JP2011058013A - High-strength hot-dip-galvanized steel sheet excellent in peeling resistance of plating layer - Google Patents

High-strength hot-dip-galvanized steel sheet excellent in peeling resistance of plating layer Download PDF

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JP2011058013A
JP2011058013A JP2009205407A JP2009205407A JP2011058013A JP 2011058013 A JP2011058013 A JP 2011058013A JP 2009205407 A JP2009205407 A JP 2009205407A JP 2009205407 A JP2009205407 A JP 2009205407A JP 2011058013 A JP2011058013 A JP 2011058013A
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plating
steel sheet
galvanized steel
dip galvanized
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JP5521446B2 (en
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Yoichi Makisui
洋一 牧水
Hisao Yasuhara
久雄 安原
Masayasu Nagoshi
正泰 名越
悦男 ▲浜▼田
Etsuo Hamada
Yoshiharu Sugimoto
芳春 杉本
Yoshitsugu Suzuki
善継 鈴木
Yusuke Fushiwaki
祐介 伏脇
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a high-strength hot-dip-galvanized steel sheet that comprises a high-Si-content steel sheet as a base metal and is excellent in resistance to peeling of a plating layer when subjected to high degree of processing. <P>SOLUTION: The steel sheet comprises, by mass, 0.01-0.15% C, 0.8-2.0% Si, 1.0-3.0% Mn, ≤0.025% P, ≤0.01% S and the balance being Fe and unavoidable impurities. Among Si and/or Mn oxides present at a boundary between the plating layer and the steel sheet and within a plating layer, the number of film-like oxides having an area of ≥4 μm<SP>2</SP>is 10 pieces or less in total within an area corresponding to 10,000 μm<SP>2</SP>of the galvanized steel sheet. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、Si含有高強度鋼板を母材とする高強度溶融亜鉛めっき鋼板に関するものである。   The present invention relates to a high-strength hot-dip galvanized steel sheet using a Si-containing high-strength steel sheet as a base material.

近年、自動車、家電、建材等の分野において素材鋼板に防錆性を付与した表面処理鋼板、中でも防錆性に優れた溶融亜鉛めっき鋼板が使用されている。また、自動車の燃費向上および自動車の衝突安全性向上の観点から、車体材料の高強度化によって薄肉化を図り、車体そのものを軽量化かつ高強度化するために、高強度鋼板の自動車への適用が促進されている。溶融亜鉛めっき鋼板には、めっき後合金化処理を施したものと施さないものがあるが、本発明では合金化処理の有無に係わらず溶融亜鉛めっき鋼板と称する。特に区別する必要がある場合には、合金化処理を施したものは合金化溶融亜鉛めっき鋼板、施さないものは非合金化溶融亜鉛めっき鋼板と記載する。   2. Description of the Related Art In recent years, surface-treated steel sheets imparted with rust resistance to raw steel sheets, particularly hot dip galvanized steel sheets with excellent rust resistance, have been used in fields such as automobiles, home appliances, and building materials. In addition, from the viewpoint of improving automobile fuel efficiency and improving automobile collision safety, the application of high-strength steel sheets to automobiles is aimed at reducing the thickness by increasing the strength of the body material and reducing the weight and strength of the body itself. Has been promoted. There are hot-dip galvanized steel sheets that have been subjected to post-plating alloying treatment and those that have not been subjected to alloying treatment. When it is particularly necessary to distinguish, the alloyed galvanized steel sheet is described as alloyed, and the non-alloyed galvanized steel sheet is described as not.

一般的に、溶融亜鉛めっき鋼板は、スラブを熱間圧延や冷間圧延した薄鋼板を母材として用い、母材鋼板をCGLの焼鈍炉で再結晶焼鈍し、その後、溶融亜鉛めっきを行い、合金化処理を行わない溶融亜鉛めっき鋼板である非合金化溶融亜鉛めっき鋼板を製造し、溶融亜鉛めっき後さらに合金化処理を行い、合金化溶融亜鉛めっき鋼板を製造する。   In general, hot dip galvanized steel sheet is a thin steel sheet obtained by hot rolling or cold rolling a slab as a base material. The base steel plate is recrystallized and annealed in a CGL annealing furnace, and then hot dip galvanized. A non-alloyed hot-dip galvanized steel sheet, which is a hot-dip galvanized steel sheet that is not subjected to alloying treatment, is manufactured, and after hot-dip galvanizing, further alloying treatment is performed to produce an alloyed hot-dip galvanized steel sheet.

Si、Mnを多量に含む高強度鋼板を母材とした耐めっき剥離性に優れる溶融めっき鋼板として、特許文献1では、溶融亜鉛めっき鋼板について、特許文献2では、合金化溶融亜鉛めっき鋼板について、めっき/鋼板界面に直交する断面から観察したときの酸化物の形状や、素地鋼板の元素分布を規定している。また、特許文献3では、溶融亜鉛めっき鋼板について、めっき層を溶解させた後の表面観察によって、めっき/鋼板界面に形成される酸化物の被覆率について規定している。   As a hot dip galvanized steel sheet having excellent plating peel resistance using a high-strength steel sheet containing a large amount of Si and Mn as a base material, in Patent Document 1, for galvanized steel sheet, in Patent Document 2, for galvannealed steel sheet, It defines the shape of oxides when observed from a cross section orthogonal to the plating / steel interface and the element distribution of the base steel sheet. Moreover, in patent document 3, about the hot dip galvanized steel plate, the coverage of the oxide formed in a plating / steel plate interface is prescribed | regulated by surface observation after dissolving a plating layer.

しかし、特許文献1では、めっき/鋼板界面および素地鋼板における酸化物の形態を規定しているのみで、めっき層中に存在している酸化物については規定していない。また、特許文献2では、めっき皮膜中の酸化物の存在については規定しているが、その形状や形態については規定しない。また、特許文献3では、非合金化溶融亜鉛めっき鋼板でのめっき/鋼板界面の酸化物とめっき密着性について示している。   However, Patent Document 1 only defines the form of oxide in the plating / steel plate interface and the base steel plate, and does not define the oxide present in the plating layer. Moreover, in patent document 2, although presence about the oxide in a plating film is prescribed | regulated, the shape and form are not prescribed | regulated. Moreover, in patent document 3, it has shown about the oxide and plating adhesiveness of the plating / steel plate interface in a non-alloyed hot-dip galvanized steel plate.

