JP2010279870A - Method for producing purified water - Google Patents

Method for producing purified water Download PDF

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JP2010279870A
JP2010279870A JP2009133680A JP2009133680A JP2010279870A JP 2010279870 A JP2010279870 A JP 2010279870A JP 2009133680 A JP2009133680 A JP 2009133680A JP 2009133680 A JP2009133680 A JP 2009133680A JP 2010279870 A JP2010279870 A JP 2010279870A
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water
edi
storage tank
treated water
line
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JP4440989B1 (en
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Tomonobu Ase
智暢 阿瀬
Nakanobu Higashi
仲宣 東
Takao Matsukane
隆夫 松金
Yasushi Shibuya
泰史 渋谷
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OSUMO KK
WATER TECHNO KASAI KK
Daicen Membrane Systems Ltd
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OSUMO KK
WATER TECHNO KASAI KK
Daicen Membrane Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing purified water, method capable of stably and inexpensively supply, even when change of usage occurs, high quality purified water that is free from biological contamination such as microorganism, endotoxin, and impurities originating from the micoorganism, and to provide such an apparatus for producing the purified water that is suitable for implementation of the method. <P>SOLUTION: In producing purified water for the use of the medical field and the industrial field by combination of a RO processing apparatus 1 and an EDI apparatus 3, RO processed water is made to flow into the EDI apparatus 3 and cleaned in a state where the operation of the EDI apparatus 3 is stopped (non-energized state). Consequently, endotoxin and microorganism adsorbed in an ion exchange resin inside the EDI apparatus 3 are desorbed and drained from a water discharge line 16. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、医療用や産業用等の精製水の製造方法と、前記製造方法の実施に適した医薬品の製造用水、人工透析用水等の医療用精製水、半導体の製造工程における洗浄用の精製水等を製造するための製造装置に関する。   The present invention relates to a method for producing purified water for medical use, industrial use, etc., water for pharmaceutical production suitable for carrying out the production method, medical purified water such as artificial dialysis water, and purification for washing in a semiconductor production process. The present invention relates to a manufacturing apparatus for manufacturing water or the like.

人工透析液は、精製水(人工透析用水)と透析液原液を混合して製造される。前記精製水は、微生物、エンドトキシンで汚染されていないものを用いる必要があり(非特許文献1)、さらには前記微生物由来のDNAフラグメント等のサイトカイン誘導作用を有する不純物等で汚染されていないものを用いる必要があることから、製造方法が重要となる。   The artificial dialysate is produced by mixing purified water (artificial dialyzing water) and a dialysate stock solution. It is necessary to use purified water that is not contaminated with microorganisms and endotoxin (Non-patent Document 1), and water that is not contaminated with impurities having cytokine-inducing action such as DNA fragments derived from the microorganisms. The manufacturing method is important because it needs to be used.

人工透析は医療機関で行われるが、患者の治療スケジュールや症状により、人工透析を受ける患者数は1日の中の午前、午後、夜間の各シフト間、あるいは曜日間で増減することが多く、急患への対応が求められる場合もある。そして、どのような場合でも、常に高品質の精製水を必要量だけ速やかに供給することが求められる。また、通常、深夜には人工透析は行われないため、精製水の製造装置の運転は停止され、翌朝に運転が再開されることになるが、このような運転再開時においても高い品質のものを安定供給できることが重要となる。   Artificial dialysis is performed at medical institutions, but depending on the patient's treatment schedule and symptoms, the number of patients undergoing dialysis often increases or decreases during the morning, afternoon and night shifts of the day, or between days of the week. In some cases, response to an emergency is required. In any case, it is always required to supply high-quality purified water as quickly as necessary. In addition, since artificial dialysis is usually not performed at midnight, the operation of the purified water production apparatus is stopped and the operation is resumed the next morning. It is important to be able to supply a stable supply.

特許文献1、2には、RO処理装置とEDI装置を組み合わせて、人工透析用水を製造するための装置と製造方法が記載されている。特許文献1には、EDI処理水を逆浸透膜装置の入口に返送して循環させることが記載されているが(段落0039と図1参照)、いずれの特許文献にも、貯水タンクを用いた循環ラインについての記載はない。
非特許文献2には、貯水タンク装置以降のラインに薬剤注入器を設けて循環・洗浄させることが記載されている。この方法では従来から指摘されてきた殺菌薬剤の残留問題が解決されず、また精製水製造を停止させて行う洗浄法であるため、洗浄と同時に精製水製造を行うことができない。
Patent Documents 1 and 2 describe a device and a manufacturing method for manufacturing artificial dialysis water by combining an RO treatment device and an EDI device. Patent Document 1 describes that EDI-treated water is returned to the inlet of the reverse osmosis membrane device and circulated (see paragraph 0039 and FIG. 1). In each patent document, a water storage tank is used. There is no description of the circulation line.
Non-Patent Document 2 describes that a drug injector is provided in the line after the water storage tank device for circulation and cleaning. This method does not solve the problem of the residual sterilizing agent that has been pointed out in the past, and since it is a cleaning method in which the production of purified water is stopped, the production of purified water cannot be performed simultaneously with the washing.

その他、半導体の製造工程のような産業用の製造ラインにおいて使用する洗浄水等に対しても、できるだけエンドトキシンや生菌等で汚染されていない清浄な精製水への需要が非常に大きい。   In addition, there is a great demand for clean purified water that is not contaminated with endotoxin, viable bacteria, and the like as much as possible for washing water used in industrial production lines such as semiconductor manufacturing processes.

特開2007−252396号公報JP 2007-252396 A 特開2007−237062号公報JP 2007-237062 A

腎と透析別冊2006,p33−36,「透析施設での微生物検査の実際」Kidney and dialysis separate volume 2006, p33-36, "Practical microbiological tests in dialysis facilities" 腎と透析別冊2006,p111−116,「RO水タンクからRO水供給ラインの過酢酸系洗浄剤ヘモクリーンによる洗浄効果」Kidney and dialysis separate volume 2006, p111-116, “Effects of washing with peracetic acid detergent hemoclean on RO water supply line from RO water tank” 第53回(社)日本透析医学会学術集会(2008年6月22日)の予稿集(電気再生純水装置による透析用水の評価)Proceedings of the 53rd Annual Meeting of the Japanese Society for Dialysis Medicine (June 22, 2008) (Evaluation of dialysis water using an electric regeneration pure water device)

本発明者の一部は、第53回(社)日本透析医学会学術集会において、RO処理装置とEDI装置を組み合わせた精製水の製造装置と製造方法について発表している(非特許文献3)。   Part of the present inventor has announced a purified water production apparatus and production method combining an RO treatment apparatus and an EDI apparatus at the 53rd Annual Meeting of the Japan Dialysis Medical Society (Non-patent Document 3). .

本発明は、前記発表時において未発表の発明を加えると共に、更に改良を加えて、微生物、エンドトキシン、さらには前記微生物由来の不純物等の生物学的汚染のない高品質な精製水を、使用量の変動があった場合でも安定して安価に供給することができる精製水の製造方法と、その実施に適した精製水の製造装置を提供することを課題とする。   The present invention adds an unpublished invention at the time of the publication, and further improves the use amount of high-quality purified water free from biological contamination such as microorganisms, endotoxins, and impurities derived from the microorganisms. It is an object of the present invention to provide a method for producing purified water that can be stably and inexpensively supplied even when there is a fluctuation of the above, and a purified water production apparatus suitable for the implementation thereof.

