JP2011039901A - Nesting apparatus - Google Patents

Nesting apparatus Download PDF

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JP2011039901A
JP2011039901A JP2009188207A JP2009188207A JP2011039901A JP 2011039901 A JP2011039901 A JP 2011039901A JP 2009188207 A JP2009188207 A JP 2009188207A JP 2009188207 A JP2009188207 A JP 2009188207A JP 2011039901 A JP2011039901 A JP 2011039901A
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rule
arrangement
figures
component
adjacent
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Hitoshi Tamamura
仁 玉村
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Murata Machinery Ltd
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Murata Machinery Ltd
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<P>PROBLEM TO BE SOLVED: To provide a nesting apparatus which performs a nesting process resulting in an improved yield, a process time reduction, and a process stability, by taking advantage of an adjacent edge sharing configuration and a space providing configuration, and by reducing defects. <P>SOLUTION: As an arrangement setting rule R, the nesting apparatus utilizes an adjacent edge sharing rule Ra, a space providing and arranging rule Rb, or a combined rule Rc for selecting either the rule Ra or the rule Rb depending on condition. By applying the adjacent edge sharing rule Ra to adjacent edges of component figures Ms that are arranged side by side, an edge indicating a circumference of a component board material display portion Mt of the other component figure M is overlapped on an edge indicating a circumference of a tool display portion of one component figure M. By applying the space providing and arranging rule Rb, a space is inserted between the component figures Ms arranged side by side. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、パンチプレス機を制御する加工プログラムの自動プログラミング装置等において、素材板材の図形に対して部品図形を配置するネスティング装置に関する。   The present invention relates to a nesting device that arranges component graphics with respect to graphics of a material plate material in an automatic programming device or the like of a machining program for controlling a punch press machine.

パンチプレスにより素材板材から部品板材を切り取る場合、その加工は、部品板材の外周に沿って、パンチ位置をずらせながらパンチ加工を繰り返すことにより行われる。このような切り取り加工の形態として、図7に示すように、隣合う部品板材MR間に間隔を開けずに加工する隣接辺共通化形態と、図8に示すように部品板材MR間に間隔を開ける間隔付与形態とがある。   When a component plate material is cut out from a material plate material by a punch press, the processing is performed by repeating punch processing while shifting the punch position along the outer periphery of the component plate material. As a form of such a cutting process, as shown in FIG. 7, the adjacent side common form processing without opening a space between the adjacent component plate materials MR, and the interval between the component plate materials MR as shown in FIG. There is an interval giving form that can be opened.

いずれの場合も、自動プログラミング過程のネスティングでは、部品板材MRの周囲に工具配置部Mtを設けた図形である部品図形Mを、素材板材の図形Wに対して配置する。ただし、図7の隣接辺共通化形態では、部品板材MRの一辺または2辺が、素材板材の外周辺や、先に切り取られた辺と共通化され、後に加工する部品板材MRでは共通化辺cの加工を行わない。そのため、加工を行わない共通化辺cについては、部品図形Mは工具が配置されていないものとする。   In any case, in the nesting of the automatic programming process, the part figure M, which is a figure provided with the tool placement portion Mt around the part board material MR, is arranged with respect to the figure W of the material board material. However, in the adjoining side common form of FIG. 7, one or two sides of the component plate material MR are shared with the outer periphery of the material plate material or the previously cut out side, and in the component plate material MR to be processed later, the common side is used. c is not processed. Therefore, it is assumed that no tool is arranged in the part figure M for the common side c that is not processed.

特開2003−71580号公報JP 2003-71580 A 特開2004−318352号公報JP 2004-318352 A 特開平11−57883号公報Japanese Patent Laid-Open No. 11-57883

図7のような隣接辺共通化形態は、部品板材MR間に間隔を開けないため、歩留りが良いという利点がある。しかし、端材部の打ち潰し加工に時間がかかるという問題がある。すなわち、部品板材MRと素材板材Wの外周辺との間や、隣合う部品板材MR間に、他の部品板材MRの配置が不可能な端材部Sが生じる。この端材部Sは、搬出できないときのみ、パンチ加工によって細かな屑に打ち潰す。これにより、端材はパンチプレス機のワークホルダ(図示せず)で把持する把持側辺WRaの付近だけとし、端材の搬出を容易とする。しかし、上記端材部Sの打ち潰しは、多数回のパンチ動作を繰り返すことか必要なため、加工に長い時間を要し、生産性が低下する。また、打ち潰しのパンチ回数が多いため、打ち潰し用のパンチ工具の消耗が激しい。   The adjacent side common form as shown in FIG. 7 has an advantage that the yield is good because there is no space between the component plate materials MR. However, there is a problem that it takes time to crush the end material. That is, an end material portion S in which another component plate material MR cannot be disposed is generated between the component plate material MR and the outer periphery of the material plate material W or between adjacent component plate materials MR. This end material portion S is crushed into fine debris by punching only when it cannot be carried out. As a result, the end material is only in the vicinity of the gripping side WRa gripped by a work holder (not shown) of the punch press machine, so that the end material can be easily carried out. However, the crushing of the end material portion S requires repeated punching operations many times, so that a long time is required for processing and productivity is lowered. In addition, since the number of punches for crushing is large, the consumption of the punching tool for crushing is severe.

図8のような間隔付与形態では、素材板材WRから各部品板材MRが切り取られてその切り取り穴間が桟状部分Qで繋がったスケルトン状の端材が生じる。このスケルトン状端材は、アンローダや作業者によって搬出する。そのため、打ち潰しが不要で加工時間が短くて済む。しかし、歩留りが悪いという欠点がある。また、素材板材WRの切り取り穴間や外周辺との間に生じる桟状部分Qの幅が狭い場合、スケルトン状端材の剛性が低くなり、加工途中にワークテーブル上の素材案内用のブラシやボールに引っ掛かり、加工が安定しない場合がある。このように、隣接辺共通化形態と間隔付与形態とは、いずれも利点および欠点がある。   In the form of providing a spacing as shown in FIG. 8, each component plate material MR is cut out from the material plate material WR, and a skeleton-like end material in which the cut-out holes are connected by a cross-shaped portion Q is generated. This skeleton-like end material is carried out by an unloader or an operator. Therefore, crushing is unnecessary and processing time is short. However, there is a drawback that the yield is poor. In addition, when the width of the cross-shaped portion Q generated between the cutout holes of the material plate material WR or between the outer periphery is narrow, the rigidity of the skeleton-shaped end material becomes low, and a material guide brush on the work table or the like The ball may get caught and processing may not be stable. As described above, both of the adjacent side commoning form and the spacing providing form have advantages and disadvantages.

この発明の目的は、隣接辺共通化形態と間隔付与形態との利点を生かし、欠点を少なくして、歩留りの向上、加工時間短縮、加工の安定性が得られるネスティングが可能なネスティング装置を提供することである。
この発明の他の目的は、加工の安定性により優れたネスティングが行えるようにすることである。
この発明のさらに他の目的は、打ち潰し加工をできるだけ少なくできるようにようにすることである。
この発明のさらに他の目的は、部品板材の搬出後の素材板材の平面形状がL字状になることを制限し、加工のより一層の安定性の向上と、端材の再利用の容易化を図ることである。
An object of the present invention is to provide a nesting apparatus capable of nesting by utilizing the advantages of the adjacent side commoning form and the spacing providing form, reducing the defects, improving the yield, shortening the processing time, and obtaining the processing stability. It is to be.
Another object of the present invention is to enable excellent nesting due to processing stability.
Still another object of the present invention is to make the crushing process as small as possible.
Still another object of the present invention is to limit the planar shape of the material plate after the component plate is carried out to an L shape, further improving the stability of processing and facilitating reuse of the end material. It is to plan.

