JP2010275804A - Door device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a door device facilitating the assembly of a door to rails and high in sound insulating performance. <P>SOLUTION: The door device 1 supporting the door 4 in a slidable manner to the rails 2 disposed on the upper and lower sides is set to such dimensions that the door 4 can approach or contact the rails 2 through sound insulating seal parts. The outside of one of the door and rail 2 is mounted with a guide roller 48 in a position-changeable manner to come in rolling contact with the other to thereby suppress deviation in the thickness direction of the door 4, and the position of the guide roller 48 is changed to adjust the contact of the seal part. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a door device having a sliding door that is preferably used as a so-called wall panel or the like.

  Conventionally, as this type of door device, a door device is known in which a door is slidably supported on rails arranged on the upper and lower sides (see, for example, Patent Document 1).

  However, in such a door device, if the door is dimensioned so that it can be brought close to the rail through a minute clearance for sound insulation, a problem occurs. That is, the conventional one is provided with a guide roller to be inserted into the upper rail on the upper surface of the door, and this guide roller is brought into contact with the inner side surface of the upper rail. Therefore, it is difficult to adjust the mounting position of the guide roller after the door is assembled to the rail, and it is difficult to form a minute clearance suitable for sound insulation between the door and the rail. Further, since it is necessary to assemble the door to the rail by a swift operation or the like with the guide roller attached to the door, there is a certain limit in setting the clearance between the door and the rail small.

Japanese Patent No. 3459843

  The present invention has been made paying attention to such circumstances, and aims to solve the above-described conventional problems without incurring a complicated configuration.

  The present invention takes the following means in order to solve the above-described problems.

  That is, the door device according to the present invention is configured such that the door is slidably supported by the rails arranged on the upper and lower sides, and the door can be brought close to or in contact with the rail via the sound insulating seal portion. A door device dimensioned in such a manner that the guide roller is attached to the outside of either the door or the rail so as to be able to change the position by rolling to the other and suppressing the vibration in the thickness direction of the door, It is characterized in that the contact of the seal portion can be adjusted by changing the position of the guide roller.

  Here, the contact adjustment is not limited to the adjustment of the minute clearance in the seal portion, and when one of the materials in contact with each other is an elastic body, the adjustment of the contact pressure of the elastic body is also possible. Shall be included.

  With such a configuration, the guide roller is located on the outside, so that the assembly work can be simplified by retrofitting the guide roller. Further, if the guide roller is on the outside, it is not necessary to make means for changing the mounting position in the door, and it is possible to adjust the contact with a simple configuration.

  In order to adjust the contact with a particularly simple configuration, a guide roller is inserted between the roller body, a roller base that supports the roller body via a support shaft, and the roller base and the door or the rail. It is preferable to have a hitting adjustment liner interposed in a removable manner.

  When the roller base is attached to the door or the rail using screws, in order to facilitate the insertion / removal operation of the liner, the liner includes a notch for screw insertion opened on one side. Are preferred.

  Further, if the support shaft is provided with its axis oriented in the vertical direction and the roller body rotates horizontally around the support shaft, the thickness of the liner when the liner is used and The value of the minute clearance can be made to correspond one to one, and the contact adjustment of the seal portion can be particularly easily performed.

  In order to prevent the door from toppling during assembly of the door or during hit adjustment, it is preferable to provide an upright prevention portion for loosely fitting the upper rail at the upper end of the door. Here, loose fitting means that the distance between the upright portion and the upper rail is larger than the minute clearance.

  Since this invention is the above structures, it can provide a door apparatus which can attach a door to a rail easily and has high sound-insulation performance.

The whole front view which shows the door apparatus concerning one Embodiment of this invention. FIG. FIG. 2 is a sectional view taken along line AA in FIG. 1. The BB sectional view taken on the line. The CC sectional view taken on the line. The DD sectional view taken on the line. The principal part expansion perspective view corresponding to FIG. The principal part expansion perspective view corresponding to FIG.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

  As shown in FIGS. 1 and 2, the door device 1 is installed to partition a front space 71 such as a passage where people come and go and a back space 72 in which various facilities for building infrastructure are accommodated. The door 4 having the door wheels 48 and 49 is slidably supported on the rails 2 and 3 disposed above and below.

