JP2011012742A - Method for laying pipe body - Google Patents

Method for laying pipe body Download PDF

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JP2011012742A
JP2011012742A JP2009157013A JP2009157013A JP2011012742A JP 2011012742 A JP2011012742 A JP 2011012742A JP 2009157013 A JP2009157013 A JP 2009157013A JP 2009157013 A JP2009157013 A JP 2009157013A JP 2011012742 A JP2011012742 A JP 2011012742A
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tube
pipe
pipe body
joined
fixed
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Kazunari Kamagome
和成 鎌込
Shunji Azuma
俊司 東
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To lay pipe bodies by sequentially carrying and joining a plurality of pipe bodies to a joining position without using a carriage.SOLUTION: A plurality of traveling wheels 4 are respectively detachably fixed to the side of the pipe bottom of the socket of each pipe body 1 and the side of the pipe bottom of the spigot thereof, the front and rear pipe bodies 1 are bendably joined around the axis center in a longitudinal direction, and two joined pipe bodies 1 are sequentially carried to the joining position inside an existing pipe S. In the order of the front pipe body 1 and the rear pipe body 1, the spigot is inserted and joined to the socket of the pipe body 1 to be joined, previously fixed to the existing pipe S.

Description

この発明は、管体の敷設方法に関するものである。   The present invention relates to a pipe laying method.

従来より、老朽化した下水路、農業用水路、電力水路などの既設管を更生するため、例えば、ガラス繊維強化プラスチックと樹脂モルタルとの積層構成からなるプラスチック複合管などの管体を順次接合した後、既設管と管体との間隙に裏込め材を充填して既設管を更生することが提案され、実施されている。   Conventionally, after rehabilitating existing pipes such as aging sewers, agricultural canals, and power canals, for example, after sequentially joining pipes such as plastic composite pipes made of a laminated structure of glass fiber reinforced plastic and resin mortar It has been proposed and implemented to refill existing pipes by filling the gap between the existing pipes and pipes with a backfill material.

具体的には、図17に示すように、管体1は、直管状の管本体2の一端に短筒状の受け口3が固定されるとともに、管本体2の他方の端部にテーパー面の差し口2aが形成されて構成されている。そして、発進立坑Mに順次管体1を吊り下ろし、運搬台車100のジャッキ101によって支持材102を上昇させて管体1を担ぎ上げた後、管運搬用バッテリーカー(図示せず)を利用して既設管S内に搬入し、その差し口2aを先に搬送されて既設管Sに固定された対向する管体1の受け口3に順次接合することにより、施工区間にわたって多数本の管体1を敷設し、その後、既設管Sと管体1との間隙にモルタルなどの裏込め材を充填し、既設管Sに固定して既設管Sを更生するようにしている(例えば、特許文献1参照)。   Specifically, as shown in FIG. 17, the tubular body 1 has a short tubular receiving port 3 fixed to one end of a straight tubular body 2 and a tapered surface at the other end of the tubular body 2. A slot 2a is formed and configured. Then, the pipe body 1 is sequentially suspended from the starting shaft M, the support material 102 is lifted by the jack 101 of the transport carriage 100, and the pipe body 1 is lifted, and then a battery car for transporting the pipe (not shown) is used. Then, the pipe 2 is carried into the existing pipe S, and the insertion port 2a is first transported and joined to the receiving port 3 of the opposite pipe body 1 fixed to the existing pipe S. After that, the gap between the existing pipe S and the pipe body 1 is filled with a backfilling material such as mortar, and fixed to the existing pipe S to regenerate the existing pipe S (for example, Patent Document 1). reference).

特開2006−22618号公報JP 2006-22618 A

ところで、このような管体を敷設することで下水路などの既設管を更生する場合、先に固定された管体に対して、新たな管体を運搬台車により支持して接合することから、管体の接合が完了しないと、バッテリーカーおよび運搬台車を発進立坑まで戻すことができないものである。この結果、バッテリーカーおよび運搬台車を発進立坑に回収するまでは新たな管体を搬入することができないことから、施工距離が長い場合には、発進立坑と接合位置との間をバッテリーカーおよび運搬台車が往復するのに要する時間が大きくなり、単位時間当たりの施工本数が減少し、工期の長期化を招くという欠点があった。   By the way, when rehabilitating an existing pipe such as a sewer by laying such a pipe body, since a new pipe body is supported and joined to the previously fixed pipe body by a transport carriage, If the joining of the pipe bodies is not completed, the battery car and the transport carriage cannot be returned to the starting shaft. As a result, new tubes cannot be carried in until the battery car and transport cart are collected in the start shaft, so if the construction distance is long, the battery car and transport between the start shaft and the joint position The time required for the carriage to reciprocate is increased, the number of constructions per unit time is reduced, and the construction period is prolonged.

本発明は、このような問題点に鑑みてなされたもので、管体の敷設作業について工数の削減と工期の短縮を図ることのできる管体の敷設方法を提供するものである。   This invention is made | formed in view of such a problem, and provides the laying method of the pipe body which can aim at reduction of a man-hour and shortening of a construction period about the laying work of a pipe body.

本発明は、管体を既設管内に搬送して敷設する管体の敷設方法であって、一端に受け口を有するとともに、他端に差し口を有する管体の受け口および差し口の各管底部側にそれぞれ走行車輪を着脱自在に固定し、走行車輪を固定した管体を少なくとも2つ既設管内に搬送方向に並べ、搬送方向前方の管体の後部と、搬送方向後方の管体の前部とを、縦方向軸心回りに折れ曲がる連結部材で連結し、連結した管体を、先に既設管内に固定した接合対象の管体の近くまで搬送して、連結部材を管体から取り外し、その後、前方の管体を、接合対象の管体に接合し、次いで、後方の管体を、前方の管体に接合することを特徴とするものである。   The present invention is a pipe laying method in which a pipe is transported and laid in an existing pipe, and has a receptacle at one end and a receptacle having a receptacle at the other end, and each tube bottom side of the receptacle The traveling wheels are detachably fixed to each other, and at least two tubes with the traveling wheels fixed are arranged in the conveying direction in the existing pipe, the rear part of the pipe body in the conveying direction, and the front part of the tubular body in the rear direction of the conveying direction, Are connected by a connecting member that is bent around the longitudinal axis, and the connected pipe is transported to the vicinity of the pipe to be joined that has been fixed in the existing pipe, and the connecting member is removed from the pipe, The front tube is joined to the tube to be joined, and then the rear tube is joined to the front tube.

本発明によれば、管体の受け口および差し口の各管底部側にそれぞれ走行車輪を着脱自在に固定し、走行車輪を固定した管体を少なくとも2つ既設管内に搬送方向に並べ、搬送方向前方の管体の後部と、搬送方向後方の管体の前部とを、縦方向軸心回りに折曲自在な連結部材で連結する。次いで、連結した管体を、先に既設管内に固定した接合対象の管体の近くまで搬送し、連結部材を管体から取り外し、その後、前方の管体を接合対象の管体に接合し、次いで、後方の管体を前方の管体に接合する。   According to the present invention, the traveling wheel is detachably fixed to each tube bottom side of the tube receiving port and the insertion port, and at least two tubes having the traveling wheel fixed are arranged in the conveying direction in the existing pipe, and the conveying direction The rear part of the front tubular body and the front part of the tubular body rearward in the transport direction are connected by a connecting member that can be bent around the longitudinal axis. Next, the connected pipe body is transported to the vicinity of the pipe body to be joined previously fixed in the existing pipe, the connecting member is removed from the pipe body, and then the front pipe body is joined to the pipe body to be joined, Next, the rear tube is joined to the front tube.

この結果、管体の搬送に際して運搬台車を用いることがないため、管体搬送用のバッテリーカーは少なくとも2本の管体を接合位置まで搬送した後、直ちに発進立坑に回収して次の管体の搬送作業に取りかかることができ、待ち時間を削減することができる。したがって、施工区間が長距離の場合に作業効率を大幅に改善して工期を短縮することができる。また、管体を少なくとも2本ずつ接合位置まで搬送するため、輸送効率を改善することができる他、管体の受け口および差し口の各管底部側にそれぞれ走行車輪を取り付けるだけでよいことから、運搬台車を用いて管体を担ぎ上げる作業に比較して管体の搬送に必要な作業を簡素化して時間短縮を図ることができる。さらに、既設管が緩やかに湾曲している場合であっても、前後の管体は、湾曲に追従するように、縦方向軸心回りに折れ曲がることにより、円滑に搬送することができる。   As a result, since a transport carriage is not used for transporting the tubular body, the battery car for transporting the tubular body immediately collects at least two tubular bodies to the joining position, and then immediately collects them in the starting shaft and moves to the next tubular body. The waiting time can be reduced. Therefore, when the construction section is a long distance, the work efficiency can be greatly improved and the construction period can be shortened. In addition, since at least two tubes are transported to the joining position, the transportation efficiency can be improved, and it is only necessary to attach a traveling wheel to each tube bottom side of the tube inlet and outlet, Compared to the work of lifting the pipe body using the transport carriage, the work necessary for transporting the pipe body can be simplified and the time can be shortened. Further, even when the existing pipe is gently curved, the front and rear pipe bodies can be smoothly transported by bending around the longitudinal axis so as to follow the curvature.