本発明は、課題の解決手段として、
逆浸透膜処理装置(以下「RO処理装置」という)、貯水タンク、電気再生式脱イオン装置(以下「EDI装置」という)を有する精製水の製造装置を用いた精製水の製造方法であって、
前記精製水の製造方法が、精製水の製造工程と洗浄工程の組み合わせからなる方法であり、
前記製造装置が、前記RO処理装置による処理水(以下「RO処理水」という)を前記貯水タンクに溜めることができ、前記貯水タンクに溜めた処理水を前記EDI装置に供給し、処理水(以下「EDI処理水」という)を得ることができ、
RO処理装置から貯水タンクにRO処理水を送る第1ラインと、貯水タンク内の水をEDI装置に送る第2ラインと、EDI装置からRO処理水が貯水された貯水タンクにEDI処理水を返送する第3ラインを有し、さらに第3ラインに洗浄水を排水するための洗浄水の排水ラインが接続されたものであり、
前記精製水の製造工程が、
RO処理装置にて得られたRO処理水を第1ラインから貯水タンクに送って貯水する第1工程と、
貯水タンクに貯水されたRO処理水を第2ラインからEDI装置に送って処理し、EDI処理水を得る第2工程を有しており、
更にEDI処理水の一部又は全部を第3ラインから貯水タンクに返送して、RO処理水とEDI処理水の混合水を得る第3工程を有している工程であり、
前記洗浄工程が、
EDI装置の運転を停止した状態(非通電状態)で、少なくともEDI装置中のイオン交換体が充填された脱塩室内にRO処理水を通水して洗浄することで、前記イオン交換体に吸着されていたエンドトキシン及び微生物を脱着させ、前記エンドトキシン及び微生物を含む洗浄排水を洗浄水の排水ラインから排出する工程である、精製水の製造方法を提供する。
As a means for solving the problems, the present invention
A purified water production method using a purified water production apparatus having a reverse osmosis membrane treatment apparatus (hereinafter referred to as “RO treatment apparatus”), a water storage tank, and an electric regeneration type deionization apparatus (hereinafter referred to as “EDI apparatus”). ,
The method for producing purified water is a method comprising a combination of a purified water production process and a washing process,
The manufacturing apparatus can store treated water from the RO treatment apparatus (hereinafter referred to as “RO treated water”) in the water storage tank, and supplies the treated water stored in the water storage tank to the EDI apparatus. (Hereinafter referred to as “EDI treated water”)
The first line that sends the RO treated water from the RO treatment device to the water storage tank, the second line that sends the water in the water storage tank to the EDI device, and the EDI treated water is returned to the water storage tank that stores the RO treated water from the EDI device. And a third drain line connected to a third drain line for draining flush water.
The purified water production process comprises:
A first step of storing the RO treated water obtained by the RO treatment device by sending it from the first line to the water storage tank;
The RO treatment water stored in the water storage tank is sent from the second line to the EDI device for processing, and has a second step of obtaining EDI treated water,
Further, a part or all of the EDI treated water is returned from the third line to the water storage tank, and the third step is a step having a third step of obtaining a mixed water of the RO treated water and the EDI treated water.
The washing step
In the state where the operation of the EDI device is stopped (non-energized state), it is adsorbed to the ion exchanger by washing the RO-treated water through at least the desalting chamber filled with the ion exchanger in the EDI device. Provided is a method for producing purified water, which is a step of desorbing endotoxin and microorganisms that have been removed, and discharging wash wastewater containing the endotoxin and microorganisms from a drain line for wash water.

また本発明は、課題の他の解決手段として、
逆浸透膜処理装置(以下「RO処理装置」という)、貯水タンク、電気再生式脱イオン装置(以下「EDI装置」という)を有する精製水の製造装置を用いた精製水の製造方法であって、
前記精製水の製造方法が、精製水の製造工程と洗浄工程の組み合わせからなる方法であり、
前記製造装置が、前記RO処理装置による処理水(以下「RO処理水」という)を前記貯水タンクに溜めることができ、前記貯水タンクに溜めた処理水を前記EDI装置に供給し、処理水(以下「EDI処理水」という)を得ることができ、
RO処理装置から貯水タンクにRO処理水を送る第1ラインと、貯水タンク内の水をEDI装置に送る第2ラインと、EDI装置からRO処理水が貯水された貯水タンクにEDI処理水を返送する第3ラインを有し、EDI装置から第3ラインを用いた貯水タンクへの送水と、貯水タンクから第2ラインを用いたEDI装置への送水を組み合わせた循環ラインが形成され、
さらに第3ラインに洗浄水を排水するための洗浄水の排水ラインが接続されたものであり、
前記精製水の製造工程が、
RO処理装置にて得られたRO処理水を第1ラインから貯水タンクに送って貯水する第1工程と、
貯水タンクに貯水されたRO処理水を第2ラインからEDI装置に送って処理し、EDI処理水を得る第2工程を有しており、
更にEDI処理水の一部又は全部を第3ラインから貯水タンクに返送して、RO処理水とEDI処理水の混合水を得る第3工程と、前記混合水を第2ラインから再度EDI装置に送って処理する第4工程を繰り返す循環工程を有している工程であり、
前記洗浄工程が、
EDI装置の運転を停止した状態(非通電状態)で、少なくともEDI装置中のイオン交換体が充填された脱塩室内にRO処理水を通水して洗浄することで、前記イオン交換体に吸着されていたエンドトキシン及び微生物を脱着させ、前記エンドトキシン及び微生物を含む洗浄排水を洗浄水の排水ラインから排出する工程である、精製水の製造方法と、その製造装置を提供する。
In addition, the present invention provides other means for solving the problems,
A purified water production method using a purified water production apparatus having a reverse osmosis membrane treatment apparatus (hereinafter referred to as “RO treatment apparatus”), a water storage tank, and an electric regeneration type deionization apparatus (hereinafter referred to as “EDI apparatus”). ,
The method for producing purified water is a method comprising a combination of a purified water production process and a washing process,
The manufacturing apparatus can store treated water from the RO treatment apparatus (hereinafter referred to as “RO treated water”) in the water storage tank, and supplies the treated water stored in the water storage tank to the EDI apparatus. (Hereinafter referred to as “EDI treated water”)
The first line that sends the RO treated water from the RO treatment device to the water storage tank, the second line that sends the water in the water storage tank to the EDI device, and the EDI treated water is returned to the water storage tank that stores the RO treated water from the EDI device. A circulation line is formed by combining water supply from the EDI device to the water storage tank using the third line and water supply from the water storage tank to the EDI device using the second line,
Furthermore, a drain line for washing water for draining washing water is connected to the third line,
The purified water production process comprises:
A first step of storing the RO treated water obtained by the RO treatment device by sending it from the first line to the water storage tank;
The RO treatment water stored in the water storage tank is sent from the second line to the EDI device for processing, and has a second step of obtaining EDI treated water,
Further, part or all of the EDI treated water is returned from the third line to the water storage tank to obtain a mixed water of the RO treated water and the EDI treated water, and the mixed water is again sent from the second line to the EDI apparatus. It is a step having a circulation step that repeats the fourth step to send and process,
The washing step
In the state where the operation of the EDI device is stopped (non-energized state), it is adsorbed to the ion exchanger by washing the RO-treated water through at least the desalting chamber filled with the ion exchanger in the EDI device. The present invention provides a method for producing purified water and a production apparatus therefor, which are steps for desorbing endotoxins and microorganisms that have been removed and discharging the washing wastewater containing the endotoxins and microorganisms from a washing water drain line.

本発明の製造方法を使用して医療用精製水を製造することにより、使用量の変動があった場合でも、微生物、エンドトキシン、さらには前記微生物由来の不純物等の生物学的汚染のない高品質の精製水を安価に安定供給することができる。   By producing medical purified water using the production method of the present invention, high quality free from biological contamination such as microorganisms, endotoxins and impurities derived from the microorganisms even when the amount used varies. The purified water can be stably supplied at a low cost.

本発明の製造方法を説明するための製造フローを示す図。The figure which shows the manufacturing flow for demonstrating the manufacturing method of this invention.

本発明の製造方法は、微生物、エンドトキシン、さらには前記微生物由来の不純物等の含有量が極めて少ない精製水を製造できるものであり、前記製造方法で得られた精製水は、医療用や産業用として適用できるものである。以下においては、医療用精製水の製造方法として説明する。   The production method of the present invention is capable of producing purified water having a very low content of microorganisms, endotoxin, and further impurities derived from the microorganism, and the purified water obtained by the production method is used for medical and industrial purposes. Can be applied. Below, it demonstrates as a manufacturing method of medical purified water.

<医療用精製水の製造工程>
図1により、本発明の医療用精製水の製造方法と、前記製造方法を実施するために適した医療用精製水の製造装置を説明する。図1は、製造フローを示す図である。なお、図示していないが、必要に応じて、各ライン間には送水を停止及び開始するための開閉バルブ(電磁弁等)を設けることができる。
<Production process of purified water for medical use>
With reference to FIG. 1, the manufacturing method of the purified water for medical treatment of this invention and the manufacturing apparatus of the purified water suitable for implementing the said manufacturing method are demonstrated. FIG. 1 is a diagram showing a manufacturing flow. Although not shown, an opening / closing valve (such as an electromagnetic valve) for stopping and starting water supply can be provided between the lines as necessary.

<第1工程>
ROポンプ4を作動させ、原水供給ライン11から水道水をRO処理装置1に送って処理して、RO処理水を得る。その後、得られたRO処理水を第1ライン12から貯水タンク2に送って貯水する。なお、原水となる水道水は、必要に応じて、軟水装置、活性炭、ミクロフィルター等で前処理することもできる。
<First step>
The RO pump 4 is operated, and tap water is sent from the raw water supply line 11 to the RO treatment apparatus 1 to be processed to obtain RO treated water. Thereafter, the obtained RO treated water is sent from the first line 12 to the water storage tank 2 to be stored. In addition, the tap water used as raw | natural water can also be pre-processed with a soft water apparatus, activated carbon, a micro filter etc. as needed.

RO処理装置1は、公知のものを用いることができ、例えば、ダイセン・メンブレン・システムズ株式会社より販売されている、装置型式VCR40シリーズ、VCR80シリーズ、NER40シリーズ、NER80シリーズ、SHRシリーズのほか、実施例で使用したもの等を用いることができる。   As the RO processing apparatus 1, a known apparatus can be used. For example, the apparatus type VCR40 series, VCR80 series, NER40 series, NER80 series, SHR series sold by Daisen Membrane Systems Co., Ltd. can be used. Those used in the examples can be used.

