JP2011074961A - Double acting cylinder - Google Patents

Double acting cylinder Download PDF

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JP2011074961A
JP2011074961A JP2009224840A JP2009224840A JP2011074961A JP 2011074961 A JP2011074961 A JP 2011074961A JP 2009224840 A JP2009224840 A JP 2009224840A JP 2009224840 A JP2009224840 A JP 2009224840A JP 2011074961 A JP2011074961 A JP 2011074961A
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cylinder chamber
piston
spring
chamber
valve body
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JP5315193B2 (en
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Yoshikuni Kikura
芳邦 亀倉
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KAMEKURA SEIKI KK
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KAMEKURA SEIKI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an epoch-making low cost double acting cylinder excellent in mass productivity which is further miniaturized and lightened in weight by simplifying a structure by simplifying a complicated hydraulic pressure movement route of a former double acting cylinder and reducing number of components. <P>SOLUTION: In this double acting cylinder, pressure oil is supplied to a first cylinder chamber 2, a valve element 5 is provided on a piston 1 moved forward by hydraulic force of the pressure oil, a first valve part 7 and a second valve part 11 changing over flow of the pressure oil to a first communication chamber 6 and a release spring 12 pushing up the valve element 5 by spring force when the piston 1 is moved forward are provided on the valve element 5, supply of the pressure oil to the first cylinder chamber 2 is stopped when the valve element 5 is pushed up by the release spring 12, a supply destination of the pressure oil is changed over to a second cylinder chamber 3, and the piston 1 is moved backward by pressure oil's pushing up an upper part inner surface of the second cylinder chamber 3. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、例えば、油圧作動式穿孔機にてダイ上に載置したワークを穿孔加工する際のパンチを上下に作動させるピストンを、油圧力を利用して作動させる複動式油圧シリンダに関するものである。   The present invention relates to a double-acting hydraulic cylinder that uses a hydraulic pressure to actuate a piston that operates a punch up and down when drilling a workpiece placed on a die with a hydraulically operated drilling machine, for example. It is.

従来、複動式油圧シリンダは電磁弁や手動切替え弁を用いてピストンの往復動作の切り替えを行うものや、例えば、特許第3721260号のように油を圧送する駆動部を二箇所設けて往動用及び復動用夫々の圧油経路設けたものがあり、このような複動式油圧シリンダは電磁弁を操作するための周辺機器が必要であったり、ポンプを二箇所に設ける必要があったりすることで、構造が複雑且つ部品点数が多くあるため複動式油圧シリンダ自体は小型化、軽量化することが困難であり、従って、これを用いた油圧作動式加工機も小型化することができないという問題があった。   Conventional double-acting hydraulic cylinders use a solenoid valve or a manual switching valve to switch the reciprocating motion of the piston. For example, as shown in Japanese Patent No. 3712260, there are two drive parts for pumping oil for forward movement. Such double-acting hydraulic cylinders require peripheral equipment for operating the solenoid valve or need to provide pumps at two locations. The double-acting hydraulic cylinder itself is difficult to reduce in size and weight because of its complicated structure and a large number of parts. Therefore, it is difficult to reduce the size of the hydraulically operated processing machine using this. There was a problem.

そこで、本発明者は特許第3615183号のように、上述のような問題を解決し、電磁弁や手動切替え弁を用いない小型化を図った複動式油圧シリンダを提案している。   In view of this, the present inventor has proposed a double-acting hydraulic cylinder that solves the above-described problems and is miniaturized without using a solenoid valve or a manual switching valve, as in Japanese Patent No. 3615183.

特許第3721260号公報Japanese Patent No. 3712260 特許第3615183号公報Japanese Patent No. 3615183

しかしながら、本発明者が考案した特許第3615183号の複動式油圧シリンダにおいても、まだ、圧油の移動経路が複雑であったり、また、部品点数が多かったりして生産性の面では、まだ、多くの問題点を抱えている。   However, even in the double acting hydraulic cylinder of Japanese Patent No. 3615183 devised by the present inventor, the pressure oil moving path is still complicated and the number of parts is still large, so that in terms of productivity, Have many problems.

そこで本発明は、従来の複動式油圧シリンダの複雑な圧油の移動経路を簡素化し、且つ部品点数も削減することで構造を簡略化し、より小型化且つ軽量化し安価で量産性に優れた画期的な複動式油圧シリンダを提供することを目的としている。   Therefore, the present invention simplifies the complicated pressure oil movement path of the conventional double-acting hydraulic cylinder and simplifies the structure by reducing the number of parts, making it smaller and lighter, inexpensive and excellent in mass productivity. It aims to provide an innovative double-acting hydraulic cylinder.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

圧油をシリンダ室内に供給してピストン1を上下に作動させる複動式油圧シリンダにおいて、前記ピストン1で前記シリンダ室を仕切って一側に第一シリンダ室2を設け、反対側に第二シリンダ室3及び第三シリンダ室4を設け、前記第一シリンダ室2に圧油を供給し、この圧油の油圧力により往動する前記ピストン1に弁体5を設け、この弁体5は、前記第一シリンダ室2とこの第一シリンダ室2から圧油を排出する際の経路となる第一連通室6とを、連通状態と閉塞状態に切替える第一弁部7を設け、駆動部側供給経路8から前記第二シリンダ室3を介して前記第一シリンダ室2へ圧油を供給する際の経路となる第二連通室9を設け、この第二連通室9から前記第一シリンダ室2へ圧油を供給する際の経路となる弁体内供給経路10を設け、この弁体内供給経路10と前記第二連通室9とを、連通状態と閉塞状態に切替える第二弁部11を設け、前記ピストン1を往動した際に縮退してばね力を得てこのばね力によって前記弁体5を押上げる開放バネ12をこの弁体5若しくはこの弁体5と対向する前記第三シリンダ室4の内面に設け、この開放バネ12によって前記弁体5が上方に押上げられた際に前記第一弁部7が開放し前記第一シリンダ室2と前記第一連通室6が連通状態となると共に、前記第二弁部11が閉塞するように前記弁体5を構成し、この弁体5が前記開放バネ12の作動により上方に押上げられ、前記第二弁部11が閉塞状態となり前記第一シリンダ室2への圧油の供給が停止すると共に、圧油の供給先が前記第二シリンダ室3へ切り替わり、前記第二シリンダ室3内に圧油が供給され、この圧油の油圧力が前記第二シリンダ室3の上部内面を押上げることによって前記ピストン1が押上げられ復動することを特徴とする複動式油圧シリンダに係るものである。   In a double-acting hydraulic cylinder that supplies pressure oil into a cylinder chamber to operate the piston 1 up and down, the piston chamber 1 divides the cylinder chamber to provide a first cylinder chamber 2 on one side and a second cylinder on the opposite side. The chamber 3 and the third cylinder chamber 4 are provided, pressure oil is supplied to the first cylinder chamber 2, and the valve body 5 is provided in the piston 1 that moves forward by the oil pressure of the pressure oil. A first valve portion 7 is provided for switching the first cylinder chamber 2 and the first series chamber 6 serving as a path for discharging the pressure oil from the first cylinder chamber 2 between a communication state and a closed state, and a drive unit. A second communication chamber 9 serving as a path for supplying pressurized oil from the side supply path 8 to the first cylinder chamber 2 through the second cylinder chamber 3 is provided. A valve body supply path 10 is provided as a path for supplying pressurized oil to the chamber 2. This valve body supply path 10 and the second communication chamber 9 are provided with a second valve portion 11 for switching between a communication state and a closed state, and when the piston 1 moves forward, the valve 1 is retracted to obtain a spring force to obtain this spring. An opening spring 12 that pushes up the valve body 5 by force is provided on the inner surface of the valve body 5 or the third cylinder chamber 4 facing the valve body 5, and the valve body 5 is pushed upward by the opening spring 12. When the first valve portion 7 is opened, the first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, and the valve body 5 is closed so that the second valve portion 11 is closed. The valve body 5 is pushed upward by the operation of the release spring 12, the second valve portion 11 is closed, and the supply of pressure oil to the first cylinder chamber 2 is stopped. Is switched to the second cylinder chamber 3 and pressure oil is supplied into the second cylinder chamber 3. Is, it relates to a double acting hydraulic cylinder, wherein the piston 1 moves back pushed up by oil pressure of the hydraulic oil gel pushed the upper inner surface of the second cylinder chamber 3.

