JP2011001536A - Coating composition, method for forming coating film, and coating film structure - Google Patents

Coating composition, method for forming coating film, and coating film structure Download PDF

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JP2011001536A
JP2011001536A JP2010065331A JP2010065331A JP2011001536A JP 2011001536 A JP2011001536 A JP 2011001536A JP 2010065331 A JP2010065331 A JP 2010065331A JP 2010065331 A JP2010065331 A JP 2010065331A JP 2011001536 A JP2011001536 A JP 2011001536A
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color
pigment
coating
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JP5547526B2 (en
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Natsuko Fukushima
菜摘子 福島
Kenji Maeda
賢司 前田
Tatsuo Kuramochi
竜生 倉持
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Kansai Paint Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a coating composition which can form a coating film which excels in feeling of metal, and has a texture in which the change of hue by an observation angle is controlled onto various industrial products of an automobile body outer panel or the like, and to provide a method for forming a coating film and a coating film structure.SOLUTION: The coating composition includes an optical interference property pigment, a color pigment, and a multi-color brilliant pigment, and is characterized in that the relation between an interference color in highlight of the optical interference property pigment and an interference color in highlight of the multi-color brilliant pigment, and the relation between a color of the color pigment and an interference color in highlight of the multi-color brilliant pigment are in a relation of a complementary color. The method for forming a coating film and the coating film structure are disclosed.

Description

本発明は金属感に優れ、観察角度によって彩度が変化し且つ色相の変化が抑制された質感を呈する塗膜を形成可能な塗料組成物に関するものである。 The present invention relates to a coating composition that can form a coating film that has an excellent metallic feeling, changes in saturation depending on an observation angle, and exhibits a texture in which a change in hue is suppressed.

自動車等の工業製品には、商品力を高めるために、観察角度によって色も見え方が変化するメタリック塗色が適用される場合がある。特に観察角度によって、色相が大きく変化する塗色は、素材に立体感を与えるものとして着目されている。 For industrial products such as automobiles, in order to increase the product power, there are cases in which a metallic paint color whose appearance changes depending on the observation angle is applied. In particular, a paint color whose hue changes greatly depending on the observation angle is attracting attention as giving a three-dimensional effect to the material.

特許文献1は、立体的な光輝感を示す光輝性塗膜を形成可能な塗料組成物に関するものであり、コレステリック液晶ポリマーからなるフレーク状顔料とハイライトの色相が異なる干渉マイカ顔料を含む塗料組成物が開示されている。該塗料組成物を塗装して得られた塗膜は、ハイライト(塗膜を正面から観察)からシェード(塗膜を斜め方向から観察)にかけて、色相の変化が大きく、誘目性に優れる意匠を示すが、ハイライトからシェードにかけて彩度が高く、さらに色相の変化が大き過ぎる可能性が懸念され、その場合、塗装された工業製品の印象が奇抜なものとなってしまう問題がある。   Patent Document 1 relates to a coating composition capable of forming a glittering coating film exhibiting a three-dimensional glittering feeling, and includes a flake pigment made of cholesteric liquid crystal polymer and an interference mica pigment having a different hue of highlight. Things are disclosed. The coating film obtained by applying the coating composition has a design that has a large hue change and excellent attractiveness from highlight (observation of the coating film from the front) to shade (observation of the coating film from an oblique direction). As shown, there is a concern that the saturation is high from the highlight to the shade and the hue may change too much. In this case, there is a problem that the impression of the painted industrial product becomes unnatural.

特開2003−206444号公報JP 2003-206444 A

本発明の目的は、金属感に優れ、観察角度によって彩度が変化し且つ色相の変化が抑制された質感の塗膜を形成可能な塗料組成物を提供することである。 An object of the present invention is to provide a coating composition capable of forming a textured coating film that has excellent metallic feeling, changes in saturation depending on the observation angle, and suppresses changes in hue.

本発明は、
1.光干渉性顔料、着色顔料及びマルチカラー光輝性顔料を含む塗料組成物であって、マルチカラー光輝性顔料のハイライトにおける干渉色と着色顔料の色との関係及び光干渉性顔料のハイライトの干渉色とマルチカラー光輝性顔料のハイライトにおける干渉色との関係が補色の関係にあることを特徴とする塗料組成物、
2.マルチカラー光輝性顔料が金属酸化物を被覆した鱗片状シリカである1項に記載の塗料組成物、
3.光干渉性顔料が金属酸化物を被覆した酸化アルミニウムである1項又は2項に記載の塗料組成物、
4.着色顔料が透明性顔料である請求項1〜3のいずれか1項に記載の塗料組成物
5.基材に1〜4項のいずれか1項に記載の塗料組成物を塗装して得られた塗膜上に、さらにトップクリヤー塗料を塗装する塗膜形成方法、
6.5項に記載の塗膜形成方法で形成された塗膜構造
に関する。
The present invention
1. A coating composition comprising a light interference pigment, a color pigment, and a multicolor glitter pigment, wherein the relationship between the interference color and the color of the color pigment in the highlight of the multicolor glitter pigment and the highlight of the light interference pigment A coating composition characterized in that the relationship between the interference color and the interference color in the highlight of the multi-color glitter pigment is a complementary color relationship;
2. 2. The coating composition according to item 1, wherein the multi-color glitter pigment is scaly silica coated with a metal oxide,
3. Item 3. The coating composition according to Item 1 or 2, wherein the light interference pigment is aluminum oxide coated with a metal oxide.
4). The coating composition according to any one of claims 1 to 3, wherein the color pigment is a transparent pigment. A coating film forming method of further applying a top clear coating material on the coating film obtained by applying the coating composition according to any one of items 1 to 4 on a substrate;
6.5 Coating film structure formed by the coating film forming method described in 6.5
About.

本発明によれば、金属感に優れ、観察角度によって彩度が変化し且つ色相の変化が抑制された質感の塗膜を形成可能な塗料組成物を得ることができる。 ADVANTAGE OF THE INVENTION According to this invention, the coating composition which can form the coating film of the texture which is excellent in a metal feeling, changes the saturation with the observation angle, and the change of the hue was suppressed can be obtained.

本発明の塗料組成物は、光干渉性顔料、着色顔料及びマルチカラー光輝性顔料を含む。マルチカラー光輝性顔料のハイライトにおける干渉色と着色顔料の色との関係及び光干渉性顔料のハイライトの干渉色とマルチカラー光輝性顔料のハイライトにおける干渉色との関係が補色の関係にある。 The coating composition of the present invention includes a light interference pigment, a color pigment, and a multicolor glitter pigment. The relationship between the interference color and the color of the colored pigment in the highlight of the multicolor glitter pigment, and the relationship between the interference color of the highlight of the light interference pigment and the interference color in the highlight of the multicolor glitter pigment are complementary colors. is there.

光干渉性顔料とは、マイカ、人工マイカ、ガラス、酸化鉄、酸化アルミニウムや各種金属等鱗片状基材の表面に、二酸化チタンや酸化鉄等の基材と屈折率が異なる金属酸化物を被覆された顔料であって、金属酸化物層によって、干渉色を発現する顔料を意味する。   Light interference pigments are coated with metal oxides such as titanium dioxide and iron oxide that have a different refractive index from the surface of scaly substrates such as mica, artificial mica, glass, iron oxide, aluminum oxide and various metals. Means a pigment that exhibits an interference color by the metal oxide layer.

光干渉性顔料及び後述するマルチカラー光輝性顔料のハイライトにおける干渉色とは具体的には、塗料組成物中に、光干渉性顔料又はマルチカラー光輝性顔料のみを着色材として含む塗料を塗装して得られた塗膜に45°の角度から光を照射して、正反射光に対して15°の方向において測色して得られた色を意味する。また、着色顔料の色とは、着色顔料のみを着色材として含む塗料を塗装して得られた塗膜に45°の角度から光を照射して、正反射光に対して45°の方向において測色して得られた色を意味する。   Specifically, the interference color in the highlight of the light interference pigment and the multi-color glitter pigment described later is a paint composition containing only the light interference pigment or the multi-color glitter pigment as a colorant. It means the color obtained by irradiating light from an angle of 45 ° to the coating film obtained in this way and measuring the color in the direction of 15 ° with respect to the regular reflection light. In addition, the color of the color pigment means that the coating film obtained by applying a paint containing only the color pigment as a colorant is irradiated with light from an angle of 45 °, and in the direction of 45 ° with respect to specular reflection light. It means the color obtained by colorimetry.

