JP2011021824A - Heat exchanger and method of forming extension part of fin of the heat exchanger - Google Patents

Heat exchanger and method of forming extension part of fin of the heat exchanger Download PDF

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JP2011021824A
JP2011021824A JP2009167749A JP2009167749A JP2011021824A JP 2011021824 A JP2011021824 A JP 2011021824A JP 2009167749 A JP2009167749 A JP 2009167749A JP 2009167749 A JP2009167749 A JP 2009167749A JP 2011021824 A JP2011021824 A JP 2011021824A
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tongue
extension
wall
fin
pressing
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Shu Kakinuma
沼 收 柿
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KAKINUMA KINZOKU SEIKI KK
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KAKINUMA KINZOKU SEIKI KK
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<P>PROBLEM TO BE SOLVED: To provide a heat exchanger increasing a fin pitch. <P>SOLUTION: The heat exchanger is equipped with: a plurality of fins 1 juxtaposed at predetermined intervals; and a pipe penetrating through the fins 1 and expanded to be coupled to the fins 1. The shape of a hole 11 of the fin 1 through which the pipe penetrates is a circle, and the periphery of the circle is a collar part 13 formed orthogonally to a flat part 12 of the fin 1 and along the pipe. An extension part 14 extended from part of an edge of the collar part 13 is made to abut on the fin 1 adjacent to the fin 1 of the collar part 13. The erected shape of the extension part 14 from the edge of the collar part 13 is formed to have approximately the same arcuate shape as that of the collar part 13, and the height H of the extension part 14 is formed to be higher than that h of the collar part 13. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、熱交換器及び熱交換器のフィンの延出部の形成方法に係り、特に、フィンピッチを大きく取ることができる熱交換器及び熱交換器のフィンの延出部の形成方法に関する。     The present invention relates to a heat exchanger and a method for forming a fin extension portion of the heat exchanger, and more particularly, to a heat exchanger capable of increasing a fin pitch and a method for forming a fin extension portion of the heat exchanger. .

従来、例えば、フィンピッチをカラー部の高さ以上に取ることができる熱交換器がある(例えば、特許文献1参照)。
この熱交換器のフィンピッチは、カラー部の縁部より突出する突起の高さ分、大きく取ることができる。(特許文献1の図9参照)。
特開平10−238981号公報
2. Description of the Related Art Conventionally, for example, there is a heat exchanger that can take a fin pitch more than the height of the collar portion (for example, see Patent Document 1).
The fin pitch of this heat exchanger can be made large by the height of the protrusion protruding from the edge of the collar portion. (See FIG. 9 of Patent Document 1).
Japanese Patent Laid-Open No. 10-238981

ところが、上記の熱交換器にあっては、突起の高さは僅かであり、フィンピッチを大きくとることができないという問題点があった。     However, in the above heat exchanger, there is a problem that the height of the protrusion is small and the fin pitch cannot be increased.

本発明は、上記の問題点を除去するようにした熱交換器及び熱交換器のフィンの延出部の形成方法を提供することを目的とする。     An object of this invention is to provide the formation method of the extension part of the heat exchanger and the fin of a heat exchanger which were made to remove said problem.

本発明の熱交換器は、所定間隔を有して複数枚並設されたフィンと、このフィンを貫通して、拡管して前記フィンと結合したパイプとを備えた熱交換器であって、前記パイプが貫通する前記フィンの穴部の形状は、円であり、この円の周囲は前記フィンの平坦部に対して直交して前記パイプに沿うように形成されたカラー部であり、このカラー部の縁部の一部より延出した延出部が前記カラー部の前記フィンに隣接するフィンに当接し、前記延出部の前記カラー部の縁部よりの立ち上がり形状は、前記カラー部の円弧状と略同じ円弧状に形成され、前記延出部の高さをカラー部の高さより高く形成されているものである。     The heat exchanger of the present invention is a heat exchanger comprising a plurality of fins arranged side by side with a predetermined interval, and a pipe that penetrates the fins and expands and is coupled to the fins. The shape of the hole of the fin through which the pipe passes is a circle, and the circumference of the circle is a collar portion formed so as to be perpendicular to the flat portion of the fin and along the pipe. An extension part extending from a part of the edge part of the part abuts on a fin adjacent to the fin of the collar part, and the rising shape of the extension part from the edge part of the collar part is that of the collar part. It is formed in an arc shape substantially the same as the arc shape, and the height of the extending portion is formed higher than the height of the collar portion.

また、請求項2記載の熱交換器は、請求項1記載の熱交換器において、延出部の先端にカラー部の外側に向かって折り曲げられた張出部が形成されているものである。     Further, the heat exchanger according to claim 2 is the heat exchanger according to claim 1, wherein an extension portion bent toward the outside of the collar portion is formed at the tip of the extension portion.

また、請求項3記載の熱交換器のフィンの延出部の形成方法は、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の開口部の形状は円であり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、前記押圧工程の後、前記凹部の閉塞部に、平面視、舌状部を残して前記凹部の閉塞部を円弧状に打ち抜く打ち抜き工程と、この打ち抜き工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、この延出工程において形成された前記延出部と前記壁部との境界部は、断面が円であると共に、前記延出部の形状は、前記壁部の円弧状と略同じ円弧状に形成されているものである。     Moreover, the formation method of the extension part of the fin of the heat exchanger of Claim 3 forms the convex part which presses a press member on one surface of a metal member, and protrudes from said one surface; The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to the one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion, and the closed portion of the closed portion. The wall is connected to the edge and is opposed to the wall, the shape of the opening of the recess is a circle, the cross-section of the recess is substantially U-shaped, and the blocking portion and the wall have a curved portion. After the pressing step, the punching step of punching the closed portion of the concave portion in an arc shape leaving a tongue-like portion in a plan view on the closed portion of the concave portion, and after the punching step From the wall portion, the tongue portion is folded so that the tongue portion is positioned on an extension line of the wall portion. The extending step for forming the extending portion, and the boundary between the extending portion and the wall portion formed in the extending step have a circular cross section, and the shape of the extending portion is: It is formed in the substantially same circular arc shape as the circular arc shape of the said wall part.

