JP2011041872A - Matter discrimination device, and matter sorting device - Google Patents

Matter discrimination device, and matter sorting device Download PDF

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JP2011041872A
JP2011041872A JP2009189792A JP2009189792A JP2011041872A JP 2011041872 A JP2011041872 A JP 2011041872A JP 2009189792 A JP2009189792 A JP 2009189792A JP 2009189792 A JP2009189792 A JP 2009189792A JP 2011041872 A JP2011041872 A JP 2011041872A
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JP5129795B2 (en
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Tsutomu Takizawa
務 滝澤
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Toyo Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To simply discriminate matter of a kind again used as resources in matter to be discriminated wherein a transparent material and a plurality of kinds of opaque materials are mixed. <P>SOLUTION: This matter discrimination device is constituted so as to discriminate the matter 200 again used as resources from the matter 200 to be discriminated wherein the transparent material 201 and a plurality of kinds of the opaque materials 202 and 203 are mixed and includes a floodlight projection part 40 for irradiating the matter 200 to be discriminated with light, a light detection part 50 for detecting not only the light transmitted through the matter 200 to be discriminated in the light emitted from the floodlight projection part 40 but also the light diffused through the matter 200 to be discriminated to be reflected therefrom and a discrimination part 60 for discriminating what kind matter the matter 200 to be discriminated is on the basis of the quantity of the light detected by the light detection part 50. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、透明体と不透明体とが混在する被識別物体を種類毎に識別することができる物体識別装置および物体選別装置に関する。   The present invention relates to an object identification device and an object selection device that can identify an object to be identified in which a transparent body and an opaque body are mixed for each type.

従来、各種製品のリサイクルが行われている。特に、ガラスやプラスチック等の廃材に関しては、カレットなどの破砕された一つ一つの被識別物体に対して光を照射し、各被識別物体を透過した透過光に基づいてそれぞれの色や材質を識別することが行われている(例えば、「特許文献1」および「特許文献2」参照)。廃材を再資源として利用するには、この様な物体識別装置や物体選別装置を用いて、人手やコストをかけることなく被識別物体を種類毎に識別若しくは選別することが重要である。   Conventionally, various products are recycled. In particular, with regard to waste materials such as glass and plastic, light is irradiated to each identified object to be crushed such as cullet, and each color and material is changed based on the transmitted light transmitted through each identified object. Identification is performed (see, for example, “Patent Document 1” and “Patent Document 2”). In order to use the waste material as a resource, it is important to identify or sort the object to be identified for each type by using such an object identification device or an object sorting device without manpower or cost.

特開2000−28435号公報JP 2000-28435 A 特開2004−351875号公報JP 2004-351875 A

ところで、廃材には、ガラスやプラスチック等の光透過性を有する透明体だけではなく、各種の不透明体が混在する場合がある。各種の不透明体が混在する被識別物体において、特定の種類の不透明体を再資源とするために各種の不透明体の識別を要する場合がある。しかしながら、不透明体は光を透過しないので、上記従来の様に、透過光に基づいて被識別物体の識別を行う方法を適用することはできない。
本発明は、上述した事情に鑑みてなされたものであり、透明体と複数種類の不透明体とが混在する被識別物体において、再資源とする種類の物体を簡易に識別することのできる物体識別装置および物体選別装置を提供することを目的とする。
By the way, the waste material may include not only a transparent body having light permeability such as glass and plastic but also various opaque bodies. In an object to be identified in which various types of opaque bodies are mixed, there are cases where identification of various types of opaque bodies is required in order to recycle a specific type of opaque body. However, since an opaque body does not transmit light, a method for identifying an object to be identified based on transmitted light cannot be applied as in the conventional case.
The present invention has been made in view of the above-described circumstances, and in an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed, an object identification that can easily identify the type of object to be recycled. An object is to provide an apparatus and an object sorting apparatus.

上記目的を達成するために、本発明の第一態様は、透明体と、複数種類の不透明体とが混在する被識別物体を対象として、各被識別物体がそれぞれいずれの種類の物体かを識別する物体識別装置であって、各被識別物体に光を照射する投光部と、各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれいずれの種類の物体かを識別する識別部と、を備えたことを特徴とする物体識別装置を提供する。
上記構成によれば、透明体は光を透過するのに対し、不透明体は光を透過しないので、各被識別物体について、受光部が受光した光の光量に基づいて、現在の識別対象となっている被識別物体が透明体であるか不透明体であるかを簡易に識別することができる。また、不透明体については、それぞれの種類毎に表面の光の反射特性が異なることが想定される。また、不透明体の表面色や表面の荒さ等によって拡散反射する光量も異なることが想定される。従って、受光部において受光した光の光量に基づいて、拡散反射光量の違いから、各不透明体の種類を簡易に識別することができる。
但し、被識別物体において複数種類の透明体が混在する場合は、上記従来の方法を適用して、各透明体を透過した光に基づいて、各透明体がいずれの種類の物体であるかを識別することができる。
以上の様にして、透明体と複数種類の不透明体とが混在する被識別物体において、各被識別物体がいずれの種類の物体であるかを簡易に識別することができ、これにより透明体と複数種類の不透明体とが混在する被識別物体において、再資源とする種類の物体を簡易に識別することができる。
但し、透明体と複数種類の不透明体とが混在する被識別物体として、例えば、シリコンの端材等がある。シリコンの端材には例えば太陽電池等の原料として利用可能なシリコンと、透明体の二酸化ケイ素と、不透明体の二酸化ケイ素とが含まれる。シリコンは、鏡面反射特性を有し、黒色を呈する。一方、不透明体の二酸化ケイ素は、複数の泡を内包したものである。当該不透明体の二酸化ケイ素は、内包した泡により拡散反射特性を有し、白色を呈する。
In order to achieve the above object, according to the first aspect of the present invention, for each object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed, each identified object is identified as to which type of object. A light projecting unit that irradiates each identified object with light, and receives light that has passed through each identified object out of light emitted from the light projecting unit for each identified object And a light-receiving unit that receives light diffusely reflected by each object to be identified, and an identification unit that identifies which type of object each object to be identified based on the amount of light received by the light-receiving unit; An object identification device characterized by comprising:
According to the above configuration, the transparent body transmits light, whereas the opaque body does not transmit light. Therefore, each object to be identified becomes a current identification target based on the amount of light received by the light receiving unit. It is possible to easily identify whether the object to be identified is a transparent body or an opaque body. In addition, for the opaque body, it is assumed that the reflection characteristics of the surface light are different for each type. It is also assumed that the amount of diffusely reflected light varies depending on the surface color of the opaque body, the surface roughness, and the like. Therefore, the type of each opaque body can be easily identified from the difference in the amount of diffusely reflected light based on the amount of light received by the light receiving unit.
However, when a plurality of types of transparent bodies are mixed in the object to be identified, the above-described conventional method is applied to determine which type of each transparent body is based on the light transmitted through each transparent body. Can be identified.
As described above, in the object to be identified in which the transparent object and the plurality of types of opaque objects are mixed, it is possible to easily identify which kind of object each identified object is. In an object to be identified in which a plurality of types of opaque bodies are mixed, it is possible to easily identify the type of object to be recycled.
However, as an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed, for example, there is a silicon scrap. Examples of the silicon scrap include silicon that can be used as a raw material for solar cells, transparent silicon dioxide, and opaque silicon dioxide. Silicon has specular reflection characteristics and exhibits a black color. On the other hand, the opaque silicon dioxide contains a plurality of bubbles. The opaque silicon dioxide has diffuse reflection characteristics due to the encapsulated bubbles and exhibits white.

本発明の第二態様は、上記第一態様において、前記投光部は、各被識別物体に対して互いに異なる方向からそれぞれ光を同時に照射する第一の投光器および第二の投光器を備え、前記受光部は、各被識別物体について、前記第一の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第二の投光器から照射された光のうち各被識別物体で拡散反射した光を受光すること、を特徴とする。
上記構成によれば、投光部は第一の投光器および第二の投光器を備え、各被識別物体に対して、互いに異なる方向からそれぞれ同時に光を照射することができる。すなわち、第一の投光器の光の投光面と、受光部の受光面とを互いに対向するように配置し、この第一の投光器の光の投光面と受光部の受光面とを結ぶ直線を交差するように、被識別物体を通過させ、この被識別物体に対して受光部の受光面の側から光を照射するように第二の投光器を配置することによって、CCDカメラ等により構成される一の構成部品としての受光部により、現在の識別対象である一の被識別物体を透過した光と、被識別物体で拡散反射された光とを同時に受光することができる。従って、各被識別物体について、各被識別物体を透過した光を受光する受光手段と、被識別物体で拡散反射した光を受光する受光手段とを別々に設ける必要がなく、透過光量と、拡散反射光量とを加算したり、各光量について別個評価を行ったりするなどの各被識別物体の種類を識別するために要する演算の手間を省くことができる。
According to a second aspect of the present invention, in the first aspect, the light projecting unit includes a first light projector and a second light projector that simultaneously irradiate each identified object with light from different directions. The light receiving unit receives, for each identified object, light transmitted through each identified object from among the light emitted from the first projector, and simultaneously identifies each identified object from among the light emitted from the second projector. It receives light diffusely reflected by an object.
According to the said structure, a light projection part is provided with a 1st light projector and a 2nd light projector, and can respectively irradiate light to a to-be-identified object simultaneously from a mutually different direction. That is, the light projecting surface of the first projector and the light receiving surface of the light receiving unit are arranged so as to face each other, and the straight line connecting the light projecting surface of the first projector and the light receiving surface of the light receiving unit It is configured by a CCD camera or the like by arranging a second projector so that the object to be identified passes through and the light is irradiated from the light receiving surface side of the light receiving unit to the object to be identified. The light receiving unit as one component part can simultaneously receive light transmitted through one identified object that is the current identification target and light diffusely reflected by the identified object. Therefore, it is not necessary to separately provide a light receiving means for receiving the light transmitted through each identified object and a light receiving means for receiving the light diffusely reflected by the identified object. It is possible to save the time and effort required for identifying the type of each object to be identified, such as adding the amount of reflected light or performing separate evaluation for each amount of light.