RO処理装置1は、処理能力(処理水の製造能力)が30〜5000L/hrのものを用いることができるが、前記範囲に限定されるものではなく、精製水の供給量に応じて、適宜選択することができる。   The RO treatment apparatus 1 can use a treatment capacity (treatment water production capacity) of 30 to 5000 L / hr, but is not limited to the above range, and is appropriately selected according to the supply amount of purified water. You can choose.

貯水タンク2の貯水容量は100〜2000Lが好ましい。貯水タンク2は、ステンレス等の金属製、ポリエチレン、ポリプロピレン等の樹脂製等にすることができる。   The water storage capacity of the water storage tank 2 is preferably 100 to 2000L. The water storage tank 2 can be made of a metal such as stainless steel or a resin such as polyethylene or polypropylene.

貯水タンク2の形状は特に制限されるものではないが、タンク内部への液の残留を防止して液の流れを円滑にする観点から、図示するように底部が円錐あるいは四角錐の錐状構造ものが好ましく、前記錐状の頂点部分にライン13が接続されているものが特に好ましい。   The shape of the water storage tank 2 is not particularly limited, but from the viewpoint of smoothing the flow of liquid by preventing the liquid from remaining inside the tank, a conical structure having a conical bottom or a quadrangular pyramid as shown in the figure. It is preferable that the line 13 is connected to the cone-shaped apex portion.

貯水タンク2は、外部雰囲気からの雑菌等の混入を防ぐためのエアフィルター付きの通気孔を有しており、必要に応じて、内部には、殺菌を目的として紫外線ランプを取り付けることもできる。   The water storage tank 2 has a vent hole with an air filter for preventing contamination of germs and the like from the outside atmosphere, and an ultraviolet lamp can be attached inside for the purpose of sterilization, if necessary.

貯水タンク2内部には水位計を取り付けておき、水位に応じてRO処理装置1の運転を開始又は停止できるようにすることが好ましい。例えば、予め貯水タンク2内の水位の上限値と下限値を決めておき、上限値に達したときにRO処理装置1の運転を停止させ、逆に下限値に達したときにRO処理装置1の運転を開始させるようにする。   It is preferable that a water level meter is attached inside the water storage tank 2 so that the operation of the RO treatment apparatus 1 can be started or stopped according to the water level. For example, the upper limit value and the lower limit value of the water level in the water storage tank 2 are determined in advance, and when the upper limit value is reached, the operation of the RO processing device 1 is stopped, and conversely, when the lower limit value is reached, the RO processing device 1 Let's start driving.

貯水タンクの容量(V3)は、後述するEDI装置による1時間当たりのEDI処理水の量(V1)(L)と、貯水タンクの平均水量の関係を満たすように、V1/V3が1.5〜10の比率関係にするのが好ましい。 The capacity (V 3 ) of the water storage tank is V 1 / V 3 so as to satisfy the relationship between the amount of EDI treated water per hour (V 1 ) (L) by the EDI device described later and the average water volume of the water storage tank. Is preferably a ratio of 1.5 to 10.

<第2工程>
次に、EDI供給ポンプ5を作動させて、貯水タンク2に貯水されたRO処理水を第2ライン13からEDI装置3に送って処理し、EDI処理水を得る。
<Second step>
Next, the EDI supply pump 5 is operated, and the RO treated water stored in the water storage tank 2 is sent from the second line 13 to the EDI device 3 to be processed to obtain EDI treated water.

EDI装置3は、イオン交換室(脱塩室)、濃縮室、電極室(正及び負の電極室)を有する公知の装置であり、イオン交換室で脱イオン処理して脱塩水(EDI処理水)を取り出すことができるものである。EDI装置としては、例えば、特許文献1、2に記載のもの、特開平11−244853号公報、特開2001−239270号公報、特開2001−353498号公報、特開2004−74109号公報に記載のもののほか、市販のEDI装置である、EDIシステムシリーズ,商品名MOLSEP(登録商標)(ダイセン・メンブレン・システムズ(株)販売)、実施例で使用したもの等を用いることができる。   The EDI apparatus 3 is a known apparatus having an ion exchange chamber (demineralization chamber), a concentration chamber, and electrode chambers (positive and negative electrode chambers). Deionized water (EDI treated water) is deionized in the ion exchange chamber. ) Can be taken out. Examples of the EDI apparatus include those described in Patent Documents 1 and 2, JP-A-11-244853, JP-A-2001-239270, JP-A-2001-353498, and JP-A-2004-74109. In addition to these, commercially available EDI apparatuses such as EDI system series, trade name MOLSEP (registered trademark) (sold by Daisen Membrane Systems Co., Ltd.), and those used in the examples can be used.

EDI装置3の運転条件は、
供給液量が、好ましくは50〜4500L/hrであり、
EDI水量(脱塩水量)が、好ましくは30〜4000L/hrであり、
濃縮水流量が、好ましくは供給液量の5%〜20%の流量であり、
印加電圧は30〜1000Vが好ましく、印加電流密度は0.1〜1.5A・dm2が好ましい。
The operating conditions of the EDI device 3 are
The amount of the supply liquid is preferably 50 to 4500 L / hr,
EDI water amount (desalted water amount) is preferably 30 to 4000 L / hr,
The concentrated water flow rate is preferably 5% to 20% of the supply liquid amount,
The applied voltage is preferably 30 to 1000 V, and the applied current density is preferably 0.1 to 1.5 A · dm 2 .

以上の第1工程と第2工程により、RO処理水をEDI処理したEDI処理水を得ることができるが、本発明の製造方法では、以下において説明するとおり、更に第3工程と第4工程を組み合わせた循環ラインを有していることが特徴であるが、前記循環工程がない製造方法を実施することもできる。   The EDI treated water obtained by EDI treatment of the RO treated water can be obtained by the above first step and second step. However, in the production method of the present invention, the third step and the fourth step are further performed as described below. Although it is characterized by having a combined circulation line, a production method without the circulation step can also be carried out.

<第3工程(循環工程)>
次に、EDI処理水を第3ライン14から貯水タンク2に返送して、RO処理水とEDI処理水の混合水を得る。バルブ21は開け、バルブ22は閉じておく(以下、循環工程では同様である)。このとき、EDI処理水は、全量を貯水タンク2に返送してもよいし(全量循環)、一部量を返送してもよい(一部量循環)。一部量を返送するときは、全量中の10%以上、好ましくは10〜80%量、更に好ましくは15〜60%量を返送することが望ましい。返送量が10%量未満では、循環による洗浄効果が小さすぎ、80%量を超えると、循環流量が過大になり精製水の製造に供する量が少なくなって精製水製造のコストアップを招く。
<Third step (circulation step)>
Next, the EDI treated water is returned from the third line 14 to the water storage tank 2 to obtain a mixed water of the RO treated water and the EDI treated water. The valve 21 is opened and the valve 22 is closed (the same applies to the circulation process hereinafter). At this time, the entire amount of the EDI treated water may be returned to the water storage tank 2 (total amount circulation) or a partial amount may be returned (partial amount circulation). When returning a partial amount, it is desirable to return 10% or more of the total amount, preferably 10 to 80%, more preferably 15 to 60%. If the return amount is less than 10%, the cleaning effect by circulation is too small, and if it exceeds 80%, the circulation flow rate becomes excessive and the amount used for the production of purified water decreases, leading to an increase in the cost of producing purified water.

第3工程の処理の開始は、第3ライン14の洗浄のため第2工程の処理の開始と同時に行うのが好ましい。精製水製造・取水を始める前に精製水の取水ポイントまでの設備、配管を洗浄する場合は、一時的に第3工程を省略してEDI処理水の全量を取水ポイントまでの設備、配管に送水してもよい。   The start of the third process is preferably performed simultaneously with the start of the second process for cleaning the third line 14. When cleaning the equipment and piping up to the purified water intake point before starting the production and intake of purified water, the third step is temporarily omitted and the entire amount of EDI treated water is taken to the equipment and piping up to the water supply point. May be.

<第3工程(全量循環工程と一部量循環工程)>
第3工程は、運転開始後、最初にEDI処理水を貯水タンク2に返送したときから、返送した合計量が少なくとも貯水タンク2の平均水量(V2)と同量になるまではEDI処理水の全量を返送する全量循環工程と、その後は、EDI処理水の10〜80%量を返送して循環させる一部量循環工程の組み合わせにすることができる。
<Third step (total amount circulation step and partial amount circulation step)>
In the third step, after the EDI treated water is first returned to the storage tank 2 after the start of operation, until the total amount returned is at least equal to the average amount of water (V 2 ) in the storage tank 2, the EDI treated water The total amount circulation step for returning the total amount of the water and the partial amount circulation step for returning and circulating the 10 to 80% amount of the EDI treated water can be used.