また、請求項4記載の熱交換器のフィンの延出部の形成方法は、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、前記押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、前記押圧工程の後、前記凹部の閉塞部に、平面視、舌状部を残して前記凹部の閉塞部を弧状に打ち抜く打ち抜き工程と、この打ち抜き工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、この延出工程において形成された前記延出部の前記金属部材の一方の面を直交する方向の長さが前記壁部の前記金属部材の一方の面を直交する方向の長さより長く形成されているものである。     According to a fourth aspect of the present invention, there is provided a method of forming a fin extension portion of a heat exchanger, wherein a pressing step of pressing a pressing member on one surface of a metal member to form a convex portion protruding from the one surface; The convex portion formed in the pressing step is a concave portion when viewed from the surface opposite to the one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion, and the closed portion of the closed portion. The wall is connected to an edge portion and is opposed to the wall portion, and the cross-section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion, and the pressing step Thereafter, in a plan view, the punching step of punching out the blocking portion of the recess in an arc shape leaving a tongue-like portion in the closing portion of the recess, and after the punching step, the tongue-like portion is on the extension line of the wall portion An extending step of folding the tongue-like portion so as to be positioned and forming an extending portion extending from the wall portion; The length of the extending portion formed in the extending step in the direction orthogonal to one surface of the metal member is longer than the length of the wall portion in the direction orthogonal to one surface of the metal member. It is what.

また、請求項5記載の熱交換器のフィンの延出部の形成方法は、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、前記押圧工程の後、前記凹部の閉塞部に、平面視、先端側方に張出部を有した舌状部を残して前記凹部の閉塞部を打ち抜く打ち抜き工程と、この打ち抜き工程の後、前記張出部を前記凹部から遠ざかる方向に向かって折り曲げる折り曲げ工程と、この折り曲げ工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程とを備えているものである。     Moreover, the formation method of the extension part of the fin of the heat exchanger of Claim 5 forms the convex part which presses a press member and protrudes from said one surface on one surface of a metal member, The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to the one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion, and the closed portion of the closed portion. The wall is connected to an edge portion and is opposed to the wall portion, and the cross-section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion, and the pressing step Thereafter, a punching step of punching out the closed portion of the recessed portion leaving a tongue-like portion having a protruding portion on the distal end side in a plan view on the closed portion of the recessed portion, and after the punching step, the protruding portion A folding step of bending the direction away from the recess, and after this folding step, Serial in which tongue has a extension step of forming the extending portion extending from the wall portion by folding the tongue so as to be positioned on the extension of the wall portion.

また、請求項6記載の熱交換器のフィンの延出部の形成方法は、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部で、前記凹部の開口部の形状は円であり、前記押圧工程の後、前記凹部の閉塞部に、平面視、第1の舌状部と第2の舌状部を残して前記凹部の閉塞部を円弧状に打ち抜く打ち抜き工程と、この打ち抜き工程において、前記第1の舌状部の先端と前記第2の舌状部の先端との間に隙間が形成され、平面視、前記隙間を介して前記第1の舌状部と前記第2の舌状部とが対称の位置関係にあり、前記打ち抜き工程の後、前記第1の舌状部と前記第2の舌状部がそれぞれ前記壁部の延長線上に位置するように前記第1の舌状部と前記第2の舌状部を折って、前記壁部より延長する第1の延出部と第2の延出部を形成する延出工程と、この延出工程において形成された前記第1の延出部と前記壁部との境界部及び前記第2の延出部と前記壁部との境界部は、断面が円であると共に、前記第1の延出部と第2の延出部の形状は、前記壁部の円弧状と略同じ円弧状に形成されているものである。     Further, the method for forming the fin extension portion of the heat exchanger according to claim 6 includes a pressing step of pressing the pressing member on one surface of the metal member to form a protrusion protruding from the one surface. The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to one surface of the metal member, and the shape of the opening of the concave portion is a circle. After the pressing step, the convex portion A punching step of punching out the closing portion of the concave portion in an arc shape while leaving the first tongue-like portion and the second tongue-like portion in plan view in the closing portion, and in this punching step, A gap is formed between the tip and the tip of the second tongue-like portion, and the first tongue-like portion and the second tongue-like portion are in a symmetrical positional relationship through the gap in plan view. Yes, after the punching step, the first tongue portion and the second tongue portion are respectively located on an extension line of the wall portion. An extension step of folding the first tongue and the second tongue to form a first extension and a second extension extending from the wall, and the extension The boundary part between the first extension part and the wall part and the boundary part between the second extension part and the wall part formed in the process have a circular cross section and the first extension part. The shape of the protruding portion and the second extending portion is formed in an arc shape that is substantially the same as the arc shape of the wall portion.

また、請求項7記載の熱交換器のフィンの延出部の形成方法は、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、前記押圧工程の後、前記凹部の閉塞部に、平面視、第1の舌状部と第2の舌状部を残して前記凹部の閉塞部を打ち抜く打ち抜き工程と、この打ち抜き工程において、前記第1の舌状部の先端と前記第2の舌状部の先端との間に隙間が形成され、平面視、前記隙間を介して前記第1の舌状部と前記第2の舌状部とが対称の位置関係にあり、前記打ち抜き工程の後、前記第1の舌状部と前記第2の舌状部がそれぞれ前記壁部の延長線上に位置するように前記第1の舌状部と前記第2の舌状部を折って、前記壁部より延長する第1の延出部と第2の延出部を形成する延出工程とを備えているものである。     Moreover, the formation method of the extension part of the fin of the heat exchanger of Claim 7 forms the convex part which presses a pressing member and protrudes from said one surface on one surface of a metal member, The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to the one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion, and the closed portion of the closed portion. The wall is connected to an edge portion and is opposed to the wall portion, and the cross-section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion, and the pressing step A punching step of punching out the closing portion of the recess leaving a first tongue-like portion and a second tongue-like portion in plan view in the closing portion of the recess, and in the punching step, the first tongue A gap is formed between the tip of the second portion and the tip of the second tongue-like portion. The first tongue portion and the second tongue portion are in a symmetrical positional relationship, and after the punching step, the first tongue portion and the second tongue portion are respectively the wall portions. The first tongue and the second tongue are folded so as to lie on the extension line of the first extension and the second extension extending from the wall. And a delivery process.

