JP2004160401A - Granule testing apparatus - Google Patents

Granule testing apparatus Download PDF

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JP2004160401A
JP2004160401A JP2002331070A JP2002331070A JP2004160401A JP 2004160401 A JP2004160401 A JP 2004160401A JP 2002331070 A JP2002331070 A JP 2002331070A JP 2002331070 A JP2002331070 A JP 2002331070A JP 2004160401 A JP2004160401 A JP 2004160401A
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defective
guide
granular material
good
path
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Japanese (ja)
Inventor
Yuji Suzuki
祐二 鈴木
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Kubota Corp
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Kubota Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a granule sorter with which a guide for falling and moving routes of rice grain groups can be aligned in a simple manner. <P>SOLUTION: The apparatus is provided with a position adjusting means (D) for freely position adjustably supporting a route forming portion located with a route inlet within the falling and moving route of a non-defective unit guiding route forming portion 2 for forming a non-defective unit guiding route and a defective unit guiding route forming portion 3 for forming a defective unit guiding route of the entire part of the guide (20) or of the guide (20). An operation unit (40) of the means (D) is formed operably from the outside of a casing. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、検査対象物としての粒状体群を一層状態で且つ複数列に並ぶ状態で不良物検出箇所に落下状態で供給する粒状体群搬送手段、前記不良物検出箇所において、前記粒状体群のうちの不良の粒状体又はその粒状体群内に混入する異物を不良物として検出する不良物検出手段、良物案内経路と不良物案内経路とを前記粒状体群の層厚さ方向に並ぶ状態で備えて、それら良物案内経路と不良物案内経路とのうちの一方を前記粒状体搬送手段にて落下供給される粒状体群の落下移動経路中に経路入り口を位置させる状態で前記検出箇所の下方側箇所に配置される案内体、及び、前記不良物検出手段の検出結果に基づいて、不良物を前記不良物案内経路に且つ不良物以外の良物を前記良物案内経路に分離する分離手段が、ケーシング内に収納された粒状体検査装置に関する。
【0002】
【従来の技術】
かかる粒状体検査装置は、米粒群やペレット群等粒状体群を検査対象物として、それを良物と不良物とに分離するのに使用されるものであり、例えば、米粒群においては、着色米等の不良な米粒や、石・ガラス等の異物が不良物として検出されることになる。
粒状体検査装置の従来例として、粒状体群を一層状態で且つ複数列に並ぶ状態で不良物検出箇所に落下案内するシュートが粒状体群搬送手段として設けられ、不良物検出箇所において粒状体群のうちの不良物を検出する光学式の検出手段が不良物検出手段として設けられ、良物案内経路と不良物案内経路とを粒状体群の層厚さ方向に並ぶ状態に備えて、それら良物案内経路と不良物案内経路とのうちの一方を粒状体搬送手段にて落下供給される粒状体群の落下移動経路中に経路入り口を位置させる状態で前記検出箇所の下方側箇所に配置される案内体として、粒状体群の落下移動経路中に良物案内経路の経路入り口が位置するように設けられ、不良物検出手段の検出結果に基づいて、粒状体群にエアーを吹き付けて不良物を不良物案内経路に且つ不良物以外の良物を良物案内経路に分離する分離手段が設けられ、これらをケーシング内に収納されているものがあった(例えば、特許文献1参照。)。
ちなみに、この従来例においては、良物案内経路の経路入り口を粒状体群の落下移動経路中に位置させるものであるが、例示しないが、不良物案内経路の経路入り口を粒状体群の落下移動経路中に位置させるものもある。
【0003】
【特許文献1】
特開2001−212527号公報
【0004】
【発明が解決しようとする課題】
かかる粒状体検査装置は、案内体の組み付け誤差や検査対象物の変更により米流群の落下移動経路中に経路入り口を位置させることになる良物案内経路又は不良物案内経路の経路入り口が、米粒群の落下移動経路中に適正に位置しなくなった場合には、米流群を案内体の良物案内経路又は不良物案内経路に適正通りに回収できなくなってしまうため、良物案内経路又は不良物案内経路の米粒群の落下移動経路に対する位置が適正になるように調節する必要がある。そして、従来一般的に、案内体は、ケーシングの内方側にてボルトとナットとの締め付けにより取り付けられるようになっており、上述の必要を満足させるため、例えば、そのボルトを挿通させるための案内体側の孔を長孔に形成し、長孔に対するボルトの締め付け位置を変更させることで案内体の位置を変更させて、落下移動経路に対する良物案内経路又は不良物案内経路の経路入り口の位置を調節可能としていた。
このような位置調節の構成の場合には、落下移動経路に対する良物案内経路又は不良物案内経路の経路入り口の位置を調節するためには、ケーシング内において、ボルト、ナットを緩め、案内体の位置を変更させ、その姿勢を変更させた案内体を保持した状態でボルト、ナットを締め付ける必要があるが、案内体の位置合わせ作業をケーシング内で行う必要があり、また、ボルト、ナットを締め付ける途中で案内体がずれてしまうと案内体の位置合わせが再び必要になったりする等、案内体の位置合わせ作業が煩わしいものとなっていた。
【0005】
本発明の目的は、米粒群の落下移動経路に対する良物案内経路又は不良物案内経路の位置調節を簡単に行うことができる粒状体選別装置を提供する点にある。
【0006】
【課題を解決するための手段】
請求項1は、検査対象物としての粒状体群を一層状態で且つ複数列に並ぶ状態で不良物検出箇所に落下状態で供給する粒状体群搬送手段、前記不良物検出箇所において、前記粒状体群のうちの不良の粒状体又はその粒状体群内に混入する異物を不良物として検出する不良物検出手段、良物案内経路と不良物案内経路とを前記粒状体群の層厚さ方向に並ぶ状態で備えて、それら良物案内経路と不良物案内経路とのうちの一方を前記粒状体搬送手段にて落下供給される粒状体群の落下移動経路中に経路入り口を位置させる状態で前記検出箇所の下方側箇所に配置される案内体、及び、前記不良物検出手段の検出結果に基づいて、不良物を前記不良物案内経路に且つ不良物以外の良物を前記良物案内経路に分離する分離手段が、ケーシング内に収納された粒状体検査装置において、
前記案内体の全体又は前記案内体のうちで、前記良物案内経路と前記不良物案内経路とのうちの前記落下移動経路中に経路入り口を位置させる経路形成部分を前記粒状体群の層厚さ方向に位置調節自在に支持する位置調節手段が設けられ、その位置調節手段の操作部が、前記ケーシングの外部より操作可能に構成されていることを特徴としている。
【0007】
すなわち、案内体全体、又は、良物案内経路と不良物案内経路とのうちの落下移動経路中に経路入り口を位置させている経路形成部分(良物案内経路を落下移動経路途中に位置させた場合は、案内体における良物案内経路を形成する経路形成部分であり、不良物案内経路を落下移動経路途中に位置させた場合は、案内体における不良物案内経路を形成する経路形成部分である)を位置調節手段により粒状体群の層厚さ方向に位置調節することができる。そして、その位置調節手段の操作はケーシングの外部より操作可能となっているため、ケーシングの外部より位置調節手段を扱う簡単な操作で、落下移動経路に対する良物案内体経路又は不良物案内経路の位置を、経路入り口が適正に位置するように調節できる。従って、良物案内経路又は不良物案内経路の経路入り口の落下移動経路に対する位置がずれたときには、ケーシング外より位置調節手段を操作することにより位置調節を行うことができるのであり、もって、良物案内経路又は不良物案内経路の位置調節を簡単に行うことができる粒状体検査装置を得られるに至った。
【0008】
請求項2は、前記位置調節手段が、前記案内体を支持する支持枠における前記粒状体群の列並び方向での両端部を前記粒状体群の層厚さ方向に移動自在に案内する一対のガイド体と、一端が前記支持枠に連結され且つ他端が前記ケーシングの外面近くに位置する状態で前記ガイド体に沿って配備されて、回転操作により前記支持枠を螺進移動させる一対の螺進調節体とから構成され、その位置調節手段の前記操作部が、前記螺進調節体の前記ケーシングの外面近くに位置する回転操作部として構成されていることを特徴としている。