貯水タンク2の水量は、循環運転中に変化するものであり、前記平均水量(V2)は、循環運転の開始から全量循環運転および/または一部量循環運転による所定時間経過時までの間の平均値とする。具体的には、5分ごとに貯水タンク2の水量を計測し、その平均値から求める。 The amount of water in the water storage tank 2 changes during the circulation operation, and the average water amount (V 2 ) is from the start of the circulation operation until the lapse of a predetermined time due to the total amount circulation operation and / or the partial amount circulation operation. The average value of Specifically, the amount of water in the water storage tank 2 is measured every 5 minutes and obtained from the average value.

全量循環工程は、運転開始後、最初にEDI処理水を貯水タンク2に返送したときから、返送した合計量が貯水タンク2の平均水量と同量〜5倍量になるまでEDI処理水の全量を返送することが好ましく、より好ましくは同量〜3倍量である。返送した合計量が貯水タンク2の平均水量と同量未満では、循環によるラインや貯水タンク以降の設備の洗浄効果が小さく、5倍量を超えると洗浄に要する時間が長時間となり不経済となる。   The total amount circulation process is the total amount of EDI treated water from when the EDI treated water is first returned to the water storage tank 2 after the start of operation until the total amount returned is the same amount to 5 times the average amount of water in the water storage tank 2 Is preferably returned, more preferably the same amount to 3 times the amount. If the total amount returned is less than the average amount of water in the storage tank 2, the cleaning effect of the line and the equipment after the storage tank will be small, and if it exceeds 5 times, the time required for cleaning will be long and uneconomical. .

全量循環工程において前記の返送した合計量と貯水タンク2の平均水量との関係を満たすように循環運転することにより、人体に対して安全な高品質の精製水を必要時に速やかにかつ安価に供給することができる。   By circulating operation so as to satisfy the relationship between the total amount returned and the average amount of water stored in the storage tank 2 in the total amount circulation process, high-quality purified water that is safe for the human body is supplied promptly and inexpensively when necessary. can do.

一部量循環工程は、好ましくはEDI処理水の10〜60%量を返送して循環させ、より好ましくは15〜40%量を循環させる。   In the partial amount circulation step, 10 to 60% amount of EDI treated water is preferably returned and circulated, and more preferably 15 to 40% amount is circulated.

<第4工程(循環工程)>
次に、貯水タンク2内の混合水を第2ライン13から再度EDI装置3に送って処理する。このときのEDI装置3における処理条件は、第2工程と同じである。
<4th process (circulation process)>
Next, the mixed water in the water storage tank 2 is sent again from the second line 13 to the EDI device 3 for processing. The processing conditions in the EDI apparatus 3 at this time are the same as those in the second step.

本発明では、循環工程において、EDI装置による1時間当たりのEDI処理水の量(V1)(L)と、貯水タンクの平均水量(V2)(L)の比率(V1/V2)が2〜12の関係を満たすように循環運転することが好ましく、より好ましくはV1/V2が3〜10の関係を満たすように循環運転する。V1/V2が2未満では洗浄に要する時間が長時間となり必要時に速やかな精製水製造が行えないことに加えて、貯水タンク容量が大きくなり装置の小型化ができないデメリットが生じる。V1/V2が12を超えると、EDI処理量に対して貯水タンクが小さすぎて装置の安定運転に支障が生じる。 In the present invention, the ratio (V 1 / V 2 ) of the amount of EDI treated water per hour (V 1 ) (L) and the average amount of water (V 2 ) (L) in the water storage tank in the circulation process Is preferably operated so as to satisfy the relationship of 2 to 12, more preferably, the circulation operation is performed so that V 1 / V 2 satisfies the relationship of 3 to 10. If V 1 / V 2 is less than 2, it takes a long time for washing, and in addition to being unable to produce purified water quickly when necessary, there is a disadvantage that the capacity of the water storage tank becomes large and the apparatus cannot be downsized. When V 1 / V 2 exceeds 12, the water storage tank is too small for the EDI processing amount, and the stable operation of the apparatus is hindered.

前記V1/V2の関係を満たすように循環運転することにより、患者数の増減等により使用量の変動があった場合でも、人体に対して安全な高品質の精製水を安定供給する観点から好ましく、特に第3工程において、全量循環工程と一部量循環工程を組み合わせた製造方法を適用したときに好ましい。 By circulating operation so as to satisfy the relationship of V 1 / V 2, the viewpoint of stably supplying high-quality purified water that is safe to the human body even when the amount of use varies due to increase or decrease in the number of patients, etc. In particular, in the third step, it is preferable when a production method combining a total amount circulation step and a partial amount circulation step is applied.

本発明の製造方法では、第3工程と第4工程の間で処理水が循環されるが、例えば、人工透析用水として取水するときは、一部量循環によって貯水タンク2に返送される処理水を除く処理水をEDI装置3に接続したライン15から取水することができる。   In the production method of the present invention, treated water is circulated between the third step and the fourth step. For example, when water is taken as artificial dialysis water, the treated water is returned to the water storage tank 2 by partial circulation. The treated water except for can be taken from the line 15 connected to the EDI apparatus 3.

<洗浄工程>
上記した医療用精製水の製造工程を継続して行くと、EDI装置3のイオン交換室(脱塩室)において、充填されたイオン交換体及び/又はイオン交換膜にエンドトキシン(ET)、微生物、前記微生物由来のDNAフラグメントが吸着保持された状態になっていると考えられる。
<Washing process>
When the above-described production process of medical purified water is continued, endotoxin (ET), microorganisms, and the like in the ion exchanger and / or ion exchange membrane filled in the ion exchange chamber (desalting chamber) of the EDI apparatus 3 It is considered that the DNA fragment derived from the microorganism is adsorbed and held.

そこで、脱塩室内のイオン交換体あるいはイオン交換膜に吸着保持されたET、微生物、前記微生物由来の不純物等が脱着され、EDI処理水中に放出される可能性について検討した結果、前記脱着は、EDIが通電状態であるか、非通電状態であるかどうかが重要になること、具体的には、EDIの通電時においては吸着力>脱着力の関係となり、EDIの非通電時においては吸着力<脱着力の関係となることを見出した。   Therefore, as a result of examining the possibility of desorption of ET, microorganisms, impurities derived from the microorganisms, etc. adsorbed and retained on the ion exchanger or ion exchange membrane in the desalination chamber and releasing them into the EDI-treated water, the desorption is: Whether EDI is energized or not energized is important. Specifically, when EDI is energized, the relationship of adsorption force> desorption force is established, and when EDI is not energized, the adsorption force is <We found that it is a relationship of desorption power.

製造運転を停止した後に再開するような場合(EDI装置が通電状態から非通電状態になる場合)には、吸着力>脱着力の関係から、吸着力<脱着力の関係に変化するため、脱塩室内に吸着保持されたET、微生物、前記微生物由来の不純物が脱着され、EDI処理水中に放出され易くなると考えられる。   When the manufacturing operation is stopped and then restarted (when the EDI device changes from the energized state to the non-energized state), the relationship changes from adsorption force> desorption force to adsorption force <desorption force. It is considered that ET, microorganisms, and impurities derived from the microorganisms adsorbed and held in the salt chamber are desorbed and easily released into the EDI-treated water.

また、長期間、製造運転を継続して行くと、ETや微生物がイオン交換体の吸着限界(破過点)まで吸着された状態になってしまい、破過点を超えると、EDIが通電状態であっても、吸着しきれなくなったET、微生物、前記微生物由来の不純物等が流出あるいは脱離し、EDI処理水中に放出されることが考えられる。   If the production operation is continued for a long period of time, ET and microorganisms are adsorbed to the adsorption limit (breakthrough point) of the ion exchanger. Even so, it is conceivable that ET, microorganisms, impurities derived from the microorganisms, etc. that cannot be adsorbed outflow or desorb, and are released into the EDI-treated water.

よって、本願発明では、上記した製造工程に加えて洗浄工程を付加して、強制的に上記の脱着処理をすることで、脱塩室内に吸着保持されたET、微生物を洗浄処理し、生物学的汚染がなく人体に対して安全で高品質な精製水を安価に安定供給できるようにしたものである。   Therefore, in the present invention, a washing process is added in addition to the manufacturing process described above, and the above desorption treatment is forcibly carried out to wash the ET and microorganisms adsorbed and held in the desalting chamber. It is designed to provide a stable supply of safe and high-quality purified water at a low cost without human pollution.

洗浄工程は、EDI装置3の運転を停止し(非通電状態)、第3ライン14のバルブ21を閉じ、排水ライン16のバルブ22を開けた状態で、EDI供給ポンプ5を作動させて、貯水タンク2内のRO処理水をEDI装置3内に供給する。   In the cleaning process, the operation of the EDI device 3 is stopped (non-energized state), the valve 21 of the third line 14 is closed, and the valve 22 of the drainage line 16 is opened to operate the EDI supply pump 5 to store water. RO treated water in the tank 2 is supplied into the EDI apparatus 3.