この発明の構成を、実施形態に対応する図1と共に説明する。第1のネスティング装置は、素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形(M)を、素材板材の図形(W)に対して設定配置規則(R)に従って複数配置するネスティング装置であって、前記設定配置規則(R)を次のように定めたことを特徴とする。
すなわち、この設定配置規則(R)を、隣り合って配置される部品図形(M)の隣接辺(c)につき、一方の部品図形(M)における工具表示部(Mt)の外周を示す辺に、他方の部品図形(M)における部品板材表示部(Mp)の外周を示す辺を重ねる配置形態とする隣接辺共通化規則(Ra)と、隣り合って配置される部品図形(M)の間に間隔を開ける配置形態とする間隔付与配置規則(Rb)と、一枚の素材板材の図形(W)に対して3つ以上の部品図形(M)の配置を行うにつき、前記隣接辺共通化規則(Ra)を用いる配置と、前記間隔付与配置規則(Rb)を用いる配置とを、設定区別基準に従って区別して併用する併用規則(Rc)とを有するものとする。
The structure of this invention is demonstrated with FIG. 1 corresponding to embodiment. The first nesting device sets a part figure (M), which is a figure in which a tool used for punching is arranged around a part board cut out from a material board by punching, to the figure (W) of the material board A nesting device for arranging a plurality of arrangements according to the arrangement rule (R), wherein the set arrangement rule (R) is defined as follows.
That is, the set arrangement rule (R) is set to the side indicating the outer periphery of the tool display portion (Mt) in one part graphic (M) for the adjacent side (c) of the part graphic (M) arranged adjacent to each other. , Between the adjacent side common rule (Ra) and the adjacent part graphic (M) arranged to overlap the sides indicating the outer periphery of the component plate material display part (Mp) in the other part graphic (M) The adjacent side commonality is used when three or more component figures (M) are arranged with respect to the arrangement rule (Rb) for giving an interval to the figure and the figure (W) of one material plate material. It is assumed that there is a combination rule (Rc) that distinguishes and uses the arrangement using the rule (Ra) and the arrangement using the spacing assignment rule (Rb) according to the setting distinction criteria.

この構成のネスティング装置によると、隣接辺共通化規則(Ra)と間隔付与配置規則(Rb)とを併用し、かつ併用規則(Rc)により、隣接辺共通化規則(Ra)と間隔付与配置規則(Rb)とを区別して使用するようにしたため、各加工形態の持つ利点を生かし、各加工形態の持つ欠点の影響を少なくすることができる。すなわち、隣接辺共通化形態による歩留り向上の利点と、間隔付与配置形態による加工時間短縮、加工の安定性の利点を生かし、歩留りの向上、加工時間短縮、加工の安定性、のいずれについても優れ加工が行える。   According to the nesting device of this configuration, the adjacent side common rule (Ra) and the spacing provision arrangement rule (Rb) are used together, and the common side rule (Ra) and the spacing provision arrangement rule are determined by the combination rule (Rc). Since (Rb) is used separately, it is possible to make use of the advantages of each machining mode and reduce the influence of the defects of each machining mode. In other words, taking advantage of the improved yield by the adjacent side common mode and the processing time reduction and processing stability by the spacing arrangement mode, it is excellent in all of yield improvement, processing time reduction, and processing stability. Can be processed.

この発明において、前記パンチ加工が、矩形の素材板材の一辺である把持側辺(Wa)をパンチプレス機で把持して素材板材の送りを行う加工であり、前記設定配置規則(R)として、素材板材の図形(W)の前記把持側辺(Wa)と反対側の辺である自由側辺(Wb)の一端から、自由側辺(Wb)に沿って他端側へ並べて部品図形(M)を配置し、素材板材の図形(W)の残り部分に、再度、前記一端から他端側へ並べる配置する配置方向規則(Rda)を有し、前記併用規則(Rc)は、自由側辺(Wb)に沿う一列の部品図形(M)の配置を、前記隣接辺共通化規則(Ra)で行い、残り部分に対しては前記間隔付与配置規則(Rb)で配置する規則を含むものであっても良い。
この構成の場合、素材板材の自由側辺に沿う一列の部品図形(M)の配置が、前記隣接辺共通化規則(Ra)で行われ、残り部分では間隔付与配置規則(Rb)で配置が行われる。そのため、加工途中において、素材板材の把持側辺から遠い自由側辺の付近には、切り抜き跡間となる桟状部分が生じず、1枚の部品板材が切り抜かれる毎に、素材板材は自由側辺の付近が無くなって小さくなる。固定側辺の近傍には桟状部分が生じるが、素材板材の自由側辺の付近が無くなっているため、桟状部分が存在することによる引っ掛かり等の影響が小さい。このため、より安定した加工が行える。
In this invention, the punching process is a process of feeding a raw material plate by holding a gripping side (Wa) that is one side of a rectangular raw material plate with a punch press machine, and as the setting arrangement rule (R), A part figure (M) arranged from one end of the free side (Wb), which is the side opposite to the grip side (Wa) of the figure (W) of the material plate material, to the other end along the free side (Wb). ), And in the remaining part of the figure (W) of the material plate material, there is an arrangement direction rule (Rda) arranged again from the one end to the other end side, and the combination rule (Rc) is a free side Arrangement of a row of part figures (M) along (Wb) is performed by the adjacent side sharing rule (Ra), and the remaining part includes a rule for arranging by the spacing assignment arrangement rule (Rb). There may be.
In the case of this configuration, the arrangement of the part figure (M) along the free side of the material plate material is performed by the adjacent side common rule (Ra), and the rest is arranged by the spacing arrangement rule (Rb). Done. Therefore, in the middle of processing, there is no cross-shaped part between the cut-out traces in the vicinity of the free side that is far from the holding side of the material plate, and each time a piece of component plate is cut out, the material plate is on the free side The area near the edge disappears and becomes smaller. Although a cross-shaped portion is generated in the vicinity of the fixed side, the vicinity of the free side of the material plate material is eliminated, so that the influence of catching due to the presence of the cross-shaped portion is small. For this reason, more stable processing can be performed.

この構成の場合に、さらに、前記併用規則(Rc)は、前記隣接辺共通化規則(Ra)によって、前記自由側辺に沿って一列に部品図形(M)を配置したと仮定した場合に、配置された部品図形(M)の前記自由側辺に沿う方向の合計長さを素材板材の図形(W)の前記自由側辺の長さ(WX)から引いた値(a)が設定値未満であるという条件を充足する場合に、自由端側の一列の部品図形(M)の配置に前記隣接辺共通化規則(Ra)を採用するものとしても良い。
このように、隣接辺共通化規則(Ra)を採用する条件として、部品図形(M)の配列長さと素材板材の長さ(WX)の差が設定値未満である場合に限定することにより、隣接辺共通化規則(Ra)の採用に伴って生じる打ち潰し必要部分が、前記設定値の幅内という限られた面積となる。そのため打ち潰し加工をできるだけ少なくできる。
In the case of this configuration, when the combined rule (Rc) further assumes that the part figures (M) are arranged in a line along the free side by the adjacent side commoning rule (Ra), A value (a) obtained by subtracting the total length in the direction along the free side of the arranged part figure (M) from the length (WX) of the free side of the figure (W) of the material plate material is less than the set value. In the case where the condition of the above is satisfied, the adjacent side sharing rule (Ra) may be adopted for the arrangement of the part figure (M) in a line of the free end.
Thus, as a condition for adopting the adjacent side sharing rule (Ra), by limiting to the case where the difference between the arrangement length of the component figure (M) and the length of the material plate material (WX) is less than the set value, The portion that needs to be crushed along with the adoption of the adjacent side sharing rule (Ra) becomes a limited area within the range of the set value. Therefore, the crushing process can be reduced as much as possible.

