JP2011063844A - Blowing device for hot-dip galvanized steel pipe - Google Patents

Blowing device for hot-dip galvanized steel pipe Download PDF

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JP2011063844A
JP2011063844A JP2009215118A JP2009215118A JP2011063844A JP 2011063844 A JP2011063844 A JP 2011063844A JP 2009215118 A JP2009215118 A JP 2009215118A JP 2009215118 A JP2009215118 A JP 2009215118A JP 2011063844 A JP2011063844 A JP 2011063844A
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steel pipe
zinc
blow
compressed gas
blowing device
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JP4487292B1 (en
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Keisuke Aisaka
佳祐 逢坂
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness
    • C23C2/16Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
    • C23C2/18Removing excess of molten coatings from elongated material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a blowing device for removing surplus zinc on inner and outer surfaces of a hot-dip galvanized steel pipe. <P>SOLUTION: While the steel pipe which has been taken out from a molten zinc bath passes through the outer-surface blowing device installed in the end of the molten zinc bath, the surplus zinc on the outer surface of the steel pipe is removed with a compressed gas and the like. At the same time, a mandrel bar moves an injection nozzle at the head thereof to the position of the outer-surface blowing device while injecting a compressed gas and the like from the injection nozzle thereof to remove the surplus zinc on the inner surface of the steel pipe, stops before the trailer of the steel pipe reaches the position of the outer-surface blowing device, and continues the inner surface blow. Thereby, the blowing device can complete an outer surface blow and an inner surface blow for the trailer of the steel pipe at the same time, at the position of the outer-surface blowing device. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、溶融亜鉛めっき処理が施された鋼管の内外面表面の余剰亜鉛を除去するブロー装置に関するものである。 The present invention relates to a blow device for removing excess zinc on the inner and outer surface surfaces of a steel pipe that has been subjected to hot dip galvanizing treatment.

従来、溶融亜鉛浴中に浸漬して内外面に溶融亜鉛めっき処理が施された鋼管において、溶融亜鉛浴から引き揚げられた鋼管の内外面に付着した余剰亜鉛を除去する方法として様々な方法が提案されている。 Conventionally, various methods have been proposed for removing excess zinc adhering to the inner and outer surfaces of steel pipes drawn from the molten zinc bath in steel pipes that have been immersed in a hot-dip zinc bath and subjected to hot-dip galvanizing treatment on the inner and outer surfaces. Has been.

例えば、鋼管を溶融亜鉛浴から引き揚げる過程で、外面ブロー装置に通過させて鋼管外面の余剰亜鉛を除去し、鋼管内面の余剰亜鉛に対しては引き揚げの傾斜角を次第に大きくしながら鋼管を引き揚げることで、鋼管内面の余剰亜鉛を自然流出するようにした溶融亜鉛めっき装置が提案されている(例えば、特許文献1参照。)。 For example, in the process of lifting the steel pipe from the molten zinc bath, it is passed through an external blow device to remove excess zinc on the outer surface of the steel pipe, and the steel pipe is lifted while gradually increasing the tilt angle of the lifting to the excess zinc on the inner surface of the steel pipe. Thus, a hot dip galvanizing apparatus has been proposed in which excess zinc on the inner surface of the steel pipe is allowed to flow out naturally (see, for example, Patent Document 1).

一般には、鋼管を傾斜させて溶融亜鉛浴から引き揚げる過程で、外面ブロー装置に通過させて鋼管外面の余剰亜鉛を除去し、続いて引き揚げられた鋼管を引揚装置に隣接する内面ブロー装置へ搬送して、鋼管内面の余剰亜鉛を圧縮ガス等で吹き落とす方法が用いられている。 In general, in the process of tilting the steel pipe and lifting it from the molten zinc bath, it passes through the outer blow device to remove excess zinc on the outer surface of the steel pipe, and then transports the drawn steel pipe to the inner blow device adjacent to the pulling device. Thus, a method of blowing off excess zinc on the inner surface of the steel pipe with a compressed gas or the like is used.

前記の方法の場合、鋼管を溶融亜鉛浴から引き揚げた後、内面ブロー装置まで搬送する装置が必要となる。この搬送装置と鋼管の接触部において、局部冷却となり、鋼管内面に付着した溶融亜鉛の温度が凝固点まで低下し、鋼管内面の亜鉛が凝固あるいは高粘性となり、内面ブローを行っても余剰亜鉛を吹き落とすことができず、鋼管内面にコブ状などの凹凸が発生するため、搬送装置にヒータを内蔵し、ヒータにより鋼管との接触部付近の温度を溶融亜鉛が凝固しない温度とする装置が提案されている(例えば、特許文献2参照。)。 In the case of the above-mentioned method, after the steel pipe is lifted from the molten zinc bath, an apparatus for conveying it to the inner surface blowing apparatus is required. In this contact area between the conveying device and the steel pipe, local cooling occurs, the temperature of the molten zinc adhering to the inner surface of the steel pipe decreases to the freezing point, the zinc on the inner surface of the steel pipe becomes solidified or becomes highly viscous, and excess zinc is blown even if the inner surface is blown. Since it cannot be dropped and irregularities such as bumps occur on the inner surface of the steel pipe, a heater is built in the conveying device, and a device that makes the temperature near the contact portion with the steel pipe a temperature at which the molten zinc does not solidify is proposed. (For example, refer to Patent Document 2).

また、内面ブローの方法として、鋼管の一方の管端から圧縮ガス等を吹き入れて他端開口から余剰亜鉛を吹き落とす方法が提案されている(例えば、特許文献3参照。)。 Further, as an inner surface blowing method, a method has been proposed in which compressed gas or the like is blown from one end of a steel pipe and surplus zinc is blown off from the other end opening (see, for example, Patent Document 3).

さらに、鋼管の引き揚げから内面ブロー装置に至るまでの所要時間を短縮するものとして、溶融亜鉛浴から引き揚げられた鋼管の移送路の途中に、噴射ノズルと空気挿入口を前後に装着した吹払管を配置し、その噴射ノズルを移送路を進行中の鋼管内に通過させながら圧縮ガス等を噴射して鋼管内面の余剰亜鉛を管外に吹き落とす装置が提案されている(例えば、特許文献4参照。)。 Furthermore, as a means of shortening the time required from the drawing of the steel pipe to the inner surface blower, a blower pipe with an injection nozzle and an air insertion port mounted on the front and rear in the middle of the transfer path of the steel pipe drawn from the molten zinc bath And an apparatus that sprays compressed gas or the like while passing the injection nozzle through the transfer pipe into the ongoing steel pipe and blows off excess zinc on the inner surface of the steel pipe to the outside of the pipe (for example, Patent Document 4). reference.).

