JP2011018600A - Switch - Google Patents

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JP2011018600A
JP2011018600A JP2009163515A JP2009163515A JP2011018600A JP 2011018600 A JP2011018600 A JP 2011018600A JP 2009163515 A JP2009163515 A JP 2009163515A JP 2009163515 A JP2009163515 A JP 2009163515A JP 2011018600 A JP2011018600 A JP 2011018600A
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Prior art keywords
inner case
case
outer case
switch
cover
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JP2009163515A
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Japanese (ja)
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Hiromasa Nishiwaki
弘誠 西脇
Kunio Takahashi
邦夫 高橋
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Teikoku Tsushin Kogyo Co Ltd
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Teikoku Tsushin Kogyo Co Ltd
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Priority to JP2009163515A priority Critical patent/JP2011018600A/en
Publication of JP2011018600A publication Critical patent/JP2011018600A/en
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  • Switch Cases, Indication, And Locking (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a switch which does not generate switch on-off timing lag with a strong fixing strength construction between an outer case and an inner case, strong enough not to generate looseness.SOLUTION: The switch is provided with: the inner case 10 accommodating fixed contacts 40, 50 and a movable contact 60 which contacts and separates between the fixed contacts 40, 50; a cover 80 which has a through-hole for an operation lever 83; the outer case 100 where terminals 43, 53 of inner case 10 accommodated inside are made to project from a bottom face and; an operation knob 150 including an operation lever 190 which is arranged on a top part of the cover 80 and axially supported to the outer case 100 rocking-free to operate the movable contact 60. In a state where a bottom face of the inner case 10 contacts an inner bottom face of the outer case 100, the inner case 10, the cover 80 and the outer case 100 are unified by the way of a pressing member 130 fixed to the outer case 100 and arranged across inside of an inner case accommodation part 101 pushing a top face of the cover 80 against the inner case 10.

Description

本発明は、操作つまみの揺動によってスイッチ接点を切り換える揺動型(シーソー型)のスイッチに関し、特に電源のオンオフに用いて好適なスイッチに関するものである。   The present invention relates to a swing type (seesaw type) switch that switches a switch contact by swinging an operation knob, and more particularly to a switch suitable for use in turning on and off a power source.

従来、揺動型の電源スイッチ(電源のオンオフに用いるスイッチ)の中には、たとえば特許文献1の第4図,第5図に示すスイッチのように、他の部材への取付用の弾性爪(係合弾性爪)(15)を設けた外側ケース(上ケース)(1)の内部に、その下側から内側ケース(下ケース)(8)を挿入し、内側ケース(8)内に設置した可動接点体(接点板)(11)を内側ケース(8)の上部に設置した操作つまみ(レバー部)(4)によって操作することで、内側ケース(8)内に設置した固定接点体(支持端子と固定端子)(9,10)間のオンオフを切り換えるように構成したものがある。外側ケース(1)と内側ケース(8)間の固定は、内側ケース(8)の外周側壁に設けた係合爪(8a)を外側ケース(1)に設けた係合穴(1b)に係合することによって行っている。   Conventionally, some oscillating power switches (switches used for turning on / off a power source) include elastic claws for mounting on other members, such as the switches shown in FIGS. The inner case (lower case) (8) is inserted into the outer case (upper case) (1) provided with (engagement elastic claws) (15) from the lower side, and installed in the inner case (8). By operating the movable contact body (contact plate) (11) with the operation knob (lever part) (4) installed on the upper side of the inner case (8), the fixed contact body (8) installed in the inner case (8) Some are configured to switch on and off between the support terminal and the fixed terminal (9, 10). The outer case (1) and the inner case (8) are fixed by engaging the engaging claws (8a) provided on the outer peripheral side wall of the inner case (8) with the engaging holes (1b) provided in the outer case (1). It is done by joining.

ところで一般に前記外側ケース(1)は、弾性爪(15)を一体的に形成するため、その材料として可撓性を有する熱可塑性の樹脂を用いている。一方前記内側ケース(8)とこれを塞ぐカバー(14)は、接点切換え時のアークにより内側ケース(8)及びカバー(14)が炭化して絶縁破壊に至ることを防止するため、その材料として耐アーク性に優れる熱硬化性の樹脂を用いている。つまり上記電源スイッチは、耐アーク特性を満足させるために内側ケース(8)及びカバー(14)を耐アーク性に優れた熱硬化性の樹脂で形成するとともに、弾性爪(15)などの複雑な形状の成型が行え且つ可撓性を持たせるなどのために外側ケース(1)を熱可塑性の樹脂で形成することとしている。   By the way, in general, the outer case (1) uses a thermoplastic resin having flexibility as its material in order to integrally form the elastic claws (15). On the other hand, the inner case (8) and the cover (14) that closes the inner case (8) are used as materials in order to prevent the inner case (8) and the cover (14) from being carbonized due to an arc at the time of switching the contacts and causing dielectric breakdown. A thermosetting resin with excellent arc resistance is used. In other words, the power switch is formed of a thermosetting resin excellent in arc resistance in order to satisfy arc resistance characteristics, and has a complicated structure such as an elastic nail (15). The outer case (1) is formed of a thermoplastic resin so that the shape can be molded and flexible.

実開平3−92331号公報Japanese Utility Model Publication No. 3-92331

上記従来の電源スイッチの組み立ては、外側ケース(1)の底面に設けた開口から内側ケース(8)及びカバー(14)を挿入し、内側ケース(8)の係合爪(8a)を外側ケース(1)の係合孔(1b)に係合することによって行われる。しかしながらこのようにして外側ケース(1)内に内側ケース(8)及びカバー(14)を収納した場合、係合爪(8a)と係合孔(1b)との固定の強度は強いとはいえず、経時的に両者間の固定強度に緩みが生じ、上下方向のがたつきが生じてしまう恐れがあった。またがたつきが生じていなくても、係合爪(8a)と係合穴(1b)の係合構造は、両者を引き離す方向に対してはこれを阻止する強い力が生じるが、内側ケース(8)を外側ケース(1)内に押し込む方向に対してはこれを阻止する強い力が生じない構造なので、たとえば操作つまみ(4)を一方の側から他方の側に揺動させることで可動接点体(11)を反転揺動させる際に生じる強い衝撃力により、いずれかの係合爪(8a)が係合穴(1b)内で上方向に瞬間的に浮いてしまう(弾んでしまう)恐れがあった。係合爪(8a)が係合穴(1b)内で上方向に浮くということは、外側ケース(1)内で内側ケース(8)が振動していることを意味し、この振動によって、可動接点体(11)の反転揺動のタイミングと操作つまみ(4)の揺動のタイミングとにずれが生じ、スイッチが左右に入るたびにそのタイミングがずれてしまうなどの恐れがあった。   The conventional power switch is assembled by inserting the inner case (8) and the cover (14) from the opening provided on the bottom surface of the outer case (1), and the engaging claw (8a) of the inner case (8) as the outer case. This is done by engaging the engagement hole (1b) of (1). However, when the inner case (8) and the cover (14) are accommodated in the outer case (1) in this manner, the fixing strength between the engaging claw (8a) and the engaging hole (1b) is strong. However, over time, there was a risk that the fixing strength between the two would loosen and the backlash in the vertical direction would occur. Even if there is no rattling, the engagement structure of the engagement claw (8a) and the engagement hole (1b) generates a strong force that prevents this in the direction of separating both, but the inner case (8) The structure is such that no strong force is generated in the direction of pushing the outer case (1) into the outer case (1), so that it can be moved by, for example, swinging the operation knob (4) from one side to the other. One of the engaging claws (8a) momentarily floats upward (bounces) in the engaging hole (1b) due to a strong impact force generated when the contact body (11) is reversely swung. There was a fear. The fact that the engaging claw (8a) floats upward in the engaging hole (1b) means that the inner case (8) vibrates in the outer case (1), and is movable by this vibration. There was a difference between the reverse swing timing of the contact body (11) and the swing timing of the operation knob (4), and there was a risk that the timing would shift every time the switch was moved to the left or right.

