不活性ガス導入部5から不活性ガスが導入され、容器4内の有機溶剤液面を押圧することによって、所望の移送量を供出することができる。こうしたパージガスは、通常生産設備等のインラインにおいても使用されることが多く、インラインへの混入が支障となることが少ない。定量充填槽10に導入された有機溶剤は、液面高さがほぼ一定の状態で加熱され気化された後、制御弁V2を介して溶媒供出部2から供出される。気化された有機溶剤は、水分とともに処理ガスとして質量流量計F2,開閉弁S4を介して分析部20に導入される。分析部20で有機溶媒中の微量水分が測定された処理ガスは、開閉弁S6,圧力調整弁R1および開閉弁S7を介してバッファタンクBFで緩衝された後、開閉弁S9を介して真空ポンプ3によって吸引され、さらに消費設備30に供出される。定量充填槽10に充填された有機溶剤は、気化された状態で分析部20によって効率よく測定することができる。このとき、移送流路Lのうち処理ガスが移送される流路あるいはこれに配設された構成要素(具体的には、図1の破線部が相当する)は、加熱可能な構成であることが好ましい。気化された有機溶剤の液化あるいは水分の流路内壁への吸着を防止することができ、特に不活性ガスによるパージ処理時において、高いパージ効果を確保することができる。また、インラインで測定可能なため、試料採取および分析中に環境へ漏洩する可能性がなく、毒性、臭気性の高い有機溶剤にも対応可能である。加えて、カールフィッシャー法では試薬と反応する有機溶剤中の水分測定ができないが、この方法では有機溶剤の種類による不適合はない。   The target organic solvent is introduced from the solvent introduction unit 1 into the fixed-quantity filling tank 10 from the container 4 through the on-off valve S12, the integrating flow meter F1, the control valve V1, and the on-off valve S1, until the liquid level reaches a predetermined level. The control valve V1 is actuated by a control unit (not shown) to replenish new organic solvent. When transferring from the inside of the container 4, an inert gas is introduced from the inert gas introduction part 5, and a desired transfer amount can be provided by pressing the organic solvent liquid surface in the container 4. Such a purge gas is often used also in an in-line such as a production facility, and mixing into the in-line is less likely to be an obstacle. The organic solvent introduced into the fixed-quantity filling tank 10 is heated and vaporized in a state where the liquid level is substantially constant, and is then supplied from the solvent supply unit 2 via the control valve V2. The vaporized organic solvent is introduced into the analysis unit 20 through the mass flow meter F2 and the on-off valve S4 as a processing gas together with moisture. The processing gas whose trace amount of water in the organic solvent has been measured by the analysis unit 20 is buffered by the buffer tank BF via the on-off valve S6, the pressure regulating valve R1, and the on-off valve S7, and then the vacuum pump through the on-off valve S9. 3 and sucked by the consumption equipment 30. The organic solvent filled in the fixed-quantity filling tank 10 can be efficiently measured by the analysis unit 20 in a vaporized state. At this time, the flow path in which the processing gas is transferred in the transfer flow path L or the constituent elements (specifically, the broken line portion in FIG. 1) is configured to be heatable. Is preferred. Liquefaction of the vaporized organic solvent or adsorption of moisture to the inner wall of the flow path can be prevented, and a high purge effect can be ensured particularly during purge treatment with an inert gas. In addition, since it can be measured in-line, there is no possibility of leakage to the environment during sampling and analysis, and it is possible to deal with highly toxic and odorous organic solvents. In addition, the Karl Fischer method cannot measure moisture in an organic solvent that reacts with a reagent, but this method has no incompatibility depending on the type of organic solvent.

また、定量充填槽10に充填された有機溶剤中に溶解あるいは混和された水分は、気化された有機溶剤に同伴され、処理ガスの一部として分析部20に導入され、その成分濃度が測定される。このとき、水分濃度が所定値(例えば、10ppm)を超える場合には、真空ポンプ3を停止し、開閉弁S9を閉とすることによって、水分濃度が高い有機溶剤の消費設備30への供出を停止することができる。また、容器4内の有機溶剤を消費設備30に連続的に供給する場合、初期段階の定量測定において有機溶剤中の水分濃度が低いことが確認された後は、定量充填槽10,分析部20およびバッファタンクBFをパスして消費設備30に連続的に供給することができる。具体的には、定量充填槽10について、開閉弁S1,S3を閉/開閉弁S2を開とし、分析部20について、開閉弁S4,S6を閉/開閉弁S5を開とし、バッファタンクBFについて、開閉弁S7,S9を閉/開閉弁S8を開とすることによって、最短かつシンプルな移送流路Lを形成することができ、水分の混入や湧き出しの危険性の低い操作性のよい有機溶剤の供給が可能となる。   Further, the water dissolved or mixed in the organic solvent filled in the quantitative filling tank 10 is accompanied by the vaporized organic solvent and introduced into the analysis unit 20 as a part of the processing gas, and the concentration of the component is measured. The At this time, when the water concentration exceeds a predetermined value (for example, 10 ppm), the vacuum pump 3 is stopped and the on-off valve S9 is closed, thereby supplying the organic solvent having a high water concentration to the consumption facility 30. Can be stopped. Further, when the organic solvent in the container 4 is continuously supplied to the consumption facility 30, after it is confirmed that the moisture concentration in the organic solvent is low in the quantitative measurement at the initial stage, the quantitative filling tank 10 and the analysis unit 20 are used. In addition, the buffer tank BF can be passed and continuously supplied to the consumption facility 30. Specifically, with respect to the fixed-quantity filling tank 10, the on-off valves S1, S3 are closed / the on-off valve S2 is opened, the analysis unit 20 is opened with the on-off valves S4, S6 are closed / the on-off valve S5 is opened, and the buffer tank BF. By opening / closing the on-off valves S7 and S9 and opening the on-off valve S8, the shortest and simple transfer flow path L can be formed, and the organic matter with good operability is low in the risk of moisture mixing and springing out. The solvent can be supplied.