さらに近年、より加工の厳しい箇所への高強度溶融亜鉛めっき鋼板の適用が進んでおり、高加工時の耐めっき剥離特性が重要視されるようになっている。具体的には、めっき鋼板を90°越えの曲げ加工を行い、より鋭角に曲げたときや、より厳しい衝撃が加わり、鋼板が加工を受けた場合の加工部のめっき剥離の抑制が要求される。このような特性を満たすためには、鋼中に多量にSiを添加し所望の鋼板組織を確保するだけでなく、めっき剥離の原因となる亀裂伝播を抑制するために、めっき/鋼板界面だけでなく、めっき層中に存在する酸化物の形態についても、高度な制御が求められる。しかしながら従来技術ではそのような制御が困難であり、Si含有高強度鋼板を母材として高加工時の耐めっき剥離特性に優れた溶融亜鉛めっき鋼板を提供することができなかった。   Furthermore, in recent years, the application of high-strength hot-dip galvanized steel sheets to more severely-processed parts has progressed, and the anti-plating anti-peeling property at the time of high processing has become important. Specifically, when the plated steel sheet is bent over 90 ° and bent to a more acute angle, or when a severer impact is applied, the steel sheet is required to suppress plating peeling at the processed part. . In order to satisfy these characteristics, not only a large amount of Si is added to the steel to ensure the desired steel sheet structure, but also to suppress crack propagation that causes plating peeling, only at the plating / steel sheet interface. In addition, advanced control is also required for the form of oxide present in the plating layer. However, such control is difficult in the prior art, and it has not been possible to provide a hot-dip galvanized steel sheet excellent in anti-plating resistance at the time of high processing using a Si-containing high-strength steel sheet as a base material.

特開2001−288550号公報JP 2001-288550 A 特許第3991860号公報Japanese Patent No. 399860 特表2006−517257号公報JP-T-2006-517257

本発明は、かかる事情に鑑みてなされたものであって、高Si含有鋼板を母材とした高加工時の耐めっき剥離性に優れる高強度溶融亜鉛めっき鋼板を提供することを課題とする。   This invention is made | formed in view of this situation, Comprising: It makes it a subject to provide the high intensity | strength hot-dip galvanized steel plate which is excellent in the plating-peeling-proof property at the time of the high processing which used the high Si content steel plate as a base material.

Si、Mnを添加した鋼板は、溶融亜鉛めっき前の焼鈍過程において、鋼板表面にSi、Mnの酸化物が析出し、溶融亜鉛めっきを施した後に、これがめっき/鋼板界面に存在する。また、合金化処理を施した場合は、めっき/鋼板界面からFe−Znの合金化反応が進行するために、めっき/鋼板界面に存在しているSi、Mnの酸化物の一部がめっき皮膜中に分散する。   In the steel sheet to which Si and Mn are added, in the annealing process before hot dip galvanization, oxides of Si and Mn are deposited on the steel plate surface, and after hot dip galvanization, this exists at the plating / steel plate interface. In addition, when alloying treatment is performed, since the alloying reaction of Fe-Zn proceeds from the plating / steel sheet interface, some of the oxides of Si and Mn existing at the plating / steel sheet interface are plated films. Disperse in.

本発明者らは、溶融亜鉛めっき鋼板のめっき/鋼板界面およびめっき皮膜中に存在する酸化物に着目して、溶融亜鉛めっき鋼板のめっき皮膜中に含まれる酸化物と、高加工時の耐めっき剥離性の関係について調査した結果、めっき/鋼板界面およびめっき皮膜中に存在する酸化物のうち、面積が4μm以上になる膜状の酸化物が高加工時の耐めっき剥離性を劣化させることが判った。 The present inventors pay attention to the oxides present in the plating / steel interface of the hot dip galvanized steel sheet and the plating film, the oxide contained in the plating film of the hot dip galvanized steel sheet, and the resistance to plating during high processing. As a result of investigating the relation of peelability, among the oxides present in the plating / steel interface and plating film, a film-like oxide with an area of 4 μm 2 or more deteriorates the plating peel resistance during high processing. I understood.

本発明はこの知見に基づくもので、上記課題を解決する本発明の手段は、質量%で、C:0.01〜0.15%、Si:0.8〜2.0%、Mn:1.0〜3.0%、P:0.025%以下、S:0.01%以下を含有し、残部がFeおよび不可避的不純物からなる鋼板であって、めっき/鋼板界面およびめっき層中に存在するSiおよび/またはMnの酸化物の内、面積が4μm以上の膜状の酸化物は、亜鉛めっき鋼板の10000μmに相当する面積内に合計で10個以下であることを特徴とする耐めっき剥離性に優れる高強度溶融亜鉛めっき鋼板である。 The present invention is based on this finding, and the means of the present invention for solving the above-mentioned problems is mass%, C: 0.01 to 0.15%, Si: 0.8 to 2.0%, Mn: 1 0.0 to 3.0%, P: 0.025% or less, S: 0.01% or less, the balance being Fe and unavoidable impurities, a steel plate, in the plating / steel interface and plating layer Of the existing oxides of Si and / or Mn, the number of the film-like oxides having an area of 4 μm 2 or more is 10 or less in total in the area corresponding to 10000 μm 2 of the galvanized steel sheet. It is a high-strength hot-dip galvanized steel sheet that has excellent anti-plating resistance.

本発明によれば、高Si含有鋼板を母材とした高加工時の耐めっき剥離性に優れる高強度溶融亜鉛めっき鋼板を得ることができる。   According to the present invention, it is possible to obtain a high-strength hot-dip galvanized steel sheet having excellent plating peel resistance at the time of high processing using a high Si-containing steel sheet as a base material.