特開昭48−076741号公報JP-A-48-076741 実開平1−089949号公報Japanese Utility Model Publication No. 1-089949 特開平6−220599号公報JP-A-6-220599 実開昭53−067827号公報Japanese Utility Model Publication No. 53-067827

しかしながら、鋼管を溶融亜鉛浴から引き揚げる過程で、傾斜角を次第に大きくしながら鋼管を引き揚げて鋼管内面の余剰亜鉛を自然流出するようにした溶融亜鉛めっき装置を用いる場合、鋼管内面に付着残存する溶融亜鉛が鋼管内面の長手方向の下側で多量に付着しメッキ厚さが不均一となる問題があり、また、鋼管後端下部には流出した余剰亜鉛がタレ状欠陥として残る問題があった。 However, in the process of lifting the steel pipe from the hot-dip zinc bath, when using a hot-dip galvanizing apparatus that lifts the steel pipe while gradually increasing the angle of inclination to allow the excess zinc on the inner face of the steel pipe to flow out naturally, There is a problem that a large amount of zinc adheres to the lower side in the longitudinal direction of the inner surface of the steel pipe and the plating thickness becomes non-uniform, and there is a problem that the surplus zinc that has flowed out remains at the bottom end of the steel pipe as a sagging defect.

また、鋼管を傾斜させて溶融亜鉛浴から引き揚げる過程で、鋼管を外面ブロー装置に通過させ、続いて引き揚げられた鋼管を内面ブロー装置まで搬送して内面ブローを行う方法の場合、搬送装置を使用して鋼管を引揚装置から内面ブロー装置まで搬送するため、溶融亜鉛浴から引き揚げられた鋼管が内面ブロー装置に至るまでの所要時間が長くなり、内面ブロー装置到達時の鋼管の温度が放冷などにより低下し、鋼管内面の亜鉛が凝固あるいは高粘性となり、余剰亜鉛を吹き落とすことができず、鋼管内面にコブ状などの凹凸が残るという問題があり、また、鋼管内面の余剰亜鉛が、外面ブロー装置から内面ブロー装置までの間では、鋼管後端から滴下して凝固し、鋼管後端下部にはタレ状欠陥として残る問題があった。 Also, in the process of tilting the steel pipe from the molten zinc bath and passing the steel pipe through the outer surface blow device, and then transporting the drawn steel pipe to the inner surface blow device and using the inner surface blow, the transport device is used. Since the steel pipe is transported from the lifting device to the inner surface blowing device, the time required for the steel pipe drawn from the molten zinc bath to reach the inner surface blowing device becomes longer, and the temperature of the steel pipe when reaching the inner surface blowing device is allowed to cool. The zinc on the inner surface of the steel pipe is solidified or becomes highly viscous, the surplus zinc cannot be blown off, and there is a problem that irregularities such as bumps remain on the inner surface of the steel pipe, and the surplus zinc on the inner surface of the steel pipe Between the blower and the inner surface blower, there was a problem that the steel pipe dropped and solidified from the rear end of the steel pipe and remained as a sagging defect at the lower end of the steel pipe.

さらに、ヒータを内蔵した搬送装置を用いる場合には、搬送装置と鋼管の接触部付近の温度が上昇し過ぎて鋼管外面に形成した亜鉛皮膜が茶色等に変色するという問題があっ
た。また、搬送装置にヒータを内蔵しているため、構造が非常に複雑となり、装置自体が高価になると同時に、常時通電を行っているため運転費用も高くつくという問題もあっ
た。鋼管後端下部のタレ状欠陥に対してはガスバ―ナや圧縮ガスで吹き飛ばす方法がよく用いられるが充分な効果を得るのが難しく、オフラインでのチェックが必須である。
Furthermore, when using the conveyance apparatus incorporating a heater, there existed a problem that the temperature in the contact part of a conveyance apparatus and a steel pipe raised too much, and the zinc membrane | film | coat formed in the steel pipe outer surface discolored brown. Further, since the heater is incorporated in the transfer device, the structure becomes very complicated, the device itself is expensive, and at the same time, there is a problem that the operation cost is high because the power is always supplied. For the sagging defects at the lower end of the steel pipe, a method of blowing off with a gas burner or compressed gas is often used, but it is difficult to obtain a sufficient effect, and an off-line check is essential.

また、鋼管の一方の管端から圧縮ガス等を吹き入れて他端開口から余剰亜鉛を吹き落とす方法の場合、一方の管端から吹き入れた圧縮ガス等が鋼管の後端部から吹き出る際に膨張して、鋼管後端部側の溶融亜鉛を多量に持ち去り、鋼管後端部側の内面めっき厚が薄くなるという問題があった。 In addition, in the case of a method in which compressed gas or the like is blown from one end of the steel pipe and surplus zinc is blown off from the other end opening, when compressed gas or the like blown from one pipe end is blown from the rear end of the steel pipe There was a problem that the molten zinc on the rear end side of the steel pipe was removed and a large amount of molten zinc was taken away, and the inner plating thickness on the rear end side of the steel pipe was reduced.

溶融亜鉛浴から引き揚げられた鋼管の移送路の途中で、噴射ノズルを進行中の鋼管内に通過させながら圧縮ガス等を噴射して鋼管内面の余剰亜鉛を管外に吹き落とす装置は、鋼管内面のめっき厚を均一にすることができる有効な装置であるが、この内面ブローを外面ブローと同時に行う場合には検討が必要であり、また、吹払管が、鋼管と接触すれば吹払管は鋼管(約420℃)からの伝熱で曲げが生じるが、この対策手段について、従来技術の特許文献には記載されていない。 In the middle of the transfer path of the steel pipe drawn up from the molten zinc bath, the device that sprays compressed gas etc. while passing the injection nozzle into the steel pipe in progress and blows off the excess zinc inside the steel pipe outside the pipe However, if this inner surface blow is performed simultaneously with the outer surface blow, it is necessary to consider it, and if the blower tube comes into contact with the steel tube, the blower tube Is bent by heat transfer from a steel pipe (about 420 ° C.), but this countermeasure is not described in the patent documents of the prior art.