本発明の第三態様は、上記第二態様において、前記受光部は、各被識別物体について、前記第一の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第二の投光器から照射された光のうち各被識別物体で拡散反射した光を受光する第一の受光器とともに、各被識別物体について、前記第二の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第一の投光器から照射された光のうち各被識別物体で拡散反射した光を受光する第二の受光器を備えたこと、を特徴とする。
上記構成によれば、第一の受光器と第二の受光器とにおいてそれぞれ受光した光の光量に基づいて、現在の識別対象とする一の被識別物体がいずれの種類の物体であるかを識別することができる。二つの受光器においてそれぞれ受光した光の光量に基づいて、被識別物体を識別することにより、識別精度を向上することができる。特に、現在の識別対象となっている被識別物体が複数種類の不透明体が付着して、一の不透明体となっているような場合がある。このような場合、第一の投光器から照射された光のうち、被識別物体で拡散反射した光の光量と、第二の投光器から照射された光のうち、被識別物体で拡散反射した光の光量とが大きく異なる場合がある。各種類の物体を識別して、各種類毎に物体を選別するような場合に、異なる種類の不透明体が付着して一つの物体となっているような被識別物体を排除することが可能となり、選別精度を向上することができる。
A third aspect of the present invention is the above second aspect, wherein the light receiving unit receives, for each identified object, light transmitted through each identified object out of light emitted from the first projector, Along with the first light receiver that receives the light diffusely reflected by each identified object among the light emitted from the second projector, for each identified object, each of the light emitted from the second projector And a second light receiving device that receives light diffused and reflected by each identified object out of the light emitted from the first projector while receiving the light transmitted through the identified object. .
According to the above configuration, based on the amount of light received by each of the first light receiver and the second light receiver, which type of object is the one object to be identified as the current identification object. Can be identified. The identification accuracy can be improved by identifying the object to be identified based on the amount of light received by each of the two light receivers. In particular, there are cases where the object to be identified, which is the current identification target, is a single opaque body with a plurality of types of opaque bodies attached thereto. In such a case, of the light emitted from the first projector, the amount of light diffusely reflected by the identified object, and of the light emitted from the second projector, diffused and reflected by the identified object. The amount of light may vary greatly. When identifying each type of object and selecting an object for each type, it becomes possible to eliminate the identified objects that have different types of opaque objects attached to form one object. Sorting accuracy can be improved.

本発明の第四態様は、上記第一態様〜第三態様のいずれか一の態様において、前記複数種類の不透明体の中には、鏡面反射特性を有する不透明体が含まれ、前記鏡面反射特性を有する不透明体の端部で鏡面反射をした光が前記受光部に受光されないように各被識別物体に対する前記投光部による光の照射範囲が制限されていること、を特徴とする。
上記構成によれば、投光部による各被識別物体に対する照射範囲は、現在の識別対象の被識別物体が鏡面反射特性を有する不透明体である場合、当該不透明体の端部で鏡面反射された光が受光部に受光されないように制限されている。従って、不透明体の端部で鏡面反射された光が受光部に受光されて、受光部において受光した光量が増加し、不透明体が透明体であると識別されるのを防止して、各被識別物体がいずれの種類の物体であるかを精度よく識別することができる。
According to a fourth aspect of the present invention, in any one of the first to third aspects, the plurality of types of opaque bodies include an opaque body having a specular reflection characteristic, and the specular reflection characteristic. A light irradiation range by the light projecting unit with respect to each object to be identified is limited so that light that is specularly reflected at the end of the opaque body having a light is not received by the light receiving unit.
According to the above configuration, the irradiation range of each identified object by the light projecting unit is specularly reflected at the end of the opaque object when the identified object to be identified is an opaque body having specular reflection characteristics. It is restricted so that light is not received by the light receiving unit. Therefore, the light that is specularly reflected at the end of the opaque body is received by the light receiving section, the amount of light received by the light receiving section increases, and the opaque body is prevented from being identified as a transparent body. It is possible to accurately identify which type of object the identification object is.

本発明の第五態様は、上記第一態様〜第四態様のいずれか一の態様において、前記投光部により各被識別物体に対して光が照射される照射位置は中空に設けられ、各被識別物体を前記照射位置に所定の落下軌道で一つ一つ落下させるための搬送溝を有する搬送部を備えたこと、を特徴とする。
上記構成によれば、投光部により各被識別物体に対して光が照射される照射位置は中空に設けられるため、被識別物体を照射位置に搬送するための搬送路を透明部材で構成したり、搬送路を構成する部材の光の透過性や吸光性等を考慮したりする必要がない。また、搬送溝を有する搬送部により、各被識別物体が投光部による照射位置に所定の落下軌道で一つ一つ落下させることにより、被識別物体が重なりあって光が照射されるのを防止することができる。また、各被識別物体に対して、光を確実に照射することができ、識別精度を向上することができる。
According to a fifth aspect of the present invention, in any one of the first to fourth aspects, an irradiation position at which light is irradiated to each identified object by the light projecting unit is provided in a hollow space. The present invention is characterized in that a transport unit having a transport groove for dropping the identified objects one by one at a predetermined drop trajectory at the irradiation position is provided.
According to the above configuration, since the irradiation position where the light is irradiated to each identified object by the light projecting unit is provided in a hollow space, the conveyance path for conveying the identified object to the irradiation position is configured by the transparent member. There is no need to consider the light transmittance or light absorption of the members constituting the transport path. In addition, each identified object is dropped one by one in a predetermined dropping trajectory onto the irradiation position by the light projecting unit by the transport unit having the transport groove so that the identified objects are overlapped and irradiated with light. Can be prevented. Moreover, it is possible to reliably irradiate each identified object with light and improve the identification accuracy.

また、上記目的を達成するために、本発明の第六態様は、透明体と、複数種類の不透明体とが混在する被識別物体から、予め設定された所定の種類の不透明体を識別するための物体識別装置であって、各被識別物体に光を照射する投光部と、各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれ予め設定された所定の種類の物体であるか否かを識別する識別部と、を備えたことを特徴とする物体識別装置を提供する。
上記構成によれば、透明体は光を透過するのに対し、不透明体は光を透過しないので、各被識別物体について、受光部が受光した光の光量に基づいて、現在の識別対象となっている被識別物体が透明体であるか不透明体であるかを簡易に識別することができる。また、不透明体については、それぞれの種類毎に表面の光の反射特性が異なることが想定される。また、不透明体の表面色や表面の荒さ等によって拡散反射する光量も異なることが想定される。従って、受光部において受光した光の光量に基づいて、拡散反射光量の違いから、各不透明体の種類を簡易に識別することができる。
例えば、予め設定された所定の種類の物体について、予め、受光部において受光される光の光量を測定しておくことなどにより、当該光量と同程度の光量が受光されるか否かにより、受光部において受光された光の光量に基づいて、現在の識別対象となっている一の被識別物体が予め設定された所定の種類の物体であるか否かを簡易に識別することができる。
従って、透明体と複数種類の不透明体とが混在する被識別物体において、再資源とする種類の物体を所定の種類の物体とすることにより、当該物体を簡易に識別することができる。
In order to achieve the above object, according to a sixth aspect of the present invention, a predetermined type of opaque body is identified from an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed. A light projecting unit that irradiates each identified object with light, and for each identified object, receives light that has passed through each identified object out of the light emitted from the light projecting unit. And a light receiving unit that receives light diffusely reflected by each object to be identified, and whether each object to be identified is a predetermined type of object set in advance based on the amount of light received by the light receiving unit. An object identification device comprising: an identification unit for identifying whether or not.
According to the above configuration, the transparent body transmits light, whereas the opaque body does not transmit light. Therefore, each object to be identified becomes a current identification target based on the amount of light received by the light receiving unit. It is possible to easily identify whether the object to be identified is a transparent body or an opaque body. In addition, for the opaque body, it is assumed that the reflection characteristics of the surface light are different for each type. It is also assumed that the amount of diffusely reflected light varies depending on the surface color of the opaque body, the surface roughness, and the like. Therefore, the type of each opaque body can be easily identified from the difference in the amount of diffusely reflected light based on the amount of light received by the light receiving unit.
For example, for a predetermined type of object set in advance, by measuring the amount of light received by the light receiving unit in advance, the light reception is performed depending on whether or not the same amount of light is received. Based on the amount of light received by the unit, it is possible to easily identify whether or not the one identified object that is the current identification target is a predetermined type of object.
Therefore, in an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed, the object can be easily identified by setting the type of object to be recycled as a predetermined type of object.

また、上記目的を達成するために、本発明の第七態様は、透明体と、複数種類の不透明体とが混在する被識別物体を搬送する搬送部と、前記搬送部による搬送の過程で、各被識別物体に光を照射する投光部と、各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれいずれの種類の物体かを識別する識別部と、前記識別部により識別された種類に応じて、各被識別物体を種類毎に選別する選別部と、を備えたことを特徴とする物体選別装置を提供する。
上記構成によれば、上記本発明の第一態様と略同様の構成を有するので、上記本発明の第一態様と略同様の作用および効果を奏する。また、上記構成によれば、搬送部と選別部とを備えているので、搬送部により被識別物体を搬送させながら、各被識別物体がそれぞれいずれの種類かを識別し、その識別された種類に応じて、被識別物体を選別する作業を自動的に行うことができ、再資源とする種類の物体を簡易に識別して選別することができる。
In order to achieve the above object, the seventh aspect of the present invention includes a transport unit that transports an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed, and a transport process by the transport unit. A light projecting unit that irradiates each identified object with light, and, for each identified object, receives light that has passed through each identified object out of the light emitted from the light projecting unit, and diffuses at each identified object A light receiving unit that receives the reflected light, an identification unit that identifies each type of object to be identified based on the amount of light received by the light receiving unit, and the identification unit There is provided an object sorting apparatus comprising a sorting unit that sorts each identified object for each type according to the type.
According to the said structure, since it has the structure substantially the same as the 1st aspect of the said invention, there exists an effect | action and effect substantially the same as the said 1st aspect of this invention. Further, according to the above configuration, since the conveyance unit and the selection unit are provided, the identification object is identified by identifying the type of each identification object while the identification unit is conveyed by the conveyance unit. Accordingly, the operation of selecting the object to be identified can be automatically performed, and the type of object to be recycled can be easily identified and selected.

本発明によれば、透明体と、複数種類の不透明体とが混在する被識別物体に対して、投光部により光を照射し、受光部により受光した光量に基づいて、再資源とする種類の物体を簡易に識別することができる。   According to the present invention, the object to be identified, in which a transparent body and a plurality of types of opaque bodies are mixed, is irradiated with light by the light projecting unit and is used as a resource based on the amount of light received by the light receiving unit. Can be easily identified.

本実施の形態の物体選別装置の概観構成例を示す側面図である。It is a side view which shows the example of an external appearance structure of the object selection apparatus of this Embodiment. 識別対象若しくは選別対象とする各被識別物体の概観を示す図である。It is a figure which shows the general view of each to-be-identified object made into identification object or selection object. 振動篩の構成を示す側面図(a)、一部上面図(b)である。It is the side view (a) which shows the structure of a vibration sieve, and a partial top view (b). 本実施の形態の物体選別装置の主要部の模式的な構成を示す図である。It is a figure which shows the typical structure of the principal part of the object selection apparatus of this Embodiment. 投光部から照射された光が、被識別物体の端部で鏡面反射して受光部に入射する様子を説明するための説明図である。It is explanatory drawing for demonstrating a mode that the light irradiated from the light projection part is specularly reflected by the edge part of a to-be-identified object, and injects into a light-receiving part. 投光器に設けられる投光面制限部材の構成を示す正面図である。It is a front view which shows the structure of the light projection surface limiting member provided in a light projector. 投光面制限部材を説明するための説明図である。It is explanatory drawing for demonstrating a light projection surface limiting member. (a)透明体、(b)鏡面反射特性を有する不透明体、(c)拡散反射特性を有する不透明体のそれぞれについて、受光部に受光された光の光量を示した図である。It is the figure which showed the light quantity of the light received by the light-receiving part about each of (a) transparent body, (b) opaque body which has a specular reflection characteristic, and (c) opaque body which has a diffuse reflection characteristic. 受光部を二つの受光器を用いて構成した場合の物体選別装置の主要部の模式的な構成を示す図である。It is a figure which shows the typical structure of the principal part of the object selection apparatus at the time of comprising a light-receiving part using two light receivers. 鏡面反射特性を有する不透明体の表面に、拡散反射特性を有する不透明体が付着している場合に、受光部に受光される光を説明するための図である。It is a figure for demonstrating the light received by a light-receiving part, when the opaque body which has a diffuse reflection characteristic has adhered to the surface of the opaque body which has a specular reflection characteristic. 滑り板に設けられる搬送溝を示す図である。It is a figure which shows the conveyance groove | channel provided in a sliding plate. 吹出ノズルの吹出面積を説明するための図である。It is a figure for demonstrating the blowing area of a blowing nozzle.

