JP2011064182A - Control method for engine drive type air compressor and engine drive type air compressor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a control method for an air compressor capable of making rotation speed of an engine maintain at designated low-speed rotation at a designated throttled position (including a blocking position) of a suction valve even if discharge side pressure of a compressor body is purged during unloading operation. <P>SOLUTION: In the control method for an engine drive type air compressor, an end of a control flow passage 23 is communicated with a primary side (discharge flow passage 21) of a check valve 6 arranged on the flow passage extending from the compressor body to a consumption side, the other end of the control flow passage is branched one of the branched other end of the control flow passage is communicated with a valve-closing pressure-receiving chamber of the suction valve 31, and the other of the branched other end is communicated with a work pressure chamber of a speed regulator 41. The suction valve 31 is set to a blocking position when pressure in a discharge flow passage increases at designated unloading-starting pressure or above, and an unloading operation for setting the rotation speed of the engine at designated low-speed rotation starts. Consequently, a purge valve 11 communicated with the discharge flow passage is opened, the compressed air in the discharge flow passage is discharged (purged) through a pressure-retaining flow passage 24 and a discharge flow passage 25, and the compressed air is introduced to the valve-closing pressure-receiving chamber of the suction valve and the work pressure chamber of the speed regulator 41 through control flow passages 23a, 23b. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

  The present invention relates to a control method for an engine-driven air compressor and an engine-driven air compressor in which the control method is realized, and more specifically, discharges the discharge side pressure of the compressor body during no-load operation. The present invention relates to a control method for an engine-driven air compressor provided with a purge mechanism for reducing an operation load, and an engine-driven air compressor in which the control method is realized.

  A capacity control device and a speed control device are provided in order to generate a required amount of compressed air according to changes in the consumption amount of compressed air on the consumption side and to supply compressed air with a stable pressure to the consumption side. An engine-driven air compressor has been proposed, and when the discharge side pressure of the compressor body rises above a set pressure due to reduction or stoppage of compressed air consumption on the consumption side, the capacity control described above is performed. The device forms a throttle or closed position on the suction valve provided at the suction port of the compressor body, and the speed control device performs unloading (no-load) operation that lowers the rotational speed of the engine and shifts to low-speed operation. When the discharge side pressure of the compressor main body falls below the set pressure due to the restart or increase of the consumption of compressed air on the consumption side, the capacity control device opens the compressor main body to the fully open position. At the same time, the speed control device performs control to shift to full load operation (full load) in which the engine speed is increased compared to the low speed operation. By controlling the secondary side pressure to approach the set pressure, compressed air having a pressure substantially constant at the set pressure described above can be supplied to the consumer side.

  As an example of an engine-driven air compressor 100 having such a capacity control device and a speed control device, a receiver tank 104 is communicated with a discharge port of a compressor body 102 driven by an engine 103 as shown in FIG. In addition, a bellowram type regulator 132 that operates according to the pressure in the receiver tank 104 is provided, and a butterfly valve 131 that controls the amount of intake air in conjunction with the operation of the bellophram type regulator 132 is provided at the suction port of the compressor body 102. The above-described capacity control device is provided, and a diaphragm type regulator 141 that operates in accordance with the pressure in the receiver tank 104 is provided to constitute the speed control device described above, which is linked to the operation of the diaphragm type regulator 141. And increase or decrease the rotational speed with the governor 103a of the engine 103 Configured engine-driven air compressor has been proposed to cut (see FIG. 1 of Patent Document 1).

  As described above, in an engine-driven air compressor equipped with a capacity control device and a speed control device, the fuel consumption during unload operation is reduced to about 1/3 of the fuel consumption during full load operation. Therefore, fuel consumption can be reduced as compared with an engine-driven air compressor that does not include a capacity control device or a speed control device.

  However, the aforementioned unload operation is a standby operation state in preparation for resumption of compressed air consumption or an increase in consumption on the consumption side, and an operation state that does not contribute to the generation of compressed air supplied to the consumption side. Therefore, it is desired to further improve the fuel consumption by reducing the power (load on the engine) of the compressor body during the aforementioned unload operation.

  Although it is not such an engine-driven air compressor, during unloading operation, the compressed air on the discharge side (inside the receiver tank) of the compressor body is vented (purged) to reduce the compressor power. An air compressor provided with a purge mechanism has also been proposed.

  As an example of an air compressor equipped with such a purge mechanism (however, a configuration corresponding to the above-described speed control device is not provided), as shown in FIG. Pressure switch VS, and a pressure switch PS for detecting a decrease in internal pressure is provided on the receiver tank 204 side, and the receiver tank 204 and the auto relief valve 211 are connected by pilot flow paths 216 and 216 ′ via a three-way solenoid valve SV. At the same time, the auto relief valve 211 is opened and closed by switching the three-way solenoid valve SV based on the compressor stop signal and the signals from the pressure switches VS and PS. When the compressor is stopped, Further, the three-way solenoid valve SV is switched to the side where the auto relief valve 211 is opened by the negative pressure detection signal of the pressure switch VS, A control device for an air compressor configured to switch the three-way solenoid valve SV to the side where the auto relief valve 211 is closed by the signal when the internal pressure drop of the pressure switch PS is detected has been proposed (see FIG. 4 of Patent Document 1). ).

Japanese Utility Model Publication No. 6-23755 Japanese Utility Model Publication No. 5-17435

  Among the prior arts configured as described above, in the invention described in Patent Document 1 described with reference to FIG. 6, the diaphragm type of the compressed air in the receiver tank 104 is used to control the rotational speed of the engine 103. A drain tank 150 is provided in the flow path 151 to be introduced into the regulator 141, and when the compressor is stopped, the auto relief valve 111 for releasing the compressed air in the drain tank 150 and thus the compressed air in the receiver tank 104 to the atmosphere. Is provided.

  If the auto relief valve 111 is opened not only when the compressor is stopped but also during the unload operation as in the invention of Patent Document 2, the discharge side pressure of the compressor body 102 decreases and the unload is performed. It also appears as if the power of the compressor body 102 during operation, and hence the load on the engine 103, can be reduced.

  However, in the air compressor 100 having the configuration shown in FIG. 6, when the pressure in the receiver tank 104 exceeds the set discharge pressure (specified pressure), the needle valve built in the diaphragm regulator 141 is opened, and the flow path 152 is opened. The compressed air in the receiver tank 104 is introduced into the bellows type regulator 132 through the needle valve incorporated in the diaphragm type regulator 141 when the pressure in the receiver tank 104 falls below the set discharge pressure (specified pressure). Closes the engine 103 to the high speed side (rated rotational speed), and the internal pressure of the bellophram regulator 132 drops to open the butterfly valve 131 as a suction valve. Therefore, the auto relief valve 111 is opened during the unload operation. The pressure in the receiver tank 104 is the set discharge pressure. As a result, the lever 103b of the engine governor 103a is moved to a high speed position, and the full load operation is started before the consumption side resumes the consumption of compressed air or the consumption increases, thereby shortening the unload operation time. Rather, the fuel economy is worsened.

  In contrast to the configuration described in Patent Document 1, in the air compressor 200 described in Patent Document 2 shown in FIG. 7, the check valve 207 of the flow path 208 extending from the regulator 232 to the diaphragm chamber 231 a of the suction valve 231. The secondary side and the secondary side of the pressure regulating valve / check valve 206 in the flow path 222 extending from the receiver tank 204 to the consumption side are communicated with each other by the flow paths 210 and 209, and the three sides between the flow paths 210 and 209 are connected. A solenoid valve SVV is provided, and a configuration is adopted in which the remaining port NO of the three-way solenoid valve SVV communicates with the suction port of the compressor body 202 via the flow path 217, and the flow paths 209 and 217 communicate with each other during full load operation. At the same time, the flow path 210 is closed, and during the unload operation, the flow paths 209 and 210 are communicated with each other and the flow path 217 is closed. Also it decreases the pressure in the receiver tank 204 by opening the relief valve 211, thereby making it possible to continue the unloading operation of maintaining the suction valve 231 in the closed position.

  That is, the pressure in the flow path 222 on the secondary side of the pressure regulating valve / check valve 206 is such that the backflow of compressed air is prevented by the presence of the pressure regulating valve / check valve 206, and therefore the auto relief valve 211. Even if the pressure in the receiver tank 204 decreases due to the release of the pressure, the pressure does not decrease.

  Therefore, during the unload operation, the three-way solenoid valve SVV is switched to introduce the secondary pressure of the pressure regulating valve / check valve 206 into the diaphragm chamber 231a of the suction valve 231 via the flow paths 210, 209, 208. Thus, even if the pressure in the receiver tank 204 decreases due to the opening of the auto relief valve 211, the pressure in the diaphragm chamber 231a can be maintained to keep the suction valve 231 in the closed position.

  As described above, the invention described in Patent Document 2 has a configuration capable of maintaining the suction valve 231 in the closed position even when the auto relief valve 211 is opened during the unload operation, but this configuration is employed. In addition to providing a three-way solenoid valve SV and pilot flow paths 216 and 216 ′ for controlling the opening and closing of the auto relief valve 211 necessary for releasing air, the intake valve 231 is controlled during full load operation and unload operation. It is necessary to separately provide flow paths 209, 210, and 217 for switching the working pressure introduction path, and a three-way solenoid valve SVV for performing communication and blocking between the flow paths 209-217 and 210-217, A complicated circuit configuration is required to operate the three-way solenoid valve SVV in association with the operations of the pressure switches VS, PS, and PSS. Formed with becomes complicated, the cost increase due to the increase and an increase in the number of manufacturing steps of the parts becomes a reflected in the price of the air compressor disadvantageous in price competitiveness in the market.

