JP5461138B2 - PTC heater unit - Google Patents

PTC heater unit Download PDF

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JP5461138B2
JP5461138B2 JP2009227902A JP2009227902A JP5461138B2 JP 5461138 B2 JP5461138 B2 JP 5461138B2 JP 2009227902 A JP2009227902 A JP 2009227902A JP 2009227902 A JP2009227902 A JP 2009227902A JP 5461138 B2 JP5461138 B2 JP 5461138B2
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ptc
passage
gas passage
peripheral surface
wall
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JP2011074847A5 (en
JP2011074847A (en
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拓史 畠山
潤 小野
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Keihin Corp
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Keihin Corp
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本発明は、加熱用ガス通路の少なくとも一部を内周面で形成するベース筒部を有する内側ケースと;前記ベース筒部の外周面に配置される複数のPTC素子と;それらのPTC素子に個別にかつ弾発的に接触する複数の電極部、それらの電極部を共通に接続せしめる環状の集合部、ならびに前記集合部に一端が接続される端子部から成る通電部材と;前記ベース筒部の外周面との間に前記各PTC素子を挟む複数の前記電極部を内周面で保持する筒状の外側ケースと;を備えるPTCヒータユニットに関する。   The present invention includes an inner case having a base cylindrical portion that forms at least a part of a heating gas passage with an inner peripheral surface; a plurality of PTC elements disposed on the outer peripheral surface of the base cylindrical portion; A plurality of electrode portions that are individually and elastically contacted, an annular assembly portion that connects these electrode portions in common, and a current-carrying member that includes a terminal portion having one end connected to the assembly portion; and the base tube portion And a cylindrical outer case that holds the plurality of electrode portions sandwiching each PTC element between the inner peripheral surface and the outer peripheral surface of the PTC heater unit.

ガス通路を形成する内筒部の外周に配置される複数のPTC素子と、それらのPTC素子に個別に接触する複数のプレートとを、内筒部を同軸に囲繞する中筒部によって前記内筒部に保持した状態で、電源端子をモールド結合したインシュレータと一体の外筒部内に挿入し、前記各プレートを電源端子にリベットで接続することでPTCヒータユニットを組み立てるようにしたものが、特許文献1で知られている。   The inner cylinder includes a plurality of PTC elements arranged on the outer periphery of the inner cylinder part forming the gas passage and a plurality of plates individually contacting the PTC elements by an intermediate cylinder part coaxially surrounding the inner cylinder part. In a state where the PTC heater unit is assembled by inserting the power terminal into the outer cylindrical part integral with the mold-bonded insulator while being held in the part, and connecting each plate to the power terminal with a rivet, Patent Document Known as 1.

特開昭62−218652号公報JP-A-62-218652

ところが、上記特許文献1で開示されたものでは、複数のPTC素子と、それらのPTC素子に個別に接触する複数のプレート状の電極とを内筒部に保持するための中筒部が必要であって、部品点数が多くなるとともに組付け工数が多くなる。   However, the one disclosed in Patent Document 1 requires a middle cylinder part for holding a plurality of PTC elements and a plurality of plate-like electrodes individually contacting the PTC elements in the inner cylinder part. As a result, the number of parts increases and the number of assembly steps increases.

本発明は、かかる事情に鑑みてなされたものであり、部品点数および組付け工数を少なくして組立可能としたPTCヒータユニットを提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a PTC heater unit that can be assembled by reducing the number of parts and the number of assembly steps.

上記目的を達成するために、本発明は、加熱用ガス通路の少なくとも一部を内周面で形成するベース筒部を有する内側ケースと;前記ベース筒部の外周面に配置される複数のPTC素子と;それらのPTC素子に個別にかつ弾発的に接触する複数の電極部、それらの電極部を共通に接続せしめる環状の集合部、ならびに前記集合部に一端が接続される端子部から成る通電部材と;前記ベース筒部の外周面との間に前記各PTC素子を挟む複数の前記電極部を内周面で保持する筒状の外側ケースと;を備えるPTCヒータユニットにおいて、前記外側ケースの内側に配置される複数の前記電極部に共通に連なる前記集合部が前記外側ケースの軸方向一端側に配置されるとともに前記端子部の一部が前記外側ケースの外側に位置するように前記通電部材が配置され、且つ前記集合部を前記外側ケースの一端との間に挟み込む通電部材保持リングが前記外側ケースの軸方向一端部に嵌合された状態で、前記外側ケースの一端側と前記通電部材保持リングとが合成樹脂から成るモールド部で覆われ、少なくとも前記通電部材、前記外側ケース、前記通電部材保持リングおよび前記モールド部から成る通電部側集合体に、前記ベース筒部の外周面に前記PTC素子を配置した状態にある前記内側ケースが嵌合されることを第1の特徴とする。
In order to achieve the above object, the present invention provides an inner case having a base tube portion that forms at least a part of a heating gas passage with an inner peripheral surface; and a plurality of PTCs disposed on the outer peripheral surface of the base tube portion An element; a plurality of electrode portions that individually and elastically contact the PTC elements; an annular assembly portion that connects the electrode portions in common; and a terminal portion that has one end connected to the assembly portion. In the PTC heater unit, comprising: an energizing member; and a cylindrical outer case holding the plurality of electrode portions sandwiching each PTC element between the outer peripheral surface of the base cylindrical portion on the inner peripheral surface. The collective portion that is connected in common to the plurality of electrode portions arranged on the inner side of the outer case is arranged on one end side in the axial direction of the outer case, and a part of the terminal portion is located on the outer side of the outer case. Through Member is disposed, and the collecting part in a state where current-carrying member retaining ring is fitted into the axial end portion of the outer casing sandwiching between one end of said outer casing, said energizing and one end of the outer casing The member holding ring is covered with a mold part made of synthetic resin, and at least on the outer side surface of the base cylinder part on the current-carrying part side assembly comprising the current-carrying member, the outer case , the current-carrying member holding ring and the mold part. A first feature is that the inner case in which the PTC element is disposed is fitted.

また本発明は、第1の特徴の構成に加えて、前記モールド部に、前記端子部の一部をコネクタ端子として配置するコネクタ部が一体に形成されることを第2の特徴とする。   In addition to the configuration of the first feature, the present invention has a second feature that a connector portion in which a part of the terminal portion is arranged as a connector terminal is integrally formed in the mold portion.

本発明は、第2の特徴の構成に加えて、前記内側ケースの両端外周部と、前記通電部側集合体の両端との間に、環状のシール部材がそれぞれ介装されることを第3の特徴とする。   According to the third aspect of the present invention, in addition to the configuration of the second feature, the annular seal members are respectively interposed between the outer peripheral portions at both ends of the inner case and both ends of the current-carrying portion side assembly. It is characterized by.

本発明は、第1〜第の特徴の構成のいずれかに加えて、前記ベース筒部の外周面のうち前記PTC素子が配置される部分は、前記ベース筒部の軸方向一端側に向かうにつれてベース筒部の中心軸線に近づくように傾斜した傾斜面として形成され、前記通電部側集合体に前記ベース筒部が前記軸方向一端側から嵌合されることを第の特徴とする。
In the present invention, in addition to any one of the first to third features, a portion of the outer peripheral surface of the base tube portion where the PTC element is disposed is directed to one axial end side of the base tube portion. As a fourth feature, the base cylinder part is formed as an inclined surface inclined so as to approach the central axis of the base cylinder part, and the base cylinder part is fitted to the current-carrying part side assembly from the one end side in the axial direction.

本発明は、第1〜第の特徴の構成のいずれかに加えて、金属製である前記内側ケースの軸方向他端側に、前記ベース筒部から半径方向外方に張り出すフランジ部が一体に設けられ、合成樹脂から成る環状のPTC保持部材が前記フランジ部に前記ベース筒部の軸方向一端側から当接され、前記各PTC素子の前記フランジ部側の端部が前記PTC保持部材に当接されることを第の特徴とする。
In addition to any of the configurations of the first to fourth features of the present invention, a flange portion projecting radially outward from the base tube portion is provided on the other axial end side of the inner case made of metal. An annular PTC holding member that is integrally formed and is made of synthetic resin is brought into contact with the flange portion from one end side in the axial direction of the base tube portion, and the end portion on the flange portion side of each PTC element is the PTC holding member The fifth feature is that the contact is made with the contact.

さらに本発明は、第の特徴の構成に加えて、前記ベース筒部の外周面の前記各PTC素子を配置する部分ならびに前記PTC保持部材の内周が相互に対応した多角形状に形成され、前記多角形の各角部に対応した位置に配置されて前記フランジ部と反対側に突出する複数の突部が前記PTC保持部材に突設され、前記ベース筒部の外周面に配置される複数のPTC素子相互間に前記各突部が配置されることを第の特徴とする。
Furthermore, in addition to the configuration of the fifth feature of the present invention, the portion where the PTC elements are arranged on the outer peripheral surface of the base tube portion and the inner periphery of the PTC holding member are formed in polygonal shapes corresponding to each other, A plurality of protrusions that are arranged at positions corresponding to the respective corners of the polygon and protrude to the opposite side of the flange part protrude from the PTC holding member and are arranged on the outer peripheral surface of the base cylinder part. A sixth feature is that the protrusions are arranged between the PTC elements.

なお実施の形態の第5シール部材56および第6シール部材57が本発明のシール部材に対応する。   The fifth seal member 56 and the sixth seal member 57 of the embodiment correspond to the seal member of the present invention.

本発明の第1の特徴によれば、少なくとも通電部材と、外側ケースと、通電部材保持リングと、通電部材保持リングを含む外側ケースの一端側を覆うモールド部とで通電部側集合体が構成されることになり、この通電部側集合体に、PTC素子をベース筒部の外周面に配置した状態にある内側ケースが嵌合されるので、複数のPTC素子と、それらのPTC素子に個別に接触する複数の電極とを組立時に保持するために従来必要であった中筒部が不要であり、部品点数を低減することができ、しかも通電部側集合体を予め形成しておくことによって組立工数を低減しつつ容易に組立可能となる。
また、通電部材の集合部を外側ケースの一端との間に挟み込むようにして外側ケースの一端部に嵌合された通電部材保持リングがモールド部で覆われるので、通電部材保持リングを外側ケースの一端部に嵌合して通電部材を外側ケースに保持した状態でモールド部を形成することができ、またモールド部の成形時に溶融樹脂が外側ケースの内側に入ることは通電部材保持リングによって阻止されるので、モールド部の成形が容易となる。
According to the first feature of the present invention, the current-carrying member-side assembly includes at least a current-carrying member, an outer case, a current-carrying member holding ring, and a mold part that covers one end side of the outer case including the current-carrying member holding ring. Since the inner case in which the PTC elements are arranged on the outer peripheral surface of the base cylinder part is fitted to the current-carrying part side assembly, the plurality of PTC elements and the PTC elements are individually provided. The middle cylinder part conventionally required for holding a plurality of electrodes in contact with each other at the time of assembly is unnecessary, the number of parts can be reduced, and the current carrying part side assembly is formed in advance. Assembly can be easily performed while reducing the number of assembly steps.
In addition, since the energizing member holding ring fitted to one end portion of the outer case so as to sandwich the gathering portion of the energizing member between one end of the outer case, the energizing member holding ring is covered with the outer case. The mold part can be formed in a state of being fitted to one end part and holding the current-carrying member in the outer case, and the molten resin is prevented from entering the inside of the outer case when the mold part is molded. Therefore, it becomes easy to mold the mold part.

また本発明の第2の特徴によれば、通電部材の一部を構成する端子部の一部をコネクタ端子とするようにしてコネクタ部がモールド部に一体に形成されるので、コネクタ部を生産性高く形成することができる。   Further, according to the second feature of the present invention, since the connector part is integrally formed with the mold part so that a part of the terminal part constituting a part of the energizing member is a connector terminal, the connector part is produced. It can be formed with high properties.

本発明の第3の特徴によれば、内側ケースの両端部と、通電部側集合体の両端との間に環状のシール部材がそれぞれ介装されるので、コネクタ部を防水性とすることで、コネクタ部に電源側のコネクタが接続された状態であれば内側ケースおよび通電部側集合体間への水等の浸入を防止することができる。   According to the third feature of the present invention, since the annular seal members are interposed between both ends of the inner case and both ends of the current-carrying part-side assembly, the connector part is made waterproof. If the connector on the power source side is connected to the connector part, it is possible to prevent water and the like from entering between the inner case and the current carrying part side assembly.

本発明の第の特徴によれば、PTC素子が配置される部分でベース筒部の外周面は、ベース筒部の軸方向一端側に向かうにつれてベース筒部の中心に近づくように傾斜した傾斜面として形成され、通電部側集合体に内側ケースが軸方向一端側から嵌合されるので、内側ケースを通電部側集合体に嵌合してPTCヒータユニットを組み立てる際に、各PTC素子に各電極部を容易に接触させることができ、組立が容易となる。
According to the fourth feature of the present invention, the outer peripheral surface of the base tube portion is inclined so as to approach the center of the base tube portion toward the one axial end side of the base tube portion at the portion where the PTC element is disposed. Since the inner case is fitted to the current-carrying part side assembly from one end side in the axial direction, the PTC heater unit is assembled with the inner case by fitting the inner case to the current-carrying part side assembly. Each electrode part can be made to contact easily and an assembly becomes easy.

本発明の第の特徴によれば、金属製である内側ケースの軸方向他端側に一体に設けられるフランジ部に、合成樹脂から成る環状のPTC保持部材がベース筒部の軸方向一端側から当接され、各PTC素子のフランジ部側の端部がPTC保持部材に当接されるので、PTC保持部材によって各PTC素子の軸方向位置決めを行いつつ、通電時に電極部からPTC素子を経てフランジ部側に流れようとする電流をPTC保持部材で遮断することができ、PTC素子の発熱効率を高めることができる。
According to the fifth feature of the present invention, an annular PTC holding member made of synthetic resin is provided at one end side in the axial direction of the base tube portion on the flange portion integrally provided at the other end side in the axial direction of the inner case made of metal. Since the end on the flange portion side of each PTC element comes into contact with the PTC holding member, the PTC holding member performs axial positioning of each PTC element while passing through the PTC element from the electrode portion when energized. The current that tends to flow to the flange portion side can be blocked by the PTC holding member, and the heat generation efficiency of the PTC element can be increased.

さらに本発明の第の特徴によれば、ベース筒部の外周面の各PTC素子を配置する部分と、PTC保持部材の内周とが相互に対応した多角形状に形成されており、多角形の各角部に対応した位置でPTC保持部材に突設される複数の突部が、複数のPTC素子相互間に配置されるので、PTC保持部材に、前記ベース筒部の周方向に沿う各PTC素子の位置決め機能をも持たせることができ、一部品に多機能を持たせて部品点数の増大を抑えることができる。
Further, according to the sixth feature of the present invention, the portion where the PTC elements are arranged on the outer peripheral surface of the base tube portion and the inner periphery of the PTC holding member are formed in a polygonal shape corresponding to each other. Since the plurality of protrusions projecting from the PTC holding member at positions corresponding to the respective corners are arranged between the plurality of PTC elements, each of the PTC holding members along the circumferential direction of the base cylinder portion is arranged. A PTC element positioning function can also be provided, and a single component can have multiple functions to suppress an increase in the number of components.