請求項1記載の熱交換器によれば、カラー部の縁部の一部より延出した延出部のカラー部の縁部よりの立ち上がり形状は、カラー部の円弧状と略同じ円弧状に形成されているため、カラー部と延出部との境界部位に亀裂が生じるのを防ぐことができ、しかも、フィン間隔を規制する部位をカラー部の高さに延出部の高さを加えると共に、延出部の高さをカラー部の高さより高く形成して、フィン間隔をより大きく取ることができる。     According to the heat exchanger according to claim 1, the rising shape from the edge portion of the collar portion of the extending portion extending from a part of the edge portion of the collar portion is substantially the same arc shape as the arc shape of the collar portion. Because it is formed, cracks can be prevented from occurring at the boundary part between the collar part and the extension part, and the height of the extension part is added to the height of the collar part at the part that regulates the fin interval. At the same time, the height of the extending portion can be formed higher than the height of the collar portion, and the fin interval can be made larger.

また、請求項2記載の熱交換器によれば、前述した請求項1記載の発明の効果に加え、延出部の先端にカラー部の外側に向かって折り曲げられた張出部が形成されているため、フィンの穴を一致させて積層し、前記穴にパイプを挿入して、該パイプを拡管して熱交換器を製造する際、延出部の先端にカラー部の外側に向かって折り曲げられた張出部があるため、延出部が積層されたフィンの穴に入り込むのを防止することができ、しかも、張出部は延出部の先端にカラー部の外側に向かって折り曲げられているため、延出部の強度の向上をも図ることができる。     Further, according to the heat exchanger according to claim 2, in addition to the effect of the invention according to claim 1, the overhanging portion bent toward the outside of the collar portion is formed at the tip of the extension portion. Therefore, when manufacturing the heat exchanger by laminating the holes of the fins in alignment and inserting the pipe into the hole and expanding the pipe, it is bent toward the outside of the collar part at the tip of the extension part Since the extended portion is provided, the extended portion can be prevented from entering the hole of the laminated fin, and the extended portion is bent toward the outside of the collar portion at the tip of the extended portion. Therefore, the strength of the extending portion can be improved.

また、請求項3記載の熱交換器のフィンの延出部の形成方法によれば、延出工程における延出部と壁部との境界部は、断面が円であると共に、延出部の形状は、壁部の円弧状と略同じ円弧状に形成されているため、延出部と壁部との境界部に亀裂が生じるのを防ぐことができ、しかも、フィン間隔を規制する部位を壁部の高さに舌状部の高さを加えて、フィン間隔を長くすることができる熱交換器のフィンを製造することができる。     Further, according to the method of forming the fin extension portion of the heat exchanger according to claim 3, the boundary portion between the extension portion and the wall portion in the extension step is circular in cross section and Since the shape is formed in an arc shape that is substantially the same as the arc shape of the wall portion, it is possible to prevent the boundary portion between the extension portion and the wall portion from being cracked, and the portion that regulates the fin interval By adding the height of the tongue portion to the height of the wall portion, it is possible to manufacture the fins of the heat exchanger that can increase the fin interval.

また、請求項4記載の熱交換器のフィンの延出部の形成方法によれば、金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、前記押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、前記押圧工程の後、前記凹部の閉塞部に、平面視、舌状部を残して前記凹部の閉塞部を弧状に打ち抜く打ち抜き工程と、この打ち抜き工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、この延出工程において形成された前記延出部の前記金属部材の一方の面を直交する方向の長さが前記壁部の前記金属部材の一方の面を直交する方向の長さより長く形成され、つまり、押圧工程における凹部の断面は略U字形状であるため、押圧工程の後の延出工程における舌状部を折って壁部より延長する延出部を形成する際、舌状部と壁部との境界部位に亀裂が生じるのを防ぐことができ、しかも、フィン間隔を規制する部位を壁部の高さに舌状部の高さを加えて、フィン間隔を長くすることができる熱交換器のフィンを製造することができる。     According to the method for forming the fin extension portion of the heat exchanger according to claim 4, the pressing that presses the pressing member and forms the convex portion protruding from the one surface on one surface of the metal member. The protrusion formed in the step and the pressing step is a recess when viewed from the surface opposite to the one surface of the metal member, and the recess includes a closing portion facing the opening of the recess, and the blocking The wall portion is connected to the edge of the portion and is opposed to the wall portion, and the cross section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion, After the pressing step, in a plan view, the punched portion for punching out the closed portion of the concave portion in an arc shape leaving a tongue-like portion in the closed portion of the concave portion, and after the punching step, the tongue-like portion is an extension of the wall portion. An extension work that folds the tongue-like part so as to be positioned on a line and forms an extension part extending from the wall part And the length of the extending portion formed in the extending step in the direction orthogonal to the one surface of the metal member is longer than the length of the wall portion in the direction orthogonal to the one surface of the metal member. That is, since the cross section of the concave portion in the pressing step is substantially U-shaped, the tongue-shaped portion is formed when the tongue-shaped portion in the extending step after the pressing step is folded to form the extending portion extending from the wall portion. It is possible to prevent cracks from occurring at the boundary between the wall and the wall, and to increase the gap between the fins by adding the height of the tongue to the height of the wall. Possible heat exchanger fins can be produced.

また、請求項5記載の熱交換器のフィンの延出部の形成方法によれば、押圧工程における凹部の断面は略U字形状であるため、押圧工程の後の延出工程における舌状部を折って壁部より延長する延出部を形成するため、フィン間隔を規制する部位を壁部の高さに舌状部の高さを加えて、フィン間隔を大きくすることができる熱交換器のフィンを製造することができ、また、熱交換機を製造する際、熱交換器のフィンを積層する場合、舌状部が隣接するフィンのパイプが通る穴に入るのを張出部により防止することができる。
その結果、打ち抜き工程の凹部の閉塞部を打ち抜いて形成された穴にパイプを通して、該パイプを拡管してフィンに密着させる工程に支障が生じるのを防止することができる。
Further, according to the method for forming the fin extension portion of the heat exchanger according to claim 5, since the cross section of the recess in the pressing step is substantially U-shaped, the tongue-like portion in the extension step after the pressing step Heat exchanger that can increase the fin interval by adding the height of the tongue-shaped portion to the height of the wall portion to form the extending portion that extends from the wall portion by folding When the heat exchanger fins are stacked when the heat exchanger is manufactured, the protruding portion prevents the tongue from entering the hole through which the adjacent fin pipe passes. be able to.
As a result, it is possible to prevent a trouble from occurring in the step of expanding the pipe and bringing it into close contact with the fin through the hole formed by punching the closed portion of the recess in the punching step.

