JP2011074847A5 - - Google Patents

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JP2011074847A5
JP2011074847A5 JP2009227902A JP2009227902A JP2011074847A5 JP 2011074847 A5 JP2011074847 A5 JP 2011074847A5 JP 2009227902 A JP2009227902 A JP 2009227902A JP 2009227902 A JP2009227902 A JP 2009227902A JP 2011074847 A5 JP2011074847 A5 JP 2011074847A5
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passage
gas passage
wall
valve
pressure gas
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JP5461138B2 (en
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LPG燃料用減圧弁の縦断面図である。It is a longitudinal cross-sectional view of the LPG fuel pressure reducing valve. LPG燃料用減圧弁の図1とは切断面を異ならせた縦断面図である。It is the longitudinal cross-sectional view which made the cut surface different from FIG. 1 of the LPG fuel pressure-reduction valve. LPG燃料用減圧弁の斜視図である。It is a perspective view of a pressure reducing valve for LPG fuel. 図1の4矢示部拡大図である。It is the 4 arrow part enlarged view of FIG. PTCヒータユニットの斜視図である。It is a perspective view of a PTC heater unit. 内側ケースへのPTC保持部材およびPTC素子の組付け過程を順次示す斜視図である。FIG. 14 is a perspective view sequentially illustrating the process of assembling the PTC holding member and the PTC element to the inner case. 通電部側集合体の組付け過程を順次示す図である。It is a figure which shows the assembly process of the electricity_supply part side assembly sequentially. 図1の8矢部拡大図である。It is the eight arrow part enlarged view of FIG. 図2の9−9線拡大断面図である。9 is an enlarged sectional view taken along line 9-9 of FIG. ボディからガス通路用カバー部材を取り外した状態での斜視図である。It is a perspective view in the state where the cover member for gas passages was removed from the body. ボディから加熱流体通路カバー部材取り外した状態での斜視図である。It is a perspective view in the state where the heating fluid passage cover member was removed from the body. 低圧ガス通路内の複数の通路室の配列および連通状態を模式的に示す斜視図である。FIG. 5 is a perspective view schematically showing the arrangement and communication of a plurality of passage chambers in a low pressure gas passage. 低圧ガス通路内の複数の通路室の配列および連通状態を模式的に示す平面図である。FIG. 5 is a plan view schematically showing the arrangement and communication of a plurality of passage chambers in a low pressure gas passage.

しかも前記ベース筒部42aの内周面および前記挿入筒61の外周面の一方、この実施の形態では挿入筒61の外周面に、前記ベース筒部42aの内周面および前記挿入筒61の外周面の他方、この実施の形態では前記ベース筒部42aの内周面に先端を当接させる複数のリブ62…が周方向に間隔をあけて突設され、それらのリブ62…相互間に前記隙間通路60…がそれぞれ形成される。 Moreover, one of the inner peripheral surface of the base cylindrical portion 42a and the outer peripheral surface of the insertion cylinder 61, in this embodiment, the inner peripheral surface of the base cylindrical portion 42a and the outer periphery of the insertion cylinder 61 On the other side of the surface, in this embodiment, a plurality of ribs 62, which have their tips in contact with the inner peripheral surface of the base cylindrical portion 42a, are spaced apart in the circumferential direction, Clearance passages 60 are respectively formed.