前述の問題を有利に解決するために、本発明の溶融亜鉛めっき鋼管の内外面表面のブロー装置は、引揚部の外面ブロー装置と、内面処理部のマグネットロール上に、溶融亜鉛浴側の端部に噴射ノズル、もう一方の端部に圧縮ガス注入口を設け連結管でつないだマンドレル棒が、鋼管を貫通するように引き揚げ方向に配置されており、前記圧縮ガス注入口は、マンドレル棒移動装置の圧縮ガス給気金具で、接合/離脱する構造とした内面ブロー装置から成る構造とする。溶融亜鉛浴から引き出された鋼管は、溶融亜鉛浴端部に設置された外面ブロー装置を通過して、圧縮ガス等により鋼管外面の余剰亜鉛を除去されながら、同時に、マンドレル棒が、その先端部の噴射ノズルから圧縮ガス等を噴射して鋼管内面の余剰亜鉛を除去しながら、鋼管の終端部が外面ブロー装置の位置に到達する前に 噴射ノズルを外面ブロー装置の位置まで移動して停止し、内面ブローを続けることによって、鋼管の終端部の外面ブローと内面ブローが、外面ブロー装置の位置で同時に完了出来ることを特徴とする。 In order to advantageously solve the above-mentioned problem, the blow device for the inner and outer surface of the hot dip galvanized steel pipe of the present invention has an end on the molten zinc bath side on the outer surface blow device of the lifting portion and the magnet roll of the inner surface treatment portion. The mandrel rod connected to the injection pipe at the end and the compressed gas inlet at the other end and connected by the connecting pipe is arranged in the pulling direction so as to penetrate the steel pipe, and the compressed gas inlet moves the mandrel rod The structure is composed of an internal blow device that is connected / detached with the compressed gas supply fitting of the device. The steel pipe drawn out from the molten zinc bath passes through an outer surface blower installed at the end of the molten zinc bath, and while the excess zinc on the outer surface of the steel pipe is removed by compressed gas or the like, the mandrel rod is at the tip of the steel pipe. The jet nozzle is moved to the position of the outer blow device and stopped before the end of the steel pipe reaches the position of the outer blow device, while removing excess zinc on the inner surface of the steel pipe by jetting compressed gas etc. By continuing the inner surface blowing, the outer surface blowing and the inner surface blowing at the end portion of the steel pipe can be completed simultaneously at the position of the outer surface blowing device.

外面ブローと内面ブローを外面ブロー装置の位置で同時に完了後、圧縮ガス等を停止し、マンドレル棒をV溝ロールと矩形ブロックで保持して、圧縮ガス挿入口からマンドレル棒移動装置の圧縮ガス給気金具を離脱させて、鋼管を送り出し装置へ送り出せることを特徴とする。 After completing the outer surface blow and the inner surface blow at the position of the outer surface blower at the same time, stop the compressed gas, etc., hold the mandrel rod with the V groove roll and the rectangular block, and supply the compressed gas of the mandrel rod moving device from the compressed gas insertion port It is characterized in that the steel pipe can be delivered to the delivery device by removing the air bracket.

さらに マンドレル棒の移動距離は、噴射ノズルの待機位置から、外面ブロー装置の位置迄であり短い為に、マンドレル棒が撓んで鋼管と接触するのを防ぐ方法としての支持リング又は支持ローラを短い間隔で設けることが出来て、小径の鋼管(最小外径21.7mm)でもマンドレル棒と接触しなく出来ることを特徴とする。 Furthermore, since the moving distance of the mandrel bar is short from the standby position of the injection nozzle to the position of the outer surface blowing device, the support ring or the support roller as a method for preventing the mandrel bar from bending and contacting the steel pipe is a short distance. It is characterized in that even a small-diameter steel pipe (minimum outer diameter 21.7 mm) can be kept out of contact with the mandrel bar.

本発明の鋼管の溶融亜鉛めっき方法によれば、マンドレル棒を引き揚げ中の鋼管内に貫通させ、噴射ノズルから圧縮ガスを噴射して鋼管内面の余剰亜鉛を鋼管外に吹き出す方法であるため、鋼管内面のめっき厚さを均一にすることができる。 According to the hot dip galvanizing method of the steel pipe of the present invention, the mandrel rod is penetrated into the steel pipe being lifted, and the compressed gas is injected from the injection nozzle to blow out the excess zinc on the inner surface of the steel pipe to the outside of the steel pipe. The plating thickness on the inner surface can be made uniform.

また、溶融亜鉛浴中から鋼管を引き揚げる過程で内面ブローを行うため、溶融亜鉛浴から引き揚げられた鋼管が内面ブロー装置に至るまでの所要時間が短く、鋼管の温度が放冷により溶融亜鉛の凝固点まで低下する前に、内面ブローを行うことができ、鋼管内面にコブ状などの凹凸が発生しない。 In addition, since the inner surface is blown in the process of lifting the steel pipe from the molten zinc bath, the time required for the steel pipe drawn from the molten zinc bath to reach the inner surface blowing device is short, and the temperature of the steel pipe is allowed to cool and the molten zinc solidification point is reduced. The inner surface can be blown before being lowered to a level, and no irregularities such as bumps are generated on the inner surface of the steel pipe.

さらに、溶融亜鉛浴中から鋼管を引き揚げる過程で圧縮ガス等により鋼管外面および鋼管内面の余剰亜鉛を除去するため、鋼管の引き揚げ後、搬送装置を用いて内面ブロー装置に搬送する必要はなく、搬送装置にヒータを内蔵することにより発生する、亜鉛皮膜が茶色等に変色する問題や装置自体が高価で運転費用も高くつくという問題を解消することができる。 Furthermore, in order to remove surplus zinc on the outer surface of the steel pipe and the inner surface of the steel pipe by compressed gas in the process of lifting the steel pipe from the molten zinc bath, it is not necessary to transport the steel pipe to the inner surface blower using the transport device after the steel pipe is lifted. It is possible to solve the problem that the zinc coating is discolored to brown or the like, which is caused by incorporating a heater in the apparatus, and the problem that the apparatus itself is expensive and expensive to operate.

また、圧縮ガス等を鋼管の一方の管端から吹き入れる方法ではなく、マンドレル棒を引き揚げ中の鋼管内に貫通させながら、噴射ノズルから圧縮ガス等を噴射して鋼管内面の余剰亜鉛を鋼管外に吹き落とす方法であるため、鋼管内面のめっき厚を均一にすることができる。 Also, instead of blowing compressed gas etc. from one end of the steel pipe, the excess zinc on the inner surface of the steel pipe is removed from the steel pipe by injecting compressed gas etc. from the injection nozzle while penetrating the mandrel rod into the steel pipe being lifted. Therefore, the plating thickness on the inner surface of the steel pipe can be made uniform.