また、前記第一シリンダ室2は前記ピストン1の上面を底面とし、前記第三シリンダ室4は前記ピストン1の下面を上面とし、この上面と前記第三シリンダ室4の下部内面とに当接するピストン戻しバネ13を設け、前記ピストン1を上方へ押上げる力が作用するように構成し、前記第二シリンダ室3は前記第一シリンダ室2と前記第三シリンダ室4との間の位置に前記ピストン1の周面に沿って凹部を形成して設けたことを特徴とする請求項1記載の複動式油圧シリンダに係るものである。   The first cylinder chamber 2 has the upper surface of the piston 1 as the bottom surface, and the third cylinder chamber 4 has the lower surface of the piston 1 as the upper surface, and contacts the upper surface and the lower inner surface of the third cylinder chamber 4. A piston return spring 13 is provided so that a force for pushing up the piston 1 is applied. The second cylinder chamber 3 is positioned between the first cylinder chamber 2 and the third cylinder chamber 4. The double-acting hydraulic cylinder according to claim 1, wherein a concave portion is formed along the circumferential surface of the piston 1.

また、前記ピストン1の周面に沿って前記凹部を形成して、この凹部の上面の面積を下面の面積よりも広い面積に設定したことを特徴とする請求項1,2のいずれか1項に記載の複動式油圧シリンダに係るものである。   The concave portion is formed along the peripheral surface of the piston 1, and the area of the upper surface of the concave portion is set larger than the area of the lower surface. This relates to the double-acting hydraulic cylinder described in 1.

また、前記開放バネ12は伸縮力の異なる二つ以上のバネを設け、前記ピストン1が往動した際に伸縮力の弱いバネが先に縮退状態となるように構成し、前記伸縮力の弱いバネによって前記弁体を押上げることができない時に前記伸縮力の弱いバネよりも伸縮力の強いばねが縮退状態となるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の複動式油圧シリンダに係るものである。   Further, the opening spring 12 is provided with two or more springs having different expansion / contraction forces, and is configured such that when the piston 1 moves forward, the spring having a low expansion / contraction force is first retracted, and the expansion / contraction force is low. 4. The structure according to claim 1, wherein when the valve body cannot be pushed up by a spring, a spring having a stronger expansion / contraction force than the spring having a lower expansion / contraction force is in a contracted state. This relates to the double-acting hydraulic cylinder described.

また、前記開放バネ12は伸縮力の異なる第一開放バネ14と第二開放バネ15で構成し、前記第一開放バネ14は前記ピストン1が往動し縮退状態となりばね力を得て、前記ピストン1の上面に作用する油圧力よりもばね力が大きくなったときに伸長する伸縮力を有し、前記第二開放バネ15は前記第一開放バネ14の伸縮力よりも強い伸縮力を有し、前記第一開放バネ14と前記第二開放バネ15を、前記第一開放バネ14を下方に連設状態若しくは前記第一開放バネ14の長さを前記第二開放バネ15の長さよりも長くし同心円状に設けたことを特徴とする請求項1〜4のいずれか1項に記載の複動式油圧シリンダに係るものである。   Further, the opening spring 12 is composed of a first opening spring 14 and a second opening spring 15 having different expansion / contraction forces, and the first opening spring 14 moves into a retracted state when the piston 1 moves forward to obtain a spring force, and The second opening spring 15 has a stretching force stronger than the stretching force of the first opening spring 14 and has a stretching force that expands when the spring force becomes larger than the oil pressure acting on the upper surface of the piston 1. The first opening spring 14 and the second opening spring 15 are connected to the first opening spring 14 downward, or the length of the first opening spring 14 is longer than the length of the second opening spring 15. 5. The double-acting hydraulic cylinder according to claim 1, wherein the double-acting hydraulic cylinder is long and concentrically provided.

また、前記ピストン1が復動し、前記弁体5の上端部が前記第一シリンダ室2の上部内面に当接し、前記第一弁部7が下方に移動することで、この第一弁部7と、この第一弁部7と接合する前記ピストン1の接合部16との間隔が次第に狭まり圧油の経路を狭窄状態にする狭窄部17を形成し、この狭窄部17によって前記第一シリンダ室2から前記第一連通室6への圧油の排出速度が低下し前記第一シリンダ室2内の油圧力が上昇することで、前記第一シリンダ室2内の油圧力と、前記ピストン1を復動させる前記第二シリンダ室3の上面に作用する油圧力と前記ピストン戻しバネ13のばね力との力の和が平衡状態となり前記ピストン1の復動が停止するように前記狭窄部17を設定したことを特徴とする請求項1〜5のいずれか1項に記載の複動式油圧シリンダに係るものである。   Further, the piston 1 moves backward, the upper end portion of the valve body 5 comes into contact with the upper inner surface of the first cylinder chamber 2, and the first valve portion 7 moves downward. 7 and the joint portion 16 of the piston 1 joined to the first valve portion 7 are gradually narrowed to form a constricted portion 17 that narrows the path of the pressure oil, and the constricted portion 17 forms the first cylinder. Since the discharge speed of the pressure oil from the chamber 2 to the first communication chamber 6 decreases and the oil pressure in the first cylinder chamber 2 increases, the oil pressure in the first cylinder chamber 2 and the piston The constricted portion so that the sum of the oil pressure acting on the upper surface of the second cylinder chamber 3 that causes the piston 1 to move backward and the spring force of the piston return spring 13 is in an equilibrium state and the piston 1 stops moving backward. The double-acting oil according to any one of claims 1 to 5, wherein 17 is set. This relates to the pressure cylinder.

また、前記狭窄部17は、前記ピストン1が復動し前記第一弁部7が下方に押下げられ前記第一弁部7の下方側水平面と前記接合部16の上部水平面との対向間隔が狭まり第一狭窄部を形成し、この第一狭窄部が形成された際に、前記第一弁部7の下方側垂直面と前記接合部16の側面が対向状態となり、この第一弁部7の下方側垂直面と前記接合部16の側面とが前記第一狭窄部より狭い対向間隔の第二狭窄部を形成して圧油経路がすぼまり形状となる前記狭窄部17を設けたことを特徴とする請求項1〜6のいずれか1項に記載の複動式油圧シリンダに係るものである。   Further, the constricted portion 17 is configured such that the piston 1 moves backward, the first valve portion 7 is pushed downward, and the facing distance between the lower horizontal surface of the first valve portion 7 and the upper horizontal surface of the joint portion 16 is increased. When the first narrowed portion is formed by narrowing, the lower vertical surface of the first valve portion 7 and the side surface of the joint portion 16 face each other, and the first valve portion 7 The narrowed portion 17 is provided in which the lower vertical surface and the side surface of the joint portion 16 form a second constricted portion having a narrower facing distance than the first constricted portion, and the pressure oil path becomes a narrow shape. The double-acting hydraulic cylinder according to any one of claims 1 to 6, characterized in that.

また、前記開放バネ12によって前記弁体5が上方に押上げられ前記第一弁部7が開放し前記第一シリンダ室2と前記第一連通室6とが連通状態となった際に、この第一シリンダ室2と前記第一連通室6との連通状態を保持する開放保持バネ18を設けたことを特徴とする請求項1〜7のいずれか1項に記載の複動式油圧シリンダに係るものである。   When the valve body 5 is pushed upward by the release spring 12 and the first valve portion 7 is opened, and the first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, The double-acting hydraulic pressure according to any one of claims 1 to 7, wherein an open holding spring 18 is provided for maintaining a communication state between the first cylinder chamber 2 and the first communication chamber 6. It concerns the cylinder.

本発明は上述のように構成したから、圧油の油圧力によってピストンが往動し、ピストンが最下点に達した際に開放バネが弁体を押上げることで自動的に弁体に設けた夫々の弁の状態を切替えるのでスムーズに復動動作に切り替わり、更に、復動の際に第二シリンダ室へ圧油が供給され、この圧油の油圧力によってピストンが復動するので、ピストンが安定した復動を行うことができ、しかも、1つの弁体で圧油の供給先を切替える構成とすることで部品点数を大幅に削減し、更に、この弁体内に供給経路を設けたことでシリンダ室を小型化、軽量化することができる実用性に優れ、且つ簡易な構成で設計実現が容易な生産性にも優れた画期的な複動式油圧シリンダとなる。   Since the present invention is configured as described above, the piston is moved forward by the hydraulic pressure of the pressure oil, and when the piston reaches the lowest point, the release spring pushes up the valve body to automatically provide the valve body. Since the respective valve states are switched, the operation is smoothly switched to the backward operation. Further, during the backward operation, the pressure oil is supplied to the second cylinder chamber, and the piston is moved backward by the oil pressure of the pressure oil. However, the number of parts can be greatly reduced by adopting a configuration in which the pressure oil supply destination can be switched with a single valve body, and a supply path has been provided in the valve body. Thus, the cylinder chamber can be reduced in size and weight, and the revolutionary double-acting hydraulic cylinder is excellent in practicality, and has a simple configuration and excellent productivity that can be easily realized.