2つの色が補色関係にあるとは、各々の色のL*C*h表色系における色相角度hの差Δhが180°であることを意味する。L*C*h表色系とは、1976年に国際照明委員会で規定され、JIS Z 8729にも採用されているL*a*b*表色系をベースに考案された表色系であって、hは色相角度を表わし、色度図において赤方向の軸を0°として、反時計方向に移動した角度である。各々の色の色相角度の差Δhとは、一方の色の色相角度h1と他方の色の色相角度h2との差分の角度の最小値を意味する。   The two colors having a complementary color relationship means that the difference Δh in hue angle h in the L * C * h color system of each color is 180 °. The L * C * h color system is a color system designed based on the L * a * b * color system specified by the International Commission on Illumination in 1976 and adopted in JIS Z 8729. H represents a hue angle, and is an angle moved counterclockwise with the red axis as 0 ° in the chromaticity diagram. The hue angle difference Δh of each color means the minimum value of the difference between the hue angle h1 of one color and the hue angle h2 of the other color.

理想的には、本発明の塗料組成物において、光干渉性顔料のハイライトにおける干渉色と後述するマルチカラー光輝性顔料のハイライトにおける干渉色とは、前記色相角度の差Δhが180°であることが、本発明の塗料組成物を塗装して得られた塗膜の観察角度による色相変化を抑制する点から好ましいが、実際には、光干渉性顔料とマルチカラー光輝性顔料として上市されているものが限定されていることから、Δhが120°以上180°以下のものを組み合わせることが好ましく、さらに好ましくは130°以上180°以下とすること、より好ましくは150°以上180°以下とすることである。   Ideally, in the coating composition of the present invention, the hue angle difference Δh between the interference color in the highlight of the light interference pigment and the interference color in the highlight of the multicolor glitter pigment described later is 180 °. Although it is preferable from the viewpoint of suppressing a hue change due to an observation angle of a coating film obtained by applying the coating composition of the present invention, in practice, it is marketed as a light interference pigment and a multicolor glitter pigment. Therefore, it is preferable to combine those having Δh of 120 ° or more and 180 ° or less, more preferably 130 ° or more and 180 ° or less, and more preferably 150 ° or more and 180 ° or less. It is to be.

本明細書において、光干渉性顔料及び後述するマルチカラー光輝性顔料のハイライトにおける干渉色とは、水酸基含有アクリル樹脂(水酸基価100、数平均分子量20000)及びメラミン樹脂からなる樹脂成分100固形分質量部あたり、光干渉性顔料又はマルチカラー光輝性顔料を15質量部配合して攪拌混合し、溶剤を添加して塗装に適正な粘度に希釈して、固形分約25%の有機溶剤型塗料を調製して得られた塗料を、予め黒色(N−2)の塗膜を形成した塗板上に硬化塗膜として18μmの膜厚となるようにエアスプレー塗装し、室温にて15分間放置し、ついで、未硬化塗面にクリヤー塗料(ル−ガベ−ククリヤ−、関西ペイント製、商品名、アクリル樹脂・アミノ樹脂系、有機溶剤型)を硬化塗膜として、35μmとなるようにエアスプレー塗装し、さらに室温にて15分間放置し、その後に熱風乾燥機を使用して140℃で30分加熱して硬化乾燥せしめて得られた塗膜をX−Rite社製のMA−68II(商品名、多角度分光光度計)を使用して、正反射光に対して15°で受光した分光反射率に基づいて測定した測色値で定義するものとする。   In the present specification, the interference color in the highlight of a light interference pigment and a multicolor glitter pigment described later is a resin component 100 solid content comprising a hydroxyl group-containing acrylic resin (hydroxyl value 100, number average molecular weight 20000) and a melamine resin. An organic solvent-type paint having a solid content of about 25% by blending 15 parts by mass of a light interference pigment or multi-color glitter pigment per mass part, stirring and mixing, adding a solvent and diluting to an appropriate viscosity for coating. The paint obtained by preparing the above is air-sprayed on a coated plate on which a black (N-2) coating film has been formed in advance to a film thickness of 18 μm as a cured coating film, and left at room temperature for 15 minutes. Next, a clear paint (Lugabe Kukuriya, manufactured by Kansai Paint Co., Ltd., trade name, acrylic resin / amino resin type, organic solvent type) is used as a cured coating film on the uncured coating surface to be 35 μm. The coating film obtained by air spray coating and leaving at room temperature for 15 minutes, followed by heating and drying at 140 ° C. for 30 minutes using a hot air dryer, was applied to MA-manufactured by X-Rite. 68II (trade name, multi-angle spectrophotometer) is used to define the colorimetric value measured based on the spectral reflectance received at 15 ° with respect to the specularly reflected light.

また、後述する着色顔料の色とは具体的には、水酸基含有アクリル樹脂(水酸基価100、数平均分子量20000)及びメラミン樹脂からなる樹脂成分100固形分質量部あたり、該着色顔料を15質量部配合して攪拌混合し、塗装に適正な粘度に希釈して、固形分約25%の有機溶剤型塗料を調整して得られた塗料を、予めグレー(N−6)の塗膜を形成した塗板上に硬化塗膜として30μmの膜厚となるようにエアスプレー塗装し、室温にて15分間放置し、その後に熱風乾燥機を使用して140℃で30分加熱して硬化乾燥せしめて得られた塗膜をX−Rite社製のMA−68II(商品名)を使用して測定した測色値で定義するものとする。   Further, the color of the color pigment described below specifically includes 15 parts by mass of the color pigment per 100 parts by mass of a resin component composed of a hydroxyl group-containing acrylic resin (hydroxyl value 100, number average molecular weight 20000) and a melamine resin. Mixing, stirring and mixing, diluting to an appropriate viscosity for painting, and preparing a gray (N-6) coating film in advance from a paint obtained by preparing an organic solvent-type paint having a solid content of about 25% It is obtained by applying air spray on the coated plate to a thickness of 30 μm as a cured coating film, leaving it at room temperature for 15 minutes, and then heating and drying at 140 ° C. for 30 minutes using a hot air dryer. The obtained coating film is defined by colorimetric values measured using MA-68II (trade name) manufactured by X-Rite.

本発明の塗料組成物においては特に塗装して得られる塗膜の金属感の点から光干渉性顔料として、鱗片状酸化アルミニウムの表面に二酸化チタンを被覆したものを使用することが好ましい。該光干渉性顔料の大きさは、平均粒径が5〜25μmの範囲内のものを使用することが、塗装された塗膜仕上がり性や粒子感の点から好ましく、より好ましくは粒径が7〜20μmの範囲内もの、特に好ましくは8〜18μmの範囲内ものである。厚さは0.05〜0.5μmの範囲内のものを使用することが好ましい。ここでいう粒径及び厚さは、光学顕微鏡又は電子顕微鏡で該光干渉性顔料を観察して得られた数値を意味する。   In the coating composition of the present invention, it is preferable to use a coating of titanium dioxide on the surface of scaly aluminum oxide as a light interference pigment from the viewpoint of the metallic feeling of the coating film obtained by painting. As for the size of the light interference pigment, it is preferable to use a pigment having an average particle diameter in the range of 5 to 25 μm from the viewpoint of the finished finish of coated film and particle feeling, and more preferably the particle diameter is 7 It is in the range of -20 μm, particularly preferably in the range of 8-18 μm. It is preferable to use a thickness in the range of 0.05 to 0.5 μm. The particle diameter and thickness here mean numerical values obtained by observing the light interference pigment with an optical microscope or an electron microscope.