以下、図面を参照して本発明の実施形態について説明する。
図1に、本発明の実施の形態の物体選別装置100を示す。図1に示す物体選別装置100は、透明体201と、複数種類の不透明体202、203とが混在する被識別物体200(図2参照)において、各被識別物体200がそれぞれいずれの種類の物体であるかをそれぞれ識別して、所定の種類の物体を他の種類の物体から選別するための装置である。本実施の形態では、被識別物体200には、再資源として利用可能な所定の種類の不透明体203と、それ以外の物体(透明体201および不透明体202)とが含まれており、物体選別装置100では、この再資源として利用可能な所定の種類の不透明体203を良品として選別し、透明体201およびそれ以外の種類の不透明体202を異物として選別するものとして、以下説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an object sorting apparatus 100 according to an embodiment of the present invention. The object sorting apparatus 100 shown in FIG. 1 is an object to be identified 200 (see FIG. 2) in which a transparent body 201 and a plurality of types of opaque bodies 202 and 203 are mixed. Is a device for sorting out a predetermined type of object from other types of objects. In the present embodiment, the identified object 200 includes a predetermined type of opaque body 203 that can be used as a resource, and other objects (transparent body 201 and opaque body 202). The apparatus 100 will be described below on the assumption that a predetermined type of opaque body 203 that can be used as a resource is selected as a non-defective product, and the transparent body 201 and other types of opaque body 202 are selected as foreign substances.

図1に示す様に、物体選別装置100は、被識別物体200が供給される供給部10と、供給部10から供給された被識別物体200を搬送する搬送部20と、搬送部20による搬送の過程で、各被識別物体200がそれぞれいずれの種類の物体かを識別し、被識別物体200を良品と異物とに選別する本体部30とを備えている。   As shown in FIG. 1, the object sorting apparatus 100 includes a supply unit 10 to which an object to be identified 200 is supplied, a transport unit 20 that transports the object to be identified 200 supplied from the supply unit 10, and transport by the transport unit 20. In the process, the main body 30 is provided for identifying which type of each identified object 200 is an object and sorting the identified object 200 into a non-defective product and a foreign object.

図2に、被識別物体200の概観例を示す。被識別物体200は、再資源として利用可能な有用物を含む廃材を所定の程度まで破砕した破砕物である。図2に示す様に、各被識別物体200は、破砕物であるため、各種の形状を呈する。本実施の形態では、被識別物体200は最長20mm程度の大きさとなる様に破砕される。但し、最長20mm程度とは、一つの被識別物体200について、任意の端部間の長さを測定した場合の最長の長さを指す。
本実施の形態にでは、上記の廃材を破砕した結果、透明体201と、複数種類の不透明体202、203として、反射特性の異なる2種類の不透明体202、203を含むものとする。ここで、透明体201とは光透過性を有する物体を指す。また、不透明体202、203は光透過性を有さず、照射された光を反射又は吸収する物体を指す。
本実施の形態では、反射特性の異なる2種類の不透明体202、203のうち、一方は、拡散反射特性を有する不透明体202であり、他方は鏡面反射特性を有する不透明体203であるものとする。また、本実施の形態では、被識別物体200のうち、良品とする再資源化が可能な所定の種類の物体を、鏡面反射特性を有する不透明体203として、以下、説明する。但し、図2に示した透明体201、不透明体202、203の形状は一例であり、各透明体201、各不透明体202、203はそれぞれ様々な形状を呈する。
FIG. 2 shows an overview example of the identified object 200. The identified object 200 is a crushed material obtained by crushing a waste material containing a useful material that can be used as a resource to a predetermined extent. As shown in FIG. 2, each identified object 200 is a crushed object, and thus exhibits various shapes. In the present embodiment, the identified object 200 is crushed so as to have a maximum length of about 20 mm. However, the maximum length of about 20 mm indicates the longest length when the length between arbitrary end portions of one identified object 200 is measured.
In this embodiment, as a result of crushing the waste material, the transparent body 201 and the plurality of types of opaque bodies 202 and 203 include two types of opaque bodies 202 and 203 having different reflection characteristics. Here, the transparent body 201 refers to an object having optical transparency. Further, the opaque bodies 202 and 203 indicate objects that do not have optical transparency and reflect or absorb irradiated light.
In the present embodiment, it is assumed that one of the two types of opaque bodies 202 and 203 having different reflection characteristics is an opaque body 202 having diffuse reflection characteristics, and the other is an opaque body 203 having specular reflection characteristics. . In the present embodiment, a predetermined type of object that can be recycled as a non-defective object among the identified objects 200 will be described below as an opaque body 203 having specular reflection characteristics. However, the shapes of the transparent body 201 and the opaque bodies 202 and 203 shown in FIG. 2 are examples, and each transparent body 201 and each opaque body 202 and 203 have various shapes.

この様な被識別物体200として、例えば、シリコンの精製時に生じるシリコンの端材を破砕した破砕物を挙げることができる。シリコンウエーハの原料として使用されるシリコンに要求される純度は極めて高い。高純度のシリコンは、るつぼ等に二酸化ケイ素を入れて、アーク炉などで還元することにより精製されている。シリコン精製後に、高純度のシリコンを取り出した後のるつぼには、廃材としてのシリコンの端材が残る。このシリコンの端材には、シリコンウエーハの原料に要求される程度の純度には至らなかったシリコンと、還元されなかった二酸化ケイ素とが含まれる。シリコンの端材に含まれるシリコンは、太陽電池の原料等として利用可能な程度の純度を有し、再資源として利用可能な有用物である。
ここで、シリコンは不透明体(203)であり、黒色を呈する。シリコンの端材を破砕する際に、シリコンは割れて滑らかな表面を有する。このため、シリコンの表面は鏡面反射特性を示し、シリコンの表面に照射された光は正反射する。
一方、還元されなかった二酸化ケイ素には透明体201の二酸化ケイ素と、還元の過程で複数の泡を内包した不透明体202の二酸化ケイ素とが含まれる。透明体の二酸化ケイ素は照射された光を透過する。不透明体の二酸化ケイ素は、複数の泡を内包するため白色を呈し、この不透明体の二酸化ケイ素に照射された光は拡散反射する。
Examples of such an object to be identified 200 include a crushed material obtained by crushing silicon scraps generated during silicon purification. The purity required for silicon used as a raw material for silicon wafers is extremely high. High purity silicon is refined by putting silicon dioxide into a crucible or the like and reducing it in an arc furnace or the like. After the silicon purification, the silicon scrap as a waste material remains in the crucible after the high-purity silicon is taken out. The silicon end material includes silicon that has not reached the purity required for the raw material of the silicon wafer and silicon dioxide that has not been reduced. Silicon contained in the silicon scrap is a useful material that has a purity that can be used as a raw material for solar cells and can be used as a resource.
Here, silicon is an opaque body (203) and exhibits a black color. When crushing silicon scraps, silicon breaks and has a smooth surface. For this reason, the surface of silicon exhibits specular reflection characteristics, and light irradiated on the surface of silicon is regularly reflected.
On the other hand, the silicon dioxide that has not been reduced includes silicon dioxide of the transparent body 201 and silicon dioxide of the opaque body 202 that includes a plurality of bubbles in the process of reduction. The transparent silicon dioxide transmits the irradiated light. The opaque silicon dioxide has a white color because it contains a plurality of bubbles, and the light irradiated to the opaque silicon dioxide is diffusely reflected.

供給部10は漏斗状に形成され、供給口11からオペレーター等により供給された被識別物体200を搬送部20に供給する。
搬送部20は、供給部10から供給された被識別物体200を本体部30に搬送する搬送経路上に設けられ、電動により振動する振動篩21(図3参照)を備えている。この振動篩21により篩のメッシュ径以下の被識別物体200は排除品として排除される。
ここで、被識別物体200のうち、再資源として利用する物体が上述したシリコン等の半導体等である場合など、金属に触れると性質が変化する物体である場合には、上記の供給部10及び搬送部20のうち、被識別物体200が接触する可能性のある箇所は、被識別物体200と金属との接触を防止すべくプラスチック等の非金属製の素材を用いて構成され、あるいは非金属製の素材により被覆される。なお、以下に説明する良品収容部81についても同様である。
図3(a)に振動篩21の側面図を示す。また、図3(b)に振動篩21の上面図を示す。被識別物体200のうち、図3(a)、(b)に示す振動篩21において、メッシュ面21a及びメッシュ面21aの両側方に配置される側壁面21bについて、非金属製の素材により被覆されている。また、供給部10と、後述する滑り板23および良品収容部81については非金属製の素材により構成されている。
振動篩21の下部には、排除品収容部22が設けられている。振動篩21により排除品として排除された被識別物体200はこの排除品収容部22に落下されて収容される。振動篩21のメッシュ径よりも大きな被識別物体200は、振動篩21を搬送経路として本体部30に搬送される。
本実施の形態では、振動篩21のメッシュ径を4mmとしている。このメッシュ径は、識別対象とする廃材の破砕物を精度よく識別する観点、および、廃材のリサイクルに係るコスト、エネルギー、人的資源を合理的なものとする観点から、適宜、適切なメッシュ径とすることができる。
The supply unit 10 is formed in a funnel shape, and supplies the identified object 200 supplied from the supply port 11 by an operator or the like to the transport unit 20.
The transport unit 20 includes a vibrating screen 21 (see FIG. 3) that is provided on a transport path for transporting the identified object 200 supplied from the supply unit 10 to the main body unit 30 and vibrates electrically. The vibrating object 21 excludes the identified object 200 having a mesh diameter smaller than that of the sieve as an excluded product.
Here, among the identified objects 200, when the object used as a resource is the above-described semiconductor such as silicon or the like, the supply unit 10 A portion of the transport unit 20 where the identified object 200 may come into contact is configured using a non-metallic material such as plastic in order to prevent contact between the identified object 200 and metal, or non-metallic. It is covered with a made material. The same applies to the non-defective product accommodating portion 81 described below.
FIG. 3A shows a side view of the vibrating sieve 21. FIG. 3B shows a top view of the vibrating sieve 21. Among the identified objects 200, in the vibrating sieve 21 shown in FIGS. 3A and 3B, the mesh surface 21a and the side wall surface 21b disposed on both sides of the mesh surface 21a are covered with a non-metallic material. ing. Further, the supply unit 10 and the later-described sliding plate 23 and non-defective product storage unit 81 are made of a non-metallic material.
An exclusion product accommodating portion 22 is provided at the lower portion of the vibration sieve 21. The identified object 200 that has been excluded as an excluded product by the vibration sieve 21 is dropped and accommodated in the excluded product accommodating portion 22. The identified object 200 larger than the mesh diameter of the vibration sieve 21 is conveyed to the main body 30 using the vibration sieve 21 as a conveyance path.
In the present embodiment, the mesh diameter of the vibration sieve 21 is 4 mm. This mesh diameter is appropriately determined from the viewpoint of accurately identifying the crushed material of the waste material to be identified and rationalizing the cost, energy, and human resources related to recycling of the waste material. It can be.