本発明は上述の点に鑑みてなされたものでありその目的は、外側ケースと内側ケース間の固定強度が強く、がたつきを生じる恐れがなく、操作つまみの揺動時にスイッチのオンオフタイミングがずれない、構造が簡単で組立の容易なスイッチを提供することにある。   The present invention has been made in view of the above points, and its purpose is to have a strong fixing strength between the outer case and the inner case, there is no risk of rattling, and the on / off timing of the switch when the operation knob is swung. It is an object of the present invention to provide a switch that does not shift, has a simple structure, and is easily assembled.

本願請求項1に記載の発明は、上面が開口している接点収納部を有し、この接点収納部内に、少なくとも一対の固定接点体と、前記一対の固定接点体間を接離する可動接点体とを収納し、底面に前記固定接点体から導出される端子を突出してなる内側ケースと、前記内側ケースの上面を覆うとともに操作レバー挿通孔を設けてなるカバーと、上面が開口している内側ケース収納部を有し、この内側ケース収納部に収納した前記内側ケースの端子を底面から外部に突出する外側ケースと、前記カバーの上部に設置され前記外側ケースに揺動自在に軸支されるとともに、前記カバーの操作レバー挿通孔に挿入されて前記可動接点体を操作する操作レバーを有する操作つまみとを具備するスイッチにおいて、前記内側ケースの底面を前記外側ケースの内側ケース収納部の内底面に当接させた状態で、前記外側ケースの内側ケース収納部内を横断するように架け渡されて外側ケースに固定される押え部材によって前記カバーの上面を内側ケースに押し付け、これによって内側ケースとカバーと外側ケースとを一体化することを特徴とするスイッチにある。   The invention according to claim 1 of the present application has a contact accommodating portion whose upper surface is open, and in this contact accommodating portion, at least a pair of fixed contact bodies and a movable contact that contacts and separates between the pair of fixed contact bodies. An inner case formed by protruding a terminal derived from the fixed contact body on the bottom surface, a cover that covers the upper surface of the inner case and that is provided with an operation lever insertion hole, and the upper surface is open. It has an inner case storage part, an outer case that projects the terminal of the inner case stored in the inner case storage part from the bottom surface to the outside, and is pivotally supported by the outer case installed on the upper part of the cover. And an operation knob having an operation lever that is inserted into the operation lever insertion hole of the cover and operates the movable contact body, wherein the bottom surface of the inner case is connected to the outer case The upper surface of the cover is pressed against the inner case by a pressing member that is bridged across the inner case housing portion of the outer case and fixed to the outer case while being in contact with the inner bottom surface of the inner case housing portion. Thus, the switch is characterized in that the inner case, the cover and the outer case are integrated.

本願請求項2に記載の発明は、請求項1に記載のスイッチであって、前記押え部材は、前記外側ケースの対向する外周側壁に設けた一対の取付部にその両端が係止されることで、内側ケース収納部内に架け渡されることを特徴とするスイッチにある。   The invention according to claim 2 of the present application is the switch according to claim 1, wherein both ends of the pressing member are locked to a pair of mounting portions provided on opposing outer peripheral side walls of the outer case. Thus, the switch is spanned in the inner case housing portion.

本願請求項3に記載の発明は、請求項2に記載のスイッチであって、前記押え部材の一方の端部の先端には前記外側ケースの取付部に挿入する挿入突起部を設け、他方の端部近傍の外周側辺には前記外側ケースの取付部に挿入した押え部材の抜けを防止する係止爪を設け、さらに前記係止爪を設けた側の押え部材の先端部分には、この先端部分を2つ割りにして前記係止爪を設けた部分に弾性を持たせるスリットを形成したことを特徴とするスイッチにある。   The invention according to claim 3 of the present application is the switch according to claim 2, wherein an insertion projection portion to be inserted into the mounting portion of the outer case is provided at the tip of one end portion of the pressing member, and the other A locking claw that prevents the presser member inserted into the mounting portion of the outer case from being pulled out is provided on the outer peripheral side near the end, and further, the tip of the presser member on the side where the locking claw is provided The switch is characterized in that a slit is formed by splitting the tip portion into two portions and providing elasticity to the portion provided with the locking claw.

請求項1に記載の発明によれば、内側ケースの底面を外側ケースの内底面に当接させた状態で、内側ケース収納部内を横断するように架け渡された押え部材によってカバーの上面を押え、これによって内側ケースとカバーと外側ケースとを一体化するので、外側ケースと内側ケース間の固定強度が強く、両者間でがたつきを生じる恐れがない。このことから操作つまみの揺動時にスイッチのオンオフタイミングがずれることを確実に防止できる。   According to the first aspect of the present invention, the upper surface of the cover is pressed by the pressing member that is laid across the inner case storage portion in a state where the bottom surface of the inner case is in contact with the inner bottom surface of the outer case. As a result, the inner case, the cover, and the outer case are integrated, so that the fixing strength between the outer case and the inner case is strong, and there is no risk of rattling between the two. Therefore, it is possible to reliably prevent the switch on / off timing from deviating when the operation knob is swung.

請求項2に記載の発明によれば、押え部材は、その両端が外側ケースの対向する外周側壁に設けた一対の取付部に係止される構造なので、押え部材によって内側ケースや外側ケースなどを一体化する構造が簡単且つ確実で組立も容易である。   According to the invention described in claim 2, since the holding member has a structure in which both ends thereof are locked to the pair of mounting portions provided on the outer peripheral side walls facing the outer case, the inner case, the outer case, and the like are held by the holding member. The integrated structure is simple and reliable and easy to assemble.

請求項3に記載の発明によれば、外側ケースの一方の取付部から押え部材の挿入突起部を設けた側の端部を挿入してゆき、この挿入突起部を他方の取付部に係合させるとともに、係止爪を前記一方の取付部に挿入することで容易に取り付けることができる。特に押え部材の係止爪を設けた側にはスリットがあって係止爪の部分には弾性があるので、係止爪はいわゆるスナップイン係合によって容易且つ確実に取り付けることができる。   According to the third aspect of the present invention, the end of the outer case on the side where the insertion protrusion is provided is inserted from one attachment, and the insertion protrusion is engaged with the other attachment. At the same time, the locking claw can be easily mounted by inserting it into the one mounting portion. In particular, since there is a slit on the side of the holding member where the locking claw is provided and the portion of the locking claw is elastic, the locking claw can be easily and reliably attached by so-called snap-in engagement.