また、請求項2記載の発明においては、ピストンの周面に凹部を形成して第二シリンダ室を設けたので、簡易な構成で、より小型化を可能とし、特に請求項3記載の発明においては、第二シリンダ室に圧油を供給した際にこの圧油の油圧力とピストン戻しバネのばね力がピストンを上方に押上げる方向に作用することとなるので、非常に簡易な構成でピストンを確実に復動することができるシリンダの小型化、軽量化に非常に適した優れた複動式油圧シリンダとなる。   Further, in the invention according to claim 2, since the second cylinder chamber is provided by forming a recess in the peripheral surface of the piston, it is possible to further reduce the size with a simple configuration, and particularly in the invention according to claim 3. When the pressure oil is supplied to the second cylinder chamber, the oil pressure of the pressure oil and the spring force of the piston return spring act in the direction of pushing the piston upward, so the piston can be configured with a very simple configuration. This is an excellent double-acting hydraulic cylinder that is extremely suitable for reducing the size and weight of a cylinder that can reliably return.

また、請求項4,5記載の発明においては、ピストンを復動させる際の弁体の上方への押上げをより確実に行うことができるので、安定して往動から復動への動作が切り替わる実用性に優れた複動式油圧シリンダとなる。   Further, in the inventions according to claims 4 and 5, since the upward movement of the valve body when the piston is moved backward can be performed more reliably, the operation from the forward movement to the backward movement can be performed stably. It becomes a double-acting hydraulic cylinder with excellent utility for switching.

また、請求項6,7記載の発明においては、圧油を供給し続けてもピストンが復動を終えて、再度往動をすることがないので、一々ピストンの状態を確認して動作スイッチを操作する必要がなく、容易に作業できると共に、作業時の安全性も確保できる、より一層実用性に優れた複動式油圧シリンダとなる。   In the inventions of claims 6 and 7, even if the pressure oil is continuously supplied, the piston finishes moving backward and does not move forward again. Check the state of the piston and check the operation switch. There is no need for operation, and a double-acting hydraulic cylinder with even more practicality that can be easily operated and can secure safety during operation is obtained.

また、請求項8記載の発明においては、開放バネによって弁体が上方に押上げられた状態を保持できるので、確実にピストンが復動し、安定した動作を行うことができる動作性に優れた複動式油圧シリンダとなる。   In the invention according to claim 8, since the valve body can be kept pushed upward by the release spring, the piston is surely returned and can be operated stably. A double acting hydraulic cylinder.

本実施例のピストン往動始動時の状態を示す説明断面図である。It is explanatory sectional drawing which shows the state at the time of the piston forward movement start of a present Example. 本実施例のピストン往動終了時の状態を示す説明断面図である。It is explanatory sectional drawing which shows the state at the time of the end of piston forward movement of a present Example. 本実施例のピストン復動始動時の状態を示す説明断面図である。It is explanatory sectional drawing which shows the state at the time of the piston backward movement start of a present Example. 本実施例のピストン復動終了時の状態を示す説明断面図である。It is explanatory sectional drawing which shows the state at the time of the piston backward movement end of a present Example. 本実施例のピストンを示す説明斜視図である。It is a description perspective view which shows the piston of a present Example. 本実施例の第二シリンダ室を示す説明断面図である。It is explanatory sectional drawing which shows the 2nd cylinder chamber of a present Example. 本実施例の弁体が押下げられた状態を示す説明断面図である。It is explanatory sectional drawing which shows the state by which the valve body of the present Example was pushed down. 本実施例の弁体が押上げられた状態を示す説明断面図である。It is explanatory sectional drawing which shows the state by which the valve body of the present Example was pushed up. 本実施例の狭窄部を示す説明断面図である。It is explanatory sectional drawing which shows the constriction part of a present Example.

好適と考える本発明の実施形態(発明をどのように実施するか)を、図面に基づいて本発明の作用を示して簡単に説明する。   Embodiments of the present invention that are considered suitable (how to carry out the invention) will be briefly described with reference to the drawings, illustrating the operation of the present invention.

ピストン1の往動を始める直前の状態は、ピストン1がシリンダ室上方に位置し、弁体5の上端部が第一シリンダ室2の上面に当接しており、弁体5が下方に押下げられた状態となり、第一弁部7は閉じて第一シリンダ室2と第一連通室6は閉塞状態となり、第二弁部11は開いて第二連通室9と弁体内供給経路10は連通状態となっている。   In a state immediately before the piston 1 starts moving forward, the piston 1 is located above the cylinder chamber, the upper end portion of the valve body 5 is in contact with the upper surface of the first cylinder chamber 2, and the valve body 5 is pushed downward. The first valve portion 7 is closed, the first cylinder chamber 2 and the first communication chamber 6 are closed, the second valve portion 11 is opened, and the second communication chamber 9 and the valve body supply path 10 are Communication is established.

この状態において駆動部側供給経路8を通じて圧油が圧送され、第二シリンダ室3を介して第二連通室9及び弁体内供給経路10を通じて第一シリンダ室2へ供給され、供給された圧油は第一弁部7が閉じているので第一シリンダ室2内に溜まり、第一シリンダ室2内の油圧力が次第に高くなり、この圧油の油圧力によりピストン1の上面が押圧され、ピストン1が下方に往動することとなる。   In this state, the pressure oil is pumped through the drive part side supply path 8 and is supplied to the first cylinder chamber 2 through the second cylinder chamber 3 through the second communication chamber 9 and the valve body supply path 10. Is closed in the first cylinder chamber 2 because the first valve portion 7 is closed, the oil pressure in the first cylinder chamber 2 gradually increases, and the upper surface of the piston 1 is pressed by the oil pressure of the pressure oil, and the piston 1 will move downward.

第一シリンダ室2内に供給される圧油の油圧力によって往動したピストン1が下方に往動していくと、弁体5若しくは弁体5と対向する第三シリンダ室4の内面に設けた開放バネ12が縮退し、この開放バネ12にばね力が生じ、このばね力が第一シリンダ室2内に供給される圧油により生じた弁体5を下方に押下げている力よりも大きくなった際に弁体5を上方に押上げ、第一弁部7が開いて第一シリンダ室2と第一連通室6は連通状態となり、また、第二弁部11が閉じて第二連通室9と弁体内供給経路10は閉塞状態となる。   When the piston 1 moved forward by the hydraulic pressure of the pressure oil supplied into the first cylinder chamber 2 moves downward, the valve body 5 or the inner surface of the third cylinder chamber 4 facing the valve body 5 is provided. The open spring 12 is degenerated, and a spring force is generated in the open spring 12, and this spring force is less than the force pushing down the valve body 5 generated by the pressure oil supplied into the first cylinder chamber 2. When it becomes larger, the valve body 5 is pushed upward, the first valve portion 7 is opened, the first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, and the second valve portion 11 is closed and the second valve portion 11 is closed. The two communication chambers 9 and the valve body supply path 10 are closed.

この開放バネ12が弁体5を押上げる際に、ワークが非常に硬かったり或いは不具合により異常な抵抗が生じ、想定以上の油圧力が第一シリンダ室2内に生じて、開放バネ12の縮退によって生じるばね力が弁体5を押下げている力よりも弱い場合には、開放バネ12が弁体5を上方に押し上げることができなくなり、弁体5の弁の状態を切替えることができなくなるので、ピストン1は復動しないことになる。   When the release spring 12 pushes up the valve body 5, the work is very hard or abnormal resistance occurs due to a malfunction, and an oil pressure higher than expected is generated in the first cylinder chamber 2, and the release spring 12 is degenerated. When the spring force generated by the pressure is weaker than the force pushing down the valve body 5, the release spring 12 cannot push the valve body 5 upward, and the valve state of the valve body 5 cannot be switched. Therefore, the piston 1 does not return.