洗浄工程では、脱塩室のみに供給して洗浄し、排水するようにしてもよいが、エンドトキシンや微生物の除去率を高める観点から、EDI装置3内のイオン交換室(脱塩室)、濃縮室、電極室(正及び負の電極室)の全室に供給することが望ましい。このような全室の洗浄工程の例を、特開2007−237062号公報の図3に示されているEDI装置を洗浄する場合により説明する。   In the washing process, it may be supplied only to the desalting chamber for washing and draining, but from the viewpoint of increasing the removal rate of endotoxin and microorganisms, the ion exchange chamber (desalting chamber) in the EDI apparatus 3 is concentrated. It is desirable to supply all the chambers and electrode chambers (positive and negative electrode chambers). An example of such a cleaning process for all rooms will be described with reference to a case where the EDI apparatus shown in FIG. 3 of Japanese Patent Application Laid-Open No. 2007-237062 is cleaned.

前記図3に示すEDI装置は、中央部に濃縮室があり、その両側に1つずつのイオン交換樹脂が充填された脱塩室、さらに1つずつの濃縮室があり、さらにその両側には負の電極室と正の電極室がある構造になっている。   The EDI apparatus shown in FIG. 3 has a concentration chamber in the center, a desalting chamber filled with one ion exchange resin on each side, and a further concentration chamber on each side. The structure has a negative electrode chamber and a positive electrode chamber.

RO処理水は、2つの脱塩室に供給されるとともに、濃縮室、電極室にも供給されてそれぞれに流入した後、脱塩室、濃縮室、電極室を洗浄し、各室から排出される。   The RO treated water is supplied to the two desalting chambers, and also supplied to the concentrating chamber and the electrode chamber. After flowing into the respective chambers, the desalting chamber, the concentrating chamber, and the electrode chamber are washed and discharged from each chamber. The

EDI装置3内を洗浄した洗浄排水は、洗浄排水の排水ライン16から排水する。前記洗浄排水には、イオン交換樹脂から脱着されたET及び微生物が含まれている。   The cleaning waste water that has been cleaned inside the EDI apparatus 3 is discharged from a drain line 16 for cleaning waste water. The washing waste water contains ET and microorganisms desorbed from the ion exchange resin.

洗浄工程におけるRO処理水の通水は、イオン交換体が充填された脱塩室の容量1L当たりに対してRO処理水を3〜15L/分、好ましくは4〜12L/分の流量で、5分以上、好ましくは10分以上、より好ましくは20分以上通水する。   The RO treatment water in the washing step is 5 to 15 L / min, preferably 4 to 12 L / min, per 5 L of the desalination chamber filled with the ion exchanger. Pass water for at least 10 minutes, preferably at least 10 minutes, more preferably at least 20 minutes.

洗浄工程は、
(a)医療用精製水の製造途中の所望の時点、
(b)医療用精製水の製造終了後、
(c)医療用精製水の製造開始前、
から選ばれる少なくとも1回行うが、(a)と(b)、(a)と(c)、(b)と(c)、(a)〜(c)の全てにおいて洗浄することができるが、イオン交換体に吸着されたET、微生物は非通電時に脱着されるため、少なくとも(c)において洗浄することが好ましく、(b)と(c)に洗浄することがより好ましい。
The cleaning process
(A) a desired time point during the production of purified water for medical use;
(B) After the production of purified water for medical use,
(C) Before the start of production of medical purified water,
At least once selected from (a) and (b), (a) and (c), (b) and (c), (a) to (c) can be washed, Since ET and microorganisms adsorbed on the ion exchanger are desorbed when not energized, washing is preferably performed at least in (c), and more preferably in (b) and (c).

本発明の製造方法によって、人体に対して安全で高品質の精製水を得ることができるが、更に安全性を高めるために、ライン15の途中にイオン交換樹脂片の捕集、ET、微生物の除去の役目をするUF装置を設置することもできる。   According to the production method of the present invention, it is possible to obtain high-quality purified water that is safe for the human body. However, in order to further increase the safety, collection of ion exchange resin pieces, ET, and microorganisms in the middle of the line 15 It is also possible to install a UF device that serves for removal.

本発明の製造方法は、下記の各方法を実施できるが、これらの実施方法に限定されるものではない。   The production method of the present invention can carry out the following methods, but is not limited to these methods.

(実施方法1)
<医療用精製水の製造工程>
(1)EDI装置3と貯水タンク2間の循環工程(一部量循環工程)の開始/RO処理水の貯水タンク2への送水停止(RO処理装置1の運転停止)。
(2)医療用精製水の取水・使用開始/一部量循環工程の継続。
(3)貯水タンク2の水量低下に伴い、RO処理水の貯水タンク2への送水開始(RO処理装置1の運転開始)/EDI装置3と貯水タンク2間の循環工程の停止。
(4)上記(1)〜(3)の繰り返し。
<洗浄工程>
(a)〜(c)のいずれか1以上の洗浄工程の実施。
(Method 1)
<Production process of purified water for medical use>
(1) Start of a circulation process (partial volume circulation process) between the EDI device 3 and the water storage tank 2 / Stop water supply to the RO water storage tank 2 (operation stop of the RO processing device 1).
(2) Intake and start of use of medical purified water / Continuation of some amount circulation process.
(3) Start of water supply to the RO treated water storage tank 2 (start of operation of the RO processing device 1) / stop of the circulation process between the EDI device 3 and the water storage tank 2 as the amount of water in the water storage tank 2 decreases.
(4) Repeat (1) to (3) above.
<Washing process>
Implementation of one or more cleaning steps of (a) to (c).

(実施方法2)
<医療用精製水の製造工程>
(1)EDI装置3と貯水タンク2間の循環工程(一部量循環工程)の開始。
(2)循環工程と並行して、RO処理水の貯水タンク2への送水量の調整(貯水タンク2の水量に応じて、RO処理装置1の運転を適宜停止乃至開始)。
(3)医療用精製水の取水・使用開始/一部量循環工程の継続。
(4)RO処理水の貯水タンク2への送水量の調整(貯水タンク2の水量に応じて、RO処理装置1の運転を適宜停止乃至開始)/一部量循環工程の継続。
<洗浄工程>
(a)〜(c)のいずれか1以上の洗浄工程の実施。
(Method 2)
<Production process of purified water for medical use>
(1) Start of a circulation process (partial volume circulation process) between the EDI device 3 and the water storage tank 2.
(2) In parallel with the circulation step, the amount of water supplied to the RO treated water storage tank 2 is adjusted (the operation of the RO treatment apparatus 1 is appropriately stopped or started according to the amount of water in the water storage tank 2).
(3) Intake and use of purified water for medical use / Continuation of some amount circulation process.
(4) Adjustment of the amount of water supplied to the RO treated water storage tank 2 (the operation of the RO treatment device 1 is appropriately stopped or started according to the amount of water in the water storage tank 2) / continuation of the partial amount circulation step.
<Washing process>
Implementation of one or more cleaning steps of (a) to (c).

(実施方法3)
<医療用精製水の製造工程>
(1)EDI装置3と貯水タンク2間の循環工程(全量循環工程)の開始/RO処理水の貯水タンク2への送水停止(RO処理装置1の運転停止)
(2)EDI装置3と貯水タンク2間の循環工程を、全量循環工程から一部量循環工程に移行/RO処理水の貯水タンク2への送水停止(RO処理装置1の運転停止)の継続。
(3)医療用精製水の取水・使用開始/一部量循環工程の継続。
(4)貯水タンク2の水量低下に伴い、RO処理水の貯水タンク2への送水開始(RO処理装置1の運転開始)/EDI装置3と貯水タンク2間の一部量循環工程の停止。
(5)上記(1)〜(4)の繰り返し。
<洗浄工程>
(a)〜(c)のいずれか1以上の洗浄工程の実施。
(Method 3)
<Production process of purified water for medical use>
(1) Start of circulation process (total volume circulation process) between EDI device 3 and storage tank 2 / Stop water supply to storage tank 2 of RO treated water (stop operation of RO treatment apparatus 1)
(2) Shifting the circulation process between the EDI device 3 and the water storage tank 2 from the full-volume circulation process to the partial-volume circulation process / Continuation of the stop of water supply to the RO storage water tank 2 (stopping the operation of the RO treatment device 1) .
(3) Intake and use of purified water for medical use / Continuation of some amount circulation process.
(4) Start of water supply to the RO treated water storage tank 2 (start of operation of the RO treatment device 1) / Stop of the partial amount circulation process between the EDI device 3 and the water storage tank 2 with the decrease in the amount of water in the water storage tank 2.
(5) Repeat (1) to (4) above.
<Washing process>
Implementation of one or more cleaning steps of (a) to (c).