  That is, as shown in FIG. 1 and FIG. 2, the door device 1 includes an upper rail attached to the ceiling 91 (hereinafter referred to as “ceiling rail 2”) and a lower rail attached to the floor 92 ( Hereinafter, for example, three doors (hereinafter referred to as “slide inspection doors 4”) are disposed between the doors and “floor rails 3”, and hinged doors are provided on both sides of the three slide inspection doors 4. As shown by a solid line in FIG. 2, the front space 71 and the back space 72 are arranged with all the slide inspection doors 4 and the hinged door inspection doors 5 closed in a flush manner, as shown by solid lines in FIG. 2. It functions as a wall panel for partitioning. The ceiling rail 2 and the floor rail 3 have a total length of the width of three slide inspection doors 4 and the width of two of the sliding door inspection doors 5. Thus, by opening the hinged door inspection door 5, the slide inspection door 4 can be slid along the rails 2 and 3.

  More specifically, the ceiling rail 2 includes a rail base 21 attached to the ceiling 91 and a rail body 22 attached to the rail base 21 as shown in FIGS. It becomes. The rail base 21 is formed in a channel shape opened downward, and is made by bending a color steel plate having an outer surface subjected to acrylic baking coating, and is attached to the ceiling 91 using screws B1. ing. Thus, a painted face 211a is formed on the side wall 71 side of the collar wall 211 of the rail base 21.

  As shown in FIGS. 3 and 8, the rail body 22 includes a channel portion 221 that is accommodated in the rail base 21 and is fixed to the ceiling 91 and the rail base 21 using screws B2, and the channel portion. A flat plate portion 222 that extends from one side of the plate 221 toward the back space 72 and is attached to the rail base 21 with screws B3 in the middle, and from the extended end of the flat plate portion 222 to the back surface of the slide inspection door 4 And a drooping portion 223 that hangs down. That is, the channel portion 221, the flat plate portion 222, and the hanging portion 223 are an integrated product made by bending a single steel plate. A sound insulation rubber R <b> 1 is provided on the inner surface of the hanging part 223 through a seal portion that makes light contact with the back surface of the slide inspection door 4. In other words, the sound insulation rubber R <b> 1 is provided on the inner surface of the hanging portion 223 of the ceiling rail 2 (rail body 22) that hangs along the back surface of the slide inspection door 4.

  As shown in FIGS. 1, 4, and 7, the floor rail 3 includes a rail base 31 attached to a floor 92 and a rail body 32 attached to the rail base 31. The rail base 31 includes a floor rail member 311 attached to the floor 92 and a baseboard rail member 312 that covers the floor rail member 311. The floor rail member 311 has a channel shape opened upward, and is fixed to the floor 92 using screws B4. The baseboard rail member 312 is supported by an adjuster 313 disposed in the floor rail member 311 so that the vertical height can be adjusted, and has a channel shape that opens downward, and covers the floor rail member 311 from above. Are fitted. Specifically, the baseboard rail member 312 includes a ceiling wall 36 formed with a raised portion 362 on one side edge of the horizontal portion 361, and a ridge wall 37 suspended from both side edges of the ceiling wall 36. It has. The baseboard rail member 312 is made by bending a colored steel plate having an outer surface subjected to acrylic baking coating, and is attached to the floor rail member 311 using screws B5. Accordingly, a painted decorative surface 371 is formed on the side wall 71 side of the collar wall 37 of the rail base 31. The rail body 32 is attached to the horizontal portion 361 of the top wall 36.