このような場合に、例えば、開放バネ12を異なる伸縮力の複数のバネで構成し、通常作業時の油圧力を想定した一番伸縮力の弱いバネとこの弱いバネよりも伸縮力の強いバネを併設すれば、この伸縮力の強いバネのばね力によって弁体5を上方に押上げることができるので、弁体5の弁の状態が切り替わらずにピストン1が復動しないことがなくなる。   In such a case, for example, the open spring 12 is composed of a plurality of springs having different stretching forces, and the spring having the weakest stretching force assuming the oil pressure during normal work and the spring having a stronger stretching force than this weak spring. Since the valve body 5 can be pushed upward by the spring force of the spring having a strong expansion / contraction force, the piston 1 does not move backward without switching the valve state of the valve body 5.

また、この上方に押上げられた弁体5が再び第一シリンダ室2内の圧油と油圧力により下方に押下げられないように、例えば、第一弁部7の下方に位置するところに弁体5を上方に押上げるように開放保持バネ18を設ければ、この開放保持バネ18のばね力によって第一弁部7の開放状態を保持し、第一弁部7が閉じて第一シリンダ室2と第一連通室6が閉塞状態となり第一シリンダ室2に圧油が供給される状態となることでピストン1が再び往動することを防止しすることとなる。   Further, for example, the valve body 5 pushed up above is positioned below the first valve portion 7 so as not to be pushed down again by the pressure oil and the oil pressure in the first cylinder chamber 2. If the open holding spring 18 is provided so as to push up the valve body 5, the open state of the first valve portion 7 is held by the spring force of the open holding spring 18, and the first valve portion 7 is closed and the first valve portion 7 is closed. The cylinder chamber 2 and the first series passage chamber 6 are closed, and the pressure oil is supplied to the first cylinder chamber 2, thereby preventing the piston 1 from moving forward again.

このように第二弁部11が閉じて第二連通室9と弁体内供給経路10は閉塞状態となることで第一シリンダ室2への圧油の供給が停止し、ピストン1の往動が終了することとなる。   Thus, the second valve portion 11 is closed and the second communication chamber 9 and the valve body supply path 10 are closed, whereby the supply of pressure oil to the first cylinder chamber 2 is stopped, and the piston 1 is moved forward. It will end.

また、第二弁部11が閉じて第二連通室9と弁体内供給経路10は閉塞状態となり、圧油は第一シリンダ室2へ供給される代わりに第二シリンダ室3へ供給されるようになると共に第一弁部7が開いて第一シリンダ室2と第一連通室6が連通状態となるので、第二シリンダ室3内に供給される圧油の油圧力が第二シリンダ室3の上部内面を押上げることでピストン1が復動を始める。   Further, the second valve portion 11 is closed, the second communication chamber 9 and the valve body supply path 10 are closed, and the pressure oil is supplied to the second cylinder chamber 3 instead of being supplied to the first cylinder chamber 2. Since the first valve portion 7 is opened and the first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, the hydraulic pressure of the pressure oil supplied into the second cylinder chamber 3 is reduced to the second cylinder chamber. By pushing up the upper inner surface of the piston 3, the piston 1 starts moving backward.

このピストン1の復動により第一シリンダ室2内の圧油が第一連通室6へ移動し、この第一連通室6からピストン内排油経路19を通じて第三シリンダ室4を介して駆動部側排油経路20へ移動することとなるので、第一シリンダ室2内の油圧力が上昇することなくスムーズにピストン1の復動が行われることとなる。   Due to the backward movement of the piston 1, the pressure oil in the first cylinder chamber 2 moves to the first series passage chamber 6, and from the first series passage chamber 6 through the third cylinder chamber 4 through the piston oil drain passage 19. Since it moves to the drive part side oil discharge path | route 20, the piston 1 will return smoothly without the oil pressure in the 1st cylinder chamber 2 rising.

このようにピストン1で仕切った上下に位置する第一シリンダ室2と第三シリンダ室4の他に、このピストン1の周面に凹部を設けて第二シリンダ室3を設け、この第二シリンダ室3を介して圧油を供給する構成とし、ピストン1に併設した弁体5とこれに当接する開放バネ12によって自動で切り替わる弁部を設けた構成とすることで、従来の複動式油圧シリンダに比べて部品点数を大幅に削減できるので、例えば、油圧作動穿孔機に本発明を適用することで、簡易な構造で設計実現が容易で且つ小型、軽量化した安価な穿孔機が製造可能となる非常に生産性及び実用性に優れた画期的な複動式油圧シリンダとなる。   In addition to the first cylinder chamber 2 and the third cylinder chamber 4 positioned above and below, which are partitioned by the piston 1 in this way, a second cylinder chamber 3 is provided by providing a recess in the peripheral surface of the piston 1, and this second cylinder A configuration in which pressure oil is supplied through the chamber 3 and a configuration in which a valve body 5 provided adjacent to the piston 1 and a valve portion that is automatically switched by an opening spring 12 in contact with the valve body 5 are provided are provided. Since the number of parts can be greatly reduced compared to cylinders, for example, by applying the present invention to a hydraulically operated drilling machine, it is possible to manufacture an inexpensive drilling machine that is easy to design with a simple structure and that is small and lightweight. This is an epoch-making double-acting hydraulic cylinder with excellent productivity and practicality.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は図1〜図4に示すように、第一シリンダ室2に圧油を供給し、この圧油の油圧力によってピストン1を押下げ往動させ、弁体5に設けた弁部の状態が自動的に切り替わることで第一シリンダ室2への圧油の供給が停止し、代わりに第二シリンダ室3へ圧油が供給されることで、この圧油の油圧力によってピストン1を押上げ復動させる複動式油圧シリンダである。   In this embodiment, as shown in FIGS. 1 to 4, the pressure oil is supplied to the first cylinder chamber 2, and the piston 1 is pushed forward by the oil pressure of the pressure oil, and the valve portion provided in the valve body 5. The supply of pressure oil to the first cylinder chamber 2 is stopped by automatically switching the state of, and instead of supplying pressure oil to the second cylinder chamber 3, the piston 1 is driven by the oil pressure of this pressure oil. This is a double-acting hydraulic cylinder that pushes up and moves backward.

本実施例の具体的な構成を以下に示す。   A specific configuration of this embodiment is shown below.

本実施例は、図5に示すように、シリンダ室に設けたピストン1のピストンヘッド部21によってシリンダ室を三室に仕切り、ピストンヘッド部21の上面を下部内面とした第一シリンダ室2とし、ピストンヘッド部21の下面を上部内面とした第三シリンダ室4とし、また、ピストンヘッド部21の周面に凹部を繞設しこの凹部を第二シリンダ室3としている。   In the present embodiment, as shown in FIG. 5, the cylinder chamber is divided into three chambers by the piston head portion 21 of the piston 1 provided in the cylinder chamber, and the first cylinder chamber 2 having the upper surface of the piston head portion 21 as the lower inner surface, A third cylinder chamber 4 having the lower surface of the piston head portion 21 as the upper inner surface is formed, and a recess is provided on the peripheral surface of the piston head portion 21, and this recess is used as the second cylinder chamber 3.

この第二シリンダ室3は、図6に示すように、駆動部側供給経路8と連通しており、ピストン1が上下動した際にもこの駆動部側供給経路8と常に連通状態となる高さを有し、ピストンヘッド部21の高さ方向の略中間位置にコ字形の凹部を設けて形成している。   As shown in FIG. 6, the second cylinder chamber 3 communicates with the drive unit side supply path 8. Even when the piston 1 moves up and down, the second cylinder chamber 3 is always in communication with the drive unit side supply path 8. A U-shaped recess is provided at a substantially middle position in the height direction of the piston head portion 21.

更に、この第二シリンダ室3に圧油が供給されこの圧油によって油圧力が生じる際に、この油圧力がピストン1を上方に押上げる作用を生ずるように、この凹部の上部内面の面積が下部内面の面積よりも大きい面積となるようにシリンダ室の内径を略中間位置から上方側は長くし、下方側は短くした内面に段差を設けた形状とし、また、ピストンヘッド部21は凹部より上方側の直径を長くし、下方側は短くした形状としている。   Further, when the pressure oil is supplied to the second cylinder chamber 3 and an oil pressure is generated by the pressure oil, the area of the upper inner surface of the recess is increased so that the oil pressure causes the piston 1 to be pushed upward. The cylinder chamber has an inner diameter that is longer from the middle position to a larger area than the inner surface of the lower part, and a lower part that is shortened on the lower side. The upper side has a longer diameter and the lower side has a shorter shape.