また、前記隣接辺共通化規則(Ra)によって、前記自由側辺に沿って一列に部品図形(M)を配置し、かつ前記自由側辺と直交する方向の寸法が長い部品図形(M)の順に前記一端側から他端側へ並べて配置したと仮定した場合に、配置済みの部品図形(M)の間での前記直交する方向の寸法の差の最大値(YMax)が設定値未満の場合に、前記隣接辺共通化規則(Ra)で配置し、残り部分に対して前記間隔付与配置規則(Rb)で配置するという内容に、前記併用規則(Rc)を定めても良い。
これにより、切り抜かれた部品板材の搬出後の素材板材の平面形状がL字状になることを制限し、加工のより一層の安定性の向上と、端材の再利用の容易化を図ることができる。
Further, according to the adjacent side sharing rule (Ra), the part figures (M) are arranged in a line along the free side, and the dimension of the part figure (M) having a long dimension in a direction orthogonal to the free side is When the maximum value (YMax) of the dimensional difference in the orthogonal direction between the arranged part figures (M) is assumed to be less than the set value when it is assumed that they are arranged in order from the one end side to the other end side. In addition, the combination rule (Rc) may be defined in such a manner that it is arranged according to the adjacent side sharing rule (Ra) and arranged with respect to the remaining portion according to the spacing assignment rule (Rb).
As a result, the planar shape of the material plate after the cut out component plate is carried out is limited to an L shape, further improving the stability of processing and facilitating reuse of the end material. Can do.

この発明の第2のネスティング装置は、素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形(M)を、素材板材の図形(W)に対して設定配置規則(R)に従って複数配置するネスティング装置であって、前記設定配置規則(R)を次のように定めたことを特徴とする。
すなわち、この設定配置規則(R)として、前記部品図形(M)の工具表示部(Mt)または工具が配置されない部品板材表示部(Mp)の外周を示す辺を、素材板材の図形(W)の辺に重ねる配置形態とする隣接辺共通化規則(Ra)と、前記部品図形(M)の工具表示部(Mt)と素材板材の図形(W)の辺との間に間隔を開ける配置形態とする間隔付与配置規則(Rb)と、一枚の素材板材の図形(W)に対して2つ以上の部品図形(M)の配置を行うにつき、前記隣接辺共通化規則(Ra)を用いる配置と、前記間隔付与配置規則(Rb)を用いる配置とを、設定区別基準に従って区別して併用する併用規則(Rc)とを有することを特徴とする。
The second nesting device according to the present invention converts a part figure (M), which is a figure in which a tool used for punching is arranged, around a part board material cut out from a material board material by punching, into a figure (W) of the material board material. On the other hand, a nesting apparatus that arranges a plurality according to the set arrangement rule (R) is characterized in that the set arrangement rule (R) is defined as follows.
That is, as the setting arrangement rule (R), the side indicating the outer periphery of the tool display part (Mt) of the part figure (M) or the part board display part (Mp) where no tool is placed is used as the figure (W) of the material board material. Adjacent side common rule (Ra) that is arranged to overlap the side of the part, and an arrangement form that opens a gap between the tool display unit (Mt) of the part figure (M) and the side of the figure (W) of the material plate material The above-mentioned adjacent side sharing rule (Ra) is used for arranging two or more component figures (M) for a figure (W) with a spacing given by (Rb) and a figure (W) of one material plate material. It has a combination rule (Rc) for distinguishing and using the arrangement and the arrangement using the spacing assignment arrangement rule (Rb) according to the setting distinction criteria.

この構成の場合も、各加工形態の持つ利点を生かし、各加工形態の持つ欠点の影響を少なくすることができる。すなわち、隣接辺共通化形態による歩留り向上の利点と、間隔付与配置形態による加工時間短縮、加工の安定性の利点を生かし、歩留りの向上、加工時間短縮、加工の安定性、のいずれについても優れ加工が行える。   Also in this configuration, it is possible to make use of the advantages of each processing form and reduce the influence of the defects of each processing form. In other words, taking advantage of the improved yield by the adjacent side common mode and the processing time reduction and processing stability by the spacing arrangement mode, it is excellent in all of yield improvement, processing time reduction, and processing stability. Can be processed.

この発明の第1のネスティング装置は、素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形を、素材板材の図形に対して設定配置規則に従って複数配置するネスティング装置であって、前記設定配置規則として、隣り合って配置される部品図形の隣接辺につき、一方の部品図形における工具表示部の外周を示す辺に、他方の部品図形における部品板材の外周を示す辺を重ねる配置形態とする隣接辺共通化規則と、隣り合って配置される部品図形の間に間隔を開ける配置形態とする間隔付与配置規則と、一枚の素材板材の図形に対して3つ以上の部品図形の配置を行うにつき、前記隣接辺共通化規則を用いる配置と、前記間隔付与配置規則を用いる配置とを、設定区別基準に従って区別して併用する併用規則とを有するため、隣接辺共通化形態と間隔付与形態との利点を生かし、欠点を少なくして、歩留りの向上、加工時間短縮、加工の安定性を得ることができる。   According to a first nesting device of the present invention, a component graphic, which is a graphic in which a tool used for punching is arranged around a component plate material cut out from a raw material plate material by punching, is set according to a set arrangement rule for the graphic of the material plate material. A plurality of nesting devices, wherein, as the setting arrangement rule, a component plate material in the other component graphic is arranged on the side indicating the outer periphery of the tool display portion in one component graphic for adjacent sides of the component graphic arranged adjacent to each other Adjacent side sharing rule that arranges the sides indicating the outer periphery of the sheet, an interval arrangement rule that arranges an interval between adjacent component figures, and a figure of one material board On the other hand, when three or more component figures are arranged, the arrangement using the adjacent side common rule and the arrangement using the spacing arrangement rule are set according to a setting distinction criterion. Because it has a combination rule used in combination distinguish, it is possible to obtain take advantage of the adjacent side common form and spacing imparting form, with less disadvantages, improving the yield, the processing time reduction, the stability of processing.

前記パンチ加工が、矩形の素材板材の一辺である把持側辺をパンチプレス機で把持して素材板材の送りを行う加工であり、前記設定配置規則として、素材板材の図形の前記把持側辺と反対側の辺である自由側辺の一端から、自由側辺に沿って他端側へ並べて部品図形を配置し、素材板材の図形の残り部分に、再度、前記一端から他端側へ並べる配置する配置方向規則を有し、前記併用規則は、自由側辺に沿う一列の部品図形の配置を、前記隣接辺共通化規則で行い、残り部分に対しては前記間隔付与配置規則で配置する規則を含む場合は、加工の安定性により優れる。   The punching is a process of feeding a material plate by holding a holding side that is one side of a rectangular material plate with a punch press, and as the setting arrangement rule, the holding side of the figure of the material plate Arrange the part figure from one end of the free side, which is the opposite side, to the other side along the free side, and arrange again from the one end to the other side on the rest of the figure on the material board The combination rule is a rule in which the arrangement of part figures along a free side is arranged by the adjacent side common rule, and the remaining part is arranged by the spacing arrangement rule. When it contains, it is more excellent in processing stability.

前記併用規則として、前記隣接辺共通化規則によって、前記自由側辺に沿って一列に部品図形を配置したと仮定した場合に、配置された部品図形の前記自由側辺に沿う方向の合計長さを素材板材の図形の前記自由側辺の長さから引いた値が設定値未満であるという条件を充足する場合に、自由端側の一列の部品図形の配置に前記隣接辺共通化規則を採用するように限定した場合は、打ち潰し加工をできるだけ少なくすることができる。   As the combined rule, when it is assumed that the component figures are arranged in a line along the free side by the adjacent side common rule, the total length in the direction along the free side of the arranged part figure Adjacent side rule is adopted for the arrangement of part figures in a row on the free end when the condition that the value obtained by subtracting from the length of the free side of the figure of the material board material is less than the set value is satisfied. When it is limited to do so, crushing can be reduced as much as possible.