  Therefore, the present invention has been made to eliminate the above-mentioned drawbacks of the prior art, and in the case of performing a purge that lowers the discharge side pressure of the compressor body by opening the discharge side of the compressor body during unload operation. Even so, it is relatively easy to maintain the intake valve in the closed position or in a predetermined throttle state and to continue the operation with the compressor body rotating at a low speed. It is an object of the present invention to provide an engine-driven air compressor control method and an air compressor that can improve fuel efficiency and the like by being able to be performed with a simple apparatus configuration.

  Hereinafter, means for solving the problem will be described together with reference numerals used in the embodiment for carrying out the invention. This symbol is intended to clarify the correspondence between the description of the claims and the description of the mode for carrying out the invention. Needless to say, it is limited to the interpretation of the technical scope of the claims of the present invention. It is not intended for use.

In order to achieve the above object, an engine-driven air compressor control method according to the present invention includes a control flow path 23 having one end communicating with a flow path of compressed air from the compressor body 2 to the consumption side, and the compressor A suction valve 31 provided at the suction port of the main body 2 and a pressure adjusting valve 32 that opens and closes the control flow path 23 according to the discharge side pressure of the compressor main body 2 are provided. Closed pressure receiving chamber of the intake valve 31 (when the intake valve 31 is provided with a valve opening / closing mechanism such as a regulator separately, the operating pressure chamber of this opening / closing mechanism is also referred to as the “closed pressure receiving chamber of the intake valve 31” in the present invention. The suction valve 31 when the discharge side pressure of the compressor body 2 is less than a set discharge pressure (0.69 MPa as an example) that is a pressure at which the pressure regulating valve 32 starts to open. Is fully open, and the discharge side pressure of the compressor body 2 is When the pressure exceeds the discharge pressure, the closing operation of the suction valve 31 is started, and the unloading start pressure (0.79 MPa as an example) in which the discharge side pressure of the compressor body 2 is a predetermined high pressure with respect to the set discharge pressure. When the above-described operation is performed, a capacity control device that performs capacity control with the suction valve 31 in the closed position and a speed control device (a governor 3a, an electronic governor (not shown), etc.) of the engine 3 that drives the compressor body 2 are used. The rotational speed of the engine 3 is controlled, and when the discharge side pressure of the compressor body 2 is equal to or higher than the unload start pressure, the rotational speed of the engine 3 is set to a predetermined low speed rotation (for example, high speed rotation 2500 min ⁻¹⁾ . On the other hand, in the air compressor 1 provided with a speed control device that performs speed control for low-speed rotation 1200 min ⁻¹ ),
A check valve 6 is provided in the flow path of the compressed air from the compressor body 2 to the consumption side, and the flow path on the primary side of the check valve 6 is connected to the discharge flow path 21 and the check valve 6. When the pressure control valve 32 is opened by connecting the one end of the control flow channel 23 to the discharge flow channel 21 and opening the pressure control valve 32, the pressure in the discharge flow channel 21 is set as the flow channel on the next side. The compressed air in the discharge passage 21 decompressed with respect to the intake valve 31 is introduced into the closed pressure receiving chamber of the suction valve 31 to perform the capacity control,
When the purge valve 11 is further communicated with the discharge flow path 21 and the capacity control device places the suction valve 31 in the closed position, the purge valve 11 is opened to allow the compressed air in the discharge flow path 21 to be And / or a pressure reduction process for lowering the pressure in the discharge flow channel 21 by discharging to the suction flow channel 26a on the primary side of the suction valve 31, and the discharge flow channel discharged by opening the purge valve 11. A pressure holding process for maintaining the pressure in the closed pressure receiving chamber of the intake valve 31 by introducing a part of the compressed air in the closed valve pressure receiving chamber of the intake valve 31;
When the purge valve 11 is opened, the speed of the engine 3 is maintained at a low speed or a speed slightly increased with respect to the low speed (for example, 10% or less with respect to the low speed). Process,
When the purge valve 11 is opened, the pressure in the discharge passage 21 is lower than the set discharge pressure, and the suction valve 31 is in the closed position or slightly opened with respect to the closed position. The discharge flow path that has been reduced to the lower limit pressure by reducing the pressure to a predetermined lower limit pressure (for example, 0.3 MPa) and continuing the pressure reduction process, the pressure holding process, and the speed maintaining process until the purge valve 11 is closed. 21 is maintained at the lower limit pressure (claim 1).

In the control method of the engine-driven air compressor having the above configuration, the operation of the speed regulator 41 that operates the speed control device (for example, the governor 3a) of the engine 3 in the control flow path 23 on the secondary side of the pressure regulating valve 32. By forming the speed control device in communication with a pressure chamber, when the pressure regulating valve 32 is opened, the compressed air in the discharge passage 21 is reduced with respect to the pressure in the discharge passage 21. The pressure is introduced into the working pressure chamber of the speed regulator 41, and when the pressure in the discharge passage 21 is less than the set discharge pressure, the rotation speed of the engine 3 is set to a predetermined high speed rotation, and the pressure in the discharge passage 21 is increased. Starts to decelerate the rotational speed of the engine when the pressure becomes equal to or higher than the set discharge pressure, and when the pressure in the discharge flow path 21 is equal to or higher than the unload start pressure, the rotational speed of the engine (As an example, with respect to high speed 2500min ^-1, low speed 1200min ^-1) the low-speed rotating performs the speed control to,
When the purge valve 11 is opened, a part of the compressed air in the discharge flow passage 21 discharged through the purge valve 11 is introduced into the working pressure chamber of the speed regulator 41 to perform the speed maintaining process. (Claim 2).

Here, the rotational speed (min ⁻¹ : SI unit) of the engine 3 is synonymous with the rotational speed (rpm: non-SI unit).

  Furthermore, in the control method of the air compressor having the above-described configuration, when the purge valve 11 is opened and the inside of the discharge passage 21 is at the lower limit pressure, the atmosphere and / or the intake valve 31 is controlled via the purge valve 11. By matching the volume of the compressed air discharged into the primary suction passage 26a in the atmospheric pressure state with the suction amount of the compressor body 2, the pressure in the discharge passage 21 is reduced to the lower limit. The pressure can be maintained (Claim 3).

In the above control method, the purge valve 11 is opened in advance in a range where the pressure in the suction passage 26b between the secondary side of the suction valve 31 and the compressor body 2 is lower than the atmospheric pressure. When the pressure falls below the set purge start pressure (-0.06MPa as an example)
After the purge valve 11 is opened, the purge valve 11 can be closed when the pressure in the consumption flow path 22 drops below a predetermined pressure value (0.69 MPa as an example) (Claim 4). .

  Further, when the pressure in the discharge passage 21 is equal to or higher than a predetermined supply pressure (as an example, 0.39 MPa), compressed air is introduced into the consumption passage 22 and the lower limit pressure is less than the supply pressure. (The pressure is 0.3 MPa as an example) (Claim 5).

The engine-driven air compressor of the present invention in which the above control method is realized includes a control flow path 23 having one end communicating with a flow path of compressed air from the compressor body 2 to the consumption side, and the compressor body 2 And a pressure regulating valve 32 for opening and closing the control flow path 23 in accordance with the discharge side pressure of the compressor body 2, and the suction valve at the other end of the control flow path 23. When the valve-closing pressure receiving chamber 31 is communicated and the discharge side pressure of the compressor body 2 is less than a set discharge pressure (0.69 MPa as an example), which is a pressure at which the pressure regulating valve 32 starts to open, the suction When the valve 31 is fully opened and the discharge side pressure of the compressor body 2 becomes equal to or higher than the set discharge pressure, the closing operation of the suction valve 31 is started, and the discharge side pressure of the compressor body 2 becomes the set discharge pressure. Unload starting pressure, which is a predetermined high pressure (0.79 MPa as an example), the rotational speed of the engine 3 is controlled by a capacity control device that places the suction valve 31 in the closed position and a speed control device of the engine 3 that drives the compressor body 2. In the air compressor 1 comprising: a speed control device for setting the rotational speed of the engine 3 to a predetermined low speed when the discharge side pressure of the compressor body 2 is equal to or higher than the unload start pressure.
A check valve 6 is provided in the flow path of the compressed air from the compressor body 2 to the consumption side, and the flow path on the primary side of the check valve 6 is connected to the discharge flow path 21 and the check valve 6. The flow path on the next side is a consumption flow path 22,
The one end of the control flow path 23 is communicated with the discharge flow path 21 to form the capacity control device, and the control on the secondary side of the pressure regulating valve 32 is added to the control flow path 23 of the capacity control device. Pressure reducing means for reducing the pressure in the flow path 23 relative to the pressure in the control flow path 23 on the primary side of the pressure regulating valve 32 (air release flow path 25 in the embodiment);
Further, it communicates with the discharge flow path 21 and is opened when the capacity control device places the suction valve 31 in the closed position so that the compressed air in the discharge flow path 21 is discharged into the atmosphere and / or primary of the suction valve 31. A purge valve 11 that discharges to the suction channel 26a on the side, and a pressure holding channel 24 that introduces compressed air in the discharge channel 21 into the closed pressure-receiving chamber of the suction valve 31 when the purge valve 11 is opened. A purge mechanism comprising a speed maintaining mechanism for maintaining the rotational speed of the engine 3 at the low speed or a slightly increased speed relative to the low speed when the purge valve 11 is opened;
When the purge valve 11 is opened by the purge mechanism, the pressure in the discharge passage 21 is a pressure lower than the set discharge pressure and the suction valve 31 is opened to the closed position or slightly to the closed position. The lower limit pressure is lowered to a predetermined lower limit pressure, and the lower limit pressure can be maintained (Claim 6).

In the air compressor 1 having the above-described configuration, the control flow path 23 on the secondary side of the pressure regulating valve 32 is communicated with an operating pressure chamber of a speed regulator 41 that operates a speed control device (for example, a governor 3a) of the engine 3. Thus, when the pressure in the discharge passage 21 is less than the set discharge pressure, the rotation speed of the engine 3 is set to a predetermined high speed, and when the pressure in the discharge passage 21 becomes equal to or higher than the set discharge pressure, Forming the speed control device which starts to reduce the rotational speed of the engine 3 and sets the rotational speed of the engine 3 to a predetermined low speed when the pressure in the discharge passage 21 is equal to or higher than the unload start pressure;
The speed maintaining mechanism may be configured by communicating the pressure holding flow path 24 with an operating pressure chamber of the speed regulator 41 (Claim 7).