また、第三シリンダ室4は、下方に圧油を排出するための駆動部側排出経路20を連設し、更に、ピストンヘッド部21の下面及び第三シリンダ室4の下部内面に当接するピストン戻しバネ13を設けている。   Further, the third cylinder chamber 4 is provided with a driving portion side discharge path 20 for discharging the pressure oil downward, and a piston that is in contact with the lower surface of the piston head portion 21 and the lower inner surface of the third cylinder chamber 4. A return spring 13 is provided.

このピストン戻しバネ13は、ピストン1がシリンダ室の上方に位置し無動作状態のときに、自重でピストン1が下方に下がらないように押上げるためのもので、また、ピストン1が復動する際にも補助的にピストン1を上方に押上げるものである。   The piston return spring 13 is used to push up the piston 1 so that the piston 1 does not fall downward due to its own weight when the piston 1 is located above the cylinder chamber and is in an inoperative state. At the same time, the piston 1 is pushed up in an auxiliary manner.

また、ピストンヘッド部21に第一シリンダ室2と第三シリンダ室4を貫通する貫通孔を形成し、この貫通孔に弁体5を設けた構成としている。   In addition, a through-hole penetrating the first cylinder chamber 2 and the third cylinder chamber 4 is formed in the piston head portion 21, and the valve body 5 is provided in the through-hole.

この貫通孔には第一シリンダ室2と連通する第一連通室6と、この第一連通室6の下方に位置し、第二シリンダ室3と連通する第二連通室9とを設けている。   The through hole is provided with a first communication chamber 6 that communicates with the first cylinder chamber 2, and a second communication chamber 9 that is located below the first communication chamber 6 and communicates with the second cylinder chamber 3. ing.

また、弁体5には連通する第一シリンダ室2と第一連通室6を連通状態と閉塞状態に切替える第一弁部7と、第二連通室9とこの弁体5内に設けた弁体内供給経路10とを連通状態と閉塞状態に切替える第二弁部11とを設けている。   In addition, the first cylinder chamber 2 and the first series chamber 6 communicating with the valve body 5 are provided in the first valve portion 7 for switching the communication state and the closed state, the second communication chamber 9 and the valve body 5. A second valve portion 11 is provided for switching the valve body supply path 10 between a communication state and a closed state.

この弁体側供給経路10は弁体5の上端部まで形成しており、また、弁体5の上端部には凹溝を形成し圧油供給口22を設け、弁体5の上端部が第一シリンダ室2の上部内面に当接状態であっても、この圧油供給口22から弁体側供給経路10を通じて圧送される圧油を第一シリンダ室2内に供給することができる構成としている。   The valve body side supply path 10 is formed up to the upper end portion of the valve body 5. Further, a concave groove is formed in the upper end portion of the valve body 5 to provide a pressure oil supply port 22, and the upper end portion of the valve body 5 is the first end portion. Even in a state of being in contact with the upper inner surface of one cylinder chamber 2, the pressure oil fed from the pressure oil supply port 22 through the valve element side supply path 10 can be supplied into the first cylinder chamber 2. .

この第一弁部7と第二弁部11は、図7,図8に示すように、弁体5が下方に押下げられた状態では、第一弁部7は閉じて第一シリンダ室2と第一連通室6とを閉塞状態となり、第二弁部11は開いて第二連通室9と弁体内供給経路10とを連通状態となり、また、弁体5が上方に押上げられた状態では、第一弁部7は開いて第一シリンダ室2と第一連通室6を連通状態となり、第二弁部11は閉じて第二連通室9と弁体側供給経路10とを閉塞状態となる構成としている。   As shown in FIGS. 7 and 8, the first valve portion 7 and the second valve portion 11 are closed when the valve body 5 is pushed downward, and the first valve portion 7 is closed. The first communication chamber 6 is closed, the second valve portion 11 is opened, the second communication chamber 9 and the valve body supply path 10 are in communication, and the valve body 5 is pushed upward. In the state, the first valve portion 7 is opened and the first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, the second valve portion 11 is closed and the second communication chamber 9 and the valve element side supply path 10 are closed. The configuration is in a state.

また、ピストン1の上側端部に、このピストン1の上面より稍低い位置となる上部水平面を形成し、第一弁部7と鉤状に接合する接合部16を設けた構成としている。   In addition, the upper end of the piston 1 is formed with an upper horizontal surface that is slightly lower than the upper surface of the piston 1, and a joining portion 16 that joins the first valve portion 7 in a bowl shape is provided.

この接合部は、第一弁部7の下方側水平面と接合部16の上部水平面とが接合状態となった際にも、第一弁部7の下方側垂直面と接合部16の側面との間に僅かな隙間が生じる構成としている。   Even when the lower horizontal surface of the first valve portion 7 and the upper horizontal surface of the joint portion 16 are joined, the joint portion is formed between the lower vertical surface of the first valve portion 7 and the side surface of the joint portion 16. A slight gap is formed between them.

更に、この弁体5の下端部に第三シリンダ室4の下部内面に当接する開放バネ12を垂設し、この開放バネ12は第一開放バネ14と第二開放バネ15との二種類の伸縮力の異なるバネで構成している。   Furthermore, an opening spring 12 that abuts against the lower inner surface of the third cylinder chamber 4 is suspended from the lower end of the valve body 5, and the opening spring 12 is divided into two types, a first opening spring 14 and a second opening spring 15. Consists of springs with different stretching forces.

第一開放バネ14は、後述する第二開放バネ15よりも長さが長く、ピストン1が往動した際に、第二開放バネ15よりも先に第三シリンダ室4の下部内面に当接し、縮退してばね力を生じて、弁体5を上方に押上げる構成としている。   The first opening spring 14 is longer than the second opening spring 15 described later, and contacts the lower inner surface of the third cylinder chamber 4 before the second opening spring 15 when the piston 1 moves forward. In this configuration, the valve body 5 is pushed upward by contracting and generating a spring force.

第二開放バネ15は、この第一開放バネ14が縮退して得たばね力で弁体5を押上げることができず、ピストン1が更に往動した際に第三シリンダ室4の下部内面に当接し、縮退して第一開放バネ14が縮退して得たばね力よりも強力なばね力を生じて、弁体5を上方に押上げる構成としている。   The second opening spring 15 cannot push up the valve body 5 by the spring force obtained by the contraction of the first opening spring 14, and is formed on the lower inner surface of the third cylinder chamber 4 when the piston 1 further moves forward. The valve body 5 is pushed upward by generating a spring force stronger than the spring force obtained by abutting and retracting and the first opening spring 14 retracting.

本実施例では、開放バネ12を二種類の伸縮力の異なる第一開放バネ14と第二開放バネ15を同心円状に配した構成としているが、第一開放バネ14と第二開放バネ15を直列状態に連設した構成としても良く、また、二種類の伸縮力の異なるバネを用いなくとも一種類で不等ピッチバネを用いたり、三種類以上のバネを用いても良い。   In the present embodiment, the opening spring 12 has a configuration in which two types of first opening springs 14 and second opening springs 15 having different stretching forces are arranged concentrically, but the first opening spring 14 and the second opening spring 15 are A configuration in which the two are connected in series may be used, or two types of springs having different stretching forces may be used, and one type of unequal pitch springs may be used, or three or more types of springs may be used.

このように、本実施例は従来の複動式油圧シリンダのような複雑な構造に比べ、非常に簡易な構成となっており、且つ、部品点数も従来に比べて少ないので、本実施例を例えば穿孔機などの油圧作動式加工機に適用すれば、従来機よりも小型化且つ軽量化が容易にでき、更に安価に製造することができるので、非常に量産性に優れた画期的な複動式油圧シリンダとなる。   As described above, the present embodiment has a very simple configuration as compared with a complicated structure such as a conventional double-acting hydraulic cylinder, and the number of parts is smaller than the conventional structure. For example, if applied to a hydraulically operated processing machine such as a punching machine, it can be made smaller and lighter than a conventional machine, and can be manufactured at a lower cost. A double acting hydraulic cylinder.

次に、本実施例の具体的な動作について以下に示す。   Next, specific operations of the present embodiment will be described below.