しかも前記ガス通路用カバー部材18には、前記低圧ガス通路93の終点PEに通じるガス出口管99が設けられる。また前記ガス通路用カバー部材18には、前記終点PE付近で低圧ガス通路93内に突入されるリリーフ弁100が設けられており、このリリーフ弁100は、前記低圧ガス通路93内に通じる弁孔101を先端閉塞部に有して有底円筒状に形成されて低圧ガス通路93内に突入するようにして前記ガス通路用カバー部材18に一体に設けられる弁ハウジング102と、前記弁孔101を閉じ得るシール部103を先端に有して前記弁ハウジング102に摺動可能に嵌合される弁体104と、接続管部105aを一に有して前記弁ハウジング102の開口端に圧入等で嵌合、固定される蓋部材105と、該蓋部材105および前記弁体104間に縮設されるばね106とで構成され、前記弁体104は、前記弁孔101を開放した状態では弁孔101から放出されるLPG燃料を前記接続管部105a側に流通させ得るように形成される。 Moreover, the gas passage cover member 18 is provided with a gas outlet pipe 99 communicating with the end point PE of the low pressure gas passage 93. Further, the gas passage cover member 18 is provided with a relief valve 100 which is inserted into the low pressure gas passage 93 near the end point PE, and the relief valve 100 has a valve hole communicating with the low pressure gas passage 93. The valve housing 102 is integrally formed with the gas passage cover member 18 so as to have a cylindrical shape with a bottom 101 and have a cylindrical shape with a bottom 101 and to be inserted into the low pressure gas passage 93; a valve body 104 slidably fitted in the valve housing 102 has a seal 103 that may close on the tip, press-fitting the open end of the valve housing 102 a connecting pipe portion 105a has one body In the state where the valve hole 101 is opened, the valve member 104 is composed of a lid member 105 fitted and fixed at a position of the valve member 104 and a spring 106 compressed between the lid member 105 and the valve member 104. Is formed to a LPG fuel discharged from the bore 101 may then flow to the connecting tube portion 105a side.

前記ボディ17の他面側には、前記ガス通路用溝92よりも直径を大きくした凹部112が設けられており、ボディ17には、前記ガス通路用溝92の外周に略対応した位置で円弧状に形成されて前記凹部112内に配置される外側円弧壁113と、前記ガス通路用溝92の内周に略対応した位置で円弧状に形成されて前記凹部112内に配置される内側円弧壁114とが一体に設けられており、外側円弧壁113の一端113aよりも周方向一方にずれた位置に内側円弧壁114の一端114aが配置され、外側円弧壁113の他端113bよりも周方向一方にずれた位置に内側円弧壁114の他端114bが配置される。 The other surface of the body 17 is provided with a recess 112 having a diameter larger than that of the gas passage groove 92, and the body 17 has a circle at a position substantially corresponding to the outer periphery of the gas passage groove 92. An outer arc wall 113 formed in an arc shape and disposed in the recess 112, and an inner arc formed in an arc at a position substantially corresponding to the inner periphery of the gas passage groove 92 and disposed in the recess 112 One end 114 a of the inner circular arc wall 114 is disposed at a position shifted in the circumferential direction to one side of the one end 113 a of the outer circular arc wall 113, and is circumferentially larger than the other end 113 b of the outer circular arc wall 113. The other end 114 b of the inner circular arc wall 114 is disposed at a position shifted in one direction.

而してこの実施の形態では、ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材18の一方であるガス通路用溝92の底壁92aに前記通路長手方向突出壁125が突設され、前記ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材1の他方である前記ガス通路用カバー部材1に、前記通路長手方向突出壁125を跨ぐように形成される前記通路幅方向突出壁126…が突設される。 Thus, in this embodiment, the passage longitudinal direction projecting wall 125 projects from the bottom wall 92a of the gas passage groove 92 and the bottom wall 92a of the gas passage groove 92 which is one of the gas passage cover members 18. is, the bottom wall 92a and the other a is pre-outs scan path cover member 1 8 of the gas passage cover member 1 8 of the gas passage groove 92 is formed so as to straddle the passageway longitudinal projecting wall 125 The passage width direction projecting wall 126...