  As shown in FIGS. 4 and 7, the rail main body 32 includes a ridge portion 321 that supports the rolling contact of the door wheel 49 of the slide inspection door 4 and both side edges of the ridge portion 321 so as to be continuous with the surface space. And an attachment piece 322 extending to the 71 side and the back space 72 side. And the protection piece 323 is drooped integrally from the extension end 322a of the attachment piece part 322 by the side of the said surface space 71. As shown in FIG. That is, the protrusion 321, the attachment piece 322, and the protection piece 323 are an integrated product made by bending one stainless steel plate. Thus, a corner outer surface connecting the top wall 36 of the rail base 31 and the wall 37 on the surface space 71 side and an inner surface of the extended end 322a of the rail body 32 are overlapped. Therefore, the rail body 32 can be easily attached. The rail body 32 is attached to the rail base 31 by fixing the mounting piece 322 to the top wall 36 with screws B6. In the attached state, the protective piece 323 is attached to the rail base 31. The rail base 31 is attached so as to cover the upper part of the decorative surface 371 facing the front space 71. The protective piece 323 is set to a height dimension that comes into contact with an upper portion of a sound insulating rubber R4 described later. Specifically, the lower end of the protective piece 323 is positioned at the height of the intermediate portion of the sound insulating rubber R4. Therefore, this protection piece 323 will appear in a line shape along the upper edge of the wall 37 of the floor rail 3, so that the appearance from the outside can be improved. Furthermore, the effect of sound insulation can be secured. A hairline pattern 323a is formed on the outer surface of the protective piece 323 by performing hairline processing.

  As shown in FIGS. 1 to 8, the slide inspection door 4 includes a door frame 42 filled with a core material 41 and a surface panel 43 attached to a surface of the door frame 42 facing the front space 71. And a back panel 44 attached to the surface of the door frame 42 facing the back space 72.

  As shown in FIGS. 3 to 7, the door frame 42 includes a door frame 421, a door bottom frame 422, and upper and lower frames 423 that connect the upper ends and the lower ends of the frames 421 and 422, respectively. 424, and a core material 41 such as rock wool is filled in a space surrounded by the frames 421, 422, 423, and 424.

  As shown in FIGS. 5 to 7, the door frame 421 includes a side closing portion 421a that closes the side surface of the slide inspection door 4, and a front surface that is continuous with the edge of the side closing portion 421a on the surface space 71 side. It comprises a bent portion 421b and a back bent portion 421c continuous with the edge of the side closing portion 421a on the back space 72 side.

  As shown in FIG. 5, the door bottom frame 422 includes a side closing portion 422a that closes the side surface of the slide inspection door 4, and a front bent portion 422b that is continuous with the edge of the side closing portion 422a on the front space 71 side. And a back folded portion 422c continuous to the edge of the side closing portion 422a on the back space 72 side. A sound insulation rubber R2 is provided on the inner surface of the front bent portion 422b of the door bottom frame 422 through a seal portion that makes light contact with the door frame 421 of the adjacent slide inspection door 4.

  As shown in FIG. 3, the upper frame 423 includes an upper surface closing portion 423a that closes the upper surface of the slide inspection door 4, and a front bent portion 423b that is continuous with the edge of the upper surface closing portion 423a on the surface space 71 side. And a back bent portion 423c continuous with an edge of the upper surface closing portion 423a on the back space 72 side, and an inner surface of the front bent portion 423b is provided on the ceiling rail 2 via a small clearance C3. An opposing sound insulation rubber R3 is provided. On the upper surface of the upper surface closing portion 423 a of the upper frame 423, an upright preventing portion 423 d for loosely fitting to the ceiling rail 2 is provided. The upright portion 423d is a thin plate, and the distance between the upright portion 423d and the inner surface of the ceiling rail 2 is set to a value much larger than the fine clearances C3 and C4 for sound insulation.

  As shown in FIGS. 4 and 7, the lower frame 424 includes a lower surface closing portion 424a that closes the lower surface of the slide inspection door 4, and a front folding portion that is continuous with the edge of the lower surface closing portion 424a on the surface space 71 side. Part 424b and a back bent part 424c continuous to the edge of the bottom face closing part 424a on the back space 72 side. On the inner surface of the front bent portion 424b, a sound insulating rubber R4 that faces the floor rail 3 via a minute clearance C4 is provided.