スイッチ1を上側から見た斜視図である。It is the perspective view which looked at switch 1 from the upper part. スイッチ1を下側から見た斜視図である。It is the perspective view which looked at switch 1 from the lower side. 図1のA−A概略断面図である。It is an AA schematic sectional drawing of FIG. スイッチ1を上側から見た上側部品の分解斜視図である。FIG. 3 is an exploded perspective view of an upper part when the switch 1 is viewed from above. スイッチ1を上側から見た下側部品の分解斜視図である。FIG. 3 is an exploded perspective view of a lower part when the switch 1 is viewed from above. スイッチ1を下側から見た上側部品の分解斜視図である。FIG. 3 is an exploded perspective view of an upper part when the switch 1 is viewed from below. スイッチ1を下側から見た下側部品の分解斜視図である。FIG. 3 is an exploded perspective view of a lower part when the switch 1 is viewed from below. 内側ケース10と第1,第2固定接点体40,50を上側から見た分解斜視図である。It is the disassembled perspective view which looked at the inner side case 10 and the 1st, 2nd fixed contact bodies 40 and 50 from the upper side. 内側ケース10と第1,第2固定接点体40,50を下側から見た分解斜視図である。It is the disassembled perspective view which looked at the inner side case 10 and the 1st, 2nd fixed contact bodies 40 and 50 from the lower side. スイッチ1の動作説明図である。FIG. 3 is an operation explanatory diagram of the switch 1.

以下、本発明の実施形態を図面を参照して詳細に説明する。
図1は本発明の1実施形態にかかるスイッチ1を上側から見た斜視図、図2はスイッチ1を下側から見た斜視図、図3は図1のA−A概略断面図、図4はスイッチ1を上側から見た上側部品の分解斜視図、図5はスイッチ1を上側から見た下側部品の分解斜視図、図6はスイッチ1を下側から見た上側部品の分解斜視図、図7はスイッチ1を下側から見た下側部品の分解斜視図である。これらの図に示すようにスイッチ1は、2組の第1,第2固定接点体40,50と2組の可動接点体60とを収納した内側ケース10と、内側ケース10の接点収納部11の上部開口を覆うカバー80と、内側ケース10とカバー80とを収納する外側ケース100と、内側ケース10とカバー80とを外側ケース100内に固定する一対の押え部材130と、カバー80の上に設置され外側ケース100に揺動自在に取り付けられる操作つまみ150とを具備して構成されている。なお以下の説明において、「上」とは内側ケース10から操作つまみ150を見る方向をいい、「下」とはその反対方向をいうものとする。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a perspective view of a switch 1 according to an embodiment of the present invention as viewed from above, FIG. 2 is a perspective view of the switch 1 as viewed from below, FIG. 3 is a schematic cross-sectional view along AA in FIG. FIG. 5 is an exploded perspective view of the upper part when the switch 1 is viewed from above, FIG. 5 is an exploded perspective view of the lower part when the switch 1 is viewed from above, and FIG. 6 is an exploded perspective view of the upper part when the switch 1 is viewed from below. FIG. 7 is an exploded perspective view of the lower part when the switch 1 is viewed from below. As shown in these drawings, the switch 1 includes an inner case 10 in which two sets of first and second fixed contact bodies 40 and 50 and two sets of movable contact bodies 60 are accommodated, and a contact accommodating portion 11 of the inner case 10. A cover 80 that covers the upper opening of the cover, an outer case 100 that houses the inner case 10 and the cover 80, a pair of pressing members 130 that fix the inner case 10 and the cover 80 in the outer case 100, And an operation knob 150 that is swingably attached to the outer case 100. In the following description, “up” refers to the direction of viewing the operation knob 150 from the inner case 10, and “down” refers to the opposite direction.

図8は内側ケース10と第1,第2固定接点体40,50を上側から見た分解斜視図、図9は内側ケース10と第1,第2固定接点体40,50を下側から見た分解斜視図である。これらの図に示すように内側ケース10は合成樹脂を上面が開口した略矩形箱型に一体成形して構成されている。内側ケース10を構成する合成樹脂としては、耐アーク性に優れたメラミン樹脂,不飽和ポリエステルなどの熱硬化性の樹脂などの絶縁材を用いる。内側ケース10の内部には上面が開口している凹状の接点収納部11が形成されている。接点収納部11の中央にはこれを2つに分割する分割壁13が形成されている。分割壁13で分割された2つの接点収納部11内の底面には、一対ずつスリット状の端子挿入孔15が設けられている。また2つの接点収納部11内の底面にはそれぞれ小突起状の位置決め係止部17が設けられている。内側ケース10の長手方向を向く対向する両側壁19は短手方向を向く対向する両側壁21よりもその高さが低くなっており、これによって凹部23が形成されている。また内側ケース10の底面の各端子挿入孔15の周囲にはそれぞれの端子挿入孔15を囲むようにリング状の突堤25が形成され、その内部の凹部が樹脂充填部27となっている。   FIG. 8 is an exploded perspective view of the inner case 10 and the first and second fixed contact bodies 40 and 50 as viewed from above. FIG. 9 is a view of the inner case 10 and the first and second fixed contact bodies 40 and 50 as viewed from below. FIG. As shown in these drawings, the inner case 10 is formed by integrally molding a synthetic resin into a substantially rectangular box shape having an open top surface. As the synthetic resin constituting the inner case 10, an insulating material such as a melamine resin excellent in arc resistance and a thermosetting resin such as unsaturated polyester is used. A concave contact housing portion 11 having an open upper surface is formed inside the inner case 10. A dividing wall 13 is formed at the center of the contact accommodating portion 11 to divide it into two. A pair of slit-like terminal insertion holes 15 are provided on the bottom surfaces of the two contact accommodating portions 11 divided by the dividing wall 13. In addition, small projection-like positioning locking portions 17 are provided on the bottom surfaces of the two contact housing portions 11. The opposite side walls 19 facing the longitudinal direction of the inner case 10 are lower in height than the opposite side walls 21 facing the short direction, whereby a recess 23 is formed. Further, a ring-shaped jetty 25 is formed around each terminal insertion hole 15 on the bottom surface of the inner case 10 so as to surround each terminal insertion hole 15, and a concave portion inside thereof is a resin filling portion 27.

第1固定接点体40は、略帯形状の金属板の途中の部分を略直角に折り曲げ、その一方の部分(水平方向を向く部分)を固定接点部41、他方の部分(垂直方向を向く部分)を端子43としている。固定接点部41の上面中央には略円板形状の固定接点45が取り付けられている。各端子43の左右両側辺の根元側の部分には、幅方向に張り出す小突起状の固定部47が形成されている。   The first fixed contact body 40 bends a middle portion of a substantially band-shaped metal plate at a substantially right angle, and has one portion (a portion facing the horizontal direction) as the fixed contact portion 41 and the other portion (a portion facing the vertical direction). ) Is a terminal 43. A substantially disc-shaped fixed contact 45 is attached to the center of the upper surface of the fixed contact portion 41. Small projection-like fixing portions 47 projecting in the width direction are formed on the base side portions of the left and right sides of each terminal 43.

第2固定接点体50は、略L字形状の金属板の屈曲している部分を略直角に折り曲げ、その一方の部分(水平方向を向く部分)を固定接点部51、他方の部分(垂直方向を向く部分)を端子53としている。固定接点部51はさらにその一端部を上方向に略直角に折り曲げ、その先端辺に凹状の切り欠きを設けこの凹んでいる辺の部分を固定接点55としている。固定接点55の両側の凸部は可動接点体係止部56となっている。各端子53の左右両側辺の根元側の部分には、幅方向に張り出す小突起状の固定部57が形成されている。また固定接点部51の上方向に折り曲げている根元部分には貫通孔からなる係止部59が設けられている。   The second fixed contact body 50 is formed by bending a bent portion of a substantially L-shaped metal plate at a substantially right angle, fixing one portion (portion facing the horizontal direction) to the fixed contact portion 51 and the other portion (vertical direction). (Portion facing) is a terminal 53. The fixed contact portion 51 is further bent at one end in an upward direction at a substantially right angle, and a concave notch is provided at the tip side thereof, and the recessed side portion is used as a fixed contact 55. The convex portions on both sides of the fixed contact 55 are movable contact body locking portions 56. Small projection-like fixing portions 57 projecting in the width direction are formed on the base side portions of the left and right sides of each terminal 53. Further, a locking portion 59 made of a through hole is provided at the base portion bent upward of the fixed contact portion 51.