図4に、搬送部20の一部を含む本体部30の主要な構成を示す。
図4に示す様に、搬送部20は、振動篩21を通過した被識別物体200を上端(図示略)から下端23aに向けて落下させる滑り板23を備えている。
FIG. 4 shows a main configuration of the main body 30 including a part of the transport unit 20.
As shown in FIG. 4, the transport unit 20 includes a sliding plate 23 that drops the identified object 200 that has passed through the vibrating screen 21 from the upper end (not shown) toward the lower end 23 a.

本体部30は、各被識別物体200に光を照射する投光部40と、投光部40から照射された光のうち各被識別物体200を透過した光を受光すると共に、各被識別物体200で拡散反射した光を受光する受光部50と、受光部50により受光された光の光量に基づいて、各被識別物体200がそれぞれいずれの種類の物体であるかを識別する識別部としての制御部60と、制御部60における被識別物体200の識別結果に応じて良品と異物とを選別する選別部80とを備えている。但し、本発明に係る物体識別装置は、これらの投光部40と、受光部50と、制御部60とを備えて構成される。   The main body 30 receives the light that has passed through each identified object 200 out of the light emitted from the light projecting unit 40 and the light projecting unit 40 that irradiates each identified object 200 with light. A light receiving unit 50 that receives the light diffusely reflected by the light receiving unit 200, and an identification unit that identifies which type of object each identified object 200 is based on the amount of light received by the light receiving unit 50. A control unit 60 and a sorting unit 80 that sorts non-defective products and foreign substances according to the identification result of the identified object 200 in the control unit 60 are provided. However, the object identification device according to the present invention includes the light projecting unit 40, the light receiving unit 50, and the control unit 60.

投光部40は、互いに異なる方向からそれぞれ光を同時に照射する第一の投光器41と第二の投光器42とを備えている。第一の投光器41は、被識別物体200を透過した透過光を検出するための透過光検出用の投光器である。また、第二の投光器42は、被識別物体200で拡散反射した反射光を検出するための拡散反射光検出用の投光器である。
受光部50は、各被識別物体200を透過した光と、各被識別物体200で拡散反射した光を受光して、受光した光量に基づく信号を制御部60に出力するもので、例えば、CCDカメラ等を用いて構成される。
The light projecting unit 40 includes a first light projector 41 and a second light projector 42 that simultaneously emit light from different directions. The first projector 41 is a projector for detecting transmitted light for detecting transmitted light that has passed through the identified object 200. The second projector 42 is a projector for detecting diffuse reflected light for detecting reflected light diffusely reflected by the identified object 200.
The light receiving unit 50 receives light transmitted through each identified object 200 and light diffusely reflected by each identified object 200, and outputs a signal based on the received light amount to the control unit 60. It is configured using a camera or the like.

ここで、第一の投光器41、第二の投光器42、受光部50及び滑り板23のそれぞれの配置及び滑り板23の傾斜角度θ1について説明する。
図4に示す様に、第一の投光器41の光の投光面41aと、受光部50の受光面50aとは互いに対向するように配置される。この第一の投光器41の光の投光面41aと、受光部50の受光面50aとを結ぶ直線L1と、滑り板23による被識別物体200の落下軌道Cとが交差するように、滑り板23の配置及び滑り板23の傾斜角度θ1を決定する。ここで、この第一の投光器41の光の投光面41aと、受光部50の受光面50aとを結ぶ直線L1と、滑り板23による被識別物体200の落下軌道Cとが交差する位置を、被識別物体200に対して光が照射される光の照射位置P1とする。そして、照射位置P1を通過する被識別物体200に対して、受光部50の側から光を照射するように、第二の投光器42が配置される。このように配置することにより、受光部50では、第一の投光器41により照射された光が被識別物体200を透過した場合、この被識別物体200を透過した光を受光し、第二の投光器42により照射された光が被識別物体200で拡散反射した場合、この被識別物体200で拡散反射した光を受光することができる。
Here, each arrangement | positioning of the 1st light projector 41, the 2nd light projector 42, the light-receiving part 50, and the sliding plate 23 and inclination-angle (theta) 1 of the sliding plate 23 are demonstrated.
As shown in FIG. 4, the light projecting surface 41 a of the first projector 41 and the light receiving surface 50 a of the light receiving unit 50 are arranged to face each other. The sliding plate so that the straight line L1 connecting the light projecting surface 41a of the first projector 41 and the light receiving surface 50a of the light receiving unit 50 intersects the drop trajectory C of the identified object 200 by the sliding plate 23. 23 and the inclination angle θ1 of the sliding plate 23 are determined. Here, the position where the straight line L1 connecting the light projecting surface 41a of the first projector 41 and the light receiving surface 50a of the light receiving unit 50 intersects the fall trajectory C of the identified object 200 by the sliding plate 23 is defined. A light irradiation position P1 at which light is irradiated to the identified object 200 is defined. And the 2nd light projector 42 is arrange | positioned so that the to-be-identified object 200 which passes the irradiation position P1 may be irradiated from the light-receiving part 50 side. By arranging in this way, the light receiving unit 50 receives the light transmitted through the identified object 200 when the light irradiated by the first projector 41 passes through the identified object 200, and the second projector. When the light irradiated by 42 is diffusely reflected by the identified object 200, the light diffusely reflected by the identified object 200 can be received.

また、本実施の形態では、後述する様に、受光部50において受光した光の光量に基づいて、制御部60は被識別物体200が透明体201であるか不透明体202、203であるかを識別するとともに、被識別物体200が不透明体202、203である場合には拡散反射特性を有する不透明体202であるか、鏡面反射特性を有する不透明体203であるかを識別する。従って、受光部50は、被識別物体200を透過した光と、被識別物体200で拡散反射した光とを同時に受光するとともに、被識別物体200で鏡面反射した光が入射しない位置に配置することが好ましい。
すなわち、本実施の形態では、図4に示す様に、照射位置P1は中空に設けられており、第一の投光器41と、被識別物体200に対する光の照射位置P1と、受光部50とを一直線上に配置するとともに、当該第一の投光器41、照射位置P1および受光部50を結ぶ直線L1と、第二の投光器42と照射位置P1とを結ぶ直線L2とが成す角度θ2が鋭角となるように、第二の投光器42が配置される。本実施の形態では、角度θ2は30度程度としている。このように第二の投光器42を配置することにより、第二の投光器42により照射された光が被識別物体200で鏡面反射した場合でも、この鏡面反射した光が受光部50に概ね受光されないようにすることができる。但し、第二の投光器42の位置は、予め、実験や計算等により、最適な位置が決定される。
In this embodiment, as will be described later, based on the amount of light received by the light receiving unit 50, the control unit 60 determines whether the identified object 200 is the transparent body 201 or the opaque bodies 202 and 203. In addition, when the identified object 200 is an opaque body 202 or 203, it is identified whether the object 200 is an opaque body 202 having a diffuse reflection characteristic or an opaque body 203 having a specular reflection characteristic. Therefore, the light receiving unit 50 simultaneously receives the light transmitted through the identified object 200 and the light diffusely reflected by the identified object 200, and is disposed at a position where the light specularly reflected by the identified object 200 does not enter. Is preferred.
That is, in the present embodiment, as shown in FIG. 4, the irradiation position P1 is provided hollow, and the first projector 41, the light irradiation position P1 with respect to the identified object 200, and the light receiving unit 50 are provided. The angle θ2 formed by the straight line L1 connecting the first light projector 41, the irradiation position P1, and the light receiving unit 50 and the straight line L2 connecting the second light projector 42 and the irradiation position P1 is an acute angle. As described above, the second projector 42 is arranged. In the present embodiment, the angle θ2 is about 30 degrees. By arranging the second projector 42 in this way, even when the light irradiated by the second projector 42 is specularly reflected by the identified object 200, the light reflected by the specular reflection is not received by the light receiving unit 50. Can be. However, the optimum position of the second projector 42 is determined in advance through experiments, calculations, or the like.

ここで、図2に示した様に、廃材の破砕物である被識別物体200は様々な形状を有している。このため、例えば、現在の識別対象とする被識別物体200が鏡面反射特性を有する不透明体203である場合に、図5に示す様に、第一の投光器41から照射された光がこの不透明体203の端部203a(特に、被識別物体200の落下方向Fにおいて、上端部若しくは下端部)に照射され、この端部203aにおいて鏡面反射した光が受光部50に受光された場合、受光部50により受光された光の光量が透明体201を透過した光の光量と同程度になることが想定される。この場合、制御部60は受光部50において受光された光の光量に基づいて、被識別物体200が透明体201であるか不透明体202、203であるかを識別するのが困難になる。そこで、本実施の形態では、図6および図7に示す様に、第一の投光器41の投光面41aの面積を、特に高さ方向Hにおいて狭めて、被識別物体203の端部203aにおいて鏡面反射した光が受光部50に入射しない様に制限する投光面制限部材43が第一の投光器41に設けられている。但し、高さ方向Hとは、被識別物体200の落下方向Fである。   Here, as shown in FIG. 2, the identified object 200, which is a crushed waste material, has various shapes. Therefore, for example, when the object to be identified 200 as the current identification target is an opaque body 203 having specular reflection characteristics, the light emitted from the first projector 41 is the opaque body as shown in FIG. When the light receiving unit 50 receives light that is applied to the end 203a of 203 (in particular, the upper end or the lower end in the falling direction F of the identified object 200) and is specularly reflected at the end 203a, the light receiving unit 50 It is assumed that the amount of light received by the light becomes approximately the same as the amount of light transmitted through the transparent body 201. In this case, it becomes difficult for the control unit 60 to identify whether the identified object 200 is the transparent body 201 or the opaque bodies 202 and 203 based on the amount of light received by the light receiving unit 50. Therefore, in the present embodiment, as shown in FIGS. 6 and 7, the area of the light projecting surface 41 a of the first projector 41 is narrowed particularly in the height direction H, and the end portion 203 a of the identified object 203. The first light projector 41 is provided with a light projecting surface restricting member 43 that restricts the specularly reflected light from entering the light receiving unit 50. However, the height direction H is the falling direction F of the identified object 200.