すなわち、案内体全体、又は、案内体における落下移動経路中に経路入り口が位置する経路形成部分を粒状体群の層厚さ方向に位置調節する場合、ケーシングの外面近くに位置する回転操作部を操作することにより行うことができる。また、一対の螺進調節体のうちの一方の螺進調節体の回転操作部を操作することで、前記経路形成部分における粒状体群の列並び方向での一端側を粒状体群の層厚さ方向に位置変更することができ、他方の螺進調節体の回転操作部を操作することで、前記経路形成部分における粒状体群の列並び方向での他端側を粒状体群の層厚さ方向に位置変更することができ、必要に応じて、案内体の全体又は落下移動経路中に経路入り口を位置させている経路形成部分の傾き、つまり、粒状体群の列並び方向の傾きも調節することができる。さらに、位置調節手段は螺進調節体による螺進量ににより調節することとなるので微調節が行いやすいものであり、もって、案内体の位置調節を更に行いやすい粒状体検査装置が得られる。
【0009】
請求項3は、前記位置調節手段の前記操作部が、前記ケーシングの外面近くでケーシング内に位置され、前記ケーシングに、前記操作部の回転操作用工具を挿脱する操作孔が開口されていることを特徴としている。
すなわち、操作部を操作する場合には、操作孔から挿し込んだ回転操作用工具で操作部を操作することができ、操作部の操作が行いやすくなる。
【0010】
請求項4は、前記案内体が、前記良物案内経路を形成する良物案内経路形成部分と前記不良物案内経路を形成する不良物案内経路形成部分とに分割形成され、前記案内体を支持する前記支持枠に対して、前記良物案内経路形成部分と前記不良物案内経路形成部分とが、順次取り付け自在で且つ順次分解自在に組み付けられていることを特徴としている。
すなわち、清掃作業等のメンテナンス作業により案内体を装置から着脱する必要がある場合には、案内体を全体としてではなく、案内体の全体よりも小さい複数の経路形成部分を一つずつ扱いながら、順次取り付け及び分解できるので、点検作業での案内体の取り付け及び分解が行い易く、しかも、案内体の清掃作業は、分割された複数の経路部分に対して行えばよいので、清掃作業も行い易く、もって、案内体が取り扱いやすい粒状体検査装置が得られる。
【0011】
請求項5は、前記良物案内経路形成部分と前記不良物案内経路形成部分とが、最も装置内方がわに位置するものを前記支持枠に係止保持し、隣接もの同士を互いに係止させることにより、順次重ね合わせる形態で組み付けられるように構成され、重ね合わせた状態の前記良物案内経路形成部分と前記不良物案内経路形成部分とを装置内方側に押圧して、その重ね合わせた状態に保持するクランプ手段が設けられていることを特徴としている。
すなわち、案内体を構成する良物案内経路形成部分や不良物案内経路形成部分を支持枠や隣接するものに係止させることで組み付けることができ、クランプ手段により、良物案内経路形成部分及び不良物案内経路形成部分を重ね合わせた状態にて的確に維持することができ、案内体の組み付け作業を更に簡単なものとすることができる。
【0012】
【発明の実施の形態】
以下、本発明に係る粒状体検査装置の実施形態を、粒状体群の一例として玄米や精米等の米粒体群を検査対象物として、不良物検出及び不良物除去を行う粒状体検査装置に適用する場合について図面に基づいて説明する。
【0013】
図1及び図2に示すように、粒状体群搬送手段としての広幅で板状のシュータ1が、水平面に対して所定角度(例えば60度)に傾斜されて設置され、このシュータ1の上部側に設けた貯溜タンク7からフィーダ9によって搬送されて供給された米粒群kが、シュータ1の上面を一層状態で横方向に複数列に並ぶ状態で流下案内される(図3参照)。尚、図3は動作説明図であるため、図1、図2とは装置構成の配置が異なる箇所がある。ここで、前記シュータ1は、幅方向全幅に亘って平坦な案内面に形成された平面シュータである。また、シュータ1においては、一層状態で移送させることを目的としているが、流れ状態により部分的に粒が重なって2層状態等になっても、一層状態の概念に含まれる。
【0014】
貯溜タンク7には、外部の精米機等から供給される米粒群kや、その外部からの米粒群kを1次選別処理した後再選別される良物又は不良物が貯溜される。タンク7は下端側ほど先細筒状に形成され、貯溜タンク7からフィーダ9上に落下した米粒群kのシュータ1への供給量は、フィーダ9の振動による米粒群kの搬送速度を変化させて調節される。尚、正常な米粒が良物であり、着色米等の不良な米粒や、石・ガラス等の異物が不良物である。
【0015】
図3に示すように、米粒群kがシュータ1の下端部から移動落下する落下移動経路IK中に、後述する不良物検出手段Cにて不良物の存否を検出する不良物検出箇所(以下、単に検出箇所と称する)Jが設定されている。米粒群kは横幅方向に広がった状態でその横幅方向に沿って幅広に形成された前記検出箇所Jを通過するように搬送される構成となっている。
【0016】
落下移動経路IKの前面側(図2において左側)を照明する前面側ライン状光源4Bと、落下移動経路IKの後面側(図2において右側)を照明する後面側ライン状光源4Aとが設けられている。各ライン状光源4A,4Bと前記検出箇所Jとを結ぶ照明光の経路には夫々拡散透過板18A,18Bが配置され、各ライン状光源4A,4Bの背部側及び一部側方箇所を覆う状態で、内面につや消しの白色塗装を施した曲面状の拡散反射板20A,20Bが配置されている。この両ライン状光源4A,4Bにて検出箇所Jを照明する照明手段4が構成されている。
【0017】
前記前面側ライン状光源4Bからの照明光が前記検出箇所Jの前面側で反射した反射光を受光する前面側ラインセンサ5Bと、後面側ライン状光源4Aからの照明光が上記検出箇所Jの後面側で反射した反射光を受光する後面側ラインセンサ5Aとが設けられ、この両ラインセンサ5A,5Bにて、上記検出箇所Jからの光を受光する受光手段5が構成されている。
前記各ライン状光源4A,4Bは、各ラインセンサ5A,5Bの受光方向に対して傾いた複数の方向から米粒群kを照明するように、検出箇所Jを斜め下方から照明する下側光源と、検出箇所Jを斜め上方から照明する上側光源とを備えている。そして、このように検出箇所Jを照明光の照明角度を変えて異なる方向から照明して、米粒群kが正常な検出箇所Jから横方向にずれた場合でも、極力均一な状態で良好に照明できるようにしている。
【0018】
図5に示すように、前記両ラインセンサ5A,5Bは、前記幅広の検出箇所Jからの光を受光する複数個の受光部としての複数個の受光素子5aを検出箇所Jの幅方向に沿って並置させるように構成されている。つまり、前記米粒群kの各米粒の大きさよりも小さい範囲p(例えば米粒の大きさの10分の1程度)を夫々の受光対象範囲とする複数個の受光素子5aを前記幅広の検出箇所Jに対応させてライン状に並ぶ状態で備えている。
そして、各ラインセンサ5A,5Bは、受光素子5aが直線状に並置されたモノクロタイプのCCDセンサ部50と、検出箇所Jでの米粒群kの像を上記CCDセンサの各受光素子5a上に結像させる光学系51とから構成され、例えば図3において検出箇所Jの右端側から左端側に向けて、各受光素子5aから各受光情報が順次取り出されるように構成されている。
【0019】
前記各ラインセンサ5A,5Bの受光方向であって前記検出箇所Jの背部側箇所に配置されて、前記各ラインセンサ5A,5Bに向けて光を投射する投射部材8が設けられている。この投射部材8は、前記検出箇所Jの横幅方向に沿って密状態で並べて設置される複数のLED発光素子80と、それらの複数のLED発光素子80が設置される領域の光投射側に配置されて複数のLED発光素子80が発光した光を拡散させる拡散板81とを備えて構成されている。
【0020】
図2に示すように、前面側ライン状光源4B及び前面側ラインセンサ5Bが一方の収納部13Bに収納され、後面側ライン状光源4A及び後面側ラインセンサ5Aが他方の収納部13Aに収納され、両収納部13A,13Bは側板が共通の一体の箱体に形成され、各収納部13A,13Bは、検出箇所Jに面する側に板状の透明なガラスからなる透過窓14A,14Bを備えている。つまり、各ライン状光源4A,4B及び各ラインセンサ5A,5Bが、前記検出箇所Jに面する側に透過窓14A,14Bを備えた収納部13A,13Bに収納されて、各ライン状光源4A,4Bが前記透過窓14A,14Bを通して前記検出箇所Jを照明し、且つ、各ラインセンサ5A,5Bが前記透過窓14A,14Bを通して前記検出箇所Jからの光を受光するように構成されている。尚、照明手段4や受光手段5等から米粒群kのうちの不良の粒状体又はその粒状体群内に混入する異物を不良物として検出する不良物検出手段Cが構成されている。また、図2には図示しないが、各透過窓14A,14Bの表面に長手方向(図2の紙面垂直方向)に沿ってエアーを吹き付けて、窓表面に付着した塵等を除くための清掃ノズル26(図4参照)が設けられている。
【0021】
図3に示すように、落下移動経路IKの前記検出箇所Jから経路下手側の分離箇所において、検出箇所Jでの受光情報に基づいて不良と判定された米粒や異物等の不良物に対してエアーを吹き付けて落下移動経路IKから分離させるためのエアー吹き付け装置6が設けられ、この分離手段としてのエアー吹き付け装置6は、噴射ノズル6aの複数個を、上記落下移動経路IKの全幅を所定幅で複数個の区画に分割形成した各区画に対応する状態で並置させ、不良物が存在する区画の噴射ノズル6aが作動されるように構成されている。
よって、不良物検出手段Cの検出結果に基づいて、不良物を不良物案内経路に且つ不良物以外の良物を良物案内経路に分離する分エアー吹き付け装置6にて、シュータ1の下端部から落下移動経路IKに沿って落下する米粒群kは、前記噴射ノズル6aからのエアーの吹き付けを受けずにそのまま進行して良物案内経路に進入する良物と、エアーの吹き付けを受けて米粒群kの落下移動経路IKから分離されて不良物案内経路に進入する不良物とに分離されるように構成されている。
【0022】
図6に示すように、案内体20は、良物案内経路を形成する良物案内経路形成部分としての良物受口体2と、不良物案内経路を形成する不良物案内経路形成部分としての不良物受口体3とに分割形成して構成され、不良物受口体3は、後述する点検口23(図1参照)に対して、良物受口体2の奥側に位置する奥側不良物受口体3Aと、良物受口体2の手前側に位置する手前側不良物受口体3Bとで構成されている。良物受口体2は、その経路入り口を米粒群kの落下移動経路IK中に位置させており、横幅方向に細長い筒状に形成された良物受口体2を米粒群kの層厚さ方向に奥側不良物受口体3Aと手前側不良物受口体3Bとで挟む状態に配置されている。
【0023】