また、請求項6記載の熱交換器のフィンの延出部の形成方法によれば、延出工程において形成された第1の延出部と壁部との境界部及び第2の延出部と壁部との境界部は、断面が円となるように(例えば、第1の延出部と壁部との境界部及び第2の延出部と壁部との境界部の外側と内側に金型位置させて、境界部が円となるように形成する。)形成するため、該境界部に亀裂が生じるのを防ぐことができ、しかも、フィン間隔を規制する部位を壁部の高さに第1の延出部(第2の延出部)の高さを加えて、フィン間隔を大きくした熱交換器のフィンを製造することができる。     Moreover, according to the formation method of the extension part of the fin of the heat exchanger of Claim 6, the boundary part and 2nd extension part of the 1st extension part and wall part which were formed in the extension process The boundary between the wall and the wall is such that the cross-section is a circle (for example, the boundary between the first extension and the wall and the outside and the inside of the boundary between the second extension and the wall And forming the boundary portion to be a circle.) Therefore, it is possible to prevent the boundary portion from being cracked, and to prevent the fin interval from being increased. In addition, the height of the first extension part (second extension part) is added to the height, so that the fins of the heat exchanger having a large fin interval can be manufactured.

また、請求項7記載の熱交換器のフィンの延出部の形成方法によれば、押圧工程における凹部の断面は略U字形状であるため、押圧工程の後の延出工程における第1の舌状部(第2の舌状部)を折って壁部より延長する第1の延出部(第2の延出部延出部)を形成する際、第1の舌状部(第2の舌状部)と壁部との境界部位に亀裂が生じるのを防ぐことができ、しかも、延出工程における第1の舌状部(第2の舌状部)を折って壁部より延長する第1の延出部(第2の延出部延出部)を形成するため、フィン間隔を規制する部位を壁部の高さに第1の舌状部(第2の舌状部)の高さを加えて、フィン間隔を長くすることができる熱交換器のフィンを製造することができる。     Moreover, according to the formation method of the extension part of the fin of the heat exchanger of Claim 7, since the cross section of the recessed part in a press process is substantially U shape, it is the 1st in the extension process after a press process. When forming a first extension part (second extension part extension part) that extends from the wall part by folding the tongue part (second tongue part), the first tongue part (second extension part) Can be prevented from cracking at the boundary portion between the wall portion and the first tongue portion (second tongue portion) in the extending step by extending from the wall portion. In order to form the first extension part (second extension part extension part) that performs the first tongue-like part (second tongue-like part) at the height of the wall part, the part that regulates the fin interval The fins of the heat exchanger that can increase the gap between the fins can be manufactured.

本発明の熱交換器の一実施例を図面を参照して説明する。
図1において、Eは熱交換器で、熱交換器Eは、周知のように、所定間隔を有して複数枚並設されたフィン1と、このフィン1を貫通し、拡管してフィン1と結合したパイプ(蛇行状の冷媒配管)2とを備えている。フィン1の厚みは、例えば、約0.1mm〜約1mmである。
なお、図1においては、パイプ2の直線部位を図示し、パイプ2の直線部位と直線部位とを接続するU字状パイプは、図示されていない。
An embodiment of the heat exchanger of the present invention will be described with reference to the drawings.
In FIG. 1, E is a heat exchanger. As is well known, the heat exchanger E has a plurality of fins 1 arranged in parallel with a predetermined interval, and fins 1 that penetrate through the fins 1 and are expanded. And a pipe (meander-like refrigerant pipe) 2 coupled to the. The thickness of the fin 1 is, for example, about 0.1 mm to about 1 mm.
In addition, in FIG. 1, the linear part of the pipe 2 is shown in figure, and the U-shaped pipe which connects the linear part and the linear part of the pipe 2 is not illustrated.

パイプ2が貫通するフィン1の穴部11の形状は、図3に示すように、円(円の直径は、例えば、約7mm)であり、この円の周囲はフィン1の平坦部12に対して直交してパイプ2に沿うように形成されたカラー部13となっている(図3参照)。
また、14は、カラー部13の縁部の一部より延出した延出部で、この延出部14はカラー部13のフィン1(図1で言えば、フィン1A)に隣接するフィン1(図1で言えば、フィン1B)に当接して、フィン1、1・・・の間隔を保持するようにしている。
そして、延出部14のカラー部13の縁部よりの立ち上がり形状は、図3、図6及び図7に示すように、カラー部13の円弧状と略同じ円弧状に形成され、延出部14の高さHは、例えば、0.6mm〜4.8mmであり、また。カラー部13の高さhは、例えば、1.2mmである。なお、延出部14の高さHをカラー部13の高さhより高く形成するようにしても良い。
また、15は張出部で、この張出部15は、延出部14の先端の両側にカラー部13の外側に向かって折り曲げられて形成されている。
The shape of the hole 11 of the fin 1 through which the pipe 2 penetrates is a circle (the diameter of the circle is, for example, about 7 mm) as shown in FIG. The collar portion 13 is formed so as to be orthogonal to the pipe 2 (see FIG. 3).
Reference numeral 14 denotes an extended portion that extends from a part of the edge of the collar portion 13, and the extended portion 14 is adjacent to the fin 1 (fin 1 </ b> A in FIG. 1) of the collar portion 13. (The fin 1B in FIG. 1) is held in contact with the fins 1, 1,...
And the rising shape from the edge part of the collar part 13 of the extension part 14 is formed in the substantially same arc shape as the arc shape of the collar part 13, as shown in FIG.3, FIG6 and FIG.7, and the extension part The height H of 14 is, for example, 0.6 mm to 4.8 mm. The height h of the collar portion 13 is, for example, 1.2 mm. Note that the height H of the extended portion 14 may be formed higher than the height h of the collar portion 13.
Reference numeral 15 denotes an overhanging portion. The overhanging portion 15 is formed by being bent toward the outside of the collar portion 13 on both sides of the tip of the extending portion 14.