本発明における該光干渉性顔料の塗料組成物中への含有量は、塗装して得られる塗膜の観察角度によって色相が変化する効果や仕上がり性の点から、塗料組成物中の樹脂固形分100質量部に対して、合計で1〜20質量部の範囲内が好ましく、より好ましくは2〜18質量部の範囲内、特に好ましくは3〜15質量部の範囲内である。また、後述するマルチカラー光輝性顔料と該光干渉性顔料との合計量として、塗装して得られる塗膜の仕上がり性の点から塗料組成物中の樹脂固形分100質量部に対して、合計で1〜20質量部の範囲内が好ましく、より好ましくは2〜18質量部の範囲内、特に好ましくは3〜15質量部の範囲内である。   The content of the light-interfering pigment in the coating composition in the present invention is the resin solid content in the coating composition from the viewpoint of the effect that the hue changes depending on the observation angle of the coating film obtained by coating and the finish. The total content is preferably in the range of 1 to 20 parts by mass, more preferably in the range of 2 to 18 parts by mass, and particularly preferably in the range of 3 to 15 parts by mass with respect to 100 parts by mass. In addition, as a total amount of the multicolor glitter pigment and the light interference pigment described later, the total amount is 100 parts by mass of the resin solid content in the coating composition from the viewpoint of the finish of the coating film obtained by coating. Is preferably in the range of 1 to 20 parts by mass, more preferably in the range of 2 to 18 parts by mass, and particularly preferably in the range of 3 to 15 parts by mass.

本発明の塗料組成物は、マルチカラー光輝性顔料を含有する。マルチカラー光輝性顔料とは、塗料組成物中に配合せしめた場合に観察角度によって色相が変化する効果を付与する光輝性顔料であり、具体的には、例えば、マイカ、人工マイカ、ガラス、シリカ、酸化鉄、酸化アルミニウムや各種金属等鱗片状基材の表面に、酸化ジルコニウム、酸化セリウム、二酸化チタン、酸化鉄、硫化亜鉛、硫化亜鉛、フッ化マグネシウム、フッ化アルミニウム、フッ化ナトリウム、酸化ケイ素、酸化アルミニウム、フッ化トリウム等の中から屈折率の異なるものを選択して3層以上の干渉皮膜を形成した顔料や、これら屈折率の異なる皮膜を3層以上積層させた顔料、金属酸化物で被覆された鱗片状シリカ等を挙げることができる。また、マルチカラー光輝性顔料の大きさは、塗装された塗膜の色相変化の程度や仕上がり性の点から前記光干渉性顔料と同様のものを使用することができる。   The coating composition of the present invention contains a multicolor glitter pigment. Multi-color glitter pigments are glitter pigments that give the effect of changing the hue depending on the observation angle when blended in a paint composition. Specifically, for example, mica, artificial mica, glass, silica , Iron oxide, aluminum oxide and various metals, such as zirconium oxide, cerium oxide, titanium dioxide, iron oxide, zinc sulfide, zinc sulfide, magnesium fluoride, aluminum fluoride, sodium fluoride, silicon oxide Selected from those having different refractive indices from aluminum oxide, thorium fluoride, and the like, and pigments or metal oxides in which three or more layers of interference films are laminated. And scaly silica coated with. In addition, the size of the multicolor glitter pigment can be the same as that of the light interference pigment in terms of the degree of hue change of the coated film and the finish.

本発明においては特に金属酸化物で被覆された鱗片状シリカを使用することが、塗装して得られる塗膜が耐候性に優れること及び入手が容易な点から好ましい。金属酸化物で被覆された鱗片状シリカは、表面が平滑で且つ厚さが均一な基材である鱗片状シリカを基材とは屈折率が異なる金属酸化物で被覆したものであり、金属酸化物層の厚さも均一であることから、塗料組成物に配合した場合に、塗装して得られた塗膜がハイライトからシェードにかけて大きく色変化するものである。   In the present invention, it is particularly preferable to use scaly silica coated with a metal oxide because a coating film obtained by coating is excellent in weather resistance and is easily available. Scale-like silica coated with metal oxide is obtained by coating scale-like silica, which is a substrate having a smooth surface and a uniform thickness, with a metal oxide having a refractive index different from that of the substrate. Since the thickness of the physical layer is also uniform, when blended with a coating composition, the coating film obtained by coating undergoes a large color change from highlight to shade.

本発明における該マルチカラー光輝性顔料の塗料組成物中への含有量は、塗装して得られる塗膜の観察角度によって色相が変化する効果や仕上がり性の点から、塗料組成物中の樹脂固形分100質量部に対して、合計で1〜20質量部の範囲内が好ましく、より好ましくは2〜18質量部の範囲内、特に好ましくは3〜15質量部の範囲内である。   The content of the multicolor glitter pigment in the coating composition in the present invention is the resin solids in the coating composition from the viewpoint of the effect that the hue changes depending on the observation angle of the coating film obtained by coating and the finish. The total amount is preferably in the range of 1 to 20 parts by mass, more preferably in the range of 2 to 18 parts by mass, and particularly preferably in the range of 3 to 15 parts by mass with respect to 100 parts by mass.

本発明の塗料組成物は、マルチカラー光輝性顔料のハイライトにおける干渉色と補色関係にある着色顔料を含有する。この組み合わせによって、塗装して形成された塗膜の観察角度による色相変化が抑制されたものになって、好ましい意匠の塗膜を形成可能な効果を奏する。   The coating composition of the present invention contains a color pigment having a complementary color relationship with the interference color in the highlight of the multicolor glitter pigment. By this combination, the hue change due to the observation angle of the coating film formed by coating is suppressed, and an effect capable of forming a coating film having a preferable design is achieved.

本発明における着色顔料は、その色がマルチカラー光輝性顔料のハイライトにおける干渉色と補色関係にあるものであれば特に制限されるものではないが、具体的には、透明性酸化鉄顔料、チタンイエロー等の複合酸化金属顔料、アゾ系顔料、キナクリドン系顔料、ジケトピロロピロール系顔料、ペリレン系顔料、ペリノン系顔料、ベンズイミダゾロン系顔料、イソインドリン系顔料、イソインドリノン系顔料、金属キレートアゾ系顔料、フタロシアニン系顔料、インダンスロン系顔料、ジオキサン系顔料、スレン系顔料、インジゴ系顔料等の中から任意のものを1種もしくはそれ以上を組み合わせて使用することができる。   The colored pigment in the present invention is not particularly limited as long as the color has a complementary color relationship with the interference color in the highlight of the multi-color glitter pigment, specifically, a transparent iron oxide pigment, Composite metal oxide pigments such as titanium yellow, azo pigments, quinacridone pigments, diketopyrrolopyrrole pigments, perylene pigments, perinone pigments, benzimidazolone pigments, isoindoline pigments, isoindolinone pigments, metals Any one or more of chelate azo pigments, phthalocyanine pigments, indanthrone pigments, dioxane pigments, selenium pigments, indigo pigments and the like can be used in combination.

本発明においては特に、上記着色顔料の中から、透明性着色顔料を用いることが、塗装して得られる塗膜の深み感や透明感の点から好ましい。透明性着色顔料とは具体的には、塗料中の樹脂固形分100質量部に基づいて顔料量が20質量部となるように配合して塗料化し、硬化塗膜厚が30μmとなるように平滑なPTFE板に塗装し、硬化、剥離した塗膜を分光光度計MPS−2450(商品名、島津製作所製)にて測定した可視光領域(波長400nm〜700nm)における光線透過率が90%以上となるような顔料を意味し、平均一次粒子径が100nm以下である顔料を意味する。   In the present invention, it is particularly preferable to use a transparent color pigment among the above-mentioned color pigments from the viewpoint of the depth and transparency of the coating film obtained by coating. Specifically, the transparent coloring pigment is blended so that the pigment amount is 20 parts by mass based on 100 parts by mass of the resin solid content in the paint, and the paint is smoothed so that the cured coating thickness is 30 μm. The coated film that was coated on a hard PTFE plate, cured, and peeled was measured with a spectrophotometer MPS-2450 (trade name, manufactured by Shimadzu Corporation), and the light transmittance in the visible light region (wavelength 400 nm to 700 nm) was 90% or more. The average primary particle diameter is 100 nm or less.

本発明において、上記着色顔料の塗料組成物中への含有量は、塗装して得られる塗膜の観察角度によって色相が変化する効果や仕上がり性の点から、塗料組成物中の樹脂固形分100質量部に対し0.01〜20質量部の範囲内であることが好ましく、より好ましくは0.1〜10質量部の範囲内、特に好ましくは、0.5〜3質量部の範囲内である。
仕上がり性の点から、塗料組成物中の樹脂固形分100質量部に対し5質量部以下が好ましく、より好ましくは0.1〜3質量部の範囲内である。
In the present invention, the content of the color pigment in the coating composition is the resin solid content 100 in the coating composition from the viewpoint of the effect that the hue changes depending on the observation angle of the coating film obtained by coating and the finish. It is preferably within a range of 0.01 to 20 parts by mass, more preferably within a range of 0.1 to 10 parts by mass, and particularly preferably within a range of 0.5 to 3 parts by mass with respect to parts by mass. .
From the point of finish, 5 parts by mass or less is preferable with respect to 100 parts by mass of the resin solid content in the coating composition, and more preferably in the range of 0.1 to 3 parts by mass.