従って、良物は落下移動経路IKに沿ってそのまま良物受口体2に落下し、エアーの吹き付けを受けて米粒群kの落下移動経路IKから分離される不良物は、落下移動経路IKに対して噴射ノズル6aとは反対側に位置する手前側不良物受口体3Bに案内し、周囲の部材に当たって跳ね返った米粒や、シュータ1の裏側を通って落下してくる米粒等は、奥側不良物受口体3Aにて受け止めるように構成されている。図1、図11に示すように、良物受口体2にて受け止められた良物は、良物案内経路の経路出口から排出されて下方に位置する良物回収体W1に回収され、奥側不良物受口体3A並びに手前側不良物受口体3Bにて受け止められた不良物は、不良物案内経路の経路出口側から排出されて下方に位置する不良物回収体W2に回収されるように構成されている。
【0024】
図1及び図11に示すように、機枠Fの前上部に位置する傾斜部分F1に情報の表示及び入力用の操作卓21が設置され、装置後部に備えられた支持台14上に前記フィーダ9に対する振動発生器9Aが設置されている。前記シュート1は、下部側が前記収納部13A,13Bに支持されており、上部側が前記支持台14に締付け固定されている。案内体20が機枠Fの前縦部分F2から後縦部分F3にわたって架設されたガイド体としてのフレーム31に支持されている。そして、カバーKにおける粒状体群kの層厚さ方向での壁部に、案内体20に対する点検口23が形成されている。つまり、装置外面を覆う壁部としてのカバーKが機枠Fに取り付けられており、カバーKの前面上部は、上部に位置する横支点周りに揺動開閉可能な上カバー体19Aが付設されており、カバーKの前面下部は、着脱可能な下カバー体19Bが付設されており、カバーKの前面下部に付設された下カバー体19Bにて良物受口体2、奥側不良物受口体3A、及び、手前側不良物受口体3Bのそれぞれを通過可能な点検口23が下カバー体19Bにて閉塞されている。尚、カバーKと機枠Fとからケーシングが構成されており、下カバー体19Bには、のぞき窓(図示せず)が設けられている。
【0025】
次に、制御構成について説明する。図4に示すように、マイクロコンピュータ利用の制御装置10が設けられ、この制御装置10に、両ラインセンサ5A,5Bからの各画像信号と、前記操作卓21からの操作情報とが入力されている。一方、制御装置10からは、前記ライン状光源4A,4Bを点灯させる点灯回路19に対する駆動信号と、各噴射ノズル6aへの各エアー供給をオンオフする複数個の第1電磁弁11に対する駆動信号と、2つの清掃ノズル26へのエアー供給をオンオフする2つの第2電磁弁12に対する駆動信号と、前記フィーダ用振動発生器9Aに対する駆動信号とが出力されている。
【0026】
前記制御装置10を利用して、前記透過用及び反射用のラインセンサ5A,5Bの受光情報に基づいて、米粒群kにおける不良物の存否を判別する判別手段100が構成され、この判別手段100は、米粒群kからの検出光(透過光及び反射光)つまり透過用及び反射用のラインセンサ5A,5Bの受光量がその適正光量範囲を外れた場合に、不良物の存在を判別するように構成されている。
そして、不良の判別情報に基づいて、前記両ラインセンサ5A,5Bの検出位置Jに移送した米粒群kのうちで、不良物の存在が判別された場合には、検出位置Jから前記噴射ノズル6aによるエアー噴射位置までの移送時間が経過するに伴って、落下している不良物に対して、その位置に対応する区画の各噴射ノズル6aからエアーを吹き付けて落下移動経路から分離させる。
【0027】
次に、前記案内体20の支持構造について説明する。図6〜図11に示すように、案内体20は、分割形成された前記良物受口体2と前記不良物受口体3とが、順次取り付け自在で且つ順次分解自在に組み付けられている。そして、良物受口体2が前記シュート1にて落下供給される粒状体群kの落下移動経路中に経路入り口を位置させる状態で設けられており、不良物受口体3が良物受口体2の両側に配置され、良物受口体2と不良物受口体3とが、粒状体群kの層厚さ方向に重ね合わせる形態で組み付けられるように構成され、最も装置内方がわに位置する不良物案内体3を装置側係止部としての支持ブラケット33に係止保持し、隣接するもの同士を互いに係止させることにより、順次重ね合わせる形態で組み付けられるように構成され、重ね合わせた状態の良物案内体2と不良物案内体3とを装置内方側に押圧して、その重ね合わせた状態に保持するクランプ手段38が設けられている。尚、図1及び図2に示すように、前記シュータ1には、前記収納部13Aと収納部13Bとにわたって架設された係止片15に係止させる被係止片1Aが左右の側下部にそれぞれ側方に突出する状態で設けられており、前記支持台14に設けられた締付け部15にて締付け固定される被締付け部1Bが左右の側上部にそれぞれ設けられており、メンテナンスをする際には、シュータ1は締付け部16による締付けを解除することにより取り外し可能に構成されている。
【0028】
詳述すると、図6〜図10に示すように、前記一対のフレーム31は、断面視形状がC型に形成された枠材にて構成されており、前上がり傾斜状態にケーシングの両側壁のそれぞれに配設して一対備えられ、長手方向に形成されている長孔31aが互いに対向する状態に配設されている。そして、それぞれのフレーム31には被案内部材32がフレーム31の長手方向にスライド移動自在な状態で内装されており、そのそれぞれの被案内部材32には支持枠としての左右一対の支持ブラケット33がそれぞれ長孔31aを通して固着されている。支持ブラケット33には、受口体20が奥側不良物受口体3A、良物受口体2、手前側不良物受口体3Bの順に互いに密着状態に重ね合わせた状態で載置可能に構成されている。
【0029】
図6、図7に示すように、各支持ブラケット33には、奥側不良物受口体3Aの被載置部35を載置させるための載置部33bが前方に延出されて形成されており、その載置部33bの前端には被載置部35の前端部を係止する装置側係止部としての折り曲げ33aが形成されている。
前記奥側不良物受口体3Aの両横がわには、前記載置部33bに載置させる被載置部35が奥側不良物受口体3Aの本体上面から上方に突出する舌片状に設けられており、その被載置部35前端部には、手前側不良物受口体3Bの第2被係合突起37を係合させる係合部35aが更に上方に突出して形成されている。
前記良物受口体2の両横がわには、被載置部35の後端部に係合する第1被係合突起36が側方に突出形成されており、前記手前側不良物受口体3Bの両横がわには、前記係合部35aと係合する第2被係合突起37が側方に突出形成されるとともに、上面にはクランプ手段38が設けられている。
【0030】
従って、図8に示すように、奥側不良物受口体3Aは、被載置部35を折り曲げ33aに係合させた状態で載置部33bに載置させることで係止保持され、良物受口体2は、第1被係合突起36を被載置部35の後端部に係合させるとともに良物受口体2の本体を奥側不良物受口体3Aの本体に載置することで係止保持され、手前側不良物受口体3Bは、第2被係合突起37を係合部35aに係合させるとともに手前側不良物受口体3Bの本体を良物受口体2の本体に載置することで係止保持される構成となっており、奥側不良物受口体3Aと良物受口体2と手前側不良物受口体3Bとを順次重ね合わせた状態でクランプ手段38を締め付け操作することにより、載置することで順次重ね合わせた状態となった奥側不良物受口体3A、良物受口体2、及び、手前側不良物受口体3Bを装置内方側に押圧して重ね合わせた状態に固定することができる。
【0031】
つまり、案内体20を取り外す場合は、クランプ手段38の締め付けを解除すると、手前側不良物受口体3B、良物受口体2、奥側不良物受口体3Aのそれぞれは係止保持されているだけであるので、その後は、手前側不良物受口体3B、良物受口体2、奥側不良物受口体3Aの順に工具なしで取り外すことができる。また、案内体20を装置に取り付ける場合は、取り外す場合とは逆に、奥側不良物受口体3A、良物受口体2、手前側不良物受口体3Bの順に係止保持させ、この状態でクランプ手段38を締付け操作することで完了する。
【0032】
次に、案内体20の位置調節構造について説明する。図10に示すように、案内体20を米粒群kの層厚さ方向へ位置調節案内自在に支持する位置調節手段Dが案内体20の両横側方にそれぞれ設けられ、各位置調節手段Dは、支持ブラケット33aにおける粒状体群kの列並び方向での両端部を粒状体群kの層厚さ方向に移動自在に案内する一対の前記フレーム31と、一端が支持ブラケット33aに連結され且つ他端がケーシングの外面近くに位置する状態でフレーム31に沿って配備されて、回転操作により支持ブラケット33aを螺進移動させる棒状の一対の螺進調節体39とから構成されている。また、左右に一対設けられる各螺進調節体39は、ケーシングの外面近くのケーシング内に位置する回転操作部として構成されている六角穴付き大径部40を備え、その六角穴付き大径部40を備える一端側が固定側の筒状螺部17に螺進移動するように連結され、他端側が相対回転可能で粒状体群kの層厚さ方向には一体に移動するように被案内部材32に連結されている。
【0033】
図9に示すように、左右一対のフレーム31のそれぞれ上端部は、左右一対設けられた前縦部分F2内に後方から入り込む状態でそれぞれ連結されており、機枠Fの前縦部分F2のそれぞれ前面には、六角穴付き大径部40の回転操作用工具としての六角レンチを挿脱する操作孔41が六角穴付き大径部40に対応するように開口されている。
従って、六角穴付き大径部40は前縦部分F2内に位置しており、その前縦部分F2内に位置する六角穴付き大径部40を、ケーシングの外部となる前縦部分F2の前方側から六角レンチを操作孔41に差し込んで回転操作することにより、螺進調節体39がフレーム31に対してフレーム31の長手方向に沿ってスライド移動し、この螺進調節体39のスライド移動により被案内部材32がフレーム31の長手方向に沿ってスライド移動し、フレーム31のスライド移動により支持ブラケット33上に支持された奥側不良物受口体3A、良物受口体2、及び、手前側不良物受口体3Bを一体的にフレーム31の長手方向に沿ってスライド移動する。
よって、前記米粒群kの落下移動経路IKに対して良物受口体2の経路入り口がずれていた場合には、ケーシングの外側からの六角穴付き大径部40を調節操作することにより、良物受口体2の位置合わせを行うことができる。尚、六角穴付き大径部40には等間隔に目盛40aが備えられており、六角穴付き大径部40の操作量や位置を容易に判断できるように構成されている。
【0034】
〔別実施例〕
