JP2011047155A - Soil-, soil-nature-, and ground-improving machine with bucket mixer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a soil-, soil-nature-, and ground-improving machine with a bucket mixer having a stirring facilitating means that makes more effective construction management of fluidized soil produced when mixing the deep layer soil and shallow layer soil in soil-, soil-nature-, and ground-improving work. <P>SOLUTION: A bucket 2 of the bucket mixer contains a plurality of rotary stirring blades 5 having a drilling function and a rotary stirring function, and a nonrotary stirring blade 17 set between adjacent two rotary stirring blades 5 to serve as the stirring facilitating means. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to soil, soil and ground improvement machines with a bucket mixer suitable for construction management of fluidized soil when mixing deep and shallow layers in soil, soil and ground improvement work.

  The conventional soil, soil quality, and ground improvement methods are carried out as follows by mixing the local soil with cement, water, and other additives by mechanical stirring and solidifying.

  In this ground improvement method, as shown in FIG. 6, a void forming operation for excavating and discharging the soil on the ground at a position where the foundation of the building is to be constructed to form a void 52 of a predetermined size; In the void 52, the solidified material such as cement and water are agitated and mixed to generate a solidified material mixed slurry, and the solidified material mixed slurry is excavated and discharged first in the void 52. The mixed soil and local soil mixed slurry are generated in order by stirring and mixing the local soil S to produce a solidified material and a local soil mixed slurry, and then solidifying the solidified material and the local soil mixed slurry. Body K) is constructed (Patent Document 1).

  In addition, the improvement body K constructed | assembled by this soil, soil, and ground improvement construction method may form in a planar square shape for every part in which the foundation of a building is installed, or it is a continuous wall state so that it may straddle each foundation. You may form in. In addition, when forming an improved body in a continuous wall state, it is good to carry out, dividing into length (for example, 2-3 m) suitably.

  In the void formation work, the local soil at the position where the foundation of the building is constructed is excavated and discharged using the excavator 60, and the excavated local soil S is filled near the void 52. Thus, if the void 52 is formed in advance, the state of the support ground at the bottom of the void 52 can be directly confirmed by visual observation or contact. However, when the space is small or small, the construction can be started immediately after confirming the bottom support layer.

  Since the formed void 52 is formed in a relatively shallow range from the ground surface, a relatively simple excavator (medium sized machine) such as a backhoe can be used as the excavator 60. Moreover, when the space depth to be formed is about 5 m or deeper, the construction machine can be constructed by changing to a large machine with a long arm of the construction machine.

  Further, the excavator 60 includes a stirring device 62 in the bucket 61 portion, and has both a drilling function by the bucket 61 and a rotary stirring function by the stirring device 62. Below, what has the excavation function by such a bucket and the stirring function by a stirring apparatus shall be called a bucket mixer.

  In the vicinity of the formed void 52, a plurality of solidified material-containing bags Ca each containing a predetermined amount of the solidified material are carried. By doing so, the amount of solidified material can be grasped by how many bags of solidified material are charged per time without weighing. Further, a water inlet 64 of the water pipe 63 is led near the empty space 52. The water pipe 63 is provided with a valve 65 and a flow meter 66. When the water is poured into the empty space 52 while looking at the flow meter 66, an accurate amount can be added.

  In addition, in the case of a site with a margin in the vicinity of the empty space, a method of stirring and mixing the cement solidifying material and water in advance in a plant type, sending them to the empty space 52 with a discharge pump and a transport hose, and stirring and mixing while measuring the input amount You can also.

JP 2008-106467 A

  In conventional bucket mixers, multiple rotating agitating blades are attached to the rotating shaft spanned in the bucket at intervals in the axial direction. When the size of the clot is large, it is not dropped or sent out from the interval at which the rotary agitating blades are attached or the gaps in the lattice mesh.

  The present invention relates to soil, soil and ground improvement with a bucket mixer equipped with a stirring promoting means for making the construction management of fluidized soil more effective when mixing deep and shallow layers in soil, soil and ground improvement work. Is to provide a machine.

  The soil, soil and ground improvement machine with a bucket mixer according to the present invention includes a plurality of rotary stirring blades having excavation function and rotary stirring function in a bucket, and non-rotating between two adjacent rotary stirring blades. A stirring blade is provided.

  In the soil or soil and ground improvement machine with a bucket mixer according to the present invention, each of the plurality of rotary stirring blades is attached to a rotary shaft that is stretched horizontally in the bucket, with the rotary shaft in between. It is desirable that the blades are composed of at least two blades extending in the diametrical direction, and the plurality of rotary stirring blades are also configured so that their extending directions are different from each other. In this case, the non-rotating agitating blade is arranged so as to extend in the diameter direction with the rotating shaft in between, and both ends thereof are fixed to fixed portions in the bucket, and the rotating shaft penetrates through the intermediate portion so that the rotating shaft can rotate. Configured to do.