本発明の塗料組成物には、通常、ビヒクルとして、樹脂成分を含有することができる。樹脂成分としては、具体的には、水酸基などの架橋性官能基を有する、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ウレタン樹脂などの基体樹脂と、必要に応じてメラミン樹脂、尿素樹脂、ポリイソシアネ−ト化合物(ブロック体も含む)などの架橋剤とを併用したものが挙げられ、これらは有機溶剤及び/又は水などの溶媒に溶解または分散して使用される。   The coating composition of the present invention can usually contain a resin component as a vehicle. Specifically, the resin component includes a base resin such as an acrylic resin, a polyester resin, an alkyd resin, or a urethane resin having a crosslinkable functional group such as a hydroxyl group, and a melamine resin, a urea resin, or a polyisocyanate as necessary. A combination of a crosslinking agent such as a compound (including a block body) is used, and these are used by being dissolved or dispersed in a solvent such as an organic solvent and / or water.

さらに、本発明の塗料組成物には、必要に応じて、水あるいは有機溶剤等の溶媒、顔料分散剤、沈降防止剤、硬化触媒、消泡剤、酸化防止剤、紫外線吸収剤等の各種添加剤、体質顔料などを適宜配合することができる。   Furthermore, various additives such as a solvent such as water or an organic solvent, a pigment dispersant, an antisettling agent, a curing catalyst, an antifoaming agent, an antioxidant, and an ultraviolet absorber are added to the coating composition of the present invention as necessary. An agent, extender, etc. can be appropriately blended.

本発明の塗料組成物は、前述の成分を混合分散せしめることによって調製される。塗装時の固形分含有率を、塗料組成物に基づいて、12〜50質量%、好ましくは15〜30質量%に、また、20℃における粘度を15〜20秒/フォ−ドカップ#3に調整しておくことが好ましい。   The coating composition of the present invention is prepared by mixing and dispersing the aforementioned components. The solid content at the time of painting is adjusted to 12 to 50% by mass, preferably 15 to 30% by mass based on the coating composition, and the viscosity at 20 ° C. is adjusted to 15 to 20 seconds / ford cup # 3. It is preferable to keep it.

本発明の塗料組成物は、静電塗装、エア−スプレ−、エアレススプレ−などの方法で塗装することができ、その膜厚は硬化塗膜に基づいて10〜45μmの範囲内とするのが、塗膜の平滑性の点から好ましい。本発明の塗料組成物の塗膜は通常、約70〜約150℃の温度で架橋硬化させることができる。   The coating composition of the present invention can be applied by a method such as electrostatic coating, air spray, airless spray, etc., and its film thickness should be in the range of 10 to 45 μm based on the cured coating film. From the viewpoint of the smoothness of the coating film. The coating film of the coating composition of the present invention can usually be crosslinked and cured at a temperature of about 70 to about 150 ° C.

本発明の塗膜形成方法は、基材上に上記塗料組成物を塗装し、硬化乾燥せしめる方法に関するものである。   The coating film forming method of the present invention relates to a method of coating the coating composition on a substrate and curing and drying the coating composition.

本発明の塗膜形成方法において、基材としては、鉄、亜鉛、アルミニウム等の金属やこれらを含む合金、及びこれらの金属によるメッキまたは蒸着が施された成型物、ならびに、ガラス、プラスチックや発泡体などによる成型物等を挙げることができる。これら素材に応じて適宜、脱脂処理や表面処理して基材とすることができる。さらに、上記基材に下塗り塗膜や中塗り塗膜を形成させて基材とすることもでき、これらのものが特に好ましい。   In the coating film forming method of the present invention, the base material is a metal such as iron, zinc or aluminum, an alloy containing these, a molded product plated or vapor-deposited with these metals, and glass, plastic or foam. For example, a molded article by a body or the like can be given. Depending on these materials, it can be appropriately degreased or surface treated to form a substrate. Furthermore, an undercoat film or an intermediate coat film can be formed on the substrate to form a substrate, and these are particularly preferable.

上記下塗り塗膜とは、素材表面を隠蔽したり、素材に防食性及び防錆性などを付与するために形成されるものであり、下塗り塗料を塗装し、乾燥、硬化することによって得ることができる。この下塗り塗料種としては特に限定されるものではなく、例えば、電着塗料、溶剤型プライマー等を挙げることができる。   The undercoat film is formed to conceal the surface of the material or impart anticorrosion and rustproofness to the material, and can be obtained by applying an undercoat paint, drying and curing. it can. The type of the undercoat paint is not particularly limited, and examples thereof include an electrodeposition paint and a solvent-type primer.

また、上記中塗り塗膜とは、下塗り塗膜を隠蔽したり、付着性や耐チッピング性などを付与するために形成されるものであり、乾燥硬化した下塗り塗膜又は未硬化の下塗り塗膜上に、中塗り塗料を塗装し、乾燥、硬化することによって得ることができる。中塗り塗料種は、特に限定されるものではなく、既知のものを使用でき、例えば、熱硬化性樹脂組成物及び着色顔料を必須成分とする有機溶剤系又は水系の中塗り塗料を好ましく使用できる。   The intermediate coating film is formed to conceal the undercoat film or impart adhesion, chipping resistance, etc., and is a dry-cured undercoat film or an uncured undercoat film. It can be obtained by applying an intermediate coating on top, drying and curing. The type of intermediate coating is not particularly limited, and known ones can be used. For example, an organic solvent-based or water-based intermediate coating containing a thermosetting resin composition and a color pigment as essential components can be preferably used. .

また、基材として、下塗り塗膜あるいは中塗り塗膜を形成させる場合においては、下塗り塗膜あるいは中塗り塗膜を加熱し、架橋硬化後に本発明の塗料組成物を塗装することができる。あるいは、下塗り塗膜及び/又は中塗り塗膜が未硬化の状態で、塗装することもできる。   In the case where an undercoat film or an intermediate coat film is formed as a substrate, the undercoat film or the intermediate coat film can be heated, and the coating composition of the present invention can be applied after crosslinking and curing. Alternatively, the undercoating film and / or the intermediate coating film can be applied in an uncured state.

本発明の塗膜形成方法においては、基材上に上記塗料組成物を塗装して得られた塗膜上にさらにトップクリヤー塗料を1層もしくは2層以上塗装して、トップクリヤー塗膜を形成させることができる。   In the coating film forming method of the present invention, a top clear coating film is formed by further coating one or more top clear coatings on the coating film obtained by coating the above coating composition on a substrate. Can be made.

本発明の塗膜形成方法におけるトップクリヤー塗料は、樹脂成分および溶剤を主成分とし、さらに必要に応じてその他の塗料用添加剤などを配合してなる無色もしくは有色の透明塗膜を形成する液状塗料である。   The top clear coating in the method for forming a coating film of the present invention is a liquid that forms a colorless or colored transparent coating film comprising a resin component and a solvent as main components, and further blending with other coating additives as required. It is a paint.