内側ケース10に第1,第2固定接点体40,50を取り付けるには、まず内側ケース10の各接点収納部11内にそれぞれ1組ずつの第1,第2固定接点体40,50を挿入し、第1固定接点体40の端子43と第2固定接点体50の端子53とを、内側ケース10の各端子挿入孔15にそれぞれ挿入する。そして内側ケース10の底面から突出する各端子43,53の根元の固定部47,57を機械的に潰し、これによって各第1,第2固定接点体40,50を内側ケース10内に固定する。そして内側ケース10の下面の各樹脂充填部27に、図2に示すようにエポキシ系接着剤などからなる封止樹脂30を充填し、端子43,53と端子挿入孔15との間にあるわずかな隙間を封止すると同時に、第1,第2固定接点体40,50の内側ケース10への固定強度を増大させる。これによって内側ケース10への第1,第2固定接点体40,50の取り付けは完了する。   In order to attach the first and second fixed contact bodies 40 and 50 to the inner case 10, firstly, one set of the first and second fixed contact bodies 40 and 50 is inserted into each contact accommodating portion 11 of the inner case 10. Then, the terminal 43 of the first fixed contact body 40 and the terminal 53 of the second fixed contact body 50 are respectively inserted into the terminal insertion holes 15 of the inner case 10. The base fixing portions 47 and 57 of the terminals 43 and 53 protruding from the bottom surface of the inner case 10 are mechanically crushed, thereby fixing the first and second fixed contact bodies 40 and 50 in the inner case 10. . Then, each resin filling portion 27 on the lower surface of the inner case 10 is filled with a sealing resin 30 made of an epoxy-based adhesive or the like as shown in FIG. 2, and is slightly between the terminals 43 and 53 and the terminal insertion hole 15. At the same time as sealing a gap, the fixing strength of the first and second fixed contact bodies 40, 50 to the inner case 10 is increased. Thereby, the attachment of the first and second fixed contact bodies 40 and 50 to the inner case 10 is completed.

可動接点体60は図5,図7に示すように略帯状で細長形状の金属板で構成され、その一端近傍の下面に略円板形状の可動接点(以下「オンオフ接点」という)61を取り付けている。また長手方向に向かう一対の外周辺のそれぞれの略中央に凹状に切り欠いてなる係止部63を形成し、一対の係止部63間を結ぶ可動接点体60の下面の部分を線状の可動接点(以下「常接接点」という)65としている。また可動接点体60のオンオフ接点61を設けた反対側の端部は下方向に屈曲され下方向を向く先端辺は当接部67となっている。   5 and 7, the movable contact body 60 is formed of a substantially strip-shaped and elongated metal plate, and a substantially disk-shaped movable contact (hereinafter referred to as “on / off contact”) 61 is attached to the lower surface near one end thereof. ing. In addition, a locking portion 63 is formed in the center of each of the pair of outer peripheries in the longitudinal direction and is formed in a concave shape, and the lower surface portion of the movable contact body 60 connecting the pair of locking portions 63 is linear. The movable contact (hereinafter referred to as “normal contact”) 65 is used. Further, the end of the movable contact body 60 on the opposite side where the on / off contact 61 is provided is bent downward, and the tip side facing downward is a contact portion 67.

カバー80は図4,図6に示すように、合成樹脂を略矩形状であって前記内側ケース10の接点収納部11の上部開口を覆う寸法形状に成形して構成されており、前記内側ケース10の凹部23に対向する両辺には下方向に突出してこの凹部23を塞ぐ側壁部81が設けられている。カバー80を構成する合成樹脂としては、耐アーク性に優れたメラミン樹脂,不飽和ポリエステルなどの熱硬化性の樹脂などの絶縁材を用いる。カバー80の上面中央には並列に2つの上下に貫通する操作レバー挿通孔83が形成されている。各操作レバー挿通孔83は前記内側ケース10の各接点収納部11の中央に対向する位置に形成されている。カバー80の上面の操作レバー挿通孔83の両側には、下記する押え部材130を挿入・ガイドする一対のガイド溝85,85が形成されている。   As shown in FIGS. 4 and 6, the cover 80 is formed by molding synthetic resin into a substantially rectangular shape and sized to cover the upper opening of the contact accommodating portion 11 of the inner case 10. Side walls 81 that project downward and block the recesses 23 are provided on both sides facing the 10 recesses 23. As the synthetic resin constituting the cover 80, an insulating material such as a melamine resin excellent in arc resistance and a thermosetting resin such as an unsaturated polyester is used. In the center of the upper surface of the cover 80, two operation lever insertion holes 83 penetrating vertically are formed in parallel. Each operation lever insertion hole 83 is formed at a position facing the center of each contact accommodating portion 11 of the inner case 10. On both sides of the operation lever insertion hole 83 on the upper surface of the cover 80, a pair of guide grooves 85, 85 for inserting and guiding the pressing member 130 described below are formed.

外側ケース100は図5,図7に示すように、合成樹脂を上面が開口した略矩形箱型に一体成形して構成されている。外側ケース100を構成する合成樹脂としては、前記内側ケース10を構成する樹脂よりも可撓性を有する熱可塑性の樹脂、たとえば難燃性のポリアミド,ポリアセタールなどの絶縁材を用いる。外側ケース100の内部には上面が開口している凹状の内側ケース収納部101が形成され、その底面には4つの略矩形状の貫通孔からなる端子挿通部103が形成されている。各端子挿通部103は前記内側ケース10の各突堤25を挿入する寸法形状に形成されている。外側ケース100の対向する両側壁(下記する操作つまみ150の揺動軸にほぼ垂直な両側壁)の上部中央には円形に貫通する軸支孔105が形成され、また同じ側壁の軸支孔105の両側には、それぞれ略矩形状に貫通する取付部107a,107bが形成されている。両取付部107a,107bの高さ方向の幅寸法はほぼ同一であるが、水平方向の長さ寸法は異なっていて一方の取付部107aは他方の取付部107bよりも短い。一方の側壁に設けられる取付部107aともう一方の側壁に設けられる取付部107bは対向しており、一方の側壁に設けられる取付部107bともう一方の側壁に設けられる取付部107aも対向している。外側ケース100の前記取付部107a,107bを設けていない対向する両側壁の外周面には、それぞれ一対ずつ弾発係止部109が形成されている。弾発係止部109は上下方向にのびて外方向に膨らむ略V字状の平板状のアームであり、その上下端を側壁に接続することで弾性を有する。アームの上部の外側面には凹凸状の係止部109aが形成されている。   As shown in FIGS. 5 and 7, the outer case 100 is formed by integrally molding synthetic resin into a substantially rectangular box shape having an open top surface. As the synthetic resin constituting the outer case 100, a thermoplastic resin that is more flexible than the resin constituting the inner case 10, for example, an insulating material such as flame retardant polyamide or polyacetal is used. A concave inner case housing portion 101 having an upper surface opened is formed inside the outer case 100, and a terminal insertion portion 103 formed of four substantially rectangular through holes is formed on the bottom surface thereof. Each terminal insertion portion 103 is formed in a size and shape for inserting each jetty 25 of the inner case 10. A shaft support hole 105 penetrating in a circular shape is formed in the upper center of opposite side walls (both side walls substantially perpendicular to the swing axis of the operation knob 150 described below) of the outer case 100, and the shaft support holes 105 on the same side wall. On both sides, attachment portions 107a and 107b are formed, each penetrating in a substantially rectangular shape. Although the width dimension in the height direction of both attachment parts 107a and 107b is substantially the same, the length dimension in the horizontal direction is different, and one attachment part 107a is shorter than the other attachment part 107b. The mounting portion 107a provided on one side wall and the mounting portion 107b provided on the other side wall face each other, and the mounting portion 107b provided on one side wall and the mounting portion 107a provided on the other side wall also face each other. Yes. A pair of impact locking portions 109 are formed on the outer peripheral surfaces of the opposite side walls of the outer case 100 where the mounting portions 107a and 107b are not provided. The bullet locking portion 109 is a substantially V-shaped flat arm that extends in the vertical direction and expands outward, and has elasticity by connecting the upper and lower ends to the side wall. An uneven locking portion 109a is formed on the outer surface of the upper portion of the arm.