溶融亜鉛めっき鋼板のめっき/鋼板界面およびめっき皮膜中に存在する膜状のSi、Mnの酸化物の走査型電子顕微鏡写真の一例を示し、(a)は合金化溶融亜鉛めっき鋼板、(b)は非溶融亜鉛めっき鋼板の場合である。An example of the scanning electron micrograph of the film-form Si and Mn oxide which exists in the plating / steel-plate interface of a hot-dip galvanized steel plate and a plating film is shown, (a) is an alloyed hot-dip galvanized steel plate, (b) Is the case of a non-galvanized steel sheet. 網目状に観察される膜状のSi、Mnの酸化物の走査型電子顕微鏡写真である。It is a scanning electron micrograph of a film-like Si, Mn oxide observed in a network.

以下、本発明について具体的に説明する。なお、以下の説明において、鋼成分組成の各元素の含有量、めっき層成分組成の各元素の含有量の単位はいずれも「質量%」であるが以下、特に断らない限り単に「%」で示す。   Hereinafter, the present invention will be specifically described. In the following description, the content of each element of the steel component composition and the unit of the content of each element of the plating layer component composition are all “mass%”, but the following is simply “%” unless otherwise specified. Show.

先ず鋼成分組成について説明する。   First, the steel component composition will be described.

C:0.01〜0.15%
Cは、鋼組織を、マルテンサイトなどを形成させることで加工性を向上しやすくする。そのためには0.01%以上が望ましい。0.15%を越えると溶接性が劣化する。したがって、C量を0.01〜0.15%に限定する。
C: 0.01 to 0.15%
C makes it easy to improve workability by forming martensite or the like in the steel structure. For that purpose, 0.01% or more is desirable. If it exceeds 0.15%, the weldability deteriorates. Therefore, the amount of C is limited to 0.01 to 0.15%.

Si:0.8〜2.0%
Siは鋼を強化して良好な材質を得るのに有効な元素である。Siが0.8%未満では本発明を適用しなくても高加工時の耐めっき剥離性に問題がなく、2.0%を越えると高加工時の耐めっき剥離性の改善が困難である。したがって、Si量を0.8〜2.0%とする。
Si: 0.8 to 2.0%
Si is an element effective for strengthening steel and obtaining a good material. If Si is less than 0.8%, there is no problem in the plating peeling resistance at the time of high processing even if the present invention is not applied, and if it exceeds 2.0%, it is difficult to improve the plating peeling resistance at the time of high processing. . Therefore, the Si amount is set to 0.8 to 2.0%.

Mn:1.0〜3.0%
Mnは鋼の高強度化に有効な元素である。機械特性や強度を確保するためは1.0%以上含有させることが必要である。3.0%を越えると溶接性やめっき密着性の確保、強度延性バランスの確保が困難になる。したがって、Mn量は1.0〜3.0%とする。
Mn: 1.0-3.0%
Mn is an element effective for increasing the strength of steel. In order to ensure mechanical properties and strength, it is necessary to contain 1.0% or more. If it exceeds 3.0%, it becomes difficult to ensure weldability, plating adhesion, and strength ductility balance. Therefore, the amount of Mn is set to 1.0 to 3.0%.

P:0.025%以下
不可避的に含有されるものである。0.025%を越えると溶接性が劣化するだけでなく、表面品質が劣化し、合金化処理時には合金化処理温度を上昇しないと所望の合金化度とすることができず、また所望の合金化度とするために合金化処理温度を上昇させると延性が劣化すると同時に合金化めっき皮膜の密着性が劣化するため、所望の合金化度と、良好な延性、合金化めっき皮膜を両立させることができない。したがって、P量は0.025%以下が望ましい。
P: 0.025% or less Inevitable. If it exceeds 0.025%, not only the weldability is deteriorated but also the surface quality is deteriorated, and the alloying treatment temperature cannot be increased unless the alloying treatment temperature is raised during the alloying treatment. Increasing the alloying treatment temperature to reduce the degree of ductility degrades the ductility and at the same time the adhesion of the alloyed plating film, so that the desired degree of alloying, good ductility, and the alloyed plating film must be compatible. I can't. Therefore, the P content is preferably 0.025% or less.

S:0.01%以下
不可避的に含有される元素である。下限は規定しないが、多量に含有されると溶接性が劣化するため0.01%以下が好ましい。
S: 0.01% or less An element inevitably contained. Although a lower limit is not specified, 0.01% or less is preferable because weldability deteriorates when contained in a large amount.

なお、強度延性バランスを制御するため、Al:0.01〜0.1%、B:0.001〜0.005%、Nb:0.005〜0.05%、Ti:0.005〜0.05%、Cr:0.05〜1.0%、Mo:0.05〜1.0%、Cu:0.05〜1.0%、Ni:0.05〜1.0%のうちから選ばれる元素の1種以上を必要に応じて添加してもよい。これらの元素のうち、Cr、Mo、Nb、Cu、Niは単独または2種以上の複合添加で焼鈍雰囲気がHOを比較的多量に含むような湿潤雰囲気である場合に、Siの内部酸化を促進し、表面濃化を抑制する効果を有するため、機械的特性改善のためではなく、良好なめっき密着性を得るために添加してもよい。 In order to control the balance of strength and ductility, Al: 0.01 to 0.1%, B: 0.001 to 0.005%, Nb: 0.005 to 0.05%, Ti: 0.005 to 0 0.05%, Cr: 0.05-1.0%, Mo: 0.05-1.0%, Cu: 0.05-1.0%, Ni: 0.05-1.0% One or more selected elements may be added as necessary. Among these elements, Cr, Mo, Nb, Cu and Ni are used alone or in combination of two or more, and when the annealing atmosphere is a humid atmosphere containing a relatively large amount of H 2 O, the internal oxidation of Si May be added to obtain good plating adhesion rather than to improve mechanical properties.

これらの元素を添加する場合における適正添加量の限定理由は以下の通りである。   The reason for limiting the appropriate addition amount in the case of adding these elements is as follows.

Alは熱力学的に最も酸化しやすいため、Si、Mnに先だって酸化し、Si、Mnの酸化を促進する効果がある。この効果は0.01%以上で得られる。0.1%を越えるとコストアップになる。したがって、Al量は0.01〜0.1%とする。   Since Al is most easily thermodynamically oxidized, it is oxidized prior to Si and Mn, and has the effect of promoting the oxidation of Si and Mn. This effect is obtained at 0.01% or more. If it exceeds 0.1%, the cost increases. Therefore, the Al content is 0.01 to 0.1%.