従って、上述した熱交換器Eによれば、カラー部13の縁部の一部より延出した延出部14のカラー部13の縁部よりの立ち上がり形状は、カラー部13の円弧状と略同じ円弧状に形成されているため、カラー部13と延出部14との境界部位に亀裂が生じるのを防ぐことができ、しかも、フィン間隔を規制する部位をカラー部13の高さhに延出部14の高さHを加えて、フィン間隔をより大きく取ることができる。つまり、フィンピッチを大きく取ることができる。
また、延出部14の先端にカラー部13の外側に向かって折り曲げられた張出部15が形成されているため、図2に示すように、フィン1の穴11、11・・・を一致させて積層し、穴11、11・・・にパイプ2(図1)を挿入して、該パイプ2を図示しないポンチで拡管して熱交換器Eを製造する際、延出部14の先端にカラー部13の外側に向かって折り曲げられた張出部15があるため、延出部14がフィン1の穴11の側に若干傾斜しても、延出部14が積層されたフィン1の穴11に入り込むのを防止することができ、しかも、張出部15は延出部14の先端にカラー部13の外側に向かって折り曲げられているため、延出部14の強度の向上をも図ることができる。
Therefore, according to the heat exchanger E described above, the rising shape of the extended portion 14 extending from a part of the edge portion of the collar portion 13 from the edge portion of the collar portion 13 is substantially the arc shape of the collar portion 13. Since they are formed in the same arc shape, it is possible to prevent the boundary portion between the collar portion 13 and the extending portion 14 from being cracked, and the portion that regulates the fin interval is set to the height h of the collar portion 13. By adding the height H of the extending portion 14, the fin interval can be made larger. That is, the fin pitch can be increased.
Moreover, since the extension part 15 bent toward the outer side of the collar part 13 is formed at the tip of the extension part 14, as shown in FIG. 2, the holes 11, 11,. When the pipe 2 (FIG. 1) is inserted into the holes 11, 11... And the pipe 2 is expanded with a punch (not shown) to manufacture the heat exchanger E, the tip of the extension portion 14. Since there is an overhanging portion 15 that is bent toward the outside of the collar portion 13, even if the extending portion 14 is slightly inclined toward the hole 11 side of the fin 1, In addition, the extension portion 15 is bent toward the outer side of the collar portion 13 at the tip of the extension portion 14, so that the strength of the extension portion 14 can be improved. You can plan.

上述の熱交換器Eは、次のようにして作ることができる。
金属部材(例えば、アルミ)の一方の面に、図示しない押圧部材を押圧して前記一方の面より突出する凸部を形成する[押圧工程 図4(a)(b)参照]。
この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部1aであり、凹部1aの開口部の形状は円であり、この凹部1aは、凹部1aの開口部に対向する閉塞部1bと、該閉塞部1bの縁部に接続され、対向する壁部1c(カラー部13)とからなり、凹部1aの断面は、望ましくは、略U字形状であり、閉塞部1bと壁部1c(カラー部13)とが湾曲部Rを介して接続されている。
The above-mentioned heat exchanger E can be made as follows.
On one surface of a metal member (for example, aluminum), a pressing member (not shown) is pressed to form a convex portion that protrudes from the one surface [pressing step (see FIGS. 4A and 4B)].
The convex portion formed in this pressing step is a concave portion 1a when viewed from the surface opposite to one surface of the metal member, and the shape of the opening portion of the concave portion 1a is a circle. It consists of a closed portion 1b that faces the opening, and a wall portion 1c (collar portion 13) that is connected to the edge of the closed portion 1b and faces it, and the cross section of the recess 1a is preferably substantially U-shaped. The blocking portion 1b and the wall portion 1c (collar portion 13) are connected via the bending portion R.

上記押圧工程の後、凹部1aの閉塞部1bに、平面視、先端側方に張出部15、15を有した第1の舌状部14’と先端側方に張出部15、15を有した第2の舌状部14’を残して凹部1aの閉塞部1bを図示しないパンチで打ち抜く[打ち抜き工程 図5(a)(b)参照]。
この打ち抜き工程においては第1の舌状部14’の先端と第2の舌状部14’の先端との間に隙間Sが形成され、平面視、隙間Sを介して第1の舌状部14’と第2の舌状部14’とが対称の位置関係となっている[押圧工程 図5(b)参照]。
After the pressing step, the closed portion 1b of the concave portion 1a is provided with a first tongue-like portion 14 'having projecting portions 15 and 15 on the distal side and a projecting portion 15 and 15 on the distal side in plan view. The closing portion 1b of the concave portion 1a is punched with a punch (not shown) leaving the second tongue-shaped portion 14 'having [see the punching step in FIGS. 5 (a) and 5 (b)].
In this punching step, a gap S is formed between the tip of the first tongue 14 'and the tip of the second tongue 14', and the first tongue is seen through the gap S in plan view. 14 'and 2nd tongue-like part 14' have a symmetrical positional relationship [refer to pressing process Drawing 5 (b)].