本発明において、前方の管体を接合対象の管体に接合する際に、前方の管体の前部の走行車輪を離脱させ、前方の管体の前部を、接合対象の管体の後部に配置した芯出し治具で支持しながら、前方の管体の前部を接合対象の管体の後部に接合して、次いで、前方の管体の後部の走行車輪を離脱させた後、芯出し治具を前方の管体の後部に配置し、後方の管体の前部の走行車輪を離脱させ、後方の管体の前部を、前方の管体の後部に配置した芯出し治具で支持しながら、後方の管体の前部を前方の管体の後部に接合することが好ましい。これにより、先に既設管に固定した接合対象の管体の後部に配置した芯出し治具を利用して管体の前部を支持し、高さを調整しつつ接合対象の管体の後部に接合することができる。   In the present invention, when the front pipe body is joined to the pipe body to be joined, the front traveling wheel of the front pipe body is detached, and the front part of the front pipe body is connected to the rear part of the pipe body to be joined. The front part of the front pipe body is joined to the rear part of the pipe body to be joined while being supported by the centering jig arranged in the center, and then the running wheel at the rear part of the front pipe body is detached, A centering jig in which the alignment jig is arranged at the rear of the front tube, the front traveling wheel of the rear tube is detached, and the front of the rear tube is arranged at the rear of the front tube It is preferable to join the front part of the rear pipe body to the rear part of the front pipe body while supporting the front. Thereby, the front part of the pipe body is supported using the centering jig arranged at the rear part of the pipe body to be joined, which is fixed to the existing pipe, and the rear part of the pipe body to be joined is adjusted while adjusting the height. Can be joined.

本発明において、管体の前部と後部の少なくとも一方に、左右方向を向き端部に車輪を有するガイド部材を着脱自在に固定することが好ましい。これにより、既設管が緩やかに湾曲していることにより、管体の軸心が既設管の軸心から逸脱して一方に偏位したとしても、ガイド部材の車輪が既設管の内壁面に当接し、それ以上の偏位を防止して管体が既設管に接触して損傷することを確実に防止できる。   In the present invention, it is preferable to detachably fix a guide member having a wheel at an end portion facing in the left-right direction at least one of a front portion and a rear portion of the tubular body. As a result, even if the existing pipe is gently curved and the axial center of the pipe body deviates from the axial center of the existing pipe and deviates to one side, the wheel of the guide member hits the inner wall surface of the existing pipe. It is possible to prevent the tube body from contacting and damaging the existing tube by preventing contact and further displacement.

本発明によれば、運搬台車を用いることなく管体を複数本ずつ接合位置に搬送して接合し、管体を敷設することから、工数を削減することができるとともに、工期の短縮を図ることができる。   According to the present invention, it is possible to reduce the number of man-hours and shorten the construction period by transporting and joining a plurality of pipe bodies to the joining position without using a transport carriage and joining the pipe bodies. Can do.

本発明の管体の敷設方法の一実施形態を説明する地中管路の横断面図である。It is a cross-sectional view of the underground conduit explaining one embodiment of the pipe laying method of the present invention. 図1の管体の敷設方法における後方の管体を一部省略して示す側面図である。It is a side view which abbreviate | omits and shows a part of back tube in the laying method of the tube of FIG. 図2の管体の正面図である。It is a front view of the tubular body of FIG. 管体の受け口に取り付けられる走行車輪の側面図である。It is a side view of the traveling wheel attached to the receptacle of a tubular body. 対向する管体の受け口および差し口にそれぞれ取り付けられる走行車輪を連結して示す斜視図である。It is a perspective view which connects and shows the traveling wheel attached to the receptacle and outlet of an opposing pipe body, respectively. ガイド部材の側面図である。It is a side view of a guide member. 芯出し治具を管体とともに示す側面図である。It is a side view which shows a centering jig | tool with a tubular body. 図7の芯出し治具を一部省略して示す正面図である。It is a front view which abbreviate | omits and shows the centering jig | tool of FIG. 図1の管体の敷設方法を説明する工程図である。It is process drawing explaining the laying method of the tubular body of FIG. 管体の支持固定要領を説明する地中管路の正面図である。It is a front view of the underground pipe line explaining the support fixation point of a tubular body. 図1の管体の敷設方法を説明する工程図である。It is process drawing explaining the laying method of the tubular body of FIG. 図1の管体の敷設方法を説明する工程図である。It is process drawing explaining the laying method of the tubular body of FIG. 管体を接合する接合治具および接合治具を用いた管体の接合要領を示す説明図である。It is explanatory drawing which shows the joining procedure of the tubular body using the joining jig | tool which joins a tubular body, and a joining jig. 図1の管体の敷設方法を説明する工程図である。It is process drawing explaining the laying method of the tubular body of FIG. 図1の管体の敷設方法によって敷設された管体を説明する地中管路の断面図である。It is sectional drawing of an underground conduit explaining the pipe laid by the pipe laying method of FIG. 本発明の管体の敷設方法の他の実施形態を説明する地中管路の断面図である。It is sectional drawing of an underground pipe line explaining other embodiment of the laying method of the pipe body of this invention. 従来の管体の敷設方法を説明する発進立坑の断面図である。It is sectional drawing of the starting shaft which explains the conventional laying method of a pipe.

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1乃至図3には、本発明の管体の敷設方法の一実施形態が示されている。   1 to 3 show an embodiment of a pipe laying method according to the present invention.

この実施形態は、2本の管体1を連結して搬送し、接合位置において順に接合するものであり、搬送方向に向かって先頭の管体1を前方の管体、発進立坑M側の管体1を後方の管体と設定する。   In this embodiment, two pipe bodies 1 are connected and transported, and joined in order at the joining position. The leading pipe body 1 in the transport direction is connected to the front pipe body, the pipe on the start shaft M side. Body 1 is set as the rear tube.

ここで、管体1は、前述したように、プラスチック複合管であって、一定の内外径を有する直管状の管本体2の一方の端部に、該管本体2よりも大径の短筒状の受け口3が固定されるとともに、管本体2の他方の端部に先端に向かって先細のテーパー面状の差し口2aが形成されて構成され、前後に対向する管体1,1において、一方の管体1の受け口3に他方の管体1の差し口2aを挿入することにより接合される。   Here, as described above, the tube body 1 is a plastic composite tube, and has a short tube having a diameter larger than that of the tube body 2 at one end of a straight tube body 2 having a constant inner and outer diameter. In the tubular bodies 1 and 1 facing forward and backward, a tapered receiving port 3 is fixed and a tapered tapered slot 2a is formed at the other end of the tube body 2 toward the tip. It joins by inserting the insertion port 2a of the other pipe body 1 in the receptacle 3 of the one pipe body 1. FIG.

なお、管体1の受け口3の内周面、あるいは、差し口2aの外周面には図示しない止水ゴムが設けられており、一対の管体1,1が受け口3に差し口2aを挿入して接合されると、受け口3と差し口2aとが止水ゴムを介して密封される。   In addition, a water stop rubber (not shown) is provided on the inner peripheral surface of the receiving port 3 of the tube 1 or the outer peripheral surface of the insertion port 2 a, and the pair of tubes 1, 1 insert the insertion port 2 a into the receiving port 3. Then, the receiving port 3 and the insertion port 2a are sealed through a waterproof rubber.

そして、管体1の前後各端部の管底部側、具体的には、受け口3の管底部側および差し口2aの管底部側には、それぞれ2個の走行車輪4が周方向に間隔をおくとともに、ほぼ左右対称位置に着脱自在に固定されている。   And two traveling wheels 4 are spaced apart in the circumferential direction respectively on the tube bottom side of the front and rear ends of the tube body 1, specifically, on the tube bottom side of the receiving port 3 and the tube bottom side of the insertion port 2a. In addition, it is detachably fixed at a substantially symmetrical position.

この走行車輪4は、二股状のフォーク部材41に車輪42を車軸43回りに回転自在に支持して構成され、走行車輪4のフォーク部材41は、管体1の受け口3の管底部側および差し口2aの管底部側に取り付けられる支持部材5に固定されている。   The traveling wheel 4 is configured by supporting a wheel 42 on a bifurcated fork member 41 so as to be rotatable around an axle 43, and the fork member 41 of the traveling wheel 4 is connected to the tube bottom side of the receiving port 3 of the tubular body 1 and the insertion side. It is fixed to a support member 5 attached to the tube bottom side of the mouth 2a.