Crは0.05%未満では焼き入れ性や焼鈍雰囲気がHOを比較的多量に含むような湿潤雰囲気である場合の内部酸化促進効果が得られにくく、1.0%越えではCrが表面濃化するため、めっき密着性や溶接性が劣化する。 When Cr is less than 0.05%, it is difficult to obtain the effect of promoting internal oxidation when the hardenability or the annealing atmosphere is a humid atmosphere containing a relatively large amount of H 2 O. Due to concentration, plating adhesion and weldability deteriorate.

Moは0.05%未満では強度調整の効果やNb、またはNiやCuとの複合添加時におけるめっき密着性改善効果が得られにくく、1.0%越えではコストアップを招く。   If Mo is less than 0.05%, it is difficult to obtain the effect of adjusting the strength and the effect of improving the adhesion of plating when combined with Nb or Ni or Cu, and if it exceeds 1.0%, the cost increases.

Nbは0.005%未満では強度調整の効果やMoとの複合添加時におけるめっき密着性改善効果が得られにくく、0.05%越えではコストアップを招く。   If Nb is less than 0.005%, it is difficult to obtain the effect of adjusting the strength and the effect of improving the plating adhesion at the time of composite addition with Mo, and if it exceeds 0.05%, the cost increases.

Tiは0.005%未満では強度調整の効果が得られにくく、0.05%越えではめっき密着性の劣化を招く。   If Ti is less than 0.005%, the effect of adjusting the strength is difficult to obtain, and if it exceeds 0.05%, the plating adhesion deteriorates.

Cuは0.05%未満では残留γ相形成促進効果やNiやMoとの複合添加時におけるめっき密着性改善効果が得られにくく、1.0%越えではコストアップを招く。   If Cu is less than 0.05%, it is difficult to obtain the effect of promoting the formation of the residual γ phase and the effect of improving the plating adhesion at the time of composite addition with Ni or Mo.

Niは0.05%未満では残留γ相形成促進効果やCuとMoとの複合添加時におけるめっき密着性改善効果が得られにくく、1.0%越えではコストアップを招く。   When Ni is less than 0.05%, it is difficult to obtain the effect of promoting the formation of the residual γ phase and the effect of improving the plating adhesion upon the combined addition of Cu and Mo.

Bは0.001%未満では焼き入れ効果が得られにくく、0.005%以上ではめっき密着性が劣化する。   If B is less than 0.001%, it is difficult to obtain a quenching effect, and if 0.005% or more, the plating adhesion deteriorates.

上記以外の残部はFeおよび不可避的不純物である。   The balance other than the above is Fe and inevitable impurities.

次に本発明で最も重要なめっき/鋼板界面およびめっき層中に存在するSi、Mnの酸化物について説明する。   Next, the most important plating / steel interface in the present invention and Si and Mn oxides present in the plating layer will be described.

通常、溶融亜鉛めっき鋼板は、次のようにして製造する。素材鋼板を連続焼鈍設備で還元雰囲気中で焼鈍した後、亜鉛めっき浴に浸漬して亜鉛めっきを施し、亜鉛めっき浴から引き上げてガスワイピングノズルでめっき付着量を調整して非合金化溶融亜鉛めっき鋼板を製造する。または引き続き合金化加熱炉でめっき皮膜の合金化処理を施して合金化溶融亜鉛めっき鋼板を製造する。   Usually, a hot dip galvanized steel sheet is manufactured as follows. After annealing the steel sheet in a reducing atmosphere with a continuous annealing facility, dip it in a galvanizing bath, apply galvanizing, and lift it from the galvanizing bath and adjust the amount of coating with a gas wiping nozzle to unalloyed hot dip galvanizing Manufacture steel sheets. Alternatively, an alloying hot-dip galvanized steel sheet is produced by subjecting the plating film to alloying treatment in an alloying heating furnace.

溶融亜鉛めっき鋼板を高強度化するためには、上述したように鋼にSi、Mnなどを添加することが有効である。しかし、これらの元素を添加した鋼板は、溶融亜鉛めっきを施す前に実施する焼鈍過程において、鋼板表面に、添加したSi、Mnの酸化物が析出して、亜鉛めっき浴に浸漬して亜鉛めっきを施した後に、これがめっき/鋼板界面に存在することになる。また、合金化処理を施した合金化溶融亜鉛めっき鋼板では、めっき/鋼板界面からFe−Znの合金化反応が進行するために、めっき/鋼板界面に存在しているSi、Mnの酸化物の一部がめっき皮膜中に分散する。これらの酸化物の形態は、高加工時の耐めっき剥離性に大きく影響を及ぼす。   In order to increase the strength of a hot-dip galvanized steel sheet, it is effective to add Si, Mn, etc. to the steel as described above. However, in the steel sheet to which these elements are added, the added Si and Mn oxides are deposited on the surface of the steel sheet in the annealing process before hot dip galvanizing, and the steel sheet is immersed in the galvanizing bath and galvanized. This will be present at the plating / steel interface after application. Moreover, in the alloyed hot-dip galvanized steel sheet that has been subjected to alloying treatment, since the alloying reaction of Fe-Zn proceeds from the plating / steel sheet interface, the oxides of Si and Mn present at the plating / steel sheet interface A part is dispersed in the plating film. The form of these oxides greatly affects the plating peel resistance during high processing.

本発明者らは、溶融亜鉛めっき鋼板のめっき/鋼板界面およびめっき皮膜中に存在する酸化物に着目して、溶融亜鉛めっき鋼板のめっき皮膜中に含まれる酸化物と、高加工時の耐めっき剥離性の関係について調査した。   The present inventors pay attention to the oxides present in the plating / steel interface of the hot dip galvanized steel sheet and the plating film, the oxide contained in the plating film of the hot dip galvanized steel sheet, and the resistance to plating during high processing. The relationship of peelability was investigated.