この打ち抜き工程の後、張出部15、15、15、15を凹部1aから遠ざかる方向に向かって、図示しない金型を使って折り曲げる[折り曲げ工程 図6(a)(b)参照]。
この折り曲げ工程の後、第1の舌状部14’と第2の舌状部14’がそれぞれ壁部1c(カラー部13)の延長線上に位置するように金型C、D、D(図7参照)を使って第1の舌状部14’と第2の舌状部14’を折って、壁部1c(カラー部13)より延長する第1の延出部(延出部)14と第2の延出部(延出部)14を形成する[延出工程 図8(a)(b)参照]。金型D、Dには、張出部15、15を受け入れる空所(図示せず)が設けられている。
なお、この延出工程において形成された第1の延出部14と壁部1c(カラー部13)との境界部及び第2の延出部14と壁部1c(カラー部13)との境界部は、断面が円であると共に、第1の延出部14と第2の延出部14の形状は、壁部1c(カラー部13)の円弧状と略同じ円弧状に形成されている。
このようにして製造されたフィン1を図2に示すように、フィン1の穴11、11・・・を一致させて積層し、穴11、11・・・にパイプ2(図1)を挿入する、挿入後、パイプ2を図示しないポンチで拡管して熱交換器Eを製造する。
After this punching step, the overhanging portions 15, 15, 15, and 15 are bent using a mold (not shown) in a direction away from the recess 1a [bending step (see FIGS. 6A and 6B)].
After this bending step, the molds C, D, D (FIG. 5) are arranged so that the first tongue portion 14 ′ and the second tongue portion 14 ′ are located on the extension lines of the wall portion 1c (collar portion 13). 7) to fold the first tongue portion 14 ′ and the second tongue portion 14 ′ and extend the first extension portion (extension portion) 14 extending from the wall portion 1c (collar portion 13). And a second extension part (extension part) 14 are formed [see extension process FIGS. 8A and 8B]. The molds D and D are provided with voids (not shown) for receiving the overhang portions 15 and 15.
In addition, the boundary part of the 1st extension part 14 and wall part 1c (collar part 13) formed in this extension process, and the boundary of the 2nd extension part 14 and wall part 1c (collar part 13) are formed. The section has a circular cross section, and the shapes of the first extension portion 14 and the second extension portion 14 are formed in substantially the same arc shape as the arc shape of the wall portion 1c (collar portion 13). .
As shown in FIG. 2, the fins 1 manufactured in this way are stacked so that the holes 11, 11,... Of the fins 1 coincide with each other, and the pipe 2 (FIG. 1) is inserted into the holes 11, 11. After the insertion, the pipe 2 is expanded with a punch (not shown) to manufacture the heat exchanger E.

従って、上述した熱交換器のフィンの延出部の形成方法によれば、押圧工程における凹部1aの断面は略U字形状であるため、押圧工程の後の延出工程における第1の舌状部(第2の舌状部)14’を折って壁部1c(カラー部13)より延長する第1の延出部(第2の延出部延出部)14を形成する際、第1の舌状部(第2の舌状部)14’と壁部1c(カラー部13)との境界部位に亀裂が生じるのを防ぐことができ、しかも、延出工程における第1の舌状部(第2の舌状部)14’を折って壁部1c(カラー部13)より延長する第1の延出部(第2の延出部延出部)14を形成するため、フィン間隔を規制する部位を壁部の高さに第1の舌状部(第2の舌状部)の高さを加えて、フィン間隔を長くすることができる熱交換器のフィン1を製造することができる。その結果、フィンピッチを大きく取った熱交換器Eを得ることができる。     Therefore, according to the method for forming the fin extension portion of the heat exchanger described above, since the cross section of the recess 1a in the pressing step is substantially U-shaped, the first tongue shape in the extension step after the pressing step When the first extension part (second extension part extension part) 14 extending from the wall part 1c (collar part 13) by folding the part (second tongue-like part) 14 'is formed, the first It is possible to prevent the boundary portion between the tongue-like portion (second tongue-like portion) 14 ′ and the wall portion 1 c (collar portion 13) from cracking, and the first tongue-like portion in the extending step In order to form the 1st extension part (2nd extension part extension part) 14 which folds (2nd tongue-like part) 14 'and extends from wall part 1c (collar part 13), fin space | interval is formed. The fin of the heat exchanger that can increase the interval between the fins by adding the height of the first tongue-like part (second tongue-like part) to the height of the wall part to be regulated It can be produced. As a result, the heat exchanger E having a large fin pitch can be obtained.

なお、上述の熱交換器Eの製造過程において、1個の凹部1aの閉塞部1bに第1の舌状部14’、第2の舌状部14’と複数形成したが、本願発明にあっては、これに限らず、1個の舌状部14’であっても良い。これは、通常、熱交換器Eにあっては、一枚のフィンにパイプ2を通す穴11は複数あるから、穴11毎に1個の舌状部14’を設けていれば、フィン間隔を保持することができるからである。
また、上述の熱交換器Eの製造過程において、延出部14の先端にカラー部13の外側に向かって折り曲げられた張出部15を形成するようにしたが、本願発明にあっては、これに限らず、場合により、張出部15を形成しないように、打ち抜き工程において、打ち抜いても良い。
In the manufacturing process of the heat exchanger E described above, a plurality of first tongue portions 14 ′ and second tongue portions 14 ′ are formed in the closing portion 1b of one recess 1a. However, the present invention is not limited to this, and one tongue-like portion 14 ′ may be used. Usually, in the heat exchanger E, since there are a plurality of holes 11 through which the pipe 2 is passed through one fin, if one tongue-like portion 14 ′ is provided for each hole 11, the fin interval It is because it can hold.
Further, in the manufacturing process of the heat exchanger E described above, the extended portion 15 that is bent toward the outside of the collar portion 13 is formed at the tip of the extended portion 14, but in the present invention, However, the present invention is not limited thereto, and in some cases, the overhanging portion 15 may be punched in the punching process so as not to be formed.

図1は、本発明の一実施例の熱交換器の概略的断面図である。FIG. 1 is a schematic cross-sectional view of a heat exchanger according to an embodiment of the present invention. 図2は、図1の熱交換器を製造する過程を示したもので、フィンの穴を一致させてフィンが積層された状態の概略的断面図である。FIG. 2 shows a process of manufacturing the heat exchanger of FIG. 1, and is a schematic cross-sectional view showing a state in which fins are stacked with the fin holes aligned. 図3は、図2の一枚のフィンを斜め上部から見た概略的斜視図である。FIG. 3 is a schematic perspective view of the single fin of FIG. 2 as viewed obliquely from above. 図4は、フィンの製造過程を示すもので、図4(a)は、押圧工程により凹部が形成された状態を示す概略的断面図で、図4(b)は、図4(a)の概略的平面図である。4A and 4B show the manufacturing process of the fins. FIG. 4A is a schematic cross-sectional view showing a state in which the concave portion is formed by the pressing process, and FIG. 4B is a cross-sectional view of FIG. It is a schematic plan view. 図5(a)は、打ち抜き工程により打ち抜かれた状態を示す概略的断面図で、図5(b)は、図5(a)の概略的平面図である。FIG. 5A is a schematic cross-sectional view showing a state of being punched by the punching process, and FIG. 5B is a schematic plan view of FIG. 5A. 図6(a)は、打ち抜き工程により残された部材の一部を立ち上げた状態を示す概略的断面図で、図6(b)は、図6(a)の概略的平面図である。FIG. 6A is a schematic cross-sectional view showing a state in which a part of the member left by the punching process is raised, and FIG. 6B is a schematic plan view of FIG. 6A. 図7は、図6(a)で形成されたカラー部の縁部の一部より延出した延出部を立ち上げるために、金型が導入する前の状態の概略的断面図である。FIG. 7 is a schematic cross-sectional view of a state before the mold is introduced in order to raise the extending portion extending from a part of the edge portion of the collar portion formed in FIG. 図8(a)は、図6(a)で形成されたカラー部の縁部の一部より延出した延出部を立ち上げた状態を示す概略的断面図で、図8(b)は、図8(a)の概略的平面図である。FIG. 8A is a schematic cross-sectional view showing a state in which an extended portion extending from a part of the edge portion of the collar portion formed in FIG. 6A is raised, and FIG. FIG. 9 is a schematic plan view of FIG.