例えば、後方の管体1の受け口3に設けられる走行車輪4の支持部材5は、図4に示すように、断面L字状の取付材51と、取付材51の垂直部51aに、管体1の受け口3の厚み以上の間隔をおいて一体に固定された上下の平板状挾持部52,52とからなり、上方の挾持部52に固定ボルト53がねじ結合されている他、取付材51の水平部51bがフォーク部材41に支持されている。これにより、支持部材5の上下の挾持部52,52との間を管体1の受け口3に差し込んだ後、受け口3の内周面側にゴム板などの緩衝材54を介装して固定ボルト53をねじ込むことにより、管体1の受け口3に支持部材5を固定することができる。この走行車輪4を設けた支持部材5は、後方の管体1の受け口3に周方向に間隔をおいて、かつ、略左右対称に取り付けられる。   For example, as shown in FIG. 4, the support member 5 of the traveling wheel 4 provided in the receiving port 3 of the rear pipe body 1 includes a pipe body on an attachment member 51 having an L-shaped cross section and a vertical portion 51 a of the attachment member 51. It comprises upper and lower flat plate-shaped holding portions 52 and 52 that are integrally fixed with an interval equal to or greater than the thickness of one receiving port 3, and a fixing bolt 53 is screwed to the upper holding portion 52 and a mounting material 51. The horizontal portion 51 b is supported by the fork member 41. Thereby, after inserting between the upper and lower holding parts 52, 52 of the support member 5 into the receiving port 3 of the tubular body 1, the buffer member 54 such as a rubber plate is interposed and fixed to the inner peripheral surface side of the receiving port 3. The support member 5 can be fixed to the receiving port 3 of the tubular body 1 by screwing the bolt 53. The support member 5 provided with the traveling wheel 4 is attached to the receiving port 3 of the rear pipe body 1 in a circumferentially spaced manner and substantially symmetrically.

なお、後方の管体1の受け口3に設けられる走行車輪4には、車輪42の操舵角を調整する操作部材6が設けられている。この操作部材6は、ボルトからなる操作軸61と、操作軸61にねじ結合されたナット62と、操作軸61に連結されたレバー63とからなり、操作軸61が支持部材5の水平部51bを通してその下端がフォーク部材41に一体に固定されている。これにより、ナット62を緩めた状態で、レバー63を介して操作軸61を回転させると、操作軸61に固定されたフォーク部材41を操作軸61の軸心回りに回転させて車輪42の走行方向を調整することができる。一方、ナット62をねじ込むことにより、車輪42の走行方向を調整したフォーク部材41および該フォーク部材41との間で支持部材5の水平部51bを相互に挟み込んで固定することができる。   An operation member 6 that adjusts the steering angle of the wheel 42 is provided on the traveling wheel 4 provided in the receiving port 3 of the rear tubular body 1. The operation member 6 includes an operation shaft 61 made of a bolt, a nut 62 screwed to the operation shaft 61, and a lever 63 connected to the operation shaft 61. The operation shaft 61 is a horizontal portion 51b of the support member 5. The lower end thereof is integrally fixed to the fork member 41. Accordingly, when the operation shaft 61 is rotated via the lever 63 in a state where the nut 62 is loosened, the fork member 41 fixed to the operation shaft 61 is rotated around the axis of the operation shaft 61 to drive the wheel 42. The direction can be adjusted. On the other hand, by screwing the nut 62, the horizontal portion 51b of the support member 5 can be sandwiched and fixed between the fork member 41 whose traveling direction of the wheel 42 is adjusted and the fork member 41.

また、前方の管体1の受け口3および後方の管体1の差し口2aに設けられる走行車輪4の支持部材5は、図5に示すように、管体1の受け口3および差し口2aの外周面および内周面の曲率半径にそれぞれ略対応する曲率半径に形成された上下の円弧状挾持部52,52を、管体1の受け口3および差し口2aの厚み以上の間隔をおいて連結部55で一体に固定して形成され、走行車輪4のフォーク部材41が連結部55に周方向に間隔をおくとともに、ほぼ左右対称位置に一体に固定されている。したがって、前方の管体1の受け口3および後方の管体1の差し口2aに対応する上下の挾持部52,52との間をそれぞれ差し込んだ後、受け口3および差し口2aの内周面側に緩衝材54を介装して固定ボルト53をねじ込むことにより、前方の管体1の受け口3および後方の管体1の差し口2aにそれぞれ支持部材5を固定することができる。   Further, as shown in FIG. 5, the support member 5 of the traveling wheel 4 provided at the receiving port 3 of the front tubular body 1 and the insertion port 2a of the rear tubular body 1 is formed of the receiving port 3 of the tubular body 1 and the insertion port 2a. The upper and lower arc-shaped gripping portions 52 and 52 formed with the curvature radii substantially corresponding to the curvature radii of the outer peripheral surface and the inner peripheral surface are connected with an interval greater than the thickness of the receiving port 3 and the insertion port 2a of the tube 1. The fork member 41 of the traveling wheel 4 is integrally fixed at a substantially symmetrical position while being spaced apart from the connecting portion 55 in the circumferential direction. Therefore, after inserting between the upper and lower holding portions 52, 52 corresponding to the receiving port 3 of the front tube 1 and the insertion port 2a of the rear tube 1, the inner peripheral surface side of the receiving port 3 and the insertion port 2a, respectively. The support member 5 can be fixed to the receiving port 3 of the front tube body 1 and the insertion port 2a of the rear tube body 1 by screwing the fixing bolt 53 with the buffer material 54 interposed therebetween.

ここで、支持部材5の上方の挾持部52には、連結部材7が連結部55側方向に延設されており、前後の連結部材7,7を連結ピン71を介して縦方向軸心回りに折曲自在に連結することができる。すなわち、前方の管体1の受け口3に対応する支持部材5を固定するとともに、後方の管体1の差し口2aに対応する支持部材5を固定し、それらの連結部材7,7を連結ピン71によって連結することにより、前方の支持部材5に対して後方の支持部材5を一体に連結するとともに、連結ピン71回りに回動させることができる。これにより、連結ピン71によって連結された連結部材7を有する支持部材5を対応する管体1の受け口3および差し口2aにそれぞれ固定するとき、既設管Sが緩やかに湾曲している場合であっても、連結された2本の管体1,1は、既設管Sの湾曲に追従するように連結ピン71回りに回動して折れ曲がり、円滑に搬送することができる。   Here, the connecting member 7 is extended in the connecting portion 55 side direction at the holding portion 52 above the support member 5, and the front and rear connecting members 7, 7 are connected around the longitudinal axis via the connecting pin 71. Can be connected freely. That is, the support member 5 corresponding to the receiving port 3 of the front tube 1 is fixed, the support member 5 corresponding to the insertion port 2a of the rear tube 1 is fixed, and the connecting members 7 and 7 are connected to the connecting pins. By being connected by 71, the rear support member 5 can be integrally connected to the front support member 5 and can be rotated around the connection pin 71. As a result, when the supporting member 5 having the connecting member 7 connected by the connecting pin 71 is fixed to the receiving port 3 and the insertion port 2a of the corresponding tubular body 1, the existing tube S is gently curved. However, the two connected pipe bodies 1 and 1 can be bent around the connecting pin 71 so as to follow the curvature of the existing pipe S, and can be smoothly conveyed.

さらに、前方の管体1の差し口2aに設けられる走行車輪4の支持部材5は、詳細には図示しないが、図5に示した走行車輪4の支持部材5と同様に、上下の平板状挾持部52,52を、管体1の差し口2aの厚み以上の間隔をおいて連結部55で一体に連結して形成され、連結部55に走行車輪4のフォーク部材41が一体に固定されている。この走行車輪4を設けた支持部材5も、前述した後方の管体1の受け口3に取り付けられる支持部材5と同様に、前方の管体1の差し口2aに周方向に間隔をおいて、かつ、略左右対称に取り付けられる。   Further, although not shown in detail, the support member 5 of the traveling wheel 4 provided at the outlet 2a of the front tubular body 1 is similar to the support member 5 of the traveling wheel 4 shown in FIG. The gripping portions 52, 52 are integrally connected by a connecting portion 55 with an interval equal to or greater than the thickness of the insertion opening 2a of the tube body 1, and the fork member 41 of the traveling wheel 4 is integrally fixed to the connecting portion 55. ing. Similarly to the support member 5 attached to the receiving port 3 of the rear tube 1 described above, the support member 5 provided with the traveling wheel 4 is also circumferentially spaced from the insertion port 2a of the front tube 1. And it is attached substantially symmetrically.