押え部材130は合成樹脂を略細長平板形状に成形して構成されており、前記外側ケース100の取付部107bにぴったり挿入できる寸法形状となっている。押え部材130を構成する合成樹脂としては、たとえば熱可塑性のPBT(ポリブチレンテレフタレート)樹脂などの絶縁材を用いる。押え部材130の一方の端部の先端には前記外側ケース100の取付部107aに挿入する挿入突起部131が設けられ、他方の端部近傍の両外周側辺には外側ケース100の取付部107bに挿入した押え部材130の抜けを防止する一対の係止爪133が設けられ、さらに係止爪133を設けた側の押え部材130の先端部分にはこの先端部分を2つ割りにして係止爪133を設けた部分に弾性を持たせるスリット135が形成されている。挿入突起部131は略矩形状で前記取付部107aにぴったり挿入される寸法形状を有する。係止爪133は挿入突起部131を設けた端部側から他方の端部側に向けて押え部材130の幅寸法を徐々に広げていくテーパ形状(三角形状)となっており、最も広がった側の端部が内側ケース収納部101の内面側に係止される。スリット135は直線状であって、係止爪133を形成した部分を超える位置まで内部に入り込むように形成されていて、係止爪133を設けた部分に十分な弾性力を与えるようにしている。   The holding member 130 is formed by molding synthetic resin into a substantially elongated flat plate shape, and has a size and shape that can be inserted into the mounting portion 107 b of the outer case 100. As the synthetic resin constituting the pressing member 130, for example, an insulating material such as thermoplastic PBT (polybutylene terephthalate) resin is used. Insertion protrusions 131 to be inserted into the attachment portion 107a of the outer case 100 are provided at the tip of one end portion of the pressing member 130, and the attachment portions 107b of the outer case 100 are provided on both outer sides near the other end portion. A pair of locking claws 133 are provided to prevent the presser member 130 inserted into the stopper member 130 from being pulled out, and the distal end portion of the presser member 130 on the side where the locking claw 133 is provided is divided into two and locked. A slit 135 is formed to give elasticity to the portion where the claw 133 is provided. The insertion protrusion 131 has a substantially rectangular shape and a dimension that can be inserted into the mounting portion 107a. The locking claw 133 has a tapered shape (triangular shape) that gradually widens the width dimension of the pressing member 130 from the end side where the insertion protrusion 131 is provided toward the other end side, and is the most widened. The side end is locked to the inner surface side of the inner case storage portion 101. The slit 135 is linear and is formed so as to enter the interior beyond the portion where the locking claw 133 is formed, so as to give a sufficient elastic force to the portion where the locking claw 133 is provided. .

操作つまみ150は図4,図6に示すように、つまみ外装体160とつまみ本体170と弾発部材180とを具備して構成されている。つまみ外装体160は合成樹脂(たとえばABS樹脂やポリカーボネート樹脂)の成型品であり、下面が解放された略矩形箱型に形成され、下面側の凹部が本体収納部161となっている。本体収納部161の底面には4つの小突起からなる本体取付部163が形成されている。つまみ外装体160の前記外側ケース100の軸支孔105に対向する一対の外周側面中央には、軸支孔105に回動自在に挿入される小突起からなる軸部165が形成されている。   As shown in FIGS. 4 and 6, the operation knob 150 includes a knob exterior body 160, a knob body 170, and a resilient member 180. The knob exterior body 160 is a molded product of synthetic resin (for example, ABS resin or polycarbonate resin), is formed in a substantially rectangular box shape with the lower surface released, and the concave portion on the lower surface side serves as the main body storage portion 161. A main body attachment portion 163 including four small protrusions is formed on the bottom surface of the main body storage portion 161. A shaft portion 165 formed of a small protrusion that is rotatably inserted into the shaft support hole 105 is formed at the center of a pair of outer peripheral side surfaces of the knob exterior body 160 facing the shaft support hole 105 of the outer case 100.

つまみ本体170は略矩形状の合成樹脂(たとえば熱可塑性の難燃性のポリアミド樹脂)の成型品であり、前記つまみ外装体160の本体収納部161にほぼぴったり収納できる寸法形状に形成されている。つまみ本体170には、前記つまみ外装体160の各本体取付部163を挿入・貫通させる小孔からなる外装体取付部171が形成され、またその下面の略中央には一対の下方向に突出する円筒状の操作レバー本体部173が形成されている。両操作レバー本体部173は、つまみ本体170下面中央の幅方向(操作つまみ150の揺動軸線方向)に配置されている。操作レバー本体部173の下面には下記する弾発部材180を上下動自在に収納する略円形の凹部からなる弾発部材収納部175が形成されている。なお操作レバー本体部173と下記する弾発部材180とで、操作レバー190が構成される。   The knob main body 170 is a molded product of a substantially rectangular synthetic resin (for example, a thermoplastic flame-retardant polyamide resin), and is formed to have a size and shape that can be stored almost exactly in the main body storage portion 161 of the knob exterior body 160. . The knob body 170 is formed with an exterior body attachment portion 171 formed of a small hole through which each body attachment portion 163 of the knob exterior body 160 is inserted and penetrated. A cylindrical operation lever main body 173 is formed. Both the operating lever main body portions 173 are arranged in the width direction at the center of the bottom surface of the knob main body 170 (the swing axis direction of the operating knob 150). On the lower surface of the operation lever main body 173, a resilient member housing portion 175 comprising a substantially circular recess for housing a resilient member 180 described below so as to be movable up and down is formed. The operation lever 190 is configured by the operation lever main body 173 and a resilient member 180 described below.

弾発部材180は合成樹脂製(たとえば熱可塑性のポリアミド樹脂やPBT樹脂または熱硬化性のメラミン樹脂など)で略円柱形状の弾発部181と、コイルばね187とによって構成されている。弾発部181はその下端面が略球面状に突出する弾接面183となっており、その上端面がコイルばね187を挿入する凹状のばね収納部185となっている。   The elastic member 180 is made of a synthetic resin (for example, a thermoplastic polyamide resin, PBT resin, or thermosetting melamine resin), and is configured by a substantially cylindrical elastic portion 181 and a coil spring 187. The elastic portion 181 has a lower end surface that is an elastic contact surface 183 that protrudes in a substantially spherical shape, and an upper end surface that is a concave spring accommodating portion 185 into which the coil spring 187 is inserted.