図1は、溶融亜鉛めっき鋼板のめっき/鋼板界面およびめっき皮膜中に存在する酸化物を走査型電子顕微鏡で観察した一例を示す。図1において、(a)は合金化溶融亜鉛めっき鋼板、(b)は非合金化溶融亜鉛めっき鋼板の例である。図1(a)、(b)に示される酸化物は膜状で、EDSの元素分析結果より、SiとMnを主体とする酸化物であることが分かった。   FIG. 1 shows an example in which oxides present in a plating / steel interface of a hot dip galvanized steel sheet and in a plating film are observed with a scanning electron microscope. In FIG. 1, (a) is an example of an galvannealed steel sheet, and (b) is an example of a non-alloyed galvanized steel sheet. The oxides shown in FIGS. 1 (a) and 1 (b) are film-like, and it was found from the results of EDS elemental analysis that the oxides are mainly composed of Si and Mn.

なお、膜状の酸化物が溶融亜鉛めっき後はめっき/鋼板界面に存在し、合金化処理後はめっき層中にも存在していることは断面の解析から確認した。膜状の酸化物の形態・大きさの計測は断面観察では困難であるので、後記するように、めっき層を剥離して剥離残渣の解析から求めた。   It was confirmed from the analysis of the cross section that the film-like oxide was present at the plating / steel plate interface after hot dip galvanizing and was also present in the plating layer after the alloying treatment. Since measurement of the form and size of the film-like oxide is difficult by cross-sectional observation, the plating layer was peeled off and obtained from analysis of the peeling residue as described later.

本発明者等は、このような比較的大きい膜状に形成した酸化物が溶融亜鉛めっき鋼板のめっき/鋼板界面およびめっき皮膜中に多く存在していた場合、高加工時の耐めっき剥離性に劣っていることを見出した。更に詳細に検討し、膜状の酸化物の1個あたりの面積と個数を評価し、耐めっき剥離性との関係を調査した結果、溶融亜鉛めっき鋼板の10000μmに相当する面積内に存在する面積が4μm以上になる膜状の酸化物の数が合計10個以下である場合に、高加工時の耐めっき剥離性が優れていることが分かった。 The inventors of the present invention have improved the plating peeling resistance at the time of high processing when a large amount of oxide formed in such a relatively large film is present in the plating / steel interface of the hot dip galvanized steel sheet and in the plating film. I found it inferior. As a result of examining in more detail, evaluating the area and the number of film-like oxides per one piece, and investigating the relationship with the plating peeling resistance, it exists in the area corresponding to 10000 μm 2 of the hot dip galvanized steel sheet. It was found that when the number of film-like oxides having an area of 4 μm 2 or more is 10 or less in total, the plating peeling resistance during high processing is excellent.

めっき/鋼板界面およびめっき層中の酸化物を抽出して観察する方法としては、亜鉛めっき層を非水溶液中で電気化学的に溶解させ、その溶解液をフィルターでろ過し、得られた残渣を、走査型電子顕微鏡、または透過型電子顕微鏡で観察する方法がある。   As a method for extracting and observing the oxide in the plating / steel plate interface and the plating layer, the zinc plating layer is dissolved electrochemically in a non-aqueous solution, the solution is filtered through a filter, and the resulting residue is filtered. There is a method of observing with a scanning electron microscope or a transmission electron microscope.

溶融亜鉛めっき鋼板の10000μmに相当する面積を観察するには、例えば、面積がA(mm)の亜鉛めっき層を非水溶液中で電気化学的に溶解させ、その溶解液を面積がB(mm)のフィルターでろ過した場合に、2000×B/A(μm)の任意の5視野を観察し、その合計を評価することで可能である。 In order to observe the area corresponding to 10000 μm 2 of the hot dip galvanized steel sheet, for example, a galvanized layer having an area of A (mm 2 ) is electrochemically dissolved in a non-aqueous solution, and the solution is dissolved in an area of B ( When filtering with a filter of mm 2 ), it is possible to observe any 5 fields of 2000 × B / A (μm 2 ) and evaluate the total.

また、酸化物の面積を測定するには、観察された画像を画像処理によって、コントラスト調整および2値化した後に、測定することが可能である。そのときの酸化物の面積とは、例えば図2のような網目状に観察された酸化物については、穴になっている部分を除いた面積とする。   Further, in order to measure the area of the oxide, it is possible to measure the observed image after performing contrast adjustment and binarization by image processing. The area of the oxide at that time is, for example, the area excluding the hole portion of the oxide observed in a mesh shape as shown in FIG.

観察面積における4μm以上の面積として観察されるSiおよび/またはMnの酸化物の数を10000μmに相当する面積の個数に換算することで、10000μmに相当する面積内の個数を求める。 Oxidation the number of Si and / or Mn is observed as 4 [mu] m 2 or more area in the observation area by converting the number of area corresponding to 10000 2, obtaining the number of the area corresponding to 10000 2.

非水溶液中で溶融亜鉛めっき鋼板のめっき層を電気化学的に溶解させると、めっき皮膜中およびめっき/鋼板界面に存在する酸化物は溶解せずに非水溶液中に分散する。この酸化物が分散した非水溶液をろ過することで、ろ過フィルターに酸化物を、酸化物の形状を保ったまま捕捉することが出来る。また、溶融亜鉛めっき鋼板のめっき層のみを電気化学的に溶解させるには、めっき層のみが溶解する電位に制御して定電位電解を行うことで、下地鋼板の溶解を起こすことなく、めっき層の溶解を行うことが出来る。   When the plated layer of the hot dip galvanized steel sheet is dissolved electrochemically in a non-aqueous solution, the oxide present in the plating film and at the plating / steel plate interface is not dissolved but dispersed in the non-aqueous solution. By filtering the non-aqueous solution in which the oxide is dispersed, the oxide can be captured in the filtration filter while maintaining the shape of the oxide. Moreover, in order to dissolve only the plating layer of the hot dip galvanized steel sheet electrochemically, the plating layer can be dissolved without causing dissolution of the underlying steel sheet by performing constant potential electrolysis by controlling the electric potential at which only the plating layer is dissolved. Can be dissolved.