  According to the present invention, a plurality of rotating agitating blades are installed on the rotating shaft of a bucket mixer in soil or soil and ground improvement machines with a bucket mixer, and the rotating agitating blades are alternated with the rotating agitating blades at appropriate intervals. By arranging the blades, the efficiency of cutting and crushing the clot between the rotating stirring blade and the non-rotating stirring blade is improved, and as a result, the construction performance can be improved.

  Therefore, according to the soil with a bucket mixer and the soil and ground improvement machine according to the present invention, it is possible to shorten the construction time and improve the construction quality.

It is sectional drawing which looked at the bucket mixer at the time of applying the soil with a bucket mixer by this invention, soil, and a ground improvement machine to a backhoe from the side surface side. It is a partial cross section front view of the bucket mixer shown in FIG. It is a side view of the bucket mixer shown in FIG. It is a front view of the bucket mixer shown in FIG. It is a figure for demonstrating excavation and stirring by the machine called a backhoe which is an example of the soil and soil quality with a bucket mixer by this invention, and a ground improvement machine. It is a perspective view for demonstrating an example of the conventional soil, soil quality, and a ground improvement construction method. It is a figure which shows the result of the performance comparison test done with respect to the conventional type and the bucket mixer by this invention.

  Hereinafter, embodiments of soil and soil quality with a bucket mixer and ground improvement machine according to the present invention suitable for construction management of fluidized soil will be described with reference to FIGS. 1 to 5.

  FIG. 5 shows excavation and agitation by a machine called a backhoe as an example of soil and soil and ground improvement machines with a bucket mixer according to the present invention.

  The backhoe 70 has a first arm 71 and a second arm 72, and a bucket mixer 73 is provided at the tip of the second arm 72.

  FIG. 5A shows a state where the backhoe 70 is excavating by inserting the bucket mixer 73 into the improved soil layer (ground) via the first arm 71 and the second arm 72.

  FIG. 5B shows a state where the backhoe 70 is stirring the improved soil layer in the ground by moving the bucket mixer 73 in the vertical and horizontal directions.

  Refer to Fig. 6 for the process when excavating and discharging the soil at the location where the foundation of the building is constructed using such a backhoe machine and managing the construction of fluidized soil. Therefore, description of the same points as in this step will be omitted.

  FIG. 7 shows a bucket mixer of a new type (total number of blades of rotating agitating blades 6 (3 locations × 2)) and a conventional type (total number of blades of rotating agitating blades 10 (5 locations × 2)) according to the present invention. The result of the performance comparison test performed is shown. FIG. 7A shows the mechanical performance and specifications of the bucket mixer, and FIG. 7B shows the result of the comparison test.

  From the performance comparison test of the bucket mixer in FIG. 7, the sandy soil has a lower strength than the conventional type, but the other soils (the loam and the cohesive soil) have the same difference in strength. From these, the ground of sandy soil is a ground material that can be well agitated and can provide high strength (uniaxial compressive strength test), but other soils (loam and cohesive soil) have insufficient agitation and are weak and have low strength. It can be said that the difference does not appear remarkably, which contributes to the stirring efficiency of the bucket mixer.

  1-4 is a figure which shows the bucket mixer at the time of applying the soil with a bucket mixer by this invention, soil, and a ground improvement machine to the backhoe demonstrated in FIG. 5, FIG. 1 is the cross section seen from the side surface side. 2 is a partially sectional front view, FIG. 3 is a side view, and FIG. 4 is a front view.

  The bucket mixer has a bucket 2, and a rotating shaft 4 is rotatably supported in the housing 3 in a lateral direction. Here, three rotary stirring blades 5 are attached to the rotary shaft 4 at intervals in the axial direction. The rotary stirring blade 5 is composed of at least two blades extending in the diameter direction with the rotary shaft 4 therebetween, and a cutter (claw) 6 extending in the circumferential direction is attached to the tip of each blade. In FIG. 1, the forward rotation direction of the rotary stirring blade 5 is indicated by a solid line arrow, and the reverse rotation direction is indicated by a broken line arrow, and the extending direction of the cutter 6 at the blade tip is the forward rotation direction. The three rotary stirring blades 5 are also configured so that the angles in the extending direction around the rotation shaft 4 are different from each other.