ところで、管体1の受け口3の左右各端部および差し口2aの左右各端部には、それぞれガイド部材8が着脱自在に固定されている。   By the way, the guide members 8 are detachably fixed to the left and right end portions of the receiving port 3 of the tubular body 1 and the left and right end portions of the insertion port 2a, respectively.

このガイド部材8は、図6に示すように、車輪81を回転自在に支持したフォーク部材82と、一対の平板状挾持部83,83を管体1の受け口3および差し口2aの厚み以上の間隔をおいて連結部84で一体に連結して形成された挾持部材85と、内部に収容されたスプリング(図示せず)によって押圧付勢された摺動ロッド86を摺動自在に嵌挿してなるスプリング筒87とから構成され、スプリング筒87の摺動ロッド86の先端がフォーク部材82に一体に固定されるとともに、スプリング筒87の基端部が挾持部材85の一方の挾持部83に一体に固定されている。そして、ガイド部材8における挾持部材85の一方の挾持部83には、固定ボルト88がねじ込まれており、挾持部材85の一対の挾持部83,83との間を管体1の受け口3および差し口2aにそれぞれ差し込んだ後、受け口3および差し口2aの内周面側にそれぞれ緩衝材89を介装して固定ボルト88をねじ込むことにより、管体1の受け口3および差し口2aにそれぞれガイド部材8を固定することができる。   As shown in FIG. 6, the guide member 8 includes a fork member 82 that rotatably supports a wheel 81 and a pair of flat plate-like gripping portions 83, 83 that are equal to or larger than the thickness of the receiving port 3 and the insertion port 2 a of the tube body 1. A holding member 85 formed by being integrally connected with a connecting portion 84 at an interval and a sliding rod 86 pressed and urged by a spring (not shown) housed therein are slidably inserted. The distal end of the sliding rod 86 of the spring cylinder 87 is fixed to the fork member 82 integrally, and the base end of the spring cylinder 87 is integrated to one holding part 83 of the holding member 85. It is fixed to. A fixing bolt 88 is screwed into one holding portion 83 of the holding member 85 in the guide member 8, and the receiving port 3 of the tube body 1 and the insert are inserted between the pair of holding portions 83, 83 of the holding member 85. After being inserted into the opening 2a, the fixing bolt 88 is screwed on the inner peripheral surface side of the receiving opening 3 and the inserting opening 2a, and a fixing bolt 88 is screwed in, so that the guides are respectively inserted into the receiving opening 3 and the inserting opening 2a of the tubular body 1. The member 8 can be fixed.

さらに、管体1の差し口2aを先に既設管Sに支持固定された管体1の受け口3に挿入して接合するため、芯出し治具9が用意されている。   Further, a centering jig 9 is prepared for inserting and joining the insertion port 2a of the tube body 1 into the receiving port 3 of the tube body 1 that is first supported and fixed to the existing tube S.

この芯出し治具9は、図7および図8に示すように、フレーム91と、フレーム91の前後において左右にそれぞれ一体に固定され、下端に車輪92を回転自在に支持して斜め下方に延設されたステー93と、フレーム91の前後においてそれぞれ上下方向に摺動自在に嵌挿され、上端に円弧状の支持プレート941を固定した支持筒94と、フレーム91の前後一端側に一方の底角部が水平軸回りに回動自在に連結され、頂角部に支持キャスター95が回転自在に支持された三角形状の起伏アーム96と、フレーム91および起伏アーム96の底辺間に配設されたジャッキ97とから構成され、ジャッキ97を伸縮させることにより、起伏アーム96をフレーム91との軸支部回りに回動させて支持キャスター95を起伏させることができる。   As shown in FIGS. 7 and 8, the centering jig 9 is integrally fixed to the left and right of the frame 91 and the front and rear of the frame 91, and supports the wheel 92 rotatably at the lower end and extends obliquely downward. A support tube 94 that is slidably inserted in the vertical direction on the front and back of the frame 91 and that has an arcuate support plate 941 fixed to the upper end, and one bottom on the front and rear ends of the frame 91; A triangular undulation arm 96 having a corner portion pivotably connected around a horizontal axis and a support caster 95 rotatably supported at a top corner portion, and a frame 91 and a base of the undulation arm 96 are disposed. The supporting caster 95 can be raised and lowered by rotating the raising and lowering arm 96 around the shaft supporting part with the frame 91 by extending and contracting the jack 97. .

なお、フレーム91に摺動自在に嵌挿された支持筒94は、フレーム91および支持筒94の上下方向に延びる案内溝(図示せず)にわたって挿通された固定ピン942の両端部をボルトナットを利用して締め付けることにより、フレーム91に対して案内溝の範囲内の任意の高さ位置に固定することができる。つまり、芯出し治具9を管体1の受け口3側に移動させ、フレーム91に対して支持筒94を引上げて支持プレート941を管本体2の管頂部側内周面に突き当てて、固定ピン942の両端部を締め付けることにより、芯出し治具9を管体1の所定位置に固定することができる。   The support cylinder 94 slidably fitted into the frame 91 has bolts and nuts at both ends of the fixing pin 942 inserted through a guide groove (not shown) extending in the vertical direction of the frame 91 and the support cylinder 94. By using and tightening, the frame 91 can be fixed at an arbitrary height position within the range of the guide groove. That is, the centering jig 9 is moved to the receiving port 3 side of the tube body 1, the support tube 94 is pulled up with respect to the frame 91, and the support plate 941 is abutted against the inner peripheral surface on the tube top portion side of the tube body 2. The centering jig 9 can be fixed at a predetermined position of the tube body 1 by tightening both ends of the pin 942.

次に、走行車輪4を介して搬送可能な管体1によって下水道などの既設管Sに管体1を敷設して更生する施工要領について説明する。   Next, a construction procedure for laying and rehabilitating the pipe body 1 on the existing pipe S such as a sewer by the pipe body 1 that can be conveyed via the traveling wheel 4 will be described.

この敷設方法は、まず、既設管Sの施工区間の内周面を高圧水によって洗浄した後に実行される。   This laying method is executed after first cleaning the inner peripheral surface of the construction section of the existing pipe S with high-pressure water.

なお、敷設方法の説明を容易にするため、施工区間の始端位置(搬入目的地)に管体1が既設管Sに支持固定されている他、芯出し治具9が施工区間の始端位置に固定された管体1内に搬入されているものとする(図9参照)。   In order to facilitate the explanation of the laying method, the pipe body 1 is supported and fixed to the existing pipe S at the start position (delivery destination) of the construction section, and the centering jig 9 is located at the start position of the construction section. It is assumed that it is carried into the fixed tube 1 (see FIG. 9).

また、既設管Sに対する管体1の支持固定は、管体1の受け口3側端部に対応して既設管Sの管底部に支持材10を設置して支持するとともに、受け口3側端部に管頂部を含む略上半部外周面にそれぞれ浮上防止材11を配置し、管体1を既設管Sの軸線に軸心が略一致する位置に固定することにより行う。すなわち、浮上防止材11は、図10に示すように、管体1の受け口3の外径に対応する内径に湾曲形成された円弧状の板材111に周方向に間隔をおいて固定された複数本のボルト(雄ねじ)112にそれぞれナット113をねじ込んで構成されている。したがって、管体1の受け口3側端部の管頂部を含む略上半部に浮上防止材11を配置し、各ボルト112に対してナット113のねじ込み量を調整することにより、各ナット113の先端を既設管Sの管頂部を含む略上半部内周面に周方向に間隔をおいて当接させることができる。これにより、管体1を既設管Sに対して支持材10および浮上防止材11を介して支持するとともに、固定することができる。   Further, the tube 1 is supported and fixed to the existing pipe S by installing and supporting the support member 10 on the tube bottom of the existing pipe S corresponding to the receiving port 3 side end of the tube 1 and the receiving port 3 side end. The float prevention material 11 is disposed on the outer peripheral surface of the substantially upper half portion including the top of the tube, and the tube body 1 is fixed at a position where the axis is substantially coincident with the axis of the existing tube S. That is, as shown in FIG. 10, the levitation preventive material 11 includes a plurality of arcuate plate members 111 that are curved and formed with an inner diameter corresponding to the outer diameter of the receiving port 3 of the tubular body 1. A nut 113 is screwed into each of the two bolts (male threads) 112. Therefore, the anti-levitation material 11 is arranged in the substantially upper half including the top of the tube 3 at the end of the receiving port 3 side of the tube body 1, and by adjusting the screwing amount of the nut 113 with respect to each bolt 112, The tip can be brought into contact with the substantially inner surface of the upper half including the top of the existing pipe S at intervals in the circumferential direction. Thereby, the pipe body 1 can be supported and fixed to the existing pipe S via the support member 10 and the anti-floating member 11.