LPG燃料用減圧弁の縦断面図である。It is a longitudinal cross-sectional view of the pressure reducing valve for LPG fuel. LPG燃料用減圧弁の図1とは切断面を異ならせた縦断面図である。FIG. 2 is a longitudinal cross-sectional view of the pressure reducing valve for LPG fuel with a cut surface different from that of FIG. 1. LPG燃料用減圧弁の斜視図である。It is a perspective view of the pressure reducing valve for LPG fuel. 図1の4矢示部拡大図である。FIG. 4 is an enlarged view of a portion indicated by an arrow 4 in FIG. 1. PTCヒータユニットの斜視図である。It is a perspective view of a PTC heater unit. 内側ケースへのPTC保持部材およびPTC素子の組付け過程を順次示す斜視図である。It is a perspective view which shows sequentially the assembly | attachment process of the PTC holding member and PTC element to an inner side case. 通電部側集合体の組付け過程を順次示す図である。It is a figure which shows the assembly | attachment process of an electricity supply part side assembly in order. 図1の8矢部拡大図である。FIG. 8 is an enlarged view of an arrow 8 in FIG. 1. 図2の9−9線拡大断面図である。FIG. 9 is an enlarged cross-sectional view taken along line 9-9 in FIG. 2. ボディからガス通路用カバー部材を取り外した状態での斜視図である。It is a perspective view in the state where the cover member for gas passages was removed from the body. ボディから加熱流体通路カバー部材取り外した状態での斜視図である。It is a perspective view in the state where a heating fluid passage cover member was removed from a body. 低圧ガス通路内の複数の通路室の配列および連通状態を模式的に示す斜視図である。It is a perspective view which shows typically the arrangement | sequence and communication state of several passage chambers in a low pressure gas passage. 低圧ガス通路内の複数の通路室の配列および連通状態を模式的に示す平面図である。It is a top view which shows typically the arrangement | sequence and communication state of several passage chambers in a low pressure gas passage.

以下、本発明の実施の形態について、図1〜図13を参照しながら説明すると、先ず図1および図2において、このLPG燃料用減圧弁は、LPG燃料を減圧してエンジン(図示せず)に供給するためのものであり、弁機構15と、該弁機構15を開閉駆動するためのダイヤフラム16とを備える。   The embodiment of the present invention will be described below with reference to FIGS. 1 to 13. First, in FIGS. 1 and 2, this LPG fuel pressure reducing valve depressurizes LPG fuel to an engine (not shown). And includes a valve mechanism 15 and a diaphragm 16 for driving the valve mechanism 15 to open and close.

図3を併せて参照して、弁機構15の弁ハウジング21は、ボディ17と、該ボディ17の一面に締結されるガス通路用カバー部材18と、前記ボディ17の他面に締結される加熱流体通路用カバー部材19と、前記ボディ17に螺合される弁座部材20(図1および図2参照)とで構成され、前記ダイヤフラム16の周縁部を前記ガス通路用カバー部材18との間に挟持するダイヤフラムカバー22と、前記ボディ17、ガス通路用カバー部材18および加熱流体通路用カバー部材19とは複数ずつのボルト23…およびナット24…で共締めされる。   Referring also to FIG. 3, the valve housing 21 of the valve mechanism 15 includes a body 17, a gas passage cover member 18 fastened to one surface of the body 17, and a heat fastened to the other surface of the body 17. A fluid passage cover member 19 and a valve seat member 20 (see FIGS. 1 and 2) threadedly engaged with the body 17, and a peripheral portion of the diaphragm 16 between the gas passage cover member 18. The body 17, the gas passage cover member 18 and the heating fluid passage cover member 19 are fastened together by a plurality of bolts 23 and nuts 24.

前記弁機構15は、ボディ17に収容されるものであり、高圧ガス通路25に通じる弁室26に臨むとともに弁孔27を中央部に開口させた弁座28に着座可能な弁体29と、弁座28よりも下流側のガス圧力に応じて作動するダイヤフラム16に連結されて弁体29に連なる弁軸30とを有する。   The valve mechanism 15 is accommodated in a body 17 and faces a valve chamber 26 that communicates with the high-pressure gas passage 25, and a valve body 29 that can be seated on a valve seat 28 having a valve hole 27 opened at the center thereof; The valve shaft 30 is connected to the diaphragm 16 that operates according to the gas pressure on the downstream side of the valve seat 28 and is connected to the valve body 29.

前記ボディ17には、該ボディ17の中央部に配置される円筒部17aが設けられ、該円筒部17aには、一端をボディ17の一面側に開放するとともに他端を端壁32で閉じた有底の取付け孔31が、端壁32側に向かうにつれて段階的に小径となる段付き形状で設けられる。   The body 17 is provided with a cylindrical portion 17 a disposed at the center of the body 17. One end of the cylindrical portion 17 a is opened to one surface side of the body 17 and the other end is closed by an end wall 32. The bottomed mounting hole 31 is provided in a stepped shape that gradually decreases in diameter toward the end wall 32 side.

前記弁座部材20は、半径方向内方に張り出す鍔部20aを一端に有して円筒状に形成されており、前記鍔部20aの中央に、弁孔27を中央部に開口させた環状の弁座28が形成される。この弁座部材20は、ボディ17に螺合することで前記取付け孔31の軸方向中間部に挿入、固定され、弁座部材20の外周には前記取付け孔31の軸方向中間部内面に弾発的に接触する環状の第1シール部材33が装着される。   The valve seat member 20 is formed in a cylindrical shape having a flange portion 20a projecting inward in the radial direction at one end, and an annular shape in which a valve hole 27 is opened at the center portion of the flange portion 20a. The valve seat 28 is formed. The valve seat member 20 is screwed into the body 17 to be inserted and fixed in the axial intermediate portion of the mounting hole 31, and the valve seat member 20 is elastically attached to the inner surface of the mounting hole 31 in the axial direction intermediate portion. An annular first seal member 33 that comes into contact is mounted.

また前記取付け孔31の他端を閉じる前記端壁32には、一端を前記弁座部材20の軸方向中間部に対応する位置に配置して前記円筒部17a内の中央部に配置される中央円筒部17bの他端が一体に連設されており、この中央円筒部17bの内径よりも小径である有底のガイド孔34が、中央円筒部17bに同軸に連なるようにして前記端壁32に設けられる。   In addition, the end wall 32 that closes the other end of the mounting hole 31 has a central portion that is disposed at a central portion in the cylindrical portion 17a with one end disposed at a position corresponding to the axially intermediate portion of the valve seat member 20. The other end of the cylindrical portion 17b is integrally connected to the end wall 32 so that a bottomed guide hole 34 having a diameter smaller than the inner diameter of the central cylindrical portion 17b is coaxially connected to the central cylindrical portion 17b. Is provided.

前記中央円筒部17bには、半径方向外方に張り出す鍔部29aを一端に有する弁体29が摺動可能に嵌合され、該弁体29の外周に摺接する環状の第2シール部材35が前記中央円筒部17bの一端寄り内面に装着され、第2シール部材35の中央円筒部17bからの離脱を阻止する環状のリテーナ36が中央円筒部17bの開口端に嵌合、固定され、鍔部29aが前記リテーナ36に当接することで弁体29の弁座28から離反する側への移動端が規制される。   The central cylindrical portion 17b is fitted with a valve body 29 having a flange portion 29a projecting radially outward at one end so as to be slidable, and an annular second seal member 35 slidably contacting the outer periphery of the valve body 29. Is mounted on the inner surface near one end of the central cylindrical portion 17b, and an annular retainer 36 that prevents the second seal member 35 from being detached from the central cylindrical portion 17b is fitted and fixed to the opening end of the central cylindrical portion 17b. When the portion 29a abuts on the retainer 36, the moving end of the valve body 29 toward the side away from the valve seat 28 is restricted.

ところで前記弁体29は、ダイヤフラム16によって軸方向に駆動されるのであるが、ダイヤフラム16の作動に対する弁体29の追従性を高めるために、前記中央円筒部17b内で前記端壁32および前記弁体29間には、前記鍔部29aを前記弁座28に近接させる側に前記弁体29を付勢するコイル状のばね37が縮設され、このばね37のセット荷重は、弁体29をダイヤフラム16に追従させるだけのごく小さな値に設定される。また前記鍔部29aには、前記弁座28に着座し得る環状の第3シール部材38が装着される。   By the way, the valve body 29 is driven in the axial direction by the diaphragm 16, and in order to improve the followability of the valve body 29 with respect to the operation of the diaphragm 16, the end wall 32 and the valve in the central cylindrical portion 17b. Between the bodies 29, a coiled spring 37 that urges the valve body 29 is contracted on the side where the flange portion 29a is brought close to the valve seat 28. The set load of the spring 37 causes the valve body 29 to It is set to a very small value that allows the diaphragm 16 to follow. An annular third seal member 38 that can be seated on the valve seat 28 is attached to the flange portion 29a.

前記弁体29には、該弁体29を同軸に貫通する弁軸30の中間部が結合されており、この弁軸30の一端側は前記弁孔27を緩く貫通して前記ダイヤフラム16に連結され、弁軸30の他端部は前記ガイド孔34に摺動可能に嵌合される。   An intermediate portion of a valve shaft 30 that passes through the valve body 29 coaxially is coupled to the valve body 29, and one end side of the valve shaft 30 loosely penetrates the valve hole 27 and is connected to the diaphragm 16. The other end of the valve shaft 30 is slidably fitted into the guide hole 34.

而して前記円筒部17aの中間部に気密に挿入、固定される弁座部材20と、前記端壁32との間で前記中央円筒部17bの周囲に弁室26が形成される。一方、ボディ17には、該ボディ17の側面に開口する入口側接続孔40と、該入口側接続孔40の内端に一端を開口するとともに他端を前記弁室26に通じさせる高圧ガス通路25とが設けられる。   Thus, a valve chamber 26 is formed around the central cylindrical portion 17b between the valve seat member 20 inserted and fixed in an airtight manner in the middle portion of the cylindrical portion 17a and the end wall 32. On the other hand, the body 17 has an inlet-side connection hole 40 that opens on the side surface of the body 17, and a high-pressure gas passage that opens at one end to the inner end of the inlet-side connection hole 40 and communicates the other end with the valve chamber 26. 25 are provided.

図4および図5を併せて参照して、前記入口側接続孔40に対応する位置で前記ボディ17の側面には、PTCヒータユニット41が付設される。   4 and 5 together, a PTC heater unit 41 is attached to the side surface of the body 17 at a position corresponding to the inlet side connection hole 40.

PTCヒータユニット41は、前記ボディ17の側面に締結される金属製の内側ケース42と、該内側ケース42の外周に配置される複数個たとえば6個のPTC素子43,43…と、通電部材44および筒状の外側ケース45を有するとともに前記PTC素子43,43…を内側ケース42との間に挟んで内側ケース42を覆う通電部側集合体48とから成る。   The PTC heater unit 41 includes a metal inner case 42 fastened to the side surface of the body 17, a plurality of, for example, six PTC elements 43, 43. And a cylindrical outer case 45 and a current-carrying portion side assembly 48 that covers the inner case 42 with the PTC elements 43, 43...

図6を併せて参照して、前記内側ケース42は、前記ボディ17の入口側接続孔40の内周に面一に連なる内周面を有するベース筒部42aと、該ベース筒部42aの一端から半径方向内方に張り出す内向き鍔部42bと、内向き鍔部42bの内周に連なって軸方向外方に突出する接続筒部42cと、前記ベース筒部42aの他端から半径方向外側方に張り出すフランジ部42dとを一体に有し、前記フランジ部42dがボディ17の側面との間に環状の第4シール部材49を介在させるようにして複数のボルト50…で前記ボディ17に締結され、前記ベース筒部42aは,着脱可能として前記ボディ17に直接接続されることになる。   Referring also to FIG. 6, the inner case 42 includes a base cylinder part 42a having an inner peripheral surface that is continuous with the inner periphery of the inlet side connection hole 40 of the body 17, and one end of the base cylinder part 42a. An inward flange portion 42b projecting radially inward from the inner side, a connecting tube portion 42c projecting axially outwardly from the inner periphery of the inward flange portion 42b, and a radial direction from the other end of the base tube portion 42a The body 17 is integrally formed with a flange portion 42 d that projects outward, and the flange portion 42 d has an annular fourth seal member 49 interposed between the flange portion 42 d and the side surface of the body 17. The base cylinder portion 42a is directly connected to the body 17 so as to be detachable.

前記ベース筒部42aの外周面は、平板状であるPTC素子43,43…を当接、支持するための平坦な複数個たとえば6個の支持面51,51…を形成するようにして多角形状たとえば六角形状に形成されるものであり、ベース筒部42aの外周面に配置される複数の前記PTC素子43,43…もベース筒部42aの軸線に沿う方向から見て多角形状に配置されることになる。   The outer peripheral surface of the base cylindrical portion 42a is polygonal so as to form a plurality of flat, for example, six support surfaces 51, 51... For abutting and supporting the PTC elements 43, 43. For example, it is formed in a hexagonal shape, and the plurality of PTC elements 43, 43,... Arranged on the outer peripheral surface of the base cylinder part 42a are also arranged in a polygonal shape when viewed from the direction along the axis of the base cylinder part 42a. It will be.

また前記支持面51,51…は、前記ベース筒部42aの軸方向一端側に向かうにつれてベース筒部42aの中心に近づくように傾斜した傾斜面として形成される。すなわち図4で示すように、前記ベース筒部42aの軸方向一端側での前記支持面51からベース筒部42aの中心軸線までの距離L1がベース筒部42aの軸方向他端側での前記支持面51からベース筒部42aの中心軸線までの距離L2よりも小さく(L1<L2)なるように設定される。   Further, the support surfaces 51, 51... Are formed as inclined surfaces that are inclined so as to approach the center of the base cylinder part 42a toward the one end side in the axial direction of the base cylinder part 42a. That is, as shown in FIG. 4, a distance L1 from the support surface 51 on one end side in the axial direction of the base cylinder portion 42a to the central axis line of the base cylinder portion 42a is equal to the distance L1 on the other axial end side of the base cylinder portion 42a. The distance L2 is set to be smaller than the distance L2 from the support surface 51 to the central axis of the base cylinder portion 42a (L1 <L2).

前記フランジ部42dには、図6(a),(b),(c)で示すように、合成樹脂から成る環状のPTC保持部材52がベース筒部42aの軸方向一端側から当接されるものであり、前記ベース筒部42aの外周面の前記各支持面51,51…に配置される前記PTC素子43,43…の前記フランジ部42d側の端部は、図6(c)で示すように、前記PTC保持部材52に当接される。   As shown in FIGS. 6A, 6B, and 6C, an annular PTC holding member 52 made of synthetic resin is brought into contact with the flange portion 42d from one axial end side of the base cylinder portion 42a. The end portions of the PTC elements 43, 43... Arranged on the support surfaces 51, 51... On the outer peripheral surface of the base cylinder portion 42a are shown in FIG. In this manner, the PTC holding member 52 is brought into contact.