E 熱交換器
1 フィン
2 パイプ
11 穴部
12 平坦部
13 カラー部
14 延出部
E Heat exchanger 1 Fin 2 Pipe 11 Hole 12 Flat part 13 Collar part 14 Extension part

Claims (7)

所定間隔を有して複数枚並設されたフィンと、
このフィンを貫通して、拡管して前記フィンと結合したパイプとを備えた熱交換器であって、
前記パイプが貫通する前記フィンの穴部の形状は、円であり、
この円の周囲は前記フィンの平坦部に対して直交して前記パイプに沿うように形成されたカラー部であり、
このカラー部の縁部の一部より延出した延出部が前記カラー部の前記フィンに隣接するフィンに当接し、
前記延出部の前記カラー部の縁部よりの立ち上がり形状は、前記カラー部の円弧状と略同じ円弧状に形成され、
前記延出部の高さをカラー部の高さより高く形成されている
ことを特徴とする熱交換器。
A plurality of fins arranged side by side with a predetermined interval;
A heat exchanger provided with a pipe penetrating through the fin and expanded and coupled to the fin,
The shape of the hole of the fin through which the pipe passes is a circle,
The circumference of this circle is a collar portion formed so as to be perpendicular to the flat portion of the fin and along the pipe,
The extended portion extending from a part of the edge of the collar portion abuts on the fin adjacent to the fin of the collar portion,
The rising shape from the edge of the collar portion of the extension portion is formed in an arc shape substantially the same as the arc shape of the collar portion,
The heat exchanger is characterized in that a height of the extending portion is formed higher than a height of the collar portion.
延出部の先端にカラー部の外側に向かって折り曲げられた張出部が形成されている
ことを特徴とする請求項1記載の熱交換器。
The heat exchanger according to claim 1, wherein an extension portion that is bent toward the outside of the collar portion is formed at a tip of the extension portion.
金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、
この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の開口部の形状は円であり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、
前記押圧工程の後、前記凹部の閉塞部に、平面視、舌状部を残して前記凹部の閉塞部を円弧状に打ち抜く打ち抜き工程と、
この打ち抜き工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、
この延出工程において形成された前記延出部と前記壁部との境界部は、断面が円であると共に、前記延出部の形状は、前記壁部の円弧状と略同じ円弧状に形成されている
ことを特徴とする熱交換器のフィンの延出部の形成方法。
A pressing step of pressing a pressing member on one surface of the metal member to form a protrusion protruding from the one surface;
The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion and an edge of the closed portion. The concave portion has a circular shape, the concave portion has a substantially U-shaped cross section, and the blocking portion and the wall portion are interposed via a curved portion. Connected,
After the pressing step, a punching step of punching out the closed portion of the concave portion in a circular arc shape, leaving a tongue-like portion in the closed portion of the concave portion,
After this punching step, an extending step of folding the tongue-like portion to extend from the wall portion so that the tongue-like portion is located on an extension line of the wall portion;
The boundary portion between the extending portion and the wall portion formed in the extending step has a circular cross section, and the shape of the extending portion is formed in an arc shape substantially the same as the arc shape of the wall portion. A method for forming an extended portion of a fin of a heat exchanger.
金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、
前記押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、
前記押圧工程の後、前記凹部の閉塞部に、平面視、舌状部を残して前記凹部の閉塞部を弧状に打ち抜く打ち抜き工程と、
この打ち抜き工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、
この延出工程において形成された前記延出部の前記金属部材の一方の面を直交する方向の長さが前記壁部の前記金属部材の一方の面を直交する方向の長さより長く形成されている
ことを特徴とする熱交換器のフィンの延出部の形成方法。
A pressing step of pressing a pressing member on one surface of the metal member to form a protrusion protruding from the one surface;
The convex portion formed in the pressing step is a concave portion when viewed from the surface opposite to the one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion, and an edge of the closed portion. The cross section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion,
After the pressing step, the punching step of punching the closed portion of the concave portion in an arc shape, leaving a tongue-like portion in a plan view on the closed portion of the concave portion,
After this punching step, an extending step of folding the tongue-like portion to extend from the wall portion so that the tongue-like portion is located on an extension line of the wall portion;
The length of the extending portion formed in this extending step in the direction orthogonal to one surface of the metal member is longer than the length of the wall portion in the direction orthogonal to one surface of the metal member. A method for forming a fin extension portion of a heat exchanger.
金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、
この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、
前記押圧工程の後、前記凹部の閉塞部に、平面視、先端側方に張出部を有した舌状部を残して前記凹部の閉塞部を打ち抜く打ち抜き工程と、
この打ち抜き工程の後、前記張出部を前記凹部から遠ざかる方向に向かって折り曲げる折り曲げ工程と、
この折り曲げ工程の後、前記舌状部が前記壁部の延長線上に位置するように前記舌状部を折って前記壁部より延長する延出部を形成する延出工程と、
を備えていることを特徴とする熱交換器のフィンの延出部の形成方法。
A pressing step of pressing a pressing member on one surface of the metal member to form a protrusion protruding from the one surface;
The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion and an edge of the closed portion. The cross section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion,
After the pressing step, a punching step of punching out the closed portion of the concave portion leaving a tongue-like portion having a projecting portion on the distal end side in a plan view on the closed portion of the concave portion;