上記実施の形態では、六角穴付き大径部40の回転操作により、奥側不良物受口体3A、良物受口体2、及び、手前側不良物受口体3Bを一体的にフレーム31に沿って上下方向にスライド移動するように構成していたが、六角穴付き大径部40の回転操作により、良物受口体2のみをフレーム31に沿って上下方向にスライド移動するように構成しても良い。
【0035】
上記実施の形態では、不良物除去を行う粒状体検査装置に適用する場合について説明したが、良物除去を行う粒状体検査装置に適用してもよい。つまり、案内体を、米粒群の落下移動経路中に経路入り口が位置する1つの不良物受口体と、点検口23に対して不良物受口体の奥側に位置する奥側良物受口体と、点検口23に対して不良物受口体の手前側に位置する手前側不良物受口体との2つの良物案内体で構成する、つまり、上記実施の形態における良物受口体2を不良物受口体とし、奥側不良物受口体3Aを奥側良物受口体とし、手前側不良物受口体3Bを手前側良物受口体とする。そして、不良の判別情報に基づいて、前記両ラインセンサ5A,5Bの検出位置Jに移送した米粒群kのうちで、不良物の存在が判別されない場合、つまりは良物の場合には、その落下している良物に対して、その位置に対応する区画の各噴射ノズル6aからエアーを吹き付けて落下移動経路から分離させるように構成しても良い。
【0036】
上記実施の形態では、案内体20の不良物受口体2を奥側不良物受口体3Aと手前側不良物受口体3Bとの2つで構成したが手前側不良物受口体3Bのみで構成しても良い。この場合の支持構造は、例えば、良物受口体2の両横側がわに、良物受口体2の本体上面から上方に突出する状態に係合部を設け、その係合部に係合凸部を形成し、手前側不良物受口体3Bの両横がわには、係合凸部と係合する被係合突起を側方に突出形成し、本体上面にクランプ手段38を設けるとよい。
【0037】
上記実施の形態では、粒状体の一例として玄米や精米等の米粒としたが、粒状体としては、麦や蕎麦等の他の穀粒や、成型加工用の樹脂ピペット等の粒状物であればよい。
【0038】
上記実施の形態では、回転操作部と回転操作用工具として六角穴付き大径部40と六角レンチとしたが、例えば、十字穴付きの大径部と十字ドライバー等でも良い。
【図面の簡単な説明】
【図1】流状体検査装置の全体側面図
【図2】流状体検査装置の要部側面図
【図3】流状体検査装置の要部斜視図
【図4】制御構成のブロック図
【図5】ラインセンサの受光範囲を示す図
【図6】案内体の支持構造を示す分解側面図
【図7】案内体の支持構造を示す分解斜視図
【図8】案内体を支持した状態を示す要部側面図
【図9】回転操作部を示す側面図
【図10】案内体の支持構造を示す横断平面図
【図11】粒状体検査装置の一部切り欠き正面図
【符号の説明】
1 シュータ
2 良物受口体
3 不良物受口体
6 エアー吹き付け装置
20 案内体
31 フレーム
33 支持ブラケット
39 螺進調節体
40 六角穴付き大径部
41 操作孔
C 不良物検出手段
D 位置調節手段
IK 落下移動経路
J 検出箇所
k 米粒群
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention is directed to a granular material group transporting means for supplying a granular material group as an inspection target in a state of being layered and arranged in a plurality of rows to a defective object detection location in a falling state, and in the defective object detection location, the granular material group A defective particle detecting means for detecting, as a defective particle, a defective granular material or a foreign substance mixed in the granular material group, and arranging a good material guiding path and a defective material guiding path in a layer thickness direction of the granular material group. In the state, one of the good article guide path and the defective article guide path is detected in a state where the path entrance is located in the falling movement path of the granular material group dropped and supplied by the granular material conveying means. A guide disposed at a lower portion of the location, and separating a defective product into the defective product guide route and a non-defective product into the good product guide route based on a detection result of the defective product detection means. Separation means is housed in the casing. It was about granulate inspection apparatus.
[0002]
[Prior art]
Such a granular material inspection apparatus is used for separating a granular material group such as a rice grain group or a pellet group as an inspection target into a good product and a defective product. Defective rice grains, such as rice, and foreign substances, such as stone and glass, are detected as defective.
As a conventional example of the granular material inspection device, a chute for dropping and guiding a group of granular materials to a defective object detection position in a state of being arranged in a single layer and in a plurality of rows is provided as a granular material group conveying means, and a group of granular materials at the defective object detection position Optical detecting means for detecting a defective object is provided as a defective object detecting means, and in order to prepare a good object guiding path and a defective object guiding path in the layer thickness direction of the granular material group, the One of the article guide path and the defective article guide path is disposed at a position below the detection point in a state where the path entrance is located in the drop moving path of the group of granular materials supplied and dropped by the granular material conveying means. Is provided so that the path entrance of the good article guide path is located in the falling movement path of the group of particulates, and based on the detection result of the defective article detection means, air is blown to the group of particulates to detect the defective article. To the defective article guidance route One defective product other than the good product separation means for separating the good material guide path is provided, it had what is housed in the casing (for example, see Patent Document 1.).
Incidentally, in this conventional example, the route entrance of the good-goods guide route is located in the falling movement route of the granular material group. Some are located in the route.