しかも前記ベース筒部42aの外周面の前記各PTC素子43,43…を配置する部分ならびに前記PTC保持部材52の内周は相互に対応した多角形状たとえば六角形状に形成されており、その多角形の各角部に対応した位置に配置されて前記フランジ部42dと反対側に突出する複数の突部52a,52a…が前記PTC保持部材52に突設され、それらの突部52a,52a…は、ベース筒部42aの外周面に配置される複数のPTC素子43,43…相互間に配置される。   In addition, the portion of the outer peripheral surface of the base cylindrical portion 42a where the PTC elements 43, 43,... Are arranged and the inner periphery of the PTC holding member 52 are formed in a polygonal shape corresponding to each other, for example, a hexagonal shape. A plurality of protrusions 52a, 52a,..., Which are arranged at positions corresponding to the respective corners and protrude on the opposite side to the flange part 42d, are provided to protrude from the PTC holding member 52, and these protrusions 52a, 52a,. The plurality of PTC elements 43, 43,... Arranged on the outer peripheral surface of the base cylinder portion 42a are arranged between each other.

図7(a)で示すように、前記通電部材44は、前記ベース筒部42aの外周面に配置される複数のPTC素子43,43…に個別にかつ弾発的に接触する複数の電極部44a,44a…と、それらの電極部44a,44a…を共通に接続せしめる環状の集合部44bと、該集合部44bに一端が接続される端子部44cから成り、前記各電極部44a,44a…間の中央部で前記集合部44bには、外側方に突出する位置決め突部44d,44d…が突設される。   As shown in FIG. 7A, the energizing member 44 has a plurality of electrode portions that individually and resiliently contact a plurality of PTC elements 43, 43,... Disposed on the outer peripheral surface of the base cylinder portion 42a. 44a, 44a ..., an annular assembly 44b for connecting the electrodes 44a, 44a ... in common, and a terminal 44c having one end connected to the assembly 44b, each of the electrode portions 44a, 44a ... Positioning projections 44d, 44d,... Projecting outward are projected from the central portion 44b at the central portion.

また合成樹脂製の前記外側ケース45は、複数の前記電極部44a,44a…を内周面で保持するようにして筒状に形成されており、この外側ケース45の一端には前記通電部材44の周方向位置を定めるべく前記位置決め突部44d,44d…を嵌合せしめる複数の位置決め用切欠き53,53…が設けられ、外側ケース45の他端の周方向に等間隔をあけた2箇所から側方に張り出す一対の取付け突部45a,45aが、前記内側ケース42のフランジ部42dにボルト54,54によりそれぞれ取付けられる。   The outer case 45 made of synthetic resin is formed in a cylindrical shape so as to hold the plurality of electrode portions 44 a, 44 a... On the inner peripheral surface, and the energization member 44 is provided at one end of the outer case 45. Are provided with a plurality of positioning notches 53, 53... For fitting the positioning protrusions 44d, 44d,... In the circumferential direction at the other end of the outer case 45. A pair of mounting projections 45a and 45a projecting laterally from the side are attached to the flange portion 42d of the inner case 42 by bolts 54 and 54, respectively.

ところで、前記外側ケース45の内側に配置される複数の前記電極部44a,44a…に共通に連なる前記集合部44bが前記外側ケース45の軸方向一端側に配置されるとともに前記端子部44cの一部が前記外側ケース45の外側に位置するように前記通電部材44が配置された状態で、前記外側ケース45の一端側が合成樹脂から成るモールド部47で覆われることによって、少なくとも前記通電部材44、前記外側ケース45および前記モールド部47から成る通電部側集合体48が構成される。   By the way, the collective portion 44b that is continuously connected to the plurality of electrode portions 44a, 44a,... Arranged inside the outer case 45 is arranged on one end side in the axial direction of the outer case 45, and one of the terminal portions 44c. In a state where the energizing member 44 is disposed so that the portion is located outside the outer case 45, one end side of the outer case 45 is covered with a mold portion 47 made of synthetic resin, so that at least the energizing member 44, An energization portion side assembly 48 including the outer case 45 and the mold portion 47 is configured.

而して前記外側ケース45の軸方向一端部には、図7(b),(c)で示すように、前記通電部材44の前記集合部44bを前記外側ケース45の一端との間に挟み込む通電部材保持リング46が嵌合され、前記モールド部47は、前記外側ケース45の一端側と前記通電部材保持リング46を覆って形成される。すなわち通電部側集合体48は、前記通電部材44、前記外側ケース45、前記通電部材保持リング46および前記モールド部47から成ることになる。しかも前記モールド部47には、前記端子部44cの一部をコネクタ端子55として配置するコネクタ部47aが一体に形成される。
Thus, at one end portion in the axial direction of the outer case 45, the collecting portion 44b of the energizing member 44 is sandwiched between one end of the outer case 45 as shown in FIGS. 7B and 7C. energizing member retaining ring 46 is fitted, the mold portion 47 is formed over said conducting member retaining ring 46 and one end of the outer casing 45. That is, the energization portion side assembly 48 includes the energization member 44, the outer case 45, the energization member holding ring 46, and the mold portion 47. In addition, the mold part 47 is integrally formed with a connector part 47a in which a part of the terminal part 44c is arranged as a connector terminal 55.

前記通電部側集合体48には、前記PTC素子43,43…を外周面に配置した状態にある内側ケース42の前記ベース筒部42aが、その軸方向一端側から嵌合されるものであり、内側ケース42の両端外周部と、通電部側集合体48の両端との間には、環状の第5および第6シール部材56,57が介装される。   The base cylinder portion 42a of the inner case 42 in a state where the PTC elements 43, 43,... Are arranged on the outer peripheral surface is fitted to the energizing portion side assembly 48 from one end side in the axial direction. The annular fifth and sixth seal members 56 and 57 are interposed between the outer peripheral portions at both ends of the inner case 42 and both ends of the current-carrying portion side assembly 48.

前記内側ケース42の一端の接続ケースには、LPG燃料を導く管路部材58が、たとえばねじ込みによってベース筒部42aと同軸にかつ気密に取付けられるものであり、前記管路部材58および前記高圧ガス通路25間を結ぶ加熱用ガス通路59の少なくとも一部を構成する隙間通路60…が、前記ベース筒部42aの内周面と、該ベース筒部42a内に挿入される挿入筒61の外周面との間に形成される。   A pipe member 58 for guiding LPG fuel is attached to the connection case at one end of the inner case 42 coaxially and airtightly with the base cylinder portion 42a by, for example, screwing, and the pipe member 58 and the high-pressure gas A gap passage 60... Constituting at least a part of the heating gas passage 59 connecting between the passages 25 is an inner peripheral surface of the base cylinder portion 42a and an outer peripheral surface of the insertion cylinder 61 inserted into the base cylinder portion 42a. Formed between.

前記挿入筒61は、一端を開放するとともに他端を閉じた有底円筒状に形成されており、ボディ17と反対側を開放するようにして前記ベース筒部42a内に挿入される。しかも挿入筒61の両端には、前記ベース筒部42a内での挿入筒61の軸方向位置を定めるための突部61a…,61bが突設されており、一方の突部61a…は、前記内側ケース42の内向き鍔部42bに当接するようにして挿入筒61の一端の複数箇所に突設され、他方の突部61bは、入口側接続孔40の内端を形成するようにして前記ボディ17に形成される端壁40aに当接するようにして挿入筒61の他端に突設される。   The insertion tube 61 is formed in a bottomed cylindrical shape with one end open and the other end closed, and is inserted into the base tube portion 42a so as to open the side opposite to the body 17. Moreover, at both ends of the insertion tube 61, projections 61a, 61b for determining the axial position of the insertion tube 61 in the base tube portion 42a are projected, and one projection 61a ... The inner cylinder 42 protrudes from a plurality of locations on one end of the insertion tube 61 so as to abut against the inward flange portion 42b, and the other projection 61b forms the inner end of the inlet side connection hole 40. It protrudes from the other end of the insertion tube 61 so as to contact an end wall 40 a formed on the body 17.

しかも前記ベース筒部42aの内周面および前記挿入筒61の外周面の一方、この実施の形態では挿入筒61の外周面に、前記ベース筒部42aの内周面および前記挿入筒61の外周面の他方、この実施の形態では前記ベース筒部42aの内周面に先端を当接させる複数のリブ62…が周方向に間隔をあけて突設され、それらのリブ62…相互間に前記隙間通路60…がそれぞれ形成される。 In addition, one of the inner peripheral surface of the base tube portion 42 a and the outer peripheral surface of the insertion tube 61, in this embodiment, the outer peripheral surface of the insertion tube 61, the inner peripheral surface of the base tube portion 42 a and the outer periphery of the insertion tube 61 On the other hand, in this embodiment, a plurality of ribs 62 are provided to protrude from the inner peripheral surface of the base cylinder portion 42a with their tips abutted in the circumferential direction. Gap passages 60 are respectively formed.

また前記ベース筒部42aの内周面および前記挿入筒61の外周面が、それらの軸方向一方側に向かうにつれて小径となるテーパ状に形成され、前記挿入筒61はその軸方向一端側から前記ベース筒部42a内に挿入される。   Further, the inner peripheral surface of the base tube portion 42a and the outer peripheral surface of the insertion tube 61 are formed in a tapered shape having a smaller diameter toward the one side in the axial direction, and the insertion tube 61 is formed from one end side in the axial direction. It is inserted into the base cylinder part 42a.

而して前記ボディ17および前記挿入筒61間には、ボディ17の高圧ガス通路25に通じる通路部63が前記加熱ガス通路59の一部となるようにして形成されるものであり、前記隙間通路60…は該通路部63を介して前記高圧ガス通路25に通じることになる。   Thus, a passage portion 63 communicating with the high-pressure gas passage 25 of the body 17 is formed between the body 17 and the insertion cylinder 61 so as to be a part of the heating gas passage 59, and the gap The passages 60 ... communicate with the high-pressure gas passage 25 through the passage portion 63.

ところで前記管路部材58は、前記挿入筒61の内径よりも小さな外径を有して前記挿入筒61内に同軸に挿入される突入管路部58aを一体に備えており、この突入管路部58aの内端部に、金属製のフィルタ64が、たとえば突入管路部58aの内端部内周にフィルタ64の外周部を圧入するようにして、嵌合、固定される。   By the way, the pipe member 58 is integrally provided with a rush pipe section 58a having an outer diameter smaller than the inner diameter of the insertion cylinder 61 and coaxially inserted into the insertion cylinder 61. The metal filter 64 is fitted and fixed to the inner end portion of the portion 58a, for example, by pressing the outer peripheral portion of the filter 64 into the inner periphery of the inner end portion of the entry pipe portion 58a.

再び図1および図2に注目して、ガス通路用カバー部材18は、ボディ17における円筒部17aの一端部を嵌合せしめるようにしてボディ17の外周部に締結されており、前記円筒部17aの内側で前記ボディ17および前記ガス通路用カバー部材18間には、前記弁孔27に通じる減圧室66が形成される。またガス通路用カバー部材18の中央部には、前記弁孔27と同軸にして減圧室66側に延びる案内筒部18aが一体に設けられる。   Referring again to FIGS. 1 and 2, the gas passage cover member 18 is fastened to the outer peripheral portion of the body 17 so as to fit one end of the cylindrical portion 17a of the body 17, and the cylindrical portion 17a. A decompression chamber 66 communicating with the valve hole 27 is formed between the body 17 and the gas passage cover member 18 inside. In addition, a guide cylinder portion 18 a extending coaxially with the valve hole 27 and extending toward the decompression chamber 66 is integrally provided at the center portion of the gas passage cover member 18.

前記案内筒部18aには、前記ダイヤフラム16の中央部に結合されるダイヤフラムロッド68が摺動可能に嵌合され、ダイヤフラムロッド68の外周には案内筒部18aの内周に摺接する環状の第7シール部材67が装着され、このダイヤフラムロッド68に弁軸30の一端が連結される。   A diaphragm rod 68 coupled to the central portion of the diaphragm 16 is slidably fitted to the guide tube portion 18a, and an annular first ring is slidably contacted with the inner periphery of the guide tube portion 18a. 7 seal member 67 is mounted, and one end of the valve shaft 30 is connected to the diaphragm rod 68.

図8を併せて参照して、前記ダイヤフラムロッド68は、該ダイヤフラムロッド68とは別体である第1リテーナ69を前記ダイヤフラム16の一面中央部との間に挟むものであり、このダイヤフラムロッド68に同軸に設けられる軸部68aが、前記ダイヤフラム16ならびに該ダイヤフラム16の他面中央部に当接する第2リテーナ70を貫通し、前記軸部68aをかしめて第2リテーナ70に係合することで、ダイヤフラムロッド68が前記ダイヤフラム16の中央部との間に第1および第2リテーナ69,70を挟むようにしてダイヤフラム16の中央部に結合されることになり、前記ダイヤフラム16、第1リテーナ69、第2リテーナ70および前記ダイヤフラムロッド68を少なくとも含むダイヤフラム集合体71が、前記ダイヤフラムロッド68に前記弁軸30を連結する前に予め組み立てられる。   Referring also to FIG. 8, the diaphragm rod 68 is configured such that a first retainer 69, which is a separate body from the diaphragm rod 68, is sandwiched between the central portion of one surface of the diaphragm 16. A shaft portion 68a provided coaxially therethrough passes through the diaphragm 16 and the second retainer 70 contacting the center of the other surface of the diaphragm 16, and the shaft portion 68a is caulked to engage with the second retainer 70. The diaphragm rod 68 is coupled to the central portion of the diaphragm 16 with the first and second retainers 69 and 70 sandwiched between the diaphragm 16 and the central portion of the diaphragm 16, and the diaphragm 16, first retainer 69, first A diaphragm assembly 71 including at least a retainer 70 and the diaphragm rod 68; Preassembled prior to connecting the valve shaft 30 to Yafuramuroddo 68.

前記ダイヤフラムロッド68には、前記弁機構15側に臨む端壁72aを閉塞端に有する挿入凹部72が前記弁機構15側に開放するようにして同軸に設けられ、前記弁軸30の一端部よりも大径の外周を有するとともに前記弁機構15側に開放した有底の連結凹部73を有する笠部材74が前記挿入凹部72に緩く嵌合される。また前記挿入凹部72の開口端内周には、無端状に連なってリング状に形成される環状の保持プレート75がかしめもしくは圧入(この実施の形態ではかしめ)によって固定され、前記笠部材74は前記保持プレート75と前記挿入凹部72の端壁72aとの間に保持される。   The diaphragm rod 68 is coaxially provided with an insertion recess 72 having an end wall 72a facing the valve mechanism 15 at the closed end so as to open to the valve mechanism 15 side. Further, a cap member 74 having a large-diameter outer periphery and having a bottomed connecting recess 73 opened to the valve mechanism 15 side is loosely fitted into the insertion recess 72. Further, an annular holding plate 75 formed in a ring shape is connected to the inner periphery of the opening end of the insertion recess 72 by caulking or press-fitting (caulking in this embodiment), and the cap member 74 is It is held between the holding plate 75 and the end wall 72 a of the insertion recess 72.