なお、始端位置に固定された管体1については、その差し口2aについても支持材10によって支持されるとともに、浮上防止材11によって固定されている。   In addition, about the pipe body 1 fixed to the starting end position, while being supported by the support material 10 also about the insertion port 2a, it is being fixed by the floating prevention material 11. FIG.

管体1の敷設に際しては、発進立坑Mに順次管体1を差し口2aが搬送方向を向くように吊り下げ、対応する支持部材5を介して走行車輪4を取り付ける。   When laying the pipe body 1, the pipe body 1 is sequentially suspended from the start shaft M so that the insertion port 2 a faces the conveyance direction, and the traveling wheel 4 is attached via the corresponding support member 5.

具体的には、先に吊り下げた管体1は、搬送方向における前方の管体となることから、その差し口2aの管底部側に、それぞれ走行車輪4が設けられた2個の支持部材5を周方向に間隔をおいて、かつ、ほぼ左右対称となるように取り付ける。また、管体1の受け口3の管底部側に、一対の走行車輪4が周方向に間隔をおいて設けられ、受け口3の曲率半径に対応する支持部材5を取り付ける。さらに、管体1の差し口2aおよび受け口3の左右各端部にガイド部材8をそれぞれ取り付ける(図1参照)。   Specifically, since the pipe body 1 previously suspended becomes a front pipe body in the transport direction, two support members each provided with traveling wheels 4 on the pipe bottom side of the insertion port 2a. 5 are attached so as to be substantially symmetrical with respect to the circumferential direction. In addition, a pair of traveling wheels 4 are provided at intervals in the circumferential direction on the tube bottom side of the receiving port 3 of the tube 1, and a support member 5 corresponding to the curvature radius of the receiving port 3 is attached. Further, guide members 8 are respectively attached to the left and right ends of the insertion opening 2a and the receiving opening 3 of the tubular body 1 (see FIG. 1).

なお、両ガイド部材8の左右方向寸法は、既設管Sの内径よりも小さく設定され、管体1が既設管S内の左右方向中央にある場合は、ガイド部材8は、既設管Sに接触せず、一定の間隙がある。   The horizontal dimension of both guide members 8 is set to be smaller than the inner diameter of the existing pipe S, and the guide member 8 is in contact with the existing pipe S when the tube body 1 is at the center in the horizontal direction in the existing pipe S. Without a certain gap.

管体1の差し口2aおよび受け口3にそれぞれ走行車輪4を設けた支持部材5とともにガイド部材8を取り付けたならば、管体1を発進立坑Mに吊り下ろし、バッテリーカーEを用いて、あるいは、作業者によって次の管体1の走行車輪4の取付作業に影響のない位置に先行して移動させる。   If the guide member 8 is attached together with the support member 5 provided with the traveling wheels 4 to the insertion port 2a and the receiving port 3 of the tubular body 1, the tubular body 1 is suspended from the start shaft M, and the battery car E is used, or Then, the operator moves the tube 1 in advance to a position that does not affect the operation of attaching the traveling wheel 4 of the tubular body 1.

次いで、新たな管体1を発進立坑Mに吊り下げる。次の管体1は、後方の管体となることから、その差し口2aの管底部側に、一対の走行車輪4が周方向に間隔をおいて設けられ、差し口2aの曲率半径に対応する支持部材5を取り付ける。また、管体1の受け口3の管底部側に、走行車輪4が操作部材6を介して固定された支持部材5を周方向に間隔をおいて、かつ、ほぼ左右対称となるように取り付ける。この後、操作部材6を操作して車輪42の走行方向を、既設管Sに対する車輪42の接地点の延長線が既設管Sの軸心と平行になるように調整する。さらに、管体1の差し口2aおよび受け口3の左右各端部にガイド部材8をそれぞれ取り付ける(図1乃至図3参照)。   Next, the new pipe body 1 is suspended from the start shaft M. Since the next tubular body 1 is a rear tubular body, a pair of traveling wheels 4 are provided at intervals in the circumferential direction on the tube bottom side of the insertion opening 2a, corresponding to the radius of curvature of the insertion opening 2a. A supporting member 5 is attached. Further, a support member 5 on which a traveling wheel 4 is fixed via an operation member 6 is attached to the tube bottom side of the receiving port 3 of the tube body 1 so as to be spaced in the circumferential direction and substantially symmetrical. Thereafter, the operation member 6 is operated to adjust the traveling direction of the wheel 42 so that the extension line of the ground contact point of the wheel 42 with respect to the existing pipe S is parallel to the axis of the existing pipe S. Further, guide members 8 are respectively attached to the left and right ends of the insertion opening 2a and the receiving opening 3 of the tubular body 1 (see FIGS. 1 to 3).

次の管体1についても支持部材5を介して走行車輪4およびガイド部材8を取り付けたならば、管体1を発進立坑Mに吊り下ろした後、先に下ろした前方の管体1の受け口3に支持部材5を介して設けられた連結部材7と、後に下ろした後方の管体1の差し口2aに支持部材5を介して設けられた連結部材7とを連結ピン71を挿通して連結する。すなわち、対向する管体1の受け口3および差し口2aにそれぞれ2個の走行車輪4を設けた支持部材5が取り付けられ、それらの支持部材5に固定された連結部材7をピン連結することにより、前後の管体1は連結される。   If the traveling wheel 4 and the guide member 8 are attached to the next tubular body 1 via the support member 5, after the tubular body 1 is suspended from the start shaft M, the receiving body of the forward tubular body 1 lowered first. 3 through a connecting pin 71 and a connecting member 7 provided through a support member 5 at a rear opening 1a of a rear pipe body 1 lowered through a support member 5. Link. That is, the supporting member 5 provided with the two traveling wheels 4 is attached to the receiving port 3 and the insertion port 2a of the opposite tubular body 1, and the connecting member 7 fixed to these supporting members 5 is pin-connected. The front and rear tube bodies 1 are connected.

前後の管体1が連結されたならば、後方の管体1の受け口3にバッテリーカーEとの接続金具(図示せず)を取り付けた後、バッテリーカーEを走行させ、前後2本の管体1を一体に既設管Sの施工区間の始端接合位置まで搬送する(図9参照)。   If the front and rear tube bodies 1 are connected, a fitting (not shown) for connecting to the battery car E is attached to the receiving port 3 of the rear tube body 1, and then the battery car E is run, so that the two front and rear tubes are connected. The body 1 is integrally conveyed to the start end joining position of the construction section of the existing pipe S (see FIG. 9).

この際、既設管Sが緩やかに湾曲していたとしても、前後の管体1は、連結ピン71回りに回動して折れ曲がり、円滑に搬送することができる。また、既設管Sの湾曲によって管体1の軸心が既設管1の軸心から逸脱して一方に偏位したとしても、ガイド部材8の車輪81が既設管Sの内壁面に当接し、スプリング筒87の図示しないスプリングによって緩衝するとともに、その弾性力で押し出すことから、元の走行位置に戻るとともに、管体1が既設管Sに接触して損傷することを確実に防止できる(図1参照)。さらに、走行車輪4による走行に際して、既設管Sの損傷部分を回避する必要がある場合は、操作部材6を操作して車輪42の走行方向を変えることができる。   At this time, even if the existing pipe S is gently curved, the front and rear pipe bodies 1 are turned around the connecting pin 71, bent, and can be smoothly conveyed. Even if the axis of the pipe body 1 deviates from the axis of the existing pipe 1 due to the bending of the existing pipe S, the wheel 81 of the guide member 8 contacts the inner wall surface of the existing pipe S, Since it is buffered by a spring (not shown) of the spring cylinder 87 and pushed out by its elastic force, it returns to its original travel position and can reliably prevent the tube body 1 from contacting and damaging the existing pipe S (FIG. 1). reference). Further, when it is necessary to avoid a damaged portion of the existing pipe S during traveling by the traveling wheel 4, the traveling direction of the wheel 42 can be changed by operating the operation member 6.

バッテリーカーEによって前後2本の管体1が施工区間の始端接合位置まで搬送されたならば、バッテリーカーEと後方の管体1との接続を解除し、バッテリーカーEを直ちに発進立坑Mに回収し、次の管体1の搬送に備える。   If the battery car E transports the two front and rear pipes 1 to the start joint position of the construction section, the connection between the battery car E and the rear pipe 1 is released, and the battery car E immediately enters the start shaft M. It collects and prepares for the conveyance of the next tubular body 1.