  Further, in the configuration of the air compressor 1, the pressure holding valve 24 is communicated with the control flow path 23 on the secondary side of the pressure adjusting valve 32, and the pressure adjusting valve and / or the purge valve is secondary. On the other hand, the other end may be communicated with the atmosphere and / or one end of the discharge passage 25 opened to the suction passage 26a on the primary side of the suction valve 31 (Claim 8).

  Further, when the purge valve 11 is opened and the pressure in the discharge passage 21 is the lower limit pressure (for example, 0.3 MPa), the intake air amount of the compressor body 2 and the atmosphere and / or the Alternatively, the air discharge amount by the purge valve 11 can be set so that the air discharge amount of the compressed air discharged to the primary suction passage 26a on the primary side of the intake valve 31 matches the volume in the atmospheric pressure state ( Claim 9).

In order to open and close the purge valve 11,
The purge valve 11 is constituted by an electromagnetic on-off valve,
Suction pressure detection means 51 and 51 ′ that are pressure sensors or pressure switches for detecting the pressure in the suction flow path 26 b between the secondary side of the suction valve 31 and the compressor body 2, and the consumption flow path 22 For example, an electric circuit incorporating the suction pressure detecting means 51 ′ and the consumption pressure detecting means 52 ′. The suction pressure detection means 51 and the consumption side pressure detection means 52 are combined with an electronic control unit, and the pressure in the suction passage 26b between the secondary side of the suction valve 31 and the compressor body 2 is atmospheric pressure. The purge valve 11 is opened when the purge start pressure falls below a preset purge start pressure in a lower pressure range, and the purge valve when the pressure in the consumption flow path 22 falls below a predetermined pressure value 11 to block 11 Further, an opening / closing means for the cage valve 11 can be provided (claim 10).

  Further, the check valve 6 is provided with a function of a pressure holding valve that opens when the pressure of the compressed air in the discharge passage 21 is equal to or higher than a predetermined supply pressure (for example, 0.39 MPa), and the lower limit pressure (For example, 0.3 MPa) can be set to a pressure lower than the supply pressure (for example, 0.39 MPa).

  With the configuration described above, in the engine-driven air compressor 1 in which the control method of the present invention is performed, when the purge valve 11 is opened, the compressed air in the discharge passage 21 is discharged to the atmosphere and / or the primary side of the intake valve 31. And a part of the compressed air in the discharge passage 21 released through the purge valve 11 is introduced into the closed pressure receiving chamber of the suction valve 31, and the discharge side of the compressor body 2 is discharged. While the pressure of the compressor main body 2 is reduced by lowering the pressure, the suction valve 31 is slightly opened with respect to the closed position or the closed position even when the pressure in the discharge flow path 21 is reduced by the purge, and the engine 3 The rotational speed of the engine can be maintained at the low speed or the speed slightly increased with respect to the low speed, so that the power of the compressor body 2 and thus the load of the engine 3 that drives the compressor body 2 is reduced. Purge operation It was prevented to migrate to full-load operation to continue.

  When the speed regulator 3a of the engine 3 is operated by the speed regulator 41, when the purge valve 11 is opened, the compressed air in the discharge passage 21 is supplied to the speed regulator 41 through the holding pressure passage 24. By introducing the pressure into the working pressure chamber, even if the pressure in the discharge flow path 21 is reduced by purging, the speed of the engine 3 is maintained at a low speed or slightly increased with respect to the low speed. The maintenance process was easy.

  As a result, the power of the compressor body 2 can be greatly reduced in combination with a decrease in the discharge side pressure of the compressor body 2 due to the purge, and as a result, the fuel consumption of the air compressor can be greatly improved. I was able to.

  In addition, such control is performed when the purge valve 11 is opened, for example, by connecting the holding pressure channel 24 communicating with the secondary side of the purge valve 11 to the control channel 23 on the secondary side of the pressure regulating valve 32. The compressed air in the discharge passage 21 can be realized by a relatively simple configuration in which the compressed air in the discharge valve 21 is introduced into the closed pressure receiving chamber of the suction valve 31 or the operating pressure chamber of the speed regulator 41, and a flow using a three-way solenoid valve or the like. As a result of eliminating the need for path switching and complicated control, the system configuration was simplified and manufacturing, maintenance, and inspection work could be facilitated.

  In order to maintain the pressure in the discharge passage 21 at the time of purging (when the purge valve is opened) at the lower limit pressure, when the purge valve 11 is opened and the inside of the discharge passage 21 is at the lower limit pressure, the suction Air in the suction passage 26a on the primary side of the valve 31 is sucked into the compressor body 2 and is released to the atmosphere and / or the suction passage 26a on the primary side of the suction valve 31 through the purge valve 11. If the configuration is such that the volume of compressed air discharged in the atmospheric pressure state matches the amount of air sucked into the compressor body, the capacity control device provided in the air compressor The operation state of the intake valve 31 and the speed regulator 41 described above can be maintained by using the configuration as it is, and the device configuration can be simplified.

  For example, by providing the suction pressure detecting means 51, the purge valve 11 is opened in a range where the pressure in the suction flow path 26b between the secondary side of the suction valve 31 and the compressor body is lower than the atmospheric pressure. By configuring so as to be performed when the pressure becomes equal to or lower than a preset purge start pressure, the start of purge can be reliably linked to the operation of the intake valve 31 and the consumption side pressure detection means 52 is provided to provide the above-described operation. After the purge valve 11 is opened, when the pressure in the consumption flow path 22 drops below a predetermined pressure value, the purge valve 11 is closed to reduce the pressure in the consumption flow path 22, and thus compression on the consumption side. The purge could be completed reliably in conjunction with the resumption of air consumption and the increase in consumption.

  When the pressure in the discharge passage 21 is equal to or higher than a predetermined supply pressure (as an example, 0.39 MPa), compressed air is introduced into the consumption passage 22 and the lower limit pressure is set to a pressure lower than the supply pressure (as an example). In the configuration of 0.3 MPa), the discharge side pressure of the compressor body 2 can be lowered to a sufficiently low pressure by purging, and the power of the compressor body 2 and thus the load on the engine 3 can be reduced. ， I was able to improve the fuel consumption reliably.

BRIEF DESCRIPTION OF THE DRAWINGS Schematic explanatory drawing of the engine drive type air compressor (Embodiment 1) of this invention. The timing chart showing operation of the engine drive type air compressor (Embodiment 1) of the present invention. The schematic explanatory drawing of the engine drive type air compressor (Embodiment 2) of this invention. FIG. 3 is a correlation diagram between the output of the engine and the compressor main body or power and rotation speed. The correlation diagram of fuel consumption and load factor. Schematic explanatory drawing of the conventional air compressor (patent document 1). Schematic explanatory drawing of a conventional compressor (corresponding to FIG. 4 of Patent Document 2).

  Next, a control device for an engine-driven air compressor according to the present invention will be described with reference to the accompanying drawings.

Embodiment 1
[Overall structure of engine-driven air compressor]
Reference numeral 1 in FIG. 1 denotes an engine-driven air compressor of the present invention in which the control method of the present invention is realized. In the illustrated embodiment, as an example, an engine-driven oil-cooled air compressor Showing the machine.

  This engine-driven oil-cooled air compressor 1 is a compressor body that discharges compressed air obtained by compressing air as a gas-liquid mixed fluid together with cooling oil for sealing and cooling the working space (an example) As a screw compressor main body) 2 and an engine 3 for driving the compressor main body 2, and cooling oil is supplied from the compressor main body 2 into the flow path from the discharge port of the compressor main body 2 to the consumption side. The oil contained in the mist state is further separated in the compressed air from which the oil is separated in the receiver tank 4 and the receiver tank 4 that store the compressed air discharged as a gas-liquid mixed fluid and separate the cooling oil. A separator 5 is provided, and a check valve 6 is provided on the downstream side of the separator 5 to prevent the compressed air from flowing backward from the consumption side to the compressor body 2 side.

  In the illustrated embodiment, the check valve 6 has a pressure on the primary side equal to or higher than a predetermined pressure (referred to as “supply pressure” in the present invention) set as the supply pressure of compressed air to the consumption side. In this embodiment, a check valve with a pressure holding valve that allows introduction of compressed air to the secondary side by separating the valve body from the valve seat is used. Set to MPa.

  In the present invention, the flow path (including the receiver tank 4 and the separator 5) on the primary side (compressor main body side) of the check valve 6 is defined as the discharge flow path 21 and the secondary side of the check valve 6. The flow path on the (consumption side) will be described as the consumption flow path 22.

  In such an air compressor 1, the intake valve 31 provided at the intake port of the compressor body 2 is controlled to be opened and closed so that compressed air having a constant pressure can be supplied to the consumer side. When the discharge side pressure of the compressor main body 2 becomes less than a predetermined set discharge pressure due to consumption of compressed air in the engine, an operation state (full load operation) with the suction port of the compressor main body 2 fully opened is entered via the air filter 7. The compressed air discharged from the compressor main body 2 is sucked into the compressor main body 2 and compressed, and the consumed compressed air is replenished. When the pressure becomes equal to or higher than a preset set discharge pressure, the suction port of the compressor body 2 is throttled to restrict the introduction of compressed air into the discharge passage 21 and the pressure in the discharge passage 21 is set to the set discharge pressure. Against the given Becomes equal to or larger than the unload starting pressure is had pressure, capacity control device for performing the capacity control of the operating state (unloaded operation) to stop the intake of the compressor body 2 is provided a suction valve 31 as the closed position.