また、移送流路Lをパージする不活性ガスとしては、例えば窒素やアルゴンのように水分等の不純物が少なく、入手が容易なガスが好ましい。不活性ガスは、予め設定した所定の供給流量となるように、圧力調整弁R2によって制御され、容器4を介して、あるいは直接、溶剤導入部1から定量充填槽10に導入される。導入された不活性ガスは、順次、分析部20等有機溶剤の移送と同様の流路を経て、真空ポンプ3を介して消費設備30まで給送されることによって、移送流路L全体をパージすることができる。このとき、移送流路Lを加熱することによって、流路内壁に吸着している不純物を効果的にパージすることができる。   Further, as the inert gas for purging the transfer channel L, for example, a gas that has few impurities such as moisture and is easily available, such as nitrogen and argon, is preferable. The inert gas is controlled by the pressure regulating valve R2 so as to have a predetermined supply flow rate set in advance, and is introduced into the metered filling tank 10 through the container 4 or directly from the solvent introduction unit 1. The introduced inert gas is sequentially fed to the consumption facility 30 via the vacuum pump 3 through the same flow path as the transfer of the organic solvent such as the analysis unit 20, thereby purging the entire transfer flow path L. can do. At this time, by heating the transfer channel L, impurities adsorbed on the inner wall of the channel can be effectively purged.

〔定量充填槽の構成〕
定量充填槽10には、図2に例示するように、有機溶媒を所定の温度条件に制御するための加熱手段10aおよび予め設定された所定の液面位置でほぼ一定となるように液面高さを検出する液面計10bが設けられる。加熱手段10aは、温度センサあるいは制御部とともに(図示せず)、ジャケットヒータやシーズヒータ等が定量充填槽10の内部あるいは外周部に配設される。液面計10bは、例えば超音波式やフロート式等のセンサが用いられ、定量充填槽10の内部あるいは外周部に配設される。
[Composition of the fixed filling tank]
As illustrated in FIG. 2, the fixed-fill tank 10 has a heating means 10a for controlling the organic solvent to a predetermined temperature condition and a liquid level height so as to be substantially constant at a predetermined liquid level position set in advance. A liquid level gauge 10b for detecting the height is provided. The heating means 10a is provided with a temperature sensor or a control unit (not shown), and a jacket heater, a sheathed heater, and the like are disposed inside or on the outer periphery of the fixed-quantity filling tank 10. As the liquid level gauge 10b, for example, an ultrasonic sensor or a float sensor is used, and the liquid level gauge 10b is disposed in the inside or the outer peripheral portion of the fixed amount filling tank 10.

定量充填槽10の制御温度は、水分の蒸散および有機溶媒の気化を確保できる温度が好ましい。具体的には、69℃以下で気化するn−ヘキサンを、内容積100Lの定量充填槽内に、69℃で0.1MPaの蒸気圧を有するに十分な量を充填した場合、定量充填槽を69℃に加熱し気化したn−ヘキサンを真空ポンプを用いて全量移送することによって、気体換算100Lのn−ヘキサンが移送される。いくつかの有機溶剤について、下記〔表1〕のような沸点を例示することができる。具体的な加熱温度は、〔表1〕の温度よりも高く、10〜30℃高い温度を上限とすることが好ましい。   The control temperature of the fixed filling tank 10 is preferably a temperature that can ensure the transpiration of moisture and the vaporization of the organic solvent. Specifically, when n-hexane vaporized at 69 ° C. or less is charged into a fixed-volume tank having an internal volume of 100 L and a sufficient amount to have a vapor pressure of 0.1 MPa at 69 ° C., the fixed-volume tank is By transferring the whole amount of n-hexane heated to 69 ° C. and vaporized using a vacuum pump, 100 L of n-hexane in terms of gas is transferred. About some organic solvents, the following boiling points can be illustrated as shown in [Table 1]. The specific heating temperature is preferably higher than the temperature of [Table 1], and preferably 10 to 30 ° C higher.