本発明方法におけるトップクリヤー塗料としては、従来公知のものが制限なく使用できる。例えば、基体樹脂及び架橋剤を含有する液状もしくは粉体状の塗料組成物が適用できる。基体樹脂の例としては、水酸基、カルボキシル基、シラノ−ル基、エポキシ基などの架橋性官能基を含有する、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、フッ素樹脂、ウレタン樹脂、シリコン含有樹脂などが挙げられる。架橋剤としては、前記基体樹脂の官能基と反応しうるメラミン樹脂、尿素樹脂、ポリイソシアネ−ト化合物、ブロックポリイソシアネ−ト化合物、エポキシ化合物又は樹脂、カルボキシル基含有化合物又は樹脂、酸無水物、アルコキシシラン基含有化合物又は樹脂等が挙げられる。また、必要に応じて、水や有機溶剤等の溶媒、硬化触媒、消泡剤、紫外線吸収剤、レオロジーコントロール剤、酸化防止剤、表面調整剤等の添加剤を適宜配合することができる。   As the top clear coating in the method of the present invention, conventionally known ones can be used without limitation. For example, a liquid or powdery coating composition containing a base resin and a crosslinking agent can be applied. Examples of the base resin include acrylic resin, polyester resin, alkyd resin, fluororesin, urethane resin, and silicon-containing resin containing a crosslinkable functional group such as a hydroxyl group, a carboxyl group, a silanol group, and an epoxy group. It is done. As a crosslinking agent, a melamine resin capable of reacting with the functional group of the base resin, urea resin, polyisocyanate compound, block polyisocyanate compound, epoxy compound or resin, carboxyl group-containing compound or resin, acid anhydride, Examples thereof include alkoxysilane group-containing compounds or resins. Further, if necessary, additives such as a solvent such as water and an organic solvent, a curing catalyst, an antifoaming agent, an ultraviolet absorber, a rheology control agent, an antioxidant, and a surface conditioner can be appropriately blended.

上記トップクリヤー塗料には、透明性を損なわない範囲内において、着色顔料を適時配合することができる。着色顔料としては、インク用、塗料用として従来公知の顔料を1種あるいは2種以上を組み合わせて配合することができる。その添加量は、適宜決定されて良いが、クリヤー塗膜中の樹脂固形分100質量部に対して、30質量部以下、好ましくは0.1〜10質量部である。   A color pigment can be blended with the top clear coating in a timely manner within a range not impairing transparency. As the color pigment, one or a combination of two or more conventionally known pigments for ink and paint can be blended. The amount of addition may be determined as appropriate, but is 30 parts by mass or less, preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the resin solid content in the clear coating film.

上記トップクリヤー塗料は、静電塗装、エア−スプレ−、エアレススプレ−などの方法で塗装することができ、その膜厚は硬化塗膜に基づいて5〜40μmの範囲内とするのが好ましい。トップクリヤー塗料の塗膜それ自体は約70〜150℃の温度で架橋硬化させることができる。   The top clear coating can be applied by methods such as electrostatic coating, air spray, airless spray, etc., and the film thickness is preferably in the range of 5 to 40 μm based on the cured coating film. The top clear coating itself can be crosslinked and cured at a temperature of about 70-150 ° C.

本発明の塗膜形成方法においては、本発明の塗料組成物を塗装後、加熱し、乾燥硬化後に、その塗膜上にトップクリヤー塗料を塗装して加熱し、乾燥硬化させるいわゆる2C2B工程であっても良いが、該塗料組成物を塗装後にその未硬化の状態でトップクリヤー塗料を塗装して、その後に加熱し、これらを同時に硬化せしめるいわゆる2C1B工程で、複層塗膜を得ることもできる。   The coating film forming method of the present invention is a so-called 2C2B process in which the coating composition of the present invention is applied, heated, dried and cured, and then the top clear coating is applied on the coated film, heated, and dried and cured. However, a multi-layer coating film can also be obtained by the so-called 2C1B process in which the top clear paint is applied in an uncured state after the coating composition is applied, and then heated to cure them simultaneously. .

本発明の塗膜構造は、上記塗膜形成方法で得られた塗膜構造に関するものである。   The coating film structure of the present invention relates to the coating film structure obtained by the coating film forming method.

以下、実施例及び比較例を挙げて本発明をさらに具体的に説明する。ただし、本発明はこれらの実施例のみに限定されるものではない。なお、「部」及び「%」はいずれも質量基準によるものである。
次に、実施例を挙げて、本発明をより具体的に説明する。
(製造例1)水酸基含有アクリル樹脂の製造
温度計、サーモスタット、撹拌器、還流冷却器及び滴下装置を備えた反応容器にエチレングリコールモノエチルエーテルアセテート50部を仕込み、撹拌混合し、135℃に昇温した。次いで下記のモノマー/重合開始剤の混合物を3時間かけて、同温度に保持した反応容器内に滴下し、滴下終了後1時間熟成を行なった。その後、エチレングリコールモノエチルエーテルアセテート10部、2,2‘−アゾビス(2−メチルプロピオニトリル)0.6部からなる混合物を同温度に保持した1時間30分かけて滴下し、さらに2時間熟成した。次にエチレングリコールモノエチルエーテルアセテートを減圧下で留去し、水酸基価54mgKOH/g、数平均分子量20,000、樹脂固形分65質量%の水酸基含有アクリル樹脂を得た。ここで数平均分子量とは、ゲル浸透クロマトグラフィー(GPC)によって標準ポリスチレンの検量線を用いて測定したものを意味する。
モノマー/重合開始剤の混合物:
メチルメタクリレ−ト38部、エチルアクリレ−ト17部、n−ブチルアクリレ−ト17部、ヒドロキシエチルメタクリレ−ト7部、ラウリルメタクリレ−ト20部及びアクリル酸1部及び2,2'−アゾビス(2−メチルプロピオニトリル)2部からなる混合物。
(製造例2)アクリル樹脂エマルションの製造
温度計、サーモスタット、撹拌器、還流冷却器及び滴下装置を備えた反応容器に脱イオン水130質量部、アクアロンKH−10(商品名、界面活性剤、第一工業製薬社製)0.52質量部を仕込み、窒素気流中で撹拌混合し、80℃に昇温した。次いで下記のモノマー乳化物(1)のうちの全量の1%量及び6%過硫酸アンモニウム水溶液5.3質量部とを反応容器内に導入し80℃で15分間保持した。その後、残りのモノマー乳化物(1)を3時間かけて、同温度に保持した反応容器内に滴下し、滴下終了後1時間熟成を行なった。その後、下記のモノマー乳化物(2)を1時間かけて滴下し、1時間熟成した後、5%ジメチルエタノールアミン水溶液40質量部を反応容器に徐々に加えながら30℃まで冷却し、100メッシュのナイロンクロスで濾過しながら排出し、平均粒子径100nm(サブミクロン粒度分布測定装置「COULTER N4型」(ベックマン・コールター社製)を用いて、脱イオン水で希釈し20℃で測定した。)、固形分濃度30%のアクリル樹脂エマルションを得た。得られたアクリル樹脂は、酸価が33mgKOH/g、水酸基価が25mgKOH/gであった。
Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited to only these examples. “Part” and “%” are based on mass.
Next, an Example is given and this invention is demonstrated more concretely.
(Production Example 1) Production of hydroxyl group-containing acrylic resin 50 parts of ethylene glycol monoethyl ether acetate was charged in a reaction vessel equipped with a thermometer, thermostat, stirrer, reflux condenser and dropping device, stirred and mixed, and the temperature was raised to 135 ° C. Warm up. Subsequently, the following monomer / polymerization initiator mixture was dropped into a reaction vessel maintained at the same temperature over 3 hours, and aging was performed for 1 hour after the completion of the dropping. Thereafter, a mixture of 10 parts of ethylene glycol monoethyl ether acetate and 0.6 parts of 2,2′-azobis (2-methylpropionitrile) was added dropwise over 1 hour 30 minutes maintained at the same temperature, and further 2 hours. Aged. Next, ethylene glycol monoethyl ether acetate was distilled off under reduced pressure to obtain a hydroxyl group-containing acrylic resin having a hydroxyl value of 54 mgKOH / g, a number average molecular weight of 20,000, and a resin solid content of 65% by mass. Here, the number average molecular weight means that measured by gel permeation chromatography (GPC) using a standard polystyrene calibration curve.
Monomer / polymerization initiator mixture:
38 parts of methyl methacrylate, 17 parts of ethyl acrylate, 17 parts of n-butyl acrylate, 7 parts of hydroxyethyl methacrylate, 20 parts of lauryl methacrylate and 1 part of acrylic acid and 2,2′-azobis A mixture consisting of 2 parts of (2-methylpropionitrile).
(Production Example 2) Production of acrylic resin emulsion Thermometer, thermostat, stirrer, reflux condenser and reactor equipped with 130 parts by mass of deionized water, Aqualon KH-10 (trade name, surfactant, No. 1) 0.52 parts by mass) (manufactured by Ichi Kogyo Seiyaku Co., Ltd.) was charged, stirred and mixed in a nitrogen stream, and heated to 80 ° C. Next, 1% of the total amount of the following monomer emulsion (1) and 5.3 parts by mass of 6% ammonium persulfate aqueous solution were introduced into the reaction vessel and maintained at 80 ° C. for 15 minutes. Then, the remaining monomer emulsion (1) was dripped in the reaction container hold | maintained at the same temperature over 3 hours, and it age | cure | ripened for 1 hour after completion | finish of dripping. Thereafter, the following monomer emulsion (2) was added dropwise over 1 hour, and after aging for 1 hour, the mixture was cooled to 30 ° C while gradually adding 40 parts by mass of a 5% dimethylethanolamine aqueous solution to the reaction vessel, It was discharged while being filtered through nylon cloth, and the average particle size was 100 nm (submicron particle size distribution measuring device “COULTER N4 type” (manufactured by Beckman Coulter, Inc.) and diluted with deionized water and measured at 20 ° C.). An acrylic resin emulsion having a solid content concentration of 30% was obtained. The obtained acrylic resin had an acid value of 33 mgKOH / g and a hydroxyl value of 25 mgKOH / g.