(実施方法4)
<医療用精製水の製造工程>
(1)EDI装置3と貯水タンク2間の循環工程(全量循環工程)の開始/RO処理水の貯水タンク2への送水停止(RO処理装置1の運転停止)
(2)EDI装置3と貯水タンク2間の循環工程を、全量循環工程から一部量循環工程に移行。
(3)循環工程と並行して、RO処理水の貯水タンク2への送水量の調整(貯水タンク2の水量に応じて、RO処理装置1の運転を適宜停止乃至開始)。
(4)医療用精製水の取水・使用開始/一部量循環工程の継続。
(5)RO処理水の貯水タンク2への送水量の調整(貯水タンク2の水量に応じて、RO処理装置1の運転を適宜停止乃至開始)/一部量循環工程の継続。
<洗浄工程>
(a)〜(c)のいずれか1以上の洗浄工程の実施。
(Method 4)
<Production process of purified water for medical use>
(1) Start of circulation process (total volume circulation process) between EDI device 3 and storage tank 2 / Stop water supply to storage tank 2 of RO treated water (stop operation of RO treatment apparatus 1)
(2) The circulation process between the EDI device 3 and the water storage tank 2 is shifted from the total quantity circulation process to the partial quantity circulation process.
(3) In parallel with the circulation step, the amount of water supplied to the RO treated water storage tank 2 is adjusted (the operation of the RO treatment apparatus 1 is appropriately stopped or started according to the amount of water in the water storage tank 2).
(4) Intake and start of use of medical purified water / Continuation of a partial volume circulation process.
(5) Adjustment of the amount of water supplied to the RO treated water storage tank 2 (stopping or starting the operation of the RO treatment apparatus 1 depending on the amount of water in the water storage tank 2) / continuation of the partial amount circulation step.
<Washing process>
Implementation of one or more cleaning steps of (a) to (c).

本発明の製造方法によれば、第3工程と第4工程を組み合わせた循環工程を有していることから、貯水タンク2内部やEDI装置3内部を繰り返し清浄化することができ、前記循環水も複数回に亘って循環し清浄化されるため、装置内における精製水は高い品質を維持できる。   According to the manufacturing method of the present invention, since it has a circulation process in which the third process and the fourth process are combined, the inside of the water storage tank 2 and the inside of the EDI device 3 can be repeatedly cleaned. Since the water is circulated and cleaned several times, the purified water in the apparatus can maintain high quality.

また、本発明の製造方法においては、第3工程にて全量循環工程を設けることにより、短い時間で、貯水タンク2内をより清浄な状態(エンドトキシン、微生物、微生物由来の不純物の汚染が極めて少ない状態)に維持できるようになり、更に全量循環工程と組み合わせて一部量循環工程を設けることにより、前記清浄な状態を維持したまま、高品質の精製水を安定して供給することができる。   Further, in the production method of the present invention, the total amount circulation step is provided in the third step, so that the inside of the water storage tank 2 can be cleaned in a short time (contamination of endotoxin, microorganisms, and microorganism-derived impurities is extremely small. In addition, by providing a partial amount circulation step in combination with the total amount circulation step, it is possible to stably supply high-quality purified water while maintaining the clean state.

さらに、本発明の製造方法は、EDI装置の非通電運転による脱塩室内の洗浄工程を有していることから、高品質の精製水の安定供給能力がより高められる。   Furthermore, since the manufacturing method of the present invention has a washing step in the desalination chamber by non-energized operation of the EDI apparatus, the ability to stably supply high-quality purified water can be further enhanced.

また、本発明の製造方法を適用することにより、貯水タンク2には、常時、人体に安全な高品質の精製水を貯水できるため、使用量の変動への対応も容易にできる。   Further, by applying the manufacturing method of the present invention, high-quality purified water that is safe for the human body can be stored in the water storage tank 2 at all times, so that it is possible to easily cope with fluctuations in the amount used.

本発明の製造方法を適用して得られた精製水は、医療用(人工透析用や注射薬用等の精製水)、産業用(半導体製造ライン等における洗浄水)として使用することができる。   The purified water obtained by applying the production method of the present invention can be used for medical purposes (purified water for artificial dialysis, injections, etc.) and for industrial use (wash water in semiconductor production lines, etc.).

(医療用精製水の製造装置)
RO処理装置1:VCR−20P(ダイセン・メンブレン・システムズ(株)製)
RO膜:SV022GV−DRA98
RO処理水量(透過水量):60L/hr
運転圧力:0.56MPa
貯水タンク2:容量200L、材質:ポリエチレン
EDI装置3:装置型番OS−100,(株)オスモ製
EDI電極面積:4.2dm2
(測定装置/測定方法)
・エンドトキシン測定装置
トキシノメータミニ(和光純薬(株)製)
・生菌数
Panasonic バイオプローラ BP-2(パナソニック(株)製)を使用し、蛍光染色法により測定した。
(Medical purified water production equipment)
RO treatment device 1: VCR-20P (Daisen Membrane Systems Co., Ltd.)
RO membrane: SV022GV-DRA98
RO treated water volume (permeated water volume): 60 L / hr
Operating pressure: 0.56 MPa
Water storage tank 2: Capacity 200 L, Material: Polyethylene EDI device 3: Device model number OS-100, manufactured by Osmo Co., Ltd. EDI electrode area: 4.2 dm 2
(Measuring device / Measuring method)
Endotoxin measuring device Toxinometer Mini (manufactured by Wako Pure Chemical Industries, Ltd.)
・ Viable count
Measurements were made by fluorescent staining using Panasonic Biooproller BP-2 (manufactured by Panasonic Corporation).

実施例1
図1に示すフローにて、医療用精製水の製造を行った。EDI運転条件を表1に示す。
<医療用精製水の製造工程>
(第1工程)
予め水道水を活性炭・プレフィルタで前処理したものをRO処理装置1に供給して、RO処理水を得た。RO処理水は第1ライン12から貯水タンク2に送って貯水した。
Example 1
The purified water for medical use was manufactured according to the flow shown in FIG. Table 1 shows the EDI operating conditions.
<Production process of purified water for medical use>
(First step)
The pre-treated tap water with activated carbon / prefilter was supplied to the RO treatment apparatus 1 to obtain RO treated water. The RO treated water was sent from the first line 12 to the water storage tank 2 for storage.

(第2工程)
貯水タンク2に貯水されたRO処理水を第2ライン13からEDI装置3に送って処理し、EDI処理水を得た。このとき、RO処理水が流入することによる水質変化の影響をなくすため、RO処理装置1は停止させた。
(Second step)
The RO treated water stored in the water storage tank 2 was sent from the second line 13 to the EDI apparatus 3 for processing, and EDI treated water was obtained. At this time, the RO treatment apparatus 1 was stopped in order to eliminate the influence of the water quality change caused by the inflow of the RO treatment water.

(第3工程)
貯水タンク2内の水量が41Lになった時点で、EDI処理水の全量を第3ライン14から貯水タンク2に送って、RO処理水とEDI処理水の混合水を得た。バルブ21は開け、バルブ22は閉じた。
(Third step)
When the amount of water in the water storage tank 2 reached 41 L, the entire amount of EDI treated water was sent from the third line 14 to the water storage tank 2 to obtain a mixed water of RO treated water and EDI treated water. Valve 21 was opened and valve 22 was closed.

(第4工程)
貯水タンク2内の混合水を第2ライン13から再度EDI装置3に送って、EDI処理した。第3工程と第4工程の間は全量循環工程の処理のみを行い、66分間の継続運転をした。66分経過時の貯水タンク2の水量は31Lであり貯水タンクの平均水量は36Lであった。運転開始時、運転開始から66分経過後の各測定結果を表1に示す。

Figure 2010279870
表1から明らかなとおり、全量循環処理により、貯水タンク2中のエンドトキシン濃度は急減し、水質は大きく向上した。EDI処理水中のエンドトキシン濃度も、透析用水基準の0.05EU/mlを大きく下回り十分満足できる水準であった。 (4th process)
The mixed water in the water storage tank 2 was sent again from the second line 13 to the EDI apparatus 3 for EDI treatment. Between the 3rd process and the 4th process, only the processing of the whole quantity circulation process was performed, and the continuous operation for 66 minutes was performed. When 66 minutes had elapsed, the amount of water in the storage tank 2 was 31 L, and the average amount of water in the storage tank was 36 L. Table 1 shows the measurement results at the start of operation and 66 minutes after the start of operation.
Figure 2010279870
As is apparent from Table 1, the endotoxin concentration in the water storage tank 2 decreased sharply and the water quality was greatly improved by the total amount circulation treatment. The endotoxin concentration in the EDI-treated water was well below the dialysis water standard of 0.05 EU / ml, and was sufficiently satisfactory.

