JP2011036057A - Control device for ac motor - Google Patents

Control device for ac motor Download PDF

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JP2011036057A
JP2011036057A JP2009181182A JP2009181182A JP2011036057A JP 2011036057 A JP2011036057 A JP 2011036057A JP 2009181182 A JP2009181182 A JP 2009181182A JP 2009181182 A JP2009181182 A JP 2009181182A JP 2011036057 A JP2011036057 A JP 2011036057A
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motor
current
circuit
voltage
frequency
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Joe Chin
ジョエ チン
Hideaki Iura
英昭 井浦
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Yaskawa Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem wherein, when an AC motor in a free-run state is started up, a conventional zero-current control or speed estimation method by DC current application cannot be used, when the motor is in a high-frequency free-run state and a mechanical shock occurs when a large current flows during speed estimation. <P>SOLUTION: During speed estimation, a voltage command is regulated by a voltage regulation circuit, and an output frequency is regulated by a frequency regulation circuit, based on a primary current and thereby the speed can be estimated, while suppressing current. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、交流電動機を始動する場合に、フリーラン状態の交流電動機の速度を推定してから運転することにより、スムーズに始動する交流電動機の制御装置に関する。   The present invention relates to a control device for an AC motor that starts smoothly by estimating the speed of the AC motor in a free-running state when starting the AC motor.

特開昭61−196794号公報記載の停電時及び復電時の対策を施した交流電動機駆動用インバータ装置では、瞬時停電によりフリーランとなった交流電動機の再始動が可能なインバータ装置が提案されている。
交流入力が停電又は瞬断すると、これを停電・復電検出回路が検出して制御部の出力を止め、交流電動機はフリーランとなり、負荷の慣性力により回転数が徐々に低下する。この時、電圧傾斜回路が図3の第2のA/Dコンバータの入力を零にしているので出力電圧指令信号は零となる。
一方、第1のA/Dコンバータは停電前の状態を維持して出力周波数指令信号を発生している。交流入力が復電したら、前記電圧傾斜回路が第2のA/Dコンバータの入力を徐々に上昇させ出力電圧指令信号を徐々に増加(クッションスタート)させるため、インバータの出力電圧は徐々に上昇する。この時に交流電動機の入力電流が過電流制限値(過負荷点)を越えるまで前記出力電圧指令信号を増加させ、過負荷点で電流検出回路の検出信号により電流垂下回路が出力電圧指令信号の増加を一時停止し、かつスイッチが加減速回路の入力を接地して第1のA/Dコンバータが発生する出力周波数信号を徐々に低下させ、交流電動機の入力電流が過負荷点で一定となる(過電流状態で定電流制御を行う)ようにインバータの出力周波数を低下させながら制御する。
交流電動機の回転数とインバータの出力周波数が一致した時点で交流電動機の入力電流の過電流が解消され(過負荷点より下る)、出力電圧指令信号を増加させても過電流状態にならなくなる。この時点で正常の動作に戻り、予め定められた加減速傾斜信号に基づき交流電動機の加速を行ない正規の状態に戻る。
In the inverter apparatus for driving an AC motor in which measures against power failure and power recovery described in Japanese Patent Application Laid-Open No. 61-196794 are provided, an inverter apparatus capable of restarting an AC motor that has become free-run due to an instantaneous power failure has been proposed. ing.
When the AC input is interrupted or momentarily interrupted, the power failure / recovery detection circuit detects this and stops the output of the control unit, the AC motor becomes free running, and the rotational speed gradually decreases due to the inertial force of the load. At this time, since the voltage gradient circuit makes the input of the second A / D converter of FIG. 3 zero, the output voltage command signal becomes zero.
On the other hand, the first A / D converter maintains the state before the power failure and generates an output frequency command signal. When the AC input is restored, the voltage ramp circuit gradually increases the input of the second A / D converter and gradually increases (cushion starts) the output voltage command signal, so that the output voltage of the inverter gradually increases. . At this time, the output voltage command signal is increased until the input current of the AC motor exceeds the overcurrent limit value (overload point), and the current droop circuit increases the output voltage command signal by the detection signal of the current detection circuit at the overload point. And the switch grounds the input of the acceleration / deceleration circuit to gradually reduce the output frequency signal generated by the first A / D converter, and the input current of the AC motor becomes constant at the overload point ( Control is performed while reducing the output frequency of the inverter so that constant current control is performed in an overcurrent state.
When the rotational speed of the AC motor matches the output frequency of the inverter, the overcurrent of the input current of the AC motor is eliminated (below the overload point), and even if the output voltage command signal is increased, the overcurrent state does not occur. At this time, the operation returns to the normal operation, and the AC motor is accelerated based on a predetermined acceleration / deceleration inclination signal to return to a normal state.