Figure 2011117807
Figure 2011117807

ここで、図3に例示するように、定量充填槽10に不活性ガス導入部6を設け、有機溶剤が定量充填槽10に導入される前に、定量充填槽10から消費設備30までの移送流路Lを不活性ガスによってパージすることが好ましい。と同時に、このときの不活性ガス中の水分濃度を分析部20によって測定し、予め設定された所定値以下の場合に、有機溶剤の定量充填槽10への供給を開始することが好ましい。こうした制御機能は、パージ制御部(図示せず)によって行われ、有機溶剤中の水分濃度の測定精度に大きな影響を与える誤差要因となる可能性のある、測定系において残留または湧き出しにより生じる水分を予め除去することができる。また、こうした不活性ガスは、パージ機能と同時に、定量充填槽内に残留した有機溶剤を圧送して消費設備30までの移送量を制御する機能を有する。特に、有機溶剤自身の移送能力が小さい場合(例えば、気相における吸着性が強いあるいは粘性が高い等の場合)、開閉弁S13を開とし、不活性ガスを質量流量計F3によって定量性を確保しつつ、キャリアガスとして使用することによって、有機溶剤中の微量の水分を効率よくかつ高い測定精度で連続的に測定することが可能となった。また、移送流路は、上記〔表1〕の温度よりも高く、10〜30℃高い温度を上限とすることが好ましい。   Here, as illustrated in FIG. 3, the inert gas introduction unit 6 is provided in the metering filling tank 10, and the organic solvent is transferred from the metering filling tank 10 to the consumption facility 30 before being introduced into the metering filling tank 10. It is preferable to purge the flow path L with an inert gas. At the same time, it is preferable that the moisture concentration in the inert gas at this time is measured by the analysis unit 20, and the supply of the organic solvent to the quantitative filling tank 10 is started when it is equal to or less than a predetermined value set in advance. Such a control function is performed by a purge control unit (not shown), and moisture generated by residual or springing in the measurement system may cause an error factor that greatly affects the measurement accuracy of the moisture concentration in the organic solvent. Can be removed in advance. Further, such an inert gas has a function of controlling the transfer amount to the consuming equipment 30 by pressure-feeding the organic solvent remaining in the fixed filling tank simultaneously with the purge function. In particular, when the transfer capability of the organic solvent itself is small (for example, when the adsorptivity in the gas phase is strong or the viscosity is high), the on-off valve S13 is opened and the inert gas is ensured to be quantitative by the mass flow meter F3. However, by using it as a carrier gas, it became possible to continuously measure a very small amount of water in an organic solvent efficiently and with high measurement accuracy. Moreover, it is preferable that a transfer flow path makes the upper limit the temperature higher than the temperature of said [Table 1], and 10-30 degreeC high.

〔分析部の構成〕
分析部20は、供出される有機溶媒中の水分濃度の制御・管理を行い、消費設備30に対して適正な品質を確保するものであり、具体的には、フーリエ変換赤外分光光度法(FTIR)またはキャビティリングダウン分光法(CRDS)を用いた検出器(図示せず)が、制御部(図示せず)とともに配設される。ここで、FTIRは、光学系としてマイケルソン干渉計が用いられ、光学系を構成する移動鏡が動いて生じた光路差により生じたる光の干渉、光の強度を検出し、測定対象の定性や定量を行うことができる。具体的には、検出出力から形成した時間あるいは周波数を指標とする干渉パターン(インターフェログラム)を高速フーリエ変換することによって、各周波数成分を横軸としたスペクトルに変換でき、非常に高速の連続測定が可能であることから汎用性が高い。特に、光学系への測定対象を導入する試料セル(図示せず)の配置についての自由度が高く、また、本装置のように低濃度測定用の長光路セルを用いる構成あるいは試料セルを所定温度で加温する構成も容易であり、インライン用測定装置として適している。また、CRDSは、レーザ光を両端に反射鏡を配設した光学キャビティに照射し、測定対象(試料)が導入された該キャビティからの減衰光の光量変化を検出し、特定波長の吸収量の変化から測定対象の定性や定量を行うことができる。反射回数を多くして有効光路長を長くすることから、本装置のように低濃度用測定装置に適しているとともに、光の減衰時間を測定しているため、レーザ強度の変動影響を受けにくく高い測定精度を確保することができる。また、操作が簡単な点においても、インライン用測定装置として適している。さらに、いずれも光学系の安定性が高く、外乱影響の補正・補償が容易であるという優れた機能を有し、インライン用測定装置に適した堅牢かつ比較的簡便な構成で、操作性がよく有機溶剤中の微量の水分を効率よく連続的に測定することが可能である。
[Structure of analysis section]
The analysis unit 20 controls and manages the water concentration in the organic solvent to be supplied, and ensures an appropriate quality for the consumption equipment 30. Specifically, the analysis unit 20 performs Fourier transform infrared spectrophotometry ( A detector (not shown) using FTIR) or cavity ring-down spectroscopy (CRDS) is arranged with a controller (not shown). Here, the FTIR uses a Michelson interferometer as an optical system, detects light interference and light intensity caused by an optical path difference caused by the movement of a moving mirror that constitutes the optical system, Quantification can be performed. Specifically, an interference pattern (interferogram) with time or frequency formed from the detection output as an index can be converted into a spectrum with each frequency component as the horizontal axis by performing a fast Fourier transform. Versatile because it can be measured. In particular, the degree of freedom with respect to the arrangement of a sample cell (not shown) for introducing a measurement object into the optical system is high, and a configuration using a long optical path cell for low concentration measurement or a sample cell as in this apparatus is predetermined. The configuration of heating with temperature is easy, and it is suitable as an in-line measuring device. In addition, CRDS irradiates an optical cavity provided with reflecting mirrors at both ends, detects a change in the amount of attenuated light from the cavity into which a measurement target (sample) is introduced, and absorbs an absorption amount of a specific wavelength. Qualitative and quantitative measurement can be performed from changes. Since the effective optical path length is increased by increasing the number of reflections, it is suitable for low-concentration measuring devices such as this device and measures the light decay time, making it less susceptible to fluctuations in laser intensity. High measurement accuracy can be ensured. In addition, it is suitable as an in-line measuring device because it is easy to operate. In addition, all have excellent functions such as high stability of the optical system, easy correction and compensation of disturbance effects, robust and relatively simple configuration suitable for in-line measuring devices, and good operability. It is possible to efficiently and continuously measure a small amount of water in an organic solvent.