<洗浄工程>
第4工程の後、製造運転を停止した。EDI装置3は電源をOFF(非通電状態)にした。
その後、バルブ21を閉じ、バルブ22を開け、非通電状態のEDI装置3内の脱塩室、濃縮室、電極室に貯水タンク2内のRO処理水を供給して洗浄した。非通電運転直後のEDI処理水、3分後、10分後のEDI処理水を滅菌瓶に採取して、各瓶(サンプルNo.1〜3)におけるET濃度、生菌数を測定した。結果を表2に示す。洗浄排水は、排水ライン16から排水した。
洗浄は、イオン交換樹脂が充填された脱塩室容量(300ml)に対して、RO水を1.7L/分で20分間通水して行った。

Figure 2010279870
<Washing process>
After the fourth step, the production operation was stopped. The EDI apparatus 3 was turned off (non-energized state).
Thereafter, the valve 21 was closed, the valve 22 was opened, and the RO treatment water in the water storage tank 2 was supplied to the desalination chamber, the concentration chamber, and the electrode chamber in the non-energized EDI apparatus 3 for cleaning. EDI-treated water immediately after non-energized operation, 3 minutes later, 10 minutes later EDI-treated water were collected in a sterilized bottle, and the ET concentration and the number of viable bacteria in each bottle (sample No. 1 to 3) were measured. The results are shown in Table 2. The washing waste water was drained from the drain line 16.
Washing was performed by passing RO water at 1.7 L / min for 20 minutes through a desalting chamber volume (300 ml) filled with an ion exchange resin.
Figure 2010279870

洗浄終了後、再度、EDI装置3の通電を開始し、上記第1工程と第2工程を10分間行って得られたEDIの被処理水とEDI処理水を採取して、ET濃度を測定した。EDI装置の運転条件(EDI処理水量等、電圧、電流)は、表1と同じであり、EDI処理における貯水タンク2中のETとEDI処理水中のET濃度を以下に示す。
EDI通電再開10分後の貯水タンク2中のET濃度:145EU/L
EDI処理水中のET濃度:3EU/L
After completion of cleaning, energization of the EDI apparatus 3 was started again, EDI treated water and EDI treated water obtained by performing the first step and the second step for 10 minutes were collected, and the ET concentration was measured. . The operating conditions (the amount of EDI treated water, voltage, and current) of the EDI apparatus are the same as in Table 1, and the ET in the water storage tank 2 and the ET concentration in the EDI treated water in EDI processing are shown below.
ET concentration in the storage tank 2 10 minutes after resuming EDI energization: 145 EU / L
ET concentration in EDI-treated water: 3 EU / L

参考例1
上記第1工程から第4工程の工程を行って精製水の製造を行った後に、実施例の同様に非通電運転を行う際に、バルブ21は開け、バルブ22は閉じたままでEDI処理水を排水せず、貯水タンクに全量返送して循環運転した。EDI装置の運転条件(EDI処理水量等、電圧、電流)は、表1と同じにした。第4工程を実施中の貯水タンク水とEDI処理水、及び、非通電運転によりEDI処理水の全量循環を5分間行った後の貯水タンク水とEDI処理水のET濃度を測定した。その結果、非通電運転時の貯水タンク水、及びEDI処理水のET濃度は、精製水製造時に比べて大きく増大して水質が悪化した。
EDI通電時の処理水水質:
貯水タンク2中のET濃度:140EU/L
EDI処理水中のET濃度:4EU/L
非通電運転5分後(EDI処理水の排水なし)の水質:
貯水タンク2中のET濃度:590EU/L
EDI処理水中のET濃度:539EU/L
Reference example 1
After producing purified water by performing the steps from the first step to the fourth step, when performing the non-energized operation in the same manner as in the embodiment, the valve 21 is opened and the valve 22 is kept closed and the EDI treated water is supplied. Without draining, the entire amount was returned to the water storage tank and circulated. The operating conditions of the EDI apparatus (the amount of EDI treated water, voltage, current) were the same as in Table 1. The ET concentration of the storage tank water and the EDI treated water after the circulation of the whole amount of the EDI treated water and the EDI treated water for 5 minutes by the non-energized operation was measured. As a result, the ET concentration of the storage tank water and the EDI treated water during the non-energized operation greatly increased compared with the time of producing purified water, and the water quality deteriorated.
Quality of treated water when EDI is energized:
ET concentration in the water storage tank 2: 140 EU / L
ET concentration in EDI-treated water: 4 EU / L
Water quality after 5 minutes of non-energized operation (no drainage of EDI treated water):
ET concentration in the water storage tank 2: 590 EU / L
ET concentration in EDI treated water: 539 EU / L

1 RO処理装置
2 貯水タンク
3 EDI装置
4 ROポンプ
5 EDI供給ポンプ
11 原水(水道水)供給ライン
12 第1ライン
13 第2ライン
14 第3ライン
15 精製水の取水ライン
16 洗浄水の排水ライン
21、22 開閉バルブ
DESCRIPTION OF SYMBOLS 1 RO processing apparatus 2 Storage tank 3 EDI apparatus 4 RO pump 5 EDI supply pump 11 Raw water (tap water) supply line 12 1st line 13 2nd line 14 3rd line 15 Purified water intake line 16 Washing water drain line 21 , 22 Open / close valve

製造運転を停止した場合(EDI装置が通電状態から非通電状態になる場合)には、吸着力>脱着力の関係から、吸着力<脱着力の関係に変化するため、脱塩室内に吸着保持されたET、微生物、前記微生物由来の不純物が脱着され、EDI処理水中に放出され易くなると考えられる。 The If you stop the production run (if EDI apparatus is de-energized from energized state), the relation of the suction force> desorption force, in order to change the relationship between the attractive force <desorption force, the desalting compartment The adsorbed and retained ET, microorganisms, and impurities derived from the microorganisms are considered to be desorbed and easily released into EDI-treated water.

Claims (10)