前記隣接辺共通化規則によって、前記自由側辺に沿って一列に部品図形を配置し、かつ前記自由側辺と直交する方向の寸法が長い部品図形の順に前記一端側から他端側へ並べて配置したと仮定した場合に、配置済みの部品図形の間での前記直交する方向の寸法の差の最大値が設定値未満の場合に、前記隣接辺共通化規則で配置し、残り部分に対して前記間隔付与配置規則するという内容に、前記併用規則を定めた場合は、部品板材の搬出後の素材板材の平面形状がL字状になることを制限し、加工のより一層の安定性の向上と、端材の再利用の容易化を図ることができる。   According to the adjacent side sharing rule, component figures are arranged in a row along the free side, and arranged in order from one end side to the other end in the order of part figures having a long dimension in a direction perpendicular to the free side. Assuming that the maximum value of the dimension difference in the orthogonal direction between the arranged part figures is less than the set value, it is arranged by the adjacent side common rule, and the remaining part When the combination rule is defined in the content of the spacing provision arrangement rule, the planar shape of the material plate after the component plate is carried out is restricted to be L-shaped, and the stability of processing is further improved. And it is possible to facilitate the reuse of the mill ends.

この発明の第2のネスティング装置は、素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形を、素材板材の図形に対して設定配置規則に従って複数配置するネスティング装置であって、前記設定配置規則として、前記部品図形の工具表示部または工具が配置されない部品板材表示部の外周を示す辺を、素材板材の図形の辺に重ねる配置形態とする隣接辺共通化規則と、前記部品図形の工具表示部と素材板材の図形の辺との間に間隔を開ける配置形態とする間隔付与配置規則と、一枚の素材板材の図形に対して2つ以上の部品図形の配置を行うにつき、前記隣接辺共通化規則を用いる配置と、前記間隔付与配置規則を用いる配置とを、設定区別基準に従って区別して併用する併用規則とを有するため、隣接辺共通化形態と間隔付与形態との利点を生かし、欠点を少なくして、歩留りの向上、加工時間短縮、加工の安定性を得ることができる。   According to a second nesting device of the present invention, a part figure, which is a figure in which a tool used for punching is placed around a part board cut out from a material board by punching, is set according to a set arrangement rule for the figure of the material board. A plurality of nesting devices, wherein the setting arrangement rule is an arrangement form in which a side indicating an outer periphery of a component board tool display unit or a part board material display unit on which no tool is arranged is overlapped with a side of a material board figure. Adjacent side sharing rule, spacing assignment rule for arranging a space between the tool display portion of the part graphic and the side of the material board figure, and two for one figure of the material board material A combination of using the adjacent side common rule and the arrangement using the spacing assignment rule in accordance with the setting distinction criteria for the above part graphic placement. Since having a power law, it is possible to obtain take advantage of the adjacent side common form and spacing imparting form, with less disadvantages, improving the yield, the processing time reduction, the stability of processing.

この発明の一実施形態に係るネスティング装置を有する自動プログラミング装置の概念構成を示すブロック図である。It is a block diagram which shows the conceptual structure of the automatic programming apparatus which has a nesting apparatus based on one Embodiment of this invention. 同ネスティング装置のネスティング結果を利用するパンチプレス機の一例を示す平面図である。It is a top view which shows an example of the punch press machine using the nesting result of the nesting apparatus. 同ネスティング装置における併用規則の説明図である。It is explanatory drawing of the combined use rule in the nesting apparatus. 同ネスティング装置でネスティングする各部品図形の例の平面図である。It is a top view of the example of each component figure nesting with the nesting apparatus. 同部品図形を用いたネスティング結果例の平面図である。It is a top view of the example of a nesting result using the same part figure. (A),(B)は、それぞれ同同ネスティング装置によるネスティングの結果さらに他の例の平面図である。(A), (B) is a top view of another example of the result of nesting by the same nesting device. 従来のネスティング方法の一例の説明図である。It is explanatory drawing of an example of the conventional nesting method. 従来のネスティング方法の他の例の説明図である。It is explanatory drawing of the other example of the conventional nesting method.

この発明の一実施形態を図1ないし図5と共に説明する。図2は、ネスティング結果を用いるパンチプレス機の一例を示す。このパンチプレス機21は、テーブル22上の素材板材WRに加工位置Pでパンチ加工を行うパンチ加工機構23と、素材板材WRをテーブル22上で前後(Y軸方向)および左右(X軸方向)に移動させる板材送り機構24とをフレーム25に設置したものである。板材送り機構24は、前後移動自在なキャリッジ26に、左右移動自在にクロススライド27を搭載し、素材板材WRの一辺を把持する複数のワークホルダ28を、クロススライド27に取付けたものである。パンチ加工機構23は、上下に対向配置されるパンチ金型とダイ金型とからなる工具を用いて素材板材WRに穴明け加工を行う機構であり、加工位置Pにある工具のパンチ金型を昇降させるパンチ駆動機構(図示せず)と、穴明け形状が互いに種々異なる複数種類の工具を搭載して任意の工具を加工位置Pに割出可能なタレット式等の工具割出機構(図示せず)とを有する。パンチプレス機21は、コンピュータ式の数値制御装置からなる制御装置29により制御される。   An embodiment of the present invention will be described with reference to FIGS. FIG. 2 shows an example of a punch press using the nesting result. The punch press machine 21 includes a punching mechanism 23 that punches a material plate WR on a table 22 at a processing position P, and the material plate WR on the table 22 in the front-rear direction (Y-axis direction) and the left-right (X-axis direction). A plate material feed mechanism 24 to be moved to the frame 25 is installed on the frame 25. The plate material feeding mechanism 24 is configured such that a cross slide 27 is mounted on a carriage 26 that can be moved back and forth, and a plurality of work holders 28 that hold one side of the material plate material WR are attached to the cross slide 27. The punching mechanism 23 is a mechanism for drilling a material plate material WR using a tool composed of a punch die and a die die that are vertically opposed to each other. A punch drive mechanism (not shown) for moving up and down, and a tool indexing mechanism (not shown) such as a turret type capable of indexing an arbitrary tool to the processing position P by mounting a plurality of types of tools having different drilling shapes. Z). The punch press machine 21 is controlled by a control device 29 including a computer-type numerical control device.

図1は、図2の制御装置29に実行させる加工プログラムであるNCデータ30を生成する自動プログラミング装置1の概念構成を示す。この自動プログラミング装置1は、パーソナルコンピュータ等のコンピュータと、これに実行させるプログラムおよびデータ等のソフトウェアとからなり、これらコンピュータのハードウェアとソフトウェアとにより、次の工具配置手段2、ネスティング手段3、実行NCデータ化手段4、工具配置済み部品図形記憶手段5、およびネスティング結果記憶手段6が構成されている。   FIG. 1 shows a conceptual configuration of an automatic programming device 1 that generates NC data 30 that is a machining program to be executed by the control device 29 of FIG. This automatic programming device 1 is composed of a computer such as a personal computer and software such as programs and data to be executed by the computer. The hardware and software of these computers are used to execute the following tool placement means 2, nesting means 3, and execution. NC data converting means 4, tool-arranged part graphic storage means 5, and nesting result storage means 6 are configured.