さらに、鋼管終端部が外面ブロー位置に到達すると、マンドレル棒の噴射ノズルが外面ブロー位置に到達停止しているので、外面ブローにより吹き落とされる余剰亜鉛と、内面ブローにより吹き出された余剰亜鉛が混合して、溶融亜鉛浴に吹き落とされるので、鋼管後端部の外面に付着し、鋼管後端部の外面の仕上がりを悪くするタレ状欠陥という問題を解消することができる。 Furthermore, when the steel pipe end reaches the outer surface blow position, the injection nozzle of the mandrel rod stops reaching the outer surface blow position, so the surplus zinc blown off by the outer surface blow and the surplus zinc blown out by the inner surface blow are mixed. And since it blows off into a molten zinc bath, it can adhere to the outer surface of a steel pipe rear-end part, and can solve the problem of a sagging defect which makes the finish of the outer surface of a steel pipe rear-end part worse.

溶融亜鉛めっき鋼管の引揚装置の側面図Side view of galvanized steel pipe lifting equipment 内面ブロー開始に状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図Side view of a hot-dip galvanized steel pipe lifting device showing the condition at the start of internal blow マンドレル棒の移動状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図Side view of a hot-dip galvanized steel pipe lifting device showing the moving state of the mandrel bar 内外面ブロー完了後の状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図Side view of a hot-dip galvanized steel pipe lifting device showing the state after completion of blow on the inner and outer surfaces 鋼管6を送り出し部5に送っている状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図Side view of a hot-dip galvanized steel pipe lifting device showing a state in which the steel pipe 6 is being sent to the delivery section 5 鋼管を水平に保持した状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図Side view of a hot-dip galvanized steel pipe lifting device showing the state where the steel pipe is held horizontally マンドレル棒移動装置21の給気金具21Aとマンドレル棒の圧縮ガス挿入口19Dの接合状態の側面図Side view of joined state of air supply fitting 21A of mandrel rod moving device 21 and compressed gas insertion port 19D of mandrel rod マンドレル棒移動装置21の給気金具21Aとマンドレル棒の圧縮ガス挿入口19Dの離脱状態の側面図Side view of detachment state of air supply fitting 21A of mandrel rod moving device 21 and compressed gas insertion port 19D of mandrel rod 従来装置の平面模式図Plan view of conventional equipment

以下、本発明の実施の形態について図面を参照して説明する。
図1は溶融亜鉛めっき鋼管の引揚装置の側面図である。図1に示すように、溶融亜鉛めっき鋼管の引揚装置2は、引揚部3と内面処理部4と送り出し部5で構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a side view of a galvanized steel pipe lifting device. As shown in FIG. 1, a hot dip galvanized steel pipe lifting device 2 includes a lifting portion 3, an inner surface treatment portion 4, and a delivery portion 5.

前記引揚装置2の引揚部3は、溶融亜鉛浴1の上方に設置されており、溶融亜鉛浴1の浴面に対して傾斜して設置されている引揚部枠体7と、引揚部枠体7に付設される鋼管引揚棒8と、引揚部枠体7の下面に所定の間隔をおいて回転自由に取付けられているV溝マグネットロール9と、引揚部枠体7の下面に配置されている外面ブロー装置10とで構成されている。なお、鋼管の引揚角度は、図1に示すように、最長の鋼管をV溝マグネットロール9で引き揚げた場合に、鋼管の先端が外面ブロー装置10に来たときに鋼管の後端は溶融亜鉛浴1の表面より上に出ている条件から決定する。 The lifting unit 3 of the lifting device 2 is installed above the molten zinc bath 1, and a lifting unit frame 7 that is installed inclined with respect to the bath surface of the molten zinc bath 1, and the lifting unit frame. 7, a steel pipe lifting rod 8 attached to 7; a V-groove magnet roll 9 which is rotatably attached to the lower surface of the lifting portion frame 7 at a predetermined interval; and a lower surface of the lifting portion frame 7. It is comprised with the outer surface blow apparatus 10 which is. As shown in FIG. 1, when the longest steel pipe is lifted by the V-groove magnet roll 9, the rear end of the steel pipe is molten zinc when the tip of the steel pipe comes to the outer surface blowing device 10 as shown in FIG. 1. Determined from the conditions above the surface of bath 1.

前記引揚装置2の内面処理部4は、溶融亜鉛槽に隣接するように設置されている内面処理部枠体11と、引揚部3から送られてくる鋼管6を下から受ける形で内面処理部枠体11の上面に所定の間隔をおいて回転自由に取付けられている、1番目V溝マグネットロール12A、中間V溝マグネットロール12B、最終V溝マグネットロール12Cと、1番目V溝マグネットロール12Aの上方に鋼管先端部を案内する円筒面ロール13と、マンドレル棒19を上下で保持するために、下方にV溝ロール14および操作用のエアシリンダ15、上方に矩形ブロック16および操作用のエアシリンダ17と、鋼管の先端および後端を検知する管端検出器18で構成されている。 The inner surface processing unit 4 of the lifting device 2 is an inner surface processing unit in such a manner that the inner surface processing unit frame 11 installed so as to be adjacent to the molten zinc tank and the steel pipe 6 sent from the lifting unit 3 are received from below. A first V-groove magnet roll 12A, an intermediate V-groove magnet roll 12B, a final V-groove magnet roll 12C, and a first V-groove magnet roll 12A that are freely attached to the upper surface of the frame 11 with a predetermined interval. In order to hold the cylindrical surface roll 13 for guiding the tip of the steel pipe above and the mandrel bar 19 up and down, the V-groove roll 14 and the operation air cylinder 15 are arranged downward, the rectangular block 16 and the operation air are arranged upward. It comprises a cylinder 17 and a tube end detector 18 for detecting the front and rear ends of the steel pipe.