[0003]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 2001-212527
[Problems to be solved by the invention]
In such a granular material inspection device, the route entrance of the good product guide route or the defective product guide route that locates the route entrance in the falling movement route of the rice flow group due to the assembly error of the guide body or the change of the inspection object, If it is not properly located in the falling movement path of the rice grain group, the rice flow group will not be able to be collected properly on the good or bad guide path of the guide, so the good goods guide path or It is necessary to adjust the position of the defective article guide path to the falling movement path of the rice grain group so as to be appropriate. Conventionally, generally, the guide body is attached by tightening a bolt and a nut on the inner side of the casing, and in order to satisfy the above-mentioned needs, for example, for inserting the bolt, The hole on the guide body side is formed in a long hole, and the position of the guide body is changed by changing the tightening position of the bolt with respect to the long hole, and the position of the path entrance of the good article guide path or the defective article guide path with respect to the falling movement path Was adjustable.
In the case of such a position adjustment configuration, in order to adjust the position of the path entrance of the good article guide path or the defective article guide path with respect to the falling movement path, the bolts and nuts are loosened in the casing and the guide body is adjusted. It is necessary to tighten the bolts and nuts while changing the position and holding the guide body whose posture has been changed, but it is necessary to perform the positioning work of the guide body in the casing, and also tighten the bolts and nuts If the guide is displaced on the way, the guide needs to be aligned again, and the positioning of the guide has been troublesome.
[0005]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a granular material sorting apparatus that can easily adjust the position of a good product guide path or a defective product guide path with respect to a falling movement path of rice grains.
[0006]
[Means for Solving the Problems]
2. A granular material group conveying means for supplying a group of granular materials as inspection objects in a single layer state and in a state of being arranged in a plurality of rows to a defective object detection position in a falling state, and the granular material group at the defective object detection position. A defective particle detecting means for detecting a defective granular material of the group or a foreign substance mixed in the granular material group as a defective, a good-goods guide path and a defective-goods guide path in a layer thickness direction of the granular material group; In the state where the entrance of the path is located in the falling movement path of the granular material group supplied by the granular material conveying means, one of the good article guiding path and the defective article guiding path is provided in a line. A guide disposed at a location below the detection location, and based on a detection result of the defective detection means, a defective is provided on the defective product guide path and a good product other than the defective product is provided on the good product guide path. Separation means for separation is stored in the casing In granulate inspection device,
In the whole guide body or the guide body, a path forming portion that locates a path entrance in the falling movement path of the good article guide path and the defective article guide path is a layer thickness of the granular body group. Position adjustment means for supporting the position in the vertical direction is provided, and an operation unit of the position adjustment means is configured to be operable from outside the casing.
[0007]
In other words, the entire guide body, or a route forming portion where the route entrance is located in the falling movement route of the good product guiding route and the defective product guiding route (the good product guiding route is located in the middle of the falling moving route. The case is a route forming portion of the guide body that forms a good product guide route. If the defective product guide route is located in the middle of the falling movement route, it is a route forming portion of the guide body that forms a defective product guide route. ) Can be adjusted in the layer thickness direction of the granular body group by the position adjusting means. And since the operation of the position adjusting means can be operated from the outside of the casing, the simple operation of handling the position adjusting means from the outside of the casing allows the good guide body path or the defective article guide path with respect to the falling movement path. The position can be adjusted so that the path entrance is properly located. Accordingly, when the position of the entrance of the good or defective guide route with respect to the falling movement path is displaced, the position can be adjusted by operating the position adjusting means from outside the casing. It has been possible to obtain a granular material inspection device that can easily adjust the position of the guide route or the defective product guide route.
[0008]
According to a second aspect of the present invention, the position adjusting means guides both ends of the support frame supporting the guide body in the direction in which the granular material groups are arranged in a row in the layer thickness direction of the granular material group. A guide body, and a pair of screws that are provided along the guide body with one end connected to the support frame and the other end located near the outer surface of the casing, and configured to rotate the support frame by a rotation operation. And the operating part of the position adjusting means is configured as a rotary operating part located near the outer surface of the casing of the screw adjusting body.
That is, when adjusting the position of the entire guide body or the path forming portion where the path entrance is located in the falling movement path in the guide body in the layer thickness direction of the granular body group, the rotation operation unit located near the outer surface of the casing is required. It can be performed by operating. Further, by operating the rotation operating portion of one of the pair of screw adjusters, the one end side of the granular member group in the row forming direction in the path forming portion is set to the layer thickness of the particle group. The other end side in the row arrangement direction of the particulate group in the path forming portion can be changed in the layer thickness of the particulate group by operating the rotation operating part of the other screw adjusting body. The position can be changed in the vertical direction, and if necessary, the inclination of the entire guide body or the path forming portion that locates the path entrance in the falling movement path, that is, the inclination of the granular body group in the row direction is also Can be adjusted. Further, since the position adjusting means is adjusted by adjusting the amount of screwing by the screw adjusting body, fine adjustment can be easily performed, and a granular material inspection apparatus which can further easily adjust the position of the guide can be obtained.
[0009]
According to a third aspect of the present invention, the operating portion of the position adjusting means is located in the casing near an outer surface of the casing, and the casing has an opening for inserting and removing a rotary operation tool of the operating portion. It is characterized by:
That is, when operating the operation unit, the operation unit can be operated with the rotary operation tool inserted from the operation hole, and the operation of the operation unit is facilitated.
[0010]
According to a fourth aspect of the present invention, the guide body is divided and formed into a good product guide path forming portion forming the good product guide route and a defective product guide path forming portion forming the defective product guide route. The good product guide path forming portion and the defective product guide path forming portion are assembled to the supporting frame so that they can be sequentially attached and sequentially disassembled.
That is, when it is necessary to attach and detach the guide body from the device due to maintenance work such as cleaning work, not treating the guide body as a whole, but handling a plurality of path forming portions smaller than the entire guide body one by one, Since the guides can be sequentially attached and disassembled, the guides can be easily attached and disassembled in the inspection work. Further, since the guides need only be cleaned for a plurality of divided paths, the cleaning work is also easy. Thus, a granular material inspection device in which the guide body is easy to handle can be obtained.
[0011]
According to a fifth aspect of the present invention, the good product guide path forming portion and the defective product guide path forming portion lock and hold a portion positioned most inward of the apparatus to the support frame, and lock adjacent components to each other. By pressing, the good guide path forming portion and the defective guide path forming portion in a superposed state are pressed inwardly into the apparatus, and the superposed portions are superposed. Characterized in that a clamp means for holding the clamped state is provided.
That is, the good-goods guide path forming portion and the defective-goods guide path forming portion constituting the guide body can be assembled by locking the supporting frame and an adjacent one. The object guide path forming portions can be accurately maintained in a superimposed state, and the assembling work of the guide can be further simplified.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the granular material inspection device according to the present invention is applied to a granular material inspection device that performs defective detection and defective removal by using a group of rice particles, such as brown rice or polished rice, as an example of a particle group. The case in which it is performed will be described with reference to the drawings.
[0013]
As shown in FIGS. 1 and 2, a wide and plate-shaped chute 1 serving as a granular material group conveying means is installed at a predetermined angle (for example, 60 degrees) with respect to a horizontal plane. The rice grains k conveyed and supplied from the storage tank 7 provided by the feeder 9 are guided downward in a state where the upper surface of the chute 1 is arranged in a plurality of rows in the horizontal direction (see FIG. 3). Since FIG. 3 is an explanatory diagram of the operation, the arrangement of the device configuration is different from FIGS. 1 and 2 in some places. Here, the shooter 1 is a plane shooter formed on a flat guide surface over the entire width in the width direction. In the shooter 1, the purpose is to transfer the particles in a single layer state. However, even if the particles partially overlap depending on the flow state to form a two-layer state, the concept of the single layer state is included.
[0014]
The storage tank 7 stores a rice grain group k supplied from an external rice mill or the like, and a good or defective product that is re-sorted after the primary sorting process of the rice grain group k from the outside. The tank 7 is formed in a tapered cylindrical shape toward the lower end, and the supply amount of the rice grains k dropped from the storage tank 7 onto the feeder 9 to the shooter 1 is changed by changing the transport speed of the rice grains k by the vibration of the feeder 9. Adjusted. Note that normal rice grains are good, and defective rice grains such as colored rice and foreign matters such as stone and glass are defective.
[0015]
As shown in FIG. 3, in a falling movement path IK in which the rice grain group k is moved and dropped from the lower end of the chute 1, a defective object detecting portion C (hereinafter, referred to as a defective object detecting portion C) which detects the presence or absence of a defective object. J is simply set. The rice grain group k is configured to be conveyed so as to pass through the detection portion J formed wide along the width direction while being spread in the width direction.
[0016]
A front side linear light source 4B illuminating the front side (left side in FIG. 2) of the falling movement path IK, and a rear side linear light source 4A illuminating the rear side (right side in FIG. 2) of the falling movement path IK are provided. ing. Diffusion transmission plates 18A and 18B are disposed on the path of the illumination light connecting the linear light sources 4A and 4B and the detection point J, respectively, and cover the back side and part of the side of the linear light sources 4A and 4B. In this state, the curved diffuse reflection plates 20A and 20B having matte white paint on the inner surface are arranged. The illuminating means 4 for illuminating the detection position J with the two linear light sources 4A and 4B is configured.