工具配置手段2は、工具未配置の部品図形Mp′に対し、その部品図形Mp′で示される部品板材のパンチ加工に用いる工具の種類および配置を定める手段であり、工具配置結果は、工具配置済み部品図形記憶手段5に、部品図形Mとして記憶させる。この部品図形Mは、部品板材の形状を示す板材表示部Mpと、この板材表示部Mpの周囲に配置された工具表示部Mtとを含む。工具表示部Mtは、その工具で明けられる穴の形状を、板材表示部Mpに対して各穴明け位置に表示した部分である。部品板材の内部にもパンチ加工を行う場合は、工具表示部Mtは板材表示部Mpの内部にも表示する。工具配置手段2による工具配置は、各種の工具につき工具番号と穴明け形状とを対応させた記憶した工具マスタファイル(図示せず)を用いて行う。工具配置手段2による工具配置は、設定規則に従って自動で行うものであっても良く、またキーボードやマウス等の入力手段(図示せず)からの人手による選択,決定の入力によって行うものであっても良い。   The tool placement means 2 is a means for determining the type and placement of the tool used for punching the component plate material indicated by the part figure Mp ′ for the part figure Mp ′ where the tool is not placed. It is stored as a component graphic M in the completed component graphic storage means 5. The component graphic M includes a plate material display portion Mp indicating the shape of the component plate material, and a tool display portion Mt disposed around the plate material display portion Mp. The tool display portion Mt is a portion that displays the shape of a hole drilled by the tool at each drilling position with respect to the plate material display portion Mp. When punching is performed inside the component plate material, the tool display unit Mt also displays the inside of the plate material display unit Mp. The tool placement by the tool placement means 2 is performed using a stored tool master file (not shown) in which a tool number and a drilled shape are associated with each other. The tool placement by the tool placement means 2 may be performed automatically according to setting rules, or by manual selection and determination input from an input means (not shown) such as a keyboard or a mouse. Also good.

ネスティング手段3は、前記部品図形Mを、素材板材の図形Wに対して設定配置規則Rに従って複数配置する処理であるネスティングを行う手段である。ネスティング手段3は、工具配置済み部品図形記憶手段5に記憶されている全ての部品図形Mについてネスティングを行う。工具配置済み部品図形記憶手段5に記憶されている部品図形Mの中で、同時にネスティングを行うものとして選択された部品図形Mについてネスティングを行うものとしても良い。ネスティング対象となる部品図形Mが、1枚の素材板材の図形Wに対して収まらない場合、複数枚の素材板材の図形Wに対してネスティングを行う。設定配置規則Rについては後述する。ネスティング手段3のネスティング結果データNDは、ネスティング結果データ記憶手段6に記憶させる。   The nesting means 3 is means for performing nesting, which is a process of arranging a plurality of the component figures M with respect to the figure W of the material plate material according to the set arrangement rule R. The nesting means 3 performs nesting for all the part figures M stored in the tool-arranged part figure storage means 5. Of the part figures M stored in the tool-arranged part figure storage means 5, nesting may be performed for the part figure M that is selected for nesting at the same time. When the part figure M to be nested does not fit in the figure W of one material plate material, nesting is performed on the figure W of a plurality of material plate materials. The setting arrangement rule R will be described later. The nesting result data ND of the nesting means 3 is stored in the nesting result data storage means 6.

NCデータ化手段4は、ネスティング結果データNDに対して、所定の処理を行って実行可能な形式のNCデータ30を生成する手段である。   The NC data conversion means 4 is means for generating NC data 30 in an executable format by performing predetermined processing on the nesting result data ND.

ネスティング手段3の設定配置規則Rとしては、隣接辺共通化規則Ra、間隔付与配置規則Rb、併用規則Rc、および共通規則Rdが設けられる。なお、この実施形態における設定配置規則Rは、パンチ加工が、矩形の素材板材WRの一辺である把持側辺WRaをパンチプレス機21のワークホルダ28で把持して素材板材WRの送りを行う加工であることを前提に設けられている。   As the setting arrangement rule R of the nesting means 3, an adjacent side common rule Ra, a spacing assignment rule Rb, a combination rule Rc, and a common rule Rd are provided. The setting arrangement rule R in this embodiment is a process in which punching is performed by holding the holding side WRa which is one side of the rectangular material plate material WR by the work holder 28 of the punch press machine 21 and feeding the material plate material WR. It is provided on the assumption that.

隣接辺共通化規則Raは、隣り合って配置される部品図形Mの隣接辺につき、一方の部品図形Mにおける工具表示部Mtの外周を示す辺に、他方の部品図形Mにおける部品板材表示部Mpの外周を示す辺を重ねる配置形態とする規則である。この実施形態の隣接辺共通化規則Raでは、素材板材図形Wの外周の辺に対しても、部品図形Mにおける部品板材表示部Mpの外周を示す辺を重ねる配置形態とする。なお、隣接辺共通化規則Raは、素材板材図形Wの外周の辺に対しては、工具表示部Mtの外周を示す辺を、素材板材の図形Wの辺に重ねる配置形態とするものであるとしても良い。
間隔付与配置規則Rbは、隣り合って配置される部品図形Mの間に設定間隔以上の間隔を開ける配置形態とする規則である。この実施形態の間隔付与配置規則Rbでは、素材板材図形Wの外周の辺に対しても、設定間隔以上の間隔を開ける配置形態とする。例えば、工具表示部Mtと素材板材の図形Wの辺との間に間隔を開ける配置形態とする規則とする。
The adjacent side sharing rule Ra is set such that, for each adjacent side of the part figure M arranged adjacent to the part figure M, the part plate material display part Mp in the other part figure M is arranged on the side indicating the outer periphery of the tool display part Mt. It is a rule which makes it the arrangement | positioning form which overlaps the side which shows the outer periphery. In the adjacent side sharing rule Ra of this embodiment, the side of the outer periphery of the material board material figure W is arranged to overlap the side indicating the outer periphery of the part board material display portion Mp in the part figure M. The adjacent side sharing rule Ra is an arrangement in which the side indicating the outer periphery of the tool display portion Mt is overlapped with the side of the figure W of the material plate material with respect to the outer side of the material plate material figure W. It is also good.
The interval giving arrangement rule Rb is a rule that forms an arrangement in which an interval equal to or larger than the set interval is provided between the component figures M arranged adjacent to each other. In the interval giving arrangement rule Rb of this embodiment, the arrangement form is set such that an interval equal to or larger than the set interval is also formed on the outer peripheral side of the material plate material figure W. For example, it is set as the rule made into the arrangement | positioning form which opens a space | interval between the tool display part Mt and the edge | side of the figure W of a raw material board | plate material.

共通規則Rdは、隣接辺共通化規則Raと間隔付与配置規則Rbとの両方で共通して採用される規則である。共通規則Rdとして、ここでは、配置方向規則Rdaが設定されている。配置方向規則Rdaは、素材板材図形Wのパンチプレス機21による把持側辺Waと反対側の辺である自由側辺Wbの一端(図1の右端側の端部)から、自由側辺Wbに沿って他端側へ並べて部品図形Mを配置し、素材板材図形Wの残り部分に、再度、前記一端から他端側へ並べる配置する規則である。   The common rule Rd is a rule that is commonly adopted by both the adjacent side common rule Ra and the spacing assignment rule Rb. Here, the arrangement direction rule Rda is set as the common rule Rd. The arrangement direction rule Rda is changed from one end (the end on the right end side in FIG. 1) of the free side Wb that is the side opposite to the gripping side Wa by the punch press 21 of the raw material board material W to the free side Wb. A part figure M is arranged side by side along the other end side, and is arranged again on the remaining part of the material board figure W from the one end to the other end side.

併用規則Rcは、一枚の素材板材の図形Wに対して3つ以上の部品図形Mの配置を行うにつき、前記隣接辺共通化規則Raを用いる配置と、前記間隔付与配置規則Rbを用いる配置とを、設定区別基準に従って区別して併用する規則である。
併用規則Rcとして、ここでは次の第1条件、第2条件、第3条件の3つが設けられ、これら全ての条件を充足するときに、隣接辺共通化規則Raを用い、条件非充足の場合は間隔付与配置規則Rbを用いるものされる。
The combination rule Rc is an arrangement that uses the adjacent side common rule Ra and an arrangement that uses the spacing assignment arrangement rule Rb when arranging three or more part figures M with respect to a figure W of a single sheet material. Are used in accordance with the setting distinction criteria.
As the combined rule Rc, the following first condition, second condition, and third condition are provided here. When all of these conditions are satisfied, the adjacent side sharing rule Ra is used and the condition is not satisfied. Are those using the spacing arrangement rule Rb.