溶融亜鉛めっき鋼板において、高加工時の耐めっき剥離性の向上は、高加工時にめっき層に発生した亀裂の伝播を抑制することで実現できる。しかし、めっき皮膜中に膜状に形成されたSiおよび/またはMnの酸化物が存在すると、そこから亀裂が伝播し易くなるために、めっき皮膜中で発生した亀裂が容易に伝播して、めっきの剥離に至るものと推定される。また、膜状に形成されたSiおよび/またはMnの酸化物がめっき/鋼板界面に存在している場合も同様に、めっき皮膜中で発生した亀裂がめっき/鋼板界面に到達すると容易に伝播するために、めっき/鋼板界面の剥離が起こり易いと考えられる。   In the hot dip galvanized steel sheet, the improvement of the plating peel resistance at the time of high processing can be realized by suppressing the propagation of cracks generated in the plating layer at the time of high processing. However, if there is an oxide of Si and / or Mn formed in a film form in the plating film, cracks are easily propagated from there. It is estimated that this leads to peeling. Similarly, when a film-like Si and / or Mn oxide is present at the plating / steel sheet interface, the crack generated in the plating film easily propagates when it reaches the plating / steel sheet interface. Therefore, it is considered that peeling of the plating / steel plate interface is likely to occur.

Siおよび/またはMnの酸化物が膜状でめっき皮膜中および/またはめっき/鋼板界面に存在するのは、めっき前の鋼板表面に存在する酸化物の形態に大きく影響されるものと思われる。すなわち、めっき前の鋼板表面にSiおよび/またはMnの酸化物が膜状に形成していた場合には、亜鉛めっきを施して、合金化処理された後も、その形状を保ったままめっき/鋼板界面に存在するか、めっき皮膜中に分散されるものと考えられる。よって、めっき前の鋼板表面に存在する酸化物を膜状ではなく、細かく分散させた状態にすれば良い。   The existence of the Si and / or Mn oxide in the form of a film in the plating film and / or at the plating / steel sheet interface seems to be greatly influenced by the form of the oxide present on the surface of the steel sheet before plating. That is, in the case where an oxide of Si and / or Mn is formed in the form of a film on the surface of the steel sheet before plating, the plating / plating is performed while maintaining the shape after galvanizing and alloying treatment. It is thought that it exists in the steel plate interface or is dispersed in the plating film. Therefore, what is necessary is just to make the oxide which exists in the steel plate surface before plating into the state disperse | distributed finely instead of film | membrane form.

めっき前の鋼板表面の酸化物状態を制御する方法として、めっき前の焼鈍条件(温度分布、雰囲気)を制御する方法や、予め鋼板表面に種々の前処理を施す方法、などがある。本発明ではその方法は限定するものではないが、例えば、焼鈍過程において鋼板の表層における酸素ポテンシャルを増加し、地鉄表層部を内部酸化させることで、めっき前の鋼板表面に膜状の酸化物を形成させないことが可能である。   As a method for controlling the oxide state on the surface of the steel sheet before plating, there are a method for controlling the annealing conditions (temperature distribution, atmosphere) before plating, a method for performing various pretreatments on the surface of the steel sheet in advance. In the present invention, the method is not limited. For example, in the annealing process, the oxygen potential in the surface layer of the steel sheet is increased, and the surface layer portion of the steel plate is internally oxidized to form a film-like oxide on the surface of the steel sheet before plating. It is possible not to form.

また例えば、鋼板をDFF型またはNOF型の加熱帯を有するCGLで、加熱帯出側の鋼板温度を700℃以上とすることで鋼板表層にFe系スケールを付着させ、このFe系スケールが次の還元帯において酸素供給源となり、鋼板表層を内部酸化する方法がある。加熱帯出側の鋼板温度が700℃未満ではFe系スケールの生成量が不十分であるため、還元帯で還元焼鈍する際に内部酸化層が形成されず、めっき前の鋼板表面に膜状のSiおよび/またはMnの酸化物が膜状に形成する。更に、加熱帯内における雰囲気ガス組成のCO/HO比(容量比)を0.8以下とする。加熱帯にはコークスガスなどの燃焼ガスが混入しているため、ガス組成は多種に及ぶが、その中で未燃ガスの一種であるCOはHOと解離平衡することでHOをHに還元する効果がある。そのため、CO濃度が上昇すると鋼板の酸化が抑制される。一方HOは鋼板表面で分解しOを放出することで鋼板を酸化する。そのため、鋼板を積極的に酸化するためにはCO濃度を抑制し、HOの相対量を多くする必要がある。但し、CO/HO比が0.8越えではDFF出側温度を700℃以上としても還元効果が勝るためFeの酸化量が確保できず、めっき前の鋼板表面に膜状のSiおよび/またはMnの酸化物が膜状に形成する。 In addition, for example, the steel plate is CGL having a DFF type or NOF type heating zone, and the steel plate temperature on the heating zone outlet side is set to 700 ° C. or more, so that the Fe-based scale is attached to the steel plate surface layer. There is a method in which the steel sheet surface layer is internally oxidized by becoming an oxygen supply source in the belt. When the temperature of the steel sheet on the heating zone is less than 700 ° C., the amount of Fe-based scale produced is insufficient, so that no internal oxide layer is formed during reduction annealing in the reduction zone, and film-like Si is formed on the steel sheet surface before plating. And / or an oxide of Mn is formed in a film shape. Furthermore, the CO / H 2 O ratio (capacity ratio) of the atmospheric gas composition in the heating zone is set to 0.8 or less. Since the heating zone combustion gas such as coke gas is mixed, the gas composition ranges in a wide, of H 2 O by the CO is one type of unburnt gas therein to dissociation equilibrium with H 2 O there is an effect of reducing the H 2. Therefore, when the CO concentration increases, the oxidation of the steel sheet is suppressed. On the other hand, H 2 O decomposes on the steel sheet surface and releases O to oxidize the steel sheet. Therefore, in order to actively oxidize the steel sheet, it is necessary to suppress the CO concentration and increase the relative amount of H 2 O. However, when the CO / H 2 O ratio exceeds 0.8, the reduction effect is excellent even when the DFF outlet temperature is 700 ° C. or higher, so that the oxidation amount of Fe cannot be secured, and film-like Si and / Alternatively, an oxide of Mn is formed in a film shape.