特開昭61−196794号公報JP-A 61-196794

前述の特開昭61−196794号記載の停電時及び復電時の対策を施した交流電動機駆動用インバータ装置においては、過電流制限値を越えるまでは前記出力電圧指令信号を増加される為、前記交流電動機には大きな電流が流れ、一旦低下していた速度を急に加速するようなショックが発生したり、電圧の増加を一時停止させて周波数を低下させる間にも前記交流電動機が急加速したり、回転数を周波数一致点と判断した時点で出力電圧信号を通常に戻した場合に電流が急に増加して過電流異常となったり、機械的なショックが発生したりする可能性がある、これは出力電圧信号を一時的に低い値でホールドしたことによって、回転数と周波数が一致していないところで一致したと判断する為である。
本発明はこのような問題点に鑑みてなされたものであり、フリーラン状態の交流電動機に流れる電流を抑制すると共に回転速度と周波数を一致させ機械ショックが出ないように、交流電動機をスムーズに再始動することができる交流電動機の制御装置を提供することを目的とする。
In the inverter apparatus for driving an AC motor in which measures are taken at the time of power failure and power recovery described in the above-mentioned JP-A 61-196794, the output voltage command signal is increased until the overcurrent limit value is exceeded. A large current flows through the AC motor, causing a shock that suddenly accelerates the reduced speed, or the AC motor accelerates rapidly while the increase in voltage is temporarily stopped to reduce the frequency. If the output voltage signal is returned to normal when the rotation speed is determined to be the frequency coincidence point, the current may suddenly increase and an overcurrent abnormality may occur, or a mechanical shock may occur. This is because, by temporarily holding the output voltage signal at a low value, it is determined that the rotation speed and the frequency do not coincide with each other.
The present invention has been made in view of such problems, and the AC motor is smoothly operated so as to suppress the current flowing through the AC motor in the free-run state and to make the rotational speed and frequency coincide with each other so that no mechanical shock is generated. An object of the present invention is to provide a control device for an AC motor that can be restarted.

上記問題を解決するため、本発明は、次のように構成したのである。
請求項1に記載の発明は、交流電動機へ任意の電力を出力する電力変換器と、前記交流電動機に供給される電流を検出する電流検出回路と、前記検出した電流を一次電流に変換する電流変換回路と周波数指令に基き電圧指令を演算するV/f変換回路と、周波数指令から位相を演算する位相演算回路と、前記電圧指令と前記位相指令とから前記電力変換器をスイッチングする為の信号を作るPWM演算回路とからなる交流電動機の制御装置において、前記一次電流基づき電圧指令の増加、ホールド、減少を決定する電圧調整回路と、前記一次電流基づき周波数を調整する周波数調整回路と、前記V/f変換回路が出力する電圧指令と、前記電圧調整回路が出力する電圧指令が一致することを検出する電圧指令比較回路を有することによりフリーラン状態の前記交流電動機を再始動すること特徴としている。
In order to solve the above problem, the present invention is configured as follows.
The invention according to claim 1 is a power converter that outputs arbitrary power to an AC motor, a current detection circuit that detects a current supplied to the AC motor, and a current that converts the detected current into a primary current. V / f conversion circuit for calculating a voltage command based on a conversion circuit and a frequency command, a phase calculation circuit for calculating a phase from the frequency command, and a signal for switching the power converter from the voltage command and the phase command In a control apparatus for an AC motor comprising a PWM arithmetic circuit for generating a voltage, a voltage adjustment circuit that determines increase, hold, and decrease of a voltage command based on the primary current, a frequency adjustment circuit that adjusts a frequency based on the primary current, and the V A voltage command comparison circuit that detects that the voltage command output from the / f conversion circuit and the voltage command output from the voltage adjustment circuit match. It is characterized by restarting the alternating-current motor run state.

請求項1に記載の発明によると、フリーラン中の交流電動機を再始動する場合のインバータ出力電流を制限すると共に機械的なショックを低減することができる。   According to the first aspect of the present invention, it is possible to limit the inverter output current when restarting the AC motor during free running and reduce mechanical shock.