本実施例の作動前の状態は、第三シリンダ室4内に設けたピストン戻しバネ13によってピストン1が上方に押上げられ最上部に位置する状態にあり、このとき弁体5の上端部は第一シリンダ室2の上部内面に当接し、弁体5自体は下方に押下げられた状態となっているので、第一弁部7は閉じた状態となり第一シリンダ室2と第一連通室6は閉塞状態となり、第二弁部11は開いた状態となり第二連通室9と弁体側供給経路10が連通状態となっている。   The state before the operation of this embodiment is a state in which the piston 1 is pushed upward by the piston return spring 13 provided in the third cylinder chamber 4 and positioned at the uppermost position. At this time, the upper end portion of the valve body 5 is Since the valve body 5 itself is in a state of being pressed downward while being in contact with the upper inner surface of the first cylinder chamber 2, the first valve portion 7 is in a closed state and the first cylinder chamber 2 and the first continuous passage. The chamber 6 is closed, the second valve portion 11 is opened, and the second communication chamber 9 and the valve element side supply path 10 are in communication.

このような状態のシリンダ室内に駆動部の駆動によって圧送された圧油が駆動部側供給経路8から第二シリンダ室3を介して第二連通室9に供給される。   The pressure oil pumped by the drive of the drive unit into the cylinder chamber in such a state is supplied from the drive unit side supply path 8 to the second communication chamber 9 through the second cylinder chamber 3.

第二連通室9と弁体側供給経路10とは連通状態となっているので、第二連通室9に供給された圧油はそのまま弁体側供給経路10内を通じて圧油供給口22から第一シリンダ室2内に供給され、この第一シリンダ室2内に溜まった圧油によって第一シリンダ室2内に油圧力が生じ、この油圧力によってピストン1の上面(第一シリンダ室2の下部内面)が下方に押下げられピストン1が第三シリンダ室4内に設けたピストン戻しバネ13のばね力に抗して往動を開始する。   Since the second communication chamber 9 and the valve body side supply path 10 are in communication with each other, the pressure oil supplied to the second communication chamber 9 is directly passed through the valve body side supply path 10 from the pressure oil supply port 22 to the first cylinder. Oil pressure is generated in the first cylinder chamber 2 by the pressure oil supplied into the chamber 2 and accumulated in the first cylinder chamber 2, and the upper surface of the piston 1 (the lower inner surface of the first cylinder chamber 2) by this oil pressure. Is pushed downward, and the piston 1 starts moving against the spring force of the piston return spring 13 provided in the third cylinder chamber 4.

ピストン1が往動を開始すると、弁体5の上端部が第一シリンダ室2の上部内面から離れ、このとき第一連通室6内に設けた開放保持バネ18が第一弁部7の下方より弁体5を上方に押上げる力が作用するが、この開放保持バネ18はピストン1が往動し始める時の油圧力よりも弱いばね力のバネを用いているので、第一弁部7が開放することなく、ピストン1は往動を続ける。   When the piston 1 starts moving forward, the upper end portion of the valve body 5 is separated from the upper inner surface of the first cylinder chamber 2, and at this time, the open holding spring 18 provided in the first series passage chamber 6 is connected to the first valve portion 7. Although the force which pushes up the valve body 5 from below acts, this open holding spring 18 uses a spring having a spring force weaker than the oil pressure when the piston 1 starts to move forward. The piston 1 continues to move forward without opening 7.

ピストン1が往動を続けると弁体5の下端部に垂設した第一開放バネ14が第三シリンダ室4の下部内面に当接し縮退を始め、この縮退によって第一開放バネ14にばね力が生じ、このばね力が第一シリンダ室2内に供給した圧油により生じた弁体5を下方に押下げる力よりも大きくなった際に弁体5を上方に押上げることで、第一弁部7が開き、第二弁部11が閉じて、更に開放保持バネ18によってこの状態が維持されることで、第一シリンダ室2と第一連通室6とが連通状態となり、第二連通室9と弁体側供給経路10とは閉塞状態となる。   When the piston 1 continues to move forward, the first opening spring 14 suspended from the lower end of the valve body 5 comes into contact with the lower inner surface of the third cylinder chamber 4 and begins to degenerate. When the spring force is larger than the force that pushes down the valve body 5 generated by the pressure oil supplied into the first cylinder chamber 2, the valve body 5 is pushed upward, When the valve portion 7 is opened, the second valve portion 11 is closed, and this state is maintained by the open holding spring 18, the first cylinder chamber 2 and the first series passage chamber 6 are in communication with each other. The communication chamber 9 and the valve body side supply path 10 are closed.

従って、第一シリンダ室2内への圧油の供給が停止し、また、第一シリンダ室2と第一連通室6が連通状態となることで第一シリンダ室2内の油圧力が低下することでピストン1の往動が終了する。   Accordingly, the supply of pressure oil into the first cylinder chamber 2 is stopped, and the oil pressure in the first cylinder chamber 2 is reduced by the communication between the first cylinder chamber 2 and the first communication chamber 6. By doing so, the forward movement of the piston 1 is completed.

また、ピストン1の作動状態において、例えばワークが非常に硬い材料であったり、或いは、柔らかい材料で引っ掛かりが生じたりするなどの不具合などが生じて、第一シリンダ室2内の油圧力が通常時の想定油圧力よりも高い状態となり第一開放バネ14のばね力で弁体5を上方に押上げることができないような場合には、通常の往動終了位置よりも更にピストン1が往動し、この往動によって第一開放バネ14よりも伸縮力が強いバネの第二開放バネ15が第三シリンダ室4の下部内面に当接し第二開放バネ15が縮退してばね力を生じ、このばね力が第一シリンダ室2内に供給した圧油により生じた弁体5を下方に押下げる力よりも大きくなり、弁体5を上方に押上げることで、ピストン1の往動が終了する。   Further, when the piston 1 is in an operating state, for example, the work is made of a very hard material or a soft material causes a problem such as being caught, so that the oil pressure in the first cylinder chamber 2 is normal. When the valve body 5 cannot be pushed upward by the spring force of the first opening spring 14 and the piston 1 moves further forward than the normal forward end position. As a result of this forward movement, the second opening spring 15, which has a stronger expansion / contraction force than the first opening spring 14, comes into contact with the lower inner surface of the third cylinder chamber 4, and the second opening spring 15 is retracted to generate a spring force. The spring force becomes larger than the force that pushes down the valve body 5 generated by the pressure oil supplied into the first cylinder chamber 2, and the forward movement of the piston 1 is completed by pushing the valve body 5 upward. .

往動が終了したピストン1は次に復動に切り替わるが、本実施例の復動直前の状態は、弁体5が上方に押上げられている状態であるので、第一弁部7は開いた状態となり第一シリンダ室2と第一連通室6は連通状態となり、第二弁部11は閉じた状態となり第二連通室9と弁体側供給経路10は閉塞状態となっている。   The piston 1 that has finished the forward movement is then switched to the backward movement, but the state immediately before the backward movement in this embodiment is the state in which the valve body 5 is pushed upward, so the first valve portion 7 is opened. The first cylinder chamber 2 and the first communication chamber 6 are in communication with each other, the second valve portion 11 is closed, and the second communication chamber 9 and the valve-body-side supply path 10 are closed.

このような状態のシリンダ室内に駆動部の駆動によって圧送された圧油が駆動部側供給経路8から第二シリンダ室3を介して第二連通室9に供給されるが、第二弁部11が閉じているので、第二連通室9より先には圧油が移動できないため、この圧油は第二シリンダ室3に供給されることとなり、この第二シリンダ室3に供給された圧油の油圧力が第二シリンダ室3の上部内面を押上げることでピストン1が復動を開始する。   The pressure oil pumped by the drive of the drive unit into the cylinder chamber in such a state is supplied from the drive unit side supply path 8 to the second communication chamber 9 via the second cylinder chamber 3. Since the pressure oil cannot be moved beyond the second communication chamber 9, the pressure oil is supplied to the second cylinder chamber 3. The pressure oil supplied to the second cylinder chamber 3 is thus closed. The piston 1 starts moving backward when the hydraulic pressure of the cylinder pushes up the upper inner surface of the second cylinder chamber 3.

また、ピストン1が復動する際には、第三シリンダ室4内に設けたピストン戻しバネ13がピストンヘッド部21の下面に当接状態にあり、このピストン戻しバネ13のばね力がピストン1を上方に押上げる力も補助的に作用する。   Further, when the piston 1 moves backward, the piston return spring 13 provided in the third cylinder chamber 4 is in contact with the lower surface of the piston head portion 21, and the spring force of the piston return spring 13 is the piston 1. The force that pushes up upwards also acts as an auxiliary.

ピストン1が復動することで第一シリンダ室2内の圧油は、第一シリンダ室2から第一連通室6に押し出され、第一連通室6からピストン内排油経路19を通じて第三シリンダ室4を介して駆動部側排出経路20に排出される。   When the piston 1 moves backward, the pressure oil in the first cylinder chamber 2 is pushed out from the first cylinder chamber 2 to the first communication chamber 6, and then from the first communication chamber 6 through the oil discharge passage 19 in the piston. It is discharged to the drive unit side discharge path 20 through the three cylinder chamber 4.