分析部20には、処理ガスが凝縮しないように所定温度(有機溶媒の沸点以上の温度)に維持するための加熱手段20aが設けられる。加熱手段20aは、温度センサあるいは制御部とともに(図示せず)、ヒータや加熱蒸気管等が分析部20の内部あるいは外周部に配設される。加熱温度は、有機溶媒の凝縮を防止しつつ分析部20に対する温度影響を抑制する温度が好ましい。具体的には、上記〔表1〕の温度よりも高く、10〜30℃高い温度を上限とすることが好ましい。   The analysis unit 20 is provided with a heating means 20a for maintaining the processing gas at a predetermined temperature (a temperature equal to or higher than the boiling point of the organic solvent) so as not to condense the processing gas. The heating means 20a includes a temperature sensor or a control unit (not shown), and a heater, a heating steam pipe, and the like are disposed inside or on the outer periphery of the analysis unit 20. The heating temperature is preferably a temperature that suppresses the temperature effect on the analysis unit 20 while preventing condensation of the organic solvent. Specifically, it is preferable that the upper limit is a temperature higher than the temperature of [Table 1] and higher by 10 to 30 ° C.

〔本装置の他の構成例〕
本装置においては、図4に例示するように、本装置Aを、インラインの有機溶剤の主流路Mから分岐されたバイパス流路Lbに設けられるとともに、分析部20から排出された有機溶剤が、主流路Mに還流または別途の消費設備31に移送可能な構成とすることが可能である。半導体や太陽電池等の生産装置等に用いられる洗浄液等の有機溶剤に対して要求される条件とインライン微量水分測定装置として要求される条件が異なる場合、あるいは相互に影響を受合うことが適切でない場合に対応すべく、本装置A用のバイパス流路Lbを配設することによって、主流路Mの状態に関係なく(有機溶剤が消費設備30に供給されているか否かによらずに)、有機溶剤(水分を含む)の適正な測定条件を確保し、高い測定精度を維持するものである。
[Other configuration examples of this device]
In the present apparatus, as illustrated in FIG. 4, the present apparatus A is provided in a bypass flow path Lb branched from an in-line organic solvent main flow path M, and the organic solvent discharged from the analysis unit 20 is The main flow path M can be refluxed or transferred to a separate consumption facility 31. When conditions required for organic solvents such as cleaning liquids used in production equipment such as semiconductors and solar cells are different from those required for in-line trace moisture measuring devices, it is not appropriate to receive mutual influences Corresponding to the case, by arranging the bypass flow path Lb for the apparatus A, regardless of the state of the main flow path M (regardless of whether the organic solvent is supplied to the consumption equipment 30), It ensures the appropriate measurement conditions for organic solvents (including moisture) and maintains high measurement accuracy.

通常の主流路Mの操作においては、容器4から供出された有機溶剤が、積算流量計F4,制御弁V3,質量流量計F7および真空ポンプ7を介して消費設備30に供給される。ここで、供給される有機溶剤中の水分濃度に異常が発生し、バイパス流路Lbに導入された有機溶剤の一部を測定した分析部20の測定値が所定値を超えた場合には、主流路Mの操作において、直ちに真空ポンプ7を停止し、制御弁V3を閉とすることによって、消費設備30への悪影響を回避することができる。   In the normal operation of the main flow path M, the organic solvent delivered from the container 4 is supplied to the consumption facility 30 via the integrating flow meter F4, the control valve V3, the mass flow meter F7, and the vacuum pump 7. Here, when an abnormality occurs in the moisture concentration in the supplied organic solvent and the measurement value of the analysis unit 20 that measures a part of the organic solvent introduced into the bypass flow path Lb exceeds a predetermined value, In the operation of the main flow path M, the vacuum pump 7 is immediately stopped and the control valve V3 is closed, so that adverse effects on the consumption equipment 30 can be avoided.

<本装置における有機溶媒の処理方法〕
上記のような構成を有する本装置においては、以下の1次〜4次の処理プロセスに沿って、有機溶媒中の水分測定が行われる。各プロセスについて、図1に示す構成に基づき制御部(図示せず)によって制御される場合を、例として説明する。ここで、〔1〕1次処理プロセスは、予備的処理操作であり、〔2〕2次処理プロセスは、定量充填槽10において処理操作が行われ、〔3〕3次処理プロセスおよび〔4〕4次処理プロセスは、分析部20において処理操作が行われる。
<Method for treating organic solvent in this apparatus>
In this apparatus having the above-described configuration, moisture in the organic solvent is measured along the following primary to quaternary treatment processes. A case where each process is controlled by a control unit (not shown) based on the configuration shown in FIG. 1 will be described as an example. Here, [1] the primary treatment process is a preliminary treatment operation, [2] the secondary treatment process is performed in the fixed-quantity filling tank 10, and [3] the tertiary treatment process and [4]. In the quaternary processing process, a processing operation is performed in the analysis unit 20.