[0017]
A front-side line sensor 5B that receives reflected light from the front-side linear light source 4B reflected on the front side of the detection location J, and illumination light from the rear-side linear light source 4A detects the detection location J. A rear-side line sensor 5A for receiving the light reflected on the rear side is provided, and the light-receiving means 5 for receiving the light from the detection point J is constituted by the two line sensors 5A and 5B.
Each of the linear light sources 4A and 4B includes a lower light source that illuminates the detection location J from obliquely below so as to illuminate the rice grain group k from a plurality of directions inclined with respect to the light receiving direction of each of the line sensors 5A and 5B. And an upper light source that illuminates the detection location J from obliquely above. The detection location J is thus illuminated from different directions by changing the illumination angle of the illumination light, and even if the rice grain group k is shifted laterally from the normal detection location J, the illumination is preferably performed in a uniform state as much as possible. I can do it.
[0018]
As shown in FIG. 5, the two line sensors 5A and 5B each include a plurality of light receiving elements 5a serving as a plurality of light receiving units for receiving light from the wide detection portion J along the width direction of the detection portion J. It is configured to be juxtaposed. In other words, the plurality of light receiving elements 5a whose light receiving target ranges are ranges p (for example, about one-tenth of the size of rice grains) smaller than the size of each rice grain of the rice grain group k are used as the wide detection points J. In line with each other.
Each of the line sensors 5A and 5B includes a monochrome CCD sensor unit 50 in which the light receiving elements 5a are arranged in a straight line, and an image of the rice grain group k at the detection location J on each of the light receiving elements 5a of the CCD sensor. The optical system 51 forms an image. For example, in FIG. 3, each light receiving information is sequentially extracted from each light receiving element 5a from the right end side to the left end side of the detection point J.
[0019]
A projection member 8 is disposed in the light receiving direction of each of the line sensors 5A and 5B and at a position on the back side of the detection point J and projects light toward each of the line sensors 5A and 5B. The projection member 8 includes a plurality of LED light-emitting elements 80 arranged in a dense state along the width direction of the detection location J, and a light-projecting side of an area where the plurality of LED light-emitting elements 80 are installed. And a diffusion plate 81 for diffusing the light emitted by the plurality of LED light emitting elements 80.
[0020]
As shown in FIG. 2, the front-side linear light source 4B and the front-side line sensor 5B are stored in one storage portion 13B, and the rear-side linear light source 4A and the rear-side line sensor 5A are stored in the other storage portion 13A. The two storage portions 13A and 13B are formed as a unitary box having a common side plate. Each of the storage portions 13A and 13B has a transparent window 14A and 14B made of a plate-shaped transparent glass on the side facing the detection point J. Have. That is, the linear light sources 4A and 4B and the line sensors 5A and 5B are accommodated in the accommodating portions 13A and 13B provided with the transmission windows 14A and 14B on the side facing the detection point J, respectively. , 4B illuminate the detection location J through the transmission windows 14A, 14B, and each line sensor 5A, 5B is configured to receive light from the detection location J through the transmission windows 14A, 14B. . In addition, a defective object detection unit C configured to detect a defective particle in the rice particle group k or a foreign substance mixed in the particle group from the illuminating unit 4 and the light receiving unit 5 as a defective. Although not shown in FIG. 2, a cleaning nozzle for blowing air along the longitudinal direction (perpendicular to the plane of FIG. 2) of the surface of each transmission window 14A, 14B to remove dust and the like adhering to the window surface. 26 (see FIG. 4).
[0021]
As shown in FIG. 3, at a separation point on the lower side of the detection path J from the detection point J of the falling movement path IK, defective substances such as rice grains and foreign substances determined to be defective based on the received light information at the detection point J are removed. An air blowing device 6 for blowing air to separate the falling moving route IK from the falling moving route IK is provided. Are arranged side by side in a state corresponding to each of the sections divided into a plurality of sections, and the ejection nozzle 6a of the section in which a defective object is present is operated.
Therefore, based on the detection result of the defective object detecting means C, the lower end portion of the chute 1 is separated by the air blowing device 6 for separating the defective item into the defective item guide path and separating the non-defective item into the non-defective item guide path. The group of rice grains k falling along the falling movement path IK travels directly without receiving the air blowing from the spray nozzle 6a and enters the good product guiding path, and the rice grains k received the air blowing. It is configured such that it is separated from the falling movement path IK of the group k and is separated into a defective entering the defective guide path.
[0022]
As shown in FIG. 6, the guide body 20 includes a good-goods receiving body 2 as a good-goods guide path forming part that forms a good-goods guide path, and a defective-goods guide path forming part that forms a bad-goods guide path. The defective port 3 is formed separately from the defective port 3, and the defective port 3 is located behind the good port 2 with respect to an inspection port 23 (see FIG. 1) described later. It is composed of a side defective receiving port 3A and a near-side defective receiving port 3B located on the front side of the good receiving port 2. The good-goods receptacle 2 has its path entrance positioned in the falling movement path IK of the rice grain group k, and the good-goods receptacle 2 formed into a tubular shape elongated in the width direction is formed by the layer thickness of the rice grain group k. It is arranged so as to be sandwiched between the back side defective receiving body 3A and the near side defective receiving body 3B in the vertical direction.
[0023]
Therefore, the good product falls directly on the good product receiving body 2 along the falling movement route IK, and the defective product separated from the falling movement route IK of the rice grain group k by the blowing of the air passes through the falling movement route IK. On the other hand, the rice grains guided to the front side defective receptacle 3B located on the side opposite to the injection nozzle 6a and bounced off the surrounding members, and the rice grains falling through the back side of the shooter 1 are the back side. It is configured to be received by the defective receiving body 3A. As shown in FIGS. 1 and 11, the good product received by the good product receiving body 2 is discharged from the route exit of the good product guide route, collected by the good product recovery body W1 located below, and Defective objects received by the side defective object receiving body 3A and the near side defective object receiving body 3B are discharged from the path exit side of the defective object guiding path and collected by the defective object collecting body W2 located below. It is configured as follows.
[0024]
As shown in FIGS. 1 and 11, an operation console 21 for displaying and inputting information is installed on an inclined portion F1 located in the upper front part of the machine frame F, and the feeder is mounted on a support table 14 provided at the rear of the apparatus. 9 is provided with a vibration generator 9A. The lower portion of the chute 1 is supported by the storage portions 13A and 13B, and the upper portion is fastened and fixed to the support base 14. The guide body 20 is supported by a frame 31 as a guide body extending from the front vertical portion F2 to the rear vertical portion F3 of the machine frame F. An inspection port 23 for the guide 20 is formed in a wall of the cover K in the layer thickness direction of the granular material group k. That is, a cover K as a wall covering the outer surface of the apparatus is attached to the machine frame F, and an upper cover body 19A that can swing open and close around a horizontal fulcrum located at an upper portion is provided on an upper front surface of the cover K. A removable lower cover body 19B is attached to the lower front part of the cover K, and the good-goods receiving body 2 and the back-side defective object receiving part are provided by the lower cover body 19B attached to the lower front part of the cover K. The inspection port 23 that can pass through each of the body 3A and the front-side defective object receiving body 3B is closed by the lower cover body 19B. Note that a casing is constituted by the cover K and the machine frame F, and the lower cover body 19B is provided with a viewing window (not shown).
[0025]
Next, the control configuration will be described. As shown in FIG. 4, a control device 10 using a microcomputer is provided. The control device 10 receives image signals from both line sensors 5A and 5B and operation information from the console 21 as input. I have. On the other hand, from the control device 10, a drive signal to the lighting circuit 19 for lighting the linear light sources 4A and 4B, and a drive signal to the plurality of first solenoid valves 11 for turning on and off each air supply to each injection nozzle 6a. A drive signal for the two second solenoid valves 12 for turning on and off the air supply to the two cleaning nozzles 26 and a drive signal for the feeder vibration generator 9A are output.
[0026]
Utilizing the control device 10, a judging means 100 for judging the presence or absence of a defective in the rice grain group k based on the light receiving information of the transmission and reflection line sensors 5A and 5B is constituted. When the detection light (transmitted light and reflected light) from the rice grain group k, that is, the amount of light received by the transmission and reflection line sensors 5A and 5B is out of the proper light amount range, the presence of a defective object is determined. Is configured.
Then, based on the defect discrimination information, when it is determined that there is a defective one among the rice grain groups k transferred to the detection positions J of the two line sensors 5A and 5B, the detection position J determines the injection nozzle. As the transfer time to the air injection position by 6a elapses, the falling defective object is blown from each of the injection nozzles 6a in the section corresponding to the position to separate it from the falling movement path.