図6に示す様に、投光面制限部材43は、光を遮蔽する遮蔽板43aの略中央部に、遮蔽板43aの幅方向Wに長尺なスリット43bが形成されたものである。このスリット43bを介して被識別物体200に光が照射される。この投光面制限部材43を設けれることにより、第一の投光器41の投光面41aの面積が、その高さ方向Hにおいて狭められている。但し、この遮蔽板43aは、被識別物体200の大きさや第一の投光器41の投光面41aの大きさによっては、特に設けなくてもよい場合がある。また、被識別物体200の大きさに応じて、スリット43bの大きさは適宜適切な大きさとすることができる。
図7に示す様に、第一の投光器41の投光面41aにこの投光面制限部材43を設け、被識別物体200に対する光の照射範囲を制限することにより、被識別物体200が鏡面反射特性を有する不透明体203である場合であっても、被識別物体200の端部200aに光が照射されることが防止されているので、図5に示した例と異なり、被識別物体200の端部200aで鏡面反射した光が受光部50に受光されるのを防止することができる。
また、本実施の形態では、第二の投光器42にもこの投光面制限部材43が設けられており、第一の投光器41と第二の投光器42の投光面42aの大きさは略等しいものとなっている。
As shown in FIG. 6, the light projecting surface limiting member 43 is formed by forming a slit 43b that is long in the width direction W of the shielding plate 43a at a substantially central portion of the shielding plate 43a that shields light. Light is irradiated to the identified object 200 through the slit 43b. By providing the light projecting surface limiting member 43, the area of the light projecting surface 41 a of the first light projector 41 is narrowed in the height direction H. However, the shielding plate 43a may not be particularly provided depending on the size of the identified object 200 and the size of the light projecting surface 41a of the first projector 41. Further, the size of the slit 43b can be appropriately set according to the size of the identified object 200.
As shown in FIG. 7, the projection surface limiting member 43 is provided on the projection surface 41a of the first projector 41, and the irradiation range of light on the identification target object 200 is limited, so that the identification target object 200 is specularly reflected. Even in the case of the opaque body 203 having the characteristics, it is possible to prevent the end portion 200a of the identified object 200 from being irradiated with light. Therefore, unlike the example shown in FIG. It is possible to prevent the light reflected by the end 200a from being reflected by the light receiving unit 50.
In the present embodiment, the second projector 42 is also provided with the projection surface limiting member 43, and the first projector 41 and the projection surface 42a of the second projector 42 are substantially equal in size. It has become a thing.

図4に示す制御部60は、図示しないCPU、RAM、ROM等を備え、受光部50において受光した光の光量、すなわち、CCDカメラ等として構成される受光部50により撮影された撮影画像に基づいて、各被識別物体200がいずれの種類の物体であるかを識別する識別処理を実行する。
また、制御部60には、表示装置70が接続されている。表示装置70では、制御部60による識別処理等の処理結果に応じた表示内容を表示することができる。さらに、制御部60は、識別処理の処理結果に応じて、選別部80に対して選別制御信号Sを送信する。
The control unit 60 shown in FIG. 4 includes a CPU, RAM, ROM, and the like (not shown), and is based on the amount of light received by the light receiving unit 50, that is, based on a photographed image taken by the light receiving unit 50 configured as a CCD camera or the like. Thus, identification processing for identifying which type of object each identified object 200 is is executed.
A display device 70 is connected to the control unit 60. The display device 70 can display the display content according to the processing result such as the identification processing by the control unit 60. Furthermore, the control unit 60 transmits a sorting control signal S to the sorting unit 80 according to the processing result of the identification process.

制御部60では、上記識別処理において、予め設定された第一の閾値T1、第二の閾値T2および第三の閾値T3と(図8参照)、受光部50で受光した光の光量とを比較し、現在の識別対象とする被識別物体200がそれぞれいずれの種類の物体であるかを識別する構成としている。これらの第一の閾値T1〜第三の閾値T3は、CPUにより読み出し可能にROMに格納されている。また、表示装置70には、受光部50において受光した光の光量を上記第一の閾値T1〜第三の閾値T3と共に表示することができる。更に、現在の被識別物体200を、各種類に対応付けられた色により各被識別物体200の種類を識別可能に表示することができる。   The control unit 60 compares the first threshold value T1, the second threshold value T2, and the third threshold value T3 (see FIG. 8) set in advance with the light amount received by the light receiving unit 50 in the identification process. In addition, each type of object 200 to be identified as a current identification target is identified. The first threshold value T1 to the third threshold value T3 are stored in the ROM so as to be readable by the CPU. Further, the display device 70 can display the amount of light received by the light receiving unit 50 together with the first threshold value T1 to the third threshold value T3. Furthermore, it is possible to display the current identified object 200 so that the type of each identified object 200 can be identified by the color associated with each type.

ここで、第一の閾値T1は、現在、照射位置P1に被識別物体200が存在しているか否かを識別するための閾値として設けられる。受光部50に受光された光の光量が第一の閾値T1以上の値を示す場合、照射位置P1に被識別物体200が存在しないと判別される。受光部50に受光された光の光量が第一の閾値T1未満の値を示す場合、現在、照射位置P1に被識別物体200が存在していることを示す。
第二の閾値T2は、照射位置P1に被識別物体200が存在する場合に、現在の識別対象とする被識別物体200が透明体201であるか不透明体202、203であるかを識別するための閾値として設けられる。受光部50において受光した光の光量が、第一の閾値T1と第二の閾値T2との間の値を示す場合、現在の識別対象とする被識別物体200は、透明体201であると判別される。受光部50において受光した光の光量が第二の閾値T2に達しない場合、現在の識別対象とする被識別物体200は、不透明体202、203であると判別される。
Here, the first threshold value T1 is provided as a threshold value for identifying whether or not the identified object 200 currently exists at the irradiation position P1. When the amount of light received by the light receiving unit 50 indicates a value equal to or greater than the first threshold T1, it is determined that the identified object 200 does not exist at the irradiation position P1. If the amount of light received by the light receiving unit 50 is less than the first threshold value T1, it indicates that the identified object 200 is present at the irradiation position P1.
The second threshold value T2 is for identifying whether the identified object 200 to be identified is the transparent body 201 or the opaque bodies 202 and 203 when the identified object 200 exists at the irradiation position P1. It is provided as a threshold value. When the amount of light received by the light receiving unit 50 indicates a value between the first threshold T1 and the second threshold T2, it is determined that the identified object 200 to be identified is the transparent body 201. Is done. When the amount of light received by the light receiving unit 50 does not reach the second threshold value T2, it is determined that the identified object 200 to be identified is the opaque bodies 202 and 203.

第三の閾値T3は、現在の識別対象とする被識別物体200が不透明体202、203である場合に、この不透明体202、203の反射特性に応じて、いずれの種類の不透明体202、203であるかを識別するための閾値として設けられる。具体的には、現在の識別対象とする不透明体202、203が拡散反射特性を有する不透明体202であるか鏡面反射特性を有する不透明体203であるかを識別するための閾値として設けられる。被識別物体200が拡散反射特性を有する場合、受光部50には第二の投光器42により照射された光のうち、被識別物体200で拡散反射した光が受光される。一方、被識別物体200が鏡面反射特性を有する不透明体203である場合、第二の投光器42により照射された光は正反射する。上述した様に、受光部50は、被識別物体200で鏡面反射した光が入射されないように、受光部50と第二の投光器42との位置関係が決定されているため、受光部50における光の受光量は略「0」に等しくなる。したがって、本実施の形態では、受光部50において受光した光の光量が、第二の閾値T2と第三の閾値T3との間の値を示す場合、現在の識別対象とする被識別物体200は、拡散反射特性を有する不透明体202であると判別される。また、受光部50において受光した光の光量が第三の閾値T3に達しない場合、現在の識別対象とする被識別物体200は、鏡面反射特性を有する不透明体203であると判別される。   The third threshold value T3 corresponds to the type of the opaque body 202, 203 depending on the reflection characteristics of the opaque body 202, 203 when the identified object 200 to be identified is the opaque body 202, 203. It is provided as a threshold value for identifying whether or not. Specifically, it is provided as a threshold value for identifying whether the opaque bodies 202 and 203 to be identified at present are the opaque body 202 having the diffuse reflection characteristic or the opaque body 203 having the specular reflection characteristic. When the identified object 200 has a diffuse reflection characteristic, the light receiving unit 50 receives the light diffusely reflected by the identified object 200 among the light irradiated by the second projector 42. On the other hand, when the identified object 200 is an opaque body 203 having specular reflection characteristics, the light irradiated by the second projector 42 is regularly reflected. As described above, the light receiving unit 50 determines the positional relationship between the light receiving unit 50 and the second projector 42 so that the light that is specularly reflected by the identified object 200 is not incident. The amount of received light is substantially equal to “0”. Therefore, in the present embodiment, when the light amount of the light received by the light receiving unit 50 indicates a value between the second threshold T2 and the third threshold T3, the identified object 200 that is the current identification target is The opaque body 202 having diffuse reflection characteristics is determined. Further, when the amount of light received by the light receiving unit 50 does not reach the third threshold value T3, it is determined that the identified object 200 to be identified is an opaque body 203 having specular reflection characteristics.

これらの閾値の値は、予め、実験を繰り返し行うこと等により、透明体201と、複数種類の不透明体202、203とが混在する被識別物体200において、各識別物体が透明体201であるか、不透明体202、203であるか、いずれの種類の不透明体202、203であるかを識別可能な値となる様に設定される。
図8は、照射位置P1を通過した被識別物体200が透明体201であった場合(a)、鏡面反射特性を有する不透明体203であった場合(b)、拡散反射特性を有する不透明体202であった場合のそれぞれについて、受光部50において受光された光の光量の一例を示したものである。
但し、図8において、縦軸は受光部50が受光した光の光量を「0(ゼロ)」から「255」の範囲で示している。なお、光量が「0(0%)」とは、受光部50に受光された光量が「0」であることを示す。また、光量が「255(100%)」とは、第一の投光器41により照射された光が、被識別物体200により遮られることなく、受光部50に受光された場合の光量を示す。
These threshold values are determined based on whether or not each identification object is a transparent body 201 in the identification target object 200 in which the transparent body 201 and a plurality of types of opaque bodies 202 and 203 are mixed by repeating experiments in advance. , The opaque bodies 202 and 203, and which type of opaque bodies 202 and 203 are set to values that can be identified.
In FIG. 8, when the identified object 200 that has passed through the irradiation position P1 is a transparent body 201 (a), when it is an opaque body 203 having specular reflection characteristics (b), an opaque body 202 having diffuse reflection characteristics is shown. For each of the cases, an example of the amount of light received by the light receiving unit 50 is shown.
However, in FIG. 8, the vertical axis indicates the amount of light received by the light receiving unit 50 in a range from “0 (zero)” to “255”. The light amount “0 (0%)” indicates that the light amount received by the light receiving unit 50 is “0”. The light amount “255 (100%)” indicates the light amount when the light irradiated by the first projector 41 is received by the light receiving unit 50 without being blocked by the identified object 200.

図8(a)に示す様に、被識別物体200が透明体201である場合、受光部50には「100」〜「220」未満の範囲の光量の光が受光される。また、図8(b)に示す様に、被識別物体200が鏡面反射特性を有する不透明体203である場合、受光部50に受光される光量は「30」未満の値を示し、図8(c)に示す様に、被識別物体200が拡散反射特性を有する不透明体202である場合、受光部50に受光される光量は「30」〜「100」未満の光量を示す。
そこで、図8に示す例において、第一の閾値T1を「220」(約86%)、第二の閾値T2を「100」(約39%)、第三の閾値T3を「30」(約12%)としている。
このように、実際の被識別物体200を用いて実験を繰り返すこと等により、各被識別物体200を種類毎に識別可能な第一の閾値T1〜第三の閾値T3を設定することができる。
As shown in FIG. 8A, when the identified object 200 is a transparent body 201, the light receiving unit 50 receives light having a light amount in a range of “100” to “220”. Further, as shown in FIG. 8B, when the identified object 200 is an opaque body 203 having specular reflection characteristics, the amount of light received by the light receiving unit 50 is less than “30”, and FIG. As shown in c), when the identified object 200 is an opaque body 202 having a diffuse reflection characteristic, the amount of light received by the light receiving unit 50 is a light amount of “30” to less than “100”.
Therefore, in the example shown in FIG. 8, the first threshold T1 is “220” (about 86%), the second threshold T2 is “100” (about 39%), and the third threshold T3 is “30” (about 12%).
Thus, by repeating the experiment using the actual identified object 200, the first threshold T1 to the third threshold T3 that can identify each identified object 200 for each type can be set.