After this punching step, a bending step of bending the overhanging portion in a direction away from the concave portion;
After this bending step, an extending step of forming an extending portion that extends from the wall portion by folding the tongue-like portion so that the tongue-like portion is positioned on an extension line of the wall portion;
A method of forming a fin extension portion of a heat exchanger.
金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、
この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部で、前記凹部の開口部の形状は円であり、
前記押圧工程の後、前記凹部の閉塞部に、平面視、第1の舌状部と第2の舌状部を残して前記凹部の閉塞部を円弧状に打ち抜く打ち抜き工程と、
この打ち抜き工程において、前記第1の舌状部の先端と前記第2の舌状部の先端との間に隙間が形成され、平面視、前記隙間を介して前記第1の舌状部と前記第2の舌状部とが対称の位置関係にあり、
前記打ち抜き工程の後、前記第1の舌状部と前記第2の舌状部がそれぞれ前記壁部の延長線上に位置するように前記第1の舌状部と前記第2の舌状部を折って、前記壁部より延長する第1の延出部と第2の延出部を形成する延出工程と、
この延出工程において形成された前記第1の延出部と前記壁部との境界部及び前記第2の延出部と前記壁部との境界部は、断面が円であると共に、前記第1の延出部と第2の延出部の形状は、前記壁部の円弧状と略同じ円弧状に形成されている
ことを特徴とする熱交換器のフィンの延出部の形成方法。
A pressing step of pressing a pressing member on one surface of the metal member to form a protrusion protruding from the one surface;
The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to one surface of the metal member, and the shape of the opening portion of the concave portion is a circle,
After the pressing step, a punching step of punching out the closed portion of the concave portion in an arc shape, leaving the first tongue-like portion and the second tongue-like portion in plan view in the closed portion of the concave portion;
In this punching step, a gap is formed between the tip of the first tongue-like portion and the tip of the second tongue-like portion, and in plan view, the first tongue-like portion and the The second tongue is in a symmetrical positional relationship,
After the punching step, the first tongue and the second tongue are placed so that the first tongue and the second tongue are positioned on the extension line of the wall, respectively. An extension step of folding and forming a first extension part and a second extension part extending from the wall part;
The boundary part between the first extension part and the wall part and the boundary part between the second extension part and the wall part formed in the extension step are circular in cross section, and The shape of the extension part of 1 and the 2nd extension part is formed in the arc shape substantially the same as the arc shape of the said wall part. The formation method of the extension part of the fin of the heat exchanger characterized by the above-mentioned.
金属部材の一方の面に、押圧部材を押圧して前記一方の面より突出する凸部を形成する押圧工程と、
この押圧工程で形成された凸部は、前記金属部材の一方の面の反対の面から見て凹部であり、この凹部は、前記凹部の開口部に対向する閉塞部と、該閉塞部の縁部に接続され、対向する壁部とからなり、前記凹部の断面は略U字形状であり、前記閉塞部と前記壁部とが湾曲部を介して接続されたものであり、
前記押圧工程の後、前記凹部の閉塞部に、平面視、第1の舌状部と第2の舌状部を残して前記凹部の閉塞部を打ち抜く打ち抜き工程と、
この打ち抜き工程において、前記第1の舌状部の先端と前記第2の舌状部の先端との間に隙間が形成され、平面視、前記隙間を介して前記第1の舌状部と前記第2の舌状部とが対称の位置関係にあり、
前記打ち抜き工程の後、前記第1の舌状部と前記第2の舌状部がそれぞれ前記壁部の延長線上に位置するように前記第1の舌状部と前記第2の舌状部を折って、前記壁部より延長する第1の延出部と第2の延出部を形成する延出工程と、
を備えていることを特徴とする熱交換器のフィンの延出部の形成方法。
A pressing step of pressing a pressing member on one surface of the metal member to form a protrusion protruding from the one surface;
The convex portion formed in this pressing step is a concave portion when viewed from the surface opposite to one surface of the metal member, and the concave portion includes a closed portion facing the opening portion of the concave portion and an edge of the closed portion. The cross section of the concave portion is substantially U-shaped, and the blocking portion and the wall portion are connected via a curved portion,
After the pressing step, a punching step of punching out the closed portion of the recess leaving the first tongue-like portion and the second tongue-like portion in a plan view on the closed portion of the recessed portion;
In this punching step, a gap is formed between the tip of the first tongue-like portion and the tip of the second tongue-like portion, and in plan view, the first tongue-like portion and the The second tongue is in a symmetrical positional relationship,
After the punching step, the first tongue and the second tongue are placed so that the first tongue and the second tongue are positioned on the extension line of the wall, respectively. An extension step of folding and forming a first extension part and a second extension part extending from the wall part;
A method of forming a fin extension portion of a heat exchanger.
JP2009167749A 2009-07-16 2009-07-16 Heat exchanger and method of forming extension part of fin of the heat exchanger Pending JP2011021824A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105823364A (en) * 2016-05-04 2016-08-03 无锡海特精密模具有限公司 Radiating fin and production process thereof
JP2017116175A (en) * 2015-12-24 2017-06-29 株式会社富士通ゼネラル Heat exchanger
WO2018139162A1 (en) * 2017-01-24 2018-08-02 三菱電機株式会社 Heat exchanger
US11054186B2 (en) 2016-04-15 2021-07-06 Mitsubishi Electric Corporation Heat exchanger

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017116175A (en) * 2015-12-24 2017-06-29 株式会社富士通ゼネラル Heat exchanger
US11054186B2 (en) 2016-04-15 2021-07-06 Mitsubishi Electric Corporation Heat exchanger
CN105823364A (en) * 2016-05-04 2016-08-03 无锡海特精密模具有限公司 Radiating fin and production process thereof
WO2018139162A1 (en) * 2017-01-24 2018-08-02 三菱電機株式会社 Heat exchanger
JPWO2018139162A1 (en) * 2017-01-24 2019-11-07 三菱電機株式会社 Heat exchanger

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