[0027]
Next, a support structure of the guide body 20 will be described. As shown in FIGS. 6 to 11, in the guide body 20, the good receiving port 2 and the defective receiving port 3 which are formed separately are assembled so that they can be sequentially attached and sequentially disassembled. . The good-goods receiving body 2 is provided in a state where the entrance of the path is located in the falling movement path of the granular material group k supplied and dropped by the chute 1. It is arranged on both sides of the mouth body 2, and is configured such that the good-goods receiving body 2 and the defective-goods receiving body 3 are assembled in a form of being overlapped in the layer thickness direction of the granular material group k. The defect guide body 3 located on the crochet is locked and held by a support bracket 33 as a device-side locking portion, and the adjacent ones are locked to each other so that they are assembled in a form of being sequentially superimposed. Further, a clamp means 38 is provided for pressing the good-goods guide body 2 and the defective-goods guide body 3 in the superimposed state toward the inside of the apparatus and holding the superimposed state. As shown in FIGS. 1 and 2, the shooter 1 is provided with locked pieces 1 </ b> A to be locked to locking pieces 15 erected over the storage portions 13 </ b> A and 13 </ b> B at the lower left and right sides. The parts to be tightened 1B which are provided so as to protrude to the side and are tightened and fixed by the tightening part 15 provided on the support base 14 are provided at the upper left and right sides, respectively. The shooter 1 is configured to be detachable by releasing the tightening by the tightening portion 16.
[0028]
More specifically, as shown in FIGS. 6 to 10, the pair of frames 31 is formed of a frame member having a C-shaped cross-sectional shape, and is provided on both side walls of the casing in an upwardly inclined state. A pair of slots are provided in each case, and the slots 31a formed in the longitudinal direction are arranged so as to face each other. A guided member 32 is mounted on each frame 31 so as to be slidable in the longitudinal direction of the frame 31. Each guided member 32 has a pair of left and right support brackets 33 as support frames. Each is fixed through a long hole 31a. On the support bracket 33, the receptacle 20 can be placed in a state where the back side defective port 3A, the good port 2 and the near side defective port 3B are superimposed on each other in order. It is configured.
[0029]
As shown in FIGS. 6 and 7, a mounting portion 33 b for mounting the mounting portion 35 of the back side defective receptacle 3 </ b> A is formed on each support bracket 33 so as to extend forward. A bent portion 33a is formed at the front end of the mounting portion 33b as a device-side locking portion for locking the front end of the mounted portion 35.
On both sides of the back side defective receiving body 3A, a tongue piece on which a mounting portion 35 to be mounted on the mounting portion 33b protrudes upward from the upper surface of the main body of the back side defective receiving body 3A. At the front end of the receiving portion 35, an engaging portion 35a for engaging the second engaged projection 37 of the near-side defective object receptacle 3B is formed so as to protrude further upward. ing.
On both sides of the good-goods receiving body 2, a first engaged protrusion 36 that engages with the rear end of the placement portion 35 is formed to protrude laterally, and the near-side defective object is formed. On both sides of the receptacle 3B, a second engaged projection 37 that engages with the engaging portion 35a is formed to protrude laterally, and a clamp means 38 is provided on the upper surface.
[0030]
Therefore, as shown in FIG. 8, the back side defective receiving object 3A is locked and held by placing the placed portion 35 on the placing portion 33b in a state where the placed portion 35 is engaged with the bent portion 33a. The object receptacle 2 engages the first engaged projection 36 with the rear end of the placement portion 35 and mounts the main body of the good object receptacle 2 on the main body of the back side defective object receptacle 3A. The front-side defective object receiving body 3B engages the second engaged projection 37 with the engaging portion 35a and holds the main body of the near-side defective object receiving body 3B at a good object receiving position. It is configured to be locked and held by being placed on the main body of the mouth body 2, and the back side defective port 3 A, the good port 2, and the near side defective port 3 B are sequentially stacked. By tightening the clamp means 38 in the aligned state, the rear side defective receiving port body 3A and the non-defective receiving section 3A, which are placed one on top of the other, Body 2, and can be fixed in a state superimposed by pressing the front-side defect product receptacle body 3B in the apparatus inward.
[0031]
In other words, when the guide body 20 is to be removed, when the tightening of the clamp means 38 is released, each of the front-side defective receptacle 3B, the good receptacle 2, and the rear defective receptacle 3A is locked and held. After that, it can be removed in this order without any tools in the order of the near-side defective receptacle 3B, the good defective receptacle 2, and the far-side defective receptacle 3A. When the guide body 20 is attached to the apparatus, contrary to the case where the guide body 20 is removed, the back side defective receptacle 3A, the good receptacle 2, and the near side defective receptacle 3B are locked and held in this order. In this state, the operation is completed by tightening the clamp means 38.
[0032]
Next, the position adjusting structure of the guide body 20 will be described. As shown in FIG. 10, position adjusting means D for supporting the guide body 20 so as to freely adjust the position in the layer thickness direction of the rice grain group k are provided on both lateral sides of the guide body 20, respectively. Is a pair of the frames 31 for guiding both ends in the row direction of the group of granular bodies k in the support bracket 33a so as to be movable in the layer thickness direction of the group of granular bodies k, and one end is connected to the support bracket 33a; It is provided along the frame 31 with the other end located near the outer surface of the casing, and is constituted by a pair of rod-shaped screw-adjustment bodies 39 for screw-moving the support bracket 33a by a rotation operation. Further, each of the screw advancement members 39 provided on the left and right sides has a large-diameter portion 40 with a hexagonal hole configured as a rotary operation portion located in the casing near the outer surface of the casing, and the large-diameter portion with a hexagonal hole. The one end provided with the guide member 40 is connected to the cylindrical screw portion 17 on the fixed side so as to advance in a screwed manner, and the other end is rotatable relative to each other and moves integrally in the layer thickness direction of the granular material group k. 32.
[0033]
As shown in FIG. 9, the upper end portions of the pair of left and right frames 31 are connected to each other in a state of entering from the rear into the pair of left and right front vertical portions F2, respectively. An operation hole 41 for inserting and removing a hexagon wrench as a tool for rotating the large-diameter portion 40 with a hexagonal hole is formed on the front surface so as to correspond to the large-diameter portion 40 with a hexagonal hole.
Therefore, the large-diameter portion 40 with a hexagonal hole is located in the front vertical portion F2, and the large-diameter portion 40 with a hexagonal hole located in the front vertical portion F2 is located in front of the front vertical portion F2 that is outside the casing. By inserting a hexagon wrench into the operation hole 41 from the side and rotating it, the screw adjustment body 39 slides with respect to the frame 31 along the longitudinal direction of the frame 31, and the screw movement adjustment body 39 slides The guided member 32 slides along the longitudinal direction of the frame 31, and the back side defective receiving object 3 </ b> A, the good receiving object 2, which is supported on the support bracket 33 by the sliding movement of the frame 31, and the near side The side defect receiving body 3B is integrally slid along the longitudinal direction of the frame 31.
Therefore, when the path entrance of the good-goods receptacle 2 is displaced with respect to the falling movement path IK of the rice grain group k, the large-diameter portion 40 with a hexagonal hole from the outside of the casing is adjusted to operate. The positioning of the good-goods receptacle 2 can be performed. The large-diameter portion 40 with hexagonal holes is provided with scales 40a at regular intervals so that the operation amount and the position of the large-diameter portion 40 with hexagonal hole can be easily determined.
[0034]
(Another embodiment)
In the above embodiment, by rotating the large-diameter portion 40 with a hexagonal hole, the rear-side defective port 3A, the good port 2 and the front-side defective port 3B are integrated into the frame 31. Is configured to slide up and down along the vertical axis. However, by rotating the large-diameter portion 40 with a hexagonal hole, only the good-quality receptacle 2 is slid up and down along the frame 31. You may comprise.
[0035]
In the above-described embodiment, the case where the present invention is applied to the granular material inspection device that removes a defective object has been described. However, the present invention may be applied to a granular material inspection device that removes a good object. In other words, the guide body is provided with one defective object receiving body in which the path entrance is located in the falling movement path of the rice grain group, and a back good object receiving object located on the back side of the defective object receiving body with respect to the inspection port 23. It is composed of two good-goods guides: a mouth body and a front-side defective-goods receiving body located on the front side of the defective-goods receiving body with respect to the inspection opening 23, that is, the good-goods receiving body in the above embodiment. The mouth body 2 is defined as a defective receptacle, the back defective receptacle 3A is defined as a back good receptacle, and the front defective receptacle 3B is defined as a front good receptacle. Then, based on the defect determination information, if the presence of a defective product is not determined in the rice grain group k transferred to the detection positions J of the two line sensors 5A and 5B, that is, if the product is a good product, Air may be blown from the ejection nozzles 6a of the section corresponding to the position of the falling good product to separate it from the falling movement path.