次にこのスイッチ1を組み立てるには、まず前述のように第1,第2固定接点体40,50を取り付けた内側ケース10を,外側ケース100の内側ケース収納部101内に収納する。このとき内側ケース10の底面の各突堤25を外側ケース100の各端子挿通部103内に挿入し、各端子43,53を外側ケース100の下面から突出させる。このとき内側ケース10の底面は外側ケース100の内底面に当接する。   Next, in order to assemble the switch 1, first, the inner case 10 to which the first and second fixed contact bodies 40 and 50 are attached is housed in the inner case housing portion 101 of the outer case 100 as described above. At this time, each jetty 25 on the bottom surface of the inner case 10 is inserted into each terminal insertion portion 103 of the outer case 100 so that the terminals 43 and 53 protrude from the lower surface of the outer case 100. At this time, the bottom surface of the inner case 10 contacts the inner bottom surface of the outer case 100.

次に内側ケース10の各接点収納部11内に一対の可動接点体60を収納し、その際可動接点体60の係止部63に第2固定接点体50の可動接点体係止部56を係止し、同時に可動接点体60の常接接点65を第2固定接点体50の固定接点55に線状に当接する。これによって可動接点体60は常接接点65を固定接点55に当接した状態のままこの当接線を中心に揺動自在となる。   Next, a pair of movable contact bodies 60 is housed in each contact housing portion 11 of the inner case 10, and at that time, the movable contact body locking portion 56 of the second fixed contact body 50 is attached to the locking portion 63 of the movable contact body 60. At the same time, the normal contact 65 of the movable contact 60 is linearly brought into contact with the fixed contact 55 of the second fixed contact 50. As a result, the movable contact body 60 can swing around the contact line while the normal contact 65 is in contact with the fixed contact 55.

前記カバー80を外側ケース100の内側ケース収納部101内に収納し、内側ケース10の上面の開口を塞ぐ。次に外側ケース100の対向する両側壁にそれぞれ設けた取付部107bにそれぞれ押え部材130の挿入突起部131を設けた端部側を挿入して差し込んでゆき、それぞれ反対側の側壁に設けている取付部107aに挿入突起部131を嵌合する。このとき押え部材130はカバー80のガイド溝85中にガイドされながら挿入される。このとき同時に押え部材130の係止爪133はスリット135の幅を縮めるように変形しながら取付部107bに挿入されてゆき、係止爪133全体が内側ケース収納部101内に挿入されて元の形状に戻り、押え部材130は抜けなくなる。つまり押え部材130はいわゆるスナップイン係合によって、容易に外側ケース100に取り付けることができる。このように押え部材130は、外側ケース100の対向する外周側壁に設けた一対の取付部107a,107bにその両端が係止されることで、内側ケース収納部101内にこれを横断するように架け渡され、同時に外側ケース100に固定される押え部材130の下面によってカバー80の上面が内側ケース10に押し付けられ、これによって内側ケース10とカバー80と外側ケース100とが一体化する。   The cover 80 is housed in the inner case housing portion 101 of the outer case 100 and the opening on the upper surface of the inner case 10 is closed. Next, the end portions provided with the insertion protrusions 131 of the pressing member 130 are inserted into the attachment portions 107b provided on the opposite side walls of the outer case 100, respectively, and provided on the opposite side walls. The insertion protrusion 131 is fitted into the attachment portion 107a. At this time, the pressing member 130 is inserted into the guide groove 85 of the cover 80 while being guided. At the same time, the locking claw 133 of the presser member 130 is inserted into the mounting portion 107b while being deformed so as to reduce the width of the slit 135, and the entire locking claw 133 is inserted into the inner case storage portion 101 to return to the original position. Returning to the shape, the presser member 130 cannot be removed. That is, the pressing member 130 can be easily attached to the outer case 100 by so-called snap-in engagement. As described above, the holding member 130 is engaged with the pair of mounting portions 107a and 107b provided on the opposing outer peripheral side walls of the outer case 100 so that both ends thereof are crossed into the inner case storage portion 101. The upper surface of the cover 80 is pressed against the inner case 10 by the lower surface of the pressing member 130 that is bridged and fixed to the outer case 100 at the same time, whereby the inner case 10, the cover 80, and the outer case 100 are integrated.

一方つまみ外装体160の本体収納部161内に、つまみ本体170の上面側を収納し、その際つまみ外装体160の各本体取付部163をつまみ本体170の各外装体取付部171に挿入し、つまみ本体170の下面に突出する各本体取付部163の先端を熱かしめによって潰し、つまみ外装体160とつまみ本体170とを一体化しておく。そしてつまみ本体170の一対の弾発部材収納部175に弾発部材180を収納し、さらにこの操作つまみ150を、前記内側ケース10などを収納した外側ケース100の内側ケース収納部101内に収納し、その際、つまみ外装体160に設けた軸部165を外側ケース100に設けた軸支孔105に挿入し、これによって操作つまみ150を外側ケース100に対して揺動自在に軸支する。このとき操作つまみ150の操作レバー190はカバー80の操作レバー挿通孔83を貫通し、先端の一対の弾発部181の弾接面183がそれぞれ各可動接点体60の上面に弾接する。これによってスイッチ1の組み立てが完了する。なお上記組立手順はその一例であり、他の各種異なる組立手順を用いて組み立てても良いことはいうまでもない。   On the other hand, the upper surface side of the knob main body 170 is stored in the main body storage portion 161 of the knob outer body 160, and at that time, each main body attachment portion 163 of the knob outer body 160 is inserted into each outer body attachment portion 171 of the knob main body 170, The tip of each main body mounting portion 163 protruding from the lower surface of the knob main body 170 is crushed by heat caulking, and the knob outer body 160 and the knob main body 170 are integrated. The elastic member 180 is stored in the pair of elastic member storage portions 175 of the knob body 170, and the operation knob 150 is further stored in the inner case storage portion 101 of the outer case 100 that stores the inner case 10 and the like. At this time, the shaft portion 165 provided in the knob exterior body 160 is inserted into the shaft support hole 105 provided in the outer case 100, and thereby the operation knob 150 is pivotally supported with respect to the outer case 100. At this time, the operation lever 190 of the operation knob 150 passes through the operation lever insertion hole 83 of the cover 80, and the elastic contact surfaces 183 of the pair of elastic members 181 at the distal ends are in elastic contact with the upper surfaces of the respective movable contact bodies 60. Thereby, the assembly of the switch 1 is completed. The above assembling procedure is an example, and it goes without saying that the assembly may be performed using other various assembling procedures.