〔1〕1次処理プロセス
1次処理プロセスは、以下のプロセスからなる。
(1)予め定量充填槽10から消費設備30までの移送流路Lを不活性ガスによってパージする。具体的には、開閉弁S10,12を閉/開閉弁S11を開とし、圧力計P4の出力を指標として圧力調整弁R2によって供給圧力が制御された不活性ガスが、不活性ガス導入部5から本装置Aに導入される。本装置Aにおいては、定量充填槽10について、開閉弁S1,S3を開/開閉弁S2を閉とし、分析部20について、開閉弁S4,S6を開/開閉弁S5を閉とし、バッファタンクBFについて、開閉弁S7,S9を開/開閉弁S8を閉とすることによって、これらの構成要素および積算流量計F1や質量流量計F2等の各構成要素の流路内部をパージしクリーンな状態にすることができる。
(2)パージされた不活性ガスは分析部20に導入され、不活性ガス中の水分濃度を測定し、予め設定された所定値と比較する。所定値よりも高い場合には、パージを継続し、所定値以下の状態が所定時間継続したときパージを完了する。
[1] Primary processing process The primary processing process includes the following processes.
(1) The transfer flow path L from the fixed filling tank 10 to the consumption equipment 30 is purged with an inert gas in advance. Specifically, the on-off valves S10, 12 are closed / the on-off valve S11 is opened, and the inert gas whose supply pressure is controlled by the pressure adjusting valve R2 using the output of the pressure gauge P4 as an index is the inert gas introduction unit 5. To the present apparatus A. In the apparatus A, the open / close valves S1 and S3 are opened / closed in the fixed filling tank 10, the open / close valves S2 are closed, and the open / close valves S4 and S6 are closed in the analysis unit 20 and the buffer tank BF is closed. With respect to the above, by opening the on-off valves S7 and S9 and closing the on-off valve S8, the inside of the flow paths of these constituent elements and the respective constituent elements such as the integrated flow meter F1 and the mass flow meter F2 are purged and cleaned. can do.
(2) The purged inert gas is introduced into the analyzer 20, and the moisture concentration in the inert gas is measured and compared with a predetermined value set in advance. If it is higher than the predetermined value, the purge is continued, and the purge is completed when the state below the predetermined value continues for a predetermined time.

〔2〕2次処理プロセス
2次処理プロセスは、以下のプロセスからなる。
(3)分析部20によって測定された水分濃度が、所定値以下の場合、定量充填槽10に有機溶剤が導入され、予め設定された所定の液面位置を維持するように、その導入量が制御される。具体的には、上記パージが完了した後、開閉弁S10,11を閉とし、移送流路Lおよび各構成要素内部の不活性ガスを除去する。除去の完了は圧力計P1の減圧度を指標として判断することができ、その後、開閉弁S10,12を開/開閉弁S11を閉とし、圧力計P4の出力を指標として圧力調整弁R2によって供給圧力が制御された不活性ガスを、不活性ガス導入部5から容器4に導入する。容器4内の有機溶剤が、液面を押圧されることによって、開閉弁S12を介して本装置Aに導入され、溶剤導入部1を介して有機溶剤が定量充填槽10に供給される。液面計10bによって検出された液面が所定の高さとなると、制御弁V1が閉とされ、液相部と気相部が形成される。充填量は、設定された加熱温度において定量充填槽10の内容積で予め設定された圧力条件が指標とされ、例えば、既述のように、69℃以下で気化するn−ヘキサンを、内容積100Lの定量充填槽内に、69℃で0.1MPaの蒸気圧を有するに十分な量が充填量となる。
(4)定量充填槽10が有機溶剤の沸点以上の所定温度まで加熱され、予め設定された圧力条件となるように制御される。具体的には、加熱手段10aによって、導入される有機溶剤の種類とその水分濃度および製品の有機溶剤中の水分濃度に対応した温度に制御される。上記〔表1〕の温度よりも高く、10〜30℃高い温度を上限とすることが好ましい。このとき、開閉弁S3を開とし、制御弁V2を閉とすることによって、定量充填槽10の内部圧力を所定の値にすることができ、圧力計P1によって内部圧力をモニターすることができる。
(5)加熱状態で有機溶剤が、定量充填槽10から供出される。具体的には、定量充填槽10の内部圧力を所定の値になったとき、制御弁V2によって所定の流量に制御され、処理ガスの分析部20への移送を開始する。定量充填槽10における温度・圧力条件によって処理ガスの移送推進力を形成する。移送流量は、質量流量計F2によってモニターするとともに、制御機能を有する質量流量計の場合には、これによって微量調整が行われる。供出される有機溶剤の量は、定量充填槽10の圧力が予め設定された所定圧力となるまで、または該定量充填槽の重量減少量が予め設定された所定重量となるまで、制御される。これによって、定量の気相の有機溶剤が処理ガスとして供出される。このとき、供出に伴う有機溶剤の減少量を連続的あるいはバッチ的に補充することによって、インラインでのモニター的機能を確保することができる。また、定量充填槽10から分析部20までの流路は、上記〔表1〕の温度よりも高く、10〜30℃高い温度を上限とする温度に制御されることが好ましい。
[2] Secondary processing process The secondary processing process includes the following processes.
(3) When the water concentration measured by the analysis unit 20 is equal to or lower than a predetermined value, the amount of the introduced organic solvent is introduced into the fixed-quantity filling tank 10 so as to maintain a predetermined liquid level position set in advance. Be controlled. Specifically, after the purge is completed, the on-off valves S10 and 11 are closed, and the inert gas inside the transfer flow path L and each component is removed. Completion of removal can be determined using the degree of pressure reduction of the pressure gauge P1 as an index, and then the on-off valves S10 and 12 are opened / closed and the on-off valve S11 is closed, and the output of the pressure gauge P4 is used as an index. The inert gas whose pressure is controlled is introduced into the container 4 from the inert gas introduction part 5. The organic solvent in the container 4 is introduced into the apparatus A through the on-off valve S12 when the liquid level is pressed, and the organic solvent is supplied to the fixed-quantity filling tank 10 through the solvent introduction unit 1. When the liquid level detected by the liquid level gauge 10b reaches a predetermined height, the control valve V1 is closed, and a liquid phase part and a gas phase part are formed. For the filling amount, the pressure condition set in advance by the inner volume of the fixed-quantity filling tank 10 at the set heating temperature is used as an index. For example, as described above, n-hexane vaporized at 69 ° C. or lower is used as the inner volume. An amount sufficient to have a vapor pressure of 0.1 MPa at 69 ° C. in the 100 L fixed filling tank is the filling amount.
(4) The fixed filling tank 10 is heated to a predetermined temperature equal to or higher than the boiling point of the organic solvent, and is controlled so as to satisfy a preset pressure condition. Specifically, the heating means 10a controls the temperature corresponding to the type of the organic solvent to be introduced, its water concentration, and the water concentration in the organic solvent of the product. It is preferable that the upper limit is a temperature higher than the temperature of [Table 1] and higher by 10 to 30 ° C. At this time, by opening the on-off valve S3 and closing the control valve V2, the internal pressure of the fixed filling tank 10 can be set to a predetermined value, and the internal pressure can be monitored by the pressure gauge P1.
(5) The organic solvent is delivered from the fixed filling tank 10 in a heated state. Specifically, when the internal pressure of the fixed-fill tank 10 reaches a predetermined value, the control valve V2 controls the flow rate to a predetermined flow rate, and starts to transfer the processing gas to the analysis unit 20. The process gas transfer driving force is formed according to the temperature and pressure conditions in the fixed filling tank 10. The transfer flow rate is monitored by the mass flow meter F2, and in the case of a mass flow meter having a control function, a minute amount adjustment is performed thereby. The amount of the organic solvent to be delivered is controlled until the pressure of the fixed filling tank 10 reaches a predetermined pressure set in advance or the weight reduction amount of the fixed charge tank reaches a predetermined weight set in advance. As a result, a fixed amount of the organic solvent in the gas phase is supplied as the processing gas. At this time, an in-line monitoring function can be ensured by replenishing the decrease amount of the organic solvent accompanying the supply continuously or batchwise. Moreover, it is preferable that the flow path from the fixed-quantity filling tank 10 to the analysis part 20 is controlled to the temperature which makes the upper limit the temperature higher than the temperature of said [Table 1] and 10-30 degreeC higher.