また、前記V溝マグネットロール12Bの上方には、鋼管引揚方向にマンドレル棒19が設置されている。前記マンドレル棒19は、一方の端部に噴射ノズル19A、もう一方の端部に圧縮ガス注入口19Dが有り、噴射ノズル19Aと圧縮ガス注入口19Dの間は、鋼管6と接触しないよう、支持リング19Cが連結管19Bで所定の間隔の位置に保持された構造である。
噴射ノズル19Aは溶融亜鉛浴1方向に向けられ、1番目V溝マグネットロール12Aに近接して、かつ、引き揚げられてくる鋼管6の中心に位置するようにマンドレル棒支持ロール20で支持されている。該マンドレル棒支持ロール20は鋼管6が通過時には鋼管先端部で転倒されて鋼管下部に押し下げられ、鋼管後端部が通過後は錘でマンドレル棒支持位置に復帰する構造である。
もう一方の端部の圧縮ガス挿入口19Dは、図7に示すように、マンドレル棒移動装置21の給気金具21Aを接続することによって圧縮ガス等が注入出来、また、マンドレル棒の移動操作が出来、図8に示すように、該給気金具21Aを切り離し、下方に移動すれば鋼管6が通過できる構造である。
Further, a mandrel bar 19 is installed above the V-groove magnet roll 12B in the steel pipe pulling direction. The mandrel rod 19 has an injection nozzle 19A at one end and a compressed gas injection port 19D at the other end, and is supported so as not to contact the steel pipe 6 between the injection nozzle 19A and the compressed gas injection port 19D. The ring 19C is structured to be held at a predetermined interval by the connecting pipe 19B.
The spray nozzle 19A is directed toward the molten zinc bath 1 and is supported by the mandrel bar support roll 20 so as to be positioned in the vicinity of the first V-groove magnet roll 12A and at the center of the steel pipe 6 being drawn up. . The mandrel bar support roll 20 has a structure in which when the steel pipe 6 passes, the mandrel bar is rolled down at the front end of the steel pipe and pushed down to the lower part of the steel pipe, and the rear end of the steel pipe returns to the mandrel bar support position with a weight after passing.
As shown in FIG. 7, the compressed gas insertion port 19D at the other end can be injected with compressed gas or the like by connecting an air supply fitting 21A of the mandrel rod moving device 21, and the mandrel rod can be moved. As shown in FIG. 8, the steel pipe 6 can pass if the air supply fitting 21 </ b> A is cut off and moved downward.

前記引揚装置2の送り出し部5は、内面処理部4に隣接するように設置され、内面処理部4の最終V溝マグネットロール12Cで送られてくる鋼管6を下から受ける形で、送り出し部枠体24の上面に所定の間隔をおいて回転自由に取付けられているV溝ロール25で受け取り後、鋼管後端面をストッパー23で案内されて送り出し部枠体24を下降させて、鋼管6を水平状態に保持し、水平に保持された鋼管6は、図示しないが搬送装置に移され、次工程の水冷槽へ搬送される。 The feeding unit 5 of the lifting device 2 is installed so as to be adjacent to the inner surface processing unit 4, and receives the steel pipe 6 fed from the bottom V-groove magnet roll 12 </ b> C of the inner surface processing unit 4 from below, so that the feeding unit frame is received. After being received by a V-groove roll 25 that is rotatably attached to the upper surface of the body 24 at a predetermined interval, the rear end surface of the steel pipe is guided by a stopper 23 to lower the delivery part frame body 24, and the steel pipe 6 is placed horizontally. The steel pipe 6 held in a state and held horizontally is transferred to a transfer device (not shown) and transferred to a water cooling tank in the next step.

図1は外面ブロー開始の状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図でもある。
図1に示すように、溶融亜鉛浴1に浸漬された鋼管6は、引揚部3の鋼管引揚棒8で溶融亜鉛浴1から上方に引き上げられ、マグネットロール9に吸着されて斜め上方に引き揚げられ、次いで外面ブロー装置10を通過させて、圧縮ガス等により鋼管外面の余剰亜鉛を除去しながら、内面処理部4へ送られる。なお、内面ブロー及び外面ブロー用の圧縮ガス等の供給は鋼管引揚棒8が上限にきたときに同時に開始される。
FIG. 1 is also a side view of a hot-dip galvanized steel pipe lifting device showing a state of starting outer surface blowing.
As shown in FIG. 1, the steel pipe 6 immersed in the molten zinc bath 1 is pulled upward from the molten zinc bath 1 by the steel pipe lifting rod 8 of the lifting section 3, and is attracted to the magnet roll 9 and lifted obliquely upward. Then, it passes through the outer surface blower 10 and is sent to the inner surface processing unit 4 while removing excess zinc on the outer surface of the steel pipe with compressed gas or the like. The supply of compressed gas and the like for inner surface blowing and outer surface blowing is started simultaneously when the steel pipe lifting rod 8 reaches the upper limit.

図2は内面ブロー開始の状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図である。内面処理部4では、引揚部3から送られてくる鋼管6は、外面ブローの終わったその前端部を、マグネットロール12Aと、該上部に鋼管6と点接するよう設置した円筒面ロール13との間で鋼管6の中心位置決めを行った後、マグネットロール12Aの直後で圧縮ガス等を噴射して待機しているマンドレル棒19の噴射ノズル19Aを貫通して内面ブローを行いながら管端検出器18の方向に送られる。 FIG. 2 is a side view of the hot-dip galvanized steel pipe lifting device showing the state of inner surface blow start. In the inner surface processing unit 4, the steel pipe 6 sent from the lifting unit 3 is composed of a magnet roll 12 </ b> A and a cylindrical surface roll 13 installed so as to be in contact with the steel pipe 6 on the upper portion thereof after the outer surface blow. After positioning the center of the steel pipe 6 between the pipes, the pipe end detector 18 is blown through the nozzle 19A of the mandrel rod 19 that is waiting by jetting compressed gas or the like immediately after the magnet roll 12A while performing inner surface blowing. Sent in the direction of.

図3はマンドレル棒の移動状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図である。鋼管6の前端部が管端検出器18で検出されると、マンドレル棒19の噴射ノズル19Aは圧縮ガス等を噴射しながら、マンドレル棒移動装置21のエアシリンダ21Fで、鋼管6の終端部が外面ブロー装置10の位置に到達する前に,外面ブロー装置10の位置まで移動した後停止して、圧縮ガス等を噴射して内面ブローを行う。即ち、外面ブローと内面ブローを外面ブロー装置の位置で同時に行っている状態になる。また、鋼管6の前端部が通過したところの支持ロール20は転倒されて鋼管下部に押し下げられ、マンドレル棒19は鋼管6の内面で支持されている。 FIG. 3 is a side view of a hot-dip galvanized steel pipe lifting device showing a moving state of a mandrel rod. When the front end of the steel pipe 6 is detected by the pipe end detector 18, the injection nozzle 19A of the mandrel bar 19 injects compressed gas or the like, while the end of the steel pipe 6 is moved by the air cylinder 21F of the mandrel bar moving device 21. Before reaching the position of the outer surface blowing device 10, it stops after moving to the position of the outer surface blowing device 10, and the inner surface is blown by injecting compressed gas or the like. That is, the outer surface blowing and the inner surface blowing are performed simultaneously at the position of the outer surface blowing device. Further, the support roll 20 where the front end portion of the steel pipe 6 has passed is overturned and pushed down to the lower part of the steel pipe, and the mandrel bar 19 is supported on the inner surface of the steel pipe 6.