以上のようにして構成されたスイッチ1は、図3に示すように、上面が開口している接点収納部11を有し、この接点収納部11内に、少なくとも一対の固定接点体(第1,第2固定接点体)40,50と、一対の固定接点体40,50間を接離する可動接点体60とを収納し、底面に固定接点体40,50から導出される端子43,53を突出してなる内側ケース10と、内側ケース10の上面を覆うとともに操作レバー挿通孔83を設けてなるカバー80と、上面が開口している内側ケース収納部101を有し、この内側ケース収納部101に収納した前記内側ケース10の端子43,53を底面から外部に突出する外側ケース100と、カバー80の上部に設置され外側ケース100に揺動自在に軸支されるとともに、カバー80の操作レバー挿通孔83に挿入されて前記可動接点体60を押圧しながら操作する操作レバー190を有する操作つまみ150とを具備し、内側ケース10の底面を外側ケース100の内側ケース収納部101の内底面に当接させた状態で、外側ケース100の内側ケース収納部101内を横断するように架け渡されて外側ケース100に固定される押え部材130によってカバー80の上面を内側ケース10に押し付け、これによって内側ケース10とカバー80と外側ケース100とを一体化するように構成されている。   As shown in FIG. 3, the switch 1 configured as described above has a contact accommodating portion 11 having an open upper surface, and at least a pair of fixed contact bodies (first members) in the contact accommodating portion 11. , Second fixed contact body) 40, 50 and a movable contact body 60 that contacts and separates between the pair of fixed contact bodies 40, 50, and terminals 43, 53 led out from the fixed contact bodies 40, 50 on the bottom surface. An inner case 10 that protrudes from the inner case 10, a cover 80 that covers the upper surface of the inner case 10 and is provided with an operation lever insertion hole 83, and an inner case storage portion 101 that is open at the upper surface. The terminal 43 and 53 of the inner case 10 housed in 101 are protruded to the outside from the bottom surface 100, and are installed on the upper portion of the cover 80 and are pivotally supported by the outer case 100 so as to be swingable. And an operation knob 150 having an operation lever 190 which is inserted into the lever insertion hole 83 and operates while pressing the movable contact body 60, and the bottom surface of the inner case 10 is the inner bottom surface of the inner case storage portion 101 of the outer case 100. The upper surface of the cover 80 is pressed against the inner case 10 by a pressing member 130 that is bridged across the inner case housing portion 101 of the outer case 100 and fixed to the outer case 100 in a state of being in contact with the inner case 10. Thus, the inner case 10, the cover 80, and the outer case 100 are integrated.

図3は操作つまみ150が一方の側に揺動しきって安定している状態を示している。同図に示す状態は、操作つまみ150の操作レバー190の弾発部181の弾発面183が可動接点体60の常接接点65から見てオンオフ接点61とは反対側の上面を弾接している状態を示しており、これによって可動接点体60はその当接部67が内側ケース10の内底面に当接し、従ってオンオフ接点61は第1固定接点体40の固定接点45から離れ、第1,第2固定接点体40,50間はオフ状態となっている。   FIG. 3 shows a state in which the operation knob 150 is rocked to one side and is stable. In the state shown in the figure, the elastic surface 183 of the elastic portion 181 of the operation lever 190 of the operation knob 150 is elastically contacted with the upper surface opposite to the on / off contact 61 when viewed from the regular contact 65 of the movable contact body 60. As a result, the contact portion 67 of the movable contact body 60 comes into contact with the inner bottom surface of the inner case 10, so that the on / off contact 61 is separated from the fixed contact 45 of the first fixed contact body 40, and The second fixed contact bodies 40 and 50 are in an off state.

次に前記操作つまみ150の上方向に持ち上がっている側の上面を押し込む方向に(図3に示す矢印B方向に)押圧すると、弾発部181の弾発面183が可動接点体60の上面をオンオフ接点61側に向けて移動(摺動)を始め、可動接点体60の常接接点65の部分に至るまではコイルばね187が押し縮められて弾発部181は弾発部材収納部175内に押し込められ、弾発面183が常接接点65の部分を通過した際に可動接点体60は常接接点65の部分を中心にオンオフ接点61側が下降するように揺動を始め、押し縮められていたコイルばね187の弾発力によって可動接点体60は急激に揺動して図10に示すように瞬時にオンオフ接点61が第1固定接点体40の固定接点45に当接し、第1,第2固定接点体40,50間がオンする。このとき操作つまみ150は他方の側に揺動しきって安定する。   Next, when the upper surface of the operation knob 150 lifted upward is pressed (in the direction of arrow B shown in FIG. 3), the resilient surface 183 of the resilient portion 181 touches the top surface of the movable contact body 60. The coil spring 187 is pushed and shrunk until it starts moving (sliding) toward the on-off contact 61 side and reaches the portion of the contact point 65 of the movable contact body 60, so that the resilient portion 181 is in the resilient member housing portion 175. When the elastic surface 183 passes through the portion of the regular contact 65, the movable contact body 60 starts swinging so that the on-off contact 61 side descends around the portion of the regular contact 65 and is compressed. The movable contact body 60 suddenly swings due to the elastic force of the coil spring 187, and the on / off contact 61 instantaneously contacts the fixed contact 45 of the first fixed contact body 40 as shown in FIG. Second fixed contact bodies 40, 50 There is turned on. At this time, the operation knob 150 swings to the other side and becomes stable.

ところでこのスイッチ1によれば、内側ケース10の底面を外側ケース100の内底面に当接させた状態で、内側ケース収納部101内を横断するように架け渡された押え部材130によってカバー80の上面を押え、これによって内側ケース10とカバー80と外側ケース100とを一体化するので、外側ケース100と内側ケース10間の固定強度が強く、たとえスイッチ切替時に強い衝撃がスイッチ1に加わっても、外側ケース100と内側ケース10間にがたつきを生じる恐れがない。さらにこのスイッチ1によれば、内側ケース10の底面を外側ケース100の内底面に当接させた状態で、内側ケース10内の可動接点体60を外側ケース100に取り付けた操作つまみ150の操作レバー190にて押圧する構成(特にこのスイッチ1の場合はコイルばね187によって常に弾発する構成)なので、内側ケース10はその底面が常に外側ケース100の内底面に押し付けられ、これによってさらに外側ケース100と内側ケース10間の固定強度が強くなり、両者間にがたつきを生じる恐れがさらになくなる。これらのことから操作つまみ150の揺動時に生じる衝撃によってスイッチのオンオフタイミングがずれることを確実に防止できる。   By the way, according to the switch 1, the cover 80 is held by the pressing member 130 that is laid across the inner case storage portion 101 with the bottom surface of the inner case 10 in contact with the inner bottom surface of the outer case 100. Since the inner case 10, the cover 80, and the outer case 100 are integrated by pressing the upper surface, the fixing strength between the outer case 100 and the inner case 10 is strong, even if a strong impact is applied to the switch 1 at the time of switch switching. There is no risk of rattling between the outer case 100 and the inner case 10. Further, according to the switch 1, the operation lever of the operation knob 150 in which the movable contact body 60 in the inner case 10 is attached to the outer case 100 with the bottom surface of the inner case 10 being in contact with the inner bottom surface of the outer case 100. The inner case 10 is always pressed against the inner bottom surface of the outer case 100 because it is configured to be pressed at 190 (especially in the case of the switch 1, the spring is always repelled by the coil spring 187). The fixing strength between the inner cases 10 is increased, and the possibility of rattling between the two is further eliminated. For these reasons, it is possible to reliably prevent the on / off timing of the switch from being shifted due to an impact generated when the operation knob 150 is swung.

またこのスイッチ1によれば、押え部材130は、その両端が外側ケース100の対向する外周側壁に設けた一対の取付部107a,107bに係止される構造なので、内側ケース10や外側ケース100などを一体化する構造が簡単且つ確実で組立も容易である。さらにこのスイッチ1によれば、外側ケース100の一方の取付部107bから押え部材130の挿入突起部131を設けた側の端部を挿入してゆき、この挿入突起部131を他方の取付部107aに係合させるとともに、係止爪133を一方の取付部107bに挿入することで容易に取り付けることができる。特に押え部材130の係止爪133を設けた側にはスリット135があって係止爪133の部分には弾性があるので、係止爪133はいわゆるスナップイン係合によって容易且つ確実に取り付けることができる。   Further, according to the switch 1, the holding member 130 has a structure in which both ends thereof are locked to the pair of mounting portions 107 a and 107 b provided on the opposing outer peripheral side walls of the outer case 100, so that the inner case 10, the outer case 100, etc. Is simple and reliable, and is easy to assemble. Furthermore, according to the switch 1, the end of the pressing member 130 on the side where the insertion protrusion 131 is provided is inserted from one attachment 107b of the outer case 100, and the insertion protrusion 131 is inserted into the other attachment 107a. And can be easily attached by inserting the locking claw 133 into one of the attachment portions 107b. In particular, since there is a slit 135 on the side of the holding member 130 where the locking claw 133 is provided and the portion of the locking claw 133 is elastic, the locking claw 133 can be easily and securely attached by so-called snap-in engagement. Can do.