In the illustrated embodiment, together with the above-described capacity control device, when the pressure in the discharge passage 21 is less than the set discharge pressure, the rotational speed of the engine 3 that drives the compressor body 2 is set at a predetermined high speed ( As an example, 2500 min ⁻¹ ) is set, and the discharge amount of compressed air discharged from the compressor main body 2 is increased. On the other hand, when the pressure in the discharge passage 21 becomes equal to or higher than the set discharge pressure, the engine 3 that drives the compressor main body 2 When the pressure in the discharge passage 21 is equal to or higher than the unload start pressure, the engine 3 starts to decelerate the rotational speed of the engine 3 from the high speed rotation. A speed control device is provided that maintains the rotational speed at a predetermined low speed (for example, 1200 min ⁻¹ ).

  In the present invention, this capacity control device includes a suction valve 31 provided at the suction port of the compressor body 2, a control flow path 23 (not shown) that communicates between the discharge flow path 21 and the valve-closing pressure receiving chamber of the suction valve 31. In the example, the control flow path 23 and its branch flow path 23 a), and a pressure adjustment valve 32 having a pressure adjustment rod 32 a provided in the control flow path 23 are configured.

  In the example shown in FIG. 1, the speed control device described above is configured to share a part of the configuration with the capacity control device described above, and a governor (mechanical type) that is a speed control device provided in the engine 3. A speed regulator 41 that swings the governor lever 3b of the governor 3a is provided. By connecting the branch flow path 23b of the control flow path 23 to the working pressure chamber of the speed regulator 41, the pressure regulating valve 32 and the control The flow path 23 is configured to function not only as the capacity control device described above but also as a part of the components of the speed control device.

By providing such a capacity control device and a speed control device, for example, when the compressed air is consumed on the consumption side, the pressure in the discharge passage 21 is the pressure at which the pressure regulating valve 32 starts the valve opening operation. In a state where the pressure is less than a certain set discharge pressure (0.69 MPa as an example), the pressure adjustment valve 32 is fully closed and the compressed air in the discharge passage 21 does not pass through the pressure adjustment valve 32 and the intake valve 31 is closed. The introduction of the compressed air to the valve pressure chamber and the working pressure chamber of the speed regulator 41 is stopped, and the full load operation is performed with the intake port of the compressor body 2 fully opened, and the governor lever 3b of the engine 3 is moved by the speed regulator 41. Moving to the high speed side, the engine 3 and hence the compressor body 2 are operated at high speed (2500 min ⁻¹ as an example).

  On the other hand, when consumption of compressed air on the consumption side stops or decreases, the pressure in the discharge passage 21 rises above the set discharge pressure, which is the pressure at which the pressure regulating valve 32 starts opening, The pressure adjustment valve 32 opens the control flow path 23 according to the degree of the pressure increased with respect to the set discharge pressure, and the compressed air in the discharge flow path 21 passes through the pressure adjustment valve 32 and the intake valve 31 is closed. The pressure regulator 41 is introduced into the pressure receiving chamber and the operating pressure chamber of the speed regulator 41 to start closing the suction port of the compressor body 2, and the speed regulator 41 starts to move the governor lever 3b of the engine 3 to the low speed side.

When the pressure in the discharge flow path 21 further increases and becomes higher than the unload start pressure (0.79 MPa as an example) higher than the set discharge pressure, the suction valve 31 is in the closed position, and the suction of the compressor body 2 While shifting to the unloading operation with the mouth closed, the speed regulator 41 operates the engine 3 and the compressor main body 2 at a low speed (for example, 1200 min ⁻¹ ) with the governor lever 3 b at a low speed position.

  On the other hand, when the pressure in the discharge passage 21 falls below the unload start pressure due to, for example, restarting or increasing the consumption of compressed air on the consumption side, the pressure regulating valve 32 starts to close and suction is performed. When the valve 31 starts to open and the speed regulator 41 starts to move the cover lever 3b to the high speed side, and the pressure in the discharge passage 21 drops below the set discharge pressure, the compressor body 2 is brought into the intake port. The speed regulator 41 operates the engine 3 and the compressor main body at high speed rotation with the governor lever 3b at a high speed position.

  By such operations of the capacity control device and the speed control device, the pressure in the discharge flow passage 21 is controlled to be the above-mentioned set discharge pressure, and this allows compressed air having a stable pressure to the consumption side. It can be supplied.

  Here, in the capacity control device and the speed control device of the present invention, the pressure in the control flow path 23 on the secondary side of the pressure regulating valve 32 is set to the pressure in the control flow path on the primary side of the pressure regulating valve. In the embodiment shown in FIG. 1, a depressurizing means for depressurizing is provided. As the depressurizing means, an air discharge flow path 25 branched from the branch flow path 23 a of the control flow path 23 is provided. 25 is opened by communicating with the suction passage 26 a on the primary side of the suction valve 31, and the compressed air in the control passage 23 on the secondary side of the pressure adjustment valve 32 is discharged to thereby release the pressure adjustment valve 32. The secondary side pressure of the air pressure becomes a predetermined low pressure with respect to the primary side pressure of the pressure regulating valve 32 (pressure in the discharge flow passage 21) according to the air discharge amount set by the flow passage area of the air discharge flow passage 25. Is set to

  In the present invention, the pressure on the secondary side of the pressure regulating valve 32 is less than the above-described set discharge pressure (0.69 MPa as an example), and the pressure is always in a range lower than the pressure in the discharge passage 21. It is set so as to be variable according to the opening degree of the regulating valve 32. Therefore, the suction valve 31 and the speed regulator 41 are operated by the pressure in the control flow path 23 on the secondary side of the pressure regulating valve 32. However, the operation is started at a pressure lower than the set discharge pressure, preferably sufficiently lower than the set discharge pressure, and the suction valve 31 is set to the closed position and the governor lever 3b is set to the low speed position.

  In the configuration of the capacity control device described with reference to FIG. 1, the branch flow path 23 a of the control flow path 23 is configured to communicate with the closed pressure receiving chamber (not shown) of the suction valve 31. For example, when an open / close mechanism such as a regulator is provided separately from the main body of the intake valve as in the air compressor described with reference to FIG. 6, the operating pressure chamber of the open / close mechanism is also referred to in the present invention. It is contained in 31 valve-closing pressure receiving chambers.

  In the configuration shown in the figure, a mechanical speed governor (mechanical governor 3a) is provided as a speed governor. Instead, for example, an electronically controlled speed governor such as a known electronic governor is used. A device may be provided.

  Here, the electronic governor controls the rotational speed of the engine 3 by controlling the amount of fuel supplied to the engine 3 based on the input control signal, like the mechanical governor described above. When such an electronic governor is employed, for example, instead of the control by introducing the operating pressure through the control flow path 23, for example, a pressure sensor for detecting the pressure in the consumption flow path 22 or the secondary side of the pressure regulating valve 32 A pressure sensor or the like for detecting the pressure in the control flow path 23 is provided, and the rotational speed of the engine 3 and thus the compressor body 2 is controlled according to the pressure detected by the sensor. Alternatively, a speed control device may be configured.

[Purge mechanism]
In addition to the capacity control device and the speed control device described above, the air compressor 1 according to the present invention further includes a discharge communicated with the discharge port of the compressor body 2 when the suction valve 31 of the capacity control device is in the closed position. A pressure reduction process for releasing the compressed air in the flow path 21 to the atmosphere to lower the discharge side pressure of the compressor body 2 and the suction valve 31 in the closed position or a position slightly opened with respect to the closed position. As described above, the pressure maintaining process for maintaining the pressure in the closed pressure receiving chamber of the suction valve 31 is performed, and the speed maintaining process for maintaining the governor lever 3b at the low speed position or the position slightly swung to the high speed side with respect to the low speed position. A purge mechanism is provided.

  When the pressure in the discharge flow path 21 rises to an unload start pressure (0.79 MPa as an example) and the suction valve 31 constituting the capacity control device closes the suction port of the compressor body 2, The discharge side of the machine main body 2 is opened to start venting (purging). When the purge valve 11 communicates with the discharge passage 21 and the purge valve 11 is opened, A pressure holding channel 24 is provided for introducing compressed air into the closed pressure receiving chamber of the suction valve 31 and the working pressure chamber of the speed regulator 41. By opening the purge valve 11, the pressure in the discharge channel 21 is reduced to a predetermined lower limit. The pressure is reduced to 0.3 MPa (as an example) and can be maintained at this pressure.

  In the illustrated embodiment, the primary side of the purge valve 11 communicates with the control flow path 23 on the primary side of the pressure regulating valve 32 via the flow path 27 and also communicates with the secondary side of the purge valve. The aforementioned pressure holding channel 24 communicates with the control channel 23 on the secondary side of the pressure regulating valve 32.

  Therefore, when the purge valve 11 is opened, the compressed air in the discharge flow path 21 bypasses the pressure adjustment valve 32 and is introduced into the control flow path 23 on the secondary side of the pressure adjustment valve 32, so Compressed air is discharged through the valve 25, and the pressure in the discharge channel 21 is supplied to the closed pressure receiving chamber of the suction valve 31 through the purge valve 11, the pressure holding channel 24, and the control channels 23 and 23 a. Further, the pressure is introduced into the working pressure chamber of the speed regulator 41 via the branch flow path 23 b of the control flow path 23.

  In the configuration shown in the figure, both the primary side and the secondary side of the purge valve 11 communicate with the control flow path 23. However, for example, the primary side of the purge valve 11 communicates with the discharge flow path 21 directly. Alternatively, the pressure holding channel 24 may be directly communicated with the valve closing pressure receiving chamber of the suction valve 31 or the working pressure chamber of the speed regulator 41.

  In this way, when the pressure retaining channel 24 is directly communicated with the closed pressure receiving chamber of the suction valve 31 or the working pressure chamber of the speed regulator 41, an air vent channel communicating with the pressure retaining channel 24 is provided, for example. The configuration is such that the compressed air in the discharge passage 21 can be discharged by opening the valve 11.