逆浸透膜処理装置(以下「RO処理装置」という)、貯水タンク、電気再生式脱イオン装置(以下「EDI装置」という)を有する精製水の製造装置を用いた精製水の製造方法であって、
前記精製水の製造方法が、精製水の製造工程と洗浄工程の組み合わせからなる方法であり、
前記製造装置が、前記RO処理装置による処理水(以下「RO処理水」という)を前記貯水タンクに溜めることができ、前記貯水タンクに溜めた処理水を前記EDI装置に供給し、処理水(以下「EDI処理水」という)を得ることができ、
RO処理装置から貯水タンクにRO処理水を送る第1ラインと、貯水タンク内の水をEDI装置に送る第2ラインと、EDI装置からRO処理水が貯水された貯水タンクにEDI処理水を返送する第3ラインを有し、さらに第3ラインに洗浄水を排水するための洗浄水の排水ラインが接続されたものであり、
前記精製水の製造工程が、
RO処理装置にて得られたRO処理水を第1ラインから貯水タンクに送って貯水する第1工程と、
貯水タンクに貯水されたRO処理水を第2ラインからEDI装置に送って処理し、EDI処理水を得る第2工程を有しており、
更にEDI処理水の一部又は全部を第3ラインから貯水タンクに返送して、RO処理水とEDI処理水の混合水を得る第3工程を有している工程であり、
前記洗浄工程が、
EDI装置の運転を停止した状態(非通電状態)で、少なくともEDI装置中のイオン交換体が充填された脱塩室内にRO処理水を通水して洗浄することで、前記イオン交換体に吸着されていたエンドトキシン及び微生物を脱着させ、前記エンドトキシン及び微生物を含む洗浄排水を洗浄水の排水ラインから排出する工程である、精製水の製造方法。
A purified water production method using a purified water production apparatus having a reverse osmosis membrane treatment apparatus (hereinafter referred to as “RO treatment apparatus”), a water storage tank, and an electric regeneration type deionization apparatus (hereinafter referred to as “EDI apparatus”). ,
The method for producing purified water is a method comprising a combination of a purified water production process and a washing process,
The manufacturing apparatus can store treated water from the RO treatment apparatus (hereinafter referred to as “RO treated water”) in the water storage tank, and supplies the treated water stored in the water storage tank to the EDI apparatus. (Hereinafter referred to as “EDI treated water”)
The first line that sends the RO treated water from the RO treatment device to the water storage tank, the second line that sends the water in the water storage tank to the EDI device, and the EDI treated water is returned to the water storage tank that stores the RO treated water from the EDI device. And a third drain line connected to a third drain line for draining flush water.
The purified water production process comprises:
A first step of storing the RO treated water obtained by the RO treatment device by sending it from the first line to the water storage tank;
The RO treatment water stored in the water storage tank is sent from the second line to the EDI device for processing, and has a second step of obtaining EDI treated water,
Further, a part or all of the EDI treated water is returned from the third line to the water storage tank, and the third step is a step having a third step of obtaining a mixed water of the RO treated water and the EDI treated water.
The washing step
In the state where the operation of the EDI device is stopped (non-energized state), it is adsorbed to the ion exchanger by washing the RO-treated water through at least the desalting chamber filled with the ion exchanger in the EDI device. A method for producing purified water, which is a step of desorbing endotoxin and microorganisms that have been removed, and discharging cleaning wastewater containing the endotoxin and microorganisms from a drain line for cleaning water.
逆浸透膜処理装置(以下「RO処理装置」という)、貯水タンク、電気再生式脱イオン装置(以下「EDI装置」という)を有する精製水の製造装置を用いた精製水の製造方法であって、
前記精製水の製造方法が、精製水の製造工程と洗浄工程の組み合わせからなる方法であり、
前記製造装置が、前記RO処理装置による処理水(以下「RO処理水」という)を前記貯水タンクに溜めることができ、前記貯水タンクに溜めた処理水を前記EDI装置に供給し、処理水(以下「EDI処理水」という)を得ることができ、
RO処理装置から貯水タンクにRO処理水を送る第1ラインと、貯水タンク内の水をEDI装置に送る第2ラインと、EDI装置からRO処理水が貯水された貯水タンクにEDI処理水を返送する第3ラインを有し、EDI装置から第3ラインを用いた貯水タンクへの送水と、貯水タンクから第2ラインを用いたEDI装置への送水を組み合わせた循環ラインが形成され、
さらに第3ラインに洗浄水を排水するための洗浄水の排水ラインが接続されたものであり、
前記精製水の製造工程が、
RO処理装置にて得られたRO処理水を第1ラインから貯水タンクに送って貯水する第1工程と、
貯水タンクに貯水されたRO処理水を第2ラインからEDI装置に送って処理し、EDI処理水を得る第2工程を有しており、
更にEDI処理水の一部又は全部を第3ラインから貯水タンクに返送して、RO処理水とEDI処理水の混合水を得る第3工程と、前記混合水を第2ラインから再度EDI装置に送って処理する第4工程を繰り返す循環工程を有している工程であり、
前記洗浄工程が、
EDI装置の運転を停止した状態(非通電状態)で、少なくともEDI装置中のイオン交換体が充填された脱塩室内にRO処理水を通水して洗浄することで、前記イオン交換体に吸着されていたエンドトキシン及び微生物を脱着させ、前記エンドトキシン及び微生物を含む洗浄排水を洗浄水の排水ラインから排出する工程である、精製水の製造方法。
A purified water production method using a purified water production apparatus having a reverse osmosis membrane treatment apparatus (hereinafter referred to as “RO treatment apparatus”), a water storage tank, and an electric regeneration type deionization apparatus (hereinafter referred to as “EDI apparatus”). ,
The method for producing purified water is a method comprising a combination of a purified water production process and a washing process,
The manufacturing apparatus can store treated water from the RO treatment apparatus (hereinafter referred to as “RO treated water”) in the water storage tank, and supplies the treated water stored in the water storage tank to the EDI apparatus. (Hereinafter referred to as “EDI treated water”)
The first line that sends the RO treated water from the RO treatment device to the water storage tank, the second line that sends the water in the water storage tank to the EDI device, and the EDI treated water is returned to the water storage tank that stores the RO treated water from the EDI device. A circulation line is formed by combining water supply from the EDI device to the water storage tank using the third line and water supply from the water storage tank to the EDI device using the second line,
Furthermore, a drain line for washing water for draining washing water is connected to the third line,
The purified water production process comprises:
A first step of storing the RO treated water obtained by the RO treatment device by sending it from the first line to the water storage tank;
The RO treatment water stored in the water storage tank is sent from the second line to the EDI device for processing, and has a second step of obtaining EDI treated water,
Further, part or all of the EDI treated water is returned from the third line to the water storage tank to obtain a mixed water of the RO treated water and the EDI treated water, and the mixed water is again sent from the second line to the EDI apparatus. It is a step having a circulation step that repeats the fourth step to send and process,
The washing step
In the state where the operation of the EDI device is stopped (non-energized state), it is adsorbed to the ion exchanger by washing the RO-treated water through at least the desalting chamber filled with the ion exchanger in the EDI device. A method for producing purified water, which is a step of desorbing endotoxin and microorganisms that have been removed, and discharging cleaning wastewater containing the endotoxin and microorganisms from a drain line for cleaning water.
前記洗浄工程において、イオン交換体が充填された脱塩室の容量1L当たりに対してRO処理水を3〜15L/分の流量で5分以上通水する、請求項1又は2記載の精製水の製造方法。   The purified water according to claim 1 or 2, wherein, in the washing step, the RO treated water is passed at a flow rate of 3 to 15 L / min for 5 minutes or more per 1 L of the volume of the desalting chamber filled with the ion exchanger. Manufacturing method. 前記洗浄工程が、精製水の製造途中の所望の時点、精製水の製造終了後及び精製水の製造開始前から選ばれる少なくとも1回行われる、請求項1〜3のいずれか1項記載の精製水の製造方法。   The purification according to any one of claims 1 to 3, wherein the washing step is performed at least once selected from a desired point in the course of production of purified water, after completion of production of purified water, and before production of purified water. Water production method. 循環工程中、EDI処理水を貯水タンクに返送する第3工程が、
運転開始後、最初にEDI処理水を貯水タンクに返送したときから、返送した合計量が少なくとも貯水タンクの平均水量と同量になるまではEDI処理水の全量を返送する全量循環工程と、
その後は、EDI処理水の10〜80%量を返送して循環させる一部量循環工程を有している、請求項2〜4のいずれか1項記載の精製水の製造方法。
During the circulation process, the third process of returning EDI treated water to the water storage tank
A total amount circulation step for returning the total amount of EDI treated water from when the EDI treated water is first returned to the water storage tank after the operation is started until the total amount returned is at least equal to the average amount of water in the water storage tank;
After that, the manufacturing method of the purified water of any one of Claims 2-4 which has a partial amount circulation process which returns and circulates 10-80% of EDI treated water.
EDI装置による1時間当たりのEDI処理水の量(V1)(L)と、貯水タンクの平均水量(V2)(L)の比率(V1/V2)が2〜12になるように運転する、請求項2〜5のいずれか1項記載の精製水の製造方法。 The ratio (V 1 / V 2 ) between the amount of EDI treated water per hour (V 1 ) (L) by the EDI device and the average amount of water (V 2 ) (L) in the water storage tank is 2-12 The manufacturing method of the purified water of any one of Claims 2-5 which drive | operates. 全量循環工程が、運転開始後、最初にEDI処理水を貯水タンクに返送したときから、返送した合計量が貯水タンクの平均水量と同量〜4倍量になるまでEDI処理水の全量を返還する工程である、請求項2〜6のいずれか1項記載の精製水の製造方法。   The total amount circulation process returns the total amount of EDI treated water from when the EDI treated water was first returned to the storage tank after the start of operation until the total amount returned was the same amount to four times the average amount of water in the storage tank. The manufacturing method of the purified water of any one of Claims 2-6 which is a process to perform. 一部量循環工程が、EDI処理水の10〜60%量を返送して循環させる工程である、請求項2〜7のいずれか1項記載の精製水の製造方法。   The method for producing purified water according to any one of claims 2 to 7, wherein the partial amount circulation step is a step of returning and circulating a 10 to 60% amount of EDI treated water. 精製水として供給しながら、精製水の製造を連続的に行う、請求項1〜8のいずれか1項記載の精製水の製造方法。   The method for producing purified water according to any one of claims 1 to 8, wherein the purified water is continuously produced while being supplied as purified water. 逆浸透膜処理装置(以下「RO処理装置」という)、貯水タンク、電気再生式脱イオン装置(以下「EDI装置」という)を有しており、
前記RO処理装置による処理水(以下「RO処理水」という)を前記貯水タンクに溜めることができ、前記貯水タンクに溜めた処理水を前記EDI装置に供給し、処理水(以下「EDI処理水」という)を得ることができる精製水の製造装置であって、
RO処理装置から貯水タンクにRO処理水を送る第1ラインと、貯水タンク内の水をEDI装置に送る第2ラインと、EDI装置からRO処理水が貯水された貯水タンクにEDI処理水を返送する第3ラインを有し、EDI装置から第3ラインを用いた貯水タンクへの送水と、貯水タンクから第2ラインを用いたEDI装置への送水を組み合わせた循環ラインが形成され、
さらに第3ラインに洗浄水を排出するための洗浄水の排水ラインが接続されたものであり、
EDI装置による1時間当たりのEDI処理水の量(V1)(L)と、貯水タンクの容量(V3)(L)の比率(V1/V3)が1.5〜10である、精製水の製造装置。
It has a reverse osmosis membrane treatment device (hereinafter referred to as “RO treatment device”), a water storage tank, and an electric regeneration type deionization device (hereinafter referred to as “EDI device”).
Treated water from the RO treatment device (hereinafter referred to as “RO treated water”) can be stored in the water storage tank, the treated water stored in the water storage tank is supplied to the EDI device, and treated water (hereinafter referred to as “EDI treated water”). An apparatus for producing purified water,
The first line that sends the RO treated water from the RO treatment device to the water storage tank, the second line that sends the water in the water storage tank to the EDI device, and the EDI treated water is returned to the water storage tank that stores the RO treated water from the EDI device. A circulation line is formed by combining water supply from the EDI device to the water storage tank using the third line and water supply from the water storage tank to the EDI device using the second line,
Furthermore, a drain line for washing water for discharging washing water is connected to the third line,
The ratio (V 1 / V 3 ) of the amount of EDI treated water per hour (V 1 ) (L) by the EDI device and the capacity (V 3 ) (L) of the water storage tank is 1.5 to 10, Purified water production equipment.
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