  As shown in FIGS. 2 to 7, the front panel 43 includes a flat panel main body 431 that covers the entire area of the door frame 42 on the surface space 71 side, and a joint that is continuous with the edge of the panel main body 431 on the door end side. A door-end bent part 431a for forming, a door-end bent part 431b for forming joints continuous with the door-side edge of the panel main body 431, an upper bent part 431c continuous with the upper edge of the panel main body 431, The panel main body 431 includes a lower bent portion 431 d continuous with the lower edge, and a gypsum board 432 is attached to the inner surface of the panel main body 431. The door-end bent portion 431a and the door-end bent portion 431b are each bent toward the inner surface side so as to form an acute angle with respect to the panel body 431, and the tip of the door-end bent portion 431a is in a state where the door is closed. A joint 46 is formed between the edge and the leading edge of the door bottom bent portion 431b of the adjacent slide inspection door 4. A bottom joint cover 45 for forming the joint bottom is attached to the door frame 421. The upper end portion 431e of the panel body 431 and the upper bent portion 431c continuous thereto are arranged outside the front bent portion 423b of the upper frame 423, and the lower end portion 431f of the panel body 431 and the lower bent portion 431d continuous thereto. Is formed so as to surround the outside of the front bent portion 424b of the lower frame 424.

  3 to 7, the bottom joint cover 45 is attached so as to be visible from the front space 71 side through the joint 46, and an upper end 451 of the bottom joint cover 45 is an upper surface closing portion of the door frame 42. The lower end 452 is made to coincide with the lower end of the surface panel 43, and is made to coincide with the inner surface of 423a. That is, an upper extending edge 471 of the slide inspection door 4 is formed mainly by the upper end 431e of the panel body 431 and the front bent part 423b of the upper frame 423. On the other hand, a lower end 452 of the bottom joint cover 45 extends so as to hide a part of the decorative surface 371 of the floor rail 3, and the lower end 452, the lower end 431 f of the panel body 431, and the lower frame 424. The lower bent edge 472 of the slide inspection door 4 is formed mainly with the front bent portion 424b. The sound insulation rubber R4 is provided at the lower end of the inner surface of the extended edge 472.

  As shown in FIGS. 2 to 7, the back panel 44 includes a flat panel main body 441 that covers the entire area of the back space 72 of the door frame 42, and a door that is continuous with the door-side edge of the panel main body 441. On the lower edge of the panel main body 441, the front bent portion 441a, the door bottom bent portion 441b continuous with the edge on the door bottom side of the panel main body 441, the upper bent portion 441c continuous with the upper edge of the panel main body 441, And a continuous lower bent portion 441d. A gypsum board 442 is attached to the inner surface of the panel body 441. In addition, a sound insulating rubber R5 is provided on the lower surface of the lower bent portion 441d so as to face through a seal portion that makes light contact with the floor rail 3.

  The slide inspection door 4 configured as described above has upper and lower door wheels 48 and 49.

  As shown in FIGS. 3 and 8, the upper door is attached to the ceiling rail 2 to prevent the sliding inspection door 4 from tilting in the thickness direction (hereinafter, the upper door is referred to as “guide roller 48”). Is attached to the outer surface of the slide inspection door 4. Specifically, the guide roller 48 is a roller base 481 provided with a roller body 482 rotatably via a support shaft 481c. The roller base 481 includes a mounting plate portion 481a attached to the outer surface of the back panel 44, and a horizontal portion 481b that extends outward from the mounting plate portion 481a. The roller body 482 is supported on the horizontal portion 481b of the roller base 481 via the support shaft 481c. The axis of the support shaft 481c is oriented in the vertical direction, and the roller body 482 rotates horizontally around the support shaft 481c. The roller body 482 of the guide roller 48 is set so as to be positioned at substantially the same height as the upper surface closing portion 423a of the slide inspection door 4. Further, the hanging portion 223 and the sound insulating rubber R1 are positioned between the guide roller 48 and the back panel 44 at the height position of the upper surface closing portion 423a. Therefore, the stability of the movement of the slide inspection door 4 and the improvement of the sound insulation can be ensured. Further, the outer periphery of the roller body 482 is brought into contact with the outer surface of the ceiling rail 2, that is, the outer surface of the hanging portion 223 of the rail body 22 of the ceiling rail 2. In other words, the center of gravity of the slide inspection door 4 is set so as to fall to the front space 71 side, so that the guide roller 48 is always in contact with the rail body 22.