  Here, the above-described pressure holding flow path 24 uses the pressure in the discharge flow path 21 led out through the purge valve 11 when the purge valve 11 is opened, to actuate the closed pressure receiving chamber of the suction valve 31 and the speed regulator 41. This pressure is introduced into the pressure chamber. By introducing this pressure, the pressure in the valve closing pressure receiving chamber and the working pressure chamber is maintained, and the suction valve 31 is opened to the closed position or slightly to the closed position. In this state, the governor lever 3b by the speed regulator 41 can be held at a low speed position or a position slightly swung to the high speed side with respect to the low speed position.

  In order to realize the operation of the suction valve 31 and the speed regulator 41 during such a purge (when the purge valve is opened), the pressure in the closed pressure receiving chamber of the suction valve 31 that brings the suction valve 31 into the closed position, the governor lever The pressure in the working pressure chamber of the speed regulator 41 that operates 3b to the low speed position is a predetermined pressure lower than the lower limit pressure (for example, 0.3 MPa), and the pressure in the discharge flow path becomes the lower limit pressure. Sometimes, the flow passage area of the discharge passage 25 which is the pressure reducing means is set so that the compressed air in the discharge passage 21 supplied to the valve closing pressure receiving chamber or the working pressure chamber is reduced to the predetermined pressure. Yes.

  In the above description, the pressure holding process for maintaining the pressure in the closed pressure receiving chamber of the suction valve 31 and the speed maintenance of the engine 3 so that the suction valve 31 is in the closed position or slightly opened with respect to the closed position. Both processes are performed by introducing the compressed air in the discharge passage 21 into the closed pressure receiving chamber of the suction valve 31 and the working pressure chamber of the speed regulator 41 via the pressure holding passage 24. The configuration for performing the maintenance process may be provided separately from the configuration for performing the pressure holding process.

  Here, when the intake valve 31 is a butterfly valve, for example, even when the valve body is in the closed position, an opening / closing allowable interval required for opening and closing the valve body is between the valve body and the valve seat. Also, in other configurations of the intake valve 31, when the intake valve 31 is in the closed position, pores are provided in the valve body for the purpose of reducing negative pressure generated at the intake port of the compressor body 2. In the air compressor employing such a suction valve 31, even when the suction valve 31 is in the closed position, the air on the primary side of the suction valve 31 is slightly discharged from the compressor body 2. Inhaling.

  Therefore, when the suction valve 31 that can generate a slight amount of intake air to the compressor body 2 when the suction valve 31 is in the closed position is used, the discharge when the suction valve 31 is set in the closed position during purging. When the suction valve 31 is used in which the pressure in the flow path 21 is the above-mentioned lower limit pressure and the intake to the compressor body 2 is shut off at the closed position, the suction valve 31 is set to the above-described permissible opening / closing intervals and pores during purging The pressure in the discharge flow passage 21 when opened with a slight opening corresponding to the above is the above-mentioned lower limit pressure, and during the purge, a slight amount of intake air is generated in the compressor body 2 and the opening of the intake valve 31 in this state And the intake air amount of the compressor body 2 generated by the rotational speed of the compressor body 2 and the atmospheric pressure of the compressed air discharged to the primary suction passage 26a of the suction valve 31 when the purge valve 11 is opened. In state That as volume and matches, by adjusting the flow passage area of the air flow path 25 release example, it is possible to maintain the pressure in the discharge passage 21 at a constant pressure (lower pressure).

  The purge valve 11 is configured as an electromagnetic on-off valve that operates by receiving an electrical signal. In this embodiment, the purge mechanism further includes a pressure in the suction flow path 26b on the secondary side of the suction valve 31. And a consumption side pressure detection means 52 for detecting the pressure in the consumption flow path, and the purge valve 11 based on detection signals from the suction pressure detection means 51 and the consumption side pressure detection means 52. A purge operation control means 12 realized by an electronic control device or the like for controlling opening / closing of the purge valve 11 is realized.

  Among these, the suction pressure detecting means 51 and the consumption side pressure detecting means 52 described above are each constituted by a pressure sensor in the illustrated embodiment. For example, a pressure applied to the diaphragm, such as a diaphragm gauge. Various sensors can be used as long as they can convert pressure changes into electrical signals, such as measuring the amount of deformation of a film with a change in capacitance or a strain gauge and converting it into an electrical signal. .

  The pressure to be measured may be either an absolute pressure or a gauge pressure, and the suction pressure detection means 51 may be configured as a negative pressure sensor that measures only a negative pressure below atmospheric pressure. .

  The purge operation control means 12 described above is realized by an electronic control device or the like as described above. Based on the detection signal from the suction pressure detection means 51, the purge operation control means 12 is provided in the suction passage 26b on the secondary side of the suction valve 31. , And a control signal for opening the purge valve 11 is output when the pressure is equal to or lower than the purge start pressure compared with a predetermined purge start pressure stored in the storage means.

  Further, the pressure in the consumption flow path 22 is monitored based on the detection signal from the consumption side pressure detection means 52, and after the purge valve 11 is opened, the pressure in the consumption flow path is stored in the storage means for a predetermined purge stop. When the pressure drops below the pressure, a control signal for closing the purge valve 11 is output to the purge valve 11.

  In the present embodiment, the purge operation control means 12 is configured so that the pressure in the suction flow path 26b on the secondary side of the suction valve 31 is based on the detection signal from the suction pressure detection means 51. The duration of the state below the starting pressure is counted by a timer, and a control signal for opening the purge valve 11 is output only when it is determined that this duration has continued for a predetermined time (in this embodiment, 30 seconds). Thus, for example, after the consumption of compressed air on the consumption side is stopped, the consumption is resumed in a relatively short time, and when the secondary pressure of the suction valve 31 rises in a relatively short time, purge is performed. I do not do it.

  In order to enable the operation as described above, the purge operation control means 12 realized by the electronic control device stores the purge start pressure, the set decrease value, the set time counted by the timer, the purge stop pressure, etc. Storage means, a timer for counting the duration of the state in which the pressure in the suction passage 26b on the secondary side of the suction valve 31 is equal to or lower than the purge start pressure, and the purge valve 11 are opened and closed. Control signal output means for outputting a control signal is further realized.

  The electronic control device or the like that realizes the purge operation control means 12 may be provided with the adjustment knob for changing the purge start pressure, the adjustment knob for adjusting the time counted by the timer, the adjustment knob for changing the stop pressure, and the like. Of course, it may be configured such that the operator can adjust each adjustment knob according to the use situation and preference of the air compressor.

  In FIG. 1, reference numeral 8 is a fuel tank filled with fuel to be supplied to the engine 3, and reference numeral 9 is a cooling oil recovered by the receiver tank 4 for returning to the fuel filler port of the compressor body 2. An oil cooler provided in the oil supply passage.

[Operation / Action, etc.]
The operation of the engine-driven air compressor 1 of the present invention configured as described above will be described below with reference to FIGS.

  Compressed air is consumed on the consumption side, and the pressure on the discharge side of the compressor body 2 (pressure in the discharge flow path 21) is set to a set discharge pressure (0.69 MPa as an example) that is the starting pressure of the pressure regulating valve 32 opening operation. When the consumption of compressed air on the consumption side is reduced or stopped from the operating state in which the capacity control and the speed control are performed so as to be maintained at (), the discharge side pressure (discharge flow path 21 and The pressure in the consumption flow path 22) rises and eventually rises above the set discharge pressure (T2).

  Due to this pressure rise, the pressure in the pressure receiving chamber of the pressure regulating valve 32 rises and the passage in the pressure regulating valve 32 starts to open, and along with this, the compression in the discharge passage 21 provided on the primary side of the check valve 6 Air is decompressed through the control flow path 23 and introduced into the intake valve 31 and the speed regulator 41.

As the pressure in the discharge passage 21 rises, the passage in the pressure regulating valve 32 widens, and the pressure supplied to the suction valve 31 and the speed regulator 41 also rises accordingly, and the pressure in the pressure receiving chamber of the suction valve 31 increases. When the pressure rises, the valve body operates in a direction to close the suction port of the compressor body 2, and the operation amount (opening) changes according to the pressure in the pressure receiving chamber. When the pressure in the pressure receiving chamber of the speed regulator 41 rises, the rod is pushed out and the governor lever 3b of the engine 3 is rotated from the high speed position at which high speed rotation (for example, 2500 min ⁻¹ ) is realized to the low speed side. The engine speed decreases.

  Since the control channel 23 communicates with the primary suction channel 26 a of the suction valve 31 via the air release channel 25, the pressure (discharge channel) in the control channel 23 on the primary side of the pressure regulating valve 32. The pressure in the control flow path 23 on the secondary side of the pressure regulating valve 32 is lower than the set discharge pressure (for example, 0.69 MPa), preferably a sufficiently low pressure. The operating pressures of the suction valve 31 and the speed regulator 41 are also set to a relatively low pressure that can be operated by the pressure in the control flow path 23 on the secondary side of the pressure regulating valve 32.

  The operation of the intake valve 31 and the operation of the speed regulator 41 are performed, for example, by operating the speed regulator 41 prior to the operation of the intake valve 31 to reduce the rotational speeds of the engine 3 and the compressor body 2 to reduce the intake air amount. The suction flow passage 26 may be throttled after the reduction, but the suction valve 31 may be operated first even if they are simultaneously, the output characteristics of the engine 3 and the compressor It is only necessary to adjust the engine 3 so that it does not stall (decelerate including stop) in any operating state, depending on the power characteristics of the main body 2.

  When the suction valve 31 is throttled, the amount of air passing through the suction valve 31 decreases, and the pressure in the suction flow path 26b on the secondary side of the suction valve 31 gradually decreases.