本発明における交流電動機の制御装置の実施形態の構成を示すブロック図The block diagram which shows the structure of embodiment of the control apparatus of the alternating current motor in this invention 本発明の改善結果図Improvement result diagram of the present invention 従来例の発明の装置の実施例Example of the device of the invention of the conventional example 従来例の発明装置の動作説明図Operation explanatory diagram of the inventive device of the conventional example

以下、本発明の実施の形態について図を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明における交流電動機の制御装置の実施形態の構成を示すプロック図である。
本実施形態における電動機の制御装置は、電力変換器1、交流電動機2、電流検出器3、電流変換回路4、周波数調整回路5、電圧調整回路6、V/f変換回路7、電圧指令比較回路8、位相演算回路9、PWM演算回路10を備えている。電力変換器1は、パワー素子により三相交流を変換した直流電圧をPWM制御方式により任意の周波数と電圧の交流に変換し、交流電動機2に供給する。
電流検出器3は、交流電動機2に供給される電流を検出する。
電流変換回路4は、電流検出器3で検出されたiu、iwを一次電流ifbに変換する。
周波数調整回路5は、交流電動機2の速度に相当する周波数と電力変換器1が出力する周波数が一致するように一次電流ifbに基づき調整する。
電圧調整回路6は、電流変換回路4で検出した電流値が第1の所定値を超えないように電圧指令Vrefを調整する。
V/f変換回路7は出力周波数に基づき、一次電圧指令を演算する。
電圧指令比較回路8は電圧調整回路6の出力である。電圧指令とV/f変換回路7の出力である1次電圧指令を比較し、一致したかどうかの情報を周波数調整回路5に出力する。
位相演算回路9は出力周波数に基づき、位相を演算し、PWM演算回路10に出力する。
PWM演算回路10はSW2で選択された電圧指令と位相演算回路9から出力される位相に基づきPWM演算し、電力変換器1を駆動する。
FIG. 1 is a block diagram showing a configuration of an embodiment of a control device for an AC motor according to the present invention.
The motor control device in this embodiment includes a power converter 1, an AC motor 2, a current detector 3, a current conversion circuit 4, a frequency adjustment circuit 5, a voltage adjustment circuit 6, a V / f conversion circuit 7, and a voltage command comparison circuit. 8, a phase calculation circuit 9 and a PWM calculation circuit 10 are provided. The power converter 1 converts a DC voltage obtained by converting a three-phase AC by a power element into an AC having an arbitrary frequency and voltage by a PWM control method, and supplies the AC voltage to the AC motor 2.
The current detector 3 detects a current supplied to the AC motor 2.
The current conversion circuit 4 converts iu and iw detected by the current detector 3 into a primary current ifb.
The frequency adjustment circuit 5 adjusts based on the primary current ifb so that the frequency corresponding to the speed of the AC motor 2 matches the frequency output from the power converter 1.
The voltage adjustment circuit 6 adjusts the voltage command Vref so that the current value detected by the current conversion circuit 4 does not exceed the first predetermined value.
The V / f conversion circuit 7 calculates a primary voltage command based on the output frequency.
The voltage command comparison circuit 8 is an output of the voltage adjustment circuit 6. The voltage command and the primary voltage command which is the output of the V / f conversion circuit 7 are compared, and information on whether or not they match is output to the frequency adjustment circuit 5.
The phase calculation circuit 9 calculates the phase based on the output frequency, and outputs it to the PWM calculation circuit 10.
The PWM calculation circuit 10 performs PWM calculation based on the voltage command selected by SW2 and the phase output from the phase calculation circuit 9, and drives the power converter 1.