  The bucket mixer according to the present invention is characterized in that a non-rotating stirring blade (fixed blade) 17 is provided as a stirring promoting blade with an appropriate interval between adjacent rotating stirring blades 5. The non-rotating stirring blade 17 extends in the diametrical direction with the rotating shaft 4 therebetween, and both ends are fixed to a fixing portion of the housing 3 (bucket 2), and the rotating shaft 4 passes through an intermediate portion in a rotatable manner. Here, one end of the non-rotating stirring blade 17 is fixed to the upper inner wall of the rear part of the housing 3, and the other end is fixed to the front end side close to the opening of the housing 3, but the fixing position is not limited to these places. Absent. When the number of the rotary stirring blades 5 is three, the number of the non-rotating stirring blades 17 is changed according to the number of the rotary stirring blades. In addition, here, the two non-rotating stirring blades 17 have the same angle in the extending direction around the rotating shaft 4, but the present invention is not limited to this.

  Next, the power transmission unit 7 installed in the housing 3 will be described. The power transmission unit 7 includes a hydraulic motor 8, a first gear 9 fixed to the output shaft of the hydraulic motor 8, a second gear 10 fixed to the rotating shaft 4, a first gear 9 and a second gear. The chain 11 is stretched between 10.

  The solidifying agent liquid for soil, soil quality and ground improvement flows through the grout hose 12 to the housing 3, and close to each rotary stirring blade 5 from four solidifying agent liquid discharge ports (nozzles) (not shown). leak.

  An inclinometer 14 is installed in the bucket 2, and the inclinometer is also installed in the arm portion of the backhoe (two locations in the case of a 2-axis type). A control device (not shown) calculates each position where the inclinometer is installed from each arm length and the angle detected by the inclinometer, and calculates the position and depth from the reference ground surface to the tip edge of the bucket 2.

  Four claws (cutters) 15 are fixed to the lower front end of the bucket 2. Although not shown, the rear portion of the lower portion of the housing 3 is a mesh lattice. This mesh lattice serves to pass viscous soils, loam and silt clay clumps, gravel and earth and sand which are smaller than the lattice, but not larger clumps, gravel or dust.

  When the hydraulic motor 8 rotates, the rotary stirring blade 5 rotates in the normal rotation direction indicated by the solid line in FIG. 1 via the power transmission unit 7, so that the local soil taken into the bucket 2 and the solidifying agent liquid discharge port The introduced solidifying agent liquid is stirred.

  Note that when the rotary stirring blade 5 rotates in the reverse direction indicated by the broken line in FIG. 1, gravel, pebbles, dust, and the like that could not pass through the mesh lattice are discharged from the opening of the housing 3.

  As described above, a plurality of rotating stirring blades 5 are installed on the rotating shaft 4 of the bucket mixer, and the non-rotating stirring blades 17 are arranged alternately and at appropriate intervals with the rotating stirring blades 5. The efficiency of cutting and crushing the clot between the rotary stirring blade 5 and the non-rotating stirring blade 17 is improved, and as a result, the construction performance can be improved. That is, when the rotary shaft 4 is rotated, shearing (cut with scissors) and pulverization can be forcibly performed between the rotating stirring blade 5 and the non-rotating stirring blade 17, thereby creating an effect as a stirring promoting means. it can.

  The soil, soil and ground improvement machine with a bucket mixer according to the present invention is suitable for construction management of fluidized soil during mixing of deep and shallow layers in soil, soil and ground improvement work, and efficiency such as construction performance and construction time. Contributes to improvement.

  In addition, although the detailed description shown in figure is abbreviate | omitted, the same effect is acquired not only in 1 axis | shaft but in 2 axes | shafts and many axes.

2 Bucket 3 Housing 4 Rotating shaft 5 Rotating stirring blade 6 Cutter 7 Power transmission unit 8 Hydraulic motor 9 First gear 10 Second gear 11 Chain 12 Grout hose 14 Inclinometer 15 Bucket claw (cutter)
17 Non-rotating stirring blade

Claims (3)

In soil and soil and ground improvement machines that have multiple rotary stirring blades with excavation function and rotary stirring function in the bucket,
A soil, soil and ground improvement machine with a bucket mixer, comprising a non-rotating stirring blade between two adjacent rotating stirring blades.   Each of the plurality of rotary stirring blades is attached to a rotary shaft that is laterally spanned in the bucket, and includes at least two blades extending in the diameter direction with the rotary shaft interposed therebetween. 2. The soil, soil and ground improvement machine with a bucket mixer according to claim 1, wherein the rotating agitating blades also have different extending directions.   The non-rotating stirring blade is disposed so as to extend in the diametrical direction with a rotating shaft in between, and both ends thereof are fixed to fixed portions in the bucket, and the rotating shaft penetrates through the intermediate portion so as to be rotatable. The soil, soil and ground improvement machine with a bucket mixer according to claim 2.

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