  In FIG. 2, the pressure in the suction passage 26b is shown as a straight line between T2 and T3. However, when the suction valve 31 is of a butterfly type or a piston type, the valve body of the suction valve 31 is Even if the throttle is started from the fully opened state, there is almost no pressure drop in the suction flow path 26b on the secondary side of the suction valve 31, and the pressure in the suction flow path 26b rapidly decreases in the vicinity where the valve element is fully closed. However, the amount of intake air decreases rapidly.

As the suction valve 31 closes and the rotation of the compressor body 2 shifts to the low speed side, the pressure rise in the discharge passage 21 and the consumption passage 22 also becomes moderate, but the compressed air from the compressor body 2 Since the discharge itself continues, the pressure on the discharge side of the compressor body 2 (pressure in the discharge flow path 21 and pressure in the consumption flow path 22) further increases, and the pressure regulating valve 32 is fully opened. When the pressure exceeds the unloading operation pressure (0.79 MPa as an example), the pressure adjustment valve 32 is fully opened, the intake valve 31 is in the closed position, and the speed regulator 41 has the governor lever 3b at the low speed position so that the rotational speed of the engine 3 is The speed is low (for example, 1200 min ⁻¹ ) (T3).

  The pressure in the suction flow path 26b on the secondary side of the suction valve 31 that changes when the suction valve 31 is in the closed position is measured by the suction pressure detection means 51, and a detection signal from the suction pressure detection means 51 is detected. The purge operation control means 12 that has received the pressure compares the preset purge start pressure (-0.06 MPa as an example) with the pressure in the suction flow path 26b detected by the suction pressure detection means 51, and the suction pressure detection means When the pressure detected by 51 becomes equal to or lower than the purge start pressure, the timer starts counting (T4).

  When pressure detection below the purge start pressure is continuously performed for a predetermined set time (for example, 30 seconds), the purge operation control means 12 outputs a valve opening signal to the purge valve 11 to open the purge valve 11. (T5).

  Note that the pressure in the suction flow path 26b on the secondary side of the suction valve 31 detected by the suction pressure detection means 51 before the count of the set time (for example, 30 seconds) by the timer is the aforementioned purge start pressure (−0.06 MPa). ), The timer count is reset, and the purge valve 11 is not opened until a pressure equal to or lower than the purge start pressure is detected.

  The internal passage of the purge valve 11 has a larger flow area than the internal passage of the pressure regulating valve 32, and the flow rate is larger than the pressure regulating valve 32. The compressed air in the discharge passage 21 flows through the passage 24, and the compressed air is discharged to the suction passage 26 a on the primary side of the suction valve 31 through the control passage 23 and the discharge passage 25. In this way, a part of the compressed air discharged into the suction passage 26a on the primary side of the suction valve 31 is sucked into the compressor body 2 through the above-described allowable opening / closing interval of the suction valve 31, for example. Are released from the air filter 7 into the atmosphere.

  Thus, when the purge valve 11 is opened and the compressed air in the discharge passage 21 is released, the suction passage 26 is throttled or closed by the suction valve 31 so that the amount of intake air is small. The amount of compressed air released to the atmosphere is greater than the compressed air discharged from the compressor main body 2, and the pressure in the discharge flow passage 21 and the pressure in the discharge chamber of the compressor main body 2 communicating with this gradually increase. Decreases and the power consumption of the compressor body 2 decreases.

  Even in the state where the compressed air in the discharge passage 21 is released by opening the purge valve 11, the pressure in the consumption passage 22 provided on the secondary side of the check valve 6 remains open. The pressure state in the discharge passage 21 immediately before the purge valve 11 is opened is maintained without being affected by the above.

  When the pressure in the discharge passage 21 becomes less than the set discharge pressure (for example, 0.69 MPa) by opening the purge valve 11, the internal passage of the pressure regulating valve 32 is fully closed (T6).

  However, the pressure holding passage 24 provided on the secondary side of the purge valve 11 communicates with the closed pressure receiving chamber of the suction valve 31 and the working pressure chamber of the speed regulator 41 (in the example of FIG. 1, the pressure holding passage 24 is connected to the pressure regulating valve). 32 on the secondary side communicates with the control flow path 23 and communicates with the closed pressure receiving chamber of the suction valve 31 and the working pressure chamber of the speed regulator 41 via the control flow path 23). When the purge valve 11 is opened, the compressed air in the discharge passage 21 is introduced into the closed pressure receiving chamber of the suction valve 31 and the operating pressure chamber of the speed regulator 41 to maintain the pressure. The suction valve 31 closes the suction passage 26. While the peeled state is maintained, the governor lever 3b of the engine 3 is maintained in a state of rotating to the low speed side.

  If the pressure in the discharge flow path 21 further decreases due to continued opening of the purge valve 11 and eventually reaches a lower limit pressure (0.3 MPa as an example), the pressure drop in the discharge flow path 21 stops at this lower limit pressure. At the same time, this lower limit pressure is maintained.

  By maintaining the pressure in the discharge flow path 21 at this lower limit pressure, the suction valve 31 maintains the closed position or slightly opened with respect to the closed position, and the speed regulator 41 allows the governor lever 3b to move. The low speed position or the position slightly swung to the high speed side with respect to the low speed position is maintained.

  Such a lower limit pressure is maintained, for example, when the pressure in the discharge passage 21 decreases to the lower limit pressure, the amount of intake air that sucks the air on the primary side of the suction valve 31 into the compressor body 2 is determined as the discharge passage. 25, the volume of the compressed air discharged to the intake passage 26a through the volume in the atmospheric pressure state can be made to coincide with each other. The pressure in the passage 21 is maintained at the lower limit pressure (for example, 0.3 MPa), and the operating pressure introduced into the pressure receiving chambers of the suction valve 31 and the speed regulator 41 becomes constant (T7).

  The intake air amount of the compressor body 2 when the pressure in the discharge passage 21 is reduced to the lower limit pressure is provided in the opening / closing allowable interval of the intake valve 31 or the valve body when the intake valve 31 is in the closed position. The flow path area formed by the pores, or the flow path area generated at this opening when the suction valve 31 is slightly open, and the engine 3 (compressor body) realized by the speed regulator 41 It depends on the rotation speed of 2).

  As described above, when the purge valve 11 is opened, the pressure in the discharge passage 21 is reduced to the above-described lower limit pressure. However, even if the pressure in the discharge passage 21 is lowered by opening the purge valve 11, The stop valve 6 does not cause the compressed air in the consumption flow path 22 to flow back to the discharge flow path 21 side, and the pressure in the consumption flow path 22 is the pressure in the discharge flow path 21 immediately before the purge valve 11 is opened (not shown). In the example, 0.79 MPa) is maintained as an example.

  The purge operation control means 12 monitors the pressure in the consumption flow path 22 based on the detection signal of the consumption side pressure detection means 52 and also uses the purge stop pressure (for example, 0.69 MPa) stored in the storage means as consumption side pressure detection means. The pressure in the consumption flow path 22 detected by 52 is compared.

  From the above state, when the consumption of compressed air on the consumption side resumes (T8), the pressure in the consumption flow path 22 decreases, and the consumption-side pressure detecting means 52 detects this decrease in pressure and the purge operation control means 12 is detected. A change occurs in the detection signal output for. When the pressure in the consumption flow path 22 becomes less than the purge stop pressure (0.69 MPa as an example) described above, the purge operation control means 12 outputs a valve closing signal to the purge valve 11 to turn off the purge valve. Close (T9).

  When the purge valve 11 is closed in this way, the supply of compressed air to the suction valve 31 and the speed regulator 41 is stopped, the suction valve 31 opens the suction passage 26, and the speed regulator 41 moves the governor lever 3b to the high speed side. It rotates, and the rotational speed of the engine 3 and the compressor main body 2 is increased to shift to the full load operation in which the intake air amount is increased.

  When the pressure in the discharge flow path 21 rises and rises above the pressure in the consumption flow path 22, the check valve 6 is opened and compressed air is supplied to the consumption side via the consumption flow path 22. While the pressure drop in the flow path 22 stops, the pressure in the discharge flow path 21 and the pressure in the consumption flow path coincide with each other (T10), and the pressure in the discharge flow path 21 becomes the set discharge pressure (as an example) Capacity control and speed control are performed so as to maintain 0.69 MPa).

  Since the control device of the present invention is configured as described above, the control device of the present invention has a relatively simple configuration, and even if the purge valve 11 is opened during the unload operation to reduce the pressure in the discharge passage 21. , The intake valve 31 can be maintained at the closed position or a position slightly opened with respect to the closed position, and the rotational speed of the engine 3 can be maintained at a low speed. As a result, the fuel consumption of the air compressor can be reduced. It was possible to greatly reduce.

  The improvement of the fuel consumption in the air compressor controlled by the control device of the present invention having the above configuration will be described with reference to FIGS.

FIG. 4 shows the correlation between the output of the engine 3 and the compressor main body 2 and the power and the rotational speed in the air compressor configured so that the capacity controller operates after the operation of the speed controller. At point A, the intake valve 31 is fully opened, and the engine and the compressor main body are operating at high speed (full load rotational speed: 2500 min ⁻¹ as an example). The pressure in the discharge channel 21 at this time is maintained substantially constant at a set discharge pressure (for example, 0.69 MPa).

  At this point A, the power of the compressor body 2 is maximum, and from this state, for example, when the pressure in the discharge passage 21 drops below the set discharge pressure (0.69 MPa as an example), the speed control device moves the governor lever to the high speed position. Although maintained, the power of the compressor body 2 decreases along the output curve of the engine on the right side in the figure (during full load operation) with respect to point A due to the decrease in the back pressure due to the pressure decrease in the discharge passage 21. .

  On the contrary, when the pressure in the discharge flow path 21 exceeds the above-described set discharge pressure, the speed control device changes the pressure in the discharge flow path 21 to the set discharge pressure (0.69 MPa as an example) in accordance with the pressure increase. When the rotational speed of the engine is lowered so as to approach the engine, and the rotational speed of the engine is lowered in this way, the amount of intake air with respect to the compressor body 2 is reduced and the power of the compressor body is also lowered.