図4は内外面ブロー完了後の状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図である。鋼管6の後端部が管端検出器18を通過すると、内面ブロー及び外面ブロー用の圧縮ガス等の供給は停止し、マンドレル棒ピンチ用のV溝ロール14を上昇し、矩形ブロック16を下降させてマンドレル棒19を保持した後、図8に示すようにマンドレル棒の圧縮ガス注入口19Dから、マンドレル棒移動装置21の給気金具21Aを切り離し、下方に移動すれば鋼管6が通過できる構造である FIG. 4 is a side view of a hot-dip galvanized steel pipe lifting device showing a state after completion of blow on the inner and outer surfaces. When the rear end of the steel pipe 6 passes through the pipe end detector 18, the supply of compressed gas for inner surface blowing and outer surface blowing stops, the V-groove roll 14 for mandrel bar pinch is raised, and the rectangular block 16 is lowered. After the mandrel rod 19 is held, as shown in FIG. 8, the steel pipe 6 can pass if the air supply fitting 21A of the mandrel rod moving device 21 is disconnected from the compressed gas inlet 19D of the mandrel rod and moved downward. Is

図5は鋼管6を送り出し部5に送っている状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図である。鋼管6の後端が管端検出器22をすぎると、図7に示すようにマンドレル棒移動装置21の給気金具21Aを上昇させて給気金具21Aをマンドレル棒の圧縮ガス挿入口19Dに接合させ、マンドレル棒ピンチ用の矩形ブロック16を上昇し、また、V溝ロール14を下降して、マンドレル棒19を開放した後、マンドレル棒移動装置21で、マンドレル棒19を図1の位置に戻す。 FIG. 5 is a side view of a hot-dip galvanized steel pipe lifting device showing a state in which the steel pipe 6 is being sent to the delivery section 5. When the rear end of the steel pipe 6 passes the pipe end detector 22, as shown in FIG. 7, the air supply fitting 21A of the mandrel rod moving device 21 is raised to join the air supply fitting 21A to the compressed gas insertion port 19D of the mandrel rod. The mandrel bar pinch rectangular block 16 is raised, the V-groove roll 14 is lowered and the mandrel bar 19 is opened, and then the mandrel bar moving device 21 is used to return the mandrel bar 19 to the position shown in FIG. .

図6は鋼管を水平に保持した状態を示す溶融亜鉛めっき鋼管の引揚装置の側面図である。鋼管6は内面処理部4の最終V溝マグネットロール12Cの吸着力で送り出し部5のストッパー23を転倒させてその先まで慣性力で送られた後、逆走して、錘で復帰したストッパー23で後端揃えをしながら、水平になるまで、送り出し部枠体12を下降させて、水平に保持する。水平に保持された鋼管6は、図示しないが搬送装置に移され、次工程の水冷槽へ搬送される。 FIG. 6 is a side view of a hot-dip galvanized steel pipe lifting device showing a state in which the steel pipe is held horizontally. The steel pipe 6 is moved by the inertia force until the stopper 23 of the feeding section 5 is overturned by the attracting force of the final V-groove magnet roll 12C of the inner surface processing section 4, and then reversely travels and the stopper 23 is returned by the weight. While the rear end is aligned, the delivery unit frame 12 is lowered and held horizontal until it becomes horizontal. The steel pipe 6 held horizontally is transferred to a transport device (not shown) and transported to the water cooling tank in the next process.

図7は、マンドレル棒移動装置21の給気金具21Aとマンドレル棒の圧縮ガス注入口19Dの接合状態の側面図である。図に示すようにマンドレル棒移動装置21の給気金具21Aをガイド付エアシリンダ21Eで上昇させて平行型エアチャック21Dで給気金具21Aをマンドレル棒の圧縮ガス注入口19Dに接合させた後、マンドレル棒ピンチ用の矩形ブロック16を上昇し、また、V溝ロール14を下降すれば、マンドレル棒移動装置21のエアシリンダ21Fでマンドレル棒の移動が出来る。 FIG. 7 is a side view of the joined state of the air supply fitting 21A of the mandrel rod moving device 21 and the compressed gas inlet 19D of the mandrel rod. As shown in the figure, after the air supply fitting 21A of the mandrel rod moving device 21 is raised by the air cylinder 21E with guide and the air supply fitting 21A is joined to the compressed gas inlet 19D of the mandrel rod by the parallel air chuck 21D, If the rectangular block 16 for mandrel bar pinch is raised and the V-groove roll 14 is lowered, the mandrel bar can be moved by the air cylinder 21F of the mandrel bar moving device 21.

図8は、マンドレル棒移動装置21の給気金具21Aとマンドレル棒の圧縮ガス注入口19Dの離脱状態の側面図である。図に示すように、該給気金具21Aを切り離し、下方に移動すれば鋼管6が通過できる構造である FIG. 8 is a side view showing a state where the air supply fitting 21A of the mandrel bar moving device 21 and the compressed gas inlet 19D of the mandrel bar are detached. As shown in the figure, the steel pipe 6 can pass if the air supply fitting 21A is cut and moved downward.

溶融亜鉛めっき鋼管のブロー装置の実施例について、以下に説明する。溶融亜鉛浴1に浸漬された鋼管6は、引揚装置2を構成する引揚部3のマグネットロール9により溶融亜鉛浴1から引き揚げられる。引き揚げられる鋼管6は、引揚部3の外面ブロー装置10を通過して、圧縮ガス等により鋼管外面の余剰亜鉛を除去しながら、引揚装置2を構成する中間部4へ送られる。圧縮ガス等により除去された鋼管外面の余剰亜鉛は、溶融亜鉛浴1に回収され、再使用される。 An example of a blow dip galvanized steel pipe blower will be described below. The steel pipe 6 immersed in the molten zinc bath 1 is pulled up from the molten zinc bath 1 by the magnet roll 9 of the lifting unit 3 constituting the lifting device 2. The steel pipe 6 to be lifted passes through the outer surface blowing device 10 of the lifting portion 3 and is sent to the intermediate portion 4 constituting the lifting device 2 while removing excess zinc on the outer surface of the steel pipe with compressed gas or the like. Excess zinc on the outer surface of the steel pipe removed by compressed gas or the like is recovered in the molten zinc bath 1 and reused.