次に、還元帯で、700〜940℃の温度域で、15〜600s再結晶焼鈍することで、めっき前の鋼板表面の酸化物状態を膜状ではなく、分散させた状態にすることができ、亜鉛めっきを施し、またはさらに合金化処理を行い、本発明の規定を満足する酸化物の状態を実現することができる。亜鉛めっき方法、合金化処理方法は特に限定されない。   Next, in the reduction zone, by recrystallization annealing for 15 to 600 s in a temperature range of 700 to 940 ° C., the oxide state on the steel sheet surface before plating can be made into a dispersed state instead of a film shape. Zinc plating or further alloying treatment can be performed to realize an oxide state satisfying the provisions of the present invention. The galvanizing method and alloying method are not particularly limited.

本発明は、めっき/鋼板界面およびめっき皮膜中に存在する酸化物の形状を規定するものである。めっき皮膜全体の合金層の種類や構成に限定されるものではない。また、本発明の溶融亜鉛めっき鋼板において、下地鋼板の製造方法は特に限定されず、通常の酸洗板あるいは冷延板でよい、通常、板厚は5mm以下である。また、溶融亜鉛めっき鋼板の製造装置についても特に限定されず、例えば通常使用されている連続式溶融亜鉛めっき装置であってもよい。また、本発明の溶融亜鉛めっき鋼板に、FeあるいはNiを主成分とした上層めっき、またはZnを主成分とした酸化皮膜を形成させることなどを施し、プレス成形性を更に改善しても良い。   The present invention defines the shape of the oxide present in the plating / steel interface and the plating film. It is not limited to the kind and composition of the alloy layer of the whole plating film. Moreover, in the hot dip galvanized steel sheet of the present invention, the production method of the base steel sheet is not particularly limited, and a normal pickling plate or cold rolled plate may be used. Usually, the plate thickness is 5 mm or less. Moreover, it does not specifically limit about the manufacturing apparatus of a hot dip galvanized steel plate, For example, the continuous hot dip galvanizing apparatus currently used normally may be sufficient. Further, press formability may be further improved by applying an upper layer plating mainly containing Fe or Ni or an oxide film mainly containing Zn to the hot dip galvanized steel sheet of the present invention.

めっき付着量は片面あたり20〜120g/mが好ましい。20g/m未満では耐食性の確保が困難になり、120g/mを越えると耐めっき剥離性が劣化する。また、めっき層のFe含有量は7〜15%が好ましい。7%未満では合金化ムラ発生やフレーキング性が劣化し、15%越えは耐めっき剥離性が劣化する。 The plating adhesion amount is preferably 20 to 120 g / m 2 per side. If it is less than 20 g / m 2 , it becomes difficult to ensure corrosion resistance, and if it exceeds 120 g / m 2 , the plating peel resistance deteriorates. Further, the Fe content of the plating layer is preferably 7 to 15%. If it is less than 7%, uneven alloying and flaking properties deteriorate, and if it exceeds 15%, the plating peel resistance deteriorates.

以下、本発明を、実施例に基いて具体的に説明する。   Hereinafter, the present invention will be specifically described based on examples.

表1に示す化学成分の鋼を溶製して得た鋳片を熱間圧延、酸洗、冷間圧延によって1.2mm厚の冷延鋼板とした。   A slab obtained by melting steel having chemical components shown in Table 1 was made into a cold rolled steel sheet having a thickness of 1.2 mm by hot rolling, pickling and cold rolling.

この冷延鋼板をDFF型加熱帯を有するCGLで加熱帯出側温度および必要に応じてHOやCOを加熱帯に導入してCO/HO比を適宜変更して加熱した。DFF出側鋼板温度は放射温度計で測定した。その後、還元帯で850℃で20s再結晶焼鈍し、460℃の亜鉛めっき浴で片面あたりの目付け量50g/mのめっきを施し、さらに一部は合金化処理を施した。 This cold-rolled steel sheet was heated with a CGL having a DFF type heating zone by appropriately changing the CO / H 2 O ratio by introducing the heating zone exit side temperature and, if necessary, H 2 O or CO into the heating zone. The DFF delivery side steel plate temperature was measured with a radiation thermometer. Thereafter, recrystallization annealing was performed at 850 ° C. for 20 s in a reduction zone, plating was performed at a weight per unit area of 50 g / m 2 in a 460 ° C. zinc plating bath, and a part thereof was subjected to alloying treatment.

得られた合金化溶融亜鉛めっき鋼板、および非合金化溶融亜鉛めっき鋼板について、外観性(めっき外観)、耐めっき剥離性を調査した。また非水溶液中で亜鉛めっき層を定電位電解によって溶解させて、得られた残渣を50nmの径を有するニュークリポアフィルターでろ過した後に、フィルターに捕捉された残渣の観察を走査型電子顕微鏡で観察した。本実施例では面積100mmの亜鉛めっき層の電気化学的溶解を行い、面積254mmのフィルターでろ過を実施した。走査型電子顕微鏡による観察では倍率1000倍(観察視野面積:約8000μm)で任意の5視野を観察した。膜状の物質については順次拡大して観察を行い、EDSによる元素分析を実施して、4μm以上の面積として観察されるSiおよび/またはMnの酸化物の数を数えた。 About the obtained alloyed hot-dip galvanized steel sheet and non-alloyed hot-dip galvanized steel sheet, the appearance (plating appearance) and plating peel resistance were investigated. In addition, after dissolving the galvanized layer in a non-aqueous solution by constant potential electrolysis and filtering the obtained residue with a Nuclepore filter having a diameter of 50 nm, the residue captured by the filter is observed with a scanning electron microscope. did. In this example, the galvanized layer having an area of 100 mm 2 was electrochemically dissolved and filtered with a filter having an area of 254 mm 2 . In observation with a scanning electron microscope, arbitrary five visual fields were observed at a magnification of 1000 times (observation visual field area: about 8000 μm 2 ). The film-like substance was sequentially enlarged and observed, and elemental analysis by EDS was performed to count the number of Si and / or Mn oxides observed as an area of 4 μm 2 or more.

外観性は、不めっきや合金化ムラなどの外観不良が無い場合は外観良好(記号○)、ある場合は外観不良(記号×)と判定した。   Appearance was judged as good appearance (symbol ◯) when there was no appearance defect such as non-plating or alloying unevenness, and when it was present, it was judged as poor appearance (symbol x).