  Between points A and B in FIG. 4, the change in power of the compressor body 2 when only the rotational speed of the engine is controlled according to the pressure rise in the discharge passage 21 with the suction valve 31 fully opened. Show.

  When the pressure in the discharge flow path 21 further increases, the capacity control apparatus operates after the speed control apparatus, and the capacity control is performed in combination with the speed control described above. The suction valve 31 is throttled so that the pressure in the discharge passage 21 approaches the set discharge pressure (0.69 MPa as an example) as the pressure rises. The starting point of this capacity control is the point B in the figure, and the point B-C shows the state of power change of the compressor body 2 when the speed control and the capacity control are used together.

  By starting the combined use of the capacity control, the rate of reduction of the intake air amount with respect to the compressor body 2 becomes larger than when only the speed control is performed, and as a result, the power of the compressor body further increases. descend.

  For this reason, the diagram showing the power performance of the compressor body 2 has a relatively steep slope on the left side of the diagram from the point B, resulting in a significant reduction in power, and thus a large load on the engine that drives it. It can be seen that it has been reduced.

Further, when the pressure in the discharge flow path 21 rises to an unload start pressure (0.79 MPa as an example), the intake valve becomes the closed position, the intake air amount becomes minimum (including zero), and the engine rotation Transition is made to an unload operation in which the speed is low (unload rotation speed; 1200 min ⁻¹ as an example) (point C).

  Here, assuming that the power (point A) of the compressor body during full load operation is 100%, the compressor body power (point C) during unload operation is reduced to about 33%.

  When the purge valve 11 is opened after shifting to the unload operation or after the unload operation has been continued for a predetermined time, the pressure in the discharge passage 21 is reduced by the opening of the purge valve 11, and the compression is accompanied by the pressure drop. The power of the machine main body 2 decreases along the engine output curve (during unload operation) (between points C and D).

  Point D is a state in which the pressure in the discharge passage 21 is reduced to the above-mentioned lower limit pressure (for example, 0.3 MPa) by opening the purge valve 11, and this pressure is maintained. The power (point D) of No. 2 is about 23% when the power (point A) in the above-described full load operation is 100%.

Here, the speed control device used in the air compressor having the characteristics shown in FIG. 4 maintained the governor lever in the low speed position at both points C and D. The speed was higher than the rotation speed at point C (unload rotation speed; 1200 min ⁻¹ as an example) (1250 min ⁻¹ as an example). Therefore, the increase in the rotational speed is caused by the load on the engine being reduced at the point D with respect to the point C due to the reduction in the power of the compressor main body 2, which is caused by the speed control device. It is not an increase in the resulting rotational speed.

  In the above example, the governor lever has been described as being maintained at the low speed position at both the points C and D. However, depending on the setting of the lower limit pressure (as an example, 0.3 MPa), the point D The governor lever is in a position slightly rotated to the high speed side with respect to the low speed position, and accordingly, the rotational speed of the engine 3 (compressor body 2) can be further increased.

  However, in the operation state (point D) in which the purge is performed, the power of the compressor body 2 is greatly reduced as the pressure in the discharge passage 21 decreases. ) Increases with respect to the rotational speed (point C) during unloading operation, if this increase in rotational speed is an increase of 10% or less, an effect of improving fuel economy can be obtained. Increases are within the scope of the present invention.

  FIG. 5 is a graph showing the fuel consumption of the engine-driven compressor with respect to the ratio (load factor) between full load operation and no load operation per hour, and the point A is 100% full load operation per hour ( The fuel consumption at point A in FIG. 4 is the fuel consumption at 100% no-load operation (full load 0%) without the purge operation (point C in FIG. 4). This is the fuel consumption when the operation is performed at 100% no-load operation (0% full load) (point D in FIG. 4).

  The hatching in the point arrow shows that fuel efficiency is improved by the compressor of the present invention (high energy-saving effect) over the conventional compressor that does not perform the purge operation.

Embodiment 2
Still another configuration example of the present invention will be described with reference to FIGS.
Reference numeral 1 in FIG. 4 denotes an air compressor (engine-driven compressor) according to a second embodiment of the present invention. In the configuration described with reference to FIG. 1, the opening / closing operation of the purge valve 11 is controlled electronically. The purge operation control means 12 constituted by the apparatus has been described as being performed based on the detection signals from the suction pressure detection means 51 and the consumption side pressure detection means 52, which are pressure sensors. In the configuration shown in FIG. Instead of the configuration shown in FIG. 1, the suction pressure detecting means 51 ′ and the consumption side pressure detecting means 52 ′ are both configured to employ pressure switches, and the purge valve 11 is opened and closed by turning the pressure switches on and off. It is different in point.

  Further, in the configuration of the present embodiment, the air release silencer 13 is provided in the pressure holding flow path 24, and when the purge valve 11 is opened, the compressed air in the discharge flow path 21 is also passed through the air release silencer 13. The check valve 14 is provided in the pressure holding flow path 24 on the downstream side of the position where the release silencer 13 is provided, and the pressure adjustment valve 32 passes through the pressure adjustment valve 32. The configuration of the first embodiment described with reference to FIG. 1 in that the compressed air introduced into the control flow path 23 on the secondary side is not released through the release silencer 13. The other configurations are the same as those of the first embodiment described with reference to FIG.

  In the configuration of the second embodiment shown in FIG. 3, the above-described suction pressure detecting means 51 ′, which is a pressure switch, is set so as to be ON at −60 kPa and OFF at −20 kPa as an example. As an example, the consumption side pressure detecting means 52 ′ is set to be ON at 0.69 MPa and OFF at 0.64 MPa.

  In the configuration of the compressor of the present embodiment configured as described above, the consumption of compressed air on the consumption side is stopped or the amount of consumption is reduced, so that the pressure in the discharge passage 21 is equal to or higher than the unload start pressure. Then, the capacity control means throttles or closes the suction valve 31, and when the pressure between the secondary side of the suction valve 31 and the compressor body 2 drops to -60 kPa, the pressure switch constituting the suction pressure detection means 51 ' Becomes ON and the purge valve 11 is opened.

  When the purge valve 11 is opened, a part of the compressed air is released to the atmosphere from the exhaust silencer 13 provided in the pressure-holding flow path 24 connected to the secondary side of the purge valve 11. By adjusting the flow rate of the compressed air introduced into the exhaust silencer 13 by providing an orifice at the inlet of the exhaust silencer 13, the compressed air flowing into the control flow path 23 and the exhaust silencer 13 to the atmosphere are adjusted. The ratio of the compressed air to be released can be adjusted, and thus the above-described lower limit pressure can be adjusted.

  The compressed air introduced into the control flow path 23 without being discharged by the discharge silencer 13 is discharged through the discharge flow path 25 and the intake valve 31 and the speed regulator via the branch flow paths 23a and 23b. Introduced into the 41 working pressure chambers, the pressure in the working pressure chamber is maintained.

  In the operation state in which the purge valve 11 is opened, when the consumption of compressed air is resumed or the pressure in the consumption passage 22 decreases to 0.64 MPa due to an increase in consumption, the consumption constituted by the pressure switch The side pressure detecting means 52 ′ is turned OFF, the purge valve 11 is closed, and the purge is completed.

  Here, since the above-mentioned set discharge pressure, which is the operation start pressure of the pressure adjustment valve 32, is 0.69 MPa in this embodiment, the pressure adjustment valve 32 is closed at this time, and the purge valve 11 is By closing, the introduction of compressed air to the closed pressure receiving chamber of the intake valve 31 and the working pressure chamber of the speed regulator 41 is stopped, and the intake valve 31 is fully opened and the engine is returned to a full load operation at a high speed.

  By opening the suction valve 31, the pressure in the suction flow path 26b on the secondary side of the suction valve 31 rises to -3 kPa, and from -20 kPa, which is the pressure at which the suction pressure detecting means 51 'as a pressure switch is turned off. Since the pressure is significantly higher, the purge valve 11 can be reliably kept closed during the full load operation.

  In the configuration of the second embodiment configured as described above, the purge valve 11 is opened and closed by turning on and off the suction pressure detection means 51 ′ and the consumption side pressure detection means 52 ′ which are pressure switches. Therefore, the purge operation control means 12 constituted by the electronic control unit or the like employed in the configuration of Embodiment 1 is not necessary, and the device configuration can be further simplified.

  Further, the air release silencer 13 is provided in the pressure holding flow path 24, and when the purge valve 11 is opened, the air release silencer 13 can also release the compressed air in the discharge flow path 21. By adjusting the amount of air discharged by the valve, it becomes easy to adjust the operating pressure (lower limit pressure) introduced into the closed pressure receiving chamber of the intake valve 31 and the operating pressure chamber of the speed regulator 41 via the purge valve 11. By providing the air release silencer 13, the pressure in the discharge flow path 21, and hence the power of the compressor body 2, can be reduced more quickly during purging.

  In addition, the air release silencer 13 and the check valve 14 provided in the pressure holding channel 24 in the second embodiment can also be provided in the apparatus configuration of the first embodiment described above.