前記通路長手方向突出壁125の先端と、前記ガス通路用カバー部材18との間に第1連通路128…が形成され、前記通路幅方向突出壁126…の先端に、前記ガス通路用溝92の底壁92aとの間に第2連通路129…を形成するための切欠き130…が設けられる。すなわち前記通路長手方向突出壁125は、第2連通路129…が配置される側でガス通路溝92の底壁92aに突設されることになる。 A first communication passage 128 is formed between the tip of the passage longitudinal direction projecting wall 125 and the gas passage cover member 18, and the gas passage groove 92 is formed at the tip of the passage width direction projecting wall 126. The notch 130 ... for forming 2nd communication path 129 ... with the bottom wall 92a of is provided. That said passage longitudinally protruding wall 125 will be protruding from the bottom wall 92a of the gas passage grooves 92 on the side second communication passage 129 ... are arranged.

ところで前記基準流通方向124での各通路室127…の長さは、前記低圧ガス通路93の幅方向での各通路室127…の幅よりも大きく設定されており、前記エンジン冷却水を流通させる加熱流体通路110が、前記通路長手方向突出壁125の突出方向で前記低圧ガス通路93に臨む一対のガス通路壁であるガス通路用カバー部材18およびガス通路溝9の底壁92aのうち第2連通路129…側のガス通路壁である前記底壁92aを前記低圧ガス通路93との間に挟む位置に配置される。 The length of each passage chamber 127 in the reference flow direction 124 is set to be larger than the width of each passage chamber 127 in the width direction of the low pressure gas passage 93, and the engine cooling water is circulated. heated fluid passage 110, out of the passageway longitudinally projecting wall 125 the low-pressure gas passage 93 to face the pair of gas passage cover member 18 and the gas passage grooves 9 2 is a gas passage wall in the protruding direction of the bottom wall 92a The bottom wall 92a, which is the gas passage wall on the second communication passage 129...

而して上述のように低圧ガス通路93内に、通路長手方向突出壁125と、通路幅方向突出壁126…とが突入され、ボディ17およびガス通路用カバー部材18、前記通路長手方向突出壁125および前記通路幅方向突出壁126…の協働によって、複数の通路室127…と、それらの通路室127…間を連通する複数の第1および第2連通路128…,129…とが低圧ガス通路93内に形成されることにより、LPG燃料は、図12および図13の白抜き矢印で示すように、低圧ガス通路93の幅方向に沿う流れと、低圧ガス通路93の幅方向に直交する方向の流れとが組み合わされて成る三次元的な流通経路を経るようにして低圧ガス通路93内をジグザグに流通することになる。 Thus, the passage longitudinal direction projecting wall 125 and the passage lateral direction projecting wall 126 are inserted into the low pressure gas passage 93 as described above, and the body 17 and the gas passage cover member 18, the passage longitudinal direction projecting wall The low pressure of the plurality of passage chambers 127 and the plurality of first and second communication passages 128 communicating with each other are made by the cooperation of the passage 125 and the passage width direction projecting wall 126. by being formed in the gas passage 93, LPG fuel, as shown by a hollow arrow in FIG. 12 and FIG. 13, the flow along the width direction of the low-pressure gas passage 93, in the width direction of the low-pressure gas passage 93 The low-pressure gas passage 93 circulates in a zigzag manner through a three-dimensional circulation path formed by combining the flow in the orthogonal direction.

ところで弁機構15において、ボディ17の中央円筒部17b内において、前記端壁32および弁体29間には、該弁体29の背面を臨ませる背圧室132が形成されており、この背圧室132を前記低圧ガス通路93に連通させるための連通孔133が、前記低圧ガス通路93を貫通するようにして前記ボディ17に設けられ、この連通孔133の外端開口部は蓋部材134で気密に閉じられる。しかも前記連通孔133は前記通路長手方向突出壁125をも貫通するものであり、通路長手方向突出壁125はその内部にエンジン冷却水を導入するようにして基本的には中空状に形成されるのであるが、通路長手方向突出壁125の前記連通孔133が設けられる部分だけは中実に形成される。 By the way, in the valve mechanism 15, a back pressure chamber 132 is formed between the end wall 32 and the valve body 29 in the central cylindrical portion 17b of the body 17 so that the back surface of the valve body 29 faces. A communication hole 133 for communicating the chamber 132 to the low pressure gas passage 93 is provided in the body 17 so as to penetrate the low pressure gas passage 93, and the outer end opening of the communication hole 133 is a lid member 134. Airtightly closed. Moreover, the communication hole 133 also penetrates the passage longitudinal direction projecting wall 125, and the passage longitudinal direction projecting wall 125 is basically formed in a hollow shape so as to introduce engine cooling water into the passage longitudinal direction projecting wall 125. However, only the portion of the passage longitudinal direction projecting wall 125 where the communication hole 133 is provided is formed solid.