引揚部3から送られてくる鋼管6は中間部4のマグネットロール12Aで受け取られ、内面処理部4を介して引揚装置2を構成する送り出し部5へ送られる。鋼管6が内面処理部4から送り出し部5へ送られる途中で、鋼管6の前端部が、マグネットロール12Aの直後で圧縮ガス等を噴出して待機中のマンドレル棒19の噴射ノズル19Aを貫通して管端検出器18まで到達すると、マンドレル棒駆動装置21によりマンドレル棒19を鋼管内に貫通させるように、外面ブロー装置10まで移動した後停止して、圧縮ガス等を噴射して、鋼管内面の余剰亜鉛を鋼管後端部から吹き出して除去する。除去された鋼管内面の余剰亜鉛は、溶融亜鉛浴1に回収され、再使用される。 The steel pipe 6 sent from the lifting unit 3 is received by the magnet roll 12 </ b> A of the intermediate unit 4 and sent to the sending unit 5 constituting the lifting device 2 via the inner surface processing unit 4. While the steel pipe 6 is being sent from the inner surface processing section 4 to the delivery section 5, the front end of the steel pipe 6 pierces the injection nozzle 19A of the mandrel rod 19 that is waiting by jetting compressed gas or the like immediately after the magnet roll 12A. When the pipe end detector 18 is reached, the mandrel bar drive device 21 moves to the outer surface blower 10 so that the mandrel bar 19 penetrates into the steel pipe, stops, and injects compressed gas, etc. The excess zinc is removed by blowing from the rear end of the steel pipe. Excess zinc on the inner surface of the removed steel pipe is recovered in the molten zinc bath 1 and reused.

このことは、図9の従来方式に示すように、内外面ブロー装置が別々に行われる場合には、内面ブローによって発生する余剰亜鉛や酸化亜鉛の捕集のためにダストボックス30や集塵機31、さらに、鋼管の搬送路途中で鋼管後端部から滴下する亜鉛の受け板等設備類が必要であるが、本発明では、余剰亜鉛や酸化亜鉛はすべて溶融亜鉛浴1に回収され、再使用されるために、前記設備類は不要となり経済上の利益は大きい。 As shown in the conventional system of FIG. 9, when the inner and outer surface blowing devices are separately performed, the dust box 30 and the dust collector 31 for collecting excess zinc and zinc oxide generated by the inner surface blowing, However, in the present invention, all of the excess zinc and zinc oxide are recovered in the molten zinc bath 1 and reused, although equipment such as a zinc receiving plate dripping from the rear end of the steel pipe is required in the middle of the steel pipe conveyance path. Therefore, the facilities are not necessary, and the economic profit is great.

鋼管6とマンドレル棒19の噴射ノズル19Aの相対速度は、先端部及び後端部は引揚速度と同じでその中間部は20%程度の増加になる。このことがメッキ厚さの変化にでるかどうかについては、噴射ノズルからの圧縮ガス等の噴出速度は数十倍に速いために些少であり問題ないと判断している。 The relative speed of the injection nozzle 19A of the steel pipe 6 and the mandrel bar 19 is the same as the pulling speed at the front end and the rear end, and the middle part is increased by about 20%. Whether or not this is a change in the plating thickness is determined to be insignificant and insignificant because the ejection speed of compressed gas or the like from the ejection nozzle is several tens of times faster.

また、マンドレル棒19の噴射ノズル19Aが待機位置から外面ブロー装置まで移動する速度の決め方は、鋼管6の長さが最短で、マグネットロール9の搬送速度が最速のときに、噴射ノズル19Aと、鋼管6の後端部が外面ブロー装置10に同時に到達する速度であり、鋼管6が長くなっても速度調整は不要である。 Further, the method of determining the speed at which the injection nozzle 19A of the mandrel bar 19 moves from the standby position to the outer surface blower is such that when the length of the steel pipe 6 is the shortest and the conveyance speed of the magnet roll 9 is the fastest, This is the speed at which the rear end of the steel pipe 6 reaches the outer surface blowing device 10 at the same time, and even if the steel pipe 6 becomes longer, speed adjustment is unnecessary.

鋼管6の後端が外面ブローと内面ブローが同時に行われている外面ブロー装置10を通過して管端検出器18の位置まで到達すると、以降、鋼管6は、前述の(0030)〜(0032)の動作によって次行程の水冷槽まで搬送されるが、内面処理部4の中間V溝マグネットロール12B及び最終V溝マグネットロール12Cの速度を上げて処理時間を短縮し生産量を上げることも可能である。 When the rear end of the steel pipe 6 passes through the outer surface blowing device 10 in which the outer surface blowing and the inner surface blowing are performed at the same time and reaches the position of the tube end detector 18, the steel pipe 6 is thereafter referred to as the above-described (0030) to (0032). ) Is transferred to the water-cooled tank in the next step, but it is also possible to increase the speed of the intermediate V-groove magnet roll 12B and the final V-groove magnet roll 12C of the inner surface processing unit 4 to shorten the processing time and increase the production volume. It is.

以上に説明したように、鋼管引き揚げから内外面のブロー装置に至るまでの所要時間が短く、鋼管6の温度が放冷により溶融亜鉛の凝固点まで低下する前に、内外面のブローを行うことができるため、鋼管内面にコブ状などの凹凸が発生せず、また、鋼管6の内外面に均一なめっき層を形成することができる。また、ヒータなどの特殊な装置を使用する必要がなく、ヒータを使用することで発生する、亜鉛皮膜が茶色等に変色する問題や装置自体が高価で運転費用も高くつくという問題も解消することができる。 As described above, the required time from the steel pipe lifting to the inner / outer surface blowing device is short, and the inner / outer surface can be blown before the temperature of the steel pipe 6 is lowered to the freezing point of the molten zinc by cooling. As a result, irregularities such as bumps are not generated on the inner surface of the steel pipe, and a uniform plating layer can be formed on the inner and outer surfaces of the steel pipe 6. In addition, there is no need to use a special device such as a heater, and the problem that the zinc film turns discolored to brown etc. and the problem that the device itself is expensive and expensive to operate are eliminated. Can do.