更に復動が進み、ピストン1がシリンダ室内の最上部に近づくと、弁体5の上端部が第一シリンダ室2の上部内面に当接し、弁体5が下方に押下げられる力が作用する。   When the backward movement further proceeds and the piston 1 approaches the uppermost part in the cylinder chamber, the upper end portion of the valve body 5 comes into contact with the upper inner surface of the first cylinder chamber 2, and a force that pushes down the valve body 5 acts. .

弁体5が徐々に押下げられることで第一弁部7は閉じようとし、第二弁部11は徐々に開き具合が広がってくるので、第二シリンダ室3内の油圧力が徐々に低下すると共に、再び第一シリンダ室2へ圧油が供給されるようになる。   As the valve body 5 is gradually pushed down, the first valve portion 7 tends to close and the second valve portion 11 gradually opens, so that the oil pressure in the second cylinder chamber 3 gradually decreases. At the same time, the pressure oil is again supplied to the first cylinder chamber 2.

このように第一弁部7と第二弁部11の両方の弁が開いた状態で、徐々にピストン1が上方に復動するに従って、弁体5の上端部が第一シリンダ室2の上部内面に当接しているので、弁体5が徐々に下方に押下げられ、図9に示すように、第一弁部7の下方側水平面とピストン1の上側端部に設けた接合部16の上面との対向間隔が狭まり第一狭窄部を形成すると共に、第一弁部7の下方側垂直面と接合部16の側面も対向状態となり第一狭窄部より狭い対向間隔の第二狭窄部を形成する。   In this manner, with both the first valve portion 7 and the second valve portion 11 being opened, the upper end portion of the valve body 5 is the upper portion of the first cylinder chamber 2 as the piston 1 gradually moves upward. Since it is in contact with the inner surface, the valve body 5 is gradually pushed downward. As shown in FIG. 9, the joint 16 provided on the lower horizontal surface of the first valve portion 7 and the upper end portion of the piston 1 The opposing gap with the upper surface is narrowed to form the first constricted portion, and the lower vertical surface of the first valve portion 7 and the side surface of the joint portion 16 are also opposed to each other, so that the second constricted portion with an opposing interval narrower than the first constricting portion Form.

この第一狭窄部及び第二狭窄部によって、第一シリンダ室2から第一連通室6への圧油の経路がすぼまり状態となり圧油の流れが抑制されることで圧油の排出速度が低下し、徐々に第一シリンダ室2内の油圧力が上昇し、第二シリンダ室3内の油圧力及びピストン戻しバネ13のばね力によるピストン1を上方に押上げる力と第一シリンダ室2の油圧力によるピストン1を下方に押下げる力が平衡状態となり、ピストン1が上方にも下方にも移動しない状態となりピストン1の復動が一旦終了する。   By the first narrowed portion and the second narrowed portion, the pressure oil path from the first cylinder chamber 2 to the first series passage chamber 6 becomes a constricted state, and the flow of the pressure oil is suppressed, thereby discharging the pressure oil. The speed decreases, the oil pressure in the first cylinder chamber 2 gradually increases, and the first cylinder and the force that pushes up the piston 1 due to the oil pressure in the second cylinder chamber 3 and the spring force of the piston return spring 13 The force that pushes down the piston 1 due to the oil pressure in the chamber 2 is in an equilibrium state, the piston 1 does not move upward or downward, and the return movement of the piston 1 is temporarily terminated.

この状態において、駆動部の駆動を停止し圧油の供給を停止することで第一シリンダ室2及び第二シリンダ室3への圧油の供給が停止すると共に、第一シリンダ室2及び第二シリンダ室3に作用していた油圧力が低下し、ピストン戻しバネ13のばね力によってピストン1がシリンダ室の最上部まで押上げられ、第一弁部7が閉じ、第二弁部11が開いた作動前状態と同様の状態となって復動が終了する。   In this state, by stopping the driving of the driving unit and stopping the supply of the pressure oil, the supply of the pressure oil to the first cylinder chamber 2 and the second cylinder chamber 3 is stopped, and the first cylinder chamber 2 and the second cylinder chamber 2 are stopped. The hydraulic pressure acting on the cylinder chamber 3 is reduced, and the piston 1 is pushed up to the top of the cylinder chamber by the spring force of the piston return spring 13, the first valve portion 7 is closed, and the second valve portion 11 is opened. The return movement is completed in a state similar to the pre-operation state.

上述のように駆動部の駆動によって圧送された圧油が第一シリンダ室2内に供給されることでピストン1を往動し、弁体5の下端部に垂設した開放バネ部12によって自動で弁の状態を切替えて圧油の供給先を第二シリンダ室3にし、この第二シリンダ室3の上部内面を油圧力で押上げて復動する非常に簡易な構成であり、しかも、上述のような狭窄部を設けたことで、圧油を送り続けた状態でも、復動が終了して再度ピストン1が往動せずに停止状態を保持できる非常に作業性に優れた画期的な複動式油圧シリンダとなる。   As described above, the pressure oil pumped by the drive of the drive unit is supplied into the first cylinder chamber 2 so that the piston 1 is moved forward, and automatically by the opening spring unit 12 suspended from the lower end of the valve body 5. Thus, the state of the valve is switched, the supply destination of the pressure oil is changed to the second cylinder chamber 3, and the upper inner surface of the second cylinder chamber 3 is pushed up by the oil pressure to move backward. By providing such a constricted portion, even if the pressure oil continues to be fed, the return movement is completed and the piston 1 can be kept in a stopped state without moving forward again. Double acting hydraulic cylinder.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

1 ピストン
2 第一シリンダ室
3 第二シリンダ室
4 第三シリンダ室
5 弁体
6 第一連通室
7 第一弁部
8 駆動部側供給経路
9 第二連通室
10 弁体側供給経路
11 第二弁部
12 開放バネ
13 ピストン戻しバネ
14 第一開放バネ
15 第二開放バネ
16 接合部
17 狭窄部
18 開放保持バネ
DESCRIPTION OF SYMBOLS 1 Piston 2 1st cylinder chamber 3 2nd cylinder chamber 4 3rd cylinder chamber 5 Valve body 6 1st continuous passage 7 1st valve part 8 Drive part side supply path 9 2nd communication chamber
10 Valve side supply path
11 Second valve
12 Release spring
13 Piston return spring
14 First opening spring
15 Second opening spring
16 joints
17 Stenosis
18 Opening holding spring

Claims (8)