次に、選別部80の構成を図4を参照して説明する。
選別部80は、制御部60から送信される選別制御信号Sに基づいて、照射位置P1を通過して落下する被識別物体200を、良品(203)と異物(201、202)とに選別して、良品を良品収容部81に収容させ、異物を異物収容部82に収容させるものである。具体的には、図4に示す様に、滑り板23による被識別物体200の落下軌道Cの延長軌道上に配置される良品収容部81と、良品収容部81に隣接して設けられとともに、滑り板23の落下軌道Cの延長軌道を外した位置に配置される異物収容部82と、被識別物体200が異物であった場合に、制御部60からの選別制御信号Sに基づいてこの被識別物体200の落下軌道Cを変更させて、異物を異物収容部82に収容させる収容位置制御部83とを備えている。
Next, the configuration of the sorting unit 80 will be described with reference to FIG.
Based on the sorting control signal S transmitted from the control unit 60, the sorting unit 80 sorts the identified object 200 that passes through the irradiation position P1 and falls into a non-defective product (203) and a foreign object (201, 202). The non-defective product is accommodated in the non-defective product accommodating portion 81 and the foreign matter is accommodated in the foreign matter accommodating portion 82. Specifically, as shown in FIG. 4, the non-defective product accommodating portion 81 disposed on the extended trajectory of the drop trajectory C of the identified object 200 by the sliding plate 23, and the non-defective product accommodating portion 81 are provided. When the foreign object container 82 is located at a position where the extended track of the falling track C of the sliding plate 23 is removed, and the object 200 to be identified is a foreign object, this object is detected based on the selection control signal S from the controller 60. An accommodation position control unit 83 that changes the fall trajectory C of the identification object 200 and accommodates the foreign matter in the foreign matter accommodation unit 82 is provided.

収容位置制御部83は、空気を吹き出す吹出ノズル84と、この吹出ノズル84に接続され、圧縮空気を溜める圧縮空気貯留部(図示略)と、圧縮空気貯留部と吹出ノズル84との間に設けられる電磁弁85と、この電磁弁85の開閉動作を制御する電磁弁制御部86と、を備えている。電磁弁制御部86は、制御部60から送信される選別制御信号Sに基づいて、被識別物体200が異物である場合に、電磁弁85を一定時間だけ開く。但し、本実施の形態では、選別制御信号Sは、被識別物体200が異物である場合に制御部60から電磁弁制御部86に送信される。電磁弁85が開くと、圧縮空気貯留部に貯留された圧縮空気は吹出ノズル84を介して吹き出される。吹出ノズル84は、照射位置P1から被識別物体200の落下軌道Cの延長軌道上の所定の位置に設けられた異物排除位置P2に対して空気を吹き出すように、吹出ノズル84の空気吹出口84aの方向が定められている。吹出ノズル84から吹き出された空気により、被識別物体200の落下軌道Cは異物収容部82側に変更される。これにより、異物であると識別された被識別物体200(201、202)の落下軌道Cが異物排除位置P2において変更されて、異物収容部82に当該被識別物体200(201、202)が収容される。
但し、被識別物体200が照射位置P1を通過した時間から、この吹出ノズル84による異物排除位置P2を通過するまでの時間までの間には遅れ時間が生じることから、電磁弁制御部86は制御部60から選別制御信号Sを受信した後、所定の遅れ時間が経過した後に電磁弁85を開くように制御する。制御部60から選別制御信号Sを受信してから、電磁弁85を開くまでの遅れ時間は、実際に使用する電磁弁85や、照射位置P1と異物排除位置P2、滑り板23の傾斜角度θ1、被識別物体200の落下速度等に応じて適宜変更される。また、通常、電磁弁85は閉状態であり、制御部60から電磁弁制御部86に選別制御信号Sが送信された場合に、所定の遅れ時間後、一定時間だけ開状態となる。
The storage position control unit 83 is provided between the blowing nozzle 84 that blows out air, a compressed air storage unit (not shown) that is connected to the blowing nozzle 84 and stores compressed air, and the compressed air storage unit and the blowing nozzle 84. And an electromagnetic valve control unit 86 for controlling the opening / closing operation of the electromagnetic valve 85. Based on the selection control signal S transmitted from the control unit 60, the electromagnetic valve control unit 86 opens the electromagnetic valve 85 for a predetermined time when the identified object 200 is a foreign object. However, in the present embodiment, the selection control signal S is transmitted from the control unit 60 to the electromagnetic valve control unit 86 when the identified object 200 is a foreign object. When the electromagnetic valve 85 is opened, the compressed air stored in the compressed air storage part is blown out through the blowing nozzle 84. The blowout nozzle 84 blows air from the irradiation position P1 to the foreign matter exclusion position P2 provided at a predetermined position on the extended orbit of the drop trajectory C of the identified object 200. The direction of is determined. Due to the air blown out from the blow-out nozzle 84, the drop trajectory C of the identified object 200 is changed to the foreign substance storage unit 82 side. As a result, the drop trajectory C of the identified object 200 (201, 202) identified as a foreign object is changed at the foreign object exclusion position P2, and the identified object 200 (201, 202) is accommodated in the foreign object accommodating portion 82. Is done.
However, since there is a delay time from the time when the identified object 200 passes through the irradiation position P1 to the time until it passes through the foreign substance removal position P2 by the blowing nozzle 84, the electromagnetic valve control unit 86 performs control. After receiving the selection control signal S from the unit 60, the solenoid valve 85 is controlled to open after a predetermined delay time has elapsed. The delay time from when the selection control signal S is received from the control unit 60 to when the electromagnetic valve 85 is opened is the actually used electromagnetic valve 85, the irradiation position P1 and the foreign substance exclusion position P2, and the inclination angle θ1 of the sliding plate 23. The speed is appropriately changed according to the falling speed of the identified object 200 or the like. Normally, the electromagnetic valve 85 is in a closed state, and when the selection control signal S is transmitted from the control unit 60 to the electromagnetic valve control unit 86, the electromagnetic valve 85 is opened for a predetermined time after a predetermined delay time.

次に、本実施の形態の物体選別装置100の動作を説明する。
まず、物体選別装置100に電源が投入されると、振動篩21に電源が供給され振動篩21の振動が開始する。オペレーターが供給部10に被識別物体200を供給すると、この供給部10に供給された被識別物体200は、振動篩21を通過する過程で、振動篩21のメッシュ径以下の被識別物体200は排除品収容部22に、排除品として収容される(図1参照)。振動篩21を通過した被識別物体200は、振動篩21に接続された滑り板23の上端(図示略)に到達する。そして、被識別物体200は滑り板23の上端から下端23a(図3参照)に向けて滑り落ち、滑り板23の下端23aから所定の落下軌道Cを描いて落下する。被識別物体200は、滑り板23から落下する過程で、照射位置P1を通過する。このとき、第一の投光器41および第二の投光器42から被識別物体200に対して光が同時に照射される。これと同時に、受光部50は、被識別物体200が透明体201である場合には、被識別物体200を透過した光を受光し、被識別物体200が拡散反射特性を有する不透明体202である場合には、被識別物体200で拡散反射した光を受光する。制御部60では、受光部50において受光した光の光量を図8に示す第一の閾値T1〜第三の閾値T3と比較し、現在の識別対象とする被識別物体200がいずれの種類の物体であるかを識別する。そして、制御部60は、現在、照射位置P1を通過した被識別物体200が透明体201である、若しくは、拡散反射特性を有する不透明体202であると識別した場合、これらを異物と識別し、選別制御信号Sを選別部80の電磁弁制御部86に送信する。この選別制御信号Sを受信した場合、所定の遅れ時間の経過後、電磁弁制御部86は電磁弁85を開く。これにより、吹出ノズル84から空気が吹き出され、異物であると識別された被識別物体200の落下軌道Cが変更され、異物収容部82に収容される。一方、制御部60により鏡面反射特性を有する不透明体203であると識別された被識別物体200は、滑り板23により良品収容部81に落下し、良品収容部81に収容される。但し、供給部10から複数の被識別物体200が一度に供給され、供給された被識別物体200は振動篩21を通過しながら、滑り板23の上端にそれぞれ異なる時間に到達する。これにより、一つ一つの被識別物体200が互いに重なり合わないように照射位置P1を通過する。
Next, the operation of the object sorting apparatus 100 according to the present embodiment will be described.
First, when power is turned on to the object sorting apparatus 100, power is supplied to the vibration sieve 21 and the vibration of the vibration sieve 21 starts. When the operator supplies the identification object 200 to the supply unit 10, the identification object 200 supplied to the supply unit 10 passes through the vibration sieve 21 and the identification object 200 having a mesh diameter equal to or smaller than the mesh diameter of the vibration sieve 21 is obtained. It is accommodated as an excluded product in the excluded product storage unit 22 (see FIG. 1). The identified object 200 that has passed through the vibrating screen 21 reaches the upper end (not shown) of the sliding plate 23 connected to the vibrating screen 21. Then, the identified object 200 slides down from the upper end of the sliding plate 23 toward the lower end 23a (see FIG. 3), and falls from the lower end 23a of the sliding plate 23 while drawing a predetermined drop trajectory C. The identified object 200 passes through the irradiation position P <b> 1 in the process of falling from the sliding plate 23. At this time, light is simultaneously irradiated from the first projector 41 and the second projector 42 to the identified object 200. At the same time, when the identified object 200 is a transparent body 201, the light receiving unit 50 receives light transmitted through the identified object 200, and the identified object 200 is an opaque body 202 having diffuse reflection characteristics. In this case, the light diffusely reflected by the identified object 200 is received. The control unit 60 compares the amount of light received by the light receiving unit 50 with the first threshold value T1 to the third threshold value T3 shown in FIG. Is identified. And when the control part 60 identifies the to-be-identified object 200 which passed the irradiation position P1 is the transparent body 201 or the opaque body 202 which has a diffuse reflection characteristic now, these are identified as a foreign material, The sorting control signal S is transmitted to the solenoid valve control unit 86 of the sorting unit 80. When the selection control signal S is received, the electromagnetic valve control unit 86 opens the electromagnetic valve 85 after a predetermined delay time has elapsed. As a result, air is blown out from the blowing nozzle 84, and the drop trajectory C of the identified object 200 identified as a foreign object is changed and accommodated in the foreign object accommodating portion 82. On the other hand, the identified object 200 identified as the opaque body 203 having the specular reflection characteristic by the control unit 60 falls into the non-defective product accommodating portion 81 by the sliding plate 23 and is accommodated in the non-defective product accommodating portion 81. However, a plurality of identified objects 200 are supplied from the supply unit 10 at a time, and the supplied identified objects 200 reach the upper end of the sliding plate 23 at different times while passing through the vibrating screen 21. As a result, the identification objects 200 pass through the irradiation position P1 so as not to overlap each other.