〔3〕3次処理プロセス
3次処理プロセスは、以下のプロセスからなる。
(6)供出された有機溶剤(処理ガス)が、分析部20に導入され、有機溶剤中の水分濃度が測定される。具体的には、開閉弁S4,S6を開とすることによって、制御弁V2によって所定の流量に制御された処理ガスが、分析部20に導入される。このとき、分析部20内の試料セル(図示せず)の圧力は、圧力調整弁R1によって制御され、その温度は、上記〔表1〕の温度よりも高く、10〜30℃高い温度を上限とする温度で制御されることが好ましい。一定の測定条件を維持することによって、有機溶剤中の水分濃度を高い測定精度で測定することができる。
[3] Tertiary processing process The tertiary processing process includes the following processes.
(6) The delivered organic solvent (processing gas) is introduced into the analysis unit 20, and the water concentration in the organic solvent is measured. Specifically, the processing gas controlled to a predetermined flow rate by the control valve V2 is introduced into the analysis unit 20 by opening the on-off valves S4 and S6. At this time, the pressure of the sample cell (not shown) in the analysis unit 20 is controlled by the pressure regulating valve R1, and the temperature is higher than the temperature of the above [Table 1], and is 10 to 30 ° C higher. It is preferable that the temperature is controlled as follows. By maintaining certain measurement conditions, the water concentration in the organic solvent can be measured with high measurement accuracy.

〔4〕4次処理プロセス
4次処理プロセスは、以下のプロセスからなる。
(7)有機溶剤中の瞬時の水分濃度、水分濃度の平均値または水分濃度の積算値が、予め設定された所定値以下の場合、該有機溶剤を消費設備30に供給される。具体的には、処理ガスが、定量充填槽10から連続的に移送される場合には、瞬時の水分濃度を連続的に所定値と比較し、バッチ的に移送される場合には、水分濃度の平均値または水分濃度の積算値を、平均値あるいは積算値に相当する所定値と比較し、消費設備30の要求される仕様に合致した場合、開閉弁S7,S9を開/開閉弁S8を閉として、真空ポンプ3を駆動して、所望の水分濃度に管理された有機溶剤を、本装置Aから消費設備30に供給することができる。
[4] Quaternary process The quaternary process consists of the following processes.
(7) When the instantaneous moisture concentration in the organic solvent, the average value of the moisture concentration, or the integrated value of the moisture concentration is equal to or less than a predetermined value set in advance, the organic solvent is supplied to the consumption facility 30. Specifically, when the processing gas is continuously transferred from the fixed filling tank 10, the instantaneous water concentration is continuously compared with a predetermined value, and when the processing gas is transferred batchwise, the water concentration When the average value or the integrated value of the moisture concentration is compared with a predetermined value corresponding to the average value or the integrated value, and the specification required by the consuming equipment 30 is met, the opening / closing valve S8 is opened / closed. When the vacuum pump 3 is closed, the organic solvent controlled to have a desired moisture concentration can be supplied from the apparatus A to the consumption facility 30.

〔本装置における測定精度の検証〕
本装置における測定精度の検証として、定量充填槽10における有機溶剤移送処理機能および分析部20における測定精度を以下の通り検証した。
[Verification of measurement accuracy with this device]
As verification of the measurement accuracy in this apparatus, the organic solvent transfer processing function in the fixed-fill tank 10 and the measurement accuracy in the analysis unit 20 were verified as follows.

(a)定量充填槽における有機溶媒の移送条件を分析部における測定条件
図1に示す本装置を用い、下記〔表2〕に示す条件下で、脱水処理前後の有機溶剤(約40ppm水分を含むn−ヘキサン,約50ppm水分を含むn−オクタン)を、定量充填槽10に導入し、分析部20において有機溶剤中の水分濃度を測定した。
(A) Transfer conditions of organic solvent in quantitative filling tank Measurement conditions in analysis section Using this apparatus shown in FIG. 1, under the conditions shown in [Table 2] below, organic solvent before and after dehydration treatment (containing about 40 ppm water) n-hexane, n-octane containing about 50 ppm water) was introduced into the fixed-fill tank 10, and the moisture concentration in the organic solvent was measured in the analysis unit 20.

Figure 2011117807
Figure 2011117807

(b−2)実験結果
下記〔表3〕にn−ヘキサンにおける検証結果、下記〔表4〕にn−オクタンにおける検証結果を示す。従来の有機溶剤中の水分濃度測定技術であるカールフィッシャー滴定法と比較して、検出下限値を著しく改善することができた。また、カールフィッシャー法では試薬と反応する有機溶剤中の水分測定ができないが、この方法では有機溶剤の種類による不適合はない。
(B-2) Experimental result The following [Table 3] shows the verification result in n-hexane, and the following [Table 4] shows the verification result in n-octane. Compared with the Karl Fischer titration method, which is a conventional technique for measuring the water concentration in an organic solvent, the lower limit of detection could be remarkably improved. In addition, the Karl Fischer method cannot measure moisture in an organic solvent that reacts with a reagent, but this method has no incompatibility depending on the type of organic solvent.

Figure 2011117807
Figure 2011117807

Figure 2011117807
Figure 2011117807

1 溶剤導入部
2 溶剤供出部
3,7 真空ポンプ
4 容器
5 不活性ガス導入部
10 定量充填槽
10a,20a 加熱手段
10b 液面計
20 分析部
30,31 消費設備
BF バッファタンク
F1,F4 積算流量計
F2,F3,F5 質量流量計
L 移送流路
Lb バイパス流路
M 主流路
P1〜P4 圧力計
R1 圧力調整弁
S1〜S13 開閉弁
V1〜V3 制御弁
DESCRIPTION OF SYMBOLS 1 Solvent introduction part 2 Solvent delivery part 3,7 Vacuum pump 4 Container 5 Inert gas introduction part 10 Fixed filling tank 10a, 20a Heating means 10b Level gauge 20 Analysis part 30,31 Consumption equipment BF Buffer tank F1, F4 Integrated flow rate Total F2, F3, F5 Mass flow meter L Transfer flow path Lb Bypass flow path M Main flow path P1-P4 Pressure gauge R1 Pressure regulating valve S1-S13 On-off valve V1-V3 Control valve

Claims (6)

予め脱水処理されたインラインの有機溶剤を対象とし、該有機溶剤が導入され、該有機溶剤の沸点以上の所定温度まで加温処理が可能で所定の容量を有する定量充填槽と、該定量充填槽に前記有機溶剤が導入される溶剤導入部と、前記加熱処理された有機溶剤が供出される溶剤供出部と、前記定量充填槽の有機溶剤を消費設備に移送する溶剤移送部と、有機溶剤が前記溶剤導入部から前記消費設備に移送される移送流路と、該移送流路に設けられ、前記加熱処理された有機溶剤を所定量移送するように制御する移送量制御部と、前記移送流路に設けられ、前記溶剤供出部から移送される有機溶剤をフーリエ変換赤外分光光度法またはキャビティリングダウン分光法を用いて測定する分析部と、を備えることを特徴とする有機溶剤中のインライン微量水分測定装置。   A fixed-quantity filling tank, which is intended for an in-line organic solvent that has been dehydrated in advance, has a predetermined capacity that can be heated to a predetermined temperature that is equal to or higher than the boiling point of the organic solvent, and the fixed-quantity filling tank A solvent introduction part into which the organic solvent is introduced, a solvent delivery part from which the heat-treated organic solvent is delivered, a solvent transfer part for transferring the organic solvent in the metering tank to a consumption facility, and an organic solvent A transfer channel that is transferred from the solvent introduction unit to the consumption facility, a transfer amount control unit that is provided in the transfer channel and controls to transfer a predetermined amount of the heat-treated organic solvent, and the transfer flow And an analysis unit that measures the organic solvent transferred from the solvent delivery unit using Fourier transform infrared spectroscopy or cavity ring-down spectroscopy. Trace moisture measurement device. 前記移送量制御部が、移送流路に設けられた有機溶剤の質量流量を制御する手段あるいは該定量充填槽の重量から有機溶剤の移送重量を制御する手段を有し、有機溶剤の積算移送量が、前記定量充填槽の内容積相当あるいはそれ以下の所定容量に制御されることを特徴とする請求項1記載の有機溶剤中のインライン微量水分測定装置。   The transfer amount control unit has means for controlling the mass flow rate of the organic solvent provided in the transfer channel or means for controlling the transfer weight of the organic solvent from the weight of the fixed filling tank, and the integrated transfer amount of the organic solvent The in-line trace moisture measuring device in an organic solvent according to claim 1, wherein the volume is controlled to a predetermined capacity equivalent to or less than the internal volume of the fixed-fill tank. 前記定量充填槽内の有機溶媒を、所定の液面位置、所定の温度条件、所定の圧力条件となるように制御する制御部を有することを特徴とする請求項1または2記載の有機溶剤中のインライン微量水分測定装置。   3. The organic solvent according to claim 1, further comprising a control unit configured to control the organic solvent in the fixed-quantity filling tank to have a predetermined liquid level position, a predetermined temperature condition, and a predetermined pressure condition. In-line trace moisture measuring device. 前記定量充填槽に不活性ガス導入部を設け、有機溶剤が導入される前に、該定量充填槽から前記消費設備までの移送流路の不活性ガスパージを行い、前記分析部に導入された該不活性ガス中の水分濃度が予め設定された所定値以下の場合に、有機溶剤を前記定量充填槽に供給を開始するパージ制御部を設けるとともに、前記移送量制御部によって定量充填槽内の有機溶剤を圧送して前記消費設備までの移送量を制御することを特徴とする請求項1〜3のいずれかに記載の有機溶剤中のインライン微量水分測定装置。   An inert gas introduction part is provided in the fixed-quantity filling tank, and before the organic solvent is introduced, an inert gas purge of the transfer channel from the fixed-quantity filling tank to the consumption equipment is performed, and the introduced into the analysis part When the moisture concentration in the inert gas is equal to or lower than a predetermined value set in advance, a purge control unit is provided for starting the supply of the organic solvent to the quantitative filling tank. The in-line trace moisture measuring device in an organic solvent according to any one of claims 1 to 3, wherein the solvent is pumped to control a transfer amount to the consumption facility. 請求項1〜4のいずれかに記載のインライン微量水分測定装置を構成する要素が、インラインの有機溶剤の主流路から分岐されたバイパス流路に設けられるとともに、前記分析部から排出された有機溶剤が、前記主流路に還流または別途の消費設備に移送されることを特徴とする有機溶剤中のインライン微量水分測定装置。   5. The organic solvent discharged from the analysis unit while the elements constituting the in-line trace moisture measuring device according to claim 1 are provided in a bypass channel branched from an in-line organic solvent main channel However, the in-line trace moisture measuring device in the organic solvent is refluxed to the main channel or transferred to a separate consumption facility. 請求項1〜5のいずれかに記載の有機溶剤中のインライン微量水分測定装置を用い、
以下のプロセスからなる1次処理プロセスと、
(1)予め定量充填槽から消費設備までの移送流路を不活性ガスによってパージする。
(2)パージされた不活性ガスが分析部に導入され、該不活性ガス中の水分濃度を測定し、予め設定された所定値と比較する。
以下のプロセスからなる2次処理プロセスと、
(3)該水分濃度が、前記所定値以下の場合、前記定量充填槽に有機溶剤が導入され、予め設定された所定の液面位置を維持するように、その導入量が制御される。
(4)該定量充填槽が有機溶剤の沸点以上の所定温度まで加熱され、予め設定された圧力条件となるように制御される。
(5)加熱状態で有機溶剤が、前記定量充填槽から供出される。供出される有機溶剤の量は、前記定量充填槽の圧力が予め設定された所定圧力となるまで、または該定量充填槽の重量減少量が予め設定された所定重量となるまで、制御される。
以下のプロセスからなる3次処理プロセスと、
(6)供出された有機溶剤が、前記分析部に導入され、有機溶剤中の水分濃度が測定される。
以下のプロセスからなる4次処理プロセスと、
(7)有機溶剤中の瞬時の水分濃度、水分濃度の平均値または水分濃度の積算値が、予め設定された所定値以下の場合、該有機溶剤を消費設備に供給される。
を有することを特徴とする有機溶剤中のインライン微量水分測定方法。
Using the in-line trace moisture measuring device in the organic solvent according to any one of claims 1 to 5,
A primary process comprising the following processes:
(1) The transfer flow path from the fixed filling tank to the consumption facility is purged with an inert gas in advance.
(2) The purged inert gas is introduced into the analyzer, and the moisture concentration in the inert gas is measured and compared with a predetermined value set in advance.
A secondary processing process comprising the following processes:
(3) When the moisture concentration is equal to or less than the predetermined value, an organic solvent is introduced into the fixed filling tank, and the introduction amount is controlled so as to maintain a predetermined liquid level position set in advance.
(4) The fixed filling tank is heated to a predetermined temperature equal to or higher than the boiling point of the organic solvent, and is controlled so as to satisfy a preset pressure condition.
(5) The organic solvent is delivered from the fixed filling tank in a heated state. The amount of the organic solvent delivered is controlled until the pressure in the fixed filling tank reaches a predetermined pressure set in advance or the weight reduction amount of the fixed filling tank reaches a predetermined weight set in advance.
A tertiary process consisting of the following processes:
(6) The delivered organic solvent is introduced into the analysis unit, and the water concentration in the organic solvent is measured.
A quaternary processing process comprising the following processes;
(7) When the instantaneous moisture concentration in the organic solvent, the average value of the moisture concentration, or the integrated value of the moisture concentration is equal to or less than a predetermined value set in advance, the organic solvent is supplied to the consuming equipment.
A method for measuring in-line trace moisture in an organic solvent, comprising:
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