圧油をシリンダ室内に供給してピストンを上下に作動させる複動式油圧シリンダにおいて、前記ピストンで前記シリンダ室を仕切って一側に第一シリンダ室を設け、反対側に第二シリンダ室及び第三シリンダ室を設け、前記第一シリンダ室に圧油を供給し、この圧油の油圧力により往動する前記ピストンに弁体を設け、この弁体は、前記第一シリンダ室とこの第一シリンダ室から圧油を排出する際の経路となる第一連通室とを、連通状態と閉塞状態に切替える第一弁部を設け、駆動部側供給経路から前記第二シリンダ室を介して前記第一シリンダ室へ圧油を供給する際の経路となる第二連通室を設け、この第二連通室から前記第一シリンダ室へ圧油を供給する際の経路となる弁体内供給経路を設け、この弁体内供給経路と前記第二連通室とを、連通状態と閉塞状態に切替える第二弁部を設け、前記ピストンを往動した際に縮退してばね力を得てこのばね力によって前記弁体を押上げる開放バネをこの弁体若しくはこの弁体と対向する前記第三シリンダ室の内面に設け、この開放バネによって前記弁体が上方に押上げられた際に前記第一弁部が開放し前記第一シリンダ室と前記第一連通室が連通状態となると共に、前記第二弁部が閉塞するように前記弁体を構成し、この弁体が前記開放バネの作動により上方に押上げられ、前記第二弁部が閉塞状態となり前記第一シリンダ室への圧油の供給が停止すると共に、圧油の供給先が前記第二シリンダ室へ切り替わり、前記第二シリンダ室内に圧油が供給され、この圧油の油圧力が前記第二シリンダ室の上部内面を押上げることによって前記ピストンが押上げられ復動することを特徴とする複動式油圧シリンダ。   In a double-acting hydraulic cylinder in which pressurized oil is supplied into a cylinder chamber and the piston is operated up and down, the piston chamber is partitioned by the piston to provide a first cylinder chamber on one side and a second cylinder chamber and a second cylinder on the opposite side. Three cylinder chambers are provided, pressure oil is supplied to the first cylinder chamber, and a valve body is provided on the piston that moves forward by the oil pressure of the pressure oil. The valve body includes the first cylinder chamber and the first cylinder chamber. A first valve portion is provided for switching the first series of chambers, which serve as a path for discharging the hydraulic oil from the cylinder chamber, between a communication state and a closed state, and the drive unit side supply path is configured to pass the second cylinder chamber through the second cylinder chamber. A second communication chamber serving as a path for supplying pressure oil to the first cylinder chamber is provided, and a valve body supply path serving as a path for supplying pressure oil from the second communication chamber to the first cylinder chamber is provided. The valve body supply path and the second communication chamber A second valve portion that switches between a communication state and a closed state is provided, and when the piston moves forward, the valve body is retracted to obtain a spring force, and an opening spring that pushes up the valve body by the spring force is provided by the valve body or the valve body. The first valve portion is opened when the valve body is pushed upward by the opening spring, and the first cylinder chamber and the first continuous chamber are provided. The valve body is configured such that the second valve portion is closed while being in a communication state, and the valve body is pushed upward by the operation of the release spring, and the second valve portion is closed. The supply of the pressure oil to the one cylinder chamber is stopped, the supply destination of the pressure oil is switched to the second cylinder chamber, the pressure oil is supplied to the second cylinder chamber, and the oil pressure of the pressure oil is changed to the second cylinder chamber. By pushing up the upper inner surface of the cylinder chamber Double-acting hydraulic cylinder piston is characterized by backward pushed up. 前記第一シリンダ室は前記ピストンの上面を底面とし、前記第三シリンダ室は前記ピストンの下面を上面とし、この上面と前記第三シリンダ室の下部内面とに当接するピストン戻しバネを設け、前記ピストンを上方へ押上げる力が作用するように構成し、前記第二シリンダ室は前記第一シリンダ室と前記第三シリンダ室との間の位置に前記ピストンの周面に沿って凹部を形成して設けたことを特徴とする請求項1記載の複動式油圧シリンダ。   The first cylinder chamber has an upper surface of the piston as a bottom surface, the third cylinder chamber has a lower surface of the piston as an upper surface, and a piston return spring that contacts the upper surface and a lower inner surface of the third cylinder chamber is provided, The second cylinder chamber is formed with a recess along the circumferential surface of the piston at a position between the first cylinder chamber and the third cylinder chamber. The double-acting hydraulic cylinder according to claim 1, wherein the double-acting hydraulic cylinder is provided. 前記ピストンの周面に沿って前記凹部を形成して、この凹部の上面の面積を下面の面積よりも広い面積に設定したことを特徴とする請求項1,2のいずれか1項に記載の複動式油圧シリンダ。   The said recessed part was formed along the surrounding surface of the said piston, and the area of the upper surface of this recessed part was set to the area larger than the area of a lower surface, The any one of Claims 1, 2 characterized by the above-mentioned. Double acting hydraulic cylinder. 前記開放バネは伸縮力の異なる二つ以上のバネを設け、前記ピストンが往動した際に伸縮力の弱いバネが先に縮退状態となるように構成し、前記伸縮力の弱いバネによって前記弁体を押上げることができない時に前記伸縮力の弱いバネよりも伸縮力の強いばねが縮退状態となるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の複動式油圧シリンダ。   The opening spring is provided with two or more springs having different expansion / contraction forces, and is configured such that when the piston moves forward, a spring having a low expansion / contraction force is first retracted. The double acting according to any one of claims 1 to 3, wherein when the body cannot be pushed up, a spring having a stronger stretching force than the spring having a lower stretching force is in a retracted state. Hydraulic cylinder. 前記開放バネは伸縮力の異なる第一開放バネと第二開放バネで構成し、前記第一開放バネは前記ピストンが往動し縮退状態となりばね力を得て、前記ピストンの上面に作用する油圧力よりもばね力が大きくなったときに伸長する伸縮力を有し、前記第二開放バネは前記第一開放バネの伸縮力よりも強い伸縮力を有し、前記第一開放バネと前記第二開放バネを、前記第一開放バネを下方に連設状態若しくは前記第一開放バネの長さを前記第二開放バネの長さよりも長くし同心円状に設けたことを特徴とする請求項1〜4のいずれか1項に記載の複動式油圧シリンダ。   The opening spring is composed of a first opening spring and a second opening spring having different expansion / contraction forces, and the first opening spring is an oil that acts on the upper surface of the piston by obtaining a spring force when the piston moves forward and retracts. The second opening spring has a stretching force stronger than that of the first opening spring, and the first opening spring and the first opening spring have a stretching force that extends when the spring force becomes larger than the pressure. 2. The two opening springs are provided concentrically with the first opening spring connected downward or the length of the first opening spring being longer than the length of the second opening spring. The double-acting hydraulic cylinder of any one of -4. 前記ピストンが復動し、前記弁体の上端部が前記第一シリンダ室の上部内面に当接し、前記第一弁部が下方に移動することで、この第一弁部と、この第一弁部と接合する前記ピストンの接合部との間隔が次第に狭まり圧油の経路を狭窄状態にする狭窄部を形成し、この狭窄部によって前記第一シリンダ室から前記第一連通室への圧油の排出速度が低下し前記第一シリンダ室内の油圧力が上昇することで、前記第一シリンダ室内の油圧力と、前記ピストンを復動させる前記第二シリンダ室の上面に作用する油圧力と前記ピストン戻しバネのばね力との力の和が平衡状態となり前記ピストンの復動が停止するように前記狭窄部を設定したことを特徴とする請求項1〜5のいずれか1項に記載の複動式油圧シリンダ。   The piston moves backward, the upper end portion of the valve body comes into contact with the upper inner surface of the first cylinder chamber, and the first valve portion moves downward. A narrowing portion is formed in which the interval between the piston and the joint portion to be joined gradually narrows to narrow the path of the pressure oil, and the pressure oil from the first cylinder chamber to the first communication chamber is formed by the narrowing portion. When the discharge speed of the first cylinder chamber decreases and the oil pressure in the first cylinder chamber increases, the oil pressure in the first cylinder chamber, the oil pressure acting on the upper surface of the second cylinder chamber that moves the piston back, and the The compounding device according to any one of claims 1 to 5, wherein the constriction is set so that the sum of the force and the spring force of the piston return spring is in an equilibrium state and the return movement of the piston is stopped. Dynamic hydraulic cylinder. 前記狭窄部は、前記ピストンが復動し前記第一弁部が下方に押下げられ前記第一弁部の下方側水平面と前記接合部の上部水平面との対向間隔が狭まり第一狭窄部を形成し、この第一狭窄部が形成された際に、前記第一弁部の下方側垂直面と前記接合部の側面が対向状態となり、この第一弁部の下方側垂直面と前記接合部の側面とが前記第一狭窄部より狭い対向間隔の第二狭窄部を形成して圧油経路がすぼまり形状となる前記狭窄部を設けたことを特徴とする請求項1〜6のいずれか1項に記載の複動式油圧シリンダ。   The constricted portion is formed such that the piston moves backward and the first valve portion is pushed downward, and the facing distance between the lower horizontal surface of the first valve portion and the upper horizontal surface of the joint portion is narrowed to form the first constricted portion. When the first constricted portion is formed, the lower vertical surface of the first valve portion and the side surface of the joint portion are opposed to each other, and the lower vertical surface of the first valve portion and the joint portion are 7. The stenosis portion having a side surface formed with a second stenosis portion having a narrower facing distance than the first stenosis portion and having a pressure oil path having a constricted shape, is provided. The double-acting hydraulic cylinder as described in item 1. 前記開放バネによって前記弁体が上方に押上げられ前記第一弁部が開放し前記第一シリンダ室と前記第一連通室とが連通状態となった際に、この第一シリンダ室と前記第一連通室との連通状態を保持する開放保持バネを設けたことを特徴とする請求項1〜7のいずれか1項に記載の複動式油圧シリンダ。   When the valve body is pushed upward by the release spring, the first valve portion is opened, and the first cylinder chamber and the first communication chamber are in communication with each other. The double-acting hydraulic cylinder according to any one of claims 1 to 7, further comprising an open holding spring for holding a communication state with the first series of chambers.
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