  Further, the guide roller 48 is attached so that the position of the guide roller 48 can be changed in the direction in which the minute clearance C3 is changed so that the contact of the seal portion can be adjusted. More specifically, the mounting plate portion 481a of the roller base 481 is detachably attached to the outer surface of the slide inspection door 4 using a fastener, for example, a screw B7, and the mounting plate portion 481a and the outer surface are attached. A thin liner L is interposed as needed between the sound insulation rubber R3 provided on the front bent portion 423b of the upper frame 423 and the ceiling rail 2, and the back panel. The contact pressure of the sound insulation rubber between the upper end of 44 and the sound insulation rubber R1 provided on the ceiling rail 2 can be adjusted. The liner L includes a notch L1 for inserting a screw B7 that is open on one side so that the liner L can be inserted and removed between the mounting plate portion 481a and the back panel 44 only by loosening the screw B7. ing.

  On the other hand, as shown in FIGS. 4 and 7, the lower door wheel 49 is attached to the floor rail 3 to receive gravity acting on the slide inspection door 4, and is placed on the outer surface of the slide inspection door 4. It is attached. Specifically, the door wheel 49 is a door wheel base 491 provided with a door wheel body 492 rotatably via a support shaft 491c. The door cart base 491 includes a mounting plate portion 491a attached to the lower surface of the lower frame 424, and bearing portions 491b raised from both side edges of the mounting plate portion 491a. The door pulley main body 492 is supported on the bearing portion 491b of 491 via the horizontal support shaft 491c. Further, the outer periphery of the door main body 492 is in contact with the rail main body 32 of the floor rail 3.

  As shown in FIGS. 1, 2, and 4, the hinged door inspection door 5 includes a door frame 51 connected to a wall rail 6 fixed to a building wall 93 via a hinge 511, and the door frame 51. It comprises a front panel 52 attached to the front space 71 side and a back panel 53 attached to the back space 72 side of the door frame 51, from the closed position that is flush with the slide inspection door 4. It can be opened to the front space 71 side. Since the structure of the door frame 51, the front panel 52, and the back panel 53 conforms to the slide inspection door 4, the description thereof is omitted.

  Next, the operation of the door device 1 will be described.

  As shown by a solid line in FIG. 2, the door device 1 according to the present embodiment has the front space in the state where both the hinged door inspection doors 5 are held at the closed position flush with the three slide inspection doors 4. 71 and the back space 72 are completely partitioned. That is, in this state, since there are only minute clearances C3 and C4 between the ceiling rail 2 or the floor rail 3 and the doors 4 and 5, they are generated from various facilities arranged in the back space 72. It is possible to suppress noise from leaking into the surface space 71.

  What is necessary is just to open at least one of the said hinged door inspection door 5 when checking the said various facilities. That is, when only one of the hinged door inspection doors 5 is opened, the slide inspection door 4 can be moved by the door width of one piece of the hinged door inspection door 5, and the door width is one sheet at a desired position. Can be formed. Further, when both of the hinged door inspection doors 5 are opened, the slide inspection door 4 can be moved by the width of the two hinged door inspection doors 5 and can be moved to a desired position for two door widths. An opening can be formed.

  In this way, when the inspection or the like is performed, the slide inspection door 4 can be slid along the ceiling rail 2 and the floor rail 3, but at that time, the extended edge of the slide inspection door 4 is extended. The problem that the part 472 scratches the decorative surface 371 of the floor rail 3 does not occur. That is, the inner surface of the extended edge 472 is formed by the sound insulating rubber R4 and the bottom joint cover 45, which are preferentially slid onto the protective piece 323 provided on the rail body 32 of the floor rail 3. By touching, the decorative surface 371 is not touched. Therefore, it is possible to prevent scratches from remaining on the decorative surface 371. Since the surface of the protective piece 323 has no coating and has a hairline pattern 323a, it does not stand out even if it is slightly scratched.