一方、接合位置に搬送された前後の管体1は、連結ピン71を抜いて連結を解除するとともに、固定ボルト88を緩めてガイド部材8を取り外した後、先に既設管Sに固定された管体1に接近するように前方の管体1を移動させる(図11参照)。そして、前方の管体1の差し口2a側端部内周面を、先に既設管Sに固定された管体1の受け口3側端部に固定された芯出し治具9の、その受け口3から外方に突出された支持キャスター95と対向させる。この状態で、芯出し治具9のジャッキ97を伸長させ、起伏アーム96を介して支持キャスター95を上昇させることにより、前方の管体1の差し口2a側端部を持ち上げ、先に既設管Sに固定された管体1の軸心と軸心が一致するように高さを調整する。合わせて、前方の管体1の差し口2a側の取り付けられた支持部材5の固定ボルト53を緩め、走行車輪4が設けられた支持部材5を取り外す。   On the other hand, the front and rear tube bodies 1 transported to the joining position were removed from the connection pin 71 to release the connection, and the fixing bolt 88 was loosened and the guide member 8 was removed, and then fixed to the existing pipe S first. The front tube 1 is moved so as to approach the tube 1 (see FIG. 11). Then, the receiving port 3 of the centering jig 9 fixed to the receiving port 3 side end of the tube 1 fixed to the existing tube S on the inner peripheral surface of the front tube 1 on the insertion port 2a side. It is made to oppose with the support caster 95 protruded outward from. In this state, the jack 97 of the centering jig 9 is extended, and the support caster 95 is raised through the hoisting arm 96 to lift the end of the front tube 1 on the side of the insertion port 2a. The height is adjusted so that the axial center of the tube 1 fixed to S coincides with the axial center. At the same time, the fixing bolt 53 of the support member 5 attached to the front tube body 1 on the insertion port 2a side is loosened, and the support member 5 provided with the traveling wheels 4 is removed.

次いで、前方の管体1の差し口1bを先に既設管Sに固定された管体1の受け口3に接合治具12を用いて挿入、接合する(図12参照)。   Next, the insertion opening 1b of the front tubular body 1 is inserted and joined to the receiving opening 3 of the tubular body 1 previously fixed to the existing pipe S using the joining jig 12 (see FIG. 12).

ここで、接合治具12は、図13に示すように、一対の接合板121,121を一対のレバーホイスト122を介して連結して構成され、各接合板121は、管体1の管本体2の端面に係合できるように、長さを調整できるようになっている。そして、接合治具12は、一方の接合板121を接合する管体1における管本体2の受け口3側端面に係合させるとともに、他方の接合板121を固定された管体1における管本体2の差し口2a側端面に係合させた後、レバーホイスト122のワイヤロープ123の先端に設けたシャックル124を各接合板121にそれぞれ係止し、レバーホイスト122を操作して接合する管体1側のワイヤロープ123を引き取ることにより、固定された管体1に対して接合する管体1を強制的に引き寄せ、固定された管体1の受け口3に接合する管体1の差し口2aを挿入して接合するものである。   Here, as shown in FIG. 13, the joining jig 12 is configured by connecting a pair of joining plates 121, 121 via a pair of lever hoists 122, and each joining plate 121 is a tube body of the tubular body 1. The length can be adjusted so that the two end faces can be engaged. The joining jig 12 is engaged with the end face of the tube body 2 in the tube body 1 to which the one joining plate 121 is joined, and the tube body 2 in the tube body 1 to which the other joining plate 121 is fixed. After being engaged with the end face of the insertion port 2a, a tubular body 1 is attached to which the shackle 124 provided at the tip of the wire rope 123 of the lever hoist 122 is locked to each joining plate 121 and operated by operating the lever hoist 122. By pulling the wire rope 123 on the side, the tubular body 1 to be joined to the fixed tubular body 1 is forcibly drawn, and the outlet 2a of the tubular body 1 to be joined to the receiving port 3 of the fixed tubular body 1 is provided. It is inserted and joined.

この際、接合する管体1である前方の管体1は、その差し口2aの管頂部側内周面が芯出し治具9の支持キャスター95、その受け口3側に設けられた移動車輪4に支持されて接合対象の管体1に向けて移動する。   At this time, the front pipe body 1 which is the pipe body 1 to be joined has a movable wheel 4 provided on the support caster 95 of the centering jig 9 and the receiving port 3 side of the pipe top side of the insertion port 2a. It moves toward the tube 1 to be joined.

前方の管体1が先に既設管Sに固定された管体1に接合されたならば、前方の管体1の受け口3の管底部側に支持材10を設置するとともに、その管頂部を含む略上半部外周面に浮上防止材11を配置し、既設管Sに支持固定する。この後、前方の管体1の受け口3に取り付けられた支持部材5の固定ボルト53を緩め、走行車輪4が設けられた支持部材5を取り外す。次いで、芯出し治具9のジャッキ97を縮小させるとともに、支持筒94を引き下げ、新たに固定された前方の管体1の受け口3側端部まで移動させた後、支持キャスター95を受け口3から外方に突出させた状態で、支持筒94を引き上げ、その管本体2の管頂部側内周面に突き当てて固定する。   If the front pipe body 1 is joined to the pipe body 1 previously fixed to the existing pipe S, the support member 10 is installed on the pipe bottom side of the receiving port 3 of the front pipe body 1 and the top of the pipe is attached. The anti-floating material 11 is disposed on the outer peripheral surface of the substantially upper half portion including the support and fixed to the existing pipe S. Thereafter, the fixing bolt 53 of the support member 5 attached to the receiving port 3 of the front tubular body 1 is loosened, and the support member 5 provided with the traveling wheels 4 is removed. Next, the jack 97 of the centering jig 9 is reduced, and the support cylinder 94 is pulled down and moved to the end of the newly fixed front tube 1 on the receiving port 3 side. In a state of projecting outward, the support cylinder 94 is pulled up and abutted against the inner peripheral surface of the pipe top side of the pipe main body 2 to be fixed.

前方の管体1が固定されたならば、前方の管体1に接近するように後方の管体1を移動させる。そして、後方の管体1の差し口2aの内周面側を、先に固定された前方の管体1の受け口3から外方に突出された芯出し治具9の支持キャスター95と対向させた後、芯出し治具9のジャッキ97を伸長させ、支持キャスター95を介して後方の管体1の差し口2a側端部を持ち上げ、先に固定された前方の管体1の軸心と軸心が一致するように高さを調整するとともに、その差し口2a側に取り付けられた支持部材5の固定ボルト53を緩め、走行車輪4が設けられた支持部材5を取り外す。次いで、接合治具12を後方の管体1における管本体2の受け口3側端面と、先に固定された前方の管体1における管本体2の差し口2a側端面との間に配設し、後方の管体1を強制的に引き寄せ、その差し口2aを固定された前方の管体1の受け口3に挿入して接合する(図14参照)。   When the front tube body 1 is fixed, the rear tube body 1 is moved so as to approach the front tube body 1. And the inner peripheral surface side of the insertion port 2a of the rear tube 1 is made to face the support caster 95 of the centering jig 9 protruding outward from the receiving port 3 of the front tube 1 fixed previously. After that, the jack 97 of the centering jig 9 is extended, and the end of the rear tube 1 on the side of the insertion port 2a is lifted via the support caster 95, and the axial center of the front tube 1 fixed earlier is The height is adjusted so that the axes coincide with each other, the fixing bolt 53 of the support member 5 attached to the insertion port 2a side is loosened, and the support member 5 provided with the traveling wheels 4 is removed. Next, the joining jig 12 is disposed between the end surface on the receiving port 3 side of the tube body 2 in the rear tube body 1 and the end surface on the insertion port 2a side of the tube body 2 in the front tube body 1 that is fixed first. Then, the rear tube body 1 is forcibly drawn, and the insertion port 2a is inserted into and joined to the receiving port 3 of the fixed front tube body 1 (see FIG. 14).

後方の管体1が先に既設管Sに固定された前方の管体1に接合されたならば、後方の管体1の受け口3の管底部側に支持材10を設置するとともに、その管頂部を含む略上半部外周面に浮上防止材11を配置し、既設管Sに支持固定する。この後、後方の管体1の受け口3に取り付けられた支持部材5の固定ボルト53を緩め、走行車輪4が設けられた支持部材5を取り外した後、芯出し治具9を新たに支持固定された後方の管体1の受け口3側端部まで移動させ、支持キャスター95を受け口3から外方に突出させた状態で固定する。   If the rear pipe body 1 is joined to the front pipe body 1 fixed to the existing pipe S, the support member 10 is installed on the pipe bottom side of the receiving port 3 of the rear pipe body 1 and the pipe The anti-floating material 11 is disposed on the outer surface of the substantially upper half including the top, and is supported and fixed to the existing pipe S. Thereafter, the fixing bolt 53 of the support member 5 attached to the receiving port 3 of the rear pipe body 1 is loosened, the support member 5 provided with the traveling wheels 4 is removed, and the centering jig 9 is newly supported and fixed. The rear tube body 1 is moved to the end portion on the side of the receiving port 3 and fixed in a state where the support caster 95 protrudes outward from the receiving port 3.