次に本発明の交流電動機の速度推定方法について説明する。
交流電動機の速度を推定する場合は、スイッチSW1、SW2をA側からB側に切り替えて、周波数調整回路5に最高周波数を設定し、電圧調整回路6に0を設定する。
電圧調整回路6は0から最大電圧まで第2の所定時間で増加するような増加レートで、徐々に電圧指令を増加される。一次電流ifbを監視しておき、一次電流ifbが第1の所定値を超えた場合には電圧指令から第3の所定値分だけ低下させる。
一次電流が第4の所定値よりも高い場合には電圧指令をホールドしたまま、周波数調整回路5は第5の所定値だけ周波数を減少される。一次電流ifbが第6の所定値よりも小さくなったら、周波数をホールドして、再び電圧指令を第2の所定時間に基く、増加レートで増加させる。V/f変換回路7から出力される電圧指令と電圧調整回路6から出力される電圧指令が一致した場合、電圧指令比較回路8は一致信号を出力し、速度推定が完了する。スイッチSW1、SW2をB側からA側に切り替え、周波数指令fref1に基いた運転に移行する。
Next, the method for estimating the speed of the AC motor of the present invention will be described.
When estimating the speed of the AC motor, the switches SW1 and SW2 are switched from the A side to the B side, the highest frequency is set in the frequency adjustment circuit 5, and 0 is set in the voltage adjustment circuit 6.
The voltage adjustment circuit 6 gradually increases the voltage command at an increasing rate that increases from 0 to the maximum voltage in the second predetermined time. The primary current ifb is monitored, and when the primary current ifb exceeds the first predetermined value, the voltage is reduced by a third predetermined value from the voltage command.
When the primary current is higher than the fourth predetermined value, the frequency adjustment circuit 5 decreases the frequency by the fifth predetermined value while holding the voltage command. When the primary current ifb becomes smaller than the sixth predetermined value, the frequency is held and the voltage command is increased again at an increasing rate based on the second predetermined time. When the voltage command output from the V / f conversion circuit 7 and the voltage command output from the voltage adjustment circuit 6 match, the voltage command comparison circuit 8 outputs a match signal, and the speed estimation is completed. The switches SW1 and SW2 are switched from the B side to the A side, and the operation is shifted to the operation based on the frequency command fref1.

図2は本発明を適用した例で、モータ単体の交流電動機が停止した状態から本発明で再始動した場合と30Hzでフリーラン状態にして再始動した例である。   FIG. 2 is an example to which the present invention is applied, and is an example in which the AC motor of a single motor is restarted in the present invention from a stopped state and in a free run state at 30 Hz.

1 電力変換器
2 交流電動機
3 電流検出器
4 電流座標変換回路
5 周波数調整回路
6 電圧調整回路
7 V/f変換回路
8 電圧指令比較回路
9 位相演算回路
10 PWM演算回路
SW1、SW2:スイッチ
DESCRIPTION OF SYMBOLS 1 Power converter 2 AC motor 3 Current detector 4 Current coordinate conversion circuit 5 Frequency adjustment circuit 6 Voltage adjustment circuit 7 V / f conversion circuit 8 Voltage command comparison circuit 9 Phase calculation circuit 10 PWM calculation circuits SW1, SW2: Switch

Claims (1)

交流電動機へ任意の電力を出力する電力変換器と、前記交流電動機に供給される電流を検出する電流検出回路と、前記検出した電流を一次電流に変換する電流変換回路と、周波数指令に基き電圧指令を演算するV/f変換回路と周波数指令から位相を演算する位相演算回路と、前記電圧指令と前記位相指令とから前記電力変換器をスイッチングする為の信号を作るPWM演算回路と、からなる交流電動機の制御装置において、
前記一次電流基づき電圧指令の増加、ホールド減少を決定する電圧調整回路と、
前記一次電流基づき周波数を調整する周波数調整回路と、
前記V/f変換回路が出力する電圧指令と前記電圧調整回路が出力する電圧指令が一致することを検出する電圧指令比較回路と、を有することによりフリーラン状態の前記交流電動機を再始動すること特徴とする交流電動機の制御装置。
A power converter that outputs arbitrary power to an AC motor, a current detection circuit that detects a current supplied to the AC motor, a current conversion circuit that converts the detected current into a primary current, and a voltage based on a frequency command A V / f conversion circuit that calculates a command, a phase calculation circuit that calculates a phase from a frequency command, and a PWM calculation circuit that generates a signal for switching the power converter from the voltage command and the phase command. In an AC motor control device,
A voltage adjustment circuit for determining an increase in voltage command and a decrease in hold based on the primary current;
A frequency adjustment circuit for adjusting a frequency based on the primary current;
Restarting the AC motor in a free-run state by having a voltage command comparison circuit that detects that the voltage command output from the V / f conversion circuit and the voltage command output from the voltage adjustment circuit match. A control device for an AC electric motor that is characterized.
JP2009181182A 2009-08-04 2009-08-04 Control device for ac motor Pending JP2011036057A (en)

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