なお上記スイッチ1において、内側ケース10とカバー80間をたとえば内側ケース10から突出する小突起を設けてこれをカバー80に設けた小孔に挿入し、小突起の先端をカバー80の上面で熱かしめするような構成としていない理由の1つは、内側ケース10とカバー80が熱硬化性の樹脂製なので熱かしめできないからである。   In the switch 1, for example, a small protrusion protruding from the inner case 10 is provided between the inner case 10 and the cover 80, and this is inserted into a small hole provided in the cover 80, and the tip of the small protrusion is heated on the upper surface of the cover 80. One reason for not caulking the structure is that the inner case 10 and the cover 80 are made of a thermosetting resin and cannot be caulked.

以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載がない何れの形状や構造や材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば、上記実施形態においては第1,第2固定接点体40,50、可動接点体60、操作レバー190をそれぞれ2組設置したが、これらは1組だけ設置しても良いし、3組以上設置しても良い。また上記実施形態では押え部材130を2本設置したが、1本だけ設置しても良いし、3本以上設置しても良い。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. Note that any shape, structure, or material not directly described in the specification and drawings is within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are exhibited. For example, in the above-described embodiment, two sets of the first and second fixed contact bodies 40 and 50, the movable contact body 60, and the operation lever 190 are installed, but only one set may be installed, or three or more sets. May be installed. In the above-described embodiment, two pressing members 130 are installed. However, only one pressing member 130 may be installed, or three or more pressing members 130 may be installed.

1 スイッチ
10 内側ケース
11 接点収納部
40 第1固定接点体
41 固定接点部
43 端子
50 第2固定接点体
51 固定接点部
53 端子
60 可動接点体
80 カバー
83 操作レバー挿通孔
100 外側ケース
101 内側ケース収納部
107a,107b 取付部
130 押え部材
131 挿入突起部
133 係止爪
135 スリット
150 操作つまみ
160 つまみ外装体
170 つまみ本体
173 操作レバー本体部
180 弾発部材
181 弾発部
187 コイルばね
190 操作レバー
DESCRIPTION OF SYMBOLS 1 Switch 10 Inner case 11 Contact accommodating part 40 1st fixed contact body 41 Fixed contact part 43 Terminal 50 2nd fixed contact body 51 Fixed contact part 53 Terminal 60 Movable contact body 80 Cover 83 Operation lever insertion hole 100 Outer case 101 Inner case Storage part 107a, 107b Attachment part 130 Holding member 131 Insertion protrusion part 133 Locking claw 135 Slit 150 Operation knob 160 Knob exterior body 170 Knob body 173 Operation lever body part 180 Bounce member 181 Bounce part 187 Coil spring 190 Operation lever

Claims (3)

上面が開口している接点収納部を有し、この接点収納部内に、少なくとも一対の固定接点体と、前記一対の固定接点体間を接離する可動接点体とを収納し、底面に前記固定接点体から導出される端子を突出してなる内側ケースと、
前記内側ケースの上面を覆うとともに操作レバー挿通孔を設けてなるカバーと、
上面が開口している内側ケース収納部を有し、この内側ケース収納部に収納した前記内側ケースの端子を底面から外部に突出する外側ケースと、
前記カバーの上部に設置され前記外側ケースに揺動自在に軸支されるとともに、前記カバーの操作レバー挿通孔に挿入されて前記可動接点体を操作する操作レバーを有する操作つまみとを具備するスイッチにおいて、
前記内側ケースの底面を前記外側ケースの内側ケース収納部の内底面に当接させた状態で、前記外側ケースの内側ケース収納部内を横断するように架け渡されて外側ケースに固定される押え部材によって前記カバーの上面を内側ケースに押し付け、これによって内側ケースとカバーと外側ケースとを一体化することを特徴とするスイッチ。
A contact housing portion having an open top surface, and at least a pair of fixed contact bodies and a movable contact body contacting and separating between the pair of fixed contact bodies are housed in the contact housing portion, and the fixed portion is fixed to the bottom surface. An inner case that protrudes from a terminal led out from the contact body;
A cover that covers the upper surface of the inner case and is provided with an operation lever insertion hole;
An outer case that has an inner case housing part with an open top surface, and that projects the terminals of the inner case housed in the inner case housing part from the bottom surface;
A switch provided on an upper portion of the cover and pivotally supported by the outer case so as to be swingable, and an operation knob having an operation lever inserted into the operation lever insertion hole of the cover and operating the movable contact body In
A pressing member that is bridged across the inner case storage portion of the outer case and is fixed to the outer case with the bottom surface of the inner case being in contact with the inner bottom surface of the inner case storage portion of the outer case. The switch is characterized in that the upper surface of the cover is pressed against the inner case, thereby integrating the inner case, the cover, and the outer case.
請求項1に記載のスイッチであって、
前記押え部材は、前記外側ケースの対向する外周側壁に設けた一対の取付部にその両端が係止されることで、内側ケース収納部内に架け渡されることを特徴とするスイッチ。
The switch according to claim 1,
The switch, wherein both ends of the pressing member are engaged with a pair of mounting portions provided on opposing outer peripheral side walls of the outer case so as to be bridged in the inner case housing portion.
請求項2に記載のスイッチであって、
前記押え部材の一方の端部の先端には前記外側ケースの取付部に挿入する挿入突起部を設け、他方の端部近傍の外周側辺には前記外側ケースの取付部に挿入した押え部材の抜けを防止する係止爪を設け、
さらに前記係止爪を設けた側の押え部材の先端部分には、この先端部分を2つ割りにして前記係止爪を設けた部分に弾性を持たせるスリットを形成したことを特徴とするスイッチ。
The switch according to claim 2,
An insertion protrusion to be inserted into the mounting portion of the outer case is provided at the tip of one end of the pressing member, and the pressing member inserted into the mounting portion of the outer case is disposed on the outer peripheral side near the other end. Provide a locking claw to prevent it from coming off,
Further, the switch is characterized in that a slit is formed at the tip portion of the holding member on the side where the locking claw is provided to divide the tip portion into two and to give elasticity to the portion provided with the locking claw. .
JP2009163515A 2009-07-10 2009-07-10 Switch Pending JP2011018600A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104576108A (en) * 2015-01-29 2015-04-29 邓瑞瑞 Pluggable switch
CN105957765A (en) * 2016-05-24 2016-09-21 陈清雄 Rocker switch
KR102267007B1 (en) * 2019-12-27 2021-06-18 인텍전기전자 주식회사 Dc switch
CN114709100A (en) * 2022-04-01 2022-07-05 温州广泰电器有限公司 Wall switch

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104576108A (en) * 2015-01-29 2015-04-29 邓瑞瑞 Pluggable switch
CN105957765A (en) * 2016-05-24 2016-09-21 陈清雄 Rocker switch
KR102267007B1 (en) * 2019-12-27 2021-06-18 인텍전기전자 주식회사 Dc switch
CN114709100A (en) * 2022-04-01 2022-07-05 温州广泰电器有限公司 Wall switch
CN114709100B (en) * 2022-04-01 2024-03-22 温州广泰电器有限公司 Wall switch

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