さらに、内外面ブローにより、除去された余剰亜鉛は溶融亜鉛浴1に回収されて、再使用するため経済的効果を有している。
Further, the surplus zinc removed by the inner and outer surface blows is recovered in the molten zinc bath 1 and reused for an economical effect.

1---溶融亜鉛浴
2---引揚装置
3---引揚部
4---内面処理部
5---送り出し部
6---鋼管
7---引揚部枠体
8---鋼管引揚棒
9---V溝マグネットロール
10---外面ブロー装置
11---内面処理部枠体
12A---一番目V溝マグネットロール
12B---中間V溝マグネットロール
12C---最終V溝マグネットロール
13---円筒面ロール
14---V溝ロール
15---エアシリンダ
16---矩形ブロック
17---エアシリンダ
18---管端検出器
19---マンドレル棒
19A---噴射ノズル
19B---連結管
19C---支持リング
19D---圧縮ガス注入口
20---マンドレル支持ロール
21---マンドレル棒移動装置
21A---給気金具
21B---圧縮ガス供給口
21C---ガイドピン
21D---平行型エアチャック
21E---ガイド付エアシリンダ
21F---エアシリンダ
22---管端検出器
23---ストッパー
24---送り出し部枠体
25---V溝ロール
26---中間搬送部
27---横送り装置
28---ブローリングテーブル
29---内面ブロー装置
30---ダストボックス
31---ダストコレクター
32---水冷槽
1 --- Molten zinc bath 2 --- Lifting device 3 --- Lifting section 4 --- Internal processing section 5 --- Delivery section 6 --- Steel pipe 7 --- Lifting section frame 8 --- Steel pipe Lifting rod 9 --- V-groove magnet roll 10 --- Outside blow device 11 --- Inner surface processing part frame 12A --- First V-groove magnet roll 12B --- Intermediate V-groove magnet roll 12C --- Final V-groove magnet roll 13 --- Cylindrical roll 14 --- V-groove roll 15 --- Air cylinder 16 --- Rectangular block 17 --- Air cylinder 18 --- Pipe end detector 19 --- Mandrel rod 19A --- Injection nozzle 19B --- Connecting pipe 19C --- Support ring 19D --- Compressed gas inlet 20 --- Mandrel support roll 21 --- Mandrel rod moving device 21A --- Air supply bracket 21B-- --Compressed gas supply port 21C --- Guide pin 21D --- Parallel air chuck
21E --- Air cylinder with guide 21F --- Air cylinder 22 --- Pipe end detector 23 --- Stopper 24 --- Feed-out part frame 25 --- V groove roll 26 --- Intermediate transport part 27 --- Transverse device 28 --- Blow ring table 29 --- Inner surface blow device 30 --- Dust box 31 --- Dust collector 32 --- Water cooling tank

Claims (2)

溶融亜鉛めっき処理が施された鋼管の内外面表面の余剰亜鉛を除去するブロー装置において、溶融亜鉛浴から引き出された鋼管は、溶融亜鉛浴端部に設置された外面ブロー装置を通過して、圧縮ガス等により鋼管外面の余剰亜鉛を除去されながら、同時に、マンドレル棒が、その先端部の噴射ノズルから圧縮ガス等を噴射して鋼管内面の余剰亜鉛を除去しながら、鋼管の終端部が外面ブロー装置の位置に到達する前に 噴射ノズルを外面ブロー装置の位置まで移動して停止し、内面ブローを続けることによって、鋼管の終端部の外面ブローと内面ブローが、外面ブロー装置の位置で同時に完了出来ることを特徴とする鋼管の内外面表面の余剰亜鉛を除去するブロー装置。 In the blow device for removing surplus zinc on the inner and outer surface surfaces of the steel pipe subjected to the hot dip galvanizing treatment, the steel pipe drawn from the hot dip zinc bath passes through the outer blow device installed at the end of the hot dip zinc bath, While the excess zinc on the outer surface of the steel pipe is removed by compressed gas or the like, the mandrel rod simultaneously ejects compressed gas or the like from the injection nozzle at the tip of the steel pipe to remove excess zinc on the inner surface of the steel pipe, Before reaching the position of the blow device, the injection nozzle is moved to the position of the outer surface blow device and stopped, and the inner surface blow continues, so that the outer surface blow and inner surface blow at the end of the steel pipe are simultaneously performed at the position of the outer surface blow device. A blower for removing excess zinc on the inner and outer surface of a steel pipe, characterized in that it can be completed. 溶融亜鉛めっき鋼管の内面の余剰亜鉛を除去する内面ブロー装置に使用するマンドレル棒の構造において、溶融亜鉛浴側端部に噴射ノズル、他端部に圧縮ガス給気金具の接合/離脱ができる圧縮ガス注入口を設け、中間部には、連結管が鋼管と接触するのを防ぐ為の支持リング又は支持ローラが設けられていることを特徴とする鋼管の内面の余剰亜鉛を除去する内面ブロー装置に使用するマンドレル棒の構造を特徴とする請求項1記載のブロー装置。



In the structure of a mandrel rod used for an internal blow device that removes excess zinc on the inner surface of a hot dip galvanized steel pipe, compression is possible with the injection nozzle at the end of the hot dip zinc bath and the compressed gas supply fitting at the other end An inner surface blower for removing excess zinc on the inner surface of a steel pipe, characterized in that a gas injection port is provided and a support ring or a support roller for preventing the connecting pipe from coming into contact with the steel pipe is provided in the intermediate portion The blow device according to claim 1, wherein the blow device has a structure of a mandrel rod used for the above.



JP2009215118A 2009-09-17 2009-09-17 Hot-dip galvanized steel pipe blow equipment Expired - Fee Related JP4487292B1 (en)

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JP2009215118A JP4487292B1 (en) 2009-09-17 2009-09-17 Hot-dip galvanized steel pipe blow equipment
PCT/JP2010/060183 WO2010123158A1 (en) 2009-09-17 2010-06-16 Blower for hot-dip galvanized steel pipe, and method using said blower to manufacture hot-dip galvanized steep pipe
CN2010800185154A CN102365384A (en) 2009-09-17 2010-06-16 Blower for hot-dip galvanized steel pipe, and method using said blower to manufacture hot-dip galvanized steep pipe

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CN107974545B (en) * 2016-10-25 2020-01-31 宝山钢铁股份有限公司 Device and method for removing cooling water retained in steel pipe
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