  When the slide inspection door 4 is assembled between the ceiling rail 2 and the floor rail 3, the slide inspection door 4 is moved between the rails 2 and 3 with the guide roller 48 removed. Installing. After that, when the screw B7 is attached to the back space 72 side of the slide inspection door 4, between the sound insulation rubber R3 and the ceiling rail 2, and between the sound insulation rubber R1 and the slide inspection door 4. A sound insulation seal is formed respectively. More specifically, a minute clearance C3 is formed between the front-side sound insulation rubber R3 and the ceiling rail 2, and the sound-insulation rubber R1 is between the back-side sound insulation rubber R1 and the slide inspection door 4 and the slide inspection is performed. It will lightly contact the back panel 44 of the door 4. Here, when the fine clearance C3 is to be adjusted, the contact of the seal portion is adjusted by inserting the liner L between the roller base 481 of the guide roller 48 and the back panel 44. . In this case, a plurality of liners L having a certain thickness may be prepared and the hit adjustment may be performed using the required number, or a plurality of types of liners L having different thicknesses may be prepared and used. The hit adjustment may be performed selectively. Since these liners L have a structure with a notch L1 on one side, they can be inserted / removed between the roller base 481 and the back panel 44 only by loosening the screw B7.

  By performing the hitting adjustment in this way, the fine clearance C3 for sound insulation becomes appropriate, and good sound insulation performance is exhibited. More specifically, in the case of this embodiment, the fine clearance on the front space 71 side is set to an appropriate value by the contact adjustment by the liner L, while the contact pressure of the sound insulating rubber R1 on the back space 72 side is set appropriately. It becomes possible to set to any value.

  As described above, in the door device 1 according to this embodiment, since the guide roller 48 is located outside, careful adjustment is performed in the operation of attaching the slide inspection door 4 to both rails 2 and 3. It can be performed from the outside, and the assembly work can be simplified by retrofitting the guide roller 48. Further, since the guide roller 48 is outside the ceiling rail 2, there is no need to make means for changing the mounting position in the slide inspection door 4, and the configuration is simpler than that. It is possible to adjust the hit. In particular, since such contact adjustment is performed using the liner L, advanced adjustment can be solved with a relatively simple configuration.

  The present invention is not limited to the embodiment described above.

  For the liner, prepare a plurality of liners of a certain thickness and adjust the hit using the required number, or prepare a plurality of types of liners with different thicknesses and select them The contact adjustment may be performed without using one liner.

  The method for adjusting the contact is not limited to the insertion / removal operation of the liner. For example, the guide roller may be provided with a screw feed mechanism, and the contact adjustment may be performed by the screw feed mechanism. Further, the support shaft of the guide roller may be provided so that the position can be changed, and the contact adjustment may be performed by changing the position of the support shaft, and various other changes are possible. Note that a roller base may be attached to the ceiling rail.

  Further, the slide inspection door and the hinged door inspection door may be provided with a locking mechanism using a round drop or a lock handle at an arbitrary place.

  In addition, the ceiling rail is not limited to the one that can be directly attached to the ceiling, but may be one that is attached to the ceiling via an upper plate material. Similarly, the floor rail is not limited to one that is directly attached to the floor. It may be attached via a lower plate material between the floor and the floor.

  In addition, various changes may be made without departing from the spirit of the present invention.

1 ... Door device 2 ... Upper rail (ceiling rail)
3 ... Lower rail (floor rail)
4 ... Door (slide inspection door)
423d ... Standing portion 48 ... Guide roller 481 ... Roller base 481c ... Support shaft 482 ... Roller body L ... Liner L1 ... Notch B7 ... Screw

Claims (5)

  The door device is slidably supported by rails arranged on the upper and lower sides, and the door device is dimensioned so that the door can approach or come into contact with the rail via a sound insulating seal. Then, a guide roller that rolls on the other side of the door or the rail and suppresses the swing in the thickness direction of the door is attached to be changeable, and the position of the guide roller is changed. A door device configured to be able to adjust the contact of the seal portion.   A guide roller includes a roller body, a roller base that supports the roller body via a support shaft, and a contact adjustment liner that is detachably interposed between the roller base and the door or the rail. The door device according to claim 1, comprising:   The door device according to claim 2, wherein the roller base is attached to the door or the rail using a screw, and the liner includes a screw insertion notch that is open on one side.   The door device according to claim 2 or 3, wherein the support shaft is provided with an axial center oriented in a vertical direction, and the roller body rotates horizontally around the support shaft.   The door device according to claim 1, 2, 3, or 4, wherein an upper end portion of the door is provided with an upright preventing portion for loosely fitting to the upper rail.

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