以上説明した上記実施の形態によれば、制御部60は、各被識別物体200について、受光部50において受光された光の光量に基づいて、図8に例示する当該光量を第一の閾値T1〜第三の閾値T3と比較することにより、透明体201と複数種類の不透明体202、203とが混在する被識別物体200において、各被識別物体200がいずれの種類の物体であるかを簡易に識別することができる。これにより透明体201と複数種類の不透明体202、203とが混在する被識別物体200において、再資源とする種類の物体を簡易に識別することができる。
また、上記実施の形態によれば、図4に示す様に、投光部40は透過光検出用の第一の投光器41と、拡散反射光検出用の第二の投光器42を備え、現在の識別対象となっている一の被識別物体200に対して、互いに異なる方向からそれぞれ同時に光を照射することができる。すなわち、第一の投光器41の光の投光面41aと、受光部50の受光面50aとを互いに対向するように配置し、この第一の投光器41の光の投光面41aと受光部50の受光面50aとを結ぶ直線L1を交差するように、被識別物体200を通過させ、この被識別物体200に対して受光部50の受光面50aの側から光を照射するように第二の投光器42を配置することによって、CCDカメラ等により構成される一の構成部品としての受光部50により、現在の識別対象である被識別物体200を透過した光と、被識別物体200で拡散反射された光とを同時に受光することができる。従って、被識別物体200を透過した光を受光する受光手段と、被識別物体200で拡散反射した光を受光する受光手段とを別々に設ける必要がなく、透過光量と、拡散反射光量とを加算したり、各光量について別個評価を行ったりするなどの各被識別物体200の種類を識別するために要する演算の手間を省くことができる。
According to the embodiment described above, the control unit 60 sets the light amount illustrated in FIG. 8 to the first threshold T1 based on the light amount of the light received by the light receiving unit 50 for each identified object 200. By comparing with the third threshold value T3, in the identified object 200 in which the transparent body 201 and a plurality of types of opaque bodies 202 and 203 are mixed, it is easy to determine which kind of object each identified object 200 is. Can be identified. Thereby, in the identified object 200 in which the transparent body 201 and a plurality of types of opaque bodies 202 and 203 are mixed, the type of object to be recycled can be easily identified.
Further, according to the above embodiment, as shown in FIG. 4, the light projecting unit 40 includes a first light projector 41 for detecting transmitted light and a second light projector 42 for detecting diffuse reflected light. It is possible to simultaneously irradiate light from different directions to one identified object 200 that is an identification target. That is, the light projecting surface 41a of the first projector 41 and the light receiving surface 50a of the light receiving unit 50 are arranged so as to face each other, and the light projecting surface 41a and the light receiving unit 50 of the first projector 41 are arranged. The object to be identified 200 is passed so as to cross a straight line L1 connecting the light receiving surface 50a, and the second object is irradiated with light from the light receiving surface 50a side of the light receiving unit 50 to the object 200 to be identified. By disposing the projector 42, the light that has passed through the identified object 200 that is the current identification target and diffusely reflected by the identified object 200 are received by the light receiving unit 50 as one component configured by a CCD camera or the like. Light can be received simultaneously. Therefore, it is not necessary to separately provide a light receiving means for receiving the light transmitted through the identified object 200 and a light receiving means for receiving the light diffusely reflected by the identified object 200, and the transmitted light amount and the diffuse reflected light amount are added. And the time required for identifying the type of each identified object 200, such as performing separate evaluation for each light quantity, can be saved.

また、上記実施の形態によれば、図6及び図7に示す様に、第一の投光器41の投光面41aには、投光面41aの面積を制限する投光面制限部材43が設けられている。第一の投光器41の投光面41aにこの投光面制限部材43を設けることにより、鏡面反射特性を有する不透明体203の端部203aで鏡面反射をした光が受光部50に受光されないように各被識別物体200に対する光の照射範囲を制限することができる。従って、不透明体202、203の端部203aで鏡面反射された光が受光部50に受光されて、受光部50において受光した光量が増加し、不透明体202、203が透明体201であると識別されるのを防止して、各被識別物体200がいずれの種類の物体であるかを精度よく識別することができる。   Moreover, according to the said embodiment, as shown in FIG.6 and FIG.7, the light projection surface 41a of the 1st light projector 41 is provided with the light projection surface limitation member 43 which restrict | limits the area of the light projection surface 41a. It has been. By providing the light projecting surface limiting member 43 on the light projecting surface 41 a of the first projector 41, the light reflected by the end 203 a of the opaque body 203 having specular reflection characteristics is not received by the light receiving unit 50. The light irradiation range for each identified object 200 can be limited. Therefore, the light specularly reflected by the end portions 203a of the opaque bodies 202 and 203 is received by the light receiving section 50, and the amount of light received by the light receiving section 50 increases, and the opaque bodies 202 and 203 are identified as the transparent body 201. Therefore, it is possible to accurately identify which kind of object each identified object 200 is.

また、上記実施の形態によれば、図4に示す様に、投光部40により各被識別物体200に対して光を照射する照射位置P1を中空に設けているので、第一の投光器41と第二の投光器42とから、それぞれ異なる方向から光を照射する場合に、各被識別物体200を照射位置P1に搬送するための搬送路を透明部材で構成したり、搬送路を構成する部材の光の透過性や吸光性等を考慮したりする必要がない。   Further, according to the above-described embodiment, as shown in FIG. 4, the irradiation position P <b> 1 for irradiating light to each identified object 200 by the light projecting unit 40 is provided in a hollow state. When the light is emitted from different directions from the second projector 42, a transport path for transporting each identified object 200 to the irradiation position P1 is formed of a transparent member, or a member that configures the transport path It is not necessary to consider the light transmission property, light absorption property, or the like.

但し、上記実施の形態は、本発明の一態様であり、本発明の趣旨を逸脱しない範囲において適宜変更可能であるのは勿論である。
例えば、上記実施の形態では、一の受光部50により、第一の投光器41から照射された光のうち、被識別物体200を透過した光を受光するとともに、第二の投光器42から照射された光のうち、被識別物体200で拡散反射した光とを同時に受光する構成としたが、例えば、図9に示す様に、受光部50を第一の受光器51と第二の受光器52の二つの受光器を用いて構成してもよい。
図9に示す例では、CCD等により構成される第一の受光器51を、上記実施の形態と同様に、第一の投光器41の投光面41aに対向する位置に受光面51aが配置されるよう配置している。そして、同じくCCD等により構成される第二の受光器52を、第二の投光器42の投光面42aに対向する位置に受光面51aが配置されるように配置している。このように、第一の受光器51と第二の受光器52とを用いて受光部50を構成することにより、第一の受光器51では、上記実施の形態と同様に、第一の投光器41により照射された光のうち、被識別物体200を透過した光を受光すると同時に、第二の投光器42により照射された光のうち、被識別物体200で拡散反射した光を受光する。一方、第二の受光器52では、第二の投光器42により照射された光のうち、被識別物体200を透過した光を受光すると同時に、第一の投光器41により照射された光のうち、被識別物体200で拡散反射した光を受光する。第一の受光器51において受光した光の光量と、第二の受光器52において受光した光の光量とに基づいて、それぞれ現在識別対象とする被識別物体200がいずれの種類の物体であるかを識別することにより、識別精度を向上することができる。
例えば、図10(a)に示す様に、現在の識別対象となっている被識別物体200が鏡面反射特性を有する不透明体203であるが、第二の投光器42から光が照射される側に、拡散反射特性を有する不透明体202が異物として付着しているような場合は、一の受光器により受光部50を構成した場合であっても、不透明体202で拡散反射した光を受光することができるため、当該異物が付着した良品を異物として異物収容部82に収容させることができる。しかしながら、図10(b)に示す様に、現在の識別対象となっている被識別物体200が鏡面反射特性を有する不透明体203であって、第一の投光器41から光が照射される側に拡散反射特性を有する不透明体202が付着しているような場合には、第二の投光器42から照射された光は被識別物体200で鏡面反射して、受光部50には拡散反射光が受光されないため、制御部60は当該被識別物体200を良品と識別する。しかしながら、図9に示す様に、第一の受光器51と第二の受光器52とを用いて受光部50を構成することにより、第一の投光器41側に異物が付着した良品についても異物として良品から選別することができ、良品の選別精度を向上することができる。
However, the above embodiment is one aspect of the present invention, and it is needless to say that the embodiment can be appropriately changed without departing from the gist of the present invention.
For example, in the embodiment described above, the light that has passed through the identified object 200 out of the light emitted from the first projector 41 is received by the one light receiving unit 50 and emitted from the second projector 42. Of the light, the light diffusely reflected by the identified object 200 is received at the same time. For example, as shown in FIG. 9, the light receiving unit 50 includes a first light receiver 51 and a second light receiver 52. You may comprise using two light receivers.
In the example shown in FIG. 9, the light receiving surface 51a is arranged at a position facing the light projecting surface 41a of the first light projecting device 41 in the same manner as in the above embodiment. Is arranged. The second light receiver 52, which is also constituted by a CCD or the like, is disposed so that the light receiving surface 51a is disposed at a position facing the light projecting surface 42a of the second light projector 42. As described above, by configuring the light receiving unit 50 using the first light receiver 51 and the second light receiver 52, the first light projector 51 has the first projector as in the above embodiment. Of the light irradiated by 41, the light transmitted through the identified object 200 is received, and at the same time, the light diffused and reflected by the identified object 200 among the light irradiated by the second projector 42 is received. On the other hand, the second light receiver 52 receives the light transmitted through the identified object 200 out of the light irradiated by the second light projector 42 and at the same time among the light irradiated by the first light projector 41. The light diffusely reflected by the identification object 200 is received. Based on the light quantity of the light received by the first light receiver 51 and the light quantity of the light received by the second light receiver 52, which type of object is the object to be identified 200 that is currently identified. The identification accuracy can be improved by identifying.
For example, as shown in FIG. 10A, the identified object 200 that is the current identification target is an opaque body 203 having specular reflection characteristics, but on the side irradiated with light from the second projector 42. In the case where the opaque body 202 having the diffuse reflection characteristic is attached as a foreign substance, the light diffusely reflected by the opaque body 202 is received even when the light receiving unit 50 is constituted by one light receiver. Therefore, the non-defective product to which the foreign matter is attached can be accommodated in the foreign matter storage portion 82 as a foreign matter. However, as shown in FIG. 10B, the object to be identified 200 that is the current identification target is an opaque body 203 having specular reflection characteristics, on the side irradiated with light from the first projector 41. When the opaque body 202 having the diffuse reflection characteristic is attached, the light emitted from the second projector 42 is specularly reflected by the object to be identified 200, and the diffuse reflected light is received by the light receiving unit 50. Therefore, the control unit 60 identifies the identified object 200 as a non-defective product. However, as shown in FIG. 9, by forming the light receiving unit 50 using the first light receiver 51 and the second light receiver 52, the foreign object also adheres to the non-defective product in which the foreign material adheres to the first projector 41 side. Can be sorted out from non-defective products, and the accuracy of sorting non-defective products can be improved.