また前記連結凹部73に嵌合される前記弁軸30の一端部外周ならびに前記連結凹部73の内周には、相互に対応した環状の係合溝76,77が設けられ、前記弁軸30の半径方向に沿う拡縮を可能とした係合リング78が前記両係合溝76,77に係合される。   Further, annular engagement grooves 76 and 77 corresponding to each other are provided on the outer periphery of one end portion of the valve shaft 30 fitted in the connection recess 73 and the inner periphery of the connection recess 73, respectively. An engagement ring 78 that allows expansion and contraction along the radial direction is engaged with the engagement grooves 76 and 77.

しかも弁軸30を前記ダイヤフラムロッド68に連結するにあたっては、予め組み立てられたダイヤフラム集合体71のダイヤフラムロッド68に弁軸30を連結するものであり、その際、笠部材74を前記ダイヤフラムロッド68の前記挿入凹部72内に前記保持プレート75で挿入、固定した後に、該笠部材74に前記係合リング78を用いて前記弁軸30を連結する。また前記連結凹部73の開口端には、前記弁軸30の端部を嵌入する際のガイド面73aが内方に向かうにつれて小径となるテーパ面として形成される。   Moreover, when connecting the valve shaft 30 to the diaphragm rod 68, the valve shaft 30 is connected to the diaphragm rod 68 of the diaphragm assembly 71 assembled in advance. At this time, the cap member 74 is connected to the diaphragm rod 68. After the insertion recess 72 is inserted and fixed by the holding plate 75, the valve shaft 30 is connected to the cap member 74 using the engagement ring 78. In addition, a guide surface 73a when the end of the valve shaft 30 is inserted is formed at the opening end of the connection recess 73 as a tapered surface that decreases in diameter toward the inward direction.

ところで前記ガス通路用カバー部材18およびダイヤフラム16の一面間には圧力作用室80が形成され、ダイヤフラム16の他面およびダイヤフラムカバー22間にはばね室82が形成されるものであり、前記ダイヤフラム16は前記圧力作用室80の容積を減少させる側にコイル状のダイヤフラムばね83で付勢されるのであるが、ダイヤフラムばね83のばね荷重は調整可能である。   By the way, a pressure acting chamber 80 is formed between the gas passage cover member 18 and one surface of the diaphragm 16, and a spring chamber 82 is formed between the other surface of the diaphragm 16 and the diaphragm cover 22. Is biased by the coiled diaphragm spring 83 toward the side of reducing the volume of the pressure acting chamber 80, but the spring load of the diaphragm spring 83 can be adjusted.

前記弁体29に弁軸30を介して連なるとともにダイヤフラム16の中央部に結合されるダイヤフラムロッド68が備える軸部68aには、外周面に雄ねじ84が刻設されるとともに前記ダイヤフラムロッド68とは反対側の端面に係合凹部85が設けられる調整ねじ86が、前記ばね室82内で軸線まわりの回転を可能として嵌合、支持され、前記調整ねじ86の回転軸線と同軸の軸線まわりの回転を不能として前記ダイヤフラムカバー22の内周に係合するものの前記軸線方向の移動を可能として前記ばね室82に収容されるばね受け部材87の内周に前記調整ねじ86の外周の雄ねじ84が螺合される。   The shaft portion 68a of the diaphragm rod 68 that is connected to the valve body 29 via the valve shaft 30 and is coupled to the central portion of the diaphragm 16 is provided with a male screw 84 on the outer peripheral surface and the diaphragm rod 68. An adjustment screw 86 provided with an engagement recess 85 on the opposite end face is fitted and supported in the spring chamber 82 so as to be able to rotate about the axis, and rotates about an axis coaxial with the rotation axis of the adjustment screw 86. The male screw 84 on the outer periphery of the adjusting screw 86 is screwed on the inner periphery of the spring receiving member 87 accommodated in the spring chamber 82, which can be moved in the axial direction, although engaged with the inner periphery of the diaphragm cover 22. Combined.

前記ダイヤフラムカバー22は、横断面形状を図9で示すように非円形とした筒部22aを有するとともに一端を端壁22bで閉じた帽状に形成されており、前記ばね受け部材87は、前記筒部22aの軸線に沿う方向の移動を可能としつつ軸線まわりの回転を不能として前記筒部22aの内周に係合される。   The diaphragm cover 22 has a cylindrical portion 22a having a non-circular cross-sectional shape as shown in FIG. 9, and is formed in a cap shape having one end closed by an end wall 22b. The cylindrical portion 22a is engaged with the inner periphery of the cylindrical portion 22a while allowing the cylindrical portion 22a to move in the direction along the axial line and disabling rotation around the axial line.

前記ばね受け部材87および前記ダイヤフラムカバー22の前記端壁22b間にコイルばねである前記ダイヤフラムばね83が縮設され、前記調整ねじ86の前記係合凹部85が設けられる端面に対向した位置で前記ダイヤフラムカバー22の前記端壁22bに工具挿入孔88が設けられ、該工具挿入孔88を閉じるキャップ89が前記ダイヤフラムカバー22の前記端壁22bに取付けられる。   The diaphragm spring 83 which is a coil spring is contracted between the spring receiving member 87 and the end wall 22b of the diaphragm cover 22, and the adjustment screw 86 is opposed to the end surface where the engagement recess 85 is provided. A tool insertion hole 88 is provided in the end wall 22 b of the diaphragm cover 22, and a cap 89 that closes the tool insertion hole 88 is attached to the end wall 22 b of the diaphragm cover 22.

また前記ダイヤフラムカバー22には、ばね室82内に通じる負圧導入管91が設けられており、この負圧導入管91には、エンジンの吸気負圧を導く管路(図示せず)が接続される。   The diaphragm cover 22 is provided with a negative pressure introducing pipe 91 that communicates with the spring chamber 82, and a pipe line (not shown) for guiding the intake negative pressure of the engine is connected to the negative pressure introducing pipe 91. Is done.

図10を併せて参照して、前記ボディ17には、該ボディ17に一体に設けられた前記円筒部17aを囲む円形のガス通路用溝92がボディ17の一面に開口するようにして設けられ、このガス通路用溝92を覆うようにしてボディ17の一面に取付けられるガス通路用カバー部材18と、前記ガス通路用溝92とで低圧ガス通路93が構成され、該低圧ガス通路93よりも外方でボディ17およびガス通路用カバー部材18間には、環状の第8シール部材94が介装される。   Referring also to FIG. 10, the body 17 is provided with a circular gas passage groove 92 surrounding the cylindrical portion 17 a provided integrally with the body 17 so as to open on one surface of the body 17. The gas passage cover member 18 attached to one surface of the body 17 so as to cover the gas passage groove 92 and the gas passage groove 92 constitute a low pressure gas passage 93. An annular eighth seal member 94 is interposed between the body 17 and the gas passage cover member 18 on the outside.

しかも前記円筒部17aの周方向一箇所には、該円筒部17a内に形成される減圧室66を前記低圧ガス通路93に連通せしめるようにした開口部95が円筒部17aの一部を切欠くようにして設けられ、その開口部95の一側で円筒部17aに一端部を連ならせて接線方向に延びる延長壁部96が、その他端部をボディ17の外周部に接続するようにしてボディ17に一体に設けられる。一方、前記ガス通路用カバー部材18に、前記円筒部17aおよび前記延長壁部96の一端を嵌合せしめる嵌合溝97を形成する突部98が、相互に連なった前記円筒部17aおよび前記延長壁部96の形状に対応した形状を有するように突設される。   In addition, at one place in the circumferential direction of the cylindrical portion 17a, an opening 95 that allows the decompression chamber 66 formed in the cylindrical portion 17a to communicate with the low-pressure gas passage 93 cuts out a part of the cylindrical portion 17a. An extension wall 96 that extends in the tangential direction with one end connected to the cylindrical portion 17 a on one side of the opening 95 is connected to the outer peripheral portion of the body 17. Provided integrally with the body 17. On the other hand, a protrusion 98 that forms a fitting groove 97 into which one end of the cylindrical portion 17a and the extension wall portion 96 is fitted to the gas passage cover member 18 is connected to the cylindrical portion 17a and the extension. It protrudes so as to have a shape corresponding to the shape of the wall portion 96.

前記減圧室66から前記低圧ガス通路93に流出したLPG燃料は、前記円筒部17aの周囲をほぼ一周するように低圧ガス通路93内を流通するものであり、低圧ガス通路93の始点PSが、前記開口部95が配置される側である前記延長壁部96の一側に設定され、低圧ガス通路93の終点PEが前記延長壁部96の他側に設定される。   The LPG fuel that has flowed out of the decompression chamber 66 into the low-pressure gas passage 93 circulates in the low-pressure gas passage 93 so as to make a round around the cylindrical portion 17a, and the starting point PS of the low-pressure gas passage 93 is The extension wall 96 is set on one side where the opening 95 is disposed, and the end point PE of the low-pressure gas passage 93 is set on the other side of the extension wall 96.

しかも前記ガス通路用カバー部材18には、前記低圧ガス通路93の終点PEに通じるガス出口管99が設けられる。また前記ガス通路用カバー部材18には、前記終点PE付近で低圧ガス通路93内に突入されるリリーフ弁100が設けられており、このリリーフ弁100は、前記低圧ガス通路93内に通じる弁孔101を先端閉塞部に有して有底円筒状に形成されて低圧ガス通路93内に突入するようにして前記ガス通路用カバー部材18に一体に設けられる弁ハウジング102と、前記弁孔101を閉じ得るシール部103を先端に有して前記弁ハウジング102に摺動可能に嵌合される弁体104と、接続管部105aを一に有して前記弁ハウジング102の開口端に圧入等で嵌合、固定される蓋部材105と、該蓋部材105および前記弁体104間に縮設されるばね106とで構成され、前記弁体104は、前記弁孔101を開放した状態では弁孔101から放出されるLPG燃料を前記接続管部105a側に流通させ得るように形成される。 Moreover, the gas passage cover member 18 is provided with a gas outlet pipe 99 leading to the end point PE of the low-pressure gas passage 93. The gas passage cover member 18 is provided with a relief valve 100 that enters the low-pressure gas passage 93 near the end point PE. The relief valve 100 has a valve hole that communicates with the low-pressure gas passage 93. 101 is formed in a bottomed cylindrical shape having a tip closed portion, and is provided integrally with the gas passage cover member 18 so as to enter the low-pressure gas passage 93, and the valve hole 101 includes a valve body 104 slidably fitted in the valve housing 102 has a seal 103 that may close on the tip, press-fitting the open end of the valve housing 102 a connecting pipe portion 105a has one body The lid member 105 is fitted and fixed at a position, and the spring 106 is contracted between the lid member 105 and the valve body 104. The valve body 104 is in a state where the valve hole 101 is opened. Is formed to a LPG fuel discharged from the bore 101 may then flow to the connecting tube portion 105a side.

また前記低圧ガス通路93内の圧力を、前記ダイヤフラム16の一面が臨む圧力作用室80に作用せしめるための連通路108を形成するようにして前記低圧ガス通路93内に突入する筒部109が、たとえば前記終点PE付近の低圧ガス通路93に通じるようにして前記ガス通路用カバー部材18に一体に設けられる。   Further, a cylindrical portion 109 that enters the low-pressure gas passage 93 so as to form a communication passage 108 for causing the pressure in the low-pressure gas passage 93 to act on the pressure working chamber 80 facing one surface of the diaphragm 16 is provided. For example, the gas passage cover member 18 is provided integrally with the low pressure gas passage 93 near the end point PE.

図11を併せて参照して、前記弁ハウジング21には、前記低圧ガス通路93の外側で熱源となるエンジン冷却水を流通させる加熱流体通路110が形成されるものであり、前記ボディ17の前記低圧ガス通路93とは反対側の他面には加熱流体通路用溝111が設けられ、前記加熱流体通路用溝111を覆って前記ボディ17の他面に取付けられる加熱流体通路用カバー部材19と、前記加熱流体通路用溝111とで加熱流体通路110が形成される。   Referring also to FIG. 11, the valve housing 21 is formed with a heating fluid passage 110 through which engine coolant serving as a heat source flows outside the low-pressure gas passage 93. A heating fluid passage groove 111 is provided on the other surface opposite to the low pressure gas passage 93, and the heating fluid passage cover member 19 is attached to the other surface of the body 17 so as to cover the heating fluid passage groove 111. The heating fluid passage 110 is formed by the heating fluid passage groove 111.

前記ボディ17の他面側には、前記ガス通路用溝92よりも直径を大きくした凹部112が設けられており、ボディ17には、前記ガス通路用溝92の外周に略対応した位置で円弧状に形成されて前記凹部112内に配置される外側円弧壁113と、前記ガス通路用溝92の内周に略対応した位置で円弧状に形成されて前記凹部112内に配置される内側円弧壁114とが一体に設けられており、外側円弧壁113の一端113aよりも周方向一方にずれた位置に内側円弧壁114の一端114aが配置され、外側円弧壁113の他端113bよりも周方向一方にずれた位置に内側円弧壁114の他端114bが配置される。 A concave portion 112 having a diameter larger than that of the gas passage groove 92 is provided on the other surface side of the body 17, and the body 17 has a circular shape at a position substantially corresponding to the outer periphery of the gas passage groove 92. An outer arc wall 113 formed in an arc shape and disposed in the recess 112, and an inner arc formed in an arc shape at a position substantially corresponding to the inner periphery of the gas passage groove 92 and disposed in the recess 112. The wall 114 is integrally provided, and one end 114a of the inner arc wall 114 is disposed at a position shifted to one side in the circumferential direction from the one end 113a of the outer arc wall 113, and the other end 113b of the outer arc wall 113 is peripheral. The other end 114b of the inner arc wall 114 is arranged at a position shifted in one direction.

しかも外側円弧壁113の一端113aには、前記内側円弧壁114の一端114aの周方向他側に配置されるようにして前記凹部112の半径方向に延びる第1半径方向壁115の外端が直角に連設され、この第1半径方向壁115の内端は、前記取付け孔31の他端を閉じる前記端壁32に連設される。また内側円弧壁114の他端114bには、前記外側円弧壁113の他端113bの周方向一側に配置されるようにして第1半径方向壁115と平行に延びる第2半径方向壁116の内端が直角に連設され、第2半径方向壁116の外端は前記凹部112の外周でボディ17に直角に連設される。さらに前記外側円弧壁113の中間部外周および凹部112の外周間を直角に結ぶ隔壁117がボディ17に設けられる。   Moreover, the outer end of the first radial wall 115 extending in the radial direction of the recess 112 is disposed at a right angle at one end 113a of the outer arc wall 113 so as to be disposed on the other circumferential side of the one end 114a of the inner arc wall 114. The inner end of the first radial wall 115 is connected to the end wall 32 that closes the other end of the mounting hole 31. Further, the other end 114b of the inner arc wall 114 has a second radial wall 116 extending parallel to the first radial wall 115 so as to be disposed on one side in the circumferential direction of the other end 113b of the outer arc wall 113. The inner end is connected at right angles, and the outer end of the second radial wall 116 is connected at right angles to the body 17 on the outer periphery of the recess 112. Further, the body 17 is provided with a partition wall 117 that connects the outer periphery of the intermediate arc wall 113 and the outer periphery of the recess 112 at a right angle.