モノマー乳化物(1):脱イオン水42質量部、アクアロンKH−10 0.72質量部、メチレンビスアクリルアミド2.1質量部、スチレン2.8質量部、メチルメタクリレート16.1質量部、エチルアクリレート28質量部及びn−ブチルアクリレート21質量部を混合攪拌して得られたモノマー乳化物(1)。   Monomer emulsion (1): 42 parts by weight of deionized water, 0.72 parts by weight of Aqualon KH-10, 2.1 parts by weight of methylenebisacrylamide, 2.8 parts by weight of styrene, 16.1 parts by weight of methyl methacrylate, ethyl acrylate Monomer emulsion (1) obtained by mixing and stirring 28 parts by mass and 21 parts by mass of n-butyl acrylate.

モノマー乳化物(2):脱イオン水18質量部、アクアロンKH−10 0.31質量部、過硫酸アンモニウム0.03質量部、メタクリル酸5.1質量部、2−ヒドロキシエチルアクリレート5.1質量部、スチレン3質量部、メチルメタクリレート6質量部、エチルアクリレート1.8質量部及びn−ブチルアクリレート9質量部を混合攪拌して得られたモノマー乳化物(2)。
(製造例3)ポリエステル樹脂の製造
温度計、サーモスタット、攪拌装置、還流冷却器及び水分離器を備えた反応容器に、トリメチロールプロパン109質量部、1,6−ヘキサンジオール141質量部、ヘキサヒドロ無水フタル酸126質量部及びアジピン酸120質量部を仕込み、160℃から230℃に達するまでの時間を3時間となるように昇温させた後、230℃で4時間縮合反応させた。次いで、得られた縮合反応生成物にカルボキシル基を付加するために、さらに無水トリメリット酸38.3質量部を加え、170℃で30分間反応させた後、2−エチル−1−ヘキサノールで希釈し、固形分濃度70%であるポリエステル樹脂溶液を得た。得られたポリエステル樹脂は、酸価が46mgKOH/g、水酸基価が150mgKOH/g、重量平均分子量が6,400であった。ここで重量平均分子量とは、ゲル浸透クロマトグラフィー(GPC)によって標準ポリスチレンの検量線を用いて測定したものを意味する。
(製造例4)着色顔料分散体1の調製
225ml容マヨネーズビンに、GREEN L8730(商品名、塩素化銅フタロシアニン緑顔料、平均粒径40nm、BASF社製)を7.4部、製造例3で得られたポリエステル樹脂溶液53部及び脱イオン水50部を配合し、さらに1.5mm径のジルコニアビーズ130部を投入して密栓し、振とう型ペイントコンディショナーを使用して120分分散した。分散後100メッシュの金網濾過を行なってジルコニアビーズを除去して、着色顔料分散体1を得た。
(製造例5)着色顔料分散体2の調製
225ml容マヨネーズビンに、MONARCH1300(商品名、高漆黒性カーボンブラック顔料、キャボットスペシャリティケミカルズ社製)を7.4部、製造例3で得られたポリエステル樹脂溶液53部及び脱イオン水50部を配合し、さらに1.5mm径のジルコニアビーズ130部を投入して密栓し、振とう型ペイントコンディショナーを使用して120分分散した。分散後100メッシュの金網濾過を行なってジルコニアビーズを除去して、着色顔料分散体2を得た。
(製造例6)高濃度光輝性顔料液1の調製
ステンレス製ビーカー内において、COLOR STREAM T20−01 WNT Viola Fantasy(商品名、酸化チタン被覆シリカフレークマルチカラー光輝性顔料、メルク社製)100部、エチレングリコールモノブチルエーテル130質量部を攪拌混合して、高濃度光輝性顔料液1を得た。
(製造例7)高濃度光輝性顔料液2の調製
ステンレス製ビーカー内において、Xirallic T60−24 WNT Stellar Green(商品名、酸化チタン被覆酸化アルミニウム顔料、干渉色=緑、メルク社製)を100部、エチレングリコールモノブチルエーテル130部を攪拌混合して、高濃度光輝性顔料液2を得た。
(光輝性顔料の干渉色及び着色顔料の色測定)
実施例及び比較例に使用する光輝性顔料の干渉色と着色顔料の色を以下の要領で測定し、結果を表1に示した。
Monomer emulsion (2): 18 parts by weight of deionized water, 0.31 parts by weight of Aqualon KH-10, 0.03 parts by weight of ammonium persulfate, 5.1 parts by weight of methacrylic acid, 5.1 parts by weight of 2-hydroxyethyl acrylate Monomer emulsion (2) obtained by mixing and stirring 3 parts by mass of styrene, 6 parts by mass of methyl methacrylate, 1.8 parts by mass of ethyl acrylate and 9 parts by mass of n-butyl acrylate.
(Production Example 3) Polyester resin production Thermometer, thermostat, stirrer, reflux condenser and reaction vessel equipped with water separator, trimethylolpropane 109 parts by mass, 1,6-hexanediol 141 parts by mass, hexahydro anhydride 126 parts by mass of phthalic acid and 120 parts by mass of adipic acid were charged, and the temperature until reaching 160 ° C. to 230 ° C. was increased to 3 hours, and then a condensation reaction was performed at 230 ° C. for 4 hours. Subsequently, in order to add a carboxyl group to the obtained condensation reaction product, 38.3 parts by mass of trimellitic anhydride was further added, reacted at 170 ° C. for 30 minutes, and then diluted with 2-ethyl-1-hexanol. Thus, a polyester resin solution having a solid content concentration of 70% was obtained. The obtained polyester resin had an acid value of 46 mgKOH / g, a hydroxyl value of 150 mgKOH / g, and a weight average molecular weight of 6,400. Here, the weight average molecular weight means that measured by gel permeation chromatography (GPC) using a standard polystyrene calibration curve.
(Production Example 4) Preparation of Colored Pigment Dispersion 1 To 225 ml mayonnaise bottle, 7.4 parts of GREEN L8730 (trade name, chlorinated copper phthalocyanine green pigment, average particle size 40 nm, manufactured by BASF) was produced in Production Example 3. 53 parts of the obtained polyester resin solution and 50 parts of deionized water were blended, and 130 parts of 1.5 mm zirconia beads were added and sealed, and dispersed for 120 minutes using a shaking paint conditioner. After dispersion, 100-mesh wire mesh filtration was performed to remove the zirconia beads, and a colored pigment dispersion 1 was obtained.
(Production Example 5) Preparation of Colored Pigment Dispersion 2 To 225 ml mayonnaise bottle, 7.4 parts of MONARCH1300 (trade name, high jet black carbon black pigment, manufactured by Cabot Specialty Chemicals), polyester obtained in Production Example 3 A resin solution (53 parts) and deionized water (50 parts) were mixed, and 1.5 mm-diameter zirconia beads (130 parts) were added and sealed, and dispersed using a shaking paint conditioner for 120 minutes. After the dispersion, 100-mesh wire mesh filtration was performed to remove zirconia beads, and a colored pigment dispersion 2 was obtained.
(Production Example 6) Preparation of high-concentration glitter pigment liquid 1 In a stainless steel beaker, COLOR STREAM T20-01 WNT Viola Fantasy (trade name, titanium oxide-coated silica flake multicolor glitter pigment, manufactured by Merck & Co., Inc.) 100 parts, 130 parts by mass of ethylene glycol monobutyl ether was mixed with stirring to obtain a high-concentration bright pigment liquid 1.
(Production Example 7) Preparation of high-concentration glitter pigment liquid 2 In a stainless steel beaker, 100 parts of Xiallic T60-24 WNT Stellar Green (trade name, titanium oxide-coated aluminum oxide pigment, interference color = green, manufactured by Merck & Co., Inc.) Then, 130 parts of ethylene glycol monobutyl ether was mixed with stirring to obtain a high-concentration bright pigment liquid 2.
(Measurement of interference color of bright pigment and color of colored pigment)
The interference color of the luster pigment used in the examples and comparative examples and the color of the color pigment were measured in the following manner, and the results are shown in Table 1.