[0036]
In the above-described embodiment, the defective receptacle 2 of the guide body 20 is composed of two parts, the rear defective receptacle 3A and the front defective receptacle 3B, but the front defective receptacle 3B. It may be constituted only by. In the support structure in this case, for example, an engagement portion is provided on both sides of the good-goods receiving body 2 so as to protrude upward from the upper surface of the main body of the good-goods receiving body 2, and is engaged with the engaging portion. A mating projection is formed, and an engaging projection that engages with the engaging projection is formed on both sides of the front-side defective receptacle 3B so as to protrude laterally. It is good to provide.
[0037]
In the above embodiment, rice grains such as brown rice or polished rice were used as an example of the granular body.However, as the granular body, other grains such as barley and buckwheat, and granular substances such as a resin pipette for molding processing may be used. Good.
[0038]
In the above embodiment, the rotary operation unit and the rotary operation tool are the large-diameter part 40 with hexagonal hole and the hexagonal wrench. However, for example, a large-diameter part with cross-hole and a cross driver may be used.
[Brief description of the drawings]
FIG. 1 is an overall side view of a fluid inspection apparatus. FIG. 2 is a side view of an essential part of the fluid inspection apparatus. FIG. 3 is a perspective view of an essential part of the fluid inspection apparatus. FIG. 4 is a block diagram of a control configuration. 5 is a view showing a light receiving range of the line sensor. FIG. 6 is an exploded side view showing a support structure of the guide. FIG. 7 is an exploded perspective view showing a support structure of the guide. FIG. 8 is a state in which the guide is supported. FIG. 9 is a side view showing a rotary operation unit. FIG. 10 is a cross-sectional plan view showing a support structure of a guide body. FIG. 11 is a partially cutaway front view of a granular material inspection device. ]
REFERENCE SIGNS LIST 1 shooter 2 good receiving part 3 defective receiving part 6 air blowing device 20 guide body 31 frame 33 support bracket 39 screw advancement part 40 large-diameter portion 41 with hexagonal hole 41 operation hole C defective detection means D position adjustment means IK Falling movement path J Detection point k Rice grain group

Claims (5)

検査対象物としての粒状体群を一層状態で且つ複数列に並ぶ状態で不良物検出箇所に落下状態で供給する粒状体群搬送手段、前記不良物検出箇所において、前記粒状体群のうちの不良の粒状体又はその粒状体群内に混入する異物を不良物として検出する不良物検出手段、良物案内経路と不良物案内経路とを前記粒状体群の層厚さ方向に並ぶ状態で備えて、それら良物案内経路と不良物案内経路とのうちの一方を前記粒状体搬送手段にて落下供給される粒状体群の落下移動経路中に経路入り口を位置させる状態で前記検出箇所の下方側箇所に配置される案内体、及び、前記不良物検出手段の検出結果に基づいて、不良物を前記不良物案内経路に且つ不良物以外の良物を前記良物案内経路に分離する分離手段が、ケーシング内に収納された粒状体検査装置であって、
前記案内体の全体、又は、前記案内体のうちで前記良物案内経路と前記不良物案内経路とのうちの前記落下移動経路中に経路入り口を位置させる経路形成部分を、前記粒状体群の層厚さ方向に位置調節自在に支持する位置調節手段が設けられ、
その位置調節手段の操作部が、前記ケーシングの外部より操作可能に構成されている粒状体検査装置。
A granular material group transporting means for supplying the granular material groups as inspection objects in a single layer state and in a state of being arranged in a plurality of rows to a defective object detection location in a falling state; Defect detecting means for detecting as a defective a foreign material mixed in the granular material or the granular material group, a good product guide path and a defective product guide path provided in a state where they are arranged in the layer thickness direction of the granular material group. One of the good-goods guide path and the defective-goods guide path is positioned on the lower side of the detection point in a state where the path entrance is located in the drop moving path of the granular material group supplied and dropped by the granular material transporting means. A guide disposed at a location, and separating means for separating a defective product into the defective product guide route and a non-defective product into the good product guide route based on a detection result of the defective product detection device. , Granular material stored in the casing A 査 apparatus,
The entirety of the guide body, or a path forming portion that locates a path entrance in the falling movement path of the good article guide path and the defective article guide path in the guide body, Position adjusting means for supporting the position in the layer thickness direction is provided,
A granular material inspection device, wherein an operation unit of the position adjusting means is configured to be operable from outside the casing.
前記位置調節手段が、前記案内体を支持する支持枠における前記粒状体群の列並び方向での両端部を前記粒状体群の層厚さ方向に移動自在に案内する一対のガイド体と、一端が前記支持枠に連結され且つ他端が前記ケーシングの外面近くに位置する状態で前記ガイド体に沿って配備されて、回転操作により前記支持枠を螺進移動させる一対の螺進調節体とから構成され、その位置調節手段の前記操作部が、前記螺進調節体の前記ケーシングの外面近くに位置する回転操作部として構成されている請求項1記載の粒状体検査装置。A pair of guides, wherein the position adjusting means guides both ends of the support frame supporting the guides in the row direction of the granular body group in a layer thickness direction of the granular body group; Are connected to the support frame and the other end is disposed along the guide body with the other end located near the outer surface of the casing, and a pair of screw adjustment bodies for screwing the support frame by a rotation operation. 2. The granular material inspection device according to claim 1, wherein the operation unit of the position adjustment unit is configured as a rotation operation unit located near an outer surface of the casing of the screw advancement unit. 前記位置調節手段の前記操作部が、前記ケーシングの外面近くでケーシング内に位置され、前記ケーシングに、前記操作部の回転操作用工具を挿脱する操作孔が開口されている請求項2記載の粒状体検査装置。3. The operation unit according to claim 2, wherein the operation unit of the position adjustment unit is located in the casing near an outer surface of the casing, and the casing has an operation hole for inserting and removing a rotation operation tool of the operation unit. Granular body inspection device. 前記案内体が、前記良物案内経路を形成する良物案内経路形成部分と前記不良物案内経路を形成する不良物案内経路形成部分とに分割形成され、
前記案内体を支持する前記支持枠に対して、前記良物案内経路形成部分と前記不良物案内経路形成部分とが、順次取り付け自在で且つ順次分解自在に組み付けられている請求項1〜3のいずれか1項に記載の粒状体検査装置。
The guide body is divided and formed into a good product guide path forming portion forming the good product guide route and a defective product guide path forming portion forming the defective product guide route,
The said good thing guide path formation part and the bad thing guide path formation part are assembled | attached to the said support frame which supports the said guide body so that it can be attached sequentially and can be disassembled sequentially. A granular material inspection device according to any one of the preceding claims.
前記良物案内経路形成部分と前記不良物案内経路形成部分とが、最も装置内方がわに位置するものを前記支持枠に係止保持し、隣接もの同士を互いに係止させることにより、順次重ね合わせる形態で組み付けられるように構成され、
重ね合わせた状態の前記良物案内経路形成部分と前記不良物案内経路形成部分とを装置内方側に押圧して、その重ね合わせた状態に保持するクランプ手段が設けられている前記請求項4に記載の粒状体検査装置。
The good product guide path forming portion and the defective product guide path forming portion lock and hold the most inwardly located portion of the apparatus in the support frame, and lock the adjacent ones together, thereby sequentially. It is configured to be assembled in the form of overlapping,
5. The clamp device according to claim 4, further comprising a clamp for pressing the good product guide path forming portion and the defective product guide route forming portion in an overlapped state toward the inside of the apparatus and holding the overlapped state. 2. The granular material inspection device according to 1.
JP2002331070A 2002-11-14 2002-11-14 Granule testing apparatus Pending JP2004160401A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006247490A (en) * 2005-03-09 2006-09-21 Kubota Corp Particulate sorting apparatus
JP2011041872A (en) * 2009-08-19 2011-03-03 Toyo Glass Co Ltd Matter discrimination device, and matter sorting device
CN103495563A (en) * 2013-10-08 2014-01-08 合肥美亚光电技术股份有限公司 Equipment and method for sorting materials for plurality of times
CN110153026A (en) * 2019-05-21 2019-08-23 江苏理工学院 A kind of ball size detection sorter

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006247490A (en) * 2005-03-09 2006-09-21 Kubota Corp Particulate sorting apparatus
JP4733409B2 (en) * 2005-03-09 2011-07-27 株式会社クボタ Granule sorter
JP2011041872A (en) * 2009-08-19 2011-03-03 Toyo Glass Co Ltd Matter discrimination device, and matter sorting device
CN103495563A (en) * 2013-10-08 2014-01-08 合肥美亚光电技术股份有限公司 Equipment and method for sorting materials for plurality of times
CN103495563B (en) * 2013-10-08 2016-01-20 合肥美亚光电技术股份有限公司 The repeatedly equipment of sorting material and method
CN110153026A (en) * 2019-05-21 2019-08-23 江苏理工学院 A kind of ball size detection sorter

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