而して前記加熱流体通路用溝111は、前記凹部112、前記外側円弧壁113、内側円弧壁114、第1半径方向壁115、第2半径方向壁116および隔壁117によって形成されるものであり、この加熱流体通路用溝111および加熱流体通路用カバー部材19間に形成される加熱流体通路110は、前記隔壁117の一側で該加熱流体通路110に流入したエンジン冷却水を外側円弧壁113の外周に沿って第2半径方向壁116まで流通させる通路部と、第1および第2半径方向壁115,116でガイドされて内側円弧壁114の内方までエンジン冷却水を流通させる通路部と、内側円弧壁114および外側円弧壁113間を第2半径方向壁116までエンジン冷却水を流通させる通路部と、外側円弧壁113の外周に沿って前記隔壁117の他側まで流通させる通路部とから成る。   Thus, the heating fluid passage groove 111 is formed by the recess 112, the outer arc wall 113, the inner arc wall 114, the first radial wall 115, the second radial wall 116, and the partition wall 117. The heating fluid passage 110 formed between the heating fluid passage groove 111 and the heating fluid passage cover member 19 is configured such that the engine cooling water flowing into the heating fluid passage 110 on one side of the partition wall 117 flows outside the arc wall 113. A passage portion that circulates to the second radial wall 116 along the outer periphery of the gas passage, and a passage portion that is guided by the first and second radial walls 115 and 116 and circulates the engine coolant to the inside of the inner arc wall 114. A passage portion through which engine cooling water flows between the inner arc wall 114 and the outer arc wall 113 to the second radial wall 116, and along the outer periphery of the outer arc wall 113. Comprising a passage for flowing to the other side of the partition wall 117.

前記ボディ17の側部には、前記加熱流体通路110にエンジン冷却水を導入するようにして前記隔壁117の一側で前記加熱流体通路110に通じる冷却水入口管118と、前記加熱流体通路110からエンジン冷却水を導出するようにして前記隔壁117の他側で前記加熱流体通路110に通じる冷却水出口管119とが液密に嵌合されており、冷却水入口管118および冷却水出口管119のボディ17への嵌合状態を共通に保持する嵌合保持板120がボルト121でボディ17に締結される。また前記加熱流体通路110の外側で前記ボディ17および加熱流体通路用カバー部材19間に環状の第9シール部材122が介装される。   At the side of the body 17, a cooling water inlet pipe 118 that leads to the heating fluid passage 110 on one side of the partition wall 117 so as to introduce engine cooling water into the heating fluid passage 110, and the heating fluid passage 110. The cooling water outlet pipe 119 communicating with the heating fluid passage 110 on the other side of the partition wall 117 is liquid-tightly fitted so that the engine cooling water is led out from the cooling water inlet pipe 118 and the cooling water outlet pipe. The fitting holding plate 120 that holds the fitting state of the 119 to the body 17 in common is fastened to the body 17 with bolts 121. An annular ninth seal member 122 is interposed between the body 17 and the heating fluid passage cover member 19 outside the heating fluid passage 110.

減圧弁の弁ハウジング21には、前記低圧ガス通路93の始点PSから終点PEに向けての前記LPG燃料の基準流通方向124に沿って円弧状に延びる単一の通路長手方向突出壁125と、前記基準流通方向124と直交して前記低圧ガス通路93の幅方向に延びる複数の通路幅方向突出壁126…とが、低圧ガス通路93内に突入するようにして設けられる。   In the valve housing 21 of the pressure reducing valve, a single passage longitudinal protruding wall 125 extending in an arc shape along the reference flow direction 124 of the LPG fuel from the start point PS to the end point PE of the low pressure gas passage 93, A plurality of passage width direction protruding walls 126... Extending in the width direction of the low pressure gas passage 93 perpendicular to the reference flow direction 124 are provided so as to enter the low pressure gas passage 93.

図12および図13を併せて参照して、前記低圧ガス通路93内には、複数の通路室127…と、それらの通路室127…を前記LPG燃料が順次流通するようにして相互に隣接する通路室127…間を連通する複数の第1および第2連通路128…,129…とが、前記弁ハウジング21のボディ17およびガス通路用カバー部材18、前記通路長手方向突出壁125および前記通路幅方向突出壁126…の協働により形成され、第1および第2連通路128…,129…は、複数の前記通路室127…を順次ジグザグに経由して前記低圧ガス通路93の始点PSから終点PEに至るまで前記LPG燃料を流通させるように配置される。   Referring to FIGS. 12 and 13 together, the low pressure gas passage 93 is adjacent to each other such that a plurality of passage chambers 127... And the passage chambers 127. A plurality of first and second communication passages 128, 129, which communicate with each other between the passage chambers 127, are the body 17 of the valve housing 21, the gas passage cover member 18, the passage longitudinal projecting wall 125, and the passages. The first and second communication passages 128, 129, ... are formed in cooperation with the width direction projecting walls 126 ..., sequentially from the starting point PS of the low-pressure gas passage 93 through the plurality of passage chambers 127, zigzag. It arrange | positions so that the said LPG fuel may be distribute | circulated until it reaches the end point PE.

第1連通路128…は、前記通路長手方向突出壁125を相互間に挟んで隣接する通路室127,127間を結ぶものであり、第2連通路129…は前記通路幅方向突出壁126を相互間に挟んで隣接する通路室127,127間を結ぶものであるが、第1および第2連通路128…,129…は、前記通路長手方向突出壁125の突出方向で相互に反対側に配置される。   The first communication passage 128... Connects the passage chambers 127 and 127 adjacent to each other with the passage longitudinal protruding wall 125 interposed therebetween. The second communication passage 129. The passage chambers 127 and 127 that are adjacent to each other are connected to each other, and the first and second communication passages 128 to 129 are opposite to each other in the protruding direction of the passage longitudinal protruding wall 125. Be placed.

ところで、低圧ガス通路93は、ボディ17に設けられるガス通路用溝92と、該ガス通路用溝92を覆う前記ガス通路用カバー部材18とで構成されるものであり、ガス通路用溝92の底壁92aおよびガス通路用カバー部材18に、前記通路長手方向突出壁125および前記通路幅方向突出壁126…のいずれかがそれぞれ突設されるものであり、しかも前記ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材18の一方に前記通路長手方向突出壁125および前記通路幅方向突出壁126…の一方が突設され、前記ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材18の他方に前記通路長手方向突出壁125および前記通路幅方向突出壁126…の他方が突設される。   By the way, the low pressure gas passage 93 is composed of a gas passage groove 92 provided in the body 17 and the gas passage cover member 18 covering the gas passage groove 92. The bottom wall 92a and the gas passage cover member 18 are respectively provided with any one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126, and the bottom of the gas passage groove 92. One of the passage longitudinal projecting wall 125 and the passage width projecting wall 126... Projects from one of the wall 92 a and the gas passage cover member 18, and the bottom wall 92 a of the gas passage groove 92 and the gas passage. The other of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126...

而してこの実施の形態では、ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材18の一方であるガス通路用溝92の底壁92aに前記通路長手方向突出壁125が突設され、前記ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材1の他方である前記ガス通路用カバー部材1に、前記通路長手方向突出壁125を跨ぐように形成される前記通路幅方向突出壁126…が突設される。 Thus, in this embodiment, the passage longitudinal projecting wall 125 projects from the bottom wall 92a of the gas passage groove 92 and the bottom wall 92a of the gas passage groove 92 which is one of the gas passage cover members 18. is, the bottom wall 92a and the other a is pre-outs scan path cover member 1 8 of the gas passage cover member 1 8 of the gas passage groove 92 is formed so as to straddle the passageway longitudinal projecting wall 125 The passage width direction projecting walls 126 are projected.

前記通路長手方向突出壁125の先端と、前記ガス通路用カバー部材18との間に第1連通路128…が形成され、前記通路幅方向突出壁126…の先端に、前記ガス通路用溝92の底壁92aとの間に第2連通路129…を形成するための切欠き130…が設けられる。すなわち前記通路長手方向突出壁125は、第2連通路129…が配置される側でガス通路溝92の底壁92aに突設されることになる。 A first communication passage 128 is formed between the distal end of the passage longitudinal projecting wall 125 and the gas passage cover member 18, and the gas passage groove 92 is formed at the distal end of the passage width projecting wall 126. Are provided with notches 130 for forming second communication passages 129... That said passage longitudinally protruding wall 125 will be protruding from the bottom wall 92a of the gas passage grooves 92 on the side second communication passage 129 ... are arranged.

ところで前記基準流通方向124での各通路室127…の長さは、前記低圧ガス通路93の幅方向での各通路室127…の幅よりも大きく設定されており、前記エンジン冷却水を流通させる加熱流体通路110が、前記通路長手方向突出壁125の突出方向で前記低圧ガス通路93に臨む一対のガス通路壁であるガス通路用カバー部材18およびガス通路溝9の底壁92aのうち第2連通路129…側のガス通路壁である前記底壁92aを前記低圧ガス通路93との間に挟む位置に配置される。 By the way, the length of each passage chamber 127 in the reference flow direction 124 is set to be larger than the width of each passage chamber 127 in the width direction of the low-pressure gas passage 93, and allows the engine coolant to flow. heated fluid passage 110, out of the passageway longitudinally projecting wall 125 the low-pressure gas passage 93 to face the pair of gas passage cover member 18 and the gas passage grooves 9 2 is a gas passage wall in the protruding direction of the bottom wall 92a The bottom wall 92a that is the gas passage wall on the second communication passage 129... Is disposed between the low-pressure gas passage 93 and the bottom wall 92a.

また前記通路長手方向突出壁125および前記通路幅方向突出壁126…の少なくとも一方内には熱源となるエンジン冷却水が導かれるものであり、この実施の形態では、ボディ17に突設される突出壁、すなわちガス通路溝92の底壁92aに突設される前記通路長手方向突出壁125が、その内部にエンジン冷却水を導入するようにして加熱流体通路110側に開放した中空状に形成される。   Further, engine cooling water serving as a heat source is led into at least one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126. In this embodiment, the protrusion protruding from the body 17 is provided. The wall, that is, the passage longitudinal projecting wall 125 projecting from the bottom wall 92a of the gas passage groove 92 is formed in a hollow shape opened to the heating fluid passage 110 side so as to introduce engine cooling water therein. The

また前記低圧ガス通路93の一側面を形成するガス通路壁であるガス通路用カバー部材18から突設される前記通路幅方向突出壁126…と、前記通路長手方向突出壁125との間、ならびに前記通路幅方向突出壁126…と、前記低圧ガス通路93の側面のうち前記ガス通路用カバー部材18を除く側面との間には、微小間隙131…が形成される。   Further, between the passage width direction protruding wall 126 projecting from the gas passage cover member 18 which is a gas passage wall forming one side surface of the low pressure gas passage 93, the passage longitudinal direction protruding wall 125, and A minute gap 131 is formed between the passage width direction protruding wall 126 and the side surface of the low pressure gas passage 93 excluding the gas passage cover member 18.

而して上述のように低圧ガス通路93内に、通路長手方向突出壁125と、通路幅方向突出壁126…とが突入され、ボディ17およびガス通路用カバー部材18、前記通路長手方向突出壁125および前記通路幅方向突出壁126…の協働によって、複数の通路室127…と、それらの通路室127…間を連通する複数の第1および第2連通路128…,129…とが低圧ガス通路93内に形成されることにより、LPG燃料は、図12および図13の白抜き矢印で示すように、低圧ガス通路93の幅方向に沿う流れと、低圧ガス通路93の幅方向に直交する方向の流れとが組み合わされて成る三次元的な流通経路を経るようにして低圧ガス通路93内をジグザグに流通することになる。 Thus, the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126... Are inserted into the low pressure gas passage 93 as described above, and the body 17, the gas passage cover member 18, and the passage longitudinal direction protruding wall. 125 and the passage width direction projecting wall 126..., And the plurality of passage chambers 127... And the plurality of first and second communication passages 128. by being formed in the gas passage 93, LPG fuel, as shown by a hollow arrow in FIG. 12 and FIG. 13, the flow along the width direction of the low-pressure gas passage 93, in the width direction of the low-pressure gas passage 93 The low-pressure gas passage 93 circulates in a zigzag manner through a three-dimensional distribution path formed by combining the flows in the orthogonal directions.

ところで弁機構15において、ボディ17の中央円筒部17b内において、前記端壁32および弁体29間には、該弁体29の背面を臨ませる背圧室132が形成されており、この背圧室132を前記低圧ガス通路93に連通させるための連通孔133が、前記低圧ガス通路93を貫通するようにして前記ボディ17に設けられ、この連通孔133の外端開口部は蓋部材134で気密に閉じられる。しかも前記連通孔133は前記通路長手方向突出壁125をも貫通するものであり、通路長手方向突出壁125はその内部にエンジン冷却水を導入するようにして基本的には中空状に形成されるのであるが、通路長手方向突出壁125の前記連通孔133が設けられる部分だけは中実に形成される。 By the way, in the valve mechanism 15, a back pressure chamber 132 is formed between the end wall 32 and the valve body 29 in the central cylindrical portion 17 b of the body 17 so that the back surface of the valve body 29 faces. A communication hole 133 for communicating the chamber 132 with the low-pressure gas passage 93 is provided in the body 17 so as to penetrate the low-pressure gas passage 93, and an outer end opening of the communication hole 133 is formed by a lid member 134. Closed airtight. Moreover, the communication hole 133 also penetrates the passage longitudinal projecting wall 125, and the passage longitudinal projecting wall 125 is basically formed in a hollow shape so as to introduce engine cooling water therein. However, only the portion of the passage longitudinal projecting wall 125 where the communication hole 133 is provided is solid.

次にこの実施の形態の作用について説明すると、LPG燃料用減圧弁が備える弁ハウジング21の一部を構成するボディ17の側面には、前記ボディ17に設けられた高圧ガス通路25と、減圧すべきLPG燃料を導く管路部材58との間の加熱用ガス通路59を流通するLPG燃料を加熱するためのPTCヒータユニット41が取り付けられており、このPTCヒータユニット41では、加熱用ガス通路59の少なくとも一部を構成する隙間通路60…が、外周面にPTC素子43が配設されたベース筒部42aの内周面と、該ベース筒部42a内に挿入される挿入筒61の外周面との間に形成されており、隙間通路60…の外側壁面であるベース筒部42aの内周面を放熱面とし、加熱用ガス通路59を流通する全てのLPG燃料がその放熱面の近傍を流通するようにしてLPG燃料の加熱効率を高めることができる。   Next, the operation of this embodiment will be described. On the side surface of the body 17 constituting a part of the valve housing 21 provided in the LPG fuel pressure reducing valve, a high pressure gas passage 25 provided in the body 17 and a pressure reducing portion are provided. A PTC heater unit 41 for heating the LPG fuel flowing through the heating gas passage 59 between the pipe member 58 that guides the LPG fuel to be heated is attached. In the PTC heater unit 41, the heating gas passage 59 is provided. The gap passages 60... Constituting at least a part of the inner peripheral surface of the base cylindrical portion 42a having the PTC element 43 disposed on the outer peripheral surface and the outer peripheral surface of the insertion cylinder 61 inserted into the base cylindrical portion 42a. All the LPG fuel flowing through the heating gas passage 59 is formed by using the inner peripheral surface of the base cylindrical portion 42a, which is the outer wall surface of the clearance passage 60 ... It is possible to increase the heating efficiency of the LPG fuel so as to flow in the vicinity of the hot surface.