Figure 2011001536
Figure 2011001536

光輝性顔料のハイライトにおける干渉色は、水酸基含有アクリル樹脂(水酸基価100、数平均分子量20000)及びメラミン樹脂からなる樹脂固形分100部あたり、光輝性顔料を15部配合して攪拌混合し、溶剤を添加して塗装に適正な粘度に希釈して、固形分約25%の有機溶剤型塗料を調製して得られた塗料を、予め黒色(N−2)の塗膜を形成した塗板上に硬化塗膜として18μmの膜厚となるようにエアスプレー塗装し、室温にて15分間放置し、ついで、未硬化塗面にクリヤー塗料(ル−ガベ−ククリヤ−、関西ペイント製、商品名、アクリル樹脂・アミノ樹脂系、有機溶剤型)を硬化塗膜として、35μmとなるようにエアスプレー塗装し、さらに室温にて15分間放置し、その後に熱風乾燥機を使用して140℃で30分加熱して硬化乾燥せしめて得られた塗膜をX−Rite社製のMA−68II(商品名、多角度分光光度計)を使用して、正反射光に対して15°で受光した分光反射率に基づいて測定したL*C*h表色系における色相角度hで示した。   The interference color in the highlight of the glitter pigment is 15 parts of glitter pigment per 100 parts of resin solid content comprising a hydroxyl group-containing acrylic resin (hydroxyl value 100, number average molecular weight 20000) and melamine resin, and stirred and mixed. Add a solvent and dilute it to a viscosity suitable for coating to prepare an organic solvent-type paint with a solid content of about 25%. As a cured coating film, it was sprayed with air spray to a film thickness of 18 μm, left at room temperature for 15 minutes, and then a clear paint (Lugabe Kukuriya, manufactured by Kansai Paint, trade name, (Acrylic resin / amino resin type, organic solvent type) as a cured coating film, air sprayed to 35 μm, left at room temperature for 15 minutes, and then heated at 140 ° C. for 30 minutes using a hot air dryer Spectral reflection of the coating film obtained by heating and drying using MA-68II (trade name, multi-angle spectrophotometer) manufactured by X-Rite, received at 15 ° with respect to specular reflection light. The hue angle in the L * C * h color system measured based on the rate is indicated by h.

また、着色顔料の色とは具体的には、水酸基含有アクリル樹脂(水酸基価100、数平均分子量20000)及びメラミン樹脂からなる樹脂固形分100部あたり、着色顔料を15部配合して攪拌混合し、塗装に適正な粘度に希釈して、固形分約25%の有機溶剤型塗料を調整して得られた塗料を、予めグレー(N−6)の塗膜を形成した塗板上に硬化塗膜として30μmの膜厚となるようにエアスプレー塗装し、室温にて15分間放置し、その後に熱風乾燥機を使用して140℃で30分加熱して硬化乾燥せしめて得られた塗膜をX−Rite社製のMA−68II(商品名)を使用して、正反射光に対して45°で受光した分光反射率に基づいて測定したL*C*h表色系における色相角度hで示した。   Specifically, the color of the color pigment specifically includes 15 parts of the color pigment per 100 parts of resin solid content comprising a hydroxyl group-containing acrylic resin (hydroxyl value 100, number average molecular weight 20000) and melamine resin, and the mixture is stirred and mixed. The paint obtained by diluting to an appropriate viscosity for coating and preparing an organic solvent-type paint having a solid content of about 25% is applied to a cured coating film on a coating plate on which a gray (N-6) paint film has been formed in advance. The coating film obtained by air spray coating to a film thickness of 30 μm, left at room temperature for 15 minutes, then heated and dried at 140 ° C. for 30 minutes using a hot air drier -Indicates the hue angle h in the L * C * h color system measured based on the spectral reflectance received at 45 ° with respect to specularly reflected light using MA-68II (trade name) manufactured by Rite. It was.

実施例1〜5、比較例1〜4
製造例1で得られた水酸基含有アクリル樹脂75部、ユーバン28−60(商品名、ブチルエーテル化メラミン樹脂、三井化学社製)25部からなる樹脂成分100部(固形分)あたり、光輝性顔料及び着色顔料を表2に示す比率で配合して攪拌混合し、塗装に適正な粘度に希釈して、固形分約25%の有機溶剤型塗料を調整し、実施例1〜5及び比較例1〜4に使用する塗料組成物を作成した。
Examples 1-5, Comparative Examples 1-4
Per 100 parts of resin component (solid content) consisting of 75 parts of a hydroxyl group-containing acrylic resin obtained in Production Example 1 and 25 parts of Uban 28-60 (trade name, butyl etherified melamine resin, manufactured by Mitsui Chemicals, Inc.) Color pigments were blended in the ratios shown in Table 2, mixed with stirring, diluted to an appropriate viscosity for coating, and organic solvent-type paints having a solid content of about 25% were prepared. Examples 1 to 5 and Comparative Examples 1 to The coating composition used for No. 4 was prepared.

実施例6
製造例2で得られたアクリル樹脂エマルション100部、製造例3で得られたポリエステル樹脂溶液51.8部、製造例4で得られた着色顔料分散体1を6.7部、製造例5で得られた着色顔料分散体2を4部、高濃度光輝性顔料液1を11.5質量部、高濃度光輝性顔料液2を11.5質量部及びサイメル325(商品名、日本サイテックインダストリーズ社製、メラミン樹脂、固形分80%)37.5部を均一に混合し、さらに、プライマルASE−60(商品名、ロームアンドハース社製、ポリアクリル酸系増粘剤)、2−(ジメチルアミノ)エタノール及び脱イオン水を加えてpH8.0、塗料固形分25%、20℃におけるフォードカップNo.4による粘度40秒の水性塗料組成物を調製した。
Example 6
100 parts of the acrylic resin emulsion obtained in Production Example 2, 51.8 parts of the polyester resin solution obtained in Production Example 3, 6.7 parts of the colored pigment dispersion 1 obtained in Production Example 4, and 5 of Production Example 5 4 parts of the obtained colored pigment dispersion 2, 11.5 parts by mass of the high-concentration glitter pigment liquid 1, 11.5 parts by mass of the high-concentration glitter pigment liquid 2 and Cymel 325 (trade name, Nippon Cytec Industries, Ltd.) 37.5 parts of melamine resin, solid content 80%), and primal ASE-60 (trade name, manufactured by Rohm and Haas, polyacrylic acid thickener), 2- (dimethylamino) ) Ford Cup No. at pH 8.0, paint solids 25%, 20 ° C. with addition of ethanol and deionized water. A water-based coating composition with a viscosity of 40 and a viscosity of 40 seconds was prepared.

実施例6で調整した塗料組成物における光輝性顔料及び着色顔料の比率は、実施例4と同一である。
(試験板の作成)
基材の調整
脱脂及びりん酸亜鉛処理した鋼板(JISG3141、大きさ400×300×0.8mm)にカチオン電着塗料「エレクロン9400HB」(商品名:関西ペイント株式会社製、エポキシ樹脂ポリアミン系カチオン樹脂に硬化剤としてブロックポリイソシアネ−ト化合物を使用したもの)を硬化塗膜に基づいて膜厚20μmになるように電着塗装し、170℃で20分加熱して架橋硬化させて電着塗膜を得た。
The ratio of the glitter pigment and the color pigment in the coating composition prepared in Example 6 is the same as in Example 4.
(Creation of test plate)
Cationic electrodeposition paint "ELECRON 9400HB" (trade name: manufactured by Kansai Paint Co., Ltd., epoxy resin polyamine-based cation resin) (Using a block polyisocyanate compound as a curing agent) is electrodeposited so as to have a film thickness of 20 μm based on the cured coating film, and heated at 170 ° C. for 20 minutes to be crosslinked and cured to be electrodeposited. A membrane was obtained.