DESCRIPTION OF SYMBOLS 1 Air compressor 2 Compressor body 3 Drive source (engine)
3a Governor 3b Governor lever 4 Receiver tank 5 Separator 6 Check valve 7 Air filter 8 Fuel tank 9 Oil cooler 11 Purge valve 12 Purge operation control means 13 Air release silencer 14 Check valve 21 Discharge flow path 22 Consumption flow path 23 Control flow path 23a Branch channel (suction valve side)
23b Branch flow path (speed regulator side)
24 Holding pressure channel 25 Air discharge channel 26 Suction channel 26a Suction channel (primary side of suction valve)
26b Suction flow path (secondary side of suction valve)
27 Flow path 31 Suction valve 32 Pressure adjustment valve 32a Pressure adjustment valve 41 Speed regulator 51, 51 ′ Suction pressure detection means 52, 52 ′ Consumption side pressure detection means 100 Air compressor 102 Compressor body 103 Engine 103a Speed governor (governor) )
103b Lever (in the governor)
104 Receiver tank 111 Auto relief valve 131 Butterfly valve (suction valve)
132 Regulator (Bellofram type)
141 Regulator (diaphragm type)
150 Drain tanks 151, 152 Flow path 200 Air compressor 202 Compressor body 204 Receiver tank 206 Pressure regulating valve / check valve 207 Check valve 208-210, 217 Flow path 211 Auto relief valve 216, 216 'Pilot flow path 222 Supply channel 231 Suction valve 231a Diaphragm chamber 232 Regulator VS, PS, PPS Pressure switch SV, SVV Three-way solenoid valve

Claims (11)

A control flow path having one end communicating with a flow path of compressed air from the compressor body to the consumption side, a suction valve provided at a suction port of the compressor body, and the control according to a discharge side pressure of the compressor body A pressure regulating valve for opening and closing the flow path is provided, and a closed pressure receiving chamber of the suction valve is communicated with the other end of the control flow path so that the discharge pressure of the compressor body starts opening the pressure regulating valve The suction valve is fully opened when the pressure is less than the set discharge pressure, and when the discharge side pressure of the compressor body becomes equal to or higher than the set discharge pressure, the suction valve is closed and the compressor body is closed. A capacity control device that performs capacity control with the suction valve as a closed position when the discharge-side pressure is equal to or higher than an unload start pressure that is a predetermined high pressure with respect to the set discharge pressure; and an engine that drives the compressor body The governor of the engine An air compressor comprising: a speed control device that controls a rotation speed and performs a speed control for setting a rotation speed of the engine to a predetermined low speed when a discharge side pressure of the compressor body is equal to or higher than the unload start pressure. In
A check valve is provided in the compressed air flow path from the compressor body to the consumption side, the flow path on the primary side of the check valve is a discharge flow path, and the flow on the secondary side of the check valve is When the pressure regulating valve is opened by connecting the one end of the control flow path to the discharge flow path and opening the pressure adjusting valve, the discharge flow path is depressurized with respect to the pressure in the discharge flow path. The compressed air is introduced into the closed pressure receiving chamber of the intake valve to perform the capacity control,
When a purge valve is further communicated with the discharge flow path, and the capacity control device places the suction valve in a closed position, the purge valve is opened so that the compressed air in the discharge flow path is discharged into the atmosphere and / or the suction valve. A pressure reduction process for reducing the pressure of the discharge flow path by discharging to the suction flow path on the primary side, and a part of the compressed air in the discharge flow path discharged through the purge valve A pressure holding process for holding the pressure in the valve closing pressure chamber of the suction valve by introducing the valve into the valve closing pressure chamber,
When the purge valve is opened, a speed maintaining process is performed to maintain the rotational speed of the engine at the low speed or a speed slightly increased with respect to the low speed.
When the purge valve is opened, the pressure in the discharge flow path is a pressure lower than the set discharge pressure, and the suction valve is in a closed position or in a state of being slightly opened with respect to the closed position. The pressure in the discharge flow path, which has been reduced to the lower limit pressure, is maintained at the lower limit pressure by continuing the pressure reduction process, the pressure holding process, and the speed maintaining process until the purge valve is closed. A control method for an engine-driven air compressor. The pressure control valve is opened by communicating the control flow path on the secondary side of the pressure control valve with an operating pressure chamber of a speed regulator that operates the speed control device of the engine to form the speed control device. When the compressed air in the discharge flow path is reduced with respect to the pressure in the discharge flow path and introduced into the working pressure chamber of the speed regulator, and the pressure in the discharge flow path is less than the set discharge pressure When the engine rotation speed is set to a predetermined high speed and the pressure in the discharge flow path becomes equal to or higher than the set discharge pressure, the engine rotation speed starts to be reduced, and the pressure in the discharge flow path is Performing the speed control to make the engine speed at the low speed when the load starting pressure is exceeded,
When the purge valve is opened, the speed maintaining process is performed by introducing a part of the compressed air in the discharge flow path discharged through the purge valve into the working pressure chamber of the speed regulator. The method for controlling an engine-driven air compressor according to claim 1.   When the purge valve is opened and the inside of the discharge passage is at the lower limit pressure, the amount of compressed air released to the atmosphere and / or the suction passage on the primary side of the suction valve via the purge valve is reduced. 3. The engine-driven air according to claim 1, wherein the pressure in the discharge flow path is maintained at the lower limit pressure by matching a volume in an atmospheric pressure state with an intake amount of the compressor body. 4. Compressor control method. The purge valve is opened when the pressure in the suction flow path between the secondary side of the suction valve and the compressor body falls below a preset purge start pressure within a pressure range lower than atmospheric pressure. ,
The engine-driven air according to any one of claims 1 to 3, wherein after the purge valve is opened, the purge valve is closed when the pressure in the consumption flow path drops below a predetermined pressure value. Compressor control method.   The compressed air is introduced into the consumption flow path when the pressure in the discharge flow path is equal to or higher than a predetermined supply pressure, and the lower limit pressure is set to a pressure lower than the supply pressure. 4. A method for controlling an engine-driven air compressor according to any one of claims 4 to 5. A control flow path having one end communicating with a flow path of compressed air from the compressor body to the consumption side, a suction valve provided at a suction port of the compressor body, and the control according to a discharge side pressure of the compressor body A pressure regulating valve for opening and closing the flow path is provided, and a closed pressure receiving chamber of the suction valve is communicated with the other end of the control flow path so that the discharge pressure of the compressor body starts opening the pressure regulating valve The suction valve is fully opened when the discharge pressure is less than the set discharge pressure, and when the discharge side pressure of the compressor body becomes equal to or higher than the set discharge pressure, the suction valve is closed and the compressor body is closed. When the discharge side pressure becomes equal to or higher than the unload start pressure, which is a predetermined high pressure with respect to the set discharge pressure, a capacity control device that sets the suction valve to a closed position, and a speed control device for the engine that drives the compressor body To control the rotation speed of the engine Rutotomoni, in the compressor air compressor discharge side pressure and a speed control device for the rotational speed of the engine when the above said unload starting pressure to a predetermined low speed rotation of the body,
A check valve is provided in the compressed air flow path from the compressor body to the consumption side, the flow path on the primary side of the check valve is a discharge flow path, and the flow on the secondary side of the check valve is The road is a consumption flow path,
The one end of the control flow path is communicated with the discharge flow path to form the capacity control device, and the control flow path of the capacity control device is connected to the control flow path on the secondary side of the pressure regulating valve. Pressure reducing means for reducing the pressure relative to the pressure in the control flow path on the primary side of the pressure regulating valve is provided;
In addition, the compressed air in the discharge flow path is opened when the capacity control device communicates with the discharge flow path and the capacity control device places the suction valve in the closed position, and the compressed air in the discharge flow path is sucked into the air and / or the suction valve on the primary side. A purge valve that discharges to the passage, and a pressure-holding passage that introduces compressed air in the discharge passage into the valve-closing pressure receiving chamber of the suction valve when the purge valve is opened, and when the purge valve is opened, the engine A purge mechanism comprising a speed maintaining mechanism for maintaining the rotational speed of the motor at a low speed or a speed slightly increased with respect to the low speed.
When the purge valve is opened by the purge mechanism, the pressure in the discharge flow path is a pressure lower than the set discharge pressure, and the suction valve is closed or slightly opened with respect to the closed position. An engine-driven air compressor characterized in that the lower limit pressure can be maintained while the lower limit pressure can be maintained. When the pressure in the discharge flow path is less than the set discharge pressure by communicating the control flow path on the secondary side of the pressure regulating valve with a working pressure chamber of a speed regulator that operates the speed governor of the engine The engine rotation speed is set to a predetermined high speed, and when the pressure in the discharge passage becomes equal to or higher than the set discharge pressure, the rotation speed of the engine starts to decrease, and the pressure in the discharge passage starts to unload. Forming the speed control device for setting the rotational speed of the engine to the low speed when the pressure is higher than the pressure;
The engine-driven air compressor according to claim 6, wherein the speed maintaining mechanism is configured by communicating the pressure-holding passage with an operating pressure chamber of the speed regulator.   The pressure holding valve communicates with the control flow path on the secondary side of the pressure regulating valve, and the other end of the pressure regulating valve and / or the purge valve is connected to the atmosphere and / or the suction valve. The engine-driven air compressor according to claim 6 or 7, wherein one end of an air discharge passage opened to the primary suction passage is communicated.   The intake amount of the compressor body when the purge valve is opened and the pressure in the discharge passage is the lower limit pressure, and the suction passage on the primary side of the air and / or the suction valve via the purge valve The engine drive according to any one of claims 6 to 8, wherein an air discharge amount by the purge valve is set so that an air discharge amount of the compressed air released to the air matches a volume in an atmospheric pressure state. Type air compressor. The purge valve is an electromagnetic on-off valve,
A suction pressure detecting means for detecting the pressure in the suction flow path between the secondary side of the suction valve and the compressor body; and a consumption side pressure detecting means for detecting the pressure in the consumption flow path. When the pressure in the suction flow path between the secondary side of the valve and the compressor body falls below a preset purge start pressure within a pressure range lower than atmospheric pressure, the purge valve is opened and the consumption The air compressor according to any one of claims 6 to 9, further comprising a purge valve opening / closing means for closing the purge valve when the pressure in the flow path drops below a predetermined pressure value.   The check valve is added with a function of a pressure holding valve that opens when the pressure of the compressed air in the discharge flow path is equal to or higher than a predetermined supply pressure, and the lower limit pressure is set to a pressure lower than the supply pressure. The air compressor according to any one of claims 6 to 10, wherein:

Images