また複数の平板状のPTC素子43…が、ベース筒部42aの外周面に、該ベース筒部42aの軸線に沿う方向から見て多角形状となるように配置されるので、ベース筒部42aを覆うように複数の平板状である安価なPTC素子43…を配置することを可能とし、LPG燃料の加熱効率を高めることができる。   Further, the plurality of flat plate-like PTC elements 43 are arranged on the outer peripheral surface of the base cylinder part 42a so as to have a polygonal shape when viewed from the direction along the axis of the base cylinder part 42a. It is possible to dispose a plurality of inexpensive PTC elements 43... That are in the form of a flat plate so as to increase the heating efficiency of the LPG fuel.

また挿入筒61の外周面に、前記ベース筒部42aの内周面に先端を当接させる複数のリブ62…が周方向に間隔をあけて突設され、それらのリブ62…相互間に前記隙間通路60…がそれぞれ形成されるので、ベース筒部42aおよび挿入筒61間に隙間通路60…を確実に形成するようにしてベース筒部42aに対する挿入筒61の半径方向位置を容易に定めることができる。   Further, a plurality of ribs 62 are provided on the outer peripheral surface of the insertion cylinder 61 so as to abut on the inner peripheral surface of the base cylinder portion 42a at intervals in the circumferential direction. Since the gap passages 60 are respectively formed, the radial position of the insertion tube 61 with respect to the base tube portion 42a can be easily determined by reliably forming the gap passages 60 between the base tube portion 42a and the insertion tube 61. Can do.

しかもベース筒部42aの内周面および挿入筒61の外周面が、それらの軸方向一方側に向かうにつれて小径となるテーパ状に形成され、挿入筒61がその軸方向一端側から前記ベース筒部42a内に挿入されるので、ベース筒部42aへの挿入筒61の挿入ならびにベース筒部42a内での挿入筒61の位置決めが容易となる。   Moreover, the inner peripheral surface of the base tube portion 42a and the outer peripheral surface of the insertion tube 61 are formed in a tapered shape having a smaller diameter toward the one side in the axial direction, and the insertion tube 61 extends from the one end side in the axial direction to the base tube portion. Since it is inserted into 42a, it becomes easy to insert the insertion cylinder 61 into the base cylinder part 42a and to position the insertion cylinder 61 within the base cylinder part 42a.

また前記ベース筒部42aは、前記ボディ17に締結されるフランジ部42dを有する内側ケース42の一部を構成するものであり、隙間通路60…に連なる通路部63を形成するボディ17に直接接続されるので、PTCヒータユニット41をコンパクトにLPG燃料用減圧弁に取り付けることができる。   The base cylinder portion 42a constitutes a part of the inner case 42 having a flange portion 42d fastened to the body 17, and is directly connected to the body 17 forming the passage portion 63 connected to the gap passage 60. Thus, the PTC heater unit 41 can be compactly attached to the LPG fuel pressure reducing valve.

また挿入筒61の軸方向両端に突設される突部61a,61bが、前記ベース筒部42a内での挿入筒61の軸方向位置を定めるようにして、ベース筒部42aに設けられる内向き鍔部42bならびにボディ17に形成される端壁40aにそれぞれ当接されるので、挿入筒61の軸方向位置決めが容易となる。   Further, the projecting portions 61a and 61b provided at both ends in the axial direction of the insertion tube 61 define the axial position of the insertion tube 61 in the base tube portion 42a, and are inwardly provided on the base tube portion 42a. Since the flange 42b and the end wall 40a formed on the body 17 are brought into contact with each other, the insertion tube 61 can be easily positioned in the axial direction.

また挿入筒61は、軸方向一端を開放するとともに軸方向他端を閉じる有底円筒状に形成されており、ベース筒部42aに同軸に取付けられる管路部材58が一体に備える突入管路部58aが、前記挿入筒61の内径よりも小さな外径を有して前記挿入筒61内に挿入され、この突入管路部58aの内端部にフィルタ64が嵌合、固定されるので、ベース筒部42aおよび挿入筒61の軸線に沿う方向でPTCヒータユニット41が大型化することを避けながら、隙間通路60…内に導かれるLPG燃料を濾過するフィルタ64を配置することができる。しかも金属製であるフィルタ64の外周部が、突入管路部58aの内端部内周に圧入されるので、フィルタ64を簡易な構成で突入管路部58aの内端部に嵌合、固定することができる。   Further, the insertion cylinder 61 is formed in a bottomed cylindrical shape that opens one end in the axial direction and closes the other end in the axial direction, and is a rush pipe section integrally provided with a pipe line member 58 that is coaxially attached to the base cylinder section 42a. 58a has an outer diameter smaller than the inner diameter of the insertion cylinder 61 and is inserted into the insertion cylinder 61, and the filter 64 is fitted and fixed to the inner end of the rush pipe section 58a. A filter 64 for filtering LPG fuel guided into the gap passages 60 can be disposed while avoiding an increase in the size of the PTC heater unit 41 in the direction along the axis of the cylindrical portion 42a and the insertion cylinder 61. In addition, since the outer peripheral portion of the filter 64 made of metal is press-fitted into the inner periphery of the inner end portion of the entry pipe portion 58a, the filter 64 is fitted and fixed to the inner end portion of the entry pipe portion 58a with a simple configuration. be able to.

ところで前記PTCヒータユニット41は、前記ベース筒部42aを有する内側ケース42と、ベース筒部42aの外周面に配置される複数のPTC素子…と、それらのPTC素子43…に個別にかつ弾発的に接触する複数の電極部44a…を有する通電部材44と、ベース筒部42aの外周面との間に前記各PTC素子43…を挟む複数の電極部44a…を内周面で保持する筒状の外側ケース45とを備えるものであり、前記通電部材44は、複数の前記電極部44a…と、それらの電極部44a…を共通に接続せしめる環状の集合部44bと、集合部44bに一端が接続される端子部44cから成るものである。而して前記外側ケース45の内側に配置される複数の前記電極部44a…に共通に連なる前記集合部44bが前記外側ケース45の軸方向一端側に配置されるとともに前記端子部44cの一部が前記外側ケース45の外側に位置するように前記通電部材44が配置され、且つ前記集合部44bを前記外側ケース45の一端との間に挟み込む通電部材保持リング46が前記外側ケース45の軸方向一端部に嵌合された状態で、前記外側ケース45の一端側と前記通電部材保持リング46とが合成樹脂から成るモールド部47で覆われ、少なくとも前記通電部材44、前記外側ケース45、前記通電部材保持リング46および前記モールド部47から成る通電部側集合体48に、前記ベース筒部42aの外周面に前記PTC素子43…を配置した状態にある前記内側ケース42が嵌合される。
The PTC heater unit 41 includes an inner case 42 having the base tube portion 42a, a plurality of PTC elements disposed on the outer peripheral surface of the base tube portion 42a, and the PTC elements 43 individually and elastically. That holds a plurality of electrode portions 44a sandwiching the PTC elements 43 between the current-carrying member 44 having a plurality of electrode portions 44a in contact with each other and the outer peripheral surface of the base cylinder portion 42a on the inner peripheral surface. The energizing member 44 includes a plurality of the electrode portions 44a, an annular aggregate portion 44b that connects the electrode portions 44a in common, and one end to the aggregate portion 44b. Is composed of a terminal portion 44c to which is connected. Thus, the collective portion 44b that is connected in common to the plurality of electrode portions 44a... Disposed inside the outer case 45 is disposed on one end side in the axial direction of the outer case 45 and a part of the terminal portion 44c. The energizing member 44 is disposed so that the energizing member 44 is positioned outside the outer case 45, and an energizing member holding ring 46 that sandwiches the collecting portion 44 b with one end of the outer case 45 has an axial direction of the outer case 45. One end side of the outer case 45 and the energizing member holding ring 46 are covered with a molded portion 47 made of synthetic resin in a state fitted to one end , and at least the energizing member 44, the outer case 45 , and the energization The PTC elements 43 are arranged on the outer peripheral surface of the base cylindrical portion 42a in the energizing portion side assembly 48 including the member holding ring 46 and the mold portion 47. The inner case 42 in a state is fitted.

したがって複数のPTC素子43…と、それらのPTC素子43…に個別に接触する複数の電極とを組立時に保持するための部材が不要であり、部品点数を低減することができ、通電部側集合体48を予め形成しておくことによって組立工数を低減しつつ容易に組立可能となる。   Therefore, a member for holding a plurality of PTC elements 43... And a plurality of electrodes individually contacting the PTC elements 43 at the time of assembling is unnecessary, the number of parts can be reduced, and the energization unit side assembly By forming the body 48 in advance, the assembly can be easily performed while reducing the number of assembling steps.

また前記モールド部47には、端子部44cの一部をコネクタ端子55として配置するコネクタ部47aが一体に形成されるので、コネクタ部47aを生産性高く形成することができる。   Further, since the connector portion 47a in which a part of the terminal portion 44c is arranged as the connector terminal 55 is integrally formed in the mold portion 47, the connector portion 47a can be formed with high productivity.

しかも内側ケース42の両端外周部と、前記通電部側集合体48の両端との間に、環状の第および第シール部材56,57がそれぞれ介装されるので、コネクタ部47aを防水性とすることで、コネクタ部47aに電源側のコネクタが接続された状態であれば内側ケース42および通電部側集合体48間への水等の浸入を防止することができる。 In addition, since the annular fifth and sixth seal members 56 and 57 are interposed between the outer peripheral portions of both ends of the inner case 42 and both ends of the current-carrying portion side assembly 48, the connector portion 47a is waterproof. Thus, if the power supply side connector is connected to the connector portion 47a, it is possible to prevent water and the like from entering between the inner case 42 and the energization portion side assembly 48.

また外側ケース45の軸方向一端部には、通電部材44の集合部44bを外側ケース45の一端との間に挟み込む通電部材保持リング46が嵌合され、モールド部47が、通電部材保持リング46を覆って形成されるので、通電部材保持リング46を外側ケース45の一端部に嵌合して通電部材44を外側ケース45に保持した状態でモールド部47を形成することができ、またモールド部47の成形時に溶融樹脂が外側ケース45の内側に入ることは通電部材保持リング46によって阻止されるので、モールド部47の成形が容易となる。   Further, an energizing member holding ring 46 that sandwiches the gathering portion 44 b of the energizing member 44 between one end of the outer case 45 is fitted to one axial end portion of the outer case 45, and the mold portion 47 is connected to the energizing member holding ring 46. Since the energizing member holding ring 46 is fitted to one end of the outer case 45 and the energizing member 44 is held by the outer case 45, the mold portion 47 can be formed. Since the molten resin is prevented from entering the inside of the outer case 45 at the time of molding 47, the energization member holding ring 46 prevents the molding 47 from being molded.

またベース筒部42aの外周面のうちPTC素子43…が配置される部分は、ベース筒部42aの軸方向一端側に向かうにつれてベース筒部42aの中心軸線に近づくように傾斜した傾斜面として形成されており、通電部側集合体48にベース筒部42aがその軸方向一端側から嵌合されるので、内側ケース42を通電部側集合体48に嵌合してPTCヒータユニット41を組み立てる際に、各PTC素子43…に各電極部44a…を容易に接触させることができ、組立が容易となる。   Further, the portion of the outer peripheral surface of the base cylindrical portion 42a where the PTC elements 43 are arranged is formed as an inclined surface that is inclined so as to approach the central axis of the base cylindrical portion 42a toward the one end side in the axial direction of the base cylindrical portion 42a. Since the base cylinder part 42a is fitted to the energizing part side assembly 48 from one end side in the axial direction, the PTC heater unit 41 is assembled by fitting the inner case 42 to the energizing part side assembly 48. In addition, the electrode portions 44a can be easily brought into contact with the PTC elements 43, so that assembly is facilitated.

また金属製である内側ケース42の軸方向他端側に、ベース筒部42aから半径方向外方に張り出すフランジ部42dが一体に設けられ、合成樹脂から成る環状のPTC保持部材52がフランジ部42dにベース筒部42aの軸方向一端側から当接され、前記各PTC素子43…の前記フランジ部42d側の端部がPTC保持部材52に当接されるので、PTC保持部材52によって各PTC素子43…の軸方向位置決めを行いつつ、通電時に電極部44a…からPTC素子43…を経てフランジ部42d側に流れようとする電流をPTC保持部材52で遮断することができ、PTC素子43…の発熱効率を高めることができる。   Further, a flange portion 42d that projects radially outward from the base tube portion 42a is integrally provided on the other axial end side of the inner case 42 made of metal, and an annular PTC holding member 52 made of synthetic resin is provided as the flange portion. 42d is brought into contact with one end side in the axial direction of the base cylinder part 42a, and the end part on the flange part 42d side of each PTC element 43 is brought into contact with the PTC holding member 52. Therefore, each PTC is held by the PTC holding member 52. While positioning the elements 43 in the axial direction, the PTC holding member 52 can block the current that tends to flow from the electrode portions 44a to the flange portion 42d through the PTC elements 43 when energized. The heat generation efficiency can be increased.

さらにベース筒部42aの外周面の各PTC素子43を配置する部分ならびにPTC保持部材52の内周が相互に対応した多角形状に形成されており、その多角形の各角部に対応した位置に配置されてフランジ部42dと反対側に突出する複数の突部52aがPTC保持部材52に突設されており、ベース筒部42aの外周面に配置される複数のPTC素子43…相互間に前記各突部52aが配置されるので、PTC保持部材52に、前記ベース筒部42aの周方向に沿う各PTC素子43…の位置決め機能をも持たせることができ、一部品に多機能を持たせて部品点数の増大を抑えることができる。   Further, the portion on the outer peripheral surface of the base cylinder portion 42a where the PTC elements 43 are arranged and the inner periphery of the PTC holding member 52 are formed in polygonal shapes corresponding to each other, and are located at positions corresponding to the respective corner portions of the polygon. A plurality of protrusions 52a that are arranged and protrude on the opposite side to the flange part 42d are provided on the PTC holding member 52, and a plurality of PTC elements 43 arranged on the outer peripheral surface of the base cylinder part 42a are disposed between each other. Since each protrusion 52a is arranged, the PTC holding member 52 can also have a positioning function of each PTC element 43 along the circumferential direction of the base cylinder part 42a, and one component can have multiple functions. Thus, the increase in the number of parts can be suppressed.