ところで前記PTCヒータユニット41は、前記ベース筒部42aを有する内側ケース42と、ベース筒部42aの外周面に配置される複数のPTC素子43…と、それらのPTC素子43…に個別にかつ弾発的に接触する複数の電極部44a…を有する通電部材44と、ベース筒部42aの外周面との間に前記各PTC素子43…を挟む複数の電極部44a…を内周面で保持する筒状の外側ケース45とを備えるものであり、前記通電部材44は、複数の前記電極部44a…と、それらの電極部44a…を共通に接続せしめる環状の集合部44bと、集合部44bに一端が接続される端子部44cから成るものである。而して前記外側ケース45の内側に配置される複数の前記電極部44a…に共通に連なる前記集合部44bが前記外側ケース45の軸方向一端側に配置されるとともに前記端子部44cの一部が前記外側ケース45の外側に位置するように前記通電部材44が配置された状態で、前記外側ケース45の一端側が合成樹脂から成るモールド部47で覆われ、少なくとも前記通電部材44、前記外側ケース45および前記モールド部47から成る通電部側集合体48に、前記ベース筒部42aの外周面に前記PTC素子43…を配置した状態にある前記内側ケース42が嵌合される。 The PTC heater unit 41 includes an inner case 42 having the base cylindrical portion 42a, a plurality of PTC elements 43 arranged on the outer peripheral surface of the base cylindrical portion 42a, and the PTC elements 43 individually and as a bullet. The inner peripheral surface holds the plurality of electrode portions 44a sandwiching the respective PTC elements 43 between the current-carrying member 44 having the plurality of electrode portions 44a which contact in a spontaneous manner and the outer peripheral surface of the base cylindrical portion 42a. The conductive member 44 includes an annular assembly portion 44b for connecting the plurality of electrode portions 44a and the electrode portions 44a in common, and the assembly portion 44b. It consists of the terminal part 44c to which one end is connected. The collecting portion 44b commonly connected to the plurality of electrode portions 44a arranged inside the outer case 45 is arranged on one axial end side of the outer case 45 and a part of the terminal portion 44c. In a state where the current-carrying member 44 is disposed such that the current-carrying member 44 is positioned outside the outer case 45, one end side of the outer case 45 is covered with a mold portion 47 made of synthetic resin. The inner case 42 in a state in which the PTC elements 43 are arranged on the outer peripheral surface of the base cylindrical portion 42a is fitted to the current-carrying-portion-side assembly 48 including the 45 and the molded portion 47.

しかも内側ケース42の両端外周部と、前記通電部側集合体48の両端との間に、環状の第および第シール部材56,57がそれぞれ介装されるので、コネクタ部47aを防水性とすることで、コネクタ部47aに電源側のコネクタが接続された状態であれば内側ケース42および通電部側集合体48間への水等の浸入を防止することができる。 Moreover, since the annular fifth and sixth seal members 56 and 57 are respectively interposed between the outer peripheral portions at both ends of the inner case 42 and the both ends of the conductive portion side aggregate 48, the connector portion 47a is waterproof. By doing this, it is possible to prevent the entry of water or the like between the inner case 42 and the current collector side assembly 48 if the connector on the power supply side is connected to the connector portion 47a.