得られた電着塗面に、中塗塗料「ル−ガベ−ク中塗りグレ−」(商品名:関西ペイント株式会社製、ポリエステル樹脂・メラミン樹脂系、有機溶剤型)をエアスプレーにて硬化塗膜に基づいて膜厚30μmになるように塗装し、140℃で30分加熱して架橋硬化させて、中塗塗膜を形成した塗板を基材とした。
塗装
(1)で調整した基材に実施例及び比較例で調整した塗料組成物をそれぞれREAガンを用いて、ブ−ス温度25℃、湿度75%の条件で、硬化塗膜として、25μmとなるように塗装し、室温にて15分間放置し、ついで、これらの未硬化塗面にクリヤー塗料(ル−ガベ−ククリヤ−、関西ペイント製、商品名、アクリル樹脂・アミノ樹脂系、有機溶剤型)をミニベル型回転式静電塗装機を用いて、ブ−ス温度25℃、湿度75%の条件で硬化塗膜として、25〜35μmとなるように塗装した。塗装後、室温にて15分間放置した後に、熱風循環式乾燥炉内を使用して、140℃で30分間加熱し、複層塗膜を同時に乾燥硬化せしめて試験板を得た。
(意匠性の評価)
上記試験板の意匠性を以下の要領にて評価し、結果を表2に示した。
On the obtained electrodeposition coating surface, an intermediate coating “Lugabek intermediate coating gray” (trade name: manufactured by Kansai Paint Co., Ltd., polyester resin / melamine resin type, organic solvent type) is applied by air spray. Based on the film, it was coated to a film thickness of 30 μm, heated at 140 ° C. for 30 minutes to be crosslinked and cured, and a coated plate on which an intermediate coating film was formed was used as a base material.
The coating composition prepared in Examples and Comparative Examples was applied to the base material prepared in the coating (1) using a REA gun, and the cured coating film was 25 μm under the conditions of a boot temperature of 25 ° C. and a humidity of 75%. Then, leave it at room temperature for 15 minutes, and then apply a clear paint (Lugabe Clear, manufactured by Kansai Paint, trade name, acrylic resin / amino resin, organic solvent type) to these uncured coating surfaces. ) Was coated as a cured coating film at 25-35 [mu] m under the conditions of a boot temperature of 25 [deg.] C. and a humidity of 75% using a mini-bell type rotary electrostatic coating machine. After coating, the sample was allowed to stand at room temperature for 15 minutes, and then heated in a hot-air circulating drying oven at 140 ° C. for 30 minutes to simultaneously dry and cure the multilayer coating film to obtain a test plate.
(Evaluation of design properties)
The design properties of the test plate were evaluated in the following manner, and the results are shown in Table 2.

Figure 2011001536
Figure 2011001536

(1)観察角度による色相変化
目視:作成した塗板を、人工太陽灯(セリック社製、色温度6500K)で照明し、試験板の照明に対する角度を変えて観察して、ハイライト(正面)〜シェード(スカシ)への色相変化を目視にて評価した。
◎:色相変化が適度に抑制されている。
○:色相変化が抑制されている。
△:色相変化が少ない又は過剰である。
×:色相変化がない又は著しく過剰である。
Δh:作成した塗板のΔh(L*C*h表色系における色相角度hの差)をX−Rite社製のMA−68II(商品名)を使用して、正反射光に対して15°と75°の受光角度で測定した分光反射率に基づいて、L*C*h表色系における色相角度の差Δhを計算した。
(2)金属感
作成した塗板を、人工太陽灯(セリック社製、色温度6500K)で照明し、試験板の照明に対する角度を変えて観察して、金属感(ハイライト〜シェードへの明度変化)を目視にて評価した。
◎:金属感に優れる。
○:金属感がある。
△:金属感に乏しい。
×:金属感がない。
(3)観察角度による彩度変化
作成した塗板を、人工太陽灯(セリック社製、色温度6500K)で照明し、試験板の照明に対する角度を変えて観察して、ハイライト(正面)〜シェード(スカシ)への彩度変化を目視にて評価した。
◎:ハイライト〜シェードに彩度が大きく上昇。
○:ハイライト〜シェードに彩度がやや上昇。
△:ハイライト〜シェードへの彩度変化に乏しい。
×:ハイライト〜シェードへの彩度変化にない。
(1) Hue change visually according to observation angle: The prepared coated plate is illuminated with an artificial sun lamp (manufactured by Celick, color temperature 6500K), and the angle with respect to the illumination of the test plate is changed to observe, highlight (front) to The hue change to the shade (squash) was visually evaluated.
A: Hue change is moderately suppressed.
○: Hue change is suppressed.
Δ: Little or excessive hue change.
X: There is no hue change or it is excessive excessively.
Δh: Δh (difference in hue angle h in the L * C * h color system) of the prepared coated plate is 15 ° with respect to regular reflection light using MA-68II (trade name) manufactured by X-Rite. And a hue angle difference Δh in the L * C * h color system was calculated based on the spectral reflectance measured at a light receiving angle of 75 ° and 75 °.
(2) Illuminate the metallic plate with the artificial sun lamp (Cerrick, color temperature 6500K), and observe it by changing the angle with respect to the illumination of the test plate, and change the brightness of the metallic feeling (highlight to shade) ) Was evaluated visually.
A: Excellent metal feeling.
○: There is a metallic feeling.
Δ: Poor metal feeling
X: There is no metal feeling.
(3) Saturation change depending on observation angle Illuminate the created coated plate with an artificial sun lamp (manufactured by Celic, color temperature 6500K), change the angle with respect to the illumination of the test plate, and highlight (front) to shade The saturation change to (scath) was visually evaluated.
◎: Saturation greatly increases from highlight to shade.
○: Saturation slightly increases from highlight to shade.
Δ: Saturation change from highlight to shade is poor.
X: There is no change in color saturation from highlight to shade.

本発明の塗料組成物、塗膜形成方法及び塗膜構造は、各種工業製品、特に自動車車体の外板に適用できる。 The coating composition, the coating film forming method and the coating film structure of the present invention can be applied to various industrial products, particularly to the outer plate of an automobile body.

Claims (6)

光干渉性顔料、着色顔料及びマルチカラー光輝性顔料を含む塗料組成物であって、マルチカラー光輝性顔料のハイライトにおける干渉色と着色顔料の色との関係及び光干渉性顔料のハイライトの干渉色とマルチカラー光輝性顔料のハイライトにおける干渉色との関係が補色の関係にあることを特徴とする塗料組成物。 A coating composition comprising a light interference pigment, a color pigment, and a multicolor glitter pigment, wherein the relationship between the interference color and the color of the color pigment in the highlight of the multicolor glitter pigment and the highlight of the light interference pigment A coating composition characterized in that the relationship between the interference color and the interference color in the highlight of the multicolor glitter pigment is a complementary color relationship. マルチカラー光輝性顔料が金属酸化物を被覆した鱗片状シリカである請求項1に記載の塗料組成物。 The coating composition according to claim 1, wherein the multicolor glitter pigment is scaly silica coated with a metal oxide. 光干渉性顔料が金属酸化物を被覆した酸化アルミニウムである請求項1又は2に記載の塗料組成物。 The coating composition according to claim 1 or 2, wherein the light interference pigment is aluminum oxide coated with a metal oxide. 着色顔料が透明性顔料である請求項1〜3のいずれか1項に記載の塗料組成物。 The coating composition according to any one of claims 1 to 3, wherein the color pigment is a transparent pigment. 基材に請求項1〜4のいずれか1項に記載の塗料組成物を塗装して得られた塗膜上に、さらにトップクリヤー塗料を塗装する塗膜形成方法。 The coating-film formation method which coats a top clear coating material further on the coating film obtained by applying the coating composition of any one of Claims 1-4 to a base material. 請求項5に記載の塗膜形成方法で形成された塗膜構造。 A coating film structure formed by the coating film forming method according to claim 5.
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