第1条件は、隣接辺共通化規則Raによって、図3のように、素材板材図形Wの自由側辺Wbに沿って一列に部品図形Mを配置したと仮定した場合に、配置された部品図形Mの前記自由側辺Wbに沿う方向(X方向)の合計長さ(PX1+PX2+…PXn)を素材板材図形Wの記自由側辺Wbの長さWXから引いた値aが設定値(x1)未満であるという条件である。
すなわち、次式
a=(素材横幅XW)−(PX1+PX2+…PXn)<(設定値X0)
を充足することである。上記PXnの「n」は最大並び数を示す。
上記「設定値X0」は、任意に定めれば良いが、例えば、1方向(Y方向)加工の追い抜き加工ができる寸法とする。すなわち、Y方向に追い抜き加工する工具の中で、最大のX方向幅を有する工具のX方向幅とする。なお、追い抜き加工は、同じ工具を用い、パンチ位置を準備ずらせてパンチ加工を繰り返すことによって連続した穴を形成する加工を言う。
The first condition is that when it is assumed that the component figures M are arranged in a line along the free side Wb of the material board material figure W as shown in FIG. A value a obtained by subtracting the total length (PX1 + PX2 +... PXn) of M along the free side Wb (X direction) from the length WX of the free side Wb of the material board figure W is less than the set value (x1). It is a condition that
That is, the following formula: a = (material width XW) − (PX1 + PX2 +... PXn) <(set value X0)
Is to satisfy. “N” in PXn indicates the maximum number of lines.
The “set value X0” may be arbitrarily determined. For example, the “set value X0” is set to a dimension that allows overtaking processing in one direction (Y direction). That is, the X direction width of the tool having the maximum X direction width among the tools that are overtaken in the Y direction is set. The overtaking process is a process for forming a continuous hole by repeating punching with the same tool using a different punch position.

第2条件は、隣接辺共通化規則Raによって、図3のように、自由側辺Waに沿って一列に部品図形Mを配置し、かつ自由側辺Waと直交する方向(Y方向)の寸法が長い部品図形Mの順に前記一端側(図の右側)から他端側へ並べて配置したと仮定した場合に、配置済みの部品図形Mの間での前記直交する方向(Y方向)の寸法の差の最大値(YMax)が設定値(Y0)未満である条件である。
すなわち、YMax(配置済み部品のYサイズの差の最大)<設定値Y0
この場合の「設定値Y0」は、任意に定めれば良い。なお、隣接辺共通化規則Raで配置するときには、自由側辺Waと直交する方向(Y方向)の寸法が長い部品図形Mの順に前記一端側(図の右側)から他端側へ並べて配置する。
The second condition is that the component figure M is arranged in a line along the free side Wa and the dimension in the direction (Y direction) orthogonal to the free side Wa as shown in FIG. Are arranged in the order of the long part figure M from the one end side (the right side in the figure) to the other end side, the dimensions in the orthogonal direction (Y direction) between the arranged part figures M are as follows. This is a condition in which the maximum difference value (YMax) is less than the set value (Y0).
That is, YMax (maximum difference in Y size of arranged parts) <set value Y0
The “set value Y0” in this case may be arbitrarily determined. In addition, when arrange | positioning by the adjacent side common rule Ra, it arrange | positions from the said one end side (right side of a figure) to the other end side in order of the part figure M with a long dimension of the direction (Y direction) orthogonal to the free side edge Wa. .

第3条件は、自由側辺Wbに沿う一列の部品図形Mの配置を、前記隣接辺共通化規則Raで行い、残り部分に対しては間隔付与配置規則Rbで行うという条件である。第3条件は、隣接辺共通化規則Raの採用可否の条件と言うよりも、隣接辺共通化規則Raを採用する場合の制限とも言える。   The third condition is a condition that the arrangement of the part figures M along the free side Wb is performed by the adjacent side sharing rule Ra, and the remaining part is performed by the spacing arrangement rule Rb. The third condition can be said to be a limitation when the adjacent side sharing rule Ra is adopted, rather than a condition of whether or not the adjacent side sharing rule Ra is adopted.

なお、上記第1〜第3のいずれか一つまたは、任意の2つの条件を充足する場合に、隣接辺共通化規則Raを採用するようにしても良い。例えば、第1条件、第2条件の充足の有無に係わらず、必ず隣接辺共通化規則Raと間隔付与配置規則Rbを併用するが、第3条件が守られるようにしても良い。
また、第1条件、第2条件のいずれかが充足される場合に、隣接辺共通化規則Raと間隔付与配置規則Rbを併用するが、第3条件が守られるようにしても良い。
また、第1条件、第2条件のいずれかが充足される場合に、隣接辺共通化規則Raと間隔付与配置規則Rbを併用するが、第3条件は守らないようにしても良い。
これら第1〜第3の条件について、例えば、オペレータによる入力手段からの選択,決定の入力によって、任意の条件の組み合わせを選択させる選択手段(図示せず)を設けても良い。
In addition, when any one of the first to third or any two conditions are satisfied, the adjacent side sharing rule Ra may be adopted. For example, regardless of whether the first condition and the second condition are satisfied, the adjacent side sharing rule Ra and the spacing assignment rule Rb are always used together, but the third condition may be observed.
Further, when either the first condition or the second condition is satisfied, the adjacent side sharing rule Ra and the spacing assignment rule Rb are used together, but the third condition may be observed.
Further, when either the first condition or the second condition is satisfied, the adjacent side sharing rule Ra and the spacing assignment rule Rb are used together, but the third condition may not be observed.
For these first to third conditions, for example, a selection means (not shown) for selecting a combination of arbitrary conditions by an input of selection and determination by the operator from the input means may be provided.

上記構成によるネスティングの具体例を説明する。図4は、同時にネスティングする各部品板材の部品図形Mを示す。そのネスティング結果を図5に示す。この具体例は、上記第1〜第3の全ての条件を充足し、隣接辺共通化規則Raと間隔付与配置規則Rbを併用した場合を示す。
すなわち、自由側辺Wbに沿う一列の部品図形Mの配置を、隣接辺共通化規則Raで行い、残り部分に対しては間隔付与配置規則Rbで行っている。
また、(素材横幅XW)−(PX1+PX2)=a=0
であり、設定値X0の値に係わらず、第1条件を充足している。
第2条件に関しては、設定値Y0については前述していないが、ここでは、設定値Y0はYMax以上の値に値に定められているとする。
A specific example of nesting by the above configuration will be described. FIG. 4 shows a component figure M of each component plate material that is nested at the same time. The nesting result is shown in FIG. This specific example shows a case where all of the first to third conditions are satisfied and the adjacent side sharing rule Ra and the spacing provision rule Rb are used in combination.
That is, the arrangement of the part figures M along the free side Wb is performed by the adjacent side sharing rule Ra, and the remaining part is performed by the spacing arrangement rule Rb.
Also, (material width XW) − (PX1 + PX2) = a = 0
The first condition is satisfied regardless of the value of the set value X0.
Regarding the second condition, the setting value Y0 has not been described above, but here, it is assumed that the setting value Y0 is set to a value equal to or greater than YMax.