したがってダイヤフラム16を圧力作用室80の容積を減少させる側に付勢するばね力を発揮するダイヤフラムばね83のばね荷重は、前記ばね受け部材87の軸方向位置を変更すべく係合凹部85に工具を係合して調整ねじ86を回転操作することで、ばね受け部材87を調整ねじ86の軸線に沿う方向に移動させてダイヤフラムばね83を伸縮させて調整すればよいのであるが、調整ねじ86の係合凹部85が設けられる端面に対向した位置でダイヤフラムカバー22に工具挿入孔88が設けられ、該工具挿入孔88を閉じるキャップ89が前記ダイヤフラムカバー22に取付けられている。すなわち調整ねじ86はばね室82内に収容されており、工具挿入孔88はキャップ89で塞がれているので、調整ねじ8は外観上見えることはなく、エンドユーザーによって調整ねじ8が不所望に操作されてしまう可能性が低くなる。 Therefore, the spring load of the diaphragm spring 83 which exerts a spring force urging the diaphragm 16 to the side of reducing the volume of the pressure application chamber 80 is a tool for the engagement recess 85 to change the axial position of the spring receiving member 87. the by rotating the adjustment screw 86 engages, but the spring receiving member 87 is moved in a direction along the axis of the adjusting screw 86 is of it Re be adjusted by stretching the diaphragm spring 83, adjusting screw A tool insertion hole 88 is provided in the diaphragm cover 22 at a position opposite to the end face provided with the engagement recess 85 of 86, and a cap 89 for closing the tool insertion hole 88 is attached to the diaphragm cover 22. That adjustment screw 86 is housed in the spring chamber 82, since the tool insertion hole 88 is closed by a cap 89, the adjusting screw 8 6 not be visible on the exterior, the adjustment screw 8 6 by the end user It is less likely to be manipulated undesirably.

また基準流通方向124での通路室127…の長さが、低圧ガス通路93の幅方向での通路室127…幅よりも大きく設定され、前記熱源が、通路長手方向突出壁125の突出方向で低圧ガス通路93に臨むガス通路用カバー部材18およびガス通路用溝92の底壁92aのうち第2連通路129側である底壁92aを低圧ガス通路93との間に挟むよにして、エンジン冷却水を流通させる加熱流体通路110が配置されるので、第2連通路129…を通過して基準流通方向124に流通するLPG燃料をより長く前記壁92aに近接させて伝熱効率をより高めることができる。 Moreover, the length of the passage chamber 127 in the reference flow direction 124 is set larger than the width of the passage chamber 127 in the width direction of the low pressure gas passage 93, and the heat source in the earthenware pots by sandwiching the bottom wall 92a is a second communication passage 129 side of the bottom wall 92a of the gas passage cover member 18 and the gas passage grooves 92 face the low-pressure gas passage 93 between the low-pressure gas passage 93, Since the heating fluid passage 110 for circulating the engine cooling water is disposed, the LPG fuel flowing through the second communication passage 129 in the reference circulation direction 124 is made to be closer to the bottom wall 92a to further increase the heat transfer efficiency. It can be enhanced.

JP2009227902A 2009-09-30 2009-09-30 PTC heater unit Expired - Fee Related JP5461138B2 (en)

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JP2011074847A5 true JP2011074847A5 (en) 2012-08-23
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5859352A (en) * 1981-10-05 1983-04-08 Toyota Motor Corp Sucked air heating device for internal-combustion engine
JPS62218652A (en) * 1986-03-17 1987-09-26 Nippon Texas Instr Kk Fuel heating device
EP0530525B1 (en) * 1991-08-12 1994-07-20 SIEMENS MATSUSHITA COMPONENTS GmbH & CO. KG Device for heating streaming media
JP2002295333A (en) * 2001-03-30 2002-10-09 Denso Corp Fuel injection device
JP3735590B2 (en) * 2002-06-05 2006-01-18 株式会社日立製作所 Heater unit for fuel vaporization promotion device and fuel vaporization promotion device provided with the same

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