ところで弁機構15の弁軸30はダイヤフラム16の中央部に結合されるダイヤフラムロッド68に連結されるのであるが、ダイヤフラムロッド68には、弁機構15側に臨む端壁72aを閉塞端に有する挿入凹部72が弁機構15側に開放するようにして同軸に設けられ、弁軸30の一端部よりも大径の外周を有するとともに弁機構15側に開放した有底の連結凹部73を有して挿入凹部72に緩く嵌合される笠部材74が、挿入凹部72の開口端内周にかしめもしくは圧入(この実施の形態ではかしめ)によって固定される環状の保持プレート75と端壁72aとの間に保持され、連結凹部73に嵌合される弁軸30の一端部外周ならびに連結凹部73の内周に相互に対応して設けられた環状の係合溝76,77に、弁軸30の半径方向に沿う拡縮を可能とした係合リング78が係合されるので、加工容易であって製造コストを安価としたダイヤフラムロッド68、笠部材74、保持プレート75を用いた単純な構造で、弁軸方向と直角な面に対するダイヤフラム16の傾き、ならびにダイヤフラム16側の軸心および弁体29側の軸心のずれを許容しつつ、笠部材74をダイヤフラムロッド68に連結することができる。   By the way, the valve shaft 30 of the valve mechanism 15 is connected to a diaphragm rod 68 coupled to the central portion of the diaphragm 16, and the diaphragm rod 68 is inserted with an end wall 72a facing the valve mechanism 15 at the closed end. The concave portion 72 is provided coaxially so as to open to the valve mechanism 15 side, has an outer periphery having a larger diameter than one end portion of the valve shaft 30, and has a bottomed connecting concave portion 73 opened to the valve mechanism 15 side. Between the annular holding plate 75 and the end wall 72a, the cap member 74 loosely fitted in the insertion recess 72 is fixed to the inner periphery of the opening end of the insertion recess 72 by caulking or press-fitting (caulking in this embodiment). The radius of the valve shaft 30 is formed in annular engagement grooves 76 and 77 provided in correspondence with each other on the outer periphery of one end portion of the valve shaft 30 and the inner periphery of the connection recess 73 held in the connection recess 73. direction Since the engagement ring 78 that can be expanded and contracted is engaged, a simple structure using the diaphragm rod 68, the cap member 74, and the holding plate 75 that are easy to process and low in manufacturing cost, and in the valve axial direction. The cap member 74 can be connected to the diaphragm rod 68 while permitting the inclination of the diaphragm 16 with respect to a plane perpendicular to the axis and displacement of the shaft center on the diaphragm 16 side and the shaft center on the valve element 29 side.

また保持プレート75が、無端状に連なってリング状に形成されるので、ダイヤフラムロッド68および笠部材74の連結構造を強固なものとすることができる。   In addition, since the holding plate 75 is formed in a ring shape in an endless manner, the connection structure of the diaphragm rod 68 and the cap member 74 can be strengthened.

また弁軸30をダイヤフラムロッド68に連結するにあたっては、ダイヤフラムロッド68とは別体である第1リテーナ69をダイヤフラム16の一面中央部との間に挟むダイヤフラムロッド68に、ダイヤフラム16ならびに該ダイヤフラム16の他面中央部に当接する第2リテーナ70を貫通する軸部68aを同軸に設けておき、該軸部68aをかしめて第2リテーナ70に係合することでダイヤフラム16、第1リテーナ69、第2リテーナ70およびダイヤフラムロッド68を少なくとも含むダイヤフラム集合体71を予め組み立てておき、そのダイヤフラム集合体71の前記ダイヤフラムロッド68に、笠部材74、保持プレート75および係合リング78を用いて弁軸30の一端部を連結するので、減圧弁の製造にあたってダイヤフラム集合体71をかしめによって予め大量に組み立てておき、そのダイヤフラム集合体71のダイヤフラムロッド68に弁軸30の一端部を連結することで、弁軸方向と直角な面に対するダイヤフラム16の傾き、ならびにダイヤフラム16側の軸心および弁体29側の軸心のずれを許容しつつ、減圧弁の組み立てを容易とすることができる。   When connecting the valve shaft 30 to the diaphragm rod 68, the diaphragm 16 and the diaphragm 16 are attached to the diaphragm rod 68 that sandwiches a first retainer 69, which is a separate body from the diaphragm rod 68, with the center portion of one surface of the diaphragm 16. A shaft portion 68a penetrating through the second retainer 70 that contacts the central portion of the other surface is provided coaxially, and the shaft portion 68a is caulked and engaged with the second retainer 70, whereby the diaphragm 16, the first retainer 69, A diaphragm assembly 71 including at least a second retainer 70 and a diaphragm rod 68 is assembled in advance, and a valve shaft is formed on the diaphragm rod 68 of the diaphragm assembly 71 using a cap member 74, a holding plate 75, and an engagement ring 78. Since one end part of 30 is connected, in manufacturing the pressure reducing valve, die By assembling a large amount of the fram assembly 71 in advance by caulking and connecting one end of the valve shaft 30 to the diaphragm rod 68 of the diaphragm assembly 71, the inclination of the diaphragm 16 with respect to a plane perpendicular to the valve shaft direction, and The assembly of the pressure reducing valve can be facilitated while allowing the shaft center on the diaphragm 16 side and the shaft center on the valve element 29 side to be displaced.

さらに笠部材74をダイヤフラムロッド68の挿入凹部72内に保持プレート75で挿入、固定した後に、該笠部材74に係合リング78を用いて弁軸30を連結するようにしているので、ダイヤフラムロッド68および弁軸30の連結が容易となる。   Further, after the cap member 74 is inserted and fixed in the insertion recess 72 of the diaphragm rod 68 with the holding plate 75, the valve shaft 30 is connected to the cap member 74 using the engagement ring 78. 68 and the valve shaft 30 can be easily connected.

また弁体29に連なるダイヤフラムロッド68がダイヤフラム16の中央部を貫通して該ダイヤフラム16に結合されており、外周面に雄ねじ84が刻設されるとともに前記ダイヤフラムロッド68とは反対側の端面に係合凹部85が設けられる調整ねじ86が、軸線まわりの回転を可能としてばね室82内でダイヤフラムロッド68に嵌合、支持され、調整ねじ86の回転軸線と同軸の軸線まわりの回転を不能として前記ダイヤフラムカバー22の内周に係合するものの前記軸線方向の移動を可能としてばね室82に収容されるばね受け部材87の内周に調整ねじ86の外周の雄ねじ84が螺合され、前記ばね受け部材87およびダイヤフラムカバー22間にコイルばねであるダイヤフラムばね83が縮設される。   A diaphragm rod 68 connected to the valve body 29 passes through the central portion of the diaphragm 16 and is coupled to the diaphragm 16. A male screw 84 is engraved on the outer peripheral surface and an end surface on the opposite side to the diaphragm rod 68. The adjustment screw 86 provided with the engagement recess 85 is capable of rotating around the axis so as to be fitted and supported by the diaphragm rod 68 in the spring chamber 82, and cannot be rotated around the axis coaxial with the rotation axis of the adjustment screw 86. A male screw 84 on the outer periphery of the adjustment screw 86 is screwed onto the inner periphery of a spring receiving member 87 that engages with the inner periphery of the diaphragm cover 22 but can be moved in the axial direction, and is accommodated in the spring chamber 82. A diaphragm spring 83 that is a coil spring is contracted between the receiving member 87 and the diaphragm cover 22.

したがってダイヤフラム16を圧力作用室80の容積を減少させる側に付勢するばね力を発揮するダイヤフラムばね83のばね荷重は、前記ばね受け部材87の軸方向位置を変更すべく係合凹部85に工具を係合して調整ねじ86を回転操作することで、ばね受け部材87を調整ねじ86の軸線に沿う方向に移動させてダイヤフラムばね83を伸縮させて調整すればよいのであるが、調整ねじ86の係合凹部85が設けられる端面に対向した位置でダイヤフラムカバー22に工具挿入孔88が設けられ、該工具挿入孔88を閉じるキャップ89が前記ダイヤフラムカバー22に取付けられている。すなわち調整ねじ86はばね室82内に収容されており、工具挿入孔88はキャップ89で塞がれているので、調整ねじ8は外観上見えることはなく、エンドユーザーによって調整ねじ8が不所望に操作されてしまう可能性が低くなる。 Accordingly, the spring load of the diaphragm spring 83 that exerts a spring force that urges the diaphragm 16 toward the side of reducing the volume of the pressure acting chamber 80 is applied to the engagement recess 85 in order to change the axial position of the spring receiving member 87. the by rotating the adjustment screw 86 engages, but the spring receiving member 87 is moved in a direction along the axis of the adjusting screw 86 is of it Re be adjusted by stretching the diaphragm spring 83, adjusting screw A tool insertion hole 88 is provided in the diaphragm cover 22 at a position opposite to an end face where the engagement recess 85 of the 86 is provided, and a cap 89 for closing the tool insertion hole 88 is attached to the diaphragm cover 22. That adjustment screw 86 is housed in the spring chamber 82, since the tool insertion hole 88 is closed by a cap 89, the adjusting screw 8 6 not be visible on the exterior, the adjustment screw 8 6 by the end user The possibility of undesired operation is reduced.

また熱源であるエンジン冷却水で低圧ガス通路93を流通するLPG燃料を加熱するために、低圧ガス通路93の始点PSから終点PEに向けてのLPG燃料の基準流通方向124に延びる通路長手方向突出壁125と、基準流通方向124と直交して低圧ガス通路93の幅方向に延びる複数の通路幅方向突出壁126…とが、低圧ガス通路93内に突入するようにして弁ハウジング21に設けられ、複数の通路室127…と、それらの通路室127…をLPG燃料が順次流通するようにして相互に隣接する通路室127…間を連通する複数の第1および第2連通路128…,129…とが、弁ハウジング21、通路長手方向突出壁125および通路幅方向突出壁126…の協働により前記低圧ガス通路93内に形成され、複数の通路室127…を順次ジグザグに経由して低圧ガス通路93の始点PSから終点PEに至るまでLPG燃料を流通させるように第1および第2連通路128…,129…が配置されている。   Further, in order to heat the LPG fuel flowing through the low pressure gas passage 93 with the engine coolant as a heat source, the passage extends in the longitudinal direction of the passage extending in the reference flow direction 124 of the LPG fuel from the start point PS to the end point PE of the low pressure gas passage 93. A wall 125 and a plurality of passage width direction protruding walls 126 extending in the width direction of the low pressure gas passage 93 perpendicular to the reference flow direction 124 are provided in the valve housing 21 so as to enter the low pressure gas passage 93. , And a plurality of first and second communication passages 128, 129 communicating between the passage chambers 127 adjacent to each other so that LPG fuel sequentially flows through the passage chambers 127. Are formed in the low-pressure gas passage 93 by the cooperation of the valve housing 21, the passage longitudinal projecting wall 125 and the passage width projecting wall 126. ... sequentially first and second communication passage as through the zigzag circulating a LPG fuel from the starting point PS of the low-pressure gas passage 93 up to the end point PE 128 ..., 129 ... are arranged.

したがって低圧ガス通路93内のLPG燃料の流通経路が長くなり、弁ハウジング21、通路長手方向突出壁125および通路幅方向突出壁126…へのLPG燃料の接触面積が増大し、LPG燃料への伝熱効率が向上する。しかも従来のフィンを用いた技術と比べると、単位時間当たりの流量が多いときの伝熱効率を顕著に向上することができる。   Accordingly, the flow path of the LPG fuel in the low-pressure gas passage 93 is lengthened, and the contact area of the LPG fuel to the valve housing 21, the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126 is increased, and the LPG fuel is transmitted to the LPG fuel. Thermal efficiency is improved. And compared with the technique using the conventional fin, the heat-transfer efficiency when there is much flow volume per unit time can be improved notably.

また通路長手方向突出壁125を相互間に挟んで隣接する通路室127,127間を結ぶ第1連通路128…と、通路幅方向突出壁126を相互間に挟んで隣接する通路室127,127間を結ぶ第2連通路129…とが、通路長手方向突出壁125の突出方向で相互に反対側に配置されるので、LPG燃料が、低圧ガス通路93内をジグザグに流通するだけでなく、低圧ガス通路93の幅方向と直交する方向でも屈曲した経路をたどることになる。すなわち低圧ガス通路93が、該低圧ガス通路93の幅方向に沿う流れと、低圧ガス通路93の幅方向に直交する方向の流れとが組み合わされて成る三次元的な流通経路を経てLPG燃料が流通するように構成されることになるので、LPG燃料の流通経路を長くし、LPG燃料の伝熱面への接触面積が増大し、LPG燃料への伝熱効率が向上することになる。   Further, the first communication passage 128 connecting the passage chambers 127 and 127 adjacent to each other with the passage longitudinal protruding wall 125 sandwiched therebetween, and the adjacent passage chambers 127 and 127 sandwiching the passage width direction protruding wall 126 therebetween. Since the second communication passages 129 are connected to each other on the opposite side in the protruding direction of the passage longitudinal protruding wall 125, the LPG fuel not only circulates in the low pressure gas passage 93 in a zigzag manner, A bent path is also traced in a direction orthogonal to the width direction of the low-pressure gas passage 93. That is, the low-pressure gas passage 93 passes through the three-dimensional flow path formed by combining the flow along the width direction of the low-pressure gas passage 93 and the flow in the direction perpendicular to the width direction of the low-pressure gas passage 93. Since it is configured to circulate, the distribution path of the LPG fuel is lengthened, the contact area of the LPG fuel with the heat transfer surface is increased, and the heat transfer efficiency to the LPG fuel is improved.

また基準流通方向124での通路室127…の長さが、低圧ガス通路93の幅方向での通路室127…幅よりも大きく設定され、前記熱源が、通路長手方向突出壁125の突出方向で低圧ガス通路93に臨むガス通路用カバー部材18およびガス通路用溝92の底壁92aのうち第2連通路129側である底壁92aを低圧ガス通路93との間に挟むよにして、エンジン冷却水を流通させる加熱流体通路110が配置されるので、第2連通路129…を通過して基準流通方向124に流通するLPG燃料をより長く前記壁92aに近接させて伝熱効率をより高めることができる。 Further, the length of the passage chamber 127 in the reference flow direction 124 is set to be larger than the width of the passage chamber 127 in the width direction of the low-pressure gas passage 93, and the heat source is in the protruding direction of the passage longitudinal protruding wall 125. in the earthenware pots by sandwiching the bottom wall 92a is a second communication passage 129 side of the bottom wall 92a of the gas passage cover member 18 and the gas passage grooves 92 face the low-pressure gas passage 93 between the low-pressure gas passage 93, Since the heating fluid passage 110 for circulating the engine cooling water is arranged, the LPG fuel passing through the second communication passages 129... And flowing in the reference flow direction 124 is brought closer to the bottom wall 92a for longer heat transfer efficiency. Can be increased.

また通路長手方向突出壁125が、第2連通路129側のガス通路壁である前記底壁92aに突設されるものであるので、通路長手方向突出壁125にエンジン冷却水からの熱が伝わり易くし、低圧ガス通路93の基準流通方向124に長く延びる通路長手方向突出壁125からより多くの熱をLPG燃料に伝えるようにして伝熱効率を高めることができる。   Further, since the passage longitudinal projecting wall 125 projects from the bottom wall 92a, which is the gas passage wall on the second communication passage 129 side, heat from the engine coolant is transmitted to the passage longitudinal projecting wall 125. The heat transfer efficiency can be improved by transferring more heat to the LPG fuel from the passage longitudinal projecting wall 125 extending in the reference flow direction 124 of the low pressure gas passage 93.