なお、部品図形Mに対する工具配置につき、隣接辺共通化規則Raで配置する場合は、部品図形Mにおける共通化させる辺(図の右辺と上辺)への工具の配置が不要であるが、ここでは、全ての部品図形Mにつき、全周に工具配置部Mtを有するものとし、隣接辺共通化規則Raで配置するときに、共通化辺については工具配置部Mtを省くか、または工具配置部Mtを隣の部品図形Mに重なるようにしている。その省かれるか、または重ねて配置された工具につき、ネスティング結果データNDでは工具が配置されていないものととするように、隣接辺共通化規則Raが定められている。または、各部品図形Mにつき、図4(A)のように、全周に工具配置部Mtを有する部品図形Mと、共通化辺については工具配置部Mtを省いた部品図形との2種類を準備し、隣接辺共通化規則Raでは共通化辺につき工具配置部Mtが省かれた方の部品図形Mを採用するものとしても良い。   In addition, regarding the tool arrangement for the part graphic M, when the arrangement is performed with the adjacent side common rule Ra, it is not necessary to arrange the tools on the sides to be shared in the part graphic M (the right side and the upper side in the figure). Suppose that every part figure M has a tool placement part Mt on the entire circumference, and when placing with the adjacent side common rule Ra, the tool placement part Mt is omitted for the common side, or the tool placement part Mt. Is overlapped with the adjacent component figure M. The adjacent side sharing rule Ra is determined so that no tools are arranged in the nesting result data ND for the omitted or stacked tools. Alternatively, for each part figure M, as shown in FIG. 4A, there are two kinds of parts figure M having a tool placement part Mt on the entire circumference and a part figure without the tool placement part Mt for the common side. It is good also as what prepares and employ | adopts the part figure M from which the tool arrangement | positioning part Mt was excluded about the common side by the adjacent side common rule Ra.

この構成のネスティング装置によると、上記のように、隣接辺共通化規則Raと間隔付与配置規則Rbとを併用し、かつ併用規則Rcにより、隣接辺共通化規則Raと間隔付与配置規則Rbとを区別して使用するようにしたため、各加工形態の持つ利点を生かし、各加工形態の持つ決定の影響を少なくすることができる。すなわち、隣接辺共通化形態Raによる歩留り向上の利点と、間隔付与配置形態Rbによる加工時間短縮、加工の安定性の利点を生かし、歩留りの向上、加工時間短縮、加工の安定性、のいずれについても優れた加工が行える。   According to the nesting device of this configuration, as described above, the adjacent side common rule Ra and the spacing assignment rule Rb are used together, and the adjacent side common rule Ra and the spacing assignment rule Rb are determined by the combination rule Rc. Since they are used in distinction, it is possible to make use of the advantages of each processing form and reduce the influence of the determinations of each processing form. In other words, taking advantage of the yield improvement by the adjacent side common mode Ra and the processing time reduction and the processing stability by the spacing arrangement configuration Rb, any of the improvement of the yield, the processing time, and the processing stability Can also perform excellent processing.

素材板材の自由側辺Wbに沿う一列の部品図形Mの配置が隣接辺共通化規則Raで行われ、残り部分では間隔付与配置規則Rbで配置が行われるようにした場合は、加工途中において、素材板材の把持側辺Waから遠い自由側辺Wbの付近には、切り抜き跡間となる桟状部分が生じず、1枚の部品板材MRが切り抜かれる毎に、素材板材WRは自由側辺の付近が無くなって小さくなる。固定側辺WRaの近傍には桟状部分が生じるが、素材板材WRの自由側辺WRbの付近が無くなっているため、桟状部分が存在することによる引っ掛かり等の影響が小さい。このため、より安定した加工が行える。   In the case where the arrangement of the part figures M along the free side Wb of the raw material plate material is performed by the adjacent side common rule Ra and the arrangement is performed by the spacing assignment rule Rb in the remaining part, In the vicinity of the free side Wb far from the gripping side edge Wa of the material plate material, there is no cross-shaped portion between the cutout traces, and each time one component plate material MR is cut out, the material plate material WR The neighborhood disappears and becomes smaller. Although a cross-shaped portion is generated in the vicinity of the fixed side WRa, since the vicinity of the free side WRb of the raw material plate material WR is lost, the influence of catching and the like due to the presence of the cross-shaped portion is small. For this reason, more stable processing can be performed.

隣接辺共通化規則Raを採用する条件として、部品図形Mの配列長さ(PX1+PX2+…PXn)と素材板材の長さXWの差aが設定値X0未満である場合に限定した場合は、隣接辺共通化規則Raの採用に伴って生じる打ち潰し必要部分が、前記設定値X0の幅内という限られた面積となる。そのため打ち潰し加工をできるだけ少なくできる。特に、設定値X0を1方向の追い抜き加工で行える値とした場合は、打ち潰し加工が1回の追い抜き加工で行えて、打ち潰しが簡単に行える。   As a condition for adopting the adjacent side sharing rule Ra, when the difference a between the arrangement length (PX1 + PX2 +... PXn) of the component figure M and the length XW of the material plate material is less than the set value X0, The portion that needs to be crushed along with the adoption of the common rule Ra has a limited area within the width of the set value X0. Therefore, the crushing process can be reduced as much as possible. In particular, when the set value X0 is set to a value that can be obtained by overtaking in one direction, the crushing can be performed by one overtaking, and the crushing can be easily performed.

また、前記のように、配置済みの部品図形Mの間での前記直交する方向(Y方向)の寸法の差の最大値YMaxが設定値Y0未満の場合に限定して、隣接辺共通化規則Raで配置するようにした場合は、切り抜かれた部品板材MRの搬出後の素材板材WRの平面形状がL字状になることが制限され、加工のより一層の安定性の向上と、端材の再利用の容易化を図ることができる。   Further, as described above, the adjacent side sharing rule is limited to the case where the maximum value YMax of the dimension difference in the orthogonal direction (Y direction) between the arranged part figures M is less than the set value Y0. When arranged in Ra, the planar shape of the material plate material WR after the cut out component plate material MR is restricted to be L-shaped, which further improves the processing stability and the end material. Can be easily reused.

なお、前記実施形態において、設定配置規則Rにおける前記隣接辺通化規則Ra、間隔付与配置規則Rb、および併用規則Rcは、次の内容としても良い。すなわち、前記隣接辺通化規則Raが、前記部品図形Mの工具表示部Mtまたは部品板材表示部Mpの外周を示す辺を、素材板材の図形Wの辺に重ねる配置形態とするものであって、かつ間隔付与配置規則Rbが、部品図形Mの工具表示部Mtと素材板材の図形Wの辺との間に間隔を開ける配置形態とする規則であるとする。この場合に、併用規則Rcは、一枚の素材板材の図形Wに対して2つ以上の部品図形Mの配置を行うにつき、前記隣接辺共通化規則Raを用いる配置と、前記間隔付与配置規則(Rb)を用いる配置とを、設定区別基準に従って区別して併用する規則とする。   In the above-described embodiment, the adjoining side rule Ra, the spacing assignment rule Rb, and the combination rule Rc in the setting arrangement rule R may have the following contents. That is, the adjoining side generalization rule Ra has an arrangement form in which the side indicating the outer periphery of the tool display part Mt or the part board material display part Mp of the part figure M is overlapped with the side of the figure W of the material board material, In addition, it is assumed that the spacing provision arrangement rule Rb is a rule that forms a spacing between the tool display portion Mt of the part figure M and the side of the figure W of the material plate material. In this case, the combined use rule Rc includes the arrangement using the adjacent side sharing rule Ra and the spacing assignment arrangement rule for arranging two or more component figures M on the figure W of one material plate material. The arrangement using (Rb) is a rule for distinguishing and using together according to the setting distinction criteria.

設定配置規則Rをこの内容した場合の2種類の配置結果例を、図6(A),(B)にそれぞれ示す。図6(A)は、部品図形Mの部品板材表示部Mpの外周を示す辺を、素材板材の図形Wの辺に重ねる配置形態とした例である。図6(B)は、部品図形Mの工具表示部Mtの外周を示す辺を、素材板材の図形Wの辺に重ねる配置形態とした例である。   Two types of arrangement result examples in the case where the setting arrangement rule R is described are shown in FIGS. 6 (A) and 6 (B), respectively. FIG. 6A is an example in which the side indicating the outer periphery of the component board material display portion Mp of the part graphic M is arranged to overlap the side of the figure W of the material board material. FIG. 6B is an example in which the side indicating the outer periphery of the tool display portion Mt of the part graphic M is arranged to overlap the side of the graphic W of the material plate material.