一方、前後2本の管体1を接合位置において順次接合しているとき、発進立坑Mに戻ったバッテリーカーEによる次の前後2本の管体1を搬送する準備が開始されている。すなわち、発進立坑Mに吊り下げて支持した管体1を前方の管体とし、その差し口2aの管底部側にそれぞれ走行車輪4が固定された2個の支持部材5を周方向に間隔をおいて、かつ、ほぼ左右対称となるように取り付けるとともに、受け口3の管底部側に一対の走行車輪4が周方向に間隔をおいて固定され、受け口3に対応する支持部材5を取り付ける。さらに、管体1の差し口2aおよび受け口3の左右各端部にガイド部材8をそれぞれ取り付ける。   On the other hand, when the two front and rear pipe bodies 1 are sequentially joined at the joining position, preparations for conveying the next front and rear two pipe bodies 1 by the battery car E returned to the start shaft M are started. That is, the pipe body 1 suspended and supported by the start shaft M is used as the front pipe body, and the two support members 5 each having the traveling wheel 4 fixed to the pipe bottom side of the insertion port 2a are spaced apart in the circumferential direction. The pair of traveling wheels 4 are fixed to the tube bottom side of the receiving port 3 at intervals in the circumferential direction, and the support member 5 corresponding to the receiving port 3 is mounted. Further, guide members 8 are attached to the left and right ends of the insertion opening 2a and the receiving opening 3 of the tubular body 1, respectively.

管体1の差し口2aおよび受け口3にそれぞれ支持部材5を介して走行車輪4およびガイド部材8を取り付けたならば、管体1を発進立坑Mに吊り降ろし、次の管体1の走行車輪4の取付作業に影響のない位置に先行して移動させる。   If the traveling wheel 4 and the guide member 8 are attached to the insertion port 2a and the receiving port 3 of the tubular body 1 via the support member 5, respectively, the tubular body 1 is suspended from the start shaft M, and the traveling wheel of the next tubular body 1 is suspended. 4 is moved in advance to a position that does not affect the mounting operation.

次いで、新たな管体1を後方の管体として発進立坑Mに吊り下げて支持し、その差し口2aに一対の走行車輪4が周方向に間隔をおいて固定され、差し口3に対応する支持部材5を取り付けるとともに、その受け口3に走行車輪4が操作部材6を介して固定された支持部材5を周方向に間隔をおいて、かつ、ほぼ左右対称となるように取り付けた後、車輪42の走行方向を調整する。さらに、管体1の差し口2aおよび受け口3の左右各端部にガイド部材8をそれぞれ取り付ける。   Next, the new pipe body 1 is supported as a rear pipe body suspended from the start shaft M, and a pair of traveling wheels 4 are fixed to the insertion port 2a at intervals in the circumferential direction, corresponding to the insertion port 3. After attaching the support member 5 and attaching the support member 5 fixed to the receiving port 3 via the operation member 6 to the receiving port 3 so as to be circumferentially spaced and substantially symmetrical, the wheel The traveling direction of 42 is adjusted. Further, guide members 8 are attached to the left and right ends of the insertion opening 2a and the receiving opening 3 of the tubular body 1, respectively.

次の管体1についても支持部材5を介して走行車輪4およびガイド部材8を取り付けたならば、管体1を発進立坑Mに吊り下ろした後、先に降ろした前方の管体1と後に降ろした後方の管体1とを、それらの差し口2aおよび受け口3に取り付けた支持部材5から延設された連結部材7に連結ピン71を挿通して連結する。   If the traveling wheel 4 and the guide member 8 are attached to the next tubular body 1 via the support member 5, after the tubular body 1 is suspended from the start shaft M, the forward tubular body 1 and the rear tubular body 1 are lowered. The lowered pipe body 1 is connected to the connecting member 7 extending from the support member 5 attached to the insertion port 2a and the receiving port 3 by inserting a connecting pin 71 therethrough.

前後一対の管体1が連結されたならば、バッテリーカーEを介して前後2本の管体1を次の接合位置に向けて搬送する。すなわち、先に搬送した前後2本の管体1の接合作業が継続し、あるいは、完了したかに関係なく2本の管体1を順次搬送することができることから、従来の運搬台車を利用した製管方法と比較して運搬台車の待ち時間がなくなり、作業効率を大幅に改善することができる。特に、山間地など、立坑を施工区間の両側に開削できず、開削した立坑を発進立坑として片側からのみ管体1を搬送して施工する必要がある場合において、施工区間が長距離化した場合であっても大きく工期を短縮することができる。   When the pair of front and rear tube bodies 1 are connected, the two front and rear tube bodies 1 are conveyed toward the next joining position via the battery car E. That is, since the joining work of the two front and rear pipe bodies 1 that have been transported previously can be continued or the two pipe bodies 1 can be transported sequentially regardless of whether they have been completed, a conventional transport cart is used. Compared with the pipe making method, the waiting time of the transport cart is eliminated, and the work efficiency can be greatly improved. Especially when the construction section becomes long distance when the shaft cannot be excavated on both sides of the construction section, such as in mountainous areas, and it is necessary to transport and construct the pipe 1 from only one side using the excavated shaft as the starting shaft Even so, the construction period can be greatly shortened.

バッテリーカーEによって前後2本の管体1が次の接合位置まで搬送されたならば、バッテリーカーEと後方の管体1との接続を解除し、バッテリーカーEを直ちに発進立坑Mに戻し、次の管体1の搬送に備える。この際、先に管体1を搬送する際に使用した走行車輪4を設けた支持部材5は、バッテリーカーEを利用して発進立坑Mまで運び出すことができ、再び新たな管体1の搬送に使用される。   If the two front and rear pipe bodies 1 are transported to the next joining position by the battery car E, the connection between the battery car E and the rear pipe body 1 is released, and the battery car E is immediately returned to the start shaft M. It prepares for conveyance of the next tubular body 1. At this time, the support member 5 provided with the traveling wheel 4 used when the pipe body 1 is transported first can be carried out to the start shaft M using the battery car E, and the new pipe body 1 is transported again. Used for.

接合位置に搬送された前後の管体1は、連結ピン71を抜いて連結を解除するとともに、ガイド部材8を取り外した後、前述したように、芯出し治具9および接合治具12を用いて前方の管体1、後方の管体1の順に先に既設管Sに固定した管体1に接合するとともに、支持材10および浮上防止材11により既設管Sに支持固定する。   The tube body 1 before and after being transported to the joining position releases the connection pin 71 to release the connection, and after removing the guide member 8, the centering jig 9 and the joining jig 12 are used as described above. The front tube body 1 and the rear tube body 1 are joined to the tube body 1 fixed to the existing tube S in the order, and supported and fixed to the existing tube S by the support material 10 and the anti-floating material 11.

以下同様に、前後2本の管体1に走行車輪4を取り付けてバッテリーカーEで接合位置まで搬送させた後、前方の管体1、後方の管体1の順に先に既設管Sに固定した管体1に接合するとともに、既設管Sに支持固定するものである。   Similarly, after the traveling wheels 4 are attached to the two front and rear tubes 1 and conveyed to the joining position by the battery car E, the front tube 1 and the rear tube 1 are fixed to the existing tube S in this order. It joins to the pipe body 1 and supports and fixes to the existing pipe S.

このようにして、多数本の管体1を施工区間にわたって接合するとともに、支持固定したならば(図15参照)、詳細には図示しないが、施工区間の始端の管体1の差し口2a側端部外周面および設定距離隔てた管体1の受け口3側端部外周面に間仕切り壁を設置し、既設管Sの内周面および複数本の管体1の外周面間の間隙を間仕切りした後、管体1に形成されたグラウトホールに管体1の内部を通して注入パイプを接続し、裏込め材、例えば、エアモルタルを既設管Sの内周面および各管体1の外周面間の間隙に充填する。以下、一定区間毎に発進立坑Mまで順に裏込め材を充填する。これにより、各管体1を既設管Sに対して固定することができ、既設管Sを更生することができる。   In this way, if a large number of pipes 1 are joined and supported and fixed over the construction section (see FIG. 15), although not shown in detail, the outlet 2a side of the pipe body 1 at the beginning of the construction section is not shown. A partition wall is installed on the outer peripheral surface of the end portion and the outer peripheral surface of the tube body 1 on the receiving port 3 side at a set distance to partition the gap between the inner peripheral surface of the existing pipe S and the outer peripheral surfaces of the plurality of tube bodies 1. After that, an injection pipe is connected to the grout hole formed in the tube body 1 through the inside of the tube body 1, and a backfill material, for example, air mortar, is inserted between the inner peripheral surface of the existing tube S and the outer peripheral surface of each tube body 1. Fill the gap. Hereinafter, the backfilling material is filled in order up to the start shaft M for every predetermined section. Thereby, each tubular body 1 can be fixed to the existing pipe S, and the existing pipe S can be rehabilitated.