ところでボディ17と、該ボディ17の一面に取付けられるガス通路用カバー部材18とで弁ハウジング21の少なくとも一部が構成され、低圧ガス通路93が、ボディ17の一面に設けられるガス通路用溝92と、該ガス通路用溝92を覆う前記ガス通路用カバー部材18とで構成され、ガス通路用溝92の底壁92aおよび前記ガス通路用カバー部材18に、通路長手方向突出壁125および通路幅方向突出壁126のいずれかがそれぞれ突設されるので、通路長手方向突出壁125および通路幅方向突出壁126…の形成が容易となる。   The body 17 and the gas passage cover member 18 attached to one surface of the body 17 constitute at least a part of the valve housing 21, and the low-pressure gas passage 93 is provided in the gas passage groove 92 provided on one surface of the body 17. And the gas passage cover member 18 that covers the gas passage groove 92. The bottom wall 92a of the gas passage groove 92 and the gas passage cover member 18 have a passage longitudinal protruding wall 125 and a passage width. Since either one of the direction protruding walls 126 protrudes, the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126 are easily formed.

しかもガス通路用溝92の底壁92aおよびガス通路用カバー部材18の一方に通路長手方向突出壁125および通路幅方向突出壁126…の一方が突設され、ガス通路用溝92の底壁92aおよびガス通路用カバー部材18の他方に通路長手方向突出壁125および通路幅方向突出壁126…の他方が突設されるので、通路長手方向突出壁125および通路幅方向突出壁126…が、ガス通路用溝92の底壁92aおよびガス通路用カバー部材18に分けて突設されることになり、通路長手方向突出壁125および通路幅方向突出壁126…の形成がより容易となる。   Moreover, one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126... Protrudes from one of the bottom wall 92 a of the gas passage groove 92 and the gas passage cover member 18, and the bottom wall 92 a of the gas passage groove 92. Since the other of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126... Protrudes from the other of the gas passage cover member 18, the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126. The bottom wall 92a of the passage groove 92 and the gas passage cover member 18 are separately provided so that the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126 are formed more easily.

また通路長手方向突出壁125の先端と、ガス通路用溝92の底壁92aまたは前記ガス通路用カバー部材18との間に第1連通路128…が形成され、通路幅方向突出壁126…の先端に、ガス通路用カバー部材18またはガス通路用溝92の底壁92aとの間に第2連通路129…を形成するための切欠き130…が設けられるので、第1および第2連通路128…,129…の形成が容易となる。   Further, first communication passages 128 are formed between the distal end of the passage longitudinal protruding wall 125 and the bottom wall 92a of the gas passage groove 92 or the gas passage cover member 18, and the passage width direction protruding wall 126 ... Since the notches 130 for forming the second communication passages 129... Are formed between the gas passage cover member 18 and the bottom wall 92a of the gas passage groove 92 at the tip, the first and second communication passages are provided. 128... 129.

またボディ17の低圧ガス通路93とは反対側の他面に加熱流体通路用溝111が設けられており、エンジン冷却水を流通させる加熱流体通路110を加熱流体通路用溝111との間に形成する加熱流体通路用カバー部材19が、加熱流体通路用溝111を覆ってボディ17の他面に取付けられるので、加熱流体通路110を容易に形成することができ、低圧ガス通路93に近接して加熱流体通路110を配置することを可能として伝熱効率を高め、加熱装置をコンパクトに構成することができる。   A heating fluid passage groove 111 is provided on the other surface of the body 17 opposite to the low pressure gas passage 93, and a heating fluid passage 110 through which engine coolant flows is formed between the heating fluid passage groove 111. Since the heating fluid passage cover member 19 is attached to the other surface of the body 17 so as to cover the heating fluid passage groove 111, the heating fluid passage 110 can be easily formed, and is close to the low pressure gas passage 93. It is possible to arrange the heating fluid passage 110 to increase heat transfer efficiency and to configure the heating device compactly.

また通路長手方向突出壁125および通路幅方向突出壁126…の少なくとも一方内にエンジン冷却水が導かれるので、通路長手方向突出壁125および通路幅方向突出壁126…の少なくとも一方をエンジン冷却水で効果的に加熱し、通路長手方向突出壁125および通路幅方向突出壁126…の少なくとも一方をLPG燃料への伝熱面として有効に機能させ、伝熱効率をさらに高めることができる。   Further, since engine cooling water is guided into at least one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126, at least one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126 is made of engine cooling water. Heating is effectively performed, and at least one of the passage longitudinal direction protruding wall 125 and the passage width direction protruding wall 126... Can be effectively functioned as a heat transfer surface to the LPG fuel, thereby further improving the heat transfer efficiency.

しかも通路長手方向突出壁125および通路幅方向突出壁126のうちボディ17に突設される突出壁内、この実施の形態では、ガス通路用溝92の底壁92aに突設される通路長手方向突出壁125内にエンジン冷却水が導かれるので、通路長手方向突出壁125内にエンジン冷却水を導く構造を容易に構成することができる。   Moreover, in the projecting wall projecting from the body 17 out of the projecting longitudinal wall 125 and the projecting wall 126 in the channel width direction, in this embodiment, the projecting longitudinal direction of the bottom wall 92a of the gas channel groove 92 is projected. Since engine cooling water is guided into the protruding wall 125, a structure for guiding engine cooling water into the passage longitudinal protruding wall 125 can be easily configured.

ところで通路幅方向突出壁126…のうち基準流通方向124の下流側に臨む壁面側ではLPG燃料が淀み易くなるが、低圧ガス通路93の一側面を形成するガス通路壁であるガス通路用カバー部材18から突設される前記通路幅方向突出壁126と、前記通路長手方向突出壁125ならびに前記低圧ガス通路93の他のガス通路壁との間に微小間隙131…が形成されるので、前記微小間隙131…を、図12および図13の細線矢印で示すように少量のLPG燃料が流通するようにして淀みが生じ難くなるようにし、通路幅方向突出壁126…のうち基準流通方向124の下流側に臨む壁面側を伝熱面として有効に活用することで伝熱効率の向上に寄与することができる。   By the way, although the LPG fuel is likely to stagnate on the wall surface facing the downstream side of the reference flow direction 124 in the passage width direction protruding wall 126, the gas passage cover member is a gas passage wall forming one side surface of the low pressure gas passage 93. 18, a minute gap 131 is formed between the passage width direction protruding wall 126 projecting from 18, the passage longitudinal direction protruding wall 125, and the other gas passage wall of the low pressure gas passage 93. As shown by thin line arrows in FIGS. 12 and 13, a small amount of LPG fuel is circulated in the gaps 131 so that stagnation is less likely to occur, and the passage width direction projecting wall 126. By effectively utilizing the wall surface facing the side as the heat transfer surface, it is possible to contribute to the improvement of the heat transfer efficiency.

しかも減圧後のLPG燃料を流通させる低圧ガス通路93を有する減圧弁に上述のようなエンジン冷却水による加熱構造を適用することで、伝熱効率の優れたLPG燃料用減圧弁を得ることができ、また弁機構15が収容されるボディ17が低圧ガス通路93を形成する通路形成体である弁ハウジング21の一部として構成されるので、加熱装置が付設されたLPG燃料用減圧弁をコンパクトに構成することができる。   Moreover, by applying the above-described heating structure with engine cooling water to the pressure reducing valve having the low pressure gas passage 93 for circulating the LPG fuel after the pressure reduction, a pressure reducing valve for LPG fuel having excellent heat transfer efficiency can be obtained. Further, since the body 17 in which the valve mechanism 15 is accommodated is configured as a part of the valve housing 21 that is a passage forming body that forms the low-pressure gas passage 93, the pressure reducing valve for LPG fuel to which the heating device is attached is compactly configured. can do.

以上、本発明の実施の形態について説明したが、本発明は上記実施の形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. Is possible.

41・・・PTCヒータユニット
42・・・内側ケース
42a・・・ベース筒部
42d・・・フランジ部
43・・・PTC素子
44・・・通電部材
44a・・・電極部
44b・・・集合部
44c・・・端子部
45・・・外側ケース
46・・・通電部材保持リング
47・・・モールド部
48・・・通電部側集合体
55・・・コネクタ端子
47a・・・コネクタ部
56,57・・・シール部材
52・・・PTC保持部材
52a・・・突部
59・・・加熱用ガス通路
41 ... PTC heater unit 42 ... inner case 42a ... base cylinder part 42d ... flange part 43 ... PTC element 44 ... current-carrying member 44a ... electrode part 44b ... collective part 44c ... Terminal part 45 ... Outer case 46 ... Current carrying member retaining ring 47 ... Mold part 48 ... Current carrying part side assembly 55 ... Connector terminal 47a ... Connector parts 56, 57 ... Sealing member 52 ... PTC holding member 52a ... Projection 59 ... Gas passage for heating

Claims (6)

加熱用ガス通路(59)の少なくとも一部を内周面で形成するベース筒部(42a)を有する内側ケース(42)と;前記ベース筒部(42a)の外周面に配置される複数のPTC素子(43)と;それらのPTC素子(43)に個別にかつ弾発的に接触する複数の電極部(44a)、それらの電極部(44a)を共通に接続せしめる環状の集合部(44b)、ならびに前記集合部(44b)に一端が接続される端子部(44c)から成る通電部材(44)と;前記ベース筒部(42a)の外周面との間に前記各PTC素子(43)を挟む複数の前記電極部(44a)を内周面で保持する筒状の外側ケース(45)と;を備えるPTCヒータユニットにおいて、
前記外側ケース(45)の内側に配置される複数の前記電極部(44a)に共通に連なる前記集合部(44b)が前記外側ケース(45)の軸方向一端側に配置されるとともに前記端子部(44c)の一部が前記外側ケース(45)の外側に位置するように前記通電部材(44)が配置され、且つ前記集合部(44b)を前記外側ケース(45)の一端との間に挟み込む通電部材保持リング(46)が前記外側ケース(45)の軸方向一端部に嵌合された状態で、前記外側ケース(45)の一端側と前記通電部材保持リング(46)とが合成樹脂から成るモールド部(47)で覆われ、少なくとも前記通電部材(44)、前記外側ケース(45)、前記通電部材保持リング(46)および前記モールド部(47)から成る通電部側集合体(48)に、前記ベース筒部(42a)の外周面に前記PTC素子(43)を配置した状態にある前記内側ケース(42)が嵌合されることを特徴とするPTCヒータユニット。
An inner case (42) having a base cylinder part (42a) that forms at least a part of the heating gas passage (59) on the inner peripheral surface; and a plurality of PTCs arranged on the outer peripheral surface of the base cylinder part (42a) An element (43); a plurality of electrode portions (44a) that individually and resiliently contact the PTC elements (43); and an annular assembly (44b) that connects the electrode portions (44a) in common In addition, each PTC element (43) is disposed between a current-carrying member (44) including a terminal portion (44c) having one end connected to the assembly portion (44b); and an outer peripheral surface of the base tube portion (42a). A PTC heater unit comprising: a cylindrical outer case (45) that holds a plurality of sandwiched electrode portions (44a) on an inner peripheral surface;
The collective portion (44b) connected in common to the plurality of electrode portions (44a) disposed inside the outer case (45) is disposed on one end side in the axial direction of the outer case (45) and the terminal portion. The current-carrying member (44) is arranged so that a part of (44c) is located outside the outer case (45) , and the collecting portion (44b) is placed between one end of the outer case (45). In a state where the energizing member holding ring (46) to be sandwiched is fitted to one axial end portion of the outer case (45), one end side of the outer case (45) and the energizing member holding ring (46) are made of synthetic resin. An energizing part side assembly (4) comprising at least the energizing member (44), the outer case (45) , the energizing member holding ring (46), and the mold part (47). The PTC heater unit is characterized in that the inner case (42) in which the PTC element (43) is disposed is fitted to the outer peripheral surface of the base cylinder portion (42a) in 8).
前記モールド部(47)に、前記端子部(44c)の一部をコネクタ端子(55)として配置するコネクタ部(47a)が一体に形成されることを特徴とする請求項1記載のPTCヒータユニット。   2. The PTC heater unit according to claim 1, wherein a connector part (47 a) in which a part of the terminal part (44 c) is arranged as a connector terminal (55) is formed integrally with the mold part (47). . 前記内側ケース(42)の両端外周部と、前記通電部側集合体(48)の両端との間に、環状のシール部材(56,57)がそれぞれ介装されることを特徴とする請求項2記載のPTCヒータユニット。   An annular seal member (56, 57) is interposed between the outer peripheral portions at both ends of the inner case (42) and both ends of the current-carrying portion side assembly (48), respectively. 2. The PTC heater unit according to 2. 記ベース筒部(42a)の外周面のうち前記PTC素子(43)が配置される部分は、前記ベース筒部(42a)の軸方向一端側に向かうにつれてベース筒部(42a)の中心軸線に近づくように傾斜した傾斜面として形成され、前記通電部側集合体(48)に前記ベース筒部(42a)が前記軸方向一端側から嵌合されることを特徴とする請求項1〜のいずれかに記載のPTCヒータユニット。 Center axis of the base tube portion (42a) as before the PTC portion element (43) is disposed within the outer peripheral surface of the SL base tube portion (42a) is directed to one axial end of said base tubular portion (42a) It is formed as inclined sloping surface so as to approach the claim 1-3, wherein the base tube portion to the conduction portion assembly (48) (42a), characterized in that the fitted from the axial direction one end side The PTC heater unit according to any one of the above. 属製である前記内側ケース(42)の軸方向他端側に、前記ベース筒部(42a)から半径方向外方に張り出すフランジ部(42d)が一体に設けられ、合成樹脂から成る環状のPTC保持部材(52)が前記フランジ部(42d)に前記ベース筒部(42a)の軸方向一端側から当接され、前記各PTC素子(43)の前記フランジ部(42d)側の端部が前記PTC保持部材(52)に当接されることを特徴とする請求項1〜のいずれかに記載のPTCヒータユニット。 The other axial end of the inner casing is made of metals (42), a flange portion projecting the base tubular portion from (42a) radially outwardly (42d) is integrally provided with an annular made of synthetic resin The PTC holding member (52) is brought into contact with the flange portion (42d) from one end side in the axial direction of the base tube portion (42a), and the end portion on the flange portion (42d) side of each PTC element (43) PTC heater unit according to any of claims 1-4 but which is characterized in that the contact with the PTC holding member (52). 記ベース筒部(42a)の外周面の前記各PTC素子(43)を配置する部分ならびに前記PTC保持部材(52)の内周が相互に対応した多角形状に形成され、前記多角形の各角部に対応した位置に配置されて前記フランジ部(42d)と反対側に突出する複数の突部(52a)が前記PTC保持部材(52)に突設され、前記ベース筒部(42a)の外周面に配置される複数のPTC素子(43)相互間に前記各突部(52a)が配置されることを特徴とする請求項記載のPTCヒータユニット。 Is formed in a polygonal shape in which the inner circumference corresponding to each other before Symbol base tubular portion as well as the PTC holding member (52) wherein the outer peripheral surface placing each PTC element (43) in (42a), each of said polygon A plurality of protrusions (52a) that are arranged at positions corresponding to the corners and protrude on the opposite side of the flange part (42d) protrude from the PTC holding member (52), and the base cylinder part (42a) 6. The PTC heater unit according to claim 5 , wherein the protrusions (52a) are arranged between a plurality of PTC elements (43) arranged on the outer peripheral surface.
JP2009227902A 2009-09-30 2009-09-30 PTC heater unit Expired - Fee Related JP5461138B2 (en)

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ES2057952T3 (en) * 1991-08-12 1994-10-16 Siemens Matsushita Components HEATING DEVICE FOR HEATING CIRCULATING MEDIA.
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