合金化溶融亜鉛めっき鋼板では、耐めっき剥離性として、めっき鋼板を90°を越えて鋭角に曲げたときの曲げ加工部のめっき剥離の抑制が要求される。本実施例では120°曲げた場合の曲げ加工部をテープ剥離し、単位長さ当たりの剥離量を蛍光X線によりZnカウント数を測定し、下記の基準に照らして、ランク1(記号○)、2(記号△)のものを耐めっき剥離性が良好、3以上のものを耐めっき剥離性が不良(記号×)と評価した。   In an alloyed hot-dip galvanized steel sheet, suppression of plating peeling at the bent portion when the plated steel sheet is bent at an acute angle exceeding 90 ° is required as plating peeling resistance. In this example, the bent part when bent by 120 ° is peeled off from the tape, the amount of peeling per unit length is measured by the fluorescent X-ray, the Zn count is measured, and rank 1 (symbol ○) according to the following criteria: Those with 2 (symbol Δ) were evaluated as having good plating peel resistance, and those with 3 or more were evaluated as having poor plating peel resistance (symbol x).

蛍光X線Znカウント数 ランク
0−500未満 :1(良)
500−1000未満 :2
1000−2000未満 :3
2000−3000未満 :4
3000以上 :5(劣)
Fluorescent X-ray Zn count number Rank 0 to less than 500: 1 (good)
Less than 500-1000: 2
Less than 1000-2000: 3
Less than 2000-3000: 4
3000 or more: 5 (poor)

非合金化溶融亜鉛めっき鋼板では、耐めっき剥離性として、特に衝撃時の耐めっき剥離性が要求されるため、その評価は、ボールインパクト試験で、1m高さから1.8kgの錘を1/2インチのポンチの上に落として、めっき鋼板の当たった部分をセロテープ(登録商標)剥離し、めっき層剥離の有無を目視判定し、以下のように評価した。
剥離なし:○
剥離有り:×
Non-alloyed hot-dip galvanized steel sheet requires plating peeling resistance at the time of impact especially as plating peeling resistance. Therefore, the evaluation is performed by applying a weight of 1 kg to 1.8 kg in a ball impact test. It was dropped on a 2-inch punch, and the portion where the plated steel plate was hit was peeled off with cello tape (registered trademark), and the presence or absence of peeling of the plating layer was visually judged and evaluated as follows.
No peeling: ○
With peeling: ×

製造条件、得られた結果を表2と表3に示す。   Tables 2 and 3 show the production conditions and the results obtained.

表2は合金化溶融亜鉛めっき鋼板の例である。表2から明らかなように、本発明法で製造された溶融亜鉛めっき鋼板は、Si等の易酸化性元素を多量に含有する高合金鋼であるにもかかわらず高加工時の耐めっき剥離性に優れ、めっき外観も良好である。一方、本発明法の範囲外で製造された溶融亜鉛めっき鋼板は、高加工時の耐めっき剥離性が劣り、またはさらにめっき外観が劣る。   Table 2 shows examples of galvannealed steel sheets. As is apparent from Table 2, the hot-dip galvanized steel sheet produced by the method of the present invention is a high alloy steel containing a large amount of easily oxidizable elements such as Si, but is resistant to plating peeling during high processing. Excellent plating appearance. On the other hand, a hot-dip galvanized steel sheet manufactured outside the scope of the present invention method is inferior in plating peel resistance at the time of high processing or further inferior in plating appearance.

表3は非合金化溶融亜鉛めっき鋼板の例である。表3から明らかなように、本発明法で製造された溶融亜鉛めっき鋼板は、Si等の易酸化性元素を多量に含有する高合金鋼であるにもかかわらず高加工時の耐めっき剥離性に優れ、めっき外観も良好である。一方、本発明法の範囲外で製造された溶融亜鉛めっき鋼板は、高加工時の耐めっき剥離性が劣り、またはさらにめっき外観が劣る。   Table 3 is an example of a non-alloyed hot dip galvanized steel sheet. As is apparent from Table 3, the hot-dip galvanized steel sheet produced by the method of the present invention is a high alloy steel containing a large amount of easily oxidizable elements such as Si, but is resistant to plating peeling during high processing. Excellent plating appearance. On the other hand, a hot-dip galvanized steel sheet manufactured outside the scope of the present invention method is inferior in plating peel resistance at the time of high processing or further inferior in plating appearance.

本発明の高強度溶融亜鉛めっき鋼板は、高加工時の耐めっき剥離性に優れ、自動車の車体そのものを軽量化かつ高強度化するための表面処理鋼板として利用することができる。   The high-strength hot-dip galvanized steel sheet of the present invention is excellent in plating peel resistance at the time of high processing, and can be used as a surface-treated steel sheet for reducing the weight and strength of an automobile body itself.

Claims (1)

質量%で、C:0.01〜0.15%、Si:0.8〜2.0%、Mn:1.0〜3.0%、P:0.025%以下、S:0.01%以下を含有し、残部がFeおよび不可避的不純物からなる鋼板であって、めっき/鋼板界面およびめっき層中に存在するSiおよび/またはMnの酸化物の内、面積が4μm以上の膜状の酸化物は、亜鉛めっき鋼板の10000μmに相当する面積内に合計で10個以下であることを特徴とする耐めっき剥離性に優れる高強度溶融亜鉛めっき鋼板。 In mass%, C: 0.01 to 0.15%, Si: 0.8 to 2.0%, Mn: 1.0 to 3.0%, P: 0.025% or less, S: 0.01 %, With the balance being Fe and unavoidable impurities, and a film shape having an area of 4 μm 2 or more among the oxides of Si and / or Mn present in the plating / steel interface and plating layer A high-strength hot-dip galvanized steel sheet excellent in plating peel resistance, characterized in that the number of oxides is 10 or less in total in an area corresponding to 10,000 μm 2 of the galvanized steel sheet.
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CN108474094A (en) * 2015-12-22 2018-08-31 杰富意钢铁株式会社 Alloy galvanized steel plate containing Mn and its manufacturing method

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CN108474094A (en) * 2015-12-22 2018-08-31 杰富意钢铁株式会社 Alloy galvanized steel plate containing Mn and its manufacturing method
CN108474094B (en) * 2015-12-22 2020-06-19 杰富意钢铁株式会社 Mn-containing alloyed hot-dip galvanized steel sheet and method for producing same
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