また、図11に示す様に、滑り板23に照射位置P1に被識別物体200を所定の落下軌道Cで確実に落下するように搬送溝23bを設けるとより好ましい。このように、搬送溝23bを設けることにより、被識別物体200の落下軌道Cが、照射位置P1から外れるのを防止することができ、第一の投光器41および第二の投光器42から照射される光を各被識別物体200に確実に照射させることができる。また、図11に示す様に、搬送溝23bを複数設けて、滑り板23の幅に相当する幅若しくは滑り板23から落下する被識別物体200が通過する可能性のある幅に相当する幅に対して、第一の投光器41および第二の投光器42から光を照射するようにしてもよい。この場合も、一つ一つの被識別物体200に対して光を照射し、各被識別物体200について、受光部50において受光した光の光量に基づいて、各被識別物体200がいずれの種類の物体であるかを識別する構成とすることができる。滑り板23に搬送溝23bを設けない場合についても同様である。   In addition, as shown in FIG. 11, it is more preferable to provide a conveyance groove 23b on the sliding plate 23 so that the identified object 200 is reliably dropped at the irradiation position P1 along a predetermined dropping trajectory C. Thus, by providing the conveyance groove 23b, it is possible to prevent the falling trajectory C of the identified object 200 from deviating from the irradiation position P1, and the irradiation is performed from the first projector 41 and the second projector 42. It is possible to reliably irradiate each identified object 200 with light. Further, as shown in FIG. 11, a plurality of conveying grooves 23b are provided, and the width corresponds to the width corresponding to the width of the sliding plate 23, or the width corresponding to the width through which the identified object 200 falling from the sliding plate 23 may pass. On the other hand, light may be irradiated from the first projector 41 and the second projector 42. Also in this case, each identified object 200 is irradiated with light, and for each identified object 200, each identified object 200 is of any type based on the amount of light received by the light receiving unit 50. It can be set as the structure which identifies whether it is an object. The same applies to the case where the sliding plate 23 is not provided with the conveying groove 23b.

また、上記実施の形態では、特に説明をしなかったが、吹出ノズル84の空気を吹き出す吹出面積は、被識別物体200の大きさに応じて適宜設定することができる。この吹出ノズル84の吹出面積が大きいと、異物と識別された被識別物体200の前後に落下する被識別物体200にも空気が吹き付けられる可能性がある。前後に落下する被識別物体200に空気が吹き付けられた場合、当該被識別物体200が良品と識別されていても、落下軌道Cが変更されて異物収容部82に収容されることになる。したがって、図12に示す様に、吹出ノズル84の吹出面積Aは、異物と識別された被識別物体200(201、202)の前後に落下する被識別物体200に空気が吹き付けられないような大きさとなるように、被識別物体200の大きさ、被識別物体200の落下速度等に基づいて設定することが好ましい。また、吹出ノズル84の吹出面積Aと共に、滑り板23の傾斜角度θ1を調整して被識別物体200の落下速度を調整することも好ましい。   Further, although not particularly described in the above embodiment, the blowing area for blowing the air from the blowing nozzle 84 can be appropriately set according to the size of the identified object 200. If the blowing area of the blowing nozzle 84 is large, there is a possibility that air is also blown to the identified object 200 falling before and after the identified object 200 identified as a foreign object. When air is blown to the identified object 200 that falls back and forth, even if the identified object 200 is identified as a non-defective product, the fall trajectory C is changed and accommodated in the foreign material accommodating part 82. Therefore, as shown in FIG. 12, the blowout area A of the blowout nozzle 84 is large so that air is not blown onto the identified object 200 that falls before and after the identified object 200 (201, 202) identified as a foreign object. It is preferable to set based on the size of the identified object 200, the falling speed of the identified object 200, and the like. It is also preferable to adjust the falling speed of the identified object 200 by adjusting the inclination angle θ1 of the sliding plate 23 together with the blowing area A of the blowing nozzle 84.

また、上記実施の形態では、複数種類の不透明体202、203として、拡散反射特性を有する不透明体202と、鏡面反射特性を有する不透明体203とを例に挙げて説明したが、本発明に係る不透明体202、203はこの二種類に限定されるものではない。種類の異なる不透明体ついては、それぞれの種類毎に表面の光の反射特性が異なることが想定される。また、不透明体の表面色や表面の荒さ等によって拡散反射する光量も異なることが想定される。従って、受光部50において、各不透明体について、その種類を識別可能な拡散反射光量の値を閾値として予め設定しておくことにより、受光部50において受光された光の光量に基づいて、現在の識別対象となっている一の被識別物体200がいずれの種類の不透明体であるかを簡易に識別することができる。   In the above-described embodiment, as the plurality of types of opaque bodies 202 and 203, the opaque body 202 having the diffuse reflection characteristic and the opaque body 203 having the specular reflection characteristic have been described as examples. The opaque bodies 202 and 203 are not limited to these two types. For different types of opaque bodies, it is assumed that the surface light reflection characteristics differ for each type. It is also assumed that the amount of diffusely reflected light varies depending on the surface color of the opaque body, the surface roughness, and the like. Therefore, in the light receiving unit 50, for each opaque body, the value of the diffuse reflection light amount that can identify the type of the opaque body is set in advance as a threshold value, so that based on the light amount of light received by the light receiving unit 50, It is possible to easily identify which type of opaque body the one identified object 200 that is the identification target is.

20 搬送部
40 投光部
41 第一の投光器
42 第二の投光器
43 投光面制限部材
50 受光部
50a 受光面
51 第一の受光器
51a 受光面
52 第二の受光器
60 制御部(識別部)
80 選別部
100 物体選別装置
200 被識別物体
201 透明体
202、203 不透明体
DESCRIPTION OF SYMBOLS 20 Conveyance part 40 Light projection part 41 1st light projector 42 2nd light projector 43 Light projection surface restriction | limiting member 50 Light receiving part 50a Light receiving surface 51 1st light receiver 51a Light receiving surface 52 2nd light receiver 60 Control part (identification part) )
80 Sorting unit 100 Object sorting device 200 Object to be identified 201 Transparent body 202, 203 Opaque body

Claims (7)

透明体と、複数種類の不透明体とが混在する被識別物体を対象として、各被識別物体がそれぞれいずれの種類の物体かを識別する物体識別装置であって、
各被識別物体に光を照射する投光部と、
各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、
前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれいずれの種類の物体かを識別する識別部と、
を備えたことを特徴とする物体識別装置。
An object identification device for identifying an object to be identified, which is an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed,
A light projecting unit that irradiates each identified object with light;
For each identified object, a light receiving unit that receives light that has passed through each identified object out of the light emitted from the light projecting unit, and that receives light diffusely reflected by each identified object;
Based on the amount of light received by the light receiving unit, an identifying unit for identifying which type of each identified object,
An object identification device comprising:
前記投光部は、各被識別物体に対して互いに異なる方向からそれぞれ光を同時に照射する第一の投光器および第二の投光器を備え、
前記受光部は、各被識別物体について、前記第一の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第二の投光器から照射された光のうち各被識別物体で拡散反射した光を受光すること、
を特徴とする請求項1に記載の物体識別装置。
The projector includes a first projector and a second projector that simultaneously irradiate each identified object with light from different directions.
The light receiving unit receives, for each object to be identified, light transmitted from the first projector among the light irradiated from the first projector, and simultaneously receives each light out of the light irradiated from the second projector. Receiving light diffusely reflected by the identification object;
The object identification device according to claim 1.
前記受光部は、
各被識別物体について、前記第一の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第二の投光器から照射された光のうち各被識別物体で拡散反射した光を受光する第一の受光器とともに、
各被識別物体について、前記第二の投光器から照射された光のうち各被識別物体を透過した光を受光すると同時に、前記第一の投光器から照射された光のうち各被識別物体で拡散反射した光を受光する第二の受光器を備えたこと、
を特徴とする請求項2に記載の物体識別装置。
The light receiving unit is
For each identified object, light that has passed through each identified object out of the light emitted from the first projector is received, and at the same time, diffusely reflected by each identified object out of the light emitted from the second projector. With the first light receiver that receives the light
For each identified object, light that has passed through each identified object out of the light emitted from the second projector is received, and at the same time, diffusely reflected by each identified object out of the light emitted from the first projector. A second light receiving device for receiving the received light,
The object identification device according to claim 2.
前記複数種類の不透明体の中には、鏡面反射特性を有する不透明体が含まれ、
前記鏡面反射特性を有する不透明体の端部で鏡面反射をした光が前記受光部に受光されないように各被識別物体に対する前記投光部による光の照射範囲が制限されていること、
を特徴とする請求項1〜3のいずれか一項に記載の物体識別装置。
Among the plurality of types of opaque bodies, an opaque body having specular reflection characteristics is included.
The light irradiation range by the light projecting unit with respect to each identified object is limited so that the light reflected by the end of the opaque body having the specular reflection characteristic is not received by the light receiving unit,
The object identification device according to any one of claims 1 to 3.
前記投光部により各被識別物体に対して光が照射される照射位置は中空に設けられ、
各被識別物体を前記照射位置に所定の落下軌道で一つ一つ落下させるための搬送溝を有する搬送部を備えたこと、
を特徴とする請求項1〜4のいずれか一項に記載の物体識別装置。
The irradiation position where light is irradiated to each identified object by the light projecting unit is provided in a hollow space,
A transport unit having a transport groove for dropping each identified object one by one in a predetermined drop trajectory at the irradiation position;
The object identification device according to any one of claims 1 to 4.
透明体と、複数種類の不透明体とが混在する被識別物体から、予め設定された所定の種類の不透明体を識別するための物体識別装置であって、
各被識別物体に光を照射する投光部と、
各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、
前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれ予め設定された所定の種類の物体であるか否かを識別する識別部と、
を備えたことを特徴とする物体識別装置。
An object identification device for identifying a predetermined type of opaque body set in advance from an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed,
A light projecting unit that irradiates each identified object with light;
For each identified object, a light receiving unit that receives light that has passed through each identified object out of the light emitted from the light projecting unit, and that receives light diffusely reflected by each identified object;
An identification unit for identifying whether each identified object is a predetermined type of object set in advance based on the amount of light received by the light receiving unit;
An object identification device comprising:
透明体と、複数種類の不透明体とが混在する被識別物体を搬送する搬送部と、
前記搬送部による搬送の過程で、各被識別物体に光を照射する投光部と、
各被識別物体について、前記投光部から照射された光のうち各被識別物体を透過した光を受光すると共に、各被識別物体で拡散反射した光を受光する受光部と、
前記受光部により受光された光の光量に基づいて、各被識別物体がそれぞれいずれの種類の物体かを識別する識別部と、
前記識別部により識別された種類に応じて、各被識別物体を種類毎に選別する選別部と、
を備えたことを特徴とする物体選別装置。
A transport unit for transporting an object to be identified in which a transparent body and a plurality of types of opaque bodies are mixed;
In the course of transport by the transport unit, a light projecting unit that irradiates each identified object with light,
For each identified object, a light receiving unit that receives light that has passed through each identified object out of the light emitted from the light projecting unit, and that receives light diffusely reflected by each identified object;
Based on the amount of light received by the light receiving unit, an identifying unit for identifying which type of each identified object,
According to the type identified by the identification unit, a sorting unit that sorts each identified object for each type,
An object sorting apparatus comprising:
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