裏込め材の充填に際しては、各管体1の受け口3側端部に設けられた浮上防止材12によって各管体1が互いに接合されて既設管Sに固定されていることにより、各管体1は、浮き上がることなく支持される。   When filling the backfill material, each tubular body 1 is joined to each other by an anti-floating material 12 provided at the end of the tubular body 1 on the receiving port 3 side and fixed to the existing pipe S. 1 is supported without lifting.

ところで、前述した実施形態においては、ガイド部材8として、挾持部材85を利用して各管体1の受け口3の左右各端部および差し口2aの左右各端部にそれぞれ取り付ける場合を説明したが、リング状の固定バンドに略180°隔てて車輪81を設けたスプリング筒87を固定してガイド部材とし、管体1の前後各端部、または、その近傍に巻き回し、車輪81が管体1の左右外方向に突出するように固定して使用してもよい。この場合、リング状の固定バンドとしては、略半周部分を可撓性を有する材料、例えば、ゴムなどを用いて形成することが、管体1に対する装着、離脱に際して好ましい。   By the way, in embodiment mentioned above, although the case where it attached to the right-and-left each edge part of the receptacle 3 of each tubular body 1 and each right-and-left edge part of the insertion opening 2a using the clamping member 85 was demonstrated as the guide member 8, respectively. The spring cylinder 87 provided with the wheels 81 is fixed to the ring-shaped fixing band at a distance of approximately 180 ° to be used as a guide member and wound around the front and rear ends of the tubular body 1 or in the vicinity thereof. 1 may be used by being fixed so as to protrude outward in the left-right direction. In this case, as the ring-shaped fixing band, it is preferable to form a substantially half-circumferential portion using a flexible material, for example, rubber or the like when attaching to or detaching from the tube body 1.

また、ガイド部材8は、既設管Sが湾曲している場合に用いればよく、予め既設管Sが直線状に連続していることが把握されているときには、必ずしも取り付ける必要はない。   Further, the guide member 8 may be used when the existing pipe S is curved, and is not necessarily attached when it is known in advance that the existing pipe S is continuous in a straight line.

さらに、前述した実施形態においては、連結された管体1を2本ずつ既設管Sの接合位置に搬送し、前方の管体1、後方の管体1の順に接合する場合を例示したが、図16に示すように、隣接する前方の管体1と中間の管体1および中間の管体1と後方の管体1を連結し、連結された管体1を3本ずつ既設管Sの接合位置に搬送し、前方の管体1、中間の管体1、後方の管体1の順に接合することもできる。   Furthermore, in embodiment mentioned above, although the connected pipe body 1 was conveyed to the joining position of the existing pipe S 2 each, the case where it joins in order of the front pipe body 1 and the back pipe body 1 was illustrated, As shown in FIG. 16, the adjacent front tube body 1 and the intermediate tube body 1 and the intermediate tube body 1 and the rear tube body 1 are connected, and three connected tube bodies 1 are connected to the existing pipe S. It can convey to a joining position and it can also join in order of the front tube 1, the intermediate tube 1, and the back tube 1.

1 管体
2 管本体
2a 差し口
3 受け口
4 走行車輪
5 支持部材
6 操作部材
7 連結部材
8 ガイド部材
9 芯出し治具
10 支持材
11 浮上防止材
12 接合治具
S 既設管
E バッテリーカー
DESCRIPTION OF SYMBOLS 1 Tube 2 Tube body 2a Insert 3 Receiving port 4 Traveling wheel 5 Support member 6 Operation member 7 Connection member 8 Guide member 9 Centering jig 10 Support material 11 Lifting prevention material 12 Joining jig S Existing pipe E Battery car

Claims (3)

管体を既設管内に搬送して敷設する管体の敷設方法であって、一端に受け口を有するとともに、他端に差し口を有する管体の受け口および差し口の各管底部側にそれぞれ走行車輪を着脱自在に固定し、走行車輪を固定した管体を少なくとも2つ既設管内に搬送方向に並べ、搬送方向前方の管体の後部と、搬送方向後方の管体の前部とを、縦方向軸心回りに折れ曲がる連結部材で連結し、連結した管体を、先に既設管内に固定した接合対象の管体の近くまで搬送して、連結部材を管体から取り外し、その後、前方の管体を、接合対象の管体に接合し、次いで、後方の管体を、前方の管体に接合することを特徴とする管体の敷設方法。   A pipe laying method in which a pipe body is transported and laid in an existing pipe, and has a receiving port at one end and a receiving port at the other end and a running wheel on each tube bottom side of the inserting port. Are fixed in a removable manner, and at least two tubes with fixed traveling wheels are arranged in the conveying direction in the existing tube, and the rear part of the tube body in the front direction of the conveying direction and the front part of the tube body in the rear direction of the conveying direction are arranged in the vertical direction. Connected with a connecting member that bends around the axis, and transports the connected tube to the vicinity of the tube to be joined previously fixed in the existing tube, removes the connecting member from the tube, and then the front tube A pipe body laying method comprising: joining a pipe body to be joined, and then joining a rear pipe body to a front pipe body. 請求項1記載の管体の敷設方法において、前方の管体を接合対象の管体に接合する際に、前方の管体の前部の走行車輪を離脱させ、前方の管体の前部を、接合対象の管体の後部に配置した芯出し治具で支持しながら、前方の管体の前部を接合対象の管体の後部に接合して、次いで、前方の管体の後部の走行車輪を離脱させた後、芯出し治具を前方の管体の後部に配置し、後方の管体の前部の走行車輪を離脱させ、後方の管体の前部を、前方の管体の後部に配置した芯出し治具で支持しながら、後方の管体の前部を前方の管体の後部に接合することを特徴とする管体の敷設方法。   2. The pipe laying method according to claim 1, wherein when the front pipe body is joined to the pipe body to be joined, the traveling wheel at the front part of the front pipe body is detached, and the front part of the front pipe body is removed. The front part of the front pipe body is joined to the rear part of the pipe body to be joined while being supported by the centering jig arranged at the rear part of the pipe body to be joined, and then the rear part of the front pipe body is run. After the wheel is removed, a centering jig is placed at the rear of the front tube, the running wheel at the front of the rear tube is removed, and the front of the rear tube is moved to the front of the tube. A pipe laying method comprising joining a front part of a rear pipe body to a rear part of a front pipe body while being supported by a centering jig arranged at the rear part. 請求項1または2記載の管体の敷設方法において、管体の前部と後部の少なくとも一方に、左右方向を向き端部に車輪を有するガイド部材を着脱自在に固定することを特徴とする管体の敷設方法。   3. The pipe laying method according to claim 1 or 2, wherein a guide member having a wheel at a laterally facing end is detachably fixed to at least one of a front part and a rear part of the pipe body. How to lay the body.
JP2009157013A 2009-07-01 2009-07-01 Method for laying pipe body Pending JP2011012742A (en)

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KR101717251B1 (en) * 2016-09-12 2017-03-17 주식회사 동서엔지니어링 Lift truck for transfer pipe
KR101744937B1 (en) * 2016-09-12 2017-06-09 주식회사 동서엔지니어링 Lift apparatus for pipe connection
JP2021095937A (en) * 2019-12-16 2021-06-24 株式会社クボタ Pipe centering jig and centering method
JP2021105435A (en) * 2019-12-27 2021-07-26 株式会社クボタ Pipe joining method and pipe carrying device

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JP2001021063A (en) * 1999-07-07 2001-01-26 Nippon Steel Corp Method for inserting pipe body into sheath pipe
JP2001280541A (en) * 2000-03-31 2001-10-10 Kurimoto Ltd Method of carrying pipe unit in and truck for carrying pipe unit
JP2003042341A (en) * 2001-07-27 2003-02-13 Kubota Corp Pipe carrying device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001021063A (en) * 1999-07-07 2001-01-26 Nippon Steel Corp Method for inserting pipe body into sheath pipe
JP2001280541A (en) * 2000-03-31 2001-10-10 Kurimoto Ltd Method of carrying pipe unit in and truck for carrying pipe unit
JP2003042341A (en) * 2001-07-27 2003-02-13 Kubota Corp Pipe carrying device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101717251B1 (en) * 2016-09-12 2017-03-17 주식회사 동서엔지니어링 Lift truck for transfer pipe
KR101744937B1 (en) * 2016-09-12 2017-06-09 주식회사 동서엔지니어링 Lift apparatus for pipe connection
JP2021095937A (en) * 2019-12-16 2021-06-24 株式会社クボタ Pipe centering jig and centering method
JP7356890B2 (en) 2019-12-16 2023-10-05 株式会社クボタ Pipe centering jig and centering method
JP2021105435A (en) * 2019-12-27 2021-07-26 株式会社クボタ Pipe joining method and pipe carrying device

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