1…自動プログラミング装置
2…工具配置手段
3…ネスティング手段
5…工具配置済み部品図形記憶手段
6…ネスティング結果記憶手段
28…ワークホルダ
M…部品図形
Mp…板材表示部
Mt…工具表示部
Mp′…工具未配置の部品図形
MR…部品板材
ND…ネスティング結果データ
R…設定配置規則
Ra…隣接辺共通化規則
Rb…間隔付与配置規則
Rc…併用規則
Rd…共通規則
Rda…配置方向規則
W…素材板材の図形
Wa…把持側辺
Wb…自由側辺
WR…素材板材
XW…素材横幅
YMax…Yサイズの差の最大
DESCRIPTION OF SYMBOLS 1 ... Automatic programming apparatus 2 ... Tool arrangement | positioning means 3 ... Nesting means 5 ... Tool arrangement | positioning component figure memory | storage means 6 ... Nesting result storage means 28 ... Work holder M ... Part figure Mp ... Board | plate material display part Mt ... Tool display part Mp '... Tool non-arranged part graphic MR ... Part plate material ND ... Nesting result data R ... Setting arrangement rule Ra ... Adjacent side common rule Rb ... Spacing arrangement rule Rc ... Combination rule Rd ... Common rule Rda ... Arrangement direction rule W ... Material plate material Figure Wa ... Grasp side Wb ... Free side WR ... Material plate material XW ... Material width YMax ... Maximum difference in Y size

Claims (5)

素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形を、素材板材の図形に対して設定配置規則に従って複数配置するネスティング装置であって、
前記設定配置規則として、隣り合って配置される部品図形の隣接辺につき、一方の部品図形における工具表示部の外周を示す辺に、他方の部品図形における部品板材表示部の外周を示す辺を重ねる配置形態とする隣接辺共通化規則と、隣り合って配置される部品図形の間に間隔を開ける配置形態とする間隔付与配置規則と、一枚の素材板材の図形に対して3つ以上の部品図形の配置を行うにつき、前記隣接辺共通化規則を用いる配置と、前記間隔付与配置規則を用いる配置とを、設定区別基準に従って区別して併用する併用規則とを有することを特徴とするネスティング装置。
A nesting device that arranges a plurality of component figures, which are figures in which a tool used for punching is arranged, in accordance with a set arrangement rule with respect to a figure of a material board material, around a component board material to be cut by punching from a material board material,
As the setting arrangement rule, with respect to the adjacent sides of the component figures arranged adjacent to each other, the side indicating the outer periphery of the tool plate display part in one part graphic is overlapped with the side indicating the outer periphery of the part plate material display part in the other part graphic. Adjacent side common rule that is an arrangement form, an interval arrangement rule that arranges an interval between component figures arranged adjacent to each other, and three or more parts for a single material board graphic A nesting apparatus comprising: a combination rule that distinguishes and uses an arrangement using the adjacent side sharing rule and an arrangement using the spacing assignment arrangement rule in accordance with a setting distinction criterion when arranging graphics.
前記パンチ加工が、矩形の素材板材の一辺である把持側辺をパンチプレス機で把持して素材板材の送りを行う加工であり、前記設定配置規則として、素材板材の図形の前記把持側辺と反対側の辺である自由側辺の一端から、自由側辺に沿って他端側へ並べて部品図形を配置し、素材板材の図形の残り部分に、再度、前記一端から他端側へ並べる配置する配置方向規則を有し、前記併用規則は、自由側辺に沿う一列の部品図形の配置を、前記隣接辺共通化規則で行い、残り部分に対しては前記間隔付与配置規則で配置する規則を含む請求項1記載のネスティング装置。   The punching is a process of feeding a material plate by holding a holding side that is one side of a rectangular material plate with a punch press, and as the setting arrangement rule, the holding side of the figure of the material plate Arrange the part figure from one end of the free side, which is the opposite side, to the other side along the free side, and arrange again from the one end to the other side on the rest of the figure on the material board The combination rule is a rule in which the arrangement of part figures along a free side is arranged by the adjacent side common rule, and the remaining part is arranged by the spacing arrangement rule. The nesting device according to claim 1, comprising: 前記併用規則は、前記隣接辺共通化規則によって、前記自由側辺に沿って一列に部品図形を配置したと仮定した場合に、配置された部品図形の前記自由側辺に沿う方向の合計長さを素材板材の図形の前記自由側辺の長さから引いた値が設定値未満であるという条件を充足する場合に、自由端側の一列の部品図形の配置に前記隣接辺共通化規則を採用する請求項2記載のネスティング装置。   The combined rule is the total length in the direction along the free side of the arranged part graphic, assuming that the part graphic is arranged in a line along the free side by the adjacent side common rule. Adjacent side rule is adopted for the arrangement of part figures in a row on the free end when the condition that the value obtained by subtracting from the length of the free side of the figure of the material board material is less than the set value is satisfied. The nesting device according to claim 2. 前記隣接辺共通化規則によって、前記自由側辺に沿って一列に部品図形を配置し、かつ前記自由側辺と直交する方向の寸法が長い部品図形の順に前記一端側から他端側へ並べて配置したと仮定した場合に、配置済みの部品図形の間での前記直交する方向の寸法の差の最大値が設定値未満の場合に、前記隣接辺共通化規則で配置し、残り部分に対して前記間隔付与配置規則するという内容に、前記併用規則を定めた請求項2または請求項3記載のネスティング装置。   According to the adjacent side sharing rule, component figures are arranged in a row along the free side, and arranged in order from one end side to the other end in the order of part figures having a long dimension in a direction perpendicular to the free side. Assuming that the maximum value of the dimension difference in the orthogonal direction between the arranged part figures is less than the set value, it is arranged by the adjacent side common rule, and the remaining part The nesting device according to claim 2 or 3, wherein the combination rule is defined in the content of the interval assignment arrangement rule. 素材板材からパンチ加工で切り取る部品板材の周囲に、前記パンチ加工に用いる工具を配置した図形である部品図形を、素材板材の図形に対して設定配置規則に従って複数配置するネスティング装置であって、
前記設定配置規則として、前記部品図形の工具表示部または工具が配置されない部品板材表示部の外周を示す辺を、素材板材の図形の辺に重ねる配置形態とする隣接辺共通化規則と、前記部品図形の工具表示部と素材板材の図形の辺との間に間隔を開ける配置形態とする間隔付与配置規則と、一枚の素材板材の図形に対して2つ以上の部品図形の配置を行うにつき、前記隣接辺共通化規則を用いる配置と、前記間隔付与配置規則を用いる配置とを、設定区別基準に従って区別して併用する併用規則とを有することを特徴とするネスティング装置。
A nesting device that arranges a plurality of component figures, which are figures in which a tool used for punching is arranged, in accordance with a set arrangement rule with respect to a figure of a material board material, around a component board material to be cut by punching from a material board material,
As the setting arrangement rule, the adjacent side commonization rule in which the side indicating the outer periphery of the part board material display part on which the tool graphic part of the part graphic or the tool is not arranged is overlapped with the side of the material board figure, and the part Interval arrangement rules with an arrangement form in which a space is provided between the figure tool display section and the side of the material board figure, and two or more part figures are arranged on one piece of material board figure A nesting device comprising: a combination rule that distinguishes and uses an arrangement that uses the adjacent side sharing rule and an arrangement that uses the spacing assignment rule according to a setting distinction criterion.
JP2009188207A 2009-08-17 2009-08-17 Nesting apparatus Pending JP2011039901A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011240378A (en) * 2010-05-19 2011-12-01 Mitsubishi Electric Corp Method for machining sheet metal part
JP2015011602A (en) * 2013-07-01 2015-01-19 株式会社アマダ Automatic programming device and method for the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011240378A (en) * 2010-05-19 2011-12-01 Mitsubishi Electric Corp Method for machining sheet metal part
JP2015011602A (en) * 2013-07-01 2015-01-19 株式会社アマダ Automatic programming device and method for the same

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