JP2011079096A - Shearing machine - Google Patents

Shearing machine Download PDF

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JP2011079096A
JP2011079096A JP2009233595A JP2009233595A JP2011079096A JP 2011079096 A JP2011079096 A JP 2011079096A JP 2009233595 A JP2009233595 A JP 2009233595A JP 2009233595 A JP2009233595 A JP 2009233595A JP 2011079096 A JP2011079096 A JP 2011079096A
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blade
cutting edge
edge
cutting
cutter
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JP5238663B2 (en
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Norishige Konishi
則重 小西
Mitsuo Yamada
光雄 山田
Hiroyuki Momiyama
裕之 樅山
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Nittetsu Yawata Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shearing machine capable of increasing the strength of each cutting edge of first and second cutters, and continuing the cutting by maintaining the width of each space between the cutting edges in an adequate range even when each cutting edge is abraded. <P>SOLUTION: In the shearing machine 10, a first cutter 12 and a second cutter 14 are relatively moved to each other, and a material 17 to be cut is cut by applying the shearing force to the material 17 between a cutting edge A of the first cutter 12 and a cutting edge B of the second cutter 14. Opposing obtuse angle parts with their cutting edge angle being >90° and <135° which are formed by executing the inequilateral chamfering of regular angle parts before the chamfering of the first cutter 12 and the second cutter 14 are used for the cutting edge A and the cutting edge B. The first cutter 12 is fixed to a first fitting member 11 to be fixed or turned, and the second cutter 14 can be fixed to a second fitting member 13 to be turned. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、連続的に供給される長尺の被切断材を幅方向に切断して小片化する剪断機に関する。 The present invention relates to a shearing machine that cuts a continuously supplied long workpiece to be cut into pieces in the width direction.

幅広鋼帯を搬送しながらその両縁をトリマーで連続的に切断して定尺幅鋼帯を製造する際に発生する長尺のトリム屑は、その取扱いを容易にするため、トリマーの下流側に配置された剪断機にガイド部材を介して案内し、幅方向に切断して小片化している(例えば、特許文献1参照)。 Long trim debris generated when a wide steel strip is conveyed and continuously cut with a trimmer at both edges to produce a fixed-width steel strip is easy to handle on the downstream side of the trimmer. It guides to the shearing machine arrange | positioned through the guide member, cut | disconnects in the width direction, and is fragmented (for example, refer patent document 1).

特開平10−315043号公報Japanese Patent Laid-Open No. 10-315043

剪断機では、供給された長尺のトリム屑を固定刃と回転刃で挟んで切断を行うため、トリム屑の切断処理の進行と共に固定刃と回転刃のそれぞれの刃先は徐々に磨耗し、固定刃の刃先と回転刃の刃先との隙間が拡大して、トリム屑の切断が不可能になる。このため、定尺幅鋼帯の製造設備に設けられたトリマーの運転を停止し、使用中の固定刃及び回転刃を新しい固定刃及び回転刃に交換し、固定刃の刃先と回転刃の刃先の隙間の幅を調整した後運転を再開している。このため、トリマーの再稼動に時間を要し、定尺幅鋼帯の生産効率が低下するという問題がある。 In the shearing machine, the supplied long trim scrap is sandwiched between the fixed blade and the rotating blade, and cutting is performed, so the cutting edges of the fixed blade and the rotating blade are gradually worn and fixed as the trim scrap cutting process proceeds. The gap between the cutting edge of the blade and the cutting edge of the rotary blade is enlarged, making it impossible to cut trim debris. For this reason, the operation of the trimmer provided in the production facility for the fixed width steel strip is stopped, the fixed blade and the rotary blade in use are replaced with new fixed blades and rotary blades, and the blade edges of the fixed blade and the rotary blade are replaced. Operation is resumed after adjusting the width of the gap. For this reason, it takes time to restart the trimmer, and there is a problem in that the production efficiency of the standard width steel strip decreases.

本発明はかかる事情に鑑みてなされたもので、第1、第2の刃物の各刃先の強度を向上させると共に、各刃先が磨耗しても、各刃先の隙間の幅を適正範囲に維持して切断を継続して行うことが可能な剪断機を提供することを目的とする。 The present invention has been made in view of such circumstances, and improves the strength of each cutting edge of the first and second blades, and maintains the width of the gap between each cutting edge within an appropriate range even when each cutting edge is worn. It is an object of the present invention to provide a shearing machine capable of continuously cutting.

前記目的に沿う本発明に係る剪断機は、第1の刃物と第2の刃物を相対的に移動させて、前記第1の刃物の刃先Aと前記第2の刃物の刃先Bとの間にある被切断材に剪断力を与えて切断する剪断機において、
前記刃先A及び前記刃先Bに、それぞれ前記第1の刃物及び前記第2の刃物の面取り前の正規角部を不等辺面取りして形成される刃先角度が90度を超え135度未満の対向する鈍角角部を用いている。
The shearing machine according to the present invention that meets the above-mentioned object moves the first blade and the second blade relatively, and between the blade edge A of the first blade and the blade edge B of the second blade. In a shearing machine that applies a shearing force to a material to be cut and cuts it,
The blade edge A and the blade edge B are opposed to each other at a blade edge angle formed by chamfering the regular corners of the first blade and the second blade before chamfering more than 90 degrees and less than 135 degrees. An obtuse angle part is used.

本発明に係る剪断機において、前記第1の刃物は固定配置される又は回転駆動される第1の取付け部材に固定し、前記第2の刃物は回転駆動される第2の取付け部材に固定することができる。 In the shearing machine according to the present invention, the first blade is fixed to a first mounting member that is fixedly arranged or rotationally driven, and the second blade is fixed to a second mounting member that is rotationally driven. be able to.

本発明に係る剪断機において、前記第1の刃物に対して前記第2の刃物が相対的に近づく場合、前記第1の刃物の不等辺面取りによって除去した部分の形状は、断面視して、前記刃先Aが前記被切断材に当接して該被切断材に剪断力を加える辺に短辺が連接する直角三角形であり、前記第2の刃物の不等辺面取りによって除去した部分の形状は、断面視して、前記刃先Bが前記被切断材に当接して該被切断材に剪断力を加える辺に短辺が連接する直角三角形であり、前記刃先A及び前記刃先Bが初期の状態では、該刃先A及び該刃先Bはそれぞれ短辺側の前記鈍角角部であることが好ましい。 In the shearing machine according to the present invention, when the second cutter is relatively close to the first cutter, the shape of the portion removed by unequal chamfering of the first cutter is viewed in cross section, The cutting edge A is a right triangle whose short side is connected to the side where the cutting edge abuts the material to be cut and applies a shearing force to the material to be cut, and the shape of the portion removed by chamfering the unequal edge of the second blade is: In a cross-sectional view, the cutting edge B is a right-angled triangle whose short side is connected to the side where the cutting edge abuts on the cutting material and applies a shearing force to the cutting material, and the cutting edge A and the cutting edge B are in an initial state. The cutting edge A and the cutting edge B are each preferably the obtuse angle part on the short side.

本発明に係る剪断機において、前記刃先A及び前記刃先Bが前記被切断材にそれぞれ当接した際に、前記第2の刃物の不等辺面取りにより形成される形成面は、前記刃先Bの当接位置における該刃先Bの軌跡の接線軌道上にあるか、又は該刃先Bの軌跡の接線方向に対して±5度の範囲で傾斜しており、前記第1の刃物の不等辺面取りにより形成される形成面は、前記刃先Aの当接位置を通り前記刃先Bの当接位置における該刃先Bの軌跡の接線方向に平行な平面上にあるか、又は該刃先Bの軌跡の接線の方向に対して±5度の範囲で傾斜していることが好ましい。 In the shearing machine according to the present invention, when the cutting edge A and the cutting edge B are in contact with the material to be cut, the formation surface formed by unequal chamfering of the second blade is the contact of the cutting edge B. It is on the tangential trajectory of the trajectory of the cutting edge B at the tangent position, or is inclined within a range of ± 5 degrees with respect to the tangential direction of the trajectory of the cutting edge B, and formed by unequal chamfering of the first cutting tool. The formed surface is on a plane passing through the contact position of the blade edge A and parallel to the tangential direction of the locus of the blade edge B at the contact position of the blade edge B, or the direction of the tangent line of the locus of the blade edge B It is preferable to incline in the range of ± 5 degrees.

本発明に係る剪断機において、前記刃先Aと前記刃先Bの初期クリアランスは、前記被切断材の厚みの5%以上20%以下であることが好ましい。 In the shearing machine according to the present invention, the initial clearance between the cutting edge A and the cutting edge B is preferably 5% or more and 20% or less of the thickness of the material to be cut.

本発明に係る剪断機において、前記第1の刃物及び前記第2の刃物は、幅広となって、前記被切断材の幅方向に移動可能な移動台に取付けられていることが好ましい。 In the shearing machine according to the present invention, it is preferable that the first blade and the second blade are wide and attached to a movable table that is movable in the width direction of the workpiece.

本発明に係る剪断機において、前記第1、第2の刃物は、それぞれ回転駆動される前記第1、第2の取付け部材に1個あるいは複数個設けられていることが好ましい。 In the shearing machine according to the present invention, it is preferable that one or a plurality of the first and second blades are provided on the first and second attachment members that are rotationally driven.

前記目的に沿う本発明に係る剪断機においては、刃先A及び刃先Bの刃先角度が90度を超え135度未満の鈍角となるため刃先強度が向上し、刃物寿命を従来と比較して、例えば1.5〜2倍とすることができる。 In the shearing machine according to the present invention that meets the above object, the edge angle of the cutting edge A and the cutting edge B becomes an obtuse angle of more than 90 degrees and less than 135 degrees, so that the cutting edge strength is improved, and the tool life is compared with the prior art, for example, It can be 1.5 to 2 times.

本発明に係る剪断機において、第1の刃物が固定配置される又は回転駆動される第1の取付け部材に固定され、第2の刃物が回転駆動される第2の取付け部材に固定されている場合、シングルローター、ダブルローター式のチョッパーを構成できる。 In the shearing machine according to the present invention, the first blade is fixed to the first mounting member that is fixedly arranged or rotationally driven, and the second blade is fixed to the second mounting member that is rotationally driven. In this case, a single rotor or double rotor chopper can be constructed.

本発明に係る剪断機において、第1の刃物に対して第2の刃物が相対的に近づく際に、刃先A及び刃先Bが初期の状態で、刃先A及び刃先Bがそれぞれ短辺側の鈍角角部である場合、被切断材の切断処理の進行に伴って刃先A、刃先Bが磨耗すると、刃先Aは第1の刃物に形成した不等辺面取りの短辺側の角部から長辺側の角部に向けて不等辺面取りの形成面上を移動し、刃先Bは第2の刃物に形成した不等辺面取りの短辺側の角部から長辺側の角部に向けて不等辺面取りの形成面上を移動するので、刃先A、刃先Bが磨耗しても被切断材に常に刃先A及び刃先Bを当接させることができ、被切断材の切断を継続して行うことができる。その結果、切断時間の延長を図ることが可能になる。 In the shearing machine according to the present invention, when the second cutter relatively approaches the first cutter, the cutting edge A and the cutting edge B are in an initial state, and the cutting edge A and the cutting edge B are obtuse angles on the short side, respectively. When it is a corner, when the cutting edge A and the cutting edge B are worn with the progress of the cutting process of the material to be cut, the cutting edge A is longer than the short edge of the unequal chamfering formed on the first blade. The cutting edge B moves on the surface of the unequal chamfered chamfered toward the corner of the blade, and the cutting edge B is chamfered unequally chamfered from the corner on the short side to the corner on the long side of the unequal chamfer formed on the second blade. Therefore, even if the cutting edge A and the cutting edge B are worn, the cutting edge A and the cutting edge B can always be brought into contact with the material to be cut, and the cutting of the material to be cut can be continued. . As a result, the cutting time can be extended.

本発明に係る剪断機において、刃先A及び刃先Bが被切断材にそれぞれ当接した際に、第2の刃物の不等辺面取りにより形成される形成面が、刃先Bの当接位置における刃先Bの軌跡の接線軌道上にあるか、又は刃先Bの軌跡の接線方向に対して±5度の範囲で傾斜しており、第1の刃物の不等辺面取りにより形成される形成面が、刃先Aの当接位置を通り刃先Bの当接位置における刃先Bの軌跡の接線方向に平行な平面上にあるか、又は刃先Bの軌跡の接線の方向に対して±5度の範囲で傾斜している場合、刃先A、刃先Bが磨耗しても、刃先Aと刃先Bとの間の距離の変化を、切断開始時に設定する刃先Aと刃先Bとの間の初期クリアランスが有する許容範囲内にすることができ、切断を安定して行うことができる。 In the shearing machine according to the present invention, when the cutting edge A and the cutting edge B are in contact with the material to be cut, the formation surface formed by chamfering the unequal edge of the second blade is the cutting edge B at the contact position of the cutting edge B. The formed surface formed by unequal chamfering of the first blade is in the range of ± 5 degrees with respect to the tangential trajectory of the trajectory of the cutting edge B or inclined with respect to the tangential direction of the trajectory of the cutting edge B. Is in a plane parallel to the tangential direction of the locus of the blade edge B at the contact position of the blade edge B, or is inclined within a range of ± 5 degrees with respect to the tangential direction of the locus of the blade edge B. When the cutting edges A and B are worn, the change in the distance between the cutting edges A and B is within the allowable range of the initial clearance between the cutting edges A and B set at the start of cutting. And can be cut stably.

本発明に係る剪断機において、刃先Aと刃先Bの初期クリアランスが、被切断材の厚みの5%以上20%以下である場合、刃先Aと刃先Bとの間にある被切断材に剪断力を与えた際に被切断材の切断を確実に行うことができる。 In the shearing machine according to the present invention, when the initial clearance between the blade edge A and the blade edge B is 5% or more and 20% or less of the thickness of the material to be cut, the shearing force is applied to the material to be cut between the blade edge A and the blade edge B. The material to be cut can be surely cut when given.

本発明に係る剪断機において、第1の刃物及び第2の刃物が、幅広となって、被切断材の幅方向に移動可能な移動台に取付けられている場合、第1の刃物及び第2の刃物を一体で移動することができ、刃先A及び刃先Bの磨耗した部分に代えて、刃先A及び刃先Bの磨耗していない部分を被切断材に当接させることができ、第1の刃物及び第2の刃物を交換せずに被切断材の切断を継続して行うことができる。 In the shearing machine according to the present invention, when the first blade and the second blade are wide and attached to a movable table movable in the width direction of the material to be cut, the first blade and the second blade. The blades A and B can be moved in place of the worn parts of the cutting edges A and B, and the unworn parts of the cutting edges A and B can be brought into contact with the material to be cut. The material to be cut can be continuously cut without exchanging the blade and the second blade.

本発明に係る剪断機において、第1、第2の刃物が、それぞれ回転駆動される第1、第2の取付け部材に設けられている場合、刃先A及び刃先Bにより被切断材に与える剪断力を大きくでき、被切断材の切断を確実に行うことができる。また、第1、第2の刃物が、それぞれ回転駆動される第1、第2の取付け部材に複数個設けられている場合、刃先A及び刃先Bの磨耗を抑制して被切断材の切断を効率的に行うことができる。 In the shearing machine according to the present invention, when the first and second blades are provided on the first and second attachment members that are rotationally driven, the shearing force applied to the workpiece by the blade edge A and the blade edge B, respectively. And the material to be cut can be reliably cut. In addition, when a plurality of first and second blades are provided on the first and second attachment members that are rotationally driven, respectively, the wear of the blade edge A and the blade edge B is suppressed to cut the material to be cut. Can be done efficiently.

(A)、(B)は本発明の一実施の形態に係る剪断機の平面図、正面図である。(A), (B) is the top view and front view of a shearing machine which concern on one embodiment of this invention. 同剪断機の固定された第1の刃物と回転する第2の刃物によるトリム屑の切断状態を示す説明図である。It is explanatory drawing which shows the cutting state of the trim waste by the 2nd cutter which rotates with the 1st cutter fixed of the shearing machine. 第1の刃物と第2の刃物の説明図である。It is explanatory drawing of a 1st cutter and a 2nd cutter. (A)〜(C)はトリム屑の切断を開始して、第1の刃物と第2の刃物に生じた磨耗の前期段階の状態を示す説明図である。(A)-(C) are explanatory drawings which show the state of the first stage of the wear which a cutting | disconnection of trim waste started and which arose in the 1st cutter and the 2nd cutter. (A)〜(D)はトリム屑の切断を開始して、第1の刃物と第2の刃物に生じた磨耗の中期段階の状態を示す説明図である。(A)-(D) is explanatory drawing which shows the state of the middle stage of the wear which a cutting | disconnection of trim waste started and which arose in the 1st cutter and the 2nd cutter. (A)、(B)はトリム屑の切断を開始して、第1の刃物と第2の刃物に生じた磨耗の後期段階の状態を示す説明図である。(A), (B) is explanatory drawing which shows the state of the late stage of the wear which a cutting | disconnection of trim waste started and which arose on the 1st cutter and the 2nd cutter. (A)〜(C)は従来例に係る固定された第1の刃物と回転する第2の刃物にそれぞれ生じた磨耗の状態を示す説明図である。(A)-(C) is explanatory drawing which shows the state of the abrasion which each arises in the fixed 1st cutter and the 2nd cutter which rotates according to a prior art example. 固定された第1の刃物と回転する第2の刃物にそれぞれ45度面取りを施した場合の磨耗の状態を示す説明図である。It is explanatory drawing which shows the state of abrasion at the time of giving a 45-degree chamfer to each of the fixed 1st cutter and the rotating 2nd cutter.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1、図2に示すように、本発明の一実施の形態に係る剪断機10は、固定配置される第1の取付け部材11に取付けられた第1の刃物12と、回転駆動される第2の取付け部材13に取付けられた第2の刃物14を相対的に移動させて、第1の刃物12の刃先Aと、第2の刃物14の刃先Bとの間にある被切断材の一例である長尺のトリム屑17に剪断力を与えて切断するものである。そして、刃先A及び刃先Bに、それぞれ第1の刃物12及び第2の刃物14の面取り前の正規角部を不等辺面取りして形成される刃先角度が90度を超え135度未満の対向する鈍角角部を用いている。ここで、トリム屑17は、幅広鋼帯(図示せず)を搬送しながらその両縁をトリマー15で連続的に切断して定尺幅鋼帯16を製造する際に発生する屑であり、刃先A及び刃先Bの幅はトリム屑17の最大幅の3倍以上6倍以下である。以下、詳細に説明する。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1 and 2, a shearing machine 10 according to an embodiment of the present invention includes a first cutter 12 attached to a first attachment member 11 that is fixedly arranged, and a first cutter 12 that is rotationally driven. An example of a material to be cut between the blade edge A of the first blade 12 and the blade edge B of the second blade 14 by relatively moving the second blade 14 attached to the two attachment members 13 This is to cut the long trim scraps 17 by applying a shearing force. Then, the blade edge angle formed by chamfering the regular corners before chamfering of the first blade 12 and the second blade 14 to the blade edge A and the blade edge B is more than 90 degrees and less than 135 degrees. An obtuse angle part is used. Here, the trim scraps 17 are scraps generated when the wide steel strip (not shown) is conveyed and the both edges are continuously cut by the trimmer 15 to produce the fixed width steel strip 16. The width of the cutting edge A and the cutting edge B is not less than 3 times and not more than 6 times the maximum width of the trim scrap 17. Details will be described below.

図1(A)、(B)に示すように、剪断機10の設置フレーム26の上部には、設置フレーム26の幅方向(定尺幅鋼帯16が通過する方向に直交する方向)の中央部から両側に向けて対となるレール部材27、28、29、30が幅方向に沿ってそれぞれ設置され、対となるレール部材27、28(29、30)上には、レール部材27、28(29、30)上を移動するスライダー31を介して移動台18(18a)が設けられている。また、設置フレーム26の幅方向両端部には電動機36、37がそれぞれ配置され、軸方向を設置フレーム26の幅方向と一致させて配置されたボールねじ32、33の基側が連結されている。そして、ボールねじ32、33の先側は移動台18、18aの下部に螺合している。 As shown in FIGS. 1 (A) and 1 (B), in the upper part of the installation frame 26 of the shearing machine 10, the center of the installation frame 26 in the width direction (direction orthogonal to the direction in which the fixed-width steel strip 16 passes) is located. Rail members 27, 28, 29, 30 that are paired from the section toward both sides are installed along the width direction, and rail members 27, 28 are placed on the pair of rail members 27, 28 (29, 30). A movable table 18 (18a) is provided via a slider 31 that moves on (29, 30). Electric motors 36 and 37 are disposed at both ends in the width direction of the installation frame 26, and the base sides of ball screws 32 and 33 arranged with their axial directions coinciding with the width direction of the installation frame 26 are connected. The front sides of the ball screws 32 and 33 are screwed into the lower portions of the movable bases 18 and 18a.

移動台18、18aの上部にはそれぞれ取付け部19が設けられ、取付け部19には、直方体状の第1の取付け部材11と回転駆動する第2の取付け部材13が設けられた載置台20が取付けられている。ここで、第2の取付け部材13は、図示しない調心機構を介して回転軸Rの軸方向を設置フレーム26の幅方向と一致させて載置台20に取付けられている。また、載置台20には、第2の取付け部材13に対して昇降及び進退する図示しない位置調整機構を備えた取付けベース24aが、皿ばね21を備えたボルト22、23、24を用いて取付けられ、第1の取付け部材11は、取付けベース24aに第2の取付け部材13に対向し第2の取付け部材13の回転軸Rと平行になるように取付けられている。 A mounting portion 19 is provided above each of the movable tables 18 and 18a, and a mounting table 20 provided with a first mounting member 11 having a rectangular parallelepiped shape and a second mounting member 13 that is rotationally driven is mounted on the mounting portion 19. Installed. Here, the second attachment member 13 is attached to the mounting table 20 by aligning the axial direction of the rotation axis R with the width direction of the installation frame 26 via an alignment mechanism (not shown). In addition, the mounting base 24 a provided with a position adjusting mechanism (not shown) that moves up and down with respect to the second mounting member 13 is attached to the mounting table 20 using bolts 22, 23, and 24 provided with a disc spring 21. The first mounting member 11 is mounted on the mounting base 24 a so as to face the second mounting member 13 and to be parallel to the rotation axis R of the second mounting member 13.

そして、第2の刃物14は幅広となって、刃先を外側に向けて、第2の取付け部材13の回転軸Rを挟んで第2の取付け部材13の外周部に、例えば、締結部材の一例であるボルトを用いて対向して2つ取付けられている。第1の刃物12は幅広となって、刃先を外側に向けて、第1の取付け部材11の第2の取付け部材13側の角部に形成された固定部に刃先を回転軸Rと平行にして、例えば、締結部材の一例であるボルトを用いて取付けられている。また、移動台18、18aには、第2の取付け部材13の回転軸Rに連結部材(例えばギヤカップリング)38、39を介して連結する回転動力軸40、41と、回転動力軸40、41に取付けられたフライホイール42、43に動力伝達部材の一例であるVベルト44、45を介して連結する電動機46、47が載置されている。 And the 2nd cutter 14 becomes wide, a blade edge | tip is turned outside, the rotation axis R of the 2nd attachment member 13 is pinched | interposed into the outer peripheral part of the 2nd attachment member 13, for example, an example of a fastening member Two bolts are attached to face each other. The first cutting tool 12 is wide, and the cutting edge is parallel to the rotation axis R in the fixed portion formed at the corner of the first mounting member 11 on the second mounting member 13 side with the cutting edge facing outward. For example, it is attached using a bolt which is an example of a fastening member. In addition, the movable bases 18 and 18a include rotational power shafts 40 and 41 coupled to the rotational shaft R of the second mounting member 13 via coupling members (for example, gear couplings) 38 and 39; Electric motors 46 and 47 are mounted on flywheels 42 and 43 attached to 41 via V belts 44 and 45, which are examples of power transmission members.

このような構成とすることにより、第2の刃物14の刃先Bの位置に対して、第1の刃物12の刃先Aの位置を調整することができ、電動機36、37を運転してボールねじ32、33を回転させて移動台18、18aをレール部材27、28、29、30上で移動させることにより、第1の取付け部材11に取付けられた第1の刃物12の刃先Aをトリム屑17の移動軌跡に下方から接するように配置し、第2の刃物14の刃先Bをトリム屑17の移動軌跡に上方から接するように配置することができる。そして、電動機46、47を運転して、回転動力軸40、41を回転させることで第2の取付け部材13を回転させることができ、第1の刃物12の刃先Aと第2の刃物14の刃先Bでトリム屑17を挟むことができ、トリム屑17の切断を行うことができる。
なお、符号25は載置台20に取付けられた第2の取付け部材13を覆うカバー部材、符号34、35はボールねじ32、33の基側を支持する軸受け、符号48は設置フレーム26に取付けられた移動台18、18aのストッパー、符号49はトリム屑17を剪断機10に導く案内ガイド、符号50は切断して小片化したトリム屑を剪断機10から排出させるスクラップシュートである。
With this configuration, the position of the blade edge A of the first blade 12 can be adjusted with respect to the position of the blade edge B of the second blade 14, and the motors 36 and 37 are operated to operate the ball screw. The cutting edge A of the first cutter 12 attached to the first attachment member 11 is trimmed by moving the moving bases 18 and 18a on the rail members 27, 28, 29 and 30 by rotating the 32 and 33. It can arrange | position so that the movement locus | trajectory of 17 may contact | connect from the downward direction, and the blade edge | tip B of the 2nd cutter 14 may be arrange | positioned so that the movement locus | trajectory of the trim waste 17 may contact | connect from the upper direction. Then, the second mounting member 13 can be rotated by operating the electric motors 46 and 47 and rotating the rotary power shafts 40 and 41, and the cutting edge A of the first blade 12 and the second blade 14 can be rotated. The trim scraps 17 can be sandwiched between the cutting edges B, and the trim scraps 17 can be cut.
Reference numeral 25 denotes a cover member that covers the second attachment member 13 attached to the mounting table 20, reference numerals 34 and 35 denote bearings that support the base sides of the ball screws 32 and 33, and reference numeral 48 denotes an attachment frame 26. A stopper 49 for the movable bases 18 and 18a, 49 is a guide for guiding the trim debris 17 to the shearing machine 10, and 50 is a scrap chute that discharges trimmed trim debris from the shearing machine 10 by cutting.

図3に示すように、第1の刃物13に対して第2の刃物14が相対的に近づく場合、第1の刃物12の不等辺面取りによって除去した部分の形状は、断面視して、刃先Aがトリム屑17に当接してトリム屑17に剪断力を加える辺に短辺が連接する直角三角形であり、第2の刃物14の不等辺面取りによって除去した部分の形状は、断面視して、刃先Bがトリム屑17に当接してトリム屑17に剪断力を加える辺に短辺が連接する直角三角形であり、刃先A及び刃先Bが初期の状態では、刃先A及び刃先Bはそれぞれ短辺側の鈍角角部である。 As shown in FIG. 3, when the second cutter 14 is relatively close to the first cutter 13, the shape of the portion removed by the unequal chamfering of the first cutter 12 is viewed from a cross-sectional view. The shape of the part removed by unequal chamfering of the second blade 14 is a right-angled triangle in which A is in contact with the trim debris 17 and the side where the shearing force is applied to the trim debris 17 and the short side is connected. When the cutting edge A and the cutting edge B are in the initial state, the cutting edge A and the cutting edge B are short. It is an obtuse angle part on the side.

ここで、トリム屑17を切断する場合の刃先Aと刃先Bの初期クリアランスcは、トリム屑17の厚みの5%以上20%以下、例えば10%である。また、刃先A及び刃先Bがトリム屑17にそれぞれ当接した際に、第2の刃物14の不等辺面取りにより形成される形成面は、刃先Bの当接位置における刃先Bの軌跡の接線軌道上にあり、第1の刃物12の不等辺面取りにより形成される形成面は、刃先Aの当接位置を通り刃先Bの当接位置における刃先Bの軌跡の接線方向に平行な平面上にある。更に、第1の刃物12及び第2の刃物14の不等辺面取りによって除去した部分である断面視した直角三角形では、直角三角形の長辺長さaをトリム屑17の厚み、例えば、最大厚みの定尺幅鋼帯16を製造する際に発生するトリム屑17の厚みの85%以上100%以下に設定する。 Here, the initial clearance c between the cutting edge A and the cutting edge B when cutting the trim scrap 17 is 5% or more and 20% or less, for example, 10% of the thickness of the trim scrap 17. In addition, when the cutting edge A and the cutting edge B are in contact with the trim scraps 17, the formation surface formed by the uneven chamfering of the second cutting tool 14 is a tangential trajectory of the locus of the cutting edge B at the contact position of the cutting edge B. The formation surface formed by unequal chamfering of the first blade 12 is on a plane that passes through the contact position of the blade edge A and is parallel to the tangential direction of the locus of the blade edge B at the contact position of the blade edge B. . Furthermore, in the right-angled triangle viewed from the cross-section, which is a portion removed by chamfering the first blade 12 and the second blade 14, the long-side length a of the right-angled triangle is the thickness of the trim scrap 17, for example, the maximum thickness. It is set to 85% or more and 100% or less of the thickness of the trim scraps 17 generated when the fixed width steel strip 16 is manufactured.

例えば、製造する定尺幅鋼帯16の厚みが0.27〜1.6mmの範囲である場合、トリム屑17の厚みも0.27〜1.6mmの範囲となるので、不等辺面取りによって除去した部分の断面直角三角形の長辺長さaは、1.6mmのトリム屑17の切断に対応できるように、例えば1.54mmに設定される。ここで、第1の刃物12の刃先Bの上方を通過するトリム屑17の移動軌跡は予測できるので、刃先Aと刃先Bとで挟まれてトリマー屑17に剪断力が加えられるときの刃先Bの位置(刃先Bがトリム屑17に当接する位置)も予測できる。従って、刃先Bがトリム屑17に当接する位置における刃先Bの軌跡の接線方向(接線の傾き)が分かり、接線の傾きは断面直角三角形における斜辺と長辺のなす角度θに等しい。そして、断面直角三角形の長辺長さa を1.54mmに設定すると、断面直角三角形の短辺長さbは、長辺長さaと角度θから一義的に決まる。 For example, when the thickness of the standard width steel strip 16 to be manufactured is in the range of 0.27 to 1.6 mm, the trim scrap 17 has a thickness in the range of 0.27 to 1.6 mm. The long side length “a” of the right-angled triangle in the section is set to, for example, 1.54 mm so as to correspond to the cutting of the trim scraps 17 of 1.6 mm. Here, since the movement trajectory of the trim chips 17 passing above the cutting edge B of the first cutting tool 12 can be predicted, the cutting edge B when the shear force is applied to the trimmer chips 17 by being sandwiched between the cutting edges A and B. The position (position where the cutting edge B contacts the trim scrap 17) can also be predicted. Therefore, the tangential direction (tangential slope) of the locus of the blade edge B at the position where the blade edge B abuts on the trim scraps 17 is known, and the tangential slope is equal to the angle θ formed between the oblique side and the long side in the cross-sectional right triangle. When the long side length a of the cross-sectional right triangle is set to 1.54 mm, the short side length b of the cross-sectional right triangle is uniquely determined from the long side length a and the angle θ.

次に、本発明の一実施の形態に係る剪断機10の第1の刃物12及び第2の刃物14の作用について説明する。
図4(A)に示すように、新刃時の第1の刃物(固定刃)12と第2の刃物(回転刃)14の隙間にトリム屑17が供給されると、刃先A(第1の刃物12の不等辺面取りによって除去した断面直角三角形の短辺側の鈍角角部)が第1の刃物12側の切断荷重点1となり、刃先B(第2の刃物14の不等辺面取りによって除去した断面直角三角形の短辺側の鈍角角部)が第2の刃物14側の切断荷重点1となる。そして、第2の刃物14が回転して刃先Bと刃先Aがトリム屑17に当接してトリム屑17が刃先B及び刃先Aで挟まれた際、第1の刃物12側の切断荷重点1と第2の刃物14側の切断荷重点1の距離がトリム屑17の厚みの5%以上20%以下(例えば10%)に相当する初期クリアランスcとなるため、第1の刃物12側と第2の刃物14側の各切断荷重点1で挟まれたトリム屑17の部分に亀裂が発生してトリム屑17の切断が行われる。
Next, the operation of the first blade 12 and the second blade 14 of the shearing machine 10 according to one embodiment of the present invention will be described.
As shown in FIG. 4A, when trim scraps 17 are supplied to the gap between the first blade (fixed blade) 12 and the second blade (rotary blade) 14 at the time of the new blade, the cutting edge A (first The obtuse angle portion on the short side of the right triangle of the cross section removed by the uneven chamfering of the cutting tool 12 becomes the cutting load point 1 on the first cutting tool 12 side, and is removed by the cutting edge B (unequal chamfering of the second cutting tool 14). The obtuse angle portion on the short side of the right-angled triangle is the cutting load point 1 on the second cutter 14 side. When the second cutting tool 14 rotates and the cutting edges B and A come into contact with the trim scraps 17 and the trim scraps 17 are sandwiched between the cutting edges B and A, the cutting load point 1 on the first cutting edge 12 side. And the cutting load point 1 on the second cutter 14 side becomes an initial clearance c corresponding to 5% or more and 20% or less (for example, 10%) of the thickness of the trim scrap 17, and therefore, the first cutter 12 side and the second cutter 14 side Cracks are generated in the trim scraps 17 sandwiched between the cutting load points 1 on the two blades 14 side, and the trim scraps 17 are cut.

図4(B)に示すように、トリム屑17の切断処理の進行に伴って第1の刃物12と第2の刃物14が磨耗(劣化)してくると、刃先A(第1の刃物12側の切断荷重点1)及び刃先B(第2の刃物14側の切断荷重点1)は、不等辺面取りの形成面上を不等辺面取りによって除去した断面直角三角形の長辺側の鈍角角部に向けてそれぞれ移動し、図4(C)に示す切断荷重点2に到達する。ここで、刃先A及び刃先Bはそれぞれ不等辺面取りの形成面上を移動するため、第2の刃物14が回転して刃先Bと刃先Aがトリム屑17に当接してトリム屑17が刃先B及び刃先Aで挟まれた際の刃先Aと刃先Bと間の距離は初期クリアランスcを維持することができ、第1の刃物12と第2の刃物14が磨耗してもトリム屑17の切断を継続して行うことができる。 As shown in FIG. 4B, when the first blade 12 and the second blade 14 are worn (deteriorated) as the trim scrap 17 is cut, the cutting edge A (first blade 12) is cut. The cutting load point 1 on the side and the cutting edge B (cutting load point 1 on the second cutter 14 side) are obtuse angle corners on the long side of the right-angled triangle with the unequal chamfering surface removed by unequal chamfering. To reach the cutting load point 2 shown in FIG. Here, since the cutting edge A and the cutting edge B move on the surface where the unequal chamfers are formed, the second cutting tool 14 rotates, the cutting edge B and the cutting edge A come into contact with the trim scrap 17, and the trim scrap 17 becomes the cutting edge B. In addition, the distance between the cutting edge A and the cutting edge B when sandwiched between the cutting edges A can maintain the initial clearance c, and the trim scraps 17 can be cut even if the first cutting tool 12 and the second cutting tool 14 are worn. Can be continued.

図5(A)に示すように、第1の刃物12と第2の刃物14が更に磨耗(劣化)すると、図5(B)に示すように、刃先A(第1の刃物12側の切断荷重点2)及び刃先B(第2の刃物14側の切断荷重点2)は、不等辺面取りの形成面上を不等辺面取りによって除去した断面直角三角形の長短辺側の鈍角角部に向けてそれぞれ移動して切断荷重点3に到達する。そして、刃先A及び刃先Bはそれぞれ不等辺面取りの形成面上に存在するため、トリム屑17が刃先B及び刃先Aで挟まれた際の刃先Aと刃先Bとの距離は初期クリアランスcを維持することができ、第1の刃物12と第2の刃物14が更に磨耗(劣化)してもトリム屑17の切断を継続して行うことができる。 As shown in FIG. 5A, when the first blade 12 and the second blade 14 are further worn (deteriorated), the blade edge A (cutting on the first blade 12 side) is performed as shown in FIG. The load point 2) and the cutting edge B (the cutting load point 2 on the second blade 14 side) are directed toward the obtuse angle portion on the long and short sides of the right-angled triangular section obtained by removing the irregular chamfered surface by the irregular chamfering. Each moves and reaches the cutting load point 3. Further, since the cutting edge A and the cutting edge B exist on the formation surface of the unequal chamfering, the distance between the cutting edge A and the cutting edge B when the trim scrap 17 is sandwiched between the cutting edge B and the cutting edge A maintains the initial clearance c. Even if the first blade 12 and the second blade 14 are further worn (deteriorated), the trim scraps 17 can be continuously cut.

図5(C)に示すように、第1の刃物12と第2の刃物14が更に磨耗(劣化)すると、図5(D)に示すように、刃先A(第1の刃物12側の切断荷重点3)及び刃先B(第2の刃物14側の切断荷重点3)は、不等辺面取りの形成面上を移動して不等辺面取りによって除去した断面直角三角形の長辺側の鈍角角部(切断荷重点4)に到達する。そして、刃先Aと刃先Bはそれぞれ不等辺面取りの形成面上に存在するため、トリム屑17が刃先B及び刃先Aで挟まれた際の刃先Aと刃先Bとの間の距離は初期クリアランスcを維持することができ、第1の刃物12と第2の刃物14でトリム屑17の切断を継続して行うことができる。 When the first blade 12 and the second blade 14 are further worn (deteriorated) as shown in FIG. 5C, the cutting edge A (cutting on the first blade 12 side) is performed as shown in FIG. The load point 3) and the cutting edge B (the cutting load point 3 on the second blade 14 side) are obtuse angle portions on the long side of the right-angled triangle in section removed by moving on the surface where the unequal chamfer is formed and chamfering Reach (cutting load point 4). Further, since the cutting edge A and the cutting edge B exist on the formation surface of the unequal chamfering, the distance between the cutting edge A and the cutting edge B when the trim scrap 17 is sandwiched between the cutting edge B and the cutting edge A is the initial clearance c. The trim scrap 17 can be continuously cut by the first blade 12 and the second blade 14.

図6(A)に示すように、第1の刃物12と第2の刃物14が更に磨耗(劣化)すると、図6(B)に示すように、トリム屑17に当接する第1の刃物12の刃先A(切断荷重点)と、トリム屑17に当接する第2の刃物14の刃先B(切断荷重点)は、それぞれ不等辺面取りによって除去した断面直角三角形の長辺側の鈍角角部から不等辺面取りの形成面の外側領域に移動する。このため、トリム屑17が刃先Aと刃先Bで挟まれた際の刃先Aと刃先Bとの間の距離は初期クリアランスcから増加し、刃先Aと刃先Bとの間の距離が、トリム屑17の厚みの20%を超えた時点でトリム屑17の切断不良が発生する。 As shown in FIG. 6 (A), when the first cutter 12 and the second cutter 14 are further worn (deteriorated), the first cutter 12 abutting against the trim scraps 17 as shown in FIG. 6 (B). The cutting edge A (cutting load point) and the cutting edge B (cutting load point) of the second cutter 14 in contact with the trim scrap 17 are respectively obtained from obtuse angle portions on the long side of the right-angled triangular section removed by unequal chamfering. Move to the outer area of the formation surface of unequal chamfering. Therefore, the distance between the cutting edges A and B when the trim scraps 17 are sandwiched between the cutting edges A and B increases from the initial clearance c, and the distance between the cutting edges A and B is the trim scraps. When 20% of the thickness of 17 is exceeded, cutting failure of the trim scrap 17 occurs.

ここで、刃先A及び刃先Bが、第1の刃物12及び第2の刃物14に形成した不等辺面取りの形成面上を不等辺面取りによって除去した断面直角三角形の短辺側の鈍角角部から長辺側の鈍角角部に向けて移動する場合、刃先A及び刃先Bの移動に伴って、刃先Aと刃先Bでトリム屑17が挟まれて切断される際のトリム屑17の切断長が徐々に増加し、切断荷重が増加してくる。従って、第1の刃物12及び第2の刃物14に形成する不等辺面取りによって除去した断面直角三角形の長辺長さaを長くすると、トリム屑17が刃先A及び刃先Bで挟まれた際の刃先Aと刃先Bとの間の距離を初期クリアランスcに維持する期間が長くなるというプラス作用と、切断荷重が増加して、第1の刃物12及び第2の刃物14(具体的には刃先A及び刃先B)の磨耗(劣化)速度が増加するというマイナスの作用が並存する。 Here, the cutting edge A and the cutting edge B are formed from the obtuse angle portion on the short side of the right-angled triangular section obtained by removing the unequal chamfering formation surface formed on the first cutting edge 12 and the second cutting edge 14 by unequal chamfering. When moving toward the obtuse angle portion on the long side, the cutting length of the trim scrap 17 when the trim scrap 17 is sandwiched between the cutting edges A and B along with the movement of the cutting edge A and the cutting edge B is cut. Gradually increases and the cutting load increases. Accordingly, when the long side length a of the right-angled triangle is removed by chamfering formed on the first blade 12 and the second blade 14, the trim scrap 17 is sandwiched between the blade edge A and the blade edge B. The positive effect that the period for maintaining the distance between the blade edge A and the blade edge B at the initial clearance c is increased, and the cutting load is increased, so that the first blade 12 and the second blade 14 (specifically, the blade edge). There is a negative effect that the wear (deterioration) speed of A and the cutting edge B) increases.

このため、第1の刃物12及び第2の刃物14に形成する不等辺面取りによって除去した断面直角三角形の長辺長さaを、トリム屑17の厚み、例えば、最大厚みの定尺幅鋼帯16を製造する際に発生するトリム屑17の厚みの85〜100%に設定することで、第1の刃物12及び第2の刃物14が磨耗(劣化)しても、第1の刃物12の刃先Aと第2の刃物14の刃先Bでトリム屑17が挟まれて切断される際の各荷重点間の距離を初期クリアランスcに一定期間維持することができると共に、第1の刃物12側の切断荷重点及び第2の刃物14側の切断荷重点の移動範囲を制限して切断荷重の増加を抑えて刃先磨耗(刃先劣化)速度の増加を防止し、第1の刃物12及び第2の刃物14が使用中に急速に寿命に達してトリム屑17の切断が不可能になるのを防止することができる。 For this reason, the long side length a of the cross-sectional right-angled triangle removed by the unequal chamfering formed on the first blade 12 and the second blade 14 is set to the thickness of the trim scrap 17, for example, the maximum thickness steel strip. Even if the first blade 12 and the second blade 14 are worn (deteriorated) by setting the thickness to 85 to 100% of the thickness of the trim scrap 17 generated when the 16 is manufactured, the first blade 12 The distance between the load points when the trim scrap 17 is sandwiched and cut by the cutting edge A and the cutting edge B of the second cutting tool 14 can be maintained at the initial clearance c for a certain period, and the first cutting tool 12 side The movement range of the cutting load point and the cutting load point on the second blade 14 side is limited to prevent an increase in cutting load and to prevent an increase in blade edge wear (blade edge deterioration) speed. Cutting blade 14 has reached the end of its life quickly during use and cuts trim pieces 17 Can be prevented.

一方、図7(A)に示すように、従来型の剪断機において、固定された第1の刃物51と回転する第2の刃物52において、新刃時では、第1の刃物51と第2の刃物52の隙間にトリム屑17が供給されると、第1の刃物51の直角角部が第1の刃物51側の刃先、すなわち切断荷重点1となり、第2の刃物52の直角角部が第2の刃物52側の刃先、すなわち切断荷重点1となる。ここで、第1の刃物51の刃先と第2の刃物52の刃先との間の距離(切断荷重点1間の距離)がトリム屑17の厚みの5%以上20%以下(例えば10%)に相当する初期クリアランスcに設定されていると、第1の刃物51と第2の刃物52の各切断荷重点1で挟まれたトリム屑17の部分に亀裂が発生してトリム屑17の切断が行われる。 On the other hand, as shown in FIG. 7A, in the conventional shearing machine, the first blade 51 and the second blade 52 that are fixed to the first blade 51 that rotates and the second blade 52 that rotates. When the trim scraps 17 are supplied to the gap between the two blades 52, the right-angled corner of the first blade 51 becomes the blade edge on the first blade 51 side, that is, the cutting load point 1, and the right-angled corner of the second blade 52 Is the cutting edge on the second blade 52 side, that is, the cutting load point 1. Here, the distance between the cutting edge of the first cutting tool 51 and the cutting edge of the second cutting tool 52 (distance between the cutting load points 1) is 5% or more and 20% or less (for example, 10%) of the thickness of the trim scrap 17. Is set to the initial clearance c corresponding to the above, a crack occurs in the portion of the trim scrap 17 sandwiched between the cutting load points 1 of the first blade 51 and the second blade 52, and the trim scrap 17 is cut. Is done.

図7(B)に示すように、トリム屑17の切断処理の進行に伴って第1の刃物51と第2の刃物52が磨耗(劣化)してくると、第1の刃物51の刃先と第2の刃物52の刃先は磨耗の進行と共に移動し、図7(C)に示す切断荷重点2に到達する。ここで、第1の刃物51と第2の刃物52の各刃先間の距離は、新刃時において初期クリアランスcに設定されているため、第1の刃物51刃先と第2の刃物52の刃先でトリム屑17が挟まれた際の各刃先間の距離(切断荷重点2間の距離)は初期クリアランスcより増加する。このため、各刃先間の距離が、トリム屑17の厚みの20%を超えた時点でトリム屑17の切断不良が発生する。 As shown in FIG. 7B, when the first blade 51 and the second blade 52 are worn (deteriorated) as the cutting process of the trim scrap 17 progresses, the cutting edge of the first blade 51 and The cutting edge of the second cutter 52 moves with the progress of wear and reaches the cutting load point 2 shown in FIG. Here, since the distance between the cutting edges of the first cutting edge 51 and the second cutting edge 52 is set to the initial clearance c at the time of the new cutting edge, the cutting edge of the first cutting edge 51 and the cutting edge of the second cutting edge 52. Thus, the distance between the cutting edges (distance between the cutting load points 2) when the trim scraps 17 are sandwiched increases from the initial clearance c. For this reason, when the distance between each blade edge exceeds 20% of the thickness of the trim scrap 17, the cutting defect of the trim scrap 17 occurs.

なお、図8に示すように、従来型の剪断機において、固定された第1の刃物53と回転する第2の刃物54において、第1の刃物53及び第2の刃物54にそれぞれ45度面取り(等辺面取り)を施した場合、新刃時では、第1の刃物53の上側の45度面取り角部が刃先となり、第1の刃物53に第2の刃物54が近づく場合、第2の刃物54の下側の45度面取り角部が刃先となる。従って、第1の刃物53と第2の刃物54の隙間にトリム屑17が供給されると、第1の刃物53の上側の45度面取り角部と第2の刃物54の下側の45度面取り角部がそれぞれ切断荷重点となり、各切断荷重点間の距離がトリム屑17の厚みの5%以上20%以下(例えば10%)に相当する初期クリアランスcに設定されているとトリム屑17の切断が行われる。 As shown in FIG. 8, in the conventional shearing machine, the first cutter 53 and the second cutter 54 are chamfered by 45 degrees in the fixed first cutter 53 and the second cutter 54 rotating. When (equal chamfering) is performed, when a new blade is used, the upper 45-degree chamfered corner portion of the first blade 53 becomes the cutting edge, and the second blade 54 approaches the first blade 53 when the second blade 54 approaches. The lower 45-degree chamfered corner of 54 is the cutting edge. Therefore, when the trim scraps 17 are supplied to the gap between the first blade 53 and the second blade 54, the 45-degree chamfered corner on the upper side of the first blade 53 and the 45-degree on the lower side of the second blade 54. If the chamfered corners become cutting load points, and the distance between the cutting load points is set to the initial clearance c corresponding to 5% or more and 20% or less (for example, 10%) of the thickness of the trim scraps 17, the trim scraps 17. Cutting is performed.

そして、第1の刃物53と第2の刃物54が磨耗(劣化)してくると、第1の刃物53の刃先(切断荷重点)は45度面取りの形成面上を下側の45度面取り角部に向けて移動し、第2の刃物54の刃先(切断荷重点)は45度面取りの形成面上を上側の45度面取り角部に向けて移動するが、第1の刃物53の刃先と第2の刃物54の刃先がトリム屑17に当接した際に、第2の刃物54の刃先の接線方向に対して、第1の刃物53の45度面取り面と第2の刃物54の45度面取り面は平行ではないため、第1の刃物53の刃先と第2の刃物54の刃先の距離は初期クリアランスcより増加することになる。このため、第1の刃物53の刃先と第2の刃物54の刃先との間の距離が、トリム屑17の厚みの20%を超えた時点でトリム屑17の切断不良が発生する。 When the first blade 53 and the second blade 54 are worn out (deteriorated), the blade edge (cutting load point) of the first blade 53 is chamfered at the 45 ° chamfer on the lower side of the formation surface of the 45 ° chamfer. The blade edge (cutting load point) of the second blade 54 moves toward the corner portion, and moves toward the upper 45-degree chamfer corner portion on the 45-degree chamfer forming surface. When the cutting edge of the second cutting tool 54 comes into contact with the trim debris 17, the 45-degree chamfered surface of the first cutting tool 53 and the second cutting tool 54 with respect to the tangential direction of the cutting edge of the second cutting tool 54 Since the 45-degree chamfered surfaces are not parallel, the distance between the cutting edge of the first blade 53 and the cutting edge of the second blade 54 is increased from the initial clearance c. For this reason, when the distance between the cutting edge of the first cutting tool 53 and the cutting edge of the second cutting tool 54 exceeds 20% of the thickness of the trim cuttings 17, cutting failure of the trim cuttings 17 occurs.

以上、本発明の実施の形態を説明したが、本発明は、この実施の形態に限定されるものではなく、発明の要旨を変更しない範囲での変更は可能であり、前記したそれぞれの実施の形態や変形例の一部又は全部を組み合わせて本発明の剪断機を構成する場合も本発明の権利範囲に含まれる。
例えば、刃先A及び刃先Bがトリム屑(被切断材)にそれぞれ当接した際に、第2の刃物の不等辺面取りにより形成される形成面が、刃先Bの当接位置における刃先Bの軌跡の接線方向に対して±5度の範囲で傾斜していても、第1の刃物の不等辺面取りにより形成される形成面が、刃先Bの当接位置における刃先Bの軌跡の接線の方向に対して±5度の範囲で傾斜していてもよい。
また、第2の刃物を第2の取付け部材に1、又は3以上取付けてもよい。
更に、第1の刃物を回転駆動する第1の取付け部材に1個あるいは複数個固定し、第2の刃物を回転駆動する第2の取付け部材に1個あるいは複数個固定して、ダブルローター式のチョッパーを構成することもできる。
As mentioned above, although embodiment of this invention was described, this invention is not limited to this embodiment, The change in the range which does not change the summary of invention is possible, Each above-mentioned embodiment is possible. The case where the shearing machine of the present invention is configured by combining some or all of the forms and modifications is also included in the scope of the right of the present invention.
For example, when the cutting edge A and the cutting edge B are in contact with trim scraps (the material to be cut), the formation surface formed by chamfering the second blade is the locus of the cutting edge B at the contact position of the cutting edge B. Even if it is inclined within a range of ± 5 degrees with respect to the tangential direction, the formation surface formed by the chamfering of the first blade is in the direction of the tangent to the locus of the blade edge B at the contact position of the blade edge B. On the other hand, it may be inclined within a range of ± 5 degrees.
In addition, one or three or more second cutters may be attached to the second attachment member.
Further, one or a plurality of first cutters are fixed to a first mounting member for rotationally driving, and one or a plurality of second cutters are fixed to a second mounting member for rotationally driving a second cutter. A chopper can also be configured.

10:剪断機、11:第1の取付け部材、12:第1の刃物、13:第2の取付け部材、14:第2の刃物、15:トリマー、16:定尺幅鋼帯、17:トリム屑、18、18a:移動台、19:取付け部、20:載置台、21:皿ばね、22、23、24:ボルト、24a:取付けベース、25:カバー部材、26:設置フレーム、27、28、29、30:レール部材、31:スライダー、32、33:ボールねじ、34、35:軸受け、36、37:電動機、38、39:連結部材、40、41:回転動力軸、42、43:フライホイール、44、45:Vベルト、46、47:電動機、48:ストッパー、49:案内ガイド、50:スクラップシュート、51:第1の刃物、52:第2の刃物、53:第1の刃物、54:第2の刃物 10: Shearing machine, 11: First mounting member, 12: First cutting tool, 13: Second mounting member, 14: Second cutting tool, 15: Trimmer, 16: Standard width steel strip, 17: Trim Waste, 18, 18a: moving table, 19: mounting portion, 20: mounting table, 21: disc spring, 22, 23, 24: bolt, 24a: mounting base, 25: cover member, 26: installation frame, 27, 28 29, 30: Rail member, 31: Slider, 32, 33: Ball screw, 34, 35: Bearing, 36, 37: Electric motor, 38, 39: Connecting member, 40, 41: Rotating power shaft, 42, 43: Flywheel, 44, 45: V belt, 46, 47: Electric motor, 48: Stopper, 49: Guide guide, 50: Scrap chute, 51: First cutter, 52: Second cutter, 53: First cutter , 54: second blade

Claims (7)

第1の刃物と第2の刃物を相対的に移動させて、前記第1の刃物の刃先Aと前記第2の刃物の刃先Bとの間にある被切断材に剪断力を与えて切断する剪断機において、
前記刃先A及び前記刃先Bに、それぞれ前記第1の刃物及び前記第2の刃物の面取り前の正規角部を不等辺面取りして形成される刃先角度が90度を超え135度未満の対向する鈍角角部を用いたことを特徴とする剪断機。
The first blade and the second blade are relatively moved, and a shearing force is applied to the material to be cut between the blade edge A of the first blade and the blade edge B of the second blade to cut. In a shearing machine,
The blade edge A and the blade edge B are opposed to each other at a blade edge angle formed by chamfering the regular corners of the first blade and the second blade before chamfering more than 90 degrees and less than 135 degrees. A shearing machine using an obtuse angle part.
請求項1記載の剪断機において、前記第1の刃物は固定配置される又は回転駆動される第1の取付け部材に固定され、前記第2の刃物は回転駆動される第2の取付け部材に固定されていることを特徴とする剪断機。 2. The shearing machine according to claim 1, wherein the first blade is fixed to a first mounting member that is fixedly arranged or rotationally driven, and the second blade is fixed to a second mounting member that is rotationally driven. A shearing machine characterized by being made. 請求項1又は2記載の剪断機において、前記第1の刃物に対して前記第2の刃物が相対的に近づく場合、前記第1の刃物の不等辺面取りによって除去した部分の形状は、断面視して、前記刃先Aが前記被切断材に当接して該被切断材に剪断力を加える辺に短辺が連接する直角三角形であり、前記第2の刃物の不等辺面取りによって除去した部分の形状は、断面視して、前記刃先Bが前記被切断材に当接して該被切断材に剪断力を加える辺に短辺が連接する直角三角形であり、前記刃先A及び前記刃先Bが初期の状態では、該刃先A及び該刃先Bはそれぞれ短辺側の前記鈍角角部であることを特徴とする剪断機。 3. The shearing machine according to claim 1, wherein when the second cutter is relatively close to the first cutter, the shape of the portion removed by unequal chamfering of the first cutter is a cross-sectional view. The cutting edge A is a right triangle whose short side is connected to the side where the cutting edge A comes into contact with the material to be cut and applies a shearing force to the material to be cut, and the portion removed by chamfering the unequal edge of the second blade. The shape is a right-angled triangle in which a short side is connected to a side where the cutting edge B abuts on the material to be cut and applies a shearing force to the material to be cut, and the cutting edge A and the cutting edge B are initial. In this state, the cutting edge A and the cutting edge B are the obtuse angle part on the short side, respectively. 請求項3記載の剪断機において、前記刃先A及び前記刃先Bが前記被切断材にそれぞれ当接した際に、前記第2の刃物の不等辺面取りにより形成される形成面は、前記刃先Bの当接位置における該刃先Bの軌跡の接線軌道上にあるか、又は該刃先Bの軌跡の接線方向に対して±5度の範囲で傾斜しており、前記第1の刃物の不等辺面取りにより形成される形成面は、前記刃先Aの当接位置を通り前記刃先Bの当接位置における該刃先Bの軌跡の接線方向に平行な平面上にあるか、又は該刃先Bの軌跡の接線の方向に対して±5度の範囲で傾斜していることを特徴とする剪断機。 4. The shearing machine according to claim 3, wherein when the cutting edge A and the cutting edge B are in contact with the material to be cut, a formation surface formed by unequal chamfering of the second blade is the cutting edge B. It is on the tangential trajectory of the trajectory of the cutting edge B at the contact position, or is inclined within a range of ± 5 degrees with respect to the tangential direction of the trajectory of the cutting edge B, and due to unequal chamfering of the first cutter The formation surface to be formed is on a plane passing through the contact position of the blade edge A and parallel to the tangential direction of the locus of the blade edge B at the contact position of the blade edge B, or of the tangent line of the locus of the blade edge B. A shearing machine characterized by being inclined within a range of ± 5 degrees with respect to the direction. 請求項1〜4のいずれか1記載の剪断機において、前記刃先Aと前記刃先Bの初期クリアランスは、前記被切断材の厚みの5%以上20%以下であることを特徴とする剪断機。 The shearing machine according to any one of claims 1 to 4, wherein an initial clearance between the cutting edge A and the cutting edge B is not less than 5% and not more than 20% of a thickness of the material to be cut. 請求項1〜5のいずれか1記載の剪断機において、前記第1の刃物及び前記第2の刃物は、幅広となって、前記被切断材の幅方向に移動可能な移動台に取付けられていることを特徴とする剪断機。 The shearing machine according to any one of claims 1 to 5, wherein the first blade and the second blade are wide and attached to a movable table that is movable in a width direction of the workpiece. A shearing machine characterized by 請求項2記載の剪断機において、前記第1、第2の刃物は、それぞれ回転駆動される前記第1、第2の取付け部材に1個あるいは複数個設けられていることを特徴とする剪断機。
3. The shearing machine according to claim 2, wherein one or a plurality of the first and second blades are provided on the first and second mounting members that are rotationally driven. .
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CN111158344A (en) * 2020-01-12 2020-05-15 吉林工程技术师范学院 Motor controller detection device for high-power new energy automobile
CN111158344B (en) * 2020-01-12 2023-01-24 吉林工程技术师范学院 Motor